TWI722451B - Support assembly and chamber using the same - Google Patents
Support assembly and chamber using the same Download PDFInfo
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- TWI722451B TWI722451B TW108119706A TW108119706A TWI722451B TW I722451 B TWI722451 B TW I722451B TW 108119706 A TW108119706 A TW 108119706A TW 108119706 A TW108119706 A TW 108119706A TW I722451 B TWI722451 B TW I722451B
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/458—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
- C23C16/4582—Rigid and flat substrates, e.g. plates or discs
- C23C16/4583—Rigid and flat substrates, e.g. plates or discs the substrate being supported substantially horizontally
- C23C16/4586—Elements in the interior of the support, e.g. electrodes, heating or cooling devices
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/46—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for heating the substrate
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/50—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
- C23C16/505—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using radio frequency discharges
- C23C16/509—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using radio frequency discharges using internal electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32009—Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
- H01J37/32082—Radio frequency generated discharge
- H01J37/32091—Radio frequency generated discharge the radio frequency energy being capacitively coupled to the plasma
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/32715—Workpiece holder
- H01J37/32724—Temperature
Abstract
Description
本揭露的實施例是有關於處理腔室,例如為電漿增強化學氣相沉積(plasma-enhanced chemical vapor deposition,PECVD)腔室。更確切的說,本揭露的實施例是有關用於處理腔室的基板支撐組件。 The embodiment of the present disclosure relates to a processing chamber, such as a plasma-enhanced chemical vapor deposition (PECVD) chamber. More specifically, the embodiment of the present disclosure relates to a substrate support assembly used in a processing chamber.
化學氣相沉積(chemical vapor deposition,CVD)與電漿增強化學氣相沉積通常被採用於在基板上沉積薄膜,例如是用於平板顯示器的透明基板。化學氣相沉積與電漿增強化學氣相沉積一般是藉由將前驅物氣體或氣體混和物導入含有基板的真空腔室中而完成。前驅物氣體或氣體混和物通常是往下導引,而通過位於腔室頂部附近的擴散器(diffuser)。擴散器擺設在基板上方,而基板則位於加熱的基板支撐件上方一小段距離的位置,使得擴散器與前驅物氣體或氣體混和物可藉由來自基板支撐件的輻射熱而被加熱。基板支撐件是被加熱到一個預定的溫度,用以將基板加熱到所需的溫度範圍中。在電漿增強化學氣相 沉積的期間,是藉由從耦接至腔室的一或多個射頻源而施加射頻功率到腔室中,以將腔室內的前驅物氣體或氣體混和物通電(例如,激發)形成電漿。在一個處理溫度的範圍內,已激發的前驅物氣體或氣體混和物會進行反應而在基板的表面上形成材料膜層。基板位於加熱的基板支撐件上,而反應期間所產生的揮發性副產物(by-products)則透過排氣系統以從腔室中抽離。 Chemical vapor deposition (CVD) and plasma enhanced chemical vapor deposition are commonly used to deposit thin films on substrates, such as transparent substrates for flat panel displays. Chemical vapor deposition and plasma enhanced chemical vapor deposition are generally completed by introducing a precursor gas or gas mixture into a vacuum chamber containing a substrate. The precursor gas or gas mixture is usually directed downwards and passes through a diffuser located near the top of the chamber. The diffuser is arranged above the substrate, and the substrate is located a short distance above the heated substrate support, so that the diffuser and the precursor gas or gas mixture can be heated by the radiant heat from the substrate support. The substrate support is heated to a predetermined temperature to heat the substrate to a desired temperature range. Enhanced Chemical Vapor in Plasma During the deposition, radio frequency power is applied to the chamber from one or more radio frequency sources coupled to the chamber to energize (for example, excite) the precursor gas or gas mixture in the chamber to form a plasma . Within a processing temperature range, the excited precursor gas or gas mixture will react to form a material film on the surface of the substrate. The substrate is located on the heated substrate support, and the by-products generated during the reaction are evacuated from the chamber through the exhaust system.
由化學氣相沉積與電漿增強化學氣相沉積製程進行處理的平板一般較為大型,通常都超過370毫米×470毫米。因此,特別是與200毫米與300毫米的半導體晶圓製程所使用的基板支撐件相比,是運用內嵌電阻加熱元件(resistive heating elements)的基板支撐件而將尺寸相對較大的基板加熱至所需的溫度範圍中。然而,在處理期間由於電漿的強度,電阻式加熱的基板支撐件的溫度會上升,且電阻式加熱的基板支撐件的溫度分佈變得不均勻,導致基板的溫度超出所需的溫度範圍外以及基板的不均勻溫度分佈,而造成沉積的膜層具有不一致的厚度。 The plates processed by the chemical vapor deposition and plasma enhanced chemical vapor deposition processes are generally relatively large, usually exceeding 370 mm × 470 mm. Therefore, especially compared with the substrate support used in the semiconductor wafer process of 200 mm and 300 mm, the substrate support embedded with resistive heating elements is used to heat a relatively large substrate to In the required temperature range. However, due to the strength of the plasma during processing, the temperature of the resistively heated substrate support will rise, and the temperature distribution of the resistively heated substrate support will become uneven, causing the temperature of the substrate to exceed the required temperature range As well as the uneven temperature distribution of the substrate, the deposited film has an inconsistent thickness.
