TWI721498B - Smart chassis cooling system - Google Patents
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- TWI721498B TWI721498B TW108125317A TW108125317A TWI721498B TW I721498 B TWI721498 B TW I721498B TW 108125317 A TW108125317 A TW 108125317A TW 108125317 A TW108125317 A TW 108125317A TW I721498 B TWI721498 B TW I721498B
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本發明是有關於一種散熱系統,且特別是有關於一種適用於戶外型電信機箱的機箱智能散熱系統。The present invention relates to a heat dissipation system, and particularly relates to a chassis intelligent heat dissipation system suitable for outdoor telecommunications chassis.
配合寬頻網路的發展及建設,戶外型電信機箱在內部安裝了更大量且發熱的傳輸設備,造成箱內熱負荷過重,再加上日益炎熱的環境因素,容易導致箱內設備產生高溫劣化及故障問題。基於高散熱效果以及低能耗的雙重考量,習用各種戶外型電信機箱的散熱方法,多採用開放式的外循環散熱模式,其係利用風扇經由進風口吸入外界冷空氣以達到冷卻設備目的,然後再將機箱內的熱空氣經由出風口排放至外界。然而,隨著環境污染日益嚴重及暖化問題,機箱進風口的濾網愈加容易被粉塵或其它污染物質嚴重堵塞,致使外界冷空氣無法進入機箱而導致外循環散熱模式完全失去功能,進而造成高溫環境下的機件傷害及熱當機,嚴重影響設備運作的穏定性及使用壽命。In line with the development and construction of broadband networks, outdoor telecom boxes are equipped with a larger amount of heat-generating transmission equipment inside, which causes excessive heat load in the box. Coupled with increasingly hot environmental factors, it is easy to cause high-temperature degradation and failure of the equipment in the box. problem. Based on the dual considerations of high heat dissipation effect and low energy consumption, various outdoor telecommunications enclosures are used to dissipate heat, and most of them use an open external circulation heat dissipation mode, which uses a fan to suck in outside cold air through the air inlet to achieve the purpose of cooling the equipment. The hot air in the case is discharged to the outside through the air outlet. However, with the increasingly serious environmental pollution and warming problems, the air inlet filter of the chassis is more and more likely to be seriously blocked by dust or other pollutants, so that the outside cold air cannot enter the chassis and the external circulation cooling mode completely loses its function, resulting in high temperature. Mechanical damage and thermal crashes in the environment seriously affect the stability and service life of the equipment.
由於戶外電信機箱的數量龐大,且部分位置偏遠或不便維修,因此相關的維修工作實際上往往難以做到及時修復。有鑑於此,業界需要一種能夠克服戶外機箱設備因為外循環散熱系統失效而造成的高溫傷害問題。Due to the large number of outdoor telecommunications cabinets, and some remote or inconvenient maintenance, related maintenance work is actually difficult to repair in time. In view of this, the industry needs a method that can overcome the high temperature damage caused by the failure of the external circulation heat dissipation system of the outdoor enclosure equipment.
為了能夠克服戶外機箱設備因為外循環散熱系統失效而造成的高溫傷害問題,本發明乃針對上述需求,積極研究加以改良創新,終於突破傳統舊有之機箱散熱架構,研發完成本發明之機箱智能散熱系統。In order to overcome the problem of high temperature damage caused by the failure of the external circulation heat dissipation system of outdoor chassis equipment, the present invention actively researches to improve and innovate in response to the above needs, and finally breaks through the traditional old chassis heat dissipation structure, and develops the intelligent chassis heat dissipation of the present invention. system.
本發明之目的在於提供一種機箱智能散熱系統,能夠讓機箱在外循環散熱模式下,依據機箱內溫度而自動調節風扇轉速,使機箱始終保持在理想的溫度範圍內,以達到節能目的。The purpose of the present invention is to provide an intelligent heat dissipation system for the chassis, which can automatically adjust the fan speed according to the temperature inside the chassis under the external circulation heat dissipation mode, so that the chassis is always kept within an ideal temperature range, so as to achieve the purpose of energy saving.
本發明之另一目的在於提供一種機箱智能散熱系統,可在機箱外循環散熱模式失效時,自動切換為機箱內循環散熱模式並產生冷卻氣流,以達到迅速散熱降溫效果,避免高溫傷害及熱當機。Another object of the present invention is to provide an intelligent heat dissipation system for a chassis, which can automatically switch to a circulating heat dissipation mode in the chassis and generate a cooling air flow when the outer circulation heat dissipation mode of the chassis fails, so as to achieve a rapid heat dissipation and temperature reduction effect, and avoid high temperature damage and heat. machine.
根據本發明之上述目的,提出一種機箱智能散熱系統,其包含有溫度感測器、控制單元、外循環散熱單元以及內循環散熱單元。控制單元係連接溫度感測器、外循環散熱單元以及內循環散熱單元。控制單元根據溫度感測器產生的溫度訊號而選擇性地控制外循環散熱單元以及內循環散熱單元。According to the above objective of the present invention, an intelligent heat dissipation system for a chassis is provided, which includes a temperature sensor, a control unit, an outer circulation heat dissipation unit, and an inner circulation heat dissipation unit. The control unit is connected with the temperature sensor, the outer circulation heat dissipation unit and the inner circulation heat dissipation unit. The control unit selectively controls the outer circulation heat dissipation unit and the inner circulation heat dissipation unit according to the temperature signal generated by the temperature sensor.
上述的外循環散熱單元包括第一風扇以及脈寬調變(pulse width modulation,PWM)直流調速器,其中第一風扇經配置以單獨地使用或者與其他風扇並聯地使用,且第一風扇的一最大風壓值至少大於20毫米水柱。The above-mentioned outer circulation heat dissipation unit includes a first fan and a pulse width modulation (pulse width modulation, PWM) DC speed controller, wherein the first fan is configured to be used alone or in parallel with other fans, and the first fan A maximum wind pressure value is at least greater than 20 mm water column.
上述的第一風扇係直流四線式風扇,並且直流四線式風扇的四線包括電源正極線、電源負極線、脈寬調變脈寬調速控制線以及轉速訊號線。The above-mentioned first fan is a DC four-wire fan, and the four wires of the DC four-wire fan include a power supply positive line, a power supply negative line, a pulse width modulation pulse width speed control control line, and a speed signal line.
上述的PWM直流調速器係連接第一風扇以調控第一風扇的工作週期及轉速。The above-mentioned PWM DC speed regulator is connected to the first fan to regulate the duty cycle and rotation speed of the first fan.
上述的內循環散熱單元包括致冷晶片、第二風扇、導熱裝置以及第三風扇。The aforementioned internal circulation heat dissipation unit includes a refrigeration chip, a second fan, a heat conduction device, and a third fan.
上述的致冷晶片與第二風扇之間的距離介於2.5公分至5.0公分。The distance between the aforementioned cooling chip and the second fan is between 2.5 cm and 5.0 cm.
上述的導熱裝置之一端係在機箱的內部而與致冷晶片相連接,導熱裝置之另一端係延伸至機箱的外部並且與第三風扇相連接。One end of the heat-conducting device is connected to the refrigeration chip inside the case, and the other end of the heat-conducting device extends to the outside of the case and is connected to the third fan.
上述的導熱裝置材質係由銅和鋁的至少其中一所組成。The material of the heat conducting device mentioned above is composed of at least one of copper and aluminum.
上述的導熱裝置係一體成型鑄造或者是由複數個板材以及熱管組合而成。The above-mentioned heat conduction device is integrally molded or formed by a combination of a plurality of plates and heat pipes.
上述的機箱智能散熱系統更包括告警單元。告警單元係連接該控制單元。告警單元根據在機箱的箱內溫度到達預設值時發出告警訊息。The above-mentioned chassis intelligent heat dissipation system further includes an alarm unit. The alarm unit is connected to the control unit. The alarm unit sends out an alarm message when the temperature inside the cabinet reaches a preset value.
基於上述,本發明的機箱智能散熱系統可以在外循環散熱單元因為濾網嚴重堵塞或風扇故障而失去散熱功能時,由控制單元響應於機箱內的溫度上升至設定值而關閉外循環散熱單元並且啟動內循環散熱單元。如此一來,解決了機箱不能及時維修而造成的高溫故障問題。Based on the above, the intelligent heat dissipation system for the chassis of the present invention can shut down the heat dissipation unit and start the outer loop in response to the temperature in the chassis rising to the set value by the control unit when the outer loop heat dissipation unit loses its heat dissipation function due to the severe blockage of the filter or the fan failure. Internal circulation cooling unit. In this way, the problem of high temperature failure caused by the failure of the chassis to be repaired in time is solved.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail in conjunction with the accompanying drawings.
圖1係根據本發明之一實施例的機箱智能散熱系統10之架構示意圖。請參閱第1圖,本發明的機箱智能散熱系統10適用於控制一機箱(例如:如圖2所示的機箱600)的溫度。包括溫度感測器100、控制單元200、告警單元300、外循環散熱單元400及內循環散熱單元500。FIG. 1 is a schematic structural diagram of a chassis intelligent
溫度感測器100用以偵測機箱600的箱內溫度,並可輸出對應於箱內溫度的溫度訊號至控制單元200。The
控制單元200連接溫度感測器100、告警單元300、外循環散熱單元400以及內循環散熱單元500。控制單元200例如是中央處理單元(central processing unit,CPU),或是其他可程式化之一般用途或特殊用途的微控制單元(micro control unit,MCU)、微處理器(microprocessor)、數位信號處理器(digital signal processor,DSP)、可程式化控制器、特殊應用積體電路(application specific integrated circuit,ASIC)、圖形處理器(graphics processing unit,GPU)、算數邏輯單元(arithmetic logic unit,ALU)、複雜可程式邏輯裝置(complex programmable logic device,CPLD)、現場可程式化邏輯閘陣列(field programmable gate array,FPGA)或其他類似元件或上述元件的組合。The
控制單元200根據該溫度感測器100偵測的溫度訊號以判斷選擇啟動外循環散熱單元400或者內循環散熱單元500,並且在機箱600的箱內溫度到達預設值時,通知告警單元300發出告警訊息予使用者。溫度感測器100在實際應用時,可以是單一個或者是複數個,並且可分別安置於機箱600內的不同位置。The
告警單元300用以在機箱600的箱內溫度到達預設值時輸出告警訊息,藉以通知使用者機箱600的箱內溫度過高。告警訊息的傳送除了有線方式之外,亦可選用無線傳輸以便於使用可攜式裝置接收,諸如,藍牙及射頻傳輸,本發明不限於此。舉例來說,告警單元300可通過網路將告警訊息發送給管理機箱600的伺服器,再由該伺服器透過輸出裝置輸出告警訊息給使用者。在一實施例中,告警單元300例如是諸如顯示器、警示燈或揚聲器等類型的輸出裝置,並可在機箱600的箱內溫度過高時發出警示給使用者。The
外循環散熱單元400透過對應於機箱600外部的空氣循環機制來降低機箱600的箱內溫度。內循環散熱單元500透過對應於機箱600內部的空氣循環機制來降低機箱600的箱內溫度。The external circulation
圖2係根據本發明之一實施例的外循環散熱單元400之使用狀態示意圖。請參閱第2圖,如果設置於機箱600內部的溫度感測器100傳送給該控制單元200的溫度值低於預設值,控制單元200將選擇啟動外循環散熱單元400,以將外界冷空氣A經由進風口610及濾網630吸入機箱600內部,然後再將機箱熱空氣B經由出風口620排放以達到機箱散熱目的。在本發明之一較佳實施例中,該預設值為50℃,如果機箱600的箱內溫度未超過50℃,表示機箱600的熱負荷能夠利用外循環散熱方式達到有效控制。FIG. 2 is a schematic diagram of the use state of the outer circulation
外循環散熱單元400進一步包括PWM直流調速器410以及第一風扇420。PWM直流調速器410係利用在頻率不變的狀態下,改變第一風扇420的工作週期,使整體電壓值上升或下降。PWM直流調速器410可藉由間歇性電壓切換以控制第一風扇420的轉速變化。諸如,工作週期為100%代表第一風扇420以最高功率全速運轉,反之,若工作週期為0%則代表第一風扇420停止運轉。當機箱600的熱負荷升高而造成機箱600的箱內溫度較高時,第一風扇420則以較高的轉速散熱。若機箱600的箱內溫度較低時,第一風扇420即降低轉速以達到節能效果。第一風扇420在實際應用時,可以是單獨使用或者是與其他(複數個)風扇並聯使用,但是第一風扇420的最大風壓值至少大於20毫米水柱,以確保能够克服機箱流道之風阻以產生足夠的散熱效果,進而使得機箱600的箱內溫度低於預設值(例如:50℃)。在本發明之一較佳實施例中,第一風扇420係單獨使用,且其最大風量值介於每分鐘200至300立方英尺之間,最大風壓值介於25至35毫米水柱之間。The outer circulation
第一風扇420例如是採用直流四線式風扇,並且該直流四線式風扇的四線可包括電源正極線、電源負極線、PWM脈寬調速控制線以及轉速訊號線。PWM直流調速器410可解析來自控制單元200的溫度訊號以及由控制單元200設定的PWM調速控制命令,從而產生對應的脈衝訊號以控制地一風扇420的工作週期及轉速。由於第一風扇420的轉速能夠根據機箱600的箱內溫度自動調節,故可達到節省用電目的。The
圖3係本根據發明之一實施例的內循環散熱單元500之使用狀態示意圖。熟習此技藝者所熟知,如果機箱600的濾網受到嚴重堵塞而成為異常濾網640,則外界冷空氣(如圖2所示的外界冷空氣A)將無法通過進風口610及出風口620進出機箱600,結果必然造成外循環散熱單元400失效及機箱600的箱內溫度增高。在本發明之一較佳實施例中,當機箱600的箱內溫度上升至設定的預設值(例如:50℃)時,控制單元200即選擇啟動內循環散熱單元500以進行強制冷卻降溫。FIG. 3 is a schematic diagram of the use state of the internal circulation
內循環散熱單元500的組成包括第二風扇510、致冷晶片520、導熱裝置530以及第3風扇540。致冷晶片520例如是熱電致冷裝置(thermoelectric cooler,TEC),但本發明不限於此。致冷晶片520具有一致冷面521及一致熱面522。致冷晶片520被設置在機箱600的內部而與導熱裝置530相連接。致冷面521與之第二風扇510之間設有連通的出入口,以供機箱600內的熱氣流C被第二風扇510吸入接觸致冷面521而冷卻降溫成為冷氣流D。The composition of the internal circulation
第二風扇510的出風面511朝向機箱600中央以便將冷氣流D吹向機箱600內的設備。第二風扇510的進風面512與致冷面521保持一定間距較佳例如是介於2.5公分至5.0公分之間。若進風面512與致冷面521之間的間距太小時,將會產生較大的風阻而影響熱氣流C進入機箱600中央,反之,當上述間距太大時,則會因為距離致冷面521太遠而影響冷氣流D的溫度。機箱600內部產生的熱氣流C通過致冷面521被冷卻而成為冷氣流D,再經由第二風扇510的出風面511而吹向機箱600內的設備,最終形成一個強制產生冷空氣的內循環散熱系統。藉由上述之吸入熱氣流C然後排放冷氣流D的運作機制,即可達到內循環散熱效果。致熱面522產生的熱量則經由導熱裝置530傳遞至機箱600的外部,且藉由安置在機箱600外部的第三風扇540以加速散熱效果。The
上述致冷晶片520作功而產生的廢熱係經由與致熱面522密合接合的導熱裝置530傳遞至機箱600的外部,以避免致熱面522溫度過高而使致冷晶片520發生故障或影響致冷晶片520的致冷效率。導熱裝置530穿過設置於機箱600背板上的通道550並利用第三風扇540協助散熱。導熱裝置530材質係選自銅或鋁之其中一種或其組合,並且可以是一體成型鑄造或者是由複數個具有鰭片形狀的板材以及柱狀體組合而成。在本發明之一較佳實施例中,導熱裝置530係為複數個熱管之組合,其中該熱管為一種密封的金屬管。導熱裝置530的內部被抽成真空並且注入容易揮發的工作液。導熱裝置530的兩端分別為蒸發端531和冷凝端532。導熱裝置530的蒸發端531密切接觸致熱面522以吸收其熱量,冷凝端532則安置於機箱600的外部並且利用第三風扇540散熱。首先,導熱裝置530內的工作液因為在致熱面522吸收了大量熱能而成為氣態。然後,該氣態工作液傳送到冷凝端532之後再度冷凝為液態,並且釋放出凝結熱。最後,該液態工作液利用毛細原理回流至蒸發端531而形成完整的相變態循環。由於相變態循環過程不斷地產生箱內吸熱與箱外散熱作用,所以導熱裝置530能夠將箱內熱量排出機箱600外而達到散熱目的。上述之第二風扇510以及第三風扇540可以是一般習用的兩線式直流風扇或者是交流風扇。The waste heat generated by the work of the
為使本技藝人士更清楚本發明之特徵,特舉例於下述之實施例。但應瞭解的是,下述之實施例僅為例示說明之用,而不應被解釋為本發明實施例之限制。In order to let those skilled in the art know the characteristics of the present invention more clearly, the following examples are given as examples. However, it should be understood that the following embodiments are for illustrative purposes only, and should not be construed as limitations of the embodiments of the present invention.
比較例1:首先,提供一戶外型機箱(例如:機箱600),機箱600材質為304不鏽鋼並且在表層施以米色聚酯粉體烤漆,機箱長度與高度皆為120公分,寬度為48公分。機箱600設置一外循環散熱系統,該外循環散熱系統包括軸流風扇及濾網。機箱600上方則附有散熱所需的出風口620。機箱600的內部利用白熾燈提供750 W熱源以模擬機箱設備產生的蓄熱以及日照吸收的輻射熱,並且設置溫度感測器100以記錄熱源加熱之後的機箱內部溫度變化。本比較例的第一風扇420可為3個並聯使用的軸流風扇,且每一風扇的最大風量值為每分鐘105立方英尺,最大風壓值為7.4毫米水柱。特別注意的是,本比較例的濾網(例如:如圖2所示的濾網630或如圖3所示的異常濾網640)分別使用了乾淨濾網及堵塞濾網等兩種不同濾網,且該堵塞濾網係以大量灰塵填充乾淨濾網以模擬長期空氣污染而產生的效果。然後,將機箱600置於35℃恆溫箱中以模擬夏季高溫環境。接著,啟動機箱熱源之後開始量測記錄機箱600的箱內溫度。Comparative Example 1: First, provide an outdoor chassis (such as chassis 600). The
圖4係一外循環散熱系統使用不同濾網之機箱內部溫度曲線圖。圖4係一外循環散熱系統使用上述兩種不同濾網(即:乾淨濾網41及堵塞濾網42)之機箱內部溫度曲線圖。如圖4所示,以熱源加熱30分鐘之後的機箱600之箱內溫度作比較,使用乾淨濾網41的溫度為50.7℃,而使用堵塞濾網42的機箱溫度則高達63.7℃,比前者升高了13℃。此一結果顯示,在濾網受到污染的狀態下,此外循環散熱系統容易受到不良影響而導致機箱600溫度大幅升高。Figure 4 is a graph showing the internal temperature curve of an external circulation cooling system using different filters. Fig. 4 is a graph of the internal temperature curve of the case of an external circulation cooling system using the above two different filters (ie:
實施例1:首先,提供一與比較例1相同的戶外型機箱(例如:機箱600)、熱源以及濾網。然後,在機箱600的內部設置如圖1所示之機箱智能散熱系統10,其中機箱智能散熱系統10可根據如圖5所示的方法對該戶外型機箱進行散熱。圖5係根據本發明之一實施例的智能控制方法之流程圖,其中該智能控制方法可由如圖1所示的機箱智能散熱系統10實施。在該智能控制方法的步驟S501中,控制單元200利用機箱600內部的溫度感測器100進行溫度檢測,並且在步驟S502中判斷溫度感測器100所偵測到的最高溫度數據是否超過50℃。若最高溫度數據超過50℃,進入步驟S514。如果最高溫度數據未超過50℃,則進入步驟S503。最高溫度數據未超過50℃表示機箱600的熱負荷與外循環散熱單元400的排熱量能夠達到合理的平衡,不需要借助致冷晶片520的強制冷卻功能。因此機箱智能散熱系統10選擇進入外循環散熱模式,並且在步驟S504中啟動如圖2之外循環散熱單元400的第一風扇420。之後,在步驟S505中,機箱智能散熱系統10啟動PWM直流調速器410以進行第一風扇420的工作週期或轉速之調控。具體來說,PWM直流調速器410可根據機箱600的箱內溫度來決定如何調控第一風扇420的轉速。若控制單元200在步驟S506中判斷機箱600的箱內溫度低於25℃時,則代表完全不需要對機箱600進行散熱。因此,機箱智能散熱系統10將終止所有的散熱運作。Embodiment 1: First of all, provide an outdoor case (for example: case 600), heat source and filter which is the same as that of Comparative Example 1. Then, the chassