TWI721647B - Linear polishing machine - Google Patents
Linear polishing machine Download PDFInfo
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- TWI721647B TWI721647B TW108141533A TW108141533A TWI721647B TW I721647 B TWI721647 B TW I721647B TW 108141533 A TW108141533 A TW 108141533A TW 108141533 A TW108141533 A TW 108141533A TW I721647 B TWI721647 B TW I721647B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/22—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本發明公開了一種直線式拋光機,所述直線式拋光機包括傳送裝置、滾拋裝置、盤拋裝置以及清掃裝置。所述傳送裝置配置為使玻璃沿預設的方向移動。所述滾拋裝置配置為用於向所述傳送裝置傳送的玻璃提供滾動拋光。所述盤拋裝置配置為用於向所述傳送裝置傳送的玻璃提供旋轉拋光。所述清掃裝置配置為用於向所述傳送裝置提供清掃。本發明的直線式拋光機能夠實現連續式作業,從而提高了生產效率。The invention discloses a linear polishing machine. The linear polishing machine comprises a conveying device, a rolling polishing device, a disc polishing device and a cleaning device. The conveying device is configured to move the glass in a predetermined direction. The tumble polishing device is configured to provide tumble polishing to the glass conveyed by the conveying device. The disc polishing device is configured to provide rotary polishing to the glass conveyed by the conveying device. The cleaning device is configured to provide cleaning to the conveying device. The linear polishing machine of the present invention can realize continuous operation, thereby improving production efficiency.
Description
本發明涉及曲面玻璃深加工技術領域,具體地涉及一種直線式拋光機。The invention relates to the technical field of deep processing of curved glass, in particular to a linear polishing machine.
目前,玻璃(例如用於手機的曲面玻璃)的拋光的方式一般採用轉盤掃掠式拋光,這種拋光方式只能實現單機拋光作業,即,只有將完成拋光的玻璃取下拋光裝置之後才能放入待拋光的玻璃,這樣大大降低了拋光效率,不適宜線上連續式作業,生產效率低。At present, the polishing method of glass (for example, curved glass used in mobile phones) generally adopts turntable sweep polishing. This polishing method can only achieve a single-machine polishing operation, that is, the polished glass can only be placed after the polishing device is removed. Into the glass to be polished, this greatly reduces the polishing efficiency, which is not suitable for continuous online operations, and the production efficiency is low.
本發明的目的是為了克服現有技術存在的問題,提供一種直線式拋光機,該直線式拋光機能夠實現連續式作業,從而提高了生產效率。The purpose of the present invention is to overcome the problems existing in the prior art and provide a linear polishing machine, which can realize continuous operation, thereby improving production efficiency.
為了實現上述目的,本發明提供一種直線式拋光機,所述直線式拋光機包括傳送裝置、滾拋裝置、盤拋裝置以及清掃裝置。所述傳送裝置配置為使玻璃沿預設的方向移動。所述滾拋裝置配置為用於向所述傳送裝置傳送的玻璃提供滾動拋光。所述盤拋裝置配置為用於向所述傳送裝置傳送的玻璃提供旋轉拋光。所述清掃裝置配置為用於向所述傳送裝置提供清掃。In order to achieve the above objective, the present invention provides a linear polishing machine, which includes a conveying device, a tumble polishing device, a disc polishing device, and a cleaning device. The conveying device is configured to move the glass in a predetermined direction. The tumble polishing device is configured to provide tumble polishing to the glass conveyed by the conveying device. The disc polishing device is configured to provide rotary polishing to the glass conveyed by the conveying device. The cleaning device is configured to provide cleaning to the conveying device.
在一些實施態樣中,優選地,所述傳送裝置包括驅動機構、吸真空機構以及多個治具板;所述驅動機構包括鏈條,多個所述治具板與所述鏈條連接並沿所述鏈條的長度方向相互平行地設置;所述治具板上設置有用於吸附玻璃的真空氣槽;所述吸真空機構與所述真空氣槽連接以使所述真空氣槽在非真空狀態與真空狀態之間切換。In some embodiments, preferably, the conveying device includes a driving mechanism, a vacuum suction mechanism, and a plurality of jig plates; the driving mechanism includes a chain, and the plurality of jig plates are connected to the chain and run along the The length directions of the chains are arranged parallel to each other; the fixture plate is provided with a vacuum groove for absorbing glass; the vacuum suction mechanism is connected with the vacuum groove so that the vacuum groove is in a non-vacuum state. Switch between vacuum state.
在一些實施態樣中,優選地,所述吸真空機構包括導輪、導槽板和氣缸;所述導槽板沿所述鏈條的長度方向延伸設置並位於所述鏈條遠離所述治具板的一側,所述導槽板上沿其長度方向設有導向槽,所述導向槽包括相互連通的第一槽段和第二槽段,所述第一槽段與所述鏈條的間距不同於所述第二槽段與所述鏈條的間距;所述氣缸安裝於所述鏈條,所述氣缸的缸體與所述治具板的真空氣槽連通;所述導輪連接於所述氣缸的活塞桿並能夠沿所述導向槽移動;所述吸真空機構配置為:當所述導輪位於所述導向槽的第一槽段時,所述活塞桿處於縮回位置,所述真空氣槽處於所述非真空狀態;當所述導輪位於所述導向槽的第二槽段時,所述活塞桿處於伸出位置,以使所述氣缸的缸體內產生真空,從而使所述真空氣槽處於所述真空狀態;優選地,所述驅動機構包括托板、固定座和靠輪;所述托板沿所述鏈條的長度方向延伸設置,所述托板包括沿其長度方向設置的凸條;所述固定座設置在所述鏈條,所述氣缸和所述靠輪均設置在所述固定座上,所述靠輪能夠抵靠於所述凸條沿所述托板滾動;優選地,所述吸真空機構包括導輪座和氣缸座;所述氣缸座與所述固定座連接,所述氣缸設置在所述氣缸座上;所述導輪座設置在所述氣缸的活塞桿上,所述導輪設置在所述導輪座上;優選地,所述吸真空機構包括真空氣管,所述氣缸通過所述真空氣管與所述真空氣槽連通;優選地,所述導向槽包括過渡槽段,所述第一槽段和所述第二槽段均平行於所述鏈條設置並通過所述過渡槽段連通;優選地,所述驅動機構包括驅動鏈輪、從動鏈輪、驅動軸以及從動軸;所述驅動鏈輪安裝於所述驅動軸,所述從動鏈輪安裝於所述從動軸,所述驅動鏈輪通過所述鏈條連接於所述從動鏈輪;優選地,所述驅動機構包括支承連接座,所述支承連接座設置在所述鏈條上,所述治具板安裝在所述支承連接座上;優選地,所述驅動機構包括固定設置的隔板,所述鏈條呈環形,所述隔板垂直於所述鏈條的環面並位於所述環形的鏈條的中部,以止擋從所述治具板滴落的液體。In some embodiments, preferably, the vacuum suction mechanism includes a guide wheel, a guide groove plate and an air cylinder; the guide groove plate extends along the length of the chain and is located far from the jig plate. On one side, the guide groove plate is provided with a guide groove along its length, and the guide groove includes a first groove section and a second groove section communicating with each other, and the distance between the first groove section and the chain is different The distance between the second groove section and the chain; the air cylinder is mounted on the chain, and the cylinder of the air cylinder communicates with the vacuum groove of the jig plate; the guide wheel is connected to the air cylinder The piston rod can move along the guide groove; the vacuum suction mechanism is configured to: when the guide wheel is located in the first groove section of the guide groove, the piston rod is in the retracted position, and the vacuum The groove is in the non-vacuum state; when the guide wheel is located in the second groove section of the guide groove, the piston rod is in the extended position, so that a vacuum is generated in the cylinder body of the cylinder, so that the vacuum The air groove is in the vacuum state; preferably, the driving mechanism includes a supporting plate, a fixing seat and a back wheel; the supporting plate extends along the length of the chain, and the supporting plate includes The protruding strip; the fixed seat is provided on the chain, the cylinder and the supporting wheel are both provided on the fixed seat, the supporting wheel can abut against the protruding strip and roll along the supporting plate; preferably Preferably, the vacuum suction mechanism includes a guide wheel seat and a cylinder seat; the cylinder seat is connected to the fixed seat, and the cylinder is arranged on the cylinder seat; the guide wheel seat is arranged on the piston rod of the cylinder Above, the guide wheel is arranged on the guide wheel seat; preferably, the vacuum suction mechanism includes a vacuum tube, and the air cylinder communicates with the vacuum groove through the vacuum tube; preferably, the guide groove It includes a transition groove section, and the first groove section and the second groove section are both arranged parallel to the chain and communicated through the transition groove section; preferably, the driving mechanism includes a driving sprocket and a driven sprocket , A drive shaft and a driven shaft; the drive sprocket is mounted on the drive shaft, the driven sprocket is mounted on the driven shaft, and the drive sprocket is connected to the driven chain through the chain Wheel; preferably, the drive mechanism includes a support connection seat, the support connection seat is arranged on the chain, the jig plate is installed on the support connection seat; preferably, the drive mechanism includes a fixed set The baffle, the chain is ring-shaped, the baffle is perpendicular to the ring surface of the chain and is located in the middle of the ring-shaped chain to stop the liquid dripping from the jig plate.