因此,具有將基板支撐組件進行改良的需求,以改善沉積膜層或待蝕刻膜層的一致性。 Therefore, there is a need to improve the substrate support assembly to improve the consistency of the deposited film layer or the film layer to be etched.
在一實施例中,提出一種支撐組件。支撐組件包括底板、中間板與頂板。底板包括供應管道(supply channel),具有配置與熱交換器(heat exchanger)的流體供應導管(fluid supply conduit)可耦接的供應入口(supply inlet);一回流管道(return channel),具有配置與熱交換器的流體回流導管(fluid return conduit)可耦接的回流出口(return outlet);流體耦接至供應管道的一對供應分流管道(supply bypass channel);流體耦接至回流管道的一對回流分流管道(return bypass channel);複數個卷繞導管(coiled conduits);以及穿過底板設置的氣體通道(gas passage)的第一部分。每個卷繞導管包括連接至供應分流管道中的一者的卷繞管道入口,以及連接回流分流管道中的一者的卷繞管道出口。中間板設置在底板與頂板之間。頂板包括可操作以支撐基板的表面;複數個氣體管道(gas channel),每個氣體管道具有暴露在表面上的插銷(pin);以及一噴射器分歧管(ejector manifold),耦接至每個氣體管道以及耦接至穿過中間板設置的氣體通道的第二部分。 In one embodiment, a support assembly is provided. The supporting assembly includes a bottom plate, a middle plate and a top plate. The bottom plate includes supply channels, fluid supply conduits with configuration and heat exchangers (fluid supply conduit) a supply inlet that can be coupled; a return channel having a return outlet configured to be coupled to a fluid return conduit of the heat exchanger; fluid coupling A pair of supply bypass channels connected to the supply pipeline; a pair of return bypass channels fluidly coupled to the return pipeline; a plurality of coiled conduits; and a pair of coiled conduits provided through the bottom plate The first part of the gas passage. Each winding pipe includes a winding pipe inlet connected to one of the supply branch pipes, and a winding pipe outlet connected to one of the return branch pipes. The middle plate is arranged between the bottom plate and the top plate. The top plate includes a surface operable to support the substrate; a plurality of gas channels, each gas channel having a pin exposed on the surface; and an ejector manifold coupled to each A gas pipe and a second part coupled to a gas channel provided through the middle plate.
在另一實施例中,提出一種支撐組件。支撐組件包括底板,以及耦接至底板的頂板。頂板包括可操作以支撐基板的表面。底板包括供應管道,具有配置與熱交換器的流體供應導管可耦接的供應入口;一對回流分流管道,透過導管的導管出口而流體耦接至供應管道,其中導管具有耦接至供應管道的導管入口;以及耦接至回流分流管道的一對回流管道。每個回流管道具有配置與熱交換器的流體回流導管可耦接的回流出口。 In another embodiment, a support assembly is provided. The support assembly includes a bottom plate, and a top plate coupled to the bottom plate. The top plate includes a surface operable to support the substrate. The bottom plate includes a supply pipe with a supply inlet configured to be coupled to the fluid supply pipe of the heat exchanger; a pair of return flow branch pipes are fluidly coupled to the supply pipe through the pipe outlet of the pipe, wherein the pipe has a supply pipe coupled to the supply pipe Conduit inlet; and a pair of return pipes coupled to the return shunt pipe. Each return pipe has a return outlet configured to be coupled to a fluid return conduit of the heat exchanger.
在又一實施例中,提出一種腔室。此腔室包括擴散板(diffuser plate),具有穿過其設置的複數個氣體通道;耦接 至擴散板的射頻電源;以及相對於擴散板設置的支撐組件。支撐組件包括底板、中間板以及頂板。底板包括供應管道,具有配置與熱交換器的流體供應導管可耦接的供應入口;一回流管道,具有配置與熱交換器的流體回流導管可耦接的回流出口;流體耦接至供應管道的一對供應分流管道;流體耦接至回流管道的一對回流分流管道;複數個卷繞導管;以及穿過底板設置的氣體通道的第一部分。每個卷繞導管包括連接至供應分流管道中的一者的卷繞管道入口,以及連接至回流分流管道中的一者的卷繞管道出口。中間板設置在底板與頂板之間。頂板包括可操作以支撐基板的表面;複數個氣體管道,每個氣體管道具有暴露在表面上的插銷;以及一噴射器分歧管,耦接至每個氣體管道以及耦接至穿過中間板設置的氣體通道的第二部分。 In yet another embodiment, a chamber is provided. The chamber includes a diffuser plate, with a plurality of gas channels disposed therethrough; coupled The radio frequency power supply to the diffuser plate; and the supporting assembly arranged relative to the diffuser plate. The supporting assembly includes a bottom plate, a middle plate and a top plate. The bottom plate includes a supply pipe with a supply inlet configured to be coupled with the fluid supply pipe of the heat exchanger; a return pipe with a return outlet configured to be coupled with the fluid return pipe of the heat exchanger; and a fluid coupled to the supply pipe A pair of supply shunt pipes; a pair of return shunt pipes fluidly coupled to the return pipe; a plurality of winding pipes; and the first part of the gas channel provided through the bottom plate. Each winding pipe includes a winding pipe inlet connected to one of the supply branch pipes, and a winding pipe outlet connected to one of the return branch pipes. The middle plate is arranged between the bottom plate and the top plate. The top plate includes a surface operable to support the substrate; a plurality of gas pipes, each gas pipe having a plug exposed on the surface; and an ejector branch pipe, coupled to each gas pipe and coupled to a set through the middle plate The second part of the gas channel.
100:腔室 100: chamber
102:腔室本體 102: Chamber body
103:背板 103: Backplane
104:基板支撐組件 104: Substrate support assembly
105:擴散板 105: diffuser
106:氣體分佈組件 106: Gas distribution assembly
107:氣體入口通道 107: Gas inlet channel
108:處理空間 108: processing space
109、130:分歧管 109, 130: branch pipe
110:基板 110: substrate
111:氣體源 111: gas source
112:基板支撐件 112: substrate support
113:氣室 113: Air Chamber
114:下表面 114: lower surface
115:底表面 115: bottom surface
116:上表面 116: upper surface
117、124:熱交換器 117, 124: Heat exchanger
118:主幹 118: Trunk
119:流體出口導管 119: Fluid Outlet Conduit
120:通道 120: Channel
121:入口 121: entrance
123:流體入口導管 123: fluid inlet duct
125:出口 125: exit
126:流體供應導管 126: Fluid Supply Conduit
127:射頻電源 127: RF power supply
128:流體回流導管 128: fluid return pipe
129:流量閥 129: Flow Valve
132:升空氣體輸送槽 132: Ascending air conveying trough
134:真空幫浦 134: Vacuum Pump
140:氣體通道 140: gas channel
142:溫度控制系統 142: Temperature Control System
144:升空系統 144: Lift-off system
146:控制器 146: Controller
201、203、205、301、305:厚度 201, 203, 205, 301, 305: thickness
204、304:底板 204, 304: bottom plate
206:中間板 206: Intermediate plate
208、308:頂板 208, 308: top plate
210:流體管道 210: fluid pipe
212:卷繞導管 212: Coiling catheter
214:供應入口 214: Supply Entrance
216:回流出口 216: Return exit
218:熱電偶 218: Thermocouple
220:氣體管道 220: Gas pipeline
222:插銷 222: Bolt
224:噴射器分歧管 224: Ejector branch pipe
226、326:流體管道組件 226, 326: Fluid piping components
228、328:供應管道 228, 328: Supply pipeline
229:密封件 229: Seal
230:供應分流管道 230: supply shunt pipeline
232、332:回流管道 232, 332: Return pipeline
234、334:回流分流管道 234, 334: Return flow divider pipeline
236:卷繞管道入口 236: coiled pipe inlet
238:卷繞管道出口 238: Coiling pipe outlet
312:導管 312: Catheter
336:導管入口 336: Conduit Entrance
338:導管出口 338: Catheter Outlet
為了可以理解本揭露的上述特徵的細節,藉由參照一些繪示在附圖內的實施例,可得到本揭露(簡單總結於上)的更確切的描述。然而,應當注意的是這些附圖僅繪示出例示性的實施例,因此不應當被視為限制其範疇,並容許其他等效的實施例。 In order to understand the details of the above-mentioned features of the present disclosure, by referring to some embodiments shown in the drawings, a more precise description of the present disclosure (simply summarized above) can be obtained. However, it should be noted that these drawings only depict exemplary embodiments, and therefore should not be considered as limiting the scope and allowing other equivalent embodiments.
第1圖為一實施例中電漿增強化學氣相沉積(PECVD)系統的一示例的剖視圖。 FIG. 1 is a cross-sectional view of an example of a plasma enhanced chemical vapor deposition (PECVD) system in an embodiment.
第2A圖為一實施例中基板支撐組件的頂部展開視圖,以及第2B圖為基板支撐組件的底部展開視圖。 Figure 2A is a top expanded view of the substrate support assembly in an embodiment, and Figure 2B is a bottom expanded view of the substrate support assembly.
第2C圖為一實施例中基板支撐組件的負數(negative)透視圖。 Figure 2C is a negative perspective view of the substrate support assembly in an embodiment.
第2D圖與第2E圖為一實施例中基板支撐組件的負數透視放大圖。 2D and 2E are negative perspective enlarged views of the substrate support assembly in an embodiment.
第2F圖至第2H圖為一實施例中基板支撐組件的剖視圖。 2F to 2H are cross-sectional views of the substrate support assembly in an embodiment.
第3A圖為一實施例中基板支撐組件的頂部展開視圖。 Figure 3A is a top unfolded view of the substrate support assembly in an embodiment.
第3B圖為一實施例中基板支撐組件的溫度控制系統的負數透視圖。 Figure 3B is a negative perspective view of the temperature control system of the substrate support assembly in an embodiment.
為了便於理解,在可能的情況下使用相同的元件符號來表示圖式中共有的相同元件。可預期到的是,一個實施例中的元件以及特徵可以有益地結合至其他實施例中,而無須進一步的敘述。 For ease of understanding, the same component symbols are used where possible to represent the same components in the drawings. It is expected that the elements and features in one embodiment can be beneficially combined with other embodiments without further description.
本文中所述的實施例提出可改善沉積膜層,或待蝕刻膜層的一致性的基板支撐組件。每個基板支撐組件包括單流向流體與雙流向流體中的一者,流通過基板支撐件的底板使多餘的熱量可被移除,和/或將熱量提供至基板支撐件以維持預定的支撐件溫度。預定的支撐件溫度是基於製程參數而設定的溫度,使得在處理過程中,基板的均勻溫度分佈可獨立於電漿的強度而被維 持,導致沉積膜層具有改善的膜層厚度一致性,或是蝕刻膜層具有改善的一致性。 The embodiments described herein propose a substrate support assembly that can improve the consistency of the deposited film layer or the film layer to be etched. Each substrate support assembly includes one of a single flow direction fluid and a dual flow direction fluid, which flows through the bottom plate of the substrate support member so that excess heat can be removed, and/or provides heat to the substrate support member to maintain a predetermined support member temperature. The predetermined support temperature is a temperature set based on the process parameters, so that during the processing, the uniform temperature distribution of the substrate can be maintained independently of the strength of the plasma Therefore, the deposited film has an improved film thickness uniformity, or the etched film has an improved uniformity.
第1圖為電漿增強化學氣相沉積(PECVD)腔室100的示例的剖視圖,可取自位於聖克拉拉(加利福尼亞州)的應用材料股份有限公司。應當理解的是,以下所述的系統為例示性的腔室,亦可使用或改良來自其他製造商的其他腔室以實現本揭露的層面。腔室100包括腔室本體102、基板支撐組件104、以及氣體分佈組件106。氣體分佈組件106是相對於基板支撐組件104設置,並在兩者之間界定出處理空間108。
Figure 1 is a cross-sectional view of an example of a plasma-enhanced chemical vapor deposition (PECVD)
