TWI721886B - Electronic device and its assembling method - Google Patents
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Abstract
一種電子裝置,包含一框架、一電路總成、一散熱器及一緩衝機構。該框架包括一頂板及多個螺柱。該電路總成包括一鎖固於該等螺柱的基板,及一焊接於該基板頂面的發熱模組。該散熱器包括一鎖固於該頂板的散熱板及一散熱塊,該散熱塊施加一下壓力於該發熱模組以緊密接觸該發熱模組。該緩衝機構包括多個佈設於該基板鄰近該發熱模組外周圍處的彈性件,該等彈性件對該基板分別施加多個相反於該下壓力的上偏壓彈力。藉此,能提供該基板良好的緩衝作用以避免其凹陷變形的程度過大,還能避免該發熱模組與該基板之間的焊錫產生裂痕。An electronic device includes a frame, a circuit assembly, a radiator and a buffer mechanism. The frame includes a top plate and a plurality of studs. The circuit assembly includes a base plate fixed on the studs, and a heating module welded on the top surface of the base plate. The radiator includes a heat dissipation plate fixed on the top plate and a heat dissipation block. The heat dissipation block exerts a pressure on the heating module to closely contact the heating module. The buffer mechanism includes a plurality of elastic elements arranged on the substrate adjacent to the outer periphery of the heating module, and the elastic elements respectively apply a plurality of upward biasing elastic forces opposite to the downward pressure on the substrate. Thereby, a good buffering effect of the substrate can be provided to prevent the degree of dent deformation from being too large, and cracks in the solder between the heating module and the substrate can be avoided.
Description
本發明是有關於一種電子裝置,特別是指一種具有緩衝機構的電子裝置及其組裝方法。The invention relates to an electronic device, in particular to an electronic device with a buffer mechanism and an assembling method thereof.
現有準系統電腦透過一上開式散熱器組裝在一機殼上,使得該散熱器能與一電路板上的一中央處理器接觸以對其散熱。該散熱器能否緊密地接觸該中央處理器是影響散熱效果的重要關鍵,若該散熱器與該中央處理器之間的接觸干涉量小,很容易造成散熱效過不佳;若該散熱器與該中央處理器之間的接觸干涉量過大,很容易造成該電路板彎曲變形程度過大,進而導致該電路板與一供該中央處理器插接的插座之間的焊錫產生裂痕。The existing barebones computer is assembled on a casing through an open-top radiator, so that the radiator can contact a CPU on a circuit board to dissipate heat. Whether the radiator can closely contact the central processing unit is an important key to affecting the heat dissipation effect. If the contact interference between the radiator and the central processing unit is small, it is easy to cause excessive heat dissipation; If the amount of contact interference with the CPU is too large, it is easy to cause excessive bending and deformation of the circuit board, which in turn causes cracks in the solder between the circuit board and a socket for the CPU to plug in.
因此,本發明之一目的,即在提供一種能夠克服先前技術的至少一個缺點的電子裝置。Therefore, one objective of the present invention is to provide an electronic device that can overcome at least one of the disadvantages of the prior art.
於是,本發明電子裝置,包含一框架、一電路總成、一散熱器,及一緩衝機構。Therefore, the electronic device of the present invention includes a frame, a circuit assembly, a heat sink, and a buffer mechanism.
該框架包括一頂板,及多個設置於該頂板底面的螺柱,該頂板形成有一開孔。該電路總成包括一鎖固於該等螺柱的基板,及一焊接於該基板頂面且對應於該開孔的發熱模組。該散熱器包括一鎖固於該頂板的散熱板,及一凸設於該散熱板底面的散熱塊,該散熱塊穿設於該開孔且施加一下壓力於該發熱模組以緊密接觸該發熱模組。該緩衝機構包括多個佈設於該基板鄰近該發熱模組外周圍處的彈性件,該等彈性件對該基板分別施加多個相反於該下壓力的上偏壓彈力。The frame includes a top plate and a plurality of studs arranged on the bottom surface of the top plate, and the top plate is formed with an opening. The circuit assembly includes a base plate fixed on the studs, and a heating module welded on the top surface of the base plate and corresponding to the opening. The radiator includes a heat dissipation plate locked to the top plate, and a heat dissipation block protruding from the bottom surface of the heat dissipation plate. The heat dissipation block penetrates the opening and exerts a pressure on the heating module to closely contact the heating block. Module. The buffer mechanism includes a plurality of elastic elements arranged on the substrate adjacent to the outer periphery of the heating module, and the elastic elements respectively apply a plurality of upward biasing elastic forces opposite to the downward pressure on the substrate.
本發明的電子裝置,該發熱模組具有四個角隅,該基板具有四個分別鄰近該等角隅處的區域,該等彈性件數量為四個,該等彈性件分別佈設於該等區域且對其分別施加該等上偏壓彈力。In the electronic device of the present invention, the heating module has four corners, the substrate has four regions adjacent to the corners, the number of the elastic members is four, and the elastic members are respectively arranged in the regions And the upper bias elastic force is respectively applied to it.