在一些實施態樣中,優選地,所述滾拋裝置包括滾拋升降機構、拋光輥以及軟質的拋光筒;所述滾拋升降機構包括能夠沿豎直方向移動的升降件;所述拋光輥與所述升降件連接以通過所述升降件實現升降,所述拋光輥能夠繞其軸線轉動;所述拋光筒套設於所述拋光輥以跟隨所述拋光輥繞其軸線轉動。In some embodiments, preferably, the rolling and polishing device includes a rolling and polishing lifting mechanism, a polishing roller, and a soft polishing drum; the rolling and polishing lifting mechanism includes a lifting member that can move in a vertical direction; the polishing roller It is connected with the lifting member to realize lifting by the lifting member, and the polishing roller can rotate around its axis; the polishing cylinder is sleeved on the polishing roller to follow the polishing roller to rotate around its axis.
在一些實施態樣中,優選地,沿所述拋光輥的長度方向間隔地設置有多個所述拋光筒,所述拋光筒的斷面形狀與待拋光的玻璃的斷面形狀相匹配;優選地,所述滾拋裝置包括多個所述拋光輥,多個所述拋光輥沿待拋光的玻璃的移動方向間隔地設置;優選地,所述滾拋裝置包括用於驅動所述拋光輥轉動的拋光輥電機;優選地,所述滾拋升降機構包括第一升降螺桿,所述升降件包括與所述第一升降螺桿相配合的第一螺母座,所述拋光輥與所述第一螺母座連接;優選地,所述升降件包括軸承座,所述軸承座與所述第一螺母座固定連接,所述拋光輥安裝於所述軸承座;優選地,所述軸承座包括左軸承支座和右軸承支座,所述左軸承支座和所述右軸承支座分別安裝在所述拋光輥的兩端;優選地,所述滾拋升降機構包括固定地豎直設置的升降導桿,所述軸承座沿所述升降導桿的長度方向可移動地套設在所述升降導桿上;優選地,所述滾拋升降機構包括第一升降電機以及均固定設置的前螺桿座和後螺桿座;所述第一升降螺桿連接於所述第一升降電機的旋轉軸並由所述前螺桿座和所述後螺桿座軸向定位。In some embodiments, preferably, a plurality of the polishing cylinders are arranged at intervals along the length direction of the polishing roller, and the cross-sectional shape of the polishing cylinder matches the cross-sectional shape of the glass to be polished; preferably Preferably, the tumbling and polishing device includes a plurality of the polishing rollers, and the plurality of polishing rollers are arranged at intervals along the moving direction of the glass to be polished; preferably, the tumbling and polishing device includes a device for driving the polishing roller to rotate. The polishing roller motor; preferably, the rolling and polishing lifting mechanism includes a first lifting screw, the lifting member includes a first nut seat matched with the first lifting screw, the polishing roller and the first nut Preferably, the lifting member includes a bearing seat, the bearing seat is fixedly connected to the first nut seat, and the polishing roller is mounted on the bearing seat; preferably, the bearing seat includes a left bearing support Seat and right bearing seat, the left bearing seat and the right bearing seat are respectively installed at both ends of the polishing roller; preferably, the rolling and throwing lifting mechanism includes a fixed and vertical lifting guide rod The bearing seat is movably sleeved on the lifting guide rod along the length direction of the lifting guide rod; preferably, the rolling and throwing lifting mechanism includes a first lifting motor and a front screw seat and Rear screw seat; the first lifting screw is connected to the rotation shaft of the first lifting motor and is axially positioned by the front screw seat and the rear screw seat.
在一些實施態樣中,優選地,所述盤拋裝置包括盤拋升降機構、擺動機構、驅動電機以及拋光盤;所述盤拋升降機構包括能夠沿豎直方向移動的運動件;所述擺動機構與所述運動件連接並包括能夠沿水平方向移動的擺動件;所述驅動電機安裝於所述擺動件,所述拋光盤與所述驅動電機的驅動軸連接。In some embodiments, preferably, the disc throwing device includes a disc throwing lifting mechanism, a swing mechanism, a drive motor, and a polishing disc; the disc throwing lifting mechanism includes a moving part that can move in a vertical direction; the swing The mechanism is connected with the moving part and includes a swinging part that can move in a horizontal direction; the driving motor is installed on the swinging part, and the polishing disc is connected with the driving shaft of the driving motor.
在一些實施態樣中,優選地,所述擺動件包括直線軸承支座和水平設置的支承軸,所述支承軸安裝於所述運動件並沿與待拋光的玻璃的運動方向相垂直的方向延伸,所述直線軸承支座沿所述支承軸的長度方向可移動地套設於所述支承軸上;所述驅動電機安裝於所述直線軸承支座;優選地,所述擺動機構包括擺動電機和擺動電機座;所述擺動電機座與所述運動件連接,所述擺動電機設置在所述擺動電機座上,所述擺動電機的一端與所述直線軸承支座連接以驅動所述直線軸承支座沿所述支承軸的長度方向移動;優選地,所述擺動機構包括滑座和擺臂軸;所述擺動電機和所述擺臂軸均豎直設置,所述擺臂軸偏心地連接於所述擺動電機的驅動端;所述滑座上沿所述玻璃的運動方向開設有條形孔,所述擺臂軸沿所述條形孔的長度方向可移動地穿設於所述條形孔中;所述驅動電機安裝於所述滑座;優選地,所述盤拋裝置包括齒輪傳動箱和多個所述拋光盤,所述齒輪傳動箱具有輸入端以及多個輸出端,所述驅動電機的驅動軸與所述齒輪傳動箱的輸入端連接,所述拋光盤與所述齒輪傳動箱的輸出端連接;所述驅動電機通過所述齒輪傳動箱與所述擺動件連接。In some embodiments, preferably, the oscillating member includes a linear bearing support and a horizontally arranged support shaft, and the support shaft is mounted on the moving member and along a direction perpendicular to the direction of movement of the glass to be polished. Extension, the linear bearing support is movably sleeved on the support shaft along the length direction of the support shaft; the drive motor is installed on the linear bearing support; preferably, the swing mechanism includes a swing A motor and a swing motor base; the swing motor base is connected with the moving part, the swing motor is arranged on the swing motor base, and one end of the swing motor is connected with the linear bearing support to drive the linear The bearing support moves along the length of the support shaft; preferably, the swing mechanism includes a sliding seat and a swing arm shaft; the swing motor and the swing arm shaft are both vertically arranged, and the swing arm shaft is eccentrically arranged. Connected to the drive end of the swing motor; the sliding seat is provided with a strip hole along the moving direction of the glass, and the swing arm shaft is movably pierced through the strip hole along the length direction of the strip hole. In the strip hole; the drive motor is installed on the sliding seat; preferably, the disc polishing device includes a gear transmission box and a plurality of the polishing discs, and the gear transmission box has an input end and a plurality of output ends, The drive shaft of the drive motor is connected with the input end of the gear transmission box, and the polishing disc is connected with the output end of the gear transmission box; the drive motor is connected with the swing member through the gear transmission box.
在一些實施態樣中,優選地,所述盤拋升降機構包括豎直設置的第二升降螺桿,所述運動件包括與所述第二升降螺桿相匹配的第二螺母座,所述擺動機構與所述第二螺母座連接;優選地,所述運動件包括側支承座,所述側支承座與所述第二螺母座固定連接,所述擺動機構安裝於所述側支承座;優選地,所述盤拋升降機構包括固定地豎直設置的升降軸,所述側支承座沿所述升降軸的長度方向可移動地套設在所述升降軸上;優選地,所述盤拋升降機構包括第二升降電機以及均固定設置的上螺桿座和下螺桿座,所述第二升降螺桿連接於所述第二升降電機的旋轉軸並由所述上螺桿座和所述下螺桿座軸向定位。In some embodiments, preferably, the disc throw lifting mechanism includes a second lifting screw arranged vertically, the moving part comprises a second nut seat matching the second lifting screw, and the swing mechanism Connected to the second nut seat; preferably, the moving part includes a side support seat, the side support seat is fixedly connected to the second nut seat, and the swing mechanism is installed on the side support seat; preferably , The disc throwing lifting mechanism includes a fixed and vertical lifting shaft, and the side support seat is movably sleeved on the lifting shaft along the length direction of the lifting shaft; preferably, the disc throwing lifting shaft The mechanism includes a second lifting motor and an upper screw seat and a lower screw seat that are both fixedly arranged. The second lifting screw is connected to the rotating shaft of the second lifting motor and is composed of the upper screw seat and the lower screw seat shaft.向 Positioning.
在一些實施態樣中,優選地,所述清掃裝置包括滾刷升降機構、滾刷、滾刷噴水管以及側板;所述側板固定設置,所述滾刷升降機構安裝於所述側板並包括能夠沿豎直方向移動的移動件;所述滾刷與所述移動件連接,所述滾刷能夠繞自身軸線轉動;所述滾刷噴水管安裝於所述側板並包括朝向所述滾刷設置的第一噴嘴,所述滾刷噴水管設有連接外部的水源的第一進水口。In some embodiments, preferably, the cleaning device includes a rolling brush lifting mechanism, a rolling brush, a rolling brush spray pipe, and a side plate; the side plate is fixedly arranged, and the rolling brush lifting mechanism is installed on the side plate and includes A moving part that moves in the vertical direction; the rolling brush is connected to the moving part, and the rolling brush can rotate around its own axis; the rolling brush water spray pipe is installed on the side plate and includes an The first nozzle, the rolling brush water spray pipe is provided with a first water inlet connected to an external water source.
在一些實施態樣中,優選地,所述清掃裝置包括用於對所述治具板進行沖洗的噴淋管組;優選地,所述噴淋管組包括在所述滾刷之前對所述治具板進行沖洗的前噴淋管和/或在所述滾刷之後對所述治具板進行沖洗的後噴淋管;所述前噴淋管包括第二噴嘴以及連接外部的水源的第二進水口,所述後噴淋管包括第三噴嘴以及連接外部的水源的第三進水口;優選地,所述清掃裝置包括在通過所述噴淋管組和所述滾刷對所述治具板沖洗和滾掃之後對所述治具板進行烘乾的風刀,所述風刀包括出風口以及連接外部的氣源的進風口;優選地,所述滾刷升降機構包括豎直設置的滾珠螺桿,所述移動件包括與所述滾珠螺桿相匹配的第三螺母座,所述滾刷與所述第三螺母座連接;優選地,所述移動件包括滾刷座,所述滾刷座與所述第三螺母座固定連接,所述滾刷連接於所述滾刷座;優選地,所述滾刷升降機構包括豎直設置的升降導軌總成,所述升降導軌總成包括相互配合的導軌和滑塊,所述的導軌安裝在所述側板上,所述滾刷座固定連接於所述滑塊;優選地,所述滾刷升降機構包括第三升降電機以及均固定設置在所述側板上螺桿前座和螺桿後座,所述滾珠螺桿連接於所述第三升降電機的旋轉軸並由所述螺桿前座和所述螺桿後座軸向定位;優選地,所述清掃裝置包括滾刷電機,所述滾刷電機安裝於所述滾刷座上,所述滾刷與所述滾刷電機的驅動軸連接。In some embodiments, preferably, the cleaning device includes a spray tube group for washing the jig plate; preferably, the spray tube group includes a spray tube group for cleaning the The front spray pipe for flushing the fixture plate and/or the rear spray pipe for flushing the fixture plate after the rolling brush; the front spray pipe includes a second nozzle and a first nozzle connected to an external water source Two water inlets, the rear spray pipe includes a third nozzle and a third water inlet connected to an external water source; An air knife for drying the fixture board after washing and rolling the fixture board. The air knife includes an air outlet and an air inlet connected to an external air source; preferably, the rolling brush lifting mechanism includes a vertical arrangement The moving part includes a third nut seat that matches the ball screw, and the roller brush is connected to the third nut seat; preferably, the moving part includes a roller brush seat, and the roller The brush holder is fixedly connected to the third nut holder, and the roller brush is connected to the roller brush holder; preferably, the roller brush lifting mechanism includes a vertically arranged lifting rail assembly, and the lifting rail assembly includes The guide rail and the sliding block that cooperate with each other, the guide rail is installed on the side plate, and the brush holder is fixedly connected to the sliding block; preferably, the brush lifting mechanism includes a third lifting motor and both are fixedly arranged On the side plate, the screw front seat and the screw rear seat, the ball screw is connected to the rotating shaft of the third lifting motor and is axially positioned by the screw front seat and the screw rear seat; preferably, the cleaning device It includes a roller brush motor, the roller brush motor is installed on the roller brush seat, and the roller brush is connected with the drive shaft of the roller brush motor.
通過上述技術方案,將待拋光的玻璃放置在傳送裝置上使其沿預設的方向移動,控制滾拋裝置向所述傳送裝置上傳送的玻璃提供滾動拋光,控制所述盤拋裝置向所述傳送裝置傳送的玻璃提供旋轉拋光,從而使玻璃在經過滾動拋光和旋轉拋光後具有較好的拋光品質,同時,所述清掃裝置還能夠向所述傳送裝置提供清掃,使得傳送裝置上的待拋光的玻璃不會產生因為灰塵、殘留物等因素而對拋光效果造成影響的問題。本發明的直線式拋光機在傳送裝置、滾拋裝置、盤拋裝置以及清掃裝置持續工作的情況下,能夠實現連續式作業,從而提高了生產效率。Through the above technical solution, the glass to be polished is placed on the conveying device to move in a preset direction, the rolling and polishing device is controlled to provide rolling polishing to the glass conveyed on the conveying device, and the disc polishing device is controlled to move toward the The glass conveyed by the conveying device provides rotary polishing, so that the glass has better polishing quality after rolling and rotary polishing. At the same time, the cleaning device can also provide cleaning to the conveying device, so that the to-be-polished on the conveying device The glass will not cause problems that affect the polishing effect due to factors such as dust and residue. The linear polishing machine of the present invention can realize continuous operation when the conveying device, the tumble polishing device, the disc polishing device and the cleaning device continue to work, thereby improving the production efficiency.
以下結合附圖對本發明的具體實施方式進行詳細說明。應當理解的是,此處所描述的具體實施方式僅用於說明和解釋本發明,並不用於限制本發明。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and not to limit the present invention.
如圖1所示,本發明的直線式拋光機包括傳送裝置100、滾拋裝置200、盤拋裝置300以及清掃裝置400;傳送裝置100配置為使玻璃沿預設的方向移動;滾拋裝置200配置為用於向傳送裝置100傳送的玻璃提供滾動拋光;盤拋裝置300配置為用於向傳送裝置100傳送的玻璃提供旋轉拋光;清掃裝置400配置為用於向傳送裝置100提供清掃。As shown in Figure 1, the linear polishing machine of the present invention includes a
通過上述技術方案,將待拋光的玻璃放置在傳送裝置100上使其沿預設的方向移動,控制滾拋裝置200向傳送裝置100上傳送的玻璃提供滾動拋光,控制盤拋裝置300向傳送裝置100傳送的玻璃提供旋轉拋光,從而使玻璃在經過滾動拋光和旋轉拋光後具有較好的拋光品質,同時,清掃裝置400還能夠向傳送裝置100提供清掃,使得傳送裝置100上的待拋光的玻璃不會產生因為灰塵、殘留物等因素而對拋光效果造成影響的問題。本發明的直線式拋光機在傳送裝置100、滾拋裝置200、盤拋裝置300以及清掃裝置400持續工作的情況下,能夠實現連續式作業,從而提高了生產效率。Through the above technical solution, the glass to be polished is placed on the
這裡需要說明的是,上述的滾動拋光是指拋光件的轉動平面與玻璃的平面為相互垂直的拋光動作,上述的旋轉拋光是指拋光件的轉動平面與玻璃的平面為相互平行的拋光動作。It should be noted here that the aforementioned rolling polishing refers to a polishing action in which the rotation plane of the polishing piece and the glass plane are perpendicular to each other, and the aforementioned rotary polishing refers to a polishing action in which the rotation plane of the polishing piece and the glass plane are parallel to each other.
下面對本發明的直線式拋光機的傳送裝置100、滾拋裝置200、盤拋裝置300、清掃裝置400分別進行詳細的結構說明。Hereinafter, the
如圖2和圖3所示,本發明的傳送裝置包括驅動機構、吸真空機構以及多個治具板101;驅動機構包括鏈條105,多個治具板101與鏈條105連接並沿鏈條105的長度方向相互平行地設置;治具板101上設置有用於吸附玻璃的真空氣槽119;吸真空機構與真空氣槽119連接以使真空氣槽119在非真空狀態與真空狀態之間切換。As shown in Figures 2 and 3, the conveying device of the present invention includes a driving mechanism, a vacuum suction mechanism and a plurality of
在上述技術方案中,多個治具板101在鏈條105的帶動下沿預設方向移動,待拋光的玻璃可以放置在治具板101上以隨治具板101一起移動,治具板101的真空氣槽119處於非真空狀態,當需要對待拋光的玻璃進行拋光加工時,控制吸真空機構使真空氣槽119由非真空狀態切換為真空狀態,從而將待拋光的玻璃牢牢吸附在治具板101上,以方便進行拋光加工。由於多個治具板101在鏈條105持續運動的帶動下也不斷移動,因此,可以不斷地將待拋光的玻璃放置在治具板101上以實現連續式作業。In the above technical solution, a plurality of
應當理解的是,吸真空機構可以設計為多種形式,例如電動吸真空泵、手動吸真空泵等。在本發明的優選實施方式中,為了達到自動化控制,同時又能夠節省製造成本,優選地,吸真空機構包括導輪106、導槽板107和氣缸108;導槽板107沿鏈條105的長度方向延伸設置並位於鏈條105遠離治具板101的一側,導槽板107上沿其長度方向設有導向槽118,導向槽118包括相互連通的第一槽段1181和第二槽段1182,第一槽段1181與鏈條105的間距不同於第二槽段1182與鏈條105的間距;氣缸108安裝於鏈條105,氣缸108的缸體與治具板101的真空氣槽119連通;導輪106連接於氣缸108的活塞桿並能夠沿導向槽118移動;吸真空機構配置為:當導輪106位於導向槽118的第一槽段1181時,活塞桿處於縮回位置,真空氣槽119處於非真空狀態;當導輪106位於導向槽118的第二槽段1182時,活塞桿處於伸出位置,以使氣缸108的缸體內產生真空,從而使真空氣槽119處於真空狀態。可以看出,由於第一槽段1181與鏈條105的間距不同於第二槽段1182與鏈條105的間距,因此,導輪106在第一槽段1181和第二槽段1182運動時氣缸108的活塞桿的狀態是不一樣的,通過氣缸108的活塞桿的伸縮以實現氣缸108的缸體內的真空與非真空之間的轉換。這裡需要注意的是,為防止導輪106在導向槽118的移動過程中發生扭轉,需要將活塞桿設置為只能夠沿其軸向方向移動而不能繞其軸線轉動,該設置通過滑鍵等形式即可實現,在此不做贅述。It should be understood that the vacuum suction mechanism can be designed in various forms, such as an electric vacuum suction pump, a manual vacuum suction pump, and the like. In the preferred embodiment of the present invention, in order to achieve automatic control while saving manufacturing costs, preferably, the vacuum suction mechanism includes a
在採用上述吸真空機構的情況下,氣缸108和導輪106等部件是需要隨著鏈條105移動的,因此,為了使氣缸108和導輪106等部件能夠穩定地移動,優選地,驅動機構包括托板111、固定座116和靠輪112;托板111沿鏈條105的長度方向延伸設置,托板111包括沿其長度方向設置的凸條1111;固定座116設置在鏈條105,氣缸108和靠輪112均設置在固定座116上,靠輪112能夠抵靠於凸條1111沿托板111滾動。也就是說,通過設置與鏈條105移動方向一致的托板111,並採用靠輪112與托板111的凸條1111相配合的形式,以實現與靠輪112連接的固定座116以及設置在固定座116上的氣缸108都能夠穩定地沿鏈條105的移動方向移動。In the case of using the above-mentioned vacuum mechanism, components such as the
為了使導輪106能夠穩定地與氣缸108的活塞桿連接,以及使氣缸108穩定地與鏈條105連接,優選地,吸真空機構包括導輪座109和氣缸座110;氣缸座110與固定座116連接,氣缸108設置在氣缸座110上;導輪座109設置在氣缸108的活塞桿上,導輪106設置在導輪座109上。In order to enable the
在工作過程中,由於氣缸108與治具板101具有一定距離,為了使氣缸108能夠順利有效地對治具板101進行抽真空工作,優選地,吸真空機構包括真空氣管115,氣缸108通過真空氣管115與真空氣槽119連通。應當理解的是,這裡的連通方式可以有很多種,例如,在一些實施方式中,治具板101內具有抽吸腔室,抽吸腔室與真空氣槽119連通,真空氣管115可以與抽吸腔室連通,從而實現與真空氣槽119的連通。In the working process, since the
導向槽118可以有多種形式,在本發明的一些實施方式中,導向槽118可以為圓弧形槽體,導輪106在導向槽118中運動的軌跡即為一條圓弧,使得氣缸108的抽吸動作形成一個緩慢的過渡。而為了適應快節奏的加工過程,同時還要保證導輪106的使用壽命,優選地,導向槽118包括過渡槽段1183,第一槽段1181和第二槽段1182均平行於鏈條105設置並通過過渡槽段1183連通。在本發明的優選實施方式中,第一槽段1181和第二槽段1182相互平行,過渡槽段1183是連接第一槽段1181和第二槽段1182的直線型槽段,導輪106在第一槽段1181的移動過程中,氣缸108的活塞桿始終不伸出,而導輪106在經過過渡槽段1183時,氣缸108的活塞桿被快速的拉出,導輪106在第二槽段1182的移動過程中,氣缸108的活塞桿始終保持伸出狀態。The
本發明的傳送裝置為了使待拋光的玻璃實現直線型運動,採用如下循環式直線移送結構:驅動機構包括驅動鏈輪102、從動鏈輪114、驅動軸103以及從動軸113;驅動鏈輪102安裝於驅動軸103,從動鏈輪114安裝於從動軸113,驅動鏈輪102通過鏈條105連接於從動鏈輪114。當然,上述僅是本發明的優選實施方式,在本發明的其他實施方式中,可以採用帶傳動、齒輪傳動等方式替代鏈傳動。In order to realize the linear movement of the glass to be polished, the conveying device of the present invention adopts the following circular linear conveying structure: the driving mechanism includes a driving
為了使治具板101更加穩固地安裝在鏈條105上,優選地,驅動機構包括支承連接座117,支承連接座117設置在鏈條105上,治具板101安裝在支承連接座117上。In order to make the
由於需要對治具板101進行清洗工作,因此治具板101上會有殘留水,為了防止殘留水滴落對其他部件造成影響,優選地,驅動機構包括固定設置在外部的機架(圖中未示出)上的隔板104,鏈條105呈環形,隔板104垂直於鏈條105的環面並位於環形的鏈條105的中部,以止擋從治具板101滴落的液體。Since the
在本發明的優選實施方式中,採用兩條呈環形的鏈條105,兩條鏈條105的環面相互平行,多個治具板101設置在兩條鏈條105之間。In the preferred embodiment of the present invention, two
如圖4和圖5所示,本發明的滾拋裝置包括滾拋升降機構、拋光輥202以及軟質的拋光筒211;滾拋升降機構包括能夠沿豎直方向移動的升降件;拋光輥202與升降件連接以通過升降件實現升降,拋光輥202能夠繞其軸線轉動;拋光筒211套設於拋光輥202以跟隨拋光輥202繞其軸線轉動。As shown in Figures 4 and 5, the rolling and polishing device of the present invention includes a rolling and polishing lifting mechanism, a polishing
通過上述技術方案,由於套設於拋光輥202的拋光筒211能夠跟隨拋光輥202一同繞其軸線轉動,當需要對玻璃進行拋光加工時,控制拋光輥202使其轉動,之後再控制滾拋升降機構使其升降件朝向玻璃移動,從而帶動旋轉的拋光輥202靠近待拋光的玻璃,而由於拋光筒211採用軟質的拋光材料,使得拋光筒211可以對待拋光的玻璃進行適當的擠壓,從而通過調節拋光輥202的升降移動實現調節對玻璃的拋光力度的目的,以達到理想的拋光效果。Through the above technical solution, since the polishing
在玻璃拋光工作過程中,為提高效率,通常會採用多個玻璃同時進行拋光,因而為了實現對多個待拋光的玻璃同時進行拋光工作,優選地,沿拋光輥202的長度方向間隔地設置有多個拋光筒211。另外,拋光筒211的斷面形狀與待拋光的玻璃的斷面形狀相匹配,這就使得拋光筒211能夠接觸待拋光的玻璃的全部表面,從而達到拋光均勻的目的。In the glass polishing process, in order to improve efficiency, multiple glasses are usually used for polishing at the same time. Therefore, in order to achieve simultaneous polishing of multiple glasses to be polished, preferably, there are arranged at intervals along the length of the polishing
當待拋光的玻璃成行成列排列時,為了進一步提高拋光效率,優選地,滾拋裝置包括多個拋光輥202,多個拋光輥202沿待拋光的玻璃的移動方向間隔地設置。也就是說,每一個拋光輥202都對應一行待拋光的玻璃,有幾行玻璃需要同時拋光就可以設置幾個拋光輥202。When the glasses to be polished are arranged in rows and columns, in order to further improve the polishing efficiency, preferably, the tumbling and polishing device includes a plurality of polishing
應當理解的是,可以採用多種方法實現拋光輥202的轉動,在本發明的優選實施方式中,滾拋裝置包括用於驅動拋光輥202轉動的拋光輥電機204。拋光輥電機204可以是普通可調速的交流電機或直流電機。當然,也並非需要給每個拋光輥202都配備一個拋光輥電機204,在本發明的一些實施方式中,只設置一個拋光輥電機204,該拋光輥電機204通過傳動齒輪箱與拋光輥202連接,這樣設置的好處是,降低了製造成本,並且相鄰的拋光輥202的轉動方向相反,使得玻璃得以連續經歷兩個相反方向的拋光過程,從而大大提高了拋光的均勻性。It should be understood that a variety of methods can be used to achieve the rotation of the polishing
應當理解的是,滾拋升降機構可以採用多種形式實現升降件的移動,例如採用直線模組、氣缸、液壓缸等形式,而在本發明的優選實施方式中,為了實現精細化調整,優選地,滾拋升降機構包括第一升降螺桿208,升降件包括與第一升降螺桿208相配合的第一螺母座209,拋光輥202與第一螺母座209連接。也就是說,滾拋升降機構通過滾珠螺桿結構實現拋光輥202的移動。It should be understood that the rolling and throwing lifting mechanism can adopt various forms to realize the movement of the lifting parts, such as linear modules, air cylinders, hydraulic cylinders, etc., and in the preferred embodiment of the present invention, in order to achieve fine adjustment, preferably , The rolling and throwing lifting mechanism includes a first lifting screw 208, the lifting member includes a first nut seat 209 matched with the first lifting screw 208, and the polishing
為了使拋光輥202能夠平穩地轉動,優選地,升降件包括軸承座,軸承座與第一螺母座209固定連接,拋光輥202安裝於軸承座。In order to enable the polishing
進一步,為了使拋光輥202獲得更穩定的支撐,優選地,軸承座包括左軸承支座201和右軸承支座203,左軸承支座201和右軸承支座203分別安裝在拋光輥202的兩端。Further, in order to obtain a more stable support for the polishing
為使拋光輥202能夠更加平穩地移動,優選地,滾拋升降機構包括固定地豎直設置的升降導桿206,軸承座沿升降導桿206的長度方向可移動地套設在升降導桿206上。這裡的升降導桿206需要固定設置在外部的機架上,以獲得更好的穩定性。In order to enable the polishing
為了使第一升降螺桿208能夠更加穩定地轉動,優選地,滾拋升降機構包括第一升降電機205以及均固定設置的前螺桿座207和後螺桿座210;第一升降螺桿208連接於第一升降電機205的旋轉軸並由前螺桿座207和後螺桿座210軸向定位。同樣的,這裡的前螺桿座207和後螺桿座210需要固定設置在外部的機架上,以獲得更好的穩定性。In order to enable the first lifting screw 208 to rotate more stably, preferably, the rolling and throwing lifting mechanism includes a
如圖6~8所示,本發明的盤拋裝置包括盤拋升降機構、擺動機構、驅動電機311以及拋光盤304;盤拋升降機構包括能夠沿豎直方向移動的運動件;擺動機構與運動件連接並包括能夠沿水平方向移動的擺動件;驅動電機311安裝於擺動件,拋光盤304與驅動電機311的驅動軸連接。As shown in Figures 6-8, the disc throwing device of the present invention includes a disc throwing lifting mechanism, a swing mechanism, a
通過上述技術方案,由於驅動電機311安裝於擺動件,而擺動件又會在運動件的帶動下沿豎直方向移動,因此,驅動電機311不僅能夠在擺動件的帶動下沿水平方向移動,還能夠沿豎直方向移動,而與之連接的拋光盤304也能夠既沿水平方向移動又沿豎直方向移動。沿豎直方向移動的拋光盤304能夠調節其對待拋光的玻璃的壓力,並且,在玻璃的運動過程中,拋光盤304的水平移動能夠在玻璃表面形成不規則的拋光軌跡,因此,能夠提高玻璃表面的拋光品質。Through the above technical solution, since the