氣體分佈組件106是配置以將氣體均勻地分配至腔室100中的處理空間108,以便於將膜層沉積在基板110上或從基板110將膜層進行蝕刻,而基板110是設置在基板支撐組件104的基板支撐件112上。氣體分佈組件106包括從背板103懸掛的擴散板105。複數個氣體通道(未繪示)穿過擴散板105而形成,使得預定的均勻氣體分佈可通過氣體分佈組件106而進入處理空間108中。背板103將擴散板105保持在與背板103的底表面115間隔開的關係中,而因此在兩者之間界定出氣室113。背板103包括耦接至分歧管109的氣體入口通道107,可耦接至一或多個氣體源111。氣室113使得氣體能流過氣體入口通道107,以在擴散板105的寬度上進行均勻地分配,以致於具有均勻分布的氣流可流過擴散板105的氣體通道。
The
在可與本文中其他實施例結合的一實施例中,熱交換器117與擴散板105的氣體管道(未繪示)流體連通。熱交換器117透過流體出口導管119與流體入口導管123而與氣體管道流體連通。流體出口導管119連接至擴散器流體管道的入口121,而流體入口導管123則連接至流體管道的出口125,使得多餘的熱量可被移除,和/或將熱量提供至擴散板105以維持一個預定的擴散器溫度。預定的擴散器溫度可以基於製程的參數而設定。流體可包括將溫度維持在約攝氏50度至約攝氏450度的材料。
In an embodiment that can be combined with other embodiments herein, the
氣體分佈組件106耦接至射頻(RF)電源127,而射頻電源127是用於產生處理基板110所用的電漿。基板支撐組件104通常是接地的,使得射頻功率從射頻電源127供應至氣體分佈組件106,以在擴散板105與基板支撐件112之間提供電容耦合。當射頻功率被供應至擴散板105時,在擴散板105與基板支撐件112之間會產生電場,使得存在於基板支撐件112與擴散板105之間的處理空間108中的氣體原子被游離而釋放出電子。
The
基板支撐組件104至少部分地設置在腔室本體102內。在製程期間,基板支撐組件104支撐基板110。基板支撐組件104包括基板支撐件112。基板支撐件112可由鋁(aluminum,Al)或是陽極氧化鋁(anodized Al)所製成。基板支撐件112具有用於安裝主幹118的下表面114,以及用於支撐基板110的上表面116。主幹118具有基板支撐組件104的導
管所用的通道120。主幹118將基板支撐組件104耦接至升舉系統(未繪示),可將基板支撐組件104在處理位置(如圖所示)與轉移位置之間進行移動,以利於基板從腔室本體102的流量閥(slit valve)129轉移進出腔室100。
The
基板支撐組件104包括溫度控制系統142(如第2A圖至第3B圖中所示)。在可與本文中其他實施例結合的一實施例中,基板支撐組件104包括溫度控制系統142與升空系統(liftoff system)144(如第2A圖至第2H圖中所示)。溫度控制系統142包括耦接至熱交換器124的至少一個流體管道(如第2A圖至第3B圖中所示)。熱交換器124是透過連接到至少一個流體管道的入口(如第2A圖至第3B圖中所示)的流體供應導管126,以及透過連接到至少一個流體管道的出口(如第2A圖至第3B圖中所示)的流體回流導管128,而連接到此至少一個流體管道。熱交換器124將流體循環通過基板支撐組件104,使得多餘的熱量可被移除,和/或將熱量提供至基板支撐件112以維持預定的支撐件溫度。預定的支撐件溫度可基於製程的參數而設定,使得在處理過程中基板110的均勻溫度分佈可獨立於電漿的強度而被維持,導致沉積膜層具有改善的膜層厚度一致性,或是蝕刻膜層具有改善的一致性。流體可包括將溫度維持在約攝氏50度至約攝氏450度的材料。
The
升空系統144包括耦接至分歧管130的複數個氣體管道(如第2A圖至第2H圖中所示)。每個氣體管道包括暴露
至基板支撐件112的上表面116的插銷(如第2A圖至第2H圖中所示)。分歧管130耦接至升空氣體輸送槽132。升空氣體輸送槽132能夠將升空氣體輸送至分歧管130,並通過氣體通道140而進入複數個氣體管道中。升空系統144更包括連接至分歧管130的真空幫浦134。真空幫浦134能夠通過分歧管130,以及與複數個氣體管道流體連通的氣體通道140而產生吸力。流通過複數個插銷的升空氣體使基板110能夠推離基板支撐件112的上表面116。而通過複數個插銷所產生的吸力使基板110能夠固持在基板支撐件112的上表面116上。
The lift-
控制器146耦接至腔室100並配置以在處理期間控制腔室100的許多層面。控制器146可包括中央處理器(CPU)(未繪示)、記憶體(未繪示)、輔助電路(或輸入輸出單元I/O)(未繪示)。中央處理器可以是任何形式的電腦處理器中的一者,這些電腦處理器是用在工業裝置(Industrial settings)中,以控制各種製程與硬體(例如,馬達或其他硬體)以及監控製程(例如,流體與升空氣體的流速)。記憶體(未繪示)連接至中央處理器,並可以是一或多個快捷可用記憶體(readily available memory),例如隨機存取記憶體(random access memory,RAM)、唯讀記憶體(read only memory,ROM)、軟碟(floppy disk)、硬碟(hard disk)、或是任何其他形式的數位儲存裝置(本地或遠端)。可將軟體指令與數據編碼並存入記憶體中以命令中央處理器。輔助電路亦連接至中央處理器並以習知的方式用
於輔助處理器。輔助電路可包括習知的快取記憶體(cache)、電源供應器、時脈電路(clock circuits)、輸入/輸出電路(input/output circuitry)、子系統(subsystem)、以及其類似物。控制器146可讀的程式(或電腦指令)決定腔室100可執行的作業程序。此程式可以是控制器146可讀的軟體,並可包括一些指令以監控與控制例如是預定的支撐件溫度、基板110的固持、以及基板110的升空。