本發明的電子裝置,該緩衝機構還包括四個螺絲,各該螺絲將對應的該彈性件鎖固於對應的該區域頂部,各該彈性件呈一拉伸變形狀態並透過對應的該螺絲施加對應的該上偏壓彈力於對應的該區域。In the electronic device of the present invention, the buffer mechanism further includes four screws, each of which locks the corresponding elastic member to the top of the corresponding area, and each of the elastic members is in a state of tensile deformation and is applied through the corresponding screw. The corresponding upper bias elastic force corresponds to the corresponding area.
本發明的電子裝置,各該彈性件為一彈片並具有一下片體、一上片體,及一傾斜片體,該下片體位於對應的該區域頂部且對應於該開孔下方並供對應的該螺絲鎖固,該上片體固定地連接於該頂板底面,該傾斜片體由該下片體一端朝上並朝遠離該下片體方向傾斜延伸而連接至該上片體一端。In the electronic device of the present invention, each of the elastic members is an elastic piece and has a lower piece, an upper piece, and an inclined piece. The lower piece is located at the top of the corresponding area and corresponds to the bottom of the opening and is provided for corresponding The screw is locked, the upper plate is fixedly connected to the bottom surface of the top plate, and the inclined plate extends from one end of the lower plate upward and away from the lower plate to be connected to one end of the upper plate.
本發明的電子裝置,該框架還包括四對凸設於該頂板底面的壓鉚部,各該對壓鉚部壓鉚對應的該彈性件的該上片體使其固定於該頂板底面。In the electronic device of the present invention, the frame further includes four pairs of pressure riveting parts protruding on the bottom surface of the top plate, and the upper plate of the elastic member corresponding to each pair of pressure riveting parts is fixed to the bottom surface of the top plate.
本發明的電子裝置,各該彈性件呈一壓縮變形狀態並且施加對應的該上偏壓彈力於對應的該區域底部。In the electronic device of the present invention, each of the elastic members is in a compressed and deformed state and the corresponding upper bias elastic force is applied to the corresponding bottom of the area.
本發明的電子裝置,該緩衝機構還包括一固定地連接於該框架且間隔位於該基板下方的承載板,各該彈性件為一上下兩端分別抵接於該基板及該承載板的壓縮彈簧。In the electronic device of the present invention, the buffer mechanism further includes a bearing plate fixedly connected to the frame and spaced below the substrate, and each of the elastic members is a compression spring whose upper and lower ends abut against the substrate and the bearing plate, respectively .
本發明的電子裝置,該緩衝機構還包括四個分別鎖固於該等區域的螺絲,各該彈性件套設於對應的該螺絲上。In the electronic device of the present invention, the buffer mechanism further includes four screws respectively locked in the regions, and each elastic piece is sleeved on the corresponding screw.
本發明之一目的,即在提供一種能夠克服先前技術的至少一個缺點的電子裝置的組裝方法。One purpose of the present invention is to provide an assembling method of an electronic device that can overcome at least one of the disadvantages of the prior art.
於是,本發明電子裝置的組裝方法,包含下述步驟:Therefore, the assembling method of the electronic device of the present invention includes the following steps:
提供框架步驟,提供一框架,該框架包括一頂板,及多個設置於該頂板底面的螺柱;In the step of providing a frame, a frame is provided, and the frame includes a top plate and a plurality of studs arranged on the bottom surface of the top plate;
組裝電路總成步驟,將一電路總成的一基板鎖固於該等螺柱,使一焊接於該基板頂面的發熱模組對應於該頂板的一開孔;The step of assembling the circuit assembly is to lock a base plate of a circuit assembly to the studs so that a heating module soldered on the top surface of the base plate corresponds to an opening of the top plate;
組裝緩衝機構步驟,將 一緩衝機構的多個彈性件佈設於該基板鄰近該發熱模組外周圍處,使該等彈性件對該基板分別施加多個上偏壓彈力;及In the step of assembling the buffer mechanism, a plurality of elastic members of a buffer mechanism are arranged on the substrate adjacent to the outer periphery of the heating module, so that the elastic members respectively apply a plurality of upward biasing elastic forces to the substrate; and
組裝散熱器步驟,將一散熱器鎖固於該頂板,使該散熱器的一穿設於該開孔的散熱塊施加一相反於該等上偏壓彈力的下壓力於該發熱模組以緊密接觸該發熱模組。The step of assembling the radiator is to lock a radiator on the top plate, so that a heat sink of the radiator passing through the opening applies a downward force opposite to the upper bias elastic force on the heating module to tightly Touch the heating module.
本發明的電子裝置的組裝方法,在該組裝緩衝機構步驟中,該等彈性件數量為四個,該等彈性件分別佈設於該基板的四個分別鄰近於該發熱模組的四個角隅處的區域,以對該等區域分別施加該等上偏壓彈力。In the assembling method of the electronic device of the present invention, in the step of assembling the buffer mechanism, the number of the elastic members is four, and the elastic members are respectively arranged on the four corners of the substrate adjacent to the four corners of the heating module. The area at which the upper bias elastic force is applied to these areas respectively.
本發明的電子裝置的組裝方法,在該提供框架步驟中,各該彈性件的一上片體固定地連接於該頂板底面,在該組裝電路總成步驟中,各該彈性件的一下片體底面與該基板頂面相間隔一第一間距,在該組裝緩衝機構步驟中,透過四個螺絲分別將該等彈性件的該等下片體鎖固於該等區域頂部,使各該彈性件呈一拉伸變形狀態並透過對應的該螺絲施加對應的該上偏壓彈力於對應的該區域。In the assembling method of the electronic device of the present invention, in the step of providing the frame, an upper body of each elastic member is fixedly connected to the bottom surface of the top plate, and in the step of assembling the circuit assembly, the lower body of each elastic member The bottom surface is separated from the top surface of the substrate by a first distance. In the step of assembling the buffer mechanism, the lower plates of the elastic members are respectively locked on the tops of the regions by four screws, so that the elastic members are A stretched deformation state applies the corresponding upper bias elastic force to the corresponding area through the corresponding screw.
本發明的電子裝置的組裝方法,在該組裝緩衝機構步驟中,透過該緩衝機構的一承載板將該等彈性件朝該基板底面方向擠壓,使各該彈性件呈一壓縮變形狀態並且施加對應的該上偏壓彈力於對應的該區域底部。In the assembling method of the electronic device of the present invention, in the step of assembling the buffer mechanism, the elastic members are pressed toward the bottom surface of the substrate through a bearing plate of the buffer mechanism, so that the elastic members are in a compressed and deformed state and applied The corresponding upper bias elastic force corresponds to the bottom of the region.
本發明的電子裝置的組裝方法,該組裝散熱器步驟包括下述子步驟:In the method for assembling an electronic device of the present invention, the step of assembling the heat sink includes the following sub-steps:
放置散熱器子步驟,放置該散熱器使該散熱塊接觸該發熱模組頂面,該散熱器的一散熱板底面與該頂板頂面相間隔一第二間距;及The sub-step of placing the radiator, placing the radiator so that the heat dissipation block contacts the top surface of the heating module, and the bottom surface of a heat dissipation plate of the radiator is separated from the top surface of the top plate by a second distance; and
鎖固散熱器子步驟,透過多個螺栓將該散熱板鎖固於該頂板,使該散熱塊施加該下壓力於該發熱模組。In the sub-step of fixing the radiator, the heat dissipation plate is fixed to the top plate through a plurality of bolts, so that the heat dissipation block applies the downward force to the heating module.
本發明之功效在於:藉由該緩衝機構的該等彈性件對該基板施加的該等上偏壓彈力的施力方向與該下壓力的施力方向相反,因此,該等上偏壓彈力能大幅消減該下壓力的下壓力道。藉此,能提供該基板良好的緩衝作用以避免其凹陷變形的程度過大,並且還能避免該發熱模組與該基板之間的焊錫產生裂痕。The effect of the present invention is that the direction of the upper bias elastic force applied to the substrate by the elastic members of the buffer mechanism is opposite to the direction of the downward force. Therefore, the upper bias elastic force can The downforce that greatly reduces the downforce. In this way, a good buffering effect of the substrate can be provided to prevent the degree of depression and deformation of the substrate from being too large, and cracks in the solder between the heating module and the substrate can also be avoided.
在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same numbers.
