TWI722891B - Method and system for inspecting bicycle frame - Google Patents

Method and system for inspecting bicycle frame Download PDF

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TWI722891B
TWI722891B TW109115161A TW109115161A TWI722891B TW I722891 B TWI722891 B TW I722891B TW 109115161 A TW109115161 A TW 109115161A TW 109115161 A TW109115161 A TW 109115161A TW I722891 B TWI722891 B TW I722891B
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bicycle frame
plane
image capturing
central axis
tube
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TW109115161A
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Chinese (zh)
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TW202143106A (en
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林其禹
林昌豪
何健僑
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迅智自動化科技股份有限公司
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Abstract

A method and a system for inspecting a bicycle frame are provided. The bicycle frame is fixed on a plane, wherein a seat tube of the bicycle frame and a top tube or a down tube of the bicycle frame define the plane. A location of the bicycle frame on the plane is obtained. At least one image capturing devices are simultaneously or in turn moved to respective positions corresponding to a plurality of feature points of the bicycle frame according to design parameters of the bicycle frame. An image of each of the feature points is captured by the image capturing device at the corresponding feature point. A coordinate value of each of the feature points relative to the image capturing device is calculated according to a position of each of the feature points in the image. An actual coordinate value of each of the feature points is calculated according to the image-capturing position of each of the image capturing devices and the coordinate value of each of the feature points relative to the image capturing device. Measurement values or angle values of the bicycle frame are calculated according to the actual coordinate value of each of the feature points.

Description

自行車架的檢測方法及系統Method and system for detecting bicycle frame

本發明是有關於一種檢測方法及系統,且特別是有關於一種自行車架的檢測方法及系統。 The present invention relates to a detection method and system, and particularly relates to a detection method and system of a bicycle frame.

隨著科技的迅速進步發展,物質文化、生活品質不斷提升,運動休閒活動蔚為風潮,其中自行車運動日益盛行。為了確保製作出的自行車架的幾何形狀和尺寸吻合原先的設計,完成製造自行車架後需要對自行車架的幾何形狀和尺寸進行檢測,並剔除誤差過大的自行車架。目前自行車產業製程中,多以人工手動的方式來進行自行車架的幾何形狀和尺寸的檢測,不但常因人為因素而降低檢測的準確性,也因為必須裝設一些治具以協助人工進行量測,必須耗費較多的時間。此外,亦有利用三維掃描設備來進行自行車架的外形掃描,並在掃描後得到的自行車架點雲模型進行幾何形狀和尺寸的檢測,然而三維掃描設備非常昂貴,且掃描頗為費時,不利於進行全檢。 With the rapid development of science and technology, material culture and quality of life continue to improve, sports and leisure activities are becoming a trend, among which bicycle sports are becoming more and more popular. In order to ensure that the geometry and size of the manufactured bicycle frame are consistent with the original design, after the bicycle frame is manufactured, the geometry and size of the bicycle frame need to be tested, and the bicycle frame with excessive error should be eliminated. In the current bicycle industry manufacturing process, the geometric shape and size of the bicycle frame are inspected manually. Not only is the accuracy of the inspection often reduced due to human factors, but also because some fixtures must be installed to assist in the manual measurement. , It must consume more time. In addition, three-dimensional scanning equipment is also used to scan the shape of the bicycle frame, and the point cloud model of the bicycle frame obtained after scanning is used for geometric shape and size detection. However, the three-dimensional scanning equipment is very expensive and the scanning is quite time-consuming, which is not conducive to Perform a full inspection.

本發明提供一種自行車架的檢測方法及系統,可準確且快速地檢測自行車架的偏移量。 The invention provides a bicycle frame detection method and system, which can accurately and quickly detect the offset of the bicycle frame.

本發明的自行車架的檢測方法包括以下步驟。固定自行車架於一平面,其中自行車架的一立管的中心軸及自行車架的一下管或一上管的中心軸定義平面。取得自行車架於平面上的位置。依據自行車架的設計參數,將至少一影像擷取裝置同時或依序移至分別對應於自行車架在平面上的多個特徵點的位置。藉由影像擷取裝置在各特徵點擷取對應的特徵點的一影像。依據各特徵點在影像中的位置,計算出各特徵點相對於對應的影像擷取裝置的一座標。依據各影像擷取裝置的取像位置及各特徵點相對於對應的影像擷取裝置的座標,計算出各特徵點在平面上的一實際座標。依據各特徵點的實際座標計算出自行車架的尺寸值或角度值。使用單一或多個影像擷取裝置的原理相同,差別僅在使用單一的影像擷取裝置時,需依序移動到不同特徵點位置取像,花費時間較久。使用多個影像擷取裝置,因為已經位於預設特徵點取像位置,可以同時取像,不需移動,時間較快。 The detection method of the bicycle frame of the present invention includes the following steps. The bicycle frame is fixed on a plane, in which the central axis of a riser of the bicycle frame and the central axis of a lower tube or an upper tube of the bicycle frame define the plane. Get the position of the bicycle rack on the plane. According to the design parameters of the bicycle frame, at least one image capturing device is simultaneously or sequentially moved to positions corresponding to a plurality of characteristic points of the bicycle frame on the plane. An image of the corresponding feature point is captured at each feature point by the image capturing device. According to the position of each feature point in the image, a landmark of each feature point relative to the corresponding image capturing device is calculated. According to the image capturing position of each image capturing device and the coordinates of each feature point relative to the corresponding image capturing device, an actual coordinate of each feature point on the plane is calculated. The size value or angle value of the bicycle frame is calculated according to the actual coordinates of each feature point. The principle of using single or multiple image capturing devices is the same. The only difference is that when a single image capturing device is used, it takes a long time to move to different feature point positions to capture images in sequence. Using multiple image capturing devices, because they are already located at the preset feature point capturing positions, images can be captured at the same time without moving, and the time is faster.

在本發明的一實施例中,上述的固定自行車架於平面及取得自行車架於平面上的位置的步驟包括:在平面上的一預定位置將自行車架的一五通管的中心軸固定為垂直於平面。沿五通管的中心軸一定旋轉角度位置以固定立管或下管於一預定位置。 In an embodiment of the present invention, the steps of fixing the bicycle frame on a plane and obtaining the position of the bicycle frame on the plane include: fixing the central axis of a bottom bracket of the bicycle frame to a vertical position at a predetermined position on the plane.于面。 In the plane. A certain rotation angle position along the central axis of the five-way pipe is used to fix the vertical pipe or the down pipe at a predetermined position.