The
第2A圖為基板支撐組件104的頂部展開視圖,而第2B圖為基板支撐組件的底部展開視圖,基板支撐組件104包括溫度控制系統142與升空系統144。第2C圖為基板支撐組件104的負數透視圖。第2D圖與第2E圖為基板支撐組件104的負數透視放大圖。第2F圖至第2H圖為基板支撐組件104的剖視圖。基板支撐組件104包括基板支撐件112。基板支撐組件104包括具有底板204、中間板206、頂板208以及主幹118的基板支撐件112。頂板208包括上表面116,而底板204包括下表面114。在可與本文中其他實施例結合的一實施例中,中間板206至少是鑄造(cast)、焊接(braze)、鍛造(forge)、熱等靜壓(hot iso-statically pressed)與燒結(sinter)至底板204的其中一者。在可與本文中其他實施例結合的一實施例中,頂板208至少是鑄造、焊接、鍛造、熱等靜壓、與燒結至底板204的其中一者。底板204具有厚度201,中間板206具有厚度203,而頂板208具有厚度205。
FIG. 2A is a top expanded view of the
如第2A圖所示,在可與本文中其他實施例結合的一實施例中,底板204的溫度控制系統142具有設置在其中的流體管道210。流體管道210是彼此流體連通的複數個卷繞導管212的單一管道。複數個卷繞導管212中的每個都具有一個迴轉處。熱交換器124是透過連接至流體管道210的供應入口214的流體供應導管126,以及透過連接至流體管道210的回流出口216的流體回流導管128,而流體連通至流體管道210。在流體管道210的實施例中,複數個卷繞導管212的其中一個卷繞導管具有供應入口214以及回流出口216。熱交換器124通過流體管道210將流體以單一流向進行循環,使多餘的熱量可被移除,和/或將熱量提供至基板支撐件112以維持預定的支撐件溫度。預定的支撐件溫度可以是基於製程參數而設定的溫度,使得在處理過程中基板均勻的溫度分佈可獨立於電漿的強度而被維持,導致沉積膜層具有改善的膜層厚度一致性,或是蝕刻膜層具有改善的一致性。在可與本文中其他實施例結合的一實施例中,溫度控制系統包括耦接至控制器146的複數個熱電偶(thermocouple)218,用以決定基板支撐件112的溫度。耦接至熱電偶218以及熱交換器124的控制器146可操作以監控與控制進入流體管道210的流體循環以及流體溫度。
As shown in FIG. 2A, in an embodiment that can be combined with other embodiments herein, the
底板204更包括氣體通道140的第一部份,對準於位在中間板206的氣體通道140的第二部分。中間板206將底板204與頂板208分離。升空系統144包括設置在頂板208中的
複數個氣體管道220。複數個氣體管道220中的每個包括暴露至基板支撐件112的上表面116的插銷222。複數個氣體管道220中的每個流體耦接至噴射器分歧管224,而噴射器分歧管224與耦接至分歧管130的氣體通道140流體連通。分歧管130耦接至升空氣體輸送槽132,升空氣體輸送槽132能夠將升空氣體輸送至分歧管130,通過氣體通道140而進入噴射器分歧管224,並通過複數個氣體管道220與暴露至基板支撐件112的上表面116的插銷222。真空幫浦134能夠通過氣體通道140至噴射器分歧管224,並通過複數個氣體管道220與暴露在基板支撐件112的上表面116的插銷222而產生吸力。流通過複數個插銷222的升空氣體使基板110能夠推離基板支撐件112的上表面116。而通過複數個插銷222所產生的吸力使基板110能夠固持在基板支撐件112的上表面116上。在可與本文中其他實施例結合的一實施例中,頂板208包括密封件229(例如,O型環)以維持腔室100處理空間108內的壓力。
The
在可與本文中其他實施例結合的一實施例中(如第2C圖至第2H圖所示),底板204的溫度控制系統142具有設置在其中的流體管道組件226。流體管道組件226包括具有供應入口214的供應管道228。供應管道228流體耦接至一對供應分流管道230。流體管道組件226包括具有回流出口216的回流管道232。回流管道232流體耦接至一對回流分流管道234。複數個卷繞導管212中的每個卷繞導管具有連接至其中一個供應分流管
道230的卷繞管道入口236,以及連接至其中一個回流分流管道234的卷繞管道出口238。熱交換器124通過流體供應導管126至供應管道228再進入供應分流管道230,通過複數個卷繞導管212至回流分流管道234再進入回流管道232,並通過流體回流導管128回到熱交換器124而將流體進行循環。熱交換器124通過流體管道組件226將流體以雙向流向進行循環,使多餘的熱量可被移除,和/或將熱量提供至基板支撐件112以維持預定的支撐件溫度。在可與本文中其他實施例結合的一實施例中,溫度控制系統142包括耦接至控制器146的複數個熱電偶218,用以決定基板支撐件112的溫度。耦接至熱電偶218以及熱交換器124的控制器146,可操作以監控與控制進入流體管道組件226的流體循環以及流體溫度。
In an embodiment that can be combined with other embodiments herein (as shown in FIG. 2C to FIG. 2H), the
第3A圖為包括溫度控制系統142的基板支撐組件104的頂部展開視圖。第3B圖為基板支撐組件104的溫度控制系統142的負數透視圖。基板支撐組件104包括具有底板304、頂板308以及主幹118的基板支撐件112。頂板308包括上表面116而底板304包括下表面114。在可與本文中其他實施例結合的一實施例中,頂板308至少是鑄造、焊接、鍛造、熱等靜壓、與燒結至底板304的其中一者。底板304具有厚度301而頂板308則具有厚度305。
FIG. 3A is a top expanded view of the
如第2A圖所示,在可與本文中其他實施例結合的一實施例中,底板304的溫度控制系統142具有設置在其中的流
體管道210。流體管道210為彼此流體連通的複數個卷繞導管212的單一管道。複數個卷繞導管212中的每個具有一個迴轉處。熱交換器124是透過連接至流體管道210的供應入口214的流體供應導管126,以及透過連接至流體管道210的回流出口216的流體回流導管128,而與流體管道210流體連通。在流體管道210的實施例中,複數個卷繞導管212的其中一個卷繞導管具有供應入口214以及回流出口216。熱交換器124通過流體管道210將流體以單一流向進行循環,使多餘的熱量可被移除和/或將熱量提供至基板支撐件112以維持預定的支撐件溫度。預定的支撐件溫度可以是基於製程參數而設定的溫度,使得在處理過程中基板均勻的溫度分佈可獨立於電漿的強度而被維持,導致沉積膜層具有改善的膜層厚度一致性,或是蝕刻膜層具有改善的一致性。
As shown in Figure 2A, in an embodiment that can be combined with other embodiments herein, the
如第3A圖至第3B圖所示,在可與本文中其他實施例結合的另一實施例中,底板304的溫度控制系統142具有設置在其中的流體管道組件326。流體管道組件326包括具有供應入口214的供應管道328。供應管道328透過導管312的導管出口338而流體耦接至一對回流分流管道334,導管312具有耦接至供應管道328的導管入口336。每個回流分流管道334耦接至具有回流出口216的回流管道332。
As shown in FIGS. 3A to 3B, in another embodiment that can be combined with other embodiments herein, the
熱交換器124通過流體供應導管126至供應管道328,通過複數個導管312至回流分流管道334再進入回流管道332,並通過流體回流導管128回到熱交換器124而將流體進行
循環。熱交換器124通過流體管道組件326將流體以雙向流向進行循環,使多餘的熱量可被移除和/或將熱量提供至基板支撐件112以維持預定的支撐件溫度。在可與本文中其他實施例結合的一實施例中,溫度控制系統142包括耦接至控制器146的複數個熱電偶218,用以決定基板支撐件112的溫度。耦接至熱電偶218以及熱交換器124的控制器146,可操作以監控與控制進入流體管道組件326的流體循環以及流體溫度。
The
總結以上,本文描述可改善沉積膜層或待蝕刻膜層的一致性的基板支撐組件。每個基板支撐組件包括單流向流體與雙流向流體的其中一者,通過基板支撐件的底板使多餘的熱量可被移除和/或將熱量提供至基板支撐件以維持預定的支撐件溫度。預定的支撐件溫度可以是基於製程參數而設定的溫度,使得在處理過程中基板均勻的溫度分佈可獨立於電漿的強度而被維持,導致沉積膜層具有改善的膜層厚度一致性,或是蝕刻膜層具有改善的一致性。 In summary, this article describes a substrate support assembly that can improve the consistency of the deposited film layer or the film layer to be etched. Each substrate support assembly includes one of a single flow direction fluid and a dual flow direction fluid. The bottom plate of the substrate support allows excess heat to be removed and/or heat is provided to the substrate support to maintain a predetermined temperature of the support. The predetermined support temperature may be a temperature set based on process parameters, so that the uniform temperature distribution of the substrate during processing can be maintained independently of the strength of the plasma, resulting in an improved film thickness consistency of the deposited film, or The etched film layer has improved consistency.
雖然前述是針對本揭露的示例,但在不背離本揭露的基本範疇下可設計本揭露的其他與進一步的示例,而本揭露的範疇則由以下的申請專利範圍所決定。 Although the foregoing is an example of the present disclosure, other and further examples of the present disclosure can be designed without departing from the basic scope of the present disclosure, and the scope of the present disclosure is determined by the scope of the following patent applications.