參閱圖1,是本發明電子裝置100的第一實施例,該電子裝置100是以一準系統電腦為例,其包含一機殼1、一框架2、一電路總成3、一散熱器4、多個螺栓5,及一緩衝機構6。1 is a first embodiment of the
該機殼1形成有一開口朝上的容置空間11。The
參閱圖1及圖2,該框架2呈倒U形並包括一頂板21、兩側板22,及多個螺柱23。該頂板21具有一底面211,及一相反於該底面211的頂面212。該頂板21形成有一延伸於該底面211與該頂面212之間的開孔213,及多個延伸於該底面211與該頂面212之間的螺孔214。該開孔213呈方形。該等側板22分別由該頂板21左右側朝下延伸,該等側板22沿一左右方向Y相間隔。該等螺柱23分別設置於該頂板21的該底面211。1 and 2, the
參閱圖1及圖3,該電路總成3為一印刷電路板總成(PCBA)並包括一基板31、一發熱模組32,及多個螺絲33。該基板31具有一底面311,及一相反該底面311的頂面312。該基板31形成有多個延伸於該底面311與該頂面312之間的穿孔313。該等穿孔313與該等螺柱23的數量相同且位置相對應。在本第一實施例中,該發熱模組32具有一插座321,及一發熱元件322。該插座321是透過焊錫焊接於該基板31的該頂面312的平面網格陣列封裝(LGA)形式的插座,該插座321與該開孔213的位置相對應。該發熱元件322為一可插拔地插接於該插座321的中央處理器(CPU),該發熱元件322具有一頂面323。該等螺絲33與該等穿孔313的數量相同,各該螺絲33用以穿設於對應該穿孔313以螺鎖於對應的該螺柱23,藉此,以將該基板31鎖固於該等螺柱23上。1 and 3, the
需說明的是,在本第一實施例的其他實施方式中,該發熱模組32也可依照需求而有下述不同的變化,例如該插座321也可為插針網格陣列封裝(PGA)形式的插座;該發熱模組32也可以是一球柵陣列封裝(BGA)形式的中央處理器或晶片,其能透過錫球直接焊接於該基板31的該頂面312。It should be noted that in other implementations of the first embodiment, the
參閱圖1,該散熱器4為一上開式散熱器並包括一散熱板41,及一散熱塊42。該散熱板41具有一板體411,及多片散熱鰭片412。該板體411具有一用以抵接該頂面212的底面413,及一相反於該底面413的頂面414。該板體411形成有多個延伸於該底面413與該頂面414之間的通孔415,該等通孔415與該等螺孔214的數量相同且位置相對應。該等散熱鰭片412凸設於該頂面414。該散熱塊42一體地凸設於該散熱板41的該底面413且與該框架2的該開孔213位置相對應,該散熱塊42用以穿設於該開孔213以接觸該發熱元件322的該頂面323。Referring to FIG. 1, the
該等螺栓5與該等通孔415的數量相同,各該螺栓5用以穿設於對應的該通孔415以螺鎖於對應的該螺孔214,藉此,以將該散熱器4鎖固於該頂板21。The number of the
參閱圖1、圖2及圖3,該緩衝機構6包括多個彈性件61,及多個螺絲62。該等彈性件61用以佈設於該基板31鄰近該發熱模組32外周圍處,用以支撐該基板31並能提供緩衝的作用。具體而言,在本第一實施例中,該發熱模組32具有四個角隅324,該基板31具有四個分別鄰近該等角隅324處的區域314,各該區域314形成有一延伸於該底面311與該頂面312之間的螺孔315,該螺孔315用以供對應的該螺絲62螺鎖。該等彈性件61的數量及該等螺絲62的數量各自是以四個為例,各該彈性件61是由例如彈簧鋼材質所製成的彈片,各該彈性件61沿該左右方向Y延伸並具有一下片體611、一上片體612,及一傾斜片體613。該上片體612位於該頂板21的該底面211且鄰近於該開孔213一側,該上片體612用以固定地連接於該底面211。該下片體611對應於該開孔213下方並形成有一穿孔614,該穿孔614位於對應的該螺孔315上方用以供對應的該螺絲62穿設。該傾斜片體613由該下片體611一端朝上並朝遠離該下片體611方向傾斜延伸而連接至該上片體612一端。各該螺絲62具有一螺柱621,及一位於該螺柱621頂端的螺絲頭622。各該螺絲62的該螺柱621用以穿設對應的該彈性件61的該穿孔614並螺鎖於對應的該螺孔315,以將對應的該彈性件61的該下片體611鎖固於對應的該區域314頂部。Referring to FIGS. 1, 2 and 3, the
以下針對本第一實施例的該電子裝置100的組裝方法作詳細說明:The following is a detailed description of the assembling method of the
圖4是該電子裝置100的組裝方法的一步驟流程圖,包含下述步驟:提供框架步驟S1、組裝電路總成步驟S2、組裝緩衝機構步驟S3、組裝機殼步驟S4,及組裝散熱器步驟S5。4 is a step flow chart of the assembling method of the
參閱圖1、圖2及圖4,在該提供框架步驟S1中,提供該框架2,並將該等彈性件61的該上片體612固定地連接於該頂板21的該底面211。在本第一實施例中,該框架2還包括四對凸設於該頂板21的該底面211的壓鉚部24,其中兩對壓鉚部24鄰近於該開孔213左側且沿一前後方向X相間隔,另外兩對壓鉚部24鄰近於該開孔213右側且沿該前後方向X相間隔。每一對壓鉚部24壓鉚對應的該彈性件61的該上片體612,以將該上片體612固定於該頂板21的該底面211使其不會相對於該頂板21旋轉。藉由前述壓鉚的方式,能提升該上片體612與該頂板21組裝連接的方便性,且不須額外透過其他如螺絲的鎖固件進行連接鎖固,以降低生產製造成本。Referring to FIGS. 1, 2 and 4, in the providing frame step S1, the
參閱圖4及圖5,在該組裝電路總成步驟S2中,將各該螺絲33穿設於對應的該穿孔313並螺鎖於對應的該螺柱23,以將該基板31鎖固於該等螺柱23上,使該發熱模組32對應於該頂板21的該開孔213下方。此時,各該彈性件61的該下片體611底面與該基板31的該頂面312沿一上下方向Z相間隔一第一間距D1,且各該彈性件61的該穿孔614對齊於對應的該螺孔315上方。4 and 5, in the assembling circuit assembly step S2, each
由於各該彈性件61的一沿該上下方向Z的高度H(也就是指該下片體611底面與該上片體612頂面之間的垂直距離)在生產時會有製造公差產生,因此,為了避免該等彈性件61製造後皆為正公差而導致其後續組裝後無法提供預期的彈力,在本第一實施例中,該第一間距D1是取正公差極限數值與負公差極限數值的總和為例。例如該正公差極限數值及該負公差極限數值皆為0.2mm,所以該第一間距D1的數值例如為0.4mm。Since a height H of each
參閱圖4、圖6及圖7,在該組裝緩衝機構步驟S3中,先將各該螺絲62由上朝下地穿過該頂板21的該開孔213,隨後,將各該螺絲62的該螺柱621穿設於對應的該穿孔614並螺鎖於對應的該螺孔315內。4, 6 and 7, in the step S3 of assembling the buffer mechanism, first pass each
此外,由於各該彈性件61的該下片體611底面與該基板31的該頂面312相間隔該第一間距D1(如圖5所示),因此,各該螺絲62的該螺柱621螺鎖於對應的該螺孔315的過程中,當各該螺絲62的該螺絲頭622接觸對應的該下片體611頂面時會將其往下頂推,使該下片體611透過該傾斜片體613拉動該上片體612朝下彎曲變形並蓄積復位彈力。當各該螺絲62的該螺絲頭622頂推對應的該下片體611至緊抵於該基板31的該頂面312位置時,該螺柱621底部凸伸出該基板31的該底面311,各該螺絲62即把對應的該下片體611鎖固於該基板31的該頂面312,使得各該彈性件61呈一拉伸變形狀態(如圖6所示)。由於各該彈性件61在該拉伸變形狀態時蓄積有復位彈力,因此,各該彈性件61會透過對應的該螺絲62將蓄積的復位彈力轉換為一施加於對應的該區域314的上偏壓彈力F1。藉此,使得該基板31的該等區域314分別受到該等上偏壓彈力F1朝上施壓。In addition, since the bottom surface of the
藉由本第一實施例的各該彈性件61為彈片的設計方式,使得各該彈性件61的結構強度較佳,除了能起到良好地支撐該基板31的效果之外,還能穩定地提供該等上偏壓彈力F1於該基板31。With the design of each
藉由各該彈性件61的該下片體611、該上片體612及該傾斜片體613的結構設計,使得各該彈性件61透過該下片體611固定於對應的該區域314的位置以及透過該上片體612固定於該頂板21的位置不會上下重疊在一起。又,藉由各該彈性件61的該下片體611對應於該開孔213下方,藉此,使得操作人員能方便地直接經由該開孔213進行各該螺絲62螺鎖對應的該下片體611於對應的該區域314頂部的操作。By the structural design of the
需說明的是,本第一實施例的該基板31的該等區域314的該等螺孔315位置是參照現有散熱器的鎖固孔位置來設計,以作為該等彈性件61的鎖固點及佈設位置。藉此,以確保該等彈性件61的佈設位置能與該發熱模組32保持適當的距離,使該等彈性件61能確實起到支撐該基板31並提供緩衝的作用。在本第一實施例的其他實施方式中,該等彈性件61的數量、鎖固點及佈設位置也可依照實際應用需求而有不同的變化,數量例如也可為兩個、三個或四個以上,鎖固點及佈設位置例如也可設計在該基板31鄰近該發熱模組32外周圍處的其他適當區域,不以本第一實施例所揭露的為限。It should be noted that the positions of the screw holes 315 of the
參閱圖4及圖8,在該組裝機殼步驟S4中,將例如硬碟(圖未示)及該電子裝置100(如圖1所示)的其他必要組成構件(圖未示)先安裝在該機殼1的該容置空間11內。接著,將該機殼1組裝於該框架2,使該框架2容置於該容置空間11內。Referring to Figures 4 and 8, in step S4 of assembling the case, the hard disk (not shown) and other necessary components (not shown) of the electronic device 100 (shown in Figure 1) are first installed in Inside the
參閱圖4及圖9,該組裝散熱器步驟S5包括下述子步驟:放置散熱器子步驟,以及鎖固散熱器子步驟。4 and 9, the step S5 of assembling the radiator includes the following substeps: a substep of placing the radiator, and a substep of locking the radiator.