另外,為了能夠有利於調節拋光盤304對玻璃的壓力,拋光盤304上的拋光材料可以是樹脂條或軟質材料。In addition, in order to facilitate adjustment of the pressure of the
為了使擺動件沿水平方向的移動軌跡更加穩定,優選地,擺動件包括直線軸承支座302和水平設置的支承軸303,支承軸303安裝於運動件並沿與待拋光的玻璃的運動方向相垂直的方向延伸,直線軸承支座302沿支承軸303的長度方向可移動地套設於支承軸303上;驅動電機311安裝於直線軸承支座302。也就是說,在上述實施方式中,支承軸303起到了導軌的作用,而直線軸承支座302則相當於與導軌相配合的滑塊,這就決定了驅動電機311只能隨著直線軸承支座302沿支承軸303的長度方向移動。In order to make the trajectory of the oscillating member in the horizontal direction more stable, preferably, the oscillating member includes a
為了使驅動電機311沿支承軸303的長度方向移動,應當對直線軸承支座302施加與支承軸303的軸線相平行的力,因此,優選地,擺動機構包括擺動電機309和擺動電機座305;擺動電機座305與運動件連接,擺動電機309設置在擺動電機座305上,擺動電機309的一端與直線軸承支座302連接以驅動直線軸承支座302沿支承軸303的長度方向移動。也就是說,通過擺動電機309向直線軸承支座302施加與支承軸303的軸線相平行的力,從而使直線軸承支座302帶著驅動電機311沿支承軸303的長度方向移動。In order to move the
應當理解的是,擺動電機309可以設計為多種形式,例如,在一些實施方式中,擺動電機309可以具有能夠沿支承軸303的長度方向伸縮的驅動軸,將直線軸承支座302與該驅動軸連接即可實現沿支承軸303的長度方向移動的目的。而在本發明的優選實施方式中,為了進一步節省安裝空間以及節省成本,優選地,擺動機構包括滑座314和擺臂軸315;擺動電機309和擺臂軸315均豎直設置,擺臂軸315偏心地連接於擺動電機309的驅動端;滑座314上沿玻璃的運動方向開設有條形孔,擺臂軸315沿條形孔的長度方向可移動地穿設於條形孔中;驅動電機311安裝於滑座314。需要注意的是,驅動電機311是通過直線軸承支座302安裝於滑座314的,而直線軸承支座302又被支承軸303限制只能沿支承軸303的長度方向移動,因此,滑座314也只能夠沿支承軸303的長度方向移動。當擺臂軸315繞擺動電機309的軸線做偏心運動時,擺臂軸315對滑座314施加的力會分解為第一分力和第二分力,其中,第一分力是沿支承軸303的長度方向的,滑座314在第一分力的作用下會沿支承軸303的長度方向移動,而第二分力垂直於第一分力,即,沿條形孔的長度方向,因此,擺臂軸315會在第二分力的作用下沿條形孔的長度方向移動。如此設置,只要調整好擺臂軸315與條形孔的長度,即可實現滑座314沿支承軸303的長度方向的往復運動。It should be understood that the
為了能夠同時對多個待拋光的玻璃進行拋光,需要設置多個拋光盤304,而為了能夠進一步地減少製造成本,優選地,盤拋裝置包括齒輪傳動箱310,齒輪傳動箱310具有輸入端以及多個輸出端,驅動電機311的驅動軸與齒輪傳動箱310的輸入端連接,拋光盤304與齒輪傳動箱310的輸出端連接;驅動電機311通過齒輪傳動箱310與擺動件連接。這樣設置的好處還有,由於齒輪傳動箱310內相鄰齒輪的轉動方向相反,因此,相鄰的拋光盤304的轉動方向相反,這就使得待拋光的玻璃會經歷相鄰的兩個拋光盤304的相反方向的拋光,從而進一步提高拋光效果。In order to polish multiple glasses to be polished at the same time, multiple polishing
應當理解的是,盤拋升降機構可以採用多種方式實現運動件的升降,例如採用直線模組、電缸、氣缸等,而在本發明的優選實施方式中,盤拋升降機構包括豎直設置的第二升降螺桿316,運動件包括與第二升降螺桿316相匹配的第二螺母座307,擺動機構與第二螺母座307連接。也就是說,盤拋升降機構採用滾珠螺桿結構以實現擺動機構的升降運動,這樣做的好處是,滾珠螺桿結構具有更加精細的操作精度,從而更適合調節拋光盤304對玻璃的壓力。It should be understood that the disc throwing lifting mechanism can be implemented in a variety of ways to achieve the lifting of the moving parts, such as linear modules, electric cylinders, air cylinders, etc., and in a preferred embodiment of the present invention, the disc throwing lifting mechanism includes a vertically arranged The
為使擺動機構與第二螺母座307連接的更加穩固,優選地,運動件包括側支承座301,側支承座301與第二螺母座307固定連接,擺動機構安裝於側支承座301。In order to make the swing mechanism and the
為了使擺動機構的升降運動更加穩定,優選地,盤拋升降機構包括固定地豎直設置的升降軸312,側支承座301沿升降軸312的長度方向可移動地套設在升降軸312上。也就是說,升降軸312可以視為導軌,而側支承座301則可以視為與導軌相配合的滑塊,從而限定了擺動機構的升降運動軌跡,同時也提供了更穩定的支撐。這裡需要注意的是,升降軸312可以固定地設置在外部的機架上以獲得更穩定的支撐。In order to make the lifting movement of the swing mechanism more stable, preferably, the throwing lifting mechanism includes a fixed and
為了使第二升降螺桿316獲得更加穩固的支撐,優選地,盤拋升降機構包括第二升降電機313以及均固定設置的上螺桿座308和下螺桿座306,第二升降螺桿316連接於第二升降電機313的旋轉軸並由上螺桿座308和下螺桿座306軸向定位。上螺桿座308和下螺桿座306可以固定設置在外部的機架上以獲得穩固的支撐。In order to obtain a more stable support for the
如圖9和圖10所示,本發明的清掃裝置包括滾刷升降機構、滾刷412、滾刷噴水管403以及側板401;側板401固定設置,滾刷升降機構安裝於側板401並包括能夠沿豎直方向移動的移動件;滾刷412與移動件連接,滾刷412能夠繞自身軸線轉動;滾刷噴水管403安裝於側板401並包括朝向滾刷412設置的第一噴嘴416,滾刷噴水管403設有連接外部的水源的第一進水口417。As shown in Figures 9 and 10, the cleaning device of the present invention includes a rolling brush lifting mechanism, a rolling
通過上述技術方案,由於滾刷412能夠繞自身軸線轉動,並且滾刷412與滾刷升降機構的移動件相連接,其在移動件的帶動下能夠靠近或遠離治具板101,當轉動的滾刷412靠近並且接觸到治具板101時,其能夠清理治具板101表面的殘留物。同時,由於還設有用於向滾刷412進行噴水清潔的滾刷噴水管403,使得滾刷412能夠保持潔淨狀態,並且,帶有水的滾刷412還能夠清潔治具板101表面的灰塵,從而能夠保證玻璃的拋光過程不會被灰塵、雜質所影響,提高了玻璃的拋光品質。Through the above technical solution, because the
為了進一步提高對治具板101的清潔品質,優選地,清掃裝置包括用於對治具板101進行沖洗的噴淋管組。應當理解的是,噴淋管組可以設置在滾刷412對治具板101進行滾掃的位置之前,也可以設置在滾刷412對治具板101進行滾掃的位置之後,這並不影響滾掃412對治具板101的滾掃清理效果。In order to further improve the cleaning quality of the
若噴淋管組設置在滾刷412對治具板101進行滾掃清理的位置之前,例如,噴淋管組包括在滾刷412之前對治具板101進行沖洗的前噴淋管402,前噴淋管402包括第二噴嘴419以及連接外部的水源的第二進水口420。若噴淋管組設置在滾刷412對治具板101進行滾掃清理的位置之後,例如,噴淋管組包括在滾刷412之後對治具板101進行沖洗的後噴淋管404,後噴淋管404包括第三噴嘴421以及連接外部的水源的第三進水口422。在本發明的優選實施方式中,噴淋管組同時包括前噴淋管402和後噴淋管404,從而進一步提高了對治具板101表面的清潔能力。If the spray pipe group is arranged before the rolling
應當理解的是,上述的外部的水源可以是高壓水源也可以是低壓水源,只要是潔淨的水並能夠將治具板101表面沖洗乾淨即可。It should be understood that the above-mentioned external water source may be a high-pressure water source or a low-pressure water source, as long as it is clean water and can wash the surface of the
在一些情況下,治具板101在經過噴淋管組或是帶水的滾刷412的清潔之後,表面會存在殘留水,如果直接將待拋光的玻璃放置在具有殘留水的治具板101上,會在一定程度上影響玻璃的拋光品質,因此,為避免這一情況,優選地,清掃裝置包括在通過噴淋管組和滾刷412對治具板101沖洗和滾掃之後對治具板101進行吹掃的風刀411,風刀411包括出風口418以及連接外部的氣源的進風口415。In some cases, after the
在本發明的優選實施方式中,風刀411的出風口418呈長條狀並覆蓋治具板101的寬度,這能夠盡可能地使治具板101上各個角落的殘留水都被吹掃乾淨。而且,呈長條狀的出風口418配合外部的高壓氣源,能夠形成高壓風幕,從而更有效地吹掃治具板101上的殘留水。In the preferred embodiment of the present invention, the
另外,應當理解的是,滾刷升降機構可以採用多種方式使移動件進行升降,比如採用直線模組、電缸、氣缸、液壓缸等方式,而在本發明的優選實施方式中,滾刷升降機構包括豎直設置的滾珠螺桿406,移動件包括與滾珠螺桿406相匹配的第三螺母座410,滾刷412與第三螺母座410連接。本發明的滾刷升降機構採用滾珠螺桿結構調節移動件的升降的好處是,使得與移動件連接的滾刷412能夠獲得更加精細的調節,從而保證滾刷412對治具板101的壓力可控。In addition, it should be understood that the rolling brush lifting mechanism can use a variety of ways to lift the moving parts, such as linear modules, electric cylinders, air cylinders, hydraulic cylinders, etc., and in the preferred embodiment of the present invention, the rolling brush lifting The mechanism includes a
為了方便滾刷412能夠更加穩定地繞其軸線旋轉,優選地,移動件包括滾刷座414,滾刷座414與第三螺母座410固定連接,滾刷412連接於滾刷座414。In order to facilitate the rolling
另外,為進一步提高滾刷412升降時的穩定性,優選地,滾刷升降機構包括豎直設置的升降導軌總成413,升降導軌總成413包括相互配合的導軌和滑塊,導軌安裝在側板401上,滾刷座414固定連接於滑塊。這裡需要注意的是,為提高側板401以及安裝於側板401上的導軌的穩定性,側板401固定設置在外部的機架上。In addition, in order to further improve the stability of the rolling
同時,為使滾珠螺桿406的轉動也更加穩定,優選地,滾刷升降機構包括第三升降電機405以及均固定設置在側板401上螺桿前座407和螺桿後座409,滾珠螺桿406連接於第三升降電機405的旋轉軸並由螺桿前座407和螺桿後座409軸向定位。At the same time, in order to make the rotation of the ball screw 406 more stable, preferably, the roller brush lifting mechanism includes a
當然,滾刷412的旋轉也可以通過多種方式進行驅動,在本發明的優選實施方式中,具體的,清掃裝置包括滾刷電機408,滾刷電機408安裝於滾刷座414上,滾刷412與滾刷電機408的驅動軸連接。滾刷電機408可以是普通可調速的交流電機或直流電機。Of course, the rotation of the
下面對本發明的直線式拋光機的工作過程展開詳細描述:The working process of the linear polishing machine of the present invention will be described in detail below:
參閱圖2與圖3,工作開始時,通過外部的電機驅動鏈條105轉動從而帶動治具板101運動,當治具板101用於放置玻璃的一面朝上且導輪106還未進入導向槽118的第二槽段1182時,由於氣缸108的活塞桿沒有被拉出,氣缸108的缸體內不產生真空,這時將待拋光的玻璃全部扣滿在治具板101上。隨著導輪106及治具板101跟隨鏈條105繼續運動,當導輪106進入到第二槽段1182時,氣缸108的活塞桿被拉出,氣缸108的缸體內產生真空,玻璃就會被牢牢地吸附在治具板101的真空氣槽119。2 and 3, when the work starts, the external motor drives the
參閱圖4與圖5,當裝載有待拋光的玻璃的治具板101(見圖2)到達滾拋裝置200(見圖1)時,啟動拋光輥電機204,並使拋光輥202由滾拋升降機構驅動下落直到其拋光筒211能壓到玻璃的上表面,高速旋轉的拋光筒211與玻璃的直接摩擦從而達到拋光目的。Referring to Figures 4 and 5, when the jig plate 101 (see Figure 2) loaded with glass to be polished reaches the rolling and polishing device 200 (see Figure 1), the polishing
參閱圖6至圖8,當裝載有玻璃的治具板101(見圖2)進入盤拋裝置300(見圖1)時,啟動驅動電機311及擺動電機309使拋光盤304旋轉並左右來回擺動,接著控制盤拋升降機構使拋光盤304下降,直到拋光盤304壓在玻璃上為止。隨著玻璃的繼續前行,拋光盤304在玻璃上往復左右運動並旋轉,從而使玻璃的表面達到拋光的目的。Referring to Figures 6 to 8, when the glass-loaded jig plate 101 (see Figure 2) enters the disc polishing device 300 (see Figure 1), the
參閱圖3,當待拋光玻璃片經過拋光工位拋光後,導輪106經過過渡槽段1183以及第一槽段1181從而使氣缸108的活塞桿縮回,此時由於氣缸108的缸體內不再產生真空作用,經過拋光的玻璃不會再被真空氣槽119吸住,從而可以進行玻璃的下料作業。3, when the glass sheet to be polished is polished at the polishing station, the
參閱圖9與圖10,當經過下料作業的治具板101(見圖2)到達清掃裝置400(見圖1)時,外部的高壓水源與高壓氣源全部打開,啟動滾刷電機408和滾刷升降機構將滾刷412升起來直至與治具板101的表面接觸。前噴淋管402首先將治具板101進行初步沖洗,然後治具板101進入滾刷412的滾掃區域內進行刷洗,刷洗結束後的治具板101再由後噴淋管404沖洗乾淨,最後進入風刀411的吹掃區域由高壓風幕將表面上的水分吹掃乾淨。Referring to Figures 9 and 10, when the jig plate 101 (see Figure 2) that has undergone the blanking operation reaches the cleaning device 400 (see Figure 1), the external high-pressure water source and high-pressure air source are all turned on, and the rolling
當清掃裝置400清潔完治具板101的表面後,治具板101又回復到上料工位。由於治具板101是一塊塊連續佈置,因而可以實現連續式作業,從而提高了生產效率。After the
以上結合附圖詳細描述了本發明的優選實施方式,但是,本發明並不限於此。在本發明的技術構思範圍內,可以對本發明的技術方案進行多種簡單變型,為了避免不必要的重複,本發明對各種可能的組合方式不再另行說明。但這些簡單變型和組合同樣應當視為本發明所公開的內容,均屬本發明的保護範圍。The preferred embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Within the scope of the technical concept of the present invention, many simple modifications can be made to the technical solution of the present invention. In order to avoid unnecessary repetition, various possible combinations of the present invention will not be described separately. However, these simple modifications and combinations should also be regarded as the contents disclosed in the present invention, and all belong to the protection scope of the present invention.
100:傳送裝置 101:治具板 102:驅動鏈輪 103:驅動軸 104:隔板 105:鏈條 106:導輪 107:導槽板 108:氣缸 109:導輪座 110:氣缸座 111:托板 112:靠輪 113:從動軸 114:從動鏈輪 115:真空氣管 116:固定座 117:支承連接座 118:導向槽 119:真空氣槽 200:滾拋裝置 201:左軸承支座 202:拋光輥 203:右軸承支座 204:拋光輥電機 205:第一升降電機 206:升降導桿 207:前螺桿座 208:第一升降螺桿 209:第一螺母座 210:後螺桿座 211:拋光筒 300:盤拋裝置 301:側支承座 302:直線軸承支座 303:支承軸 304:拋光盤 305:擺動電機座 306:下螺桿座 307:第二螺母座 308:上螺桿座 309:擺動電機 310:齒輪傳動箱 311:驅動電機 312:升降軸 313:第二升降電機 314:滑座 315:擺臂軸 316:第二升降螺桿 400:清掃裝置 401:側板 402:前噴淋管 403:滾刷噴水管 404:後噴淋管 405:第三升降電機 406:滾珠螺桿 407:螺桿前座 408:滾刷電機 409:螺桿後座 410:第三螺母座 411:風刀 412:滾刷 413:升降導軌總成 414:滾刷座 415:進風口 416:第一噴嘴 417:第一進水口 418:出風口 419:第二噴嘴 420:第二進水口 421:第三噴嘴 422:第三進水口 1111:凸條 1181:第一槽段 1182:第二槽段 1183:過渡槽段100: Conveyor 101: Fixture board 102: drive sprocket 103: drive shaft 104: partition 105: chain 106: guide wheel 107: Guide groove plate 108: cylinder 109: guide wheel seat 110: Cylinder block 111: Pallet 112: Leaning Wheel 113: driven shaft 114: driven sprocket 115: vacuum tube 116: fixed seat 117: Support connection seat 118: Guide groove 119: Vacuum tank 200: Rolling and throwing device 201: Left bearing support 202: Polishing roller 203: Right bearing support 204: Polishing roller motor 205: The first lifting motor 206: Lifting guide rod 207: Front screw seat 208: The first lifting screw 209: The first nut seat 210: Rear screw seat 211: Polishing cylinder 300: disc throwing device 301: Side support 302: Linear bearing support 303: Support shaft 304: Polishing disc 305: Swing motor seat 306: Lower screw seat 307: second nut seat 308: Upper screw seat 309: Swing Motor 310: Gear box 311: drive motor 312: Lift shaft 313: The second lifting motor 314: Slide 315: swing arm shaft 316: second lifting screw 400: Cleaning device 401: side panel 402: Front spray pipe 403: Rolling brush spray pipe 404: Rear spray pipe 405: Third lifting motor 406: Ball Screw 407: Screw front seat 408: Rolling brush motor 409: screw back seat 410: third nut seat 411: Wind Knife 412: Roll Brush 413: Lifting rail assembly 414: Rolling brush holder 415: Air Inlet 416: first nozzle 417: first water inlet 418: air outlet 419: second nozzle 420: second water inlet 421: Third nozzle 422: third water inlet 1111: ridge 1181: The first slot segment 1182: second slot section 1183: Transition groove section
附圖是用來提供對本發明的進一步理解,並且構成說明書的一部分,與下面的具體實施方式一起用於解釋本發明,但並不構成對本發明的限制。在附圖中: 圖1是本發明的直線式拋光機的優選實施方式的結構示意圖; 圖2是本發明的直線式拋光機的傳送裝置的優選實施方式的結構示意圖; 圖3是圖2中A部分的放大圖; 圖4是本發明的直線式拋光機的滾拋裝置的優選實施方式的結構示意圖; 圖5是圖4的仰視圖; 圖6是本發明的直線式拋光機的盤拋裝置的優選實施方式的結構示意圖; 圖7是圖6的仰視圖; 圖8是盤拋裝置的擺動機構的優選實施方式的結構示意圖; 圖9是本發明的直線式拋光機的清掃裝置的優選實施方式的仰視圖;及 圖10是圖9的俯視圖。The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture: Figure 1 is a schematic structural view of a preferred embodiment of the linear polishing machine of the present invention; 2 is a schematic structural view of a preferred embodiment of the conveying device of the linear polishing machine of the present invention; Figure 3 is an enlarged view of part A in Figure 2; 4 is a schematic structural diagram of a preferred embodiment of the tumble polishing device of the linear polishing machine of the present invention; Figure 5 is a bottom view of Figure 4; 6 is a schematic structural view of a preferred embodiment of the disc polishing device of the linear polishing machine of the present invention; Figure 7 is a bottom view of Figure 6; FIG. 8 is a schematic structural view of a preferred embodiment of the swing mechanism of the disc throwing device; Figure 9 is a bottom view of a preferred embodiment of the cleaning device of the linear polishing machine of the present invention; and Fig. 10 is a plan view of Fig. 9.
100:傳送裝置 100: Conveyor
200:滾拋裝置 200: Rolling and throwing device
300:盤拋裝置 300: disc throwing device
400:清掃裝置 400: Cleaning device
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CN201811428051.9A CN109590880B (en) | 2018-11-27 | 2018-11-27 | Linear polishing machine |
CN201811428051.9 | 2018-11-27 | ||
WOPCT/CN2019/070110 | 2019-01-02 | ||
PCT/CN2019/070110 WO2020107639A1 (en) | 2018-11-27 | 2019-01-02 | Linear polishing machine |
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CN110744432A (en) * | 2019-10-28 | 2020-02-04 | 东旭光电科技股份有限公司 | Glass polishing equipment |
CN110640606A (en) * | 2019-10-30 | 2020-01-03 | 东莞市炜安达智能科技有限公司 | Glass sweeps ray apparatus |
CN111251167B (en) * | 2020-03-10 | 2021-11-26 | 北京烁科精微电子装备有限公司 | Polishing device |
CN112496763A (en) * | 2020-12-14 | 2021-03-16 | 广东速帕尔机械科技有限公司 | Automatic change high banding rule side production line |
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