100:腔室 100: chamber
102:腔室本體 102: Chamber body
103:背板 103: Backplane
104:基板支撐組件 104: Substrate support assembly
105:擴散板 105: diffuser
106:氣體分佈組件 106: Gas distribution assembly
107:氣體入口通道 107: Gas inlet channel
108:處理空間 108: processing space
109、130:分歧管 109, 130: branch pipe
110:基板 110: substrate
111:氣體源 111: gas source
112:基板支撐件 112: substrate support
113:氣室 113: Air Chamber
114:下表面 114: lower surface
115:底表面 115: bottom surface
116:上表面 116: upper surface
117、124:熱交換器 117, 124: Heat exchanger
118:主幹 118: Trunk
119:流體出口導管 119: Fluid Outlet Conduit
120:通道 120: Channel
121:入口 121: entrance
123:流體入口導管 123: fluid inlet duct
125:出口 125: exit
126:流體供應導管 126: Fluid Supply Conduit
127:射頻電源 127: RF power supply
128:流體回流導管 128: fluid return pipe
129:流量閥 129: Flow Valve
132:升空氣體輸送槽 132: Ascending air conveying trough
134:真空幫浦 134: Vacuum Pump
140:氣體通道 140: gas channel
142:溫度控制系統 142: Temperature Control System
144:升空系統 144: Lift-off system
146:控制器 146: Controller
Claims (20)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201862682372P | 2018-06-08 | 2018-06-08 | |
US62/682,372 | 2018-06-08 |
Publications (2)
Publication Number | Publication Date |
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TW202002153A TW202002153A (en) | 2020-01-01 |
TWI722451B true TWI722451B (en) | 2021-03-21 |
Family
ID=68769987
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW108119706A TWI722451B (en) | 2018-06-08 | 2019-06-06 | Support assembly and chamber using the same |
Country Status (3)
Country | Link |
---|---|
CN (1) | CN112352064A (en) |
TW (1) | TWI722451B (en) |
WO (1) | WO2019236856A1 (en) |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020173161A1 (en) * | 2001-04-05 | 2002-11-21 | Matsushita Electric Industrial Co., Ltd. | Plasma processing method |
JP2003257943A (en) * | 2002-02-28 | 2003-09-12 | Anelva Corp | Surface treatment device |
US20060222481A1 (en) * | 2002-03-08 | 2006-10-05 | Foree Michael T | Method of supporting a substrate in a gas cushion susceptor system |
US20070222131A1 (en) * | 2006-03-23 | 2007-09-27 | Yasuhiro Fukumoto | Substrate support structure, heat treatment apparatus using same, first sheet-like object for use in the substrate support structure, method of manufacturing the substrate support structure, heat treatment apparatus, and substrate sucking method |
TW200949992A (en) * | 2008-04-30 | 2009-12-01 | Axcelis Tech Inc | Gas bearing electrostatic chuck |
US20110024047A1 (en) * | 2003-04-22 | 2011-02-03 | Applied Materials, Inc. | Substrate support having fluid channel |
TW201447995A (en) * | 2010-06-11 | 2014-12-16 | Applied Materials Inc | Temperature controlled plasma processing chamber component with zone dependent thermal efficiencies |
-
2019
- 2019-06-06 TW TW108119706A patent/TWI722451B/en active
- 2019-06-06 WO PCT/US2019/035807 patent/WO2019236856A1/en active Application Filing
- 2019-06-06 CN CN201980043559.3A patent/CN112352064A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20020173161A1 (en) * | 2001-04-05 | 2002-11-21 | Matsushita Electric Industrial Co., Ltd. | Plasma processing method |
JP2003257943A (en) * | 2002-02-28 | 2003-09-12 | Anelva Corp | Surface treatment device |
US20060222481A1 (en) * | 2002-03-08 | 2006-10-05 | Foree Michael T | Method of supporting a substrate in a gas cushion susceptor system |
US20110024047A1 (en) * | 2003-04-22 | 2011-02-03 | Applied Materials, Inc. | Substrate support having fluid channel |
US20070222131A1 (en) * | 2006-03-23 | 2007-09-27 | Yasuhiro Fukumoto | Substrate support structure, heat treatment apparatus using same, first sheet-like object for use in the substrate support structure, method of manufacturing the substrate support structure, heat treatment apparatus, and substrate sucking method |
TW200949992A (en) * | 2008-04-30 | 2009-12-01 | Axcelis Tech Inc | Gas bearing electrostatic chuck |
TW201447995A (en) * | 2010-06-11 | 2014-12-16 | Applied Materials Inc | Temperature controlled plasma processing chamber component with zone dependent thermal efficiencies |
Also Published As
Publication number | Publication date |
---|---|
CN112352064A (en) | 2021-02-09 |
WO2019236856A1 (en) | 2019-12-12 |
TW202002153A (en) | 2020-01-01 |
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