在該放置散熱器子步驟中,放置該散熱器4使該散熱塊42穿設於該開孔213並接觸該發熱元件322的該頂面323。此時,該散熱器4的該散熱板41的該底面413與該頂板21的該頂面212沿該上下方向Z相間隔一第二間距D2。在本第一實施例中,該發熱元件322的該頂面323與該基板31的該頂面312之間沿該上下方向Z的組裝公差、各該螺柱23沿該上下方向Z的製造公差,以及該散熱塊42沿該上下方向Z的製造公差是影響該散熱器4在組裝後該散熱塊42能否接觸該發熱元件322的該頂面323的關鍵,為了避免該組裝公差以及該等製造公差皆為負公差的極限數值而導致該散熱塊42無法接觸到該發熱元件322的該頂面323,因此,在本第一實施例中,該第二間距D2是取該組裝公差的負公差極限數值以及該等製造公差的負公差極限數值的總和為例。例如該組裝公差的負公差極限數值為0.4mm,該等製造公差的負公差極限數值各自為0.1mm,所以該第二間距D2的數值例如為0.6mm,此為一預先干涉量。In the sub-step of placing the heat sink, the
此外,若該組裝公差以及該等製造公差皆為正公差的極限數值時,則前述正公差的極限數值與該預先干涉量的總和即為一最大干涉量。在本第一實施例中,該組裝公差的正公差極限數值為0.4mm,該等製造公差的正公差極限數值各自為0.1mm,所以該最大干涉量的數值例如為1.2mm。該最大干涉量會造成該散熱器4在組裝後導致該基板31產生最大板彎量,所以,在設計時需判斷該最大板彎量是否小於一允許板彎量,以確保該最大板彎量符合設計的相關規範。In addition, if the assembly tolerance and the manufacturing tolerances are both the limit value of the positive tolerance, the sum of the aforementioned limit value of the positive tolerance and the pre-interference amount is a maximum interference amount. In the first embodiment, the positive tolerance limit value of the assembly tolerance is 0.4 mm, and the positive tolerance limit values of the manufacturing tolerances are each 0.1 mm, so the value of the maximum interference amount is, for example, 1.2 mm. The maximum amount of interference will cause the
參閱圖1、圖9及圖10,接著進行該鎖固散熱器子步驟,將各該螺栓5穿設於對應的該通孔415並螺鎖於對應的該螺孔214內。由於該散熱板41的該底面413與該頂板21的該頂面212相間隔該第二間距D2,因此,各該螺栓5螺鎖於對應的該螺孔214的過程中,當各該螺栓5的一螺栓頭51接觸該板體411的該頂面414時會將其往下頂推,使該散熱器4向下移動。該散熱器4向下移動的過程中,該散熱塊42施加一相反於該等上偏壓彈力F1的下壓力F2於該發熱元件322的該頂面323,使該散熱塊42底面緊密接觸該發熱元件322的該頂面323並將其向下頂推。該發熱模組32被向下頂推時會造成其下方的該基板31略向下凹陷變形,使得該基板31拉伸該等彈性件61而加大其拉伸變形程度。當該散熱板41的該底面413接觸該頂板21的該頂面212且被其阻擋時,該散熱器4便無法再下移,此時,各該螺栓5即把該散熱器4鎖固於該頂板21。Referring to FIGS. 1, 9 and 10, the sub-step of fixing the radiator is performed, and each
藉由將該第二間距D2設定為該預先干涉量的方式,使得該散熱器4鎖固於該頂板21後,能確保該散熱塊42與該發熱元件322之間的實際接觸干涉量至少等於該預先干涉量,使得該散熱塊42能確實地緊密接觸該發熱元件322以對其產生良好的散熱效果。此外,由於該等彈性件61透過該等螺絲62分別施加於該等區域314的該等上偏壓彈力F1的施力方向與該下壓力F2的施力方向相反,因此,該等上偏壓彈力F1能大幅消減該下壓力F2的下壓力道。藉此,能提供該基板31緩衝的作用以避免其凹陷變形的程度過大,並且還能避免該插座321與該基板31之間的焊錫因該基板31變形而產生裂痕。再者,欲拆卸更換該發熱元件322時,將該等螺栓5分別拆離該等螺孔214,隨後,將該散熱器4移離該框架2的該頂板21後,操作人員便能方便且快速地經由該開孔213進行該發熱元件322的拆卸及更換。藉此,能大幅提升該發熱元件322的拆卸及更換的操作便利性,並能節省拆換的工時。By setting the second distance D2 as the pre-interference amount, after the
參閱圖11,是本發明電子裝置100的第二實施例,其整體結構與組裝方法大致與第一實施例相同,不同處在於該緩衝機構6。Referring to FIG. 11, it is the second embodiment of the
在本第二實施例中,該緩衝機構6還包括一承載板63,該承載板63具有一頂面631,及兩個分別位於左右側的側端部632。該承載板63的該頂面631用以承載該等彈性件61。該等側端部632分別用以連接於該框架2的該等側板22。其中,各該側板22內板面形成有一卡槽221,各該側端部632用以卡掣於對應的該側板22的該卡槽221。各該彈性件61為一用以套設於對應的該螺絲62的該螺柱621的壓縮彈簧,各該彈性件61的上下兩端分別用以抵接於該基板31的該底面311及該承載板63的該頂面631。In the second embodiment, the
參閱圖11及圖12,在該組裝緩衝機構步驟S3中,將各該螺絲62的該螺柱621鎖固於對應的該區域314的該螺孔315,使各該螺絲62的該螺柱621底部凸伸出該底面311。接著,將各該彈性件61套設於對應的該螺柱621凸伸出該底面311的部位上,使各該彈性件61能定位於對應的該區域314底部而不會任意移動。隨後,將該承載板63置於該基板31下方並將該等彈性件61朝該基板31的該底面311方向擠壓,使各該彈性件61呈一壓縮變形狀態並且施加對應的該上偏壓彈力F1於對應的該區域314底部。最後,將該承載板63的該等側端部632分別卡掣於該等側板22的該等卡槽221內,使該承載板63固定於該框架22以確保各該彈性件61保持在該壓縮變形狀態。11 and 12, in the assembling buffer mechanism step S3, the