在本發明的一實施例中,上述的固定自行車架於平面及 取得自行車架於平面上的位置的步驟包括:分別在平面上的兩預定位置固定立管及下管,並使立管的中心軸及下管的中心軸平行於平面。 In an embodiment of the present invention, the above-mentioned fixed bicycle rack is on a plane and The step of obtaining the position of the bicycle frame on the plane includes fixing the vertical tube and the down tube at two predetermined positions on the plane respectively, and making the center axis of the vertical tube and the center axis of the down tube parallel to the plane.

在本發明的一實施例中,上述的固定自行車架於平面的步驟包括:將上管、下管及立管的其中之二支撐於平面,並使上管、下管及立管的其中之二的中心軸平行於平面。 In an embodiment of the present invention, the step of fixing the bicycle frame on a plane includes: supporting two of the upper tube, the lower tube and the riser tube on the plane, and making one of the upper tube, the lower tube and the riser tube The central axis of two is parallel to the plane.

在本發明的一實施例中,上述的取得自行車架於平面上的位置的步驟包括:檢測自行車架的一五通管的中心軸及任一特徵點在平面上的位置。 In an embodiment of the present invention, the step of obtaining the position of the bicycle frame on the plane includes detecting the position of the central axis of a bottom bracket of the bicycle frame and any characteristic point on the plane.

本發明的自行車架的檢測系統包括一固定裝置、至少一個影像擷取裝置及一計算單元。固定裝置適於固定一自行車架於一平面,其中自行車架的一立管的中心軸及自行車架的一下管或一上管的中心軸定義平面。影像擷取裝置適於依據自行車架的設計參數同時或依序移至分別對應於自行車架在平面上的多個特徵點的位置,其中影像擷取裝置適於在各特徵點擷取對應的特徵點的一影像,其中藉由固定裝置固定自行車架的特定部位或以至少一影像擷取裝置擷取自行車架的特定部位,以取得自行車架於平面上的位置。計算單元適於依據各特徵點在影像中的位置計算出各特徵點相對於對應的影像擷取裝置的一座標,適於依據各影像擷取裝置的取像位置及各特徵點相對於對應的影像擷取裝置的座標計算出各特徵點在平面上的一實際座標,且適於依據各特徵點的實際座標計算出自行車架的至少一尺寸值或至少一角度值。 The bicycle frame detection system of the present invention includes a fixing device, at least one image capturing device and a calculation unit. The fixing device is suitable for fixing a bicycle frame on a plane, wherein the central axis of a vertical tube of the bicycle frame and the central axis of a lower tube or an upper tube of the bicycle frame define the plane. The image capturing device is adapted to simultaneously or sequentially move to positions corresponding to a plurality of feature points of the bicycle frame on the plane according to the design parameters of the bicycle frame, wherein the image capturing device is adapted to capture corresponding features at each feature point An image of a point in which a specific part of the bicycle frame is fixed by a fixing device or a specific part of the bicycle frame is captured by at least one image capturing device to obtain the position of the bicycle frame on a plane. The calculation unit is adapted to calculate the landmark of each feature point relative to the corresponding image capturing device according to the position of each feature point in the image, and is suitable for calculating the image capturing position of each image capturing device and each feature point relative to the corresponding The coordinates of the image capturing device calculates an actual coordinate of each feature point on the plane, and is suitable for calculating at least one size value or at least one angle value of the bicycle frame according to the actual coordinate of each feature point.

在本發明的一實施例中,上述的固定裝置適於在平面上的一預定位置將自行車架的一五通管的中心軸固定為垂直於平面,且適於沿五通管的中心軸一定旋轉角度位置以固定立管或下管於一預定位置。 In an embodiment of the present invention, the above-mentioned fixing device is suitable for fixing the central axis of a bottom bracket of the bicycle frame perpendicular to the plane at a predetermined position on the plane, and is suitable for being fixed along the central axis of the bottom bracket. Rotate the angular position to fix the riser or down tube at a predetermined position.

在本發明的一實施例中,上述的固定裝置適於分別在平面上的兩預定位置固定立管及下管,並使立管的中心軸及下管的中心軸平行於平面。 In an embodiment of the present invention, the above-mentioned fixing device is adapted to fix the stand pipe and the down pipe at two predetermined positions on the plane respectively, and make the central axis of the stand pipe and the central axis of the down pipe parallel to the plane.

在本發明的一實施例中,上述的固定裝置適於將上管、下管及立管的其中之二支撐於平面,並使上管、下管及立管的其中之二的中心軸平行於平面。 In an embodiment of the present invention, the above-mentioned fixing device is adapted to support two of the upper tube, the lower tube and the riser pipe on a plane, and make the central axis of the two of the upper tube, the lower tube and the riser parallel于面。 In the plane.

在本發明的一實施例中,上述的自行車架檢測系統更包括一檢測單元,其中檢測單元適於檢測自行車架的一五通管的中心軸及任一特徵點在平面上的位置。 In an embodiment of the present invention, the aforementioned bicycle frame detection system further includes a detection unit, wherein the detection unit is adapted to detect the position of the central axis of a five-way tube of the bicycle frame and any characteristic point on the plane.

基於上述,本發明依據自行車架的設計參數而利用影像擷取裝置在特定位置擷取自行車架的特徵點的影像,並依據特徵點在影像中的位置而推算出特徵點的實際座標。如此一來,可由自行車架的多個特徵點的實際座標而計算出自行車架的尺寸值及角度值,據以準確且快速地檢測自行車架的尺寸及角度的偏移量。 Based on the above, the present invention uses the image capturing device to capture the image of the characteristic point of the bicycle frame at a specific position according to the design parameters of the bicycle frame, and calculates the actual coordinates of the characteristic point according to the position of the characteristic point in the image. In this way, the size value and angle value of the bicycle frame can be calculated from the actual coordinates of the multiple characteristic points of the bicycle frame, and the offset of the size and angle of the bicycle frame can be detected accurately and quickly.