參閱圖11及圖13,在該組裝散熱器步驟S5中,將各該螺栓5穿設於對應的該通孔415並螺鎖於對應的該螺孔214內。各該螺栓5螺鎖於對應的該螺孔214的過程中,各該螺栓5將該散熱器4及該發熱模組32其往下頂推,使得該發熱模組32下方的該基板31略向下凹陷變形,且該基板31壓縮該等彈性件61而加大其壓縮變形程度。藉由該等彈性件61分別施加於該等區域314底部的該等上偏壓彈力F1,同樣能大幅消減該下壓力F2的下壓力道,以提供該基板31緩衝作用並避免其凹陷變形的程度過大。Referring to FIGS. 11 and 13, in the step S5 of assembling the heat sink, each
綜上所述,各實施例的該電子裝置100,藉由該緩衝機構6的該等彈性件61對該基板31施加的該等上偏壓彈力F1的施力方向與該下壓力F2的施力方向相反,因此,該等上偏壓彈力F1能大幅消減該下壓力F2的下壓力道。藉此,能提供該基板31良好的緩衝作用以避免其凹陷變形的程度過大,並且還能避免該發熱模組32的該插座321與該基板31之間的焊錫產生裂痕,故確實能達成本發明之目的。To sum up, in the
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited by this, all simple equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the content of the patent specification still belong to This invention patent covers the scope.
100:電子裝置 1:機殼 11:容置空間 2:框架 21:頂板 211:底面 212:頂面 213:開孔 214:螺孔 22:側板 221:卡槽 23:螺柱 24:壓鉚部 3:電路總成 31:基板 311:底面 312:頂面 313:穿孔 314:區域 315:螺孔 32:發熱模組 321:插座 322:發熱元件 323:頂面 324:角隅 33:螺絲 4:散熱器 41:散熱板 411:板體 412:散熱鰭片 413:底面 414:頂面 415:通孔 42:散熱塊 5:螺栓 51:螺栓頭 6:緩衝機構 61:彈性件 611:下片體 612:上片體 613:傾斜片體 614:穿孔 62:螺絲 621:螺柱 622:螺絲頭 63:承載板 631:頂面 632:側端部 D1:第一間距 D2:第二間距 F1:上偏壓彈力 F2:下壓力 H:高度 X:前後方向 Y:左右方向 Z:上下方向100: electronic device 1: chassis 11: accommodating space 2: frame 21: Top plate 211: Bottom 212: top surface 213: open hole 214: screw hole 22: side panel 221: card slot 23: Stud 24: Pressure riveting department 3: Circuit assembly 31: substrate 311: Bottom 312: top surface 313: Piercing 314: area 315: screw hole 32: heating module 321: Socket 322: Heating element 323: top surface 324: corner corner 33: Screw 4: radiator 41: heat sink 411: plate body 412: cooling fins 413: Bottom 414: top surface 415: Through hole 42: heat sink 5: Bolt 51: Bolt head 6: Buffer mechanism 61: Elastic 611: lower body 612: upper body 613: Tilted Sheet 614: piercing 62: Screw 621: Stud 622: Screw Head 63: Carrier plate 631: top surface 632: side end D1: first pitch D2: second spacing F1: Upper bias elastic force F2: Downforce H: height X: front and back direction Y: left and right direction Z: Up and down direction
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是本發明電子裝置的第一實施例的一前視分解圖,說明一機殼、一框架、一電路總成、一散熱器、多個螺栓,及一緩衝機構之間的組裝關係; 圖2是該第一實施例的該框架的一不完整仰視圖,說明多個彈性件與該框架的一頂板之間的組裝關係; 圖3是該第一實施例的該電路總成一不完整俯視圖; 圖4是該第一實施例的組裝方法的一步驟流程圖; 圖5是該第一實施例的一組裝示意圖,說明多個螺絲將一基板分別鎖固於多個螺柱上,以及各該彈性件的一下片體與該基板相間隔一第一間距; 圖6是該第一實施例的一組裝示意圖,說明多個螺絲分別將該等彈性件鎖固於該基板,使各該彈性件呈一拉伸變形狀態並透過對應的該螺絲對該基板施加一上偏壓彈力; 圖7是該第一實施例的一組裝示意圖,說明該等螺絲分別將該等彈性件鎖固於該基板; 圖8是該第一實施例的一組裝示意圖,說明該框架組裝於該機殼的一容置空間內; 圖9是該第一實施例的一組裝示意圖,說明該散熱器的一散熱塊接觸一發熱元件,使該散熱器的一散熱板與該頂板相間隔一第二間距; 圖10是該第一實施例的一組裝示意圖,說明多個螺栓將該散熱器鎖固於該頂板,使該散熱塊施加一下壓力於該發熱元件; 圖11是本發明電子裝置的第二實施例的一前視分解圖; 圖12是該第二實施例的一組裝示意圖,說明各該彈性件呈一壓縮變形狀態並對該基板施加對應的該上偏壓彈力;及 圖13是該第二實施例的一組裝示意圖。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: 1 is a front exploded view of the first embodiment of the electronic device of the present invention, illustrating the assembly relationship between a casing, a frame, a circuit assembly, a radiator, a plurality of bolts, and a buffer mechanism; 2 is an incomplete bottom view of the frame of the first embodiment, illustrating the assembling relationship between a plurality of elastic members and a top plate of the frame; 3 is an incomplete top view of the circuit assembly of the first embodiment; Fig. 4 is a step flow chart of the assembling method of the first embodiment; FIG. 5 is an assembly diagram of the first embodiment, illustrating that a plurality of screws fix a base plate on a plurality of studs, and the lower part of each elastic member is separated from the base plate by a first distance; 6 is an assembly diagram of the first embodiment, illustrating that a plurality of screws respectively lock the elastic members to the substrate, so that each elastic member is in a state of tensile deformation and is applied to the substrate through the corresponding screw One biased elasticity; FIG. 7 is an assembly diagram of the first embodiment, illustrating that the screws respectively lock the elastic members to the base plate; FIG. 8 is an assembly diagram of the first embodiment, illustrating that the frame is assembled in an accommodating space of the casing; 9 is an assembly schematic diagram of the first embodiment, illustrating that a heat dissipation block of the heat sink contacts a heating element, so that a heat dissipation plate of the heat sink is separated from the top plate by a second distance; FIG. 10 is an assembly schematic diagram of the first embodiment, illustrating that a plurality of bolts lock the radiator to the top plate, so that the heat sink block exerts a pressure on the heating element; 11 is a front exploded view of the second embodiment of the electronic device of the present invention; FIG. 12 is an assembly diagram of the second embodiment, illustrating that each of the elastic members is in a compressed and deformed state and the corresponding upper bias elastic force is applied to the substrate; and Fig. 13 is an assembly diagram of the second embodiment.
21:頂板 21: Top plate
212:頂面 212: top surface
213:開孔 213: open hole
23:螺柱 23: Stud
31:基板 31: substrate
312:頂面 312: top surface
314:區域 314: area
32:發熱模組 32: heating module
321:插座 321: Socket
322:發熱元件 322: Heating element
323:頂面 323: top surface
4:散熱器 4: radiator
41:散熱板 41: heat sink
411:板體 411: plate body
413:底面 413: Bottom
42:散熱塊 42: heat sink
61:彈性件 61: Elastic
611:下片體 611: lower body
612:上片體 612: upper body
613:傾斜片體 613: Tilted Sheet
62:螺絲 62: Screw
621:螺柱 621: Stud
622:螺絲頭 622: Screw Head
F1:上偏壓彈力 F1: Upper bias elastic force
F2:下壓力 F2: Downforce
Y:左右方向 Y: left and right direction
Z:上下方向 Z: Up and down direction
Claims (13)
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CN2826507Y (en) * | 2005-09-26 | 2006-10-11 | 郭军 | Computer with external radiator |
CN103563501A (en) * | 2011-06-01 | 2014-02-05 | 丰田自动车株式会社 | Radiator structure |
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CN2826507Y (en) * | 2005-09-26 | 2006-10-11 | 郭军 | Computer with external radiator |
CN103563501A (en) * | 2011-06-01 | 2014-02-05 | 丰田自动车株式会社 | Radiator structure |
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