50:自行車架 50: bike rack

50a1~50a4、50b1、50b2、50c1、50c2、50d、50f:特徵點 50a1~50a4, 50b1, 50b2, 50c1, 50c2, 50d, 50f: feature points

50c3:量測位置 50c3: Measuring position

52:上管 52: upper tube

54:下管 54: down tube

54a、54b:邊緣 54a, 54b: edge

55:上叉 55: Fork

56:五通管 56: Five-way tube

57:下叉 57: Fork

57a:後輪連接部 57a: Rear wheel connection

58:立管 58: riser

59:頭管 59: head tube

60、60’:桿件 60, 60’: Rod

100:自行車架檢測系統 100: Bicycle frame detection system

110:固定裝置 110: Fixing device

112、114:固定件 112, 114: fixed parts

120:影像擷取裝置 120: Image capture device

130:計算單元 130: calculation unit

A1~A4:中心軸 A1~A4: Central axis

C:中心點 C: center point

C’:中點 C’: midpoint

FC、H、O:距離 FC, H, O: distance

IA1、IA2:夾角 IA1, IA2: included angle

M、M’:輔助記號線 M, M’: Auxiliary marking line

P:平面 P: plane

p1、p2、p3:預定位置 p1, p2, p3: predetermined position

p4、p5:交點 p4, p5: point of intersection

S1~S6:步驟 S1~S6: steps

VL:直線 VL: straight line

圖1是本發明一實施例的自行車架檢測系統的示意圖。 Fig. 1 is a schematic diagram of a bicycle frame detection system according to an embodiment of the present invention.

圖2繪示用以藉由圖1的自行車架檢測系統進行檢測的自行車架。 FIG. 2 shows a bicycle frame used for detection by the bicycle frame detection system of FIG. 1.

圖3是對應於圖1的自行車架檢測系統的自行車架檢測方法流程圖。 Fig. 3 is a flowchart of a bicycle frame detection method corresponding to the bicycle frame detection system of Fig. 1.

圖4是圖1的影像擷取裝置所擷取之影像的示意圖。 FIG. 4 is a schematic diagram of an image captured by the image capturing device of FIG. 1.

圖5是圖1的影像擷取裝置所擷取之另一影像的示意圖。 FIG. 5 is a schematic diagram of another image captured by the image capturing device of FIG. 1.

圖6是圖1的自行車架於頭管處的局部放大圖。 Fig. 6 is a partial enlarged view of the bicycle frame of Fig. 1 at the head tube.

圖7是圖1的自行車架於頭管上端處的另一個局部放大圖。 Fig. 7 is another partial enlarged view of the bicycle frame of Fig. 1 at the upper end of the head tube.

圖1是本發明一實施例的自行車架檢測系統的示意圖。圖2繪示用以藉由圖1的自行車架檢測系統進行檢測的自行車架。請參考圖1,本實施例的自行車架檢測系統100包括一固定裝置110、至少一個影像擷取裝置120及一計算單元130,圖1中僅示意性地繪示出一個影像擷取裝置120,其實際上的數量可為多個。固定裝置110適於固定圖2所示的自行車架50,影像擷取裝置120適於對固定於固定裝置110的車架50進行影像擷取,計算單元130例如是電腦或其他適當的計算裝置且適於依據影像擷取裝置120所擷取的影像來計算車架50的尺寸及角度。 Fig. 1 is a schematic diagram of a bicycle frame detection system according to an embodiment of the present invention. FIG. 2 shows a bicycle frame used for detection by the bicycle frame detection system of FIG. 1. Please refer to FIG. 1. The bicycle rack inspection system 100 of this embodiment includes a fixing device 110, at least one image capturing device 120, and a computing unit 130. FIG. 1 schematically shows only one image capturing device 120. The actual number can be more than one. The fixing device 110 is suitable for fixing the bicycle frame 50 shown in FIG. 2, the image capturing device 120 is suitable for capturing images of the bicycle frame 50 fixed to the fixing device 110, and the computing unit 130 is, for example, a computer or other appropriate computing device. It is suitable for calculating the size and angle of the frame 50 according to the image captured by the image capturing device 120.

圖3是對應於圖1的自行車架檢測系統的自行車架檢測方法流程圖。請參考圖1至圖3,具體而言,可先藉由固定裝置110固定自行車架50於一平面P,其中自行車架50的一立管58 的中心軸A4及自行車架50的一下管54的中心軸A3或一上管52的中心軸A2定義平面P(步驟S1)。該平面P也可以由一上管52和一下管54定義。實質上,該一立管58、一上管52和一下管54應共處一相同平面。取得自行車架50於平面P上的位置(步驟S2)。依據自行車架50的設計參數,將至少一個影像擷取裝置120同時或依序移至分別對應於自行車架50在平面P上的多個特徵點(示意性地繪示出特徵點50a1~50a4、50b1、50b2、50c1、50c2、50d、50f)的位置(步驟S3)。 Fig. 3 is a flowchart of a bicycle frame detection method corresponding to the bicycle frame detection system of Fig. 1. Please refer to FIGS. 1 to 3. Specifically, the bicycle frame 50 can be fixed on a plane P by the fixing device 110 first, wherein a standpipe 58 of the bicycle frame 50 The central axis A4 of the bicycle frame 50 and the central axis A3 of the lower tube 54 of the bicycle frame 50 or the central axis A2 of the upper tube 52 define the plane P (step S1). The plane P can also be defined by an upper tube 52 and a lower tube 54. In essence, the riser 58, an upper pipe 52 and a lower pipe 54 should be on the same plane. The position of the bicycle frame 50 on the plane P is obtained (step S2). According to the design parameters of the bicycle frame 50, move at least one image capturing device 120 simultaneously or sequentially to a plurality of characteristic points corresponding to the bicycle frame 50 on the plane P (the characteristic points 50a1~50a4, 50b1, 50b2, 50c1, 50c2, 50d, 50f) (step S3).

接著,藉由影像擷取裝置120在各特徵點50a1~50a4、50b1、50b2、50c1、50c2、50d、50f擷取對應的特徵點50a1~50a4、50b1、50b2、50c1、50c2、50d、50f的影像(步驟S4)。依據各特徵點50a1~50a4、50b1、50b2、50c1、50c2、50d、50f在影像中的位置,藉由計算單元130計算出各特徵點50a1~50a4、50b1、50b2、50c1、50c2、50d、50f相對於對應的影像擷取裝置120的一座標(步驟S5)。依據各影像擷取裝置120的取像位置及各特徵點50a1~50a4、50b1、50b2、50c1、50c2、50d、50f相對於對應的影像擷取裝置120的座標,藉由計算單元130計算出各特徵點50a1~50a4、50b1、50b2、50c1、50c2、50d、50f在平面P上的一實際座標(步驟S6)。依據各特徵點50a1~50a4、50b1、50b2、50c1、50c2、50d、50f的實際座標計算出自行車架50的尺寸值或角度值(步驟S7)。 Then, the image capturing device 120 captures the corresponding feature points 50a1-50a4, 50b1, 50b2, 50c1, 50c2, 50d, 50f at each feature point 50a1-50a4, 50b1, 50b2, 50c1, 50c2, 50d, 50f Video (step S4). According to the position of each feature point 50a1~50a4, 50b1, 50b2, 50c1, 50c2, 50d, 50f in the image, the calculation unit 130 calculates each feature point 50a1~50a4, 50b1, 50b2, 50c1, 50c2, 50d, 50f A mark corresponding to the corresponding image capturing device 120 (step S5). According to the image capturing position of each image capturing device 120 and the coordinates of each feature point 50a1-50a4, 50b1, 50b2, 50c1, 50c2, 50d, 50f relative to the corresponding image capturing device 120, the calculation unit 130 calculates each An actual coordinate of the feature points 50a1-50a4, 50b1, 50b2, 50c1, 50c2, 50d, and 50f on the plane P (step S6). The size value or angle value of the bicycle frame 50 is calculated according to the actual coordinates of the characteristic points 50a1-50a4, 50b1, 50b2, 50c1, 50c2, 50d, and 50f (step S7).

如上所述,本實施例依據自行車架50的設計參數而利用 影像擷取裝置120在特定位置擷取自行車架50的特徵點50a1~50a4、50b1、50b2、50c1、50c2、50d、50f的影像,並依據特徵點50a1~50a4、50b1、50b2、50c1、50c2、50d、50f在影像中的位置而推算出特徵點的實際座標。如此一來,可由自行車架50的多個特徵點50a1~50a4、50b1、50b2、50c1、50c2、50d、50f的實際座標而計算出自行車架50的尺寸值或角度值,據以準確地檢測自行車架50的尺寸及角度的偏移量。 As mentioned above, this embodiment uses the design parameters of the bicycle frame 50 The image capturing device 120 captures images of the characteristic points 50a1-50a4, 50b1, 50b2, 50c1, 50c2, 50d, and 50f of the bicycle frame 50 at specific positions, and according to the characteristic points 50a1-50a4, 50b1, 50b2, 50c1, 50c2, The actual coordinates of the feature points are calculated based on the positions of 50d and 50f in the image. In this way, the actual coordinates of the multiple feature points 50a1~50a4, 50b1, 50b2, 50c1, 50c2, 50d, and 50f of the bicycle frame 50 can be used to calculate the size or angle value of the bicycle frame 50 to accurately detect the bicycle. The size and angular offset of the frame 50.

在上述步驟S7中,計算單元130根據自行車架50的設計參數,計算出各特徵點50a1~50a4、50b1、50b2、50c1、50c2、50d、50f的實際座標。取得上述特徵點的座標後,就可以計算各軸的中心線方程式,和該些中心線的交點座標,也因而可以計算出需要檢測的關鍵距離和夾角。 In the above step S7, the calculation unit 130 calculates the actual coordinates of each feature point 50a1-50a4, 50b1, 50b2, 50c1, 50c2, 50d, and 50f according to the design parameters of the bicycle frame 50. After the coordinates of the above-mentioned feature points are obtained, the centerline equations of each axis and the coordinates of the intersection points of the centerlines can be calculated, and thus the critical distance and included angle that need to be detected can be calculated.

在上述步驟S1及步驟S2中,固定裝置110可在平面P上的一預定位置p1將自行車架50的五通管56的中心軸固定為垂直於平面P,接著沿五通管56的中心軸一定旋轉角度位置以固定自行車架50的立管58或下管54於圖1所示的預定位置。此處,例如是藉由圖2所示的固定件112或固定件114固定自行車架50的立管58或下管54,然本發明不以此為限。在此固定方式之下,是藉由固定裝置110固定自行車架50的特定部位,預定位置p1即為五通管56的中心軸所在位置,而可做為參考座標點,也就是完成了上述步驟S2之取得自行車架50於平面P上的位置。固定自行車架50後,就可以依自行車架50的設計參數,計算出各特 徵點的座標位置,再將影像擷取裝置120移動到各對應位置,擷取各特徵點影像。 In the above steps S1 and S2, the fixing device 110 can fix the central axis of the bottom bracket 56 of the bicycle frame 50 perpendicular to the plane P at a predetermined position p1 on the plane P, and then along the central axis of the bottom bracket 56 A certain rotation angle position is used to fix the seat tube 58 or the down tube 54 of the bicycle frame 50 at the predetermined position shown in FIG. 1. Here, for example, the vertical tube 58 or the down tube 54 of the bicycle frame 50 is fixed by the fixing member 112 or the fixing member 114 shown in FIG. 2, but the present invention is not limited thereto. In this fixing method, a specific part of the bicycle frame 50 is fixed by the fixing device 110. The predetermined position p1 is the position of the central axis of the bottom bracket 56 and can be used as a reference coordinate point, which means that the above steps are completed. S2 obtains the position of the bicycle frame 50 on the plane P. After fixing the bicycle frame 50, you can calculate the characteristics according to the design parameters of the bicycle frame 50. The coordinate position of the feature point is then moved to the corresponding position of the image capturing device 120 to capture the image of each feature point.

或者,在上述步驟S1及步驟S2中,固定裝置110可改為先藉由固定件112、114分別在平面P上的兩預定位置p2、p3固定立管58及下管54,並使立管58的中心軸A4及下管54的中心軸A3平行於平面P。如上述般藉由固定裝置110固定自行車架50的特定部位,基於固定件112、114的預設角度及位置,可確知被固定後的車架50的五通管56的中心軸的位置,而能夠以五通管56的中心軸做為參考座標點,也就是完成了上述步驟S2之取得自行車架50於平面P上的位置。 Or, in the above steps S1 and S2, the fixing device 110 can be changed to fix the riser 58 and the down tube 54 at two predetermined positions p2, p3 on the plane P by the fixing members 112, 114 respectively, and make the riser The central axis A4 of 58 and the central axis A3 of the down tube 54 are parallel to the plane P. The fixing device 110 fixes a specific part of the bicycle frame 50 as described above. Based on the preset angles and positions of the fixing members 112 and 114, the position of the central axis of the bottom bracket 56 of the fixed frame 50 can be determined, and The center axis of the bottom bracket 56 can be used as the reference coordinate point, that is, the position of the bicycle frame 50 on the plane P is obtained after the above step S2 is completed.

又或者,在上述步驟S1中,固定裝置110可將上管52、下管54及立管58的其中之二支撐於平面P,並使上管52、下管54及立管58的所述其中之二的中心軸平行於平面P。接著,在上述步驟S2中,利用一檢測單元(如所述影像擷取裝置120的其中之一)擷取自行車架50的上的兩個特定部位(例如檢測五通管56的中心軸在平面P上的位置和立管58頂端中心軸A4沿z軸可看到的前沿位置50f),即能夠以特定部位(如五通管56的中心軸和立管58頂端中央點50f)做為參考座標點,也就是完成了上述步驟S2之取得自行車架50於平面P上的位置。 Or, in the above step S1, the fixing device 110 can support two of the upper tube 52, the lower tube 54 and the riser 58 on the plane P, and make the upper tube 52, the lower tube 54 and the riser 58 The center axis of two of them is parallel to the plane P. Then, in the above step S2, a detection unit (such as one of the image capturing devices 120) is used to capture two specific parts of the bicycle frame 50 (for example, detecting that the central axis of the bottom bracket 56 is in the plane The position on P and the front edge position 50f visible along the z-axis of the central axis A4 of the top of the riser 58), that is, specific parts (such as the central axis of the bottom bracket 56 and the central point 50f of the top of the riser 58) can be used as references The coordinate point is to obtain the position of the bicycle frame 50 on the plane P after completing the above step S2.

以下對上述步驟S3進行進一步的說明。在上述步驟S3中,自行車架50的設計參數例如為用以設計車架50的計算機輔助設計(CAD)的車架50相關參數或是其他適當形式的車架50設計 圖的設計參數,本發明不對此加以限制。根據所述設計參數,可決定自行車架50的所述特徵點50a1~50a4、50b1、50b2、50c1、50c2、50d、50f的所在區域,並據以對應地安排影像擷取裝置120移至對應的位置。 The above step S3 will be further described below. In the above step S3, the design parameters of the bicycle frame 50 are, for example, computer-aided design (CAD) related parameters of the frame 50 used to design the frame 50 or other appropriate forms of the frame 50 design. The design parameters of the graph are not limited by the present invention. According to the design parameters, the area where the characteristic points 50a1~50a4, 50b1, 50b2, 50c1, 50c2, 50d, and 50f of the bicycle frame 50 are located can be determined, and the image capturing device 120 can be arranged accordingly to move to the corresponding position.

以下對上述步驟S4至步驟S6進行進一步的說明。圖4是圖1的影像擷取裝置所擷取之影像的示意圖。如圖4所示,以特徵點50c1為例,其在影像擷取裝置120於上述步驟S4中所擷取之影像中未重合於影像的中心點C,此表示特徵點50c1偏離於設計值。在上述步驟S5中,可依據所述影像中的特徵點50c1與中心點C的相對位置而計算出特徵點50c1相對於影像擷取裝置120的座標。此處,例如是依據所述影像中的特徵點50c1與中心點C在x軸向及y軸向的距離所對應的畫素數量,以及影像擷取裝置120與平面P在z軸向上的距離,來推算特徵點50c1相對於影像擷取裝置120的座標。根據影像擷取裝置120的影像解析度可以藉由計算和校正藉影像內畫素誤差值推算出該相對座標(距離)。在推算特徵點50c1與影像擷取裝置120的相對座標之後,即可如上述步驟S6般進一步推算出特徵點50c1在平面P上的實際座標。特徵點50c2、50d、50f在平面P上的實際座標的推算方式相似於上述方式,於此不再贅述。 The above steps S4 to S6 will be further described below. FIG. 4 is a schematic diagram of an image captured by the image capturing device of FIG. 1. As shown in FIG. 4, taking the feature point 50c1 as an example, the image captured by the image capturing device 120 in the above step S4 does not coincide with the center point C of the image, which indicates that the feature point 50c1 deviates from the design value. In the above step S5, the coordinates of the feature point 50c1 relative to the image capturing device 120 can be calculated according to the relative position of the feature point 50c1 and the center point C in the image. Here, for example, it is based on the number of pixels corresponding to the distance between the feature point 50c1 in the image and the center point C in the x-axis and the y-axis, and the distance between the image capturing device 120 and the plane P in the z-axis , To calculate the coordinates of the feature point 50c1 relative to the image capturing device 120. According to the image resolution of the image capturing device 120, the relative coordinates (distance) can be calculated by calculating and correcting the pixel error value in the image. After calculating the relative coordinates of the feature point 50c1 and the image capturing device 120, the actual coordinates of the feature point 50c1 on the plane P can be further calculated as in the above step S6. The method of calculating the actual coordinates of the feature points 50c2, 50d, and 50f on the plane P is similar to the above method, and will not be repeated here.

圖5是圖1的影像擷取裝置所擷取之另一影像的示意圖。以圖5所示的特徵點50b1、50b2為例,在影像擷取裝置120於上述步驟S4所擷取之影像中,找出通過影像的中心點C且與下 管54的相對兩邊緣54a、54b夾特定角度(此處例如為90度)的直線VL,此直線VL與兩邊緣54a、54b的交點定義為特徵點50b1、50b2所在位置。在上述步驟S5中,可依據所述影像中的特徵點50b1、50b2之連線的中點C’與中心點C的相對位置而計算出特徵點50b1、50b2及中點C’相對於影像擷取裝置120的座標。此處,例如是依據所述影像中的中點C’與中心點C在x軸向及y軸向的距離所對應的畫素數量,以及影像擷取裝置120與平面P在z軸向上的距離,來推算特徵點50b1、50b2及中點C’相對於影像擷取裝置120的座標。在推算特徵點50b1、50b2及中點C’與影像擷取裝置120的相對座標之後,即可如上述步驟S6般進一步推算出特徵點50b1、50b2及中點C’在平面P上的實際座標。特徵點50a1、50a2及其連線中點與特徵點50a3、50a4及其連線中點在平面P上的實際座標的推算方式相似於上述方式,於此不再贅述。 FIG. 5 is a schematic diagram of another image captured by the image capturing device of FIG. 1. Taking the characteristic points 50b1 and 50b2 shown in FIG. 5 as an example, in the image captured by the image capturing device 120 in the above step S4, the center point C passing through the image is found and is The two opposite edges 54a, 54b of the tube 54 sandwich a straight line VL with a specific angle (here, for example, 90 degrees). The intersection of the straight line VL and the two edges 54a, 54b is defined as the location of the feature points 50b1, 50b2. In the above step S5, the relative positions of the feature points 50b1, 50b2 and the midpoint C'relative to the image capture can be calculated according to the relative positions of the midpoint C'and the center point C of the connection between the feature points 50b1 and 50b2 in the image. Take the coordinates of the device 120. Here, for example, it is based on the number of pixels corresponding to the distance between the center point C'and the center point C in the x-axis and the y-axis in the image, and the relationship between the image capturing device 120 and the plane P in the z-axis The distance is used to calculate the coordinates of the feature points 50b1, 50b2 and the midpoint C′ relative to the image capturing device 120. After calculating the relative coordinates of the feature points 50b1, 50b2 and the midpoint C'and the image capturing device 120, the actual coordinates of the feature points 50b1, 50b2 and the midpoint C'on the plane P can be further calculated as in the above step S6 . The method of calculating the actual coordinates of the characteristic points 50a1, 50a2 and the midpoints of their connection lines and the characteristic points 50a3, 50a4 and the midpoints of the connection lines on the plane P is similar to the above method, and will not be repeated here.

以下對上述步驟S7進行進一步的說明。在推算出特徵點50a1~50a4、50b1、50b2、50c1、50c2、50d、50f的實際座標後,可據以進一步推算自行車架50的實際幾何形狀、尺寸及角度。舉例來說,在圖1所示平面P上的通過兩特徵點50a1、50a2之連線中點且通過兩特徵點50a3、50a4之連線中點的直線,即為上管52的中心軸A2。因為該中心軸A2位在平面P上,z軸座標固定。只要偵測出兩個位於中央軸A2上點的xy座標值就可以計算出該中心軸A2的方程式。在圖1所示平面P上的通過兩特徵點50b1、50b2之連線中點且通過平面P上的預定位置p1的直線,即為下管 54的中心軸A3。在圖1所示平面P上的通過特徵點50f及預定位置p1的直線,即為立管58的中心軸A4。在圖1所示平面P上的通過兩特徵點50c1、50c2之直線即為頭管59的中心軸A1,其中50c1和50c2分別為頭管59上下端內圓孔的中央點在xy平面上可以沿z軸看到的前端位置。因為中央軸A1的z座標固定,由此,可由50c1和50c2兩點的xy座標得知中心軸A1的直線方程式。 The above step S7 will be further described below. After the actual coordinates of the characteristic points 50a1-50a4, 50b1, 50b2, 50c1, 50c2, 50d, and 50f are calculated, the actual geometric shape, size and angle of the bicycle frame 50 can be further calculated. For example, on the plane P shown in FIG. 1, a straight line passing through the midpoint of the connection between the two characteristic points 50a1 and 50a2 and passing through the midpoint of the connection between the two characteristic points 50a3 and 50a4 is the central axis A2 of the upper tube 52 . Because the central axis A2 is located on the plane P, the z-axis coordinates are fixed. As long as the xy coordinate values of two points on the central axis A2 are detected, the equation of the central axis A2 can be calculated. On the plane P shown in FIG. 1, the straight line passing through the midpoint of the line connecting the two characteristic points 50b1 and 50b2 and passing through the predetermined position p1 on the plane P is the down tube 54的中心轴 A3. The straight line passing through the characteristic point 50f and the predetermined position p1 on the plane P shown in FIG. 1 is the central axis A4 of the riser 58. The straight line passing through the two characteristic points 50c1 and 50c2 on the plane P shown in Fig. 1 is the central axis A1 of the head tube 59, where 50c1 and 50c2 are the central points of the inner circular holes at the upper and lower ends of the head tube 59. It can be on the xy plane. The position of the front end as seen along the z-axis. Because the z coordinate of the central axis A1 is fixed, the linear equation of the central axis A1 can be obtained from the xy coordinates of the two points 50c1 and 50c2.

如圖2所示,在頭管59的中心軸A1上特定位置處往自行車架50前方垂直地平移可得前輪的中心50e。特徵點50d為自行車架50的下叉57的後輪連接部57a的中心,即後輪的中心。參考自行車架的設計參數,前輪的中心50e與後輪的中心(特徵點50d)在相同z座標上的xy平面(即平面P)上之連線的方程式及其長度可據以推知,該線與五通中心點p1的垂直距離H也可以計算出。前輪的中心50e與五通管56之中心軸之間在x軸的距離FC亦可計算出。此外上管52的中心線A2分別與立管58的中心線A4和頭管59的中心線A1交於交點p4和交點p5。根據交點p4和交點p5的座標,可以計算出這兩點間的距離O。再者,由頭管59之中心軸A1與上管之中心軸A2可推知頭管59與上管52的夾角IA1,由立管58之中心軸A4與下管54之中心軸A3可推知立管58與下管54的夾角IA2。諸如此類,依據特徵點50a1~50a4、50b1、50b2、50c1、50c2、50d、50f及/或更多的特徵點的實際座標所推算出的自行車架50的上管52、下管54、上叉55、下叉57、立管58、頭管59的中心軸之直線方程式,可進一步推算出自行車 架50各部件的實際尺寸及相對角度。 As shown in FIG. 2, at a specific position on the central axis A1 of the head pipe 59, the center 50e of the front wheel can be obtained by vertical translation in front of the bicycle frame 50. The characteristic point 50d is the center of the rear wheel connecting portion 57a of the chain stay 57 of the bicycle frame 50, that is, the center of the rear wheel. With reference to the design parameters of the bicycle frame, the equation and length of the line connecting the center 50e of the front wheel and the center of the rear wheel (feature point 50d) on the same z-coordinate on the xy plane (plane P) can be inferred. The vertical distance H from the center point p1 of the bottom bracket can also be calculated. The distance FC between the center 50e of the front wheel and the center axis of the bottom bracket 56 on the x-axis can also be calculated. In addition, the center line A2 of the upper tube 52 intersects the center line A4 of the riser tube 58 and the center line A1 of the head tube 59 at the intersection point p4 and the intersection point p5, respectively. According to the coordinates of the intersection point p4 and the intersection point p5, the distance O between the two points can be calculated. Furthermore, the included angle IA1 between the head tube 59 and the upper tube 52 can be inferred from the central axis A1 of the head tube 59 and the central axis A2 of the upper tube, and the vertical axis A4 of the riser tube 58 and the central axis A3 of the down tube 54 can be inferred. The angle between the tube 58 and the down tube 54 is IA2. And so on, the upper tube 52, the lower tube 54, and the upper fork 55 of the bicycle frame 50 calculated based on the actual coordinates of the characteristic points 50a1~50a4, 50b1, 50b2, 50c1, 50c2, 50d, 50f and/or more , The linear equations of the central axis of the chain fork 57, the riser 58, and the head tube 59, which can further calculate the bicycle The actual size and relative angle of each component of the frame 50.

若因為自行車架的設計導致所述特徵點的位置不易在影像擷取裝置120所擷取的影像中精準判斷,可利用外加輔助裝置上的記號來協助判斷。圖6是圖1的自行車架於頭管上端處的局部放大圖。舉例來說,可如圖6所示將頭管59上端套設於一桿件60,並由桿件60上預先標示的輔助記號線M來判斷頭管59末端邊緣之中點處的特徵點50c所在位置。在頭管59末端邊緣於視覺上易於辨識的情況下(如圖2及圖6所示的頭管59),亦可不藉由上述輔助記號線M來判斷頭管59末端邊緣之中點位置,而是直接由頭管59末端兩邊緣E1、E2(標示於圖6)來推知其連線中點。在頭管59末端邊緣於視覺上難以辨識的情況下,上述輔助記號線M有助於頭管59末端邊緣之中點位置的判斷。圖7是圖1的自行車架於頭管上端處的另一個局部放大圖。如果量測的位置需要盡量靠近頭管59中心軸A1,可如圖7所示將頭管59上端套設於一桿件60’,桿件60’下端契合頭管59內孔,其上端設有一與頭管59中心軸A1同軸的細管,細管上可設輔助記號線M’,可供精準判斷頭管59中心軸A1上端的一量測位置50c3。 If the position of the feature point is not easy to be accurately determined in the image captured by the image capturing device 120 due to the design of the bicycle frame, the mark on the additional auxiliary device can be used to assist in the determination. Fig. 6 is a partial enlarged view of the bicycle frame of Fig. 1 at the upper end of the head tube. For example, the upper end of the head tube 59 can be sleeved on a rod 60 as shown in FIG. 6, and the characteristic point at the midpoint of the end edge of the head tube 59 can be determined by the auxiliary mark line M pre-marked on the rod 60 The location of 50c. In the case where the end edge of the head tube 59 is easy to recognize visually (the head tube 59 shown in FIGS. 2 and 6), the position of the midpoint of the end edge of the head tube 59 may not be judged by the above-mentioned auxiliary mark line M. Instead, the midpoint of the connection line is directly inferred from the two edges E1 and E2 (marked in FIG. 6) at the end of the head tube 59. In the case where the end edge of the head tube 59 is difficult to recognize visually, the above-mentioned auxiliary mark line M helps to determine the position of the midpoint of the end edge of the head tube 59. Fig. 7 is another partial enlarged view of the bicycle frame of Fig. 1 at the upper end of the head tube. If the measurement position needs to be as close as possible to the central axis A1 of the head tube 59, the upper end of the head tube 59 can be sleeved on a rod 60' as shown in Figure 7. The lower end of the rod 60' fits with the inner hole of the head tube 59, and the upper end is provided with There is a thin tube coaxial with the central axis A1 of the head tube 59. An auxiliary mark line M'can be provided on the thin tube to accurately determine a measurement position 50c3 of the upper end of the central axis A1 of the head tube 59.

綜上所述,本發明依據自行車架的設計參數而將影像擷取裝置移動到預設特定位置上擷取自行車架的特徵點的影像,並依據特徵點在影像中的位置而推算出特徵點的實際座標。如此一來,可由自行車架的多個特徵點的實際座標而計算出自行車架的尺寸值及角度值,據以準確且快速地檢測自行車架的尺寸及角度。 In summary, according to the design parameters of the bicycle frame, the present invention moves the image capturing device to a preset specific position to capture the image of the characteristic point of the bicycle frame, and calculates the characteristic point according to the position of the characteristic point in the image The actual coordinates. In this way, the size value and angle value of the bicycle frame can be calculated from the actual coordinates of the multiple characteristic points of the bicycle frame, and the size and angle of the bicycle frame can be detected accurately and quickly.

S1~S7:步驟 S1~S7: steps

Claims (10)

一種自行車架的檢測方法,包括: 固定一自行車架於一平面,其中該自行車架的一立管的中心軸及該自行車架的一下管或一上管的中心軸定義該平面; 取得該自行車架於該平面上的位置; 依據該自行車架的設計參數,將至少一個影像擷取裝置同時或依序移至分別對應於該自行車架在該平面上的多個特徵點的位置; 藉由該至少一影像擷取裝置在各該特徵點擷取對應的該特徵點的一影像; 依據各該特徵點在該影像中的位置,計算出各該特徵點相對於對應的該至少一影像擷取裝置的一座標; 依據該至少一影像擷取裝置的取像位置及各該特徵點相對於對應的該至少一影像擷取裝置的該座標,計算出各該特徵點在該平面上的一實際座標;以及 依據各該特徵點的該實際座標計算出該自行車架的至少一尺寸值或至少一角度值。 A method for detecting bicycle racks includes: Fixing a bicycle frame on a plane, wherein the central axis of a riser of the bicycle frame and the central axis of a lower tube or an upper tube of the bicycle frame define the plane; Obtain the position of the bicycle rack on the plane; According to the design parameters of the bicycle frame, move at least one image capturing device to positions corresponding to a plurality of characteristic points of the bicycle frame on the plane at the same time or sequentially; Capturing an image of the corresponding feature point at each of the feature points by the at least one image capturing device; According to the position of each feature point in the image, calculate a mark of each feature point relative to the corresponding at least one image capturing device; Calculating an actual coordinate of each feature point on the plane according to the image capturing position of the at least one image capturing device and the coordinates of each feature point relative to the corresponding at least one image capturing device; and At least one size value or at least one angle value of the bicycle frame is calculated according to the actual coordinates of each characteristic point. 如請求項1所述的自行車架的檢測方法,其中固定該自行車架於該平面及取得該自行車架於該平面上的位置的步驟包括: 在該平面上的一預定位置將該自行車架的一五通管的中心軸固定為垂直於該平面;以及 沿該五通管的中心軸一定旋轉角度位置以固定該立管或該下管於一預定位置。 The bicycle frame detection method according to claim 1, wherein the steps of fixing the bicycle frame on the plane and obtaining the position of the bicycle frame on the plane include: Fixing the central axis of a bottom bracket of the bicycle frame at a predetermined position on the plane to be perpendicular to the plane; and A certain rotational angle position along the central axis of the five-way pipe is used to fix the vertical pipe or the down pipe at a predetermined position. 如請求項1所述的自行車架的檢測方法,其中固定該自行車架於該平面及取得該自行車架於該平面上的位置的步驟包括: 分別在該平面上的兩預定位置固定該立管及該下管,並使該立管的中心軸及該下管的中心軸平行於該平面。 The bicycle frame detection method according to claim 1, wherein the steps of fixing the bicycle frame on the plane and obtaining the position of the bicycle frame on the plane include: The stand pipe and the down pipe are respectively fixed at two predetermined positions on the plane, and the central axis of the stand pipe and the central axis of the down pipe are parallel to the plane. 如請求項1所述的自行車架的檢測方法,其中固定該自行車架於該平面的步驟包括: 將該上管、該下管及該立管的其中之二支撐於該平面,並使該上管、該下管及該立管的該其中之二的中心軸平行於該平面。 The method for detecting a bicycle frame according to claim 1, wherein the step of fixing the bicycle frame on the plane includes: Two of the upper tube, the lower tube and the riser are supported on the plane, and the central axis of the two of the upper tube, the lower tube and the riser is parallel to the plane. 如請求項4所述的自行車架的檢測方法,其中取得該自行車架於該平面上的位置的步驟包括: 檢測該自行車架的一五通管的中心軸及任一該特徵點在該平面上的位置。 The method for detecting a bicycle frame according to claim 4, wherein the step of obtaining the position of the bicycle frame on the plane includes: The central axis of a five-way tube of the bicycle frame and the position of any characteristic point on the plane are detected. 一種自行車架的檢測系統,包括: 一固定裝置,適於固定一自行車架於一平面,其中該自行車架的一立管的中心軸及該自行車架的一下管或一上管的中心軸定義該平面; 至少一影像擷取裝置,適於依據該自行車架的設計參數同時或依序移至分別對應於該自行車架在該平面上的多個特徵點的位置,其中該至少一影像擷取裝置適於在各該特徵點擷取對應的該特徵點的一影像,其中藉由該固定裝置固定該自行車架的特定部位或以該至少一影像擷取裝置擷取該自行車架的特定部位,以取得該自行車架於該平面上的位置;以及 一計算單元,適於依據各該特徵點在該影像中的位置計算出各該特徵點相對於對應的該至少一影像擷取裝置的一座標,適於依據該至少一影像擷取裝置的取像位置及各該特徵點相對於對應的該至少一影像擷取裝置的該座標計算出各該特徵點在該平面上的一實際座標,且適於依據各該特徵點的該實際座標計算出該自行車架的至少一尺寸值或至少一角度值。 A detection system for bicycle racks includes: A fixing device suitable for fixing a bicycle frame on a plane, wherein the central axis of a vertical tube of the bicycle frame and the central axis of a lower tube or an upper tube of the bicycle frame define the plane; At least one image capturing device is adapted to simultaneously or sequentially move to positions corresponding to a plurality of characteristic points of the bicycle frame on the plane according to the design parameters of the bicycle frame, wherein the at least one image capturing device is adapted to An image of the corresponding characteristic point is captured at each of the characteristic points, wherein the specific part of the bicycle frame is fixed by the fixing device or the specific part of the bicycle frame is captured by the at least one image capturing device to obtain the The position of the bicycle rack on the plane; and A calculation unit adapted to calculate a landmark of each feature point relative to the at least one image capturing device corresponding to the position of each feature point in the image, and adapted to calculate a landmark of each feature point relative to the at least one image capturing device corresponding to the location of the at least one image capturing device. The image position and the coordinates of each feature point relative to the corresponding at least one image capturing device calculates an actual coordinate of each feature point on the plane, and is suitable for calculation based on the actual coordinate of each feature point At least one size value or at least one angle value of the bicycle frame. 如請求項6所述的自行車架的檢測系統,其中該固定裝置適於在該平面上的一預定位置將該自行車架的一五通管的中心軸固定為垂直於該平面,且適於沿該五通管的中心軸一定旋轉角度位置以固定該立管或該下管於一預定位置。The bicycle frame detection system according to claim 6, wherein the fixing device is adapted to fix the central axis of a bottom bracket of the bicycle frame perpendicular to the plane at a predetermined position on the plane, and is suitable for The central axis of the five-way pipe has a certain rotational angle position to fix the stand pipe or the down pipe at a predetermined position. 如請求項6所述的自行車架的檢測系統,其中固定裝置適於分別在該平面上的兩預定位置固定該立管及該下管,並使該立管的中心軸及該下管的中心軸平行於該平面。The bicycle frame detection system according to claim 6, wherein the fixing device is adapted to fix the vertical tube and the down tube at two predetermined positions on the plane, respectively, and make the center axis of the vertical tube and the center of the down tube The axis is parallel to the plane. 如請求項6所述的自行車架的檢測系統,該固定裝置適於將該上管、該下管及該立管的其中之二支撐於該平面,並使該上管、該下管及該立管的該其中之二的中心軸平行於該平面。According to the bicycle frame detection system according to claim 6, the fixing device is adapted to support two of the upper tube, the lower tube and the riser on the plane, and make the upper tube, the lower tube and the The central axis of the two of the risers is parallel to the plane. 如請求項9所述的自行車架的檢測系統,更包括一檢測單元,其中該檢測單元適於檢測該自行車架的一五通管的中心軸及任一該特徵點在該平面上的位置。The bicycle frame detection system according to claim 9, further comprising a detection unit, wherein the detection unit is adapted to detect the central axis of a bottom bracket of the bicycle frame and the position of any one of the characteristic points on the plane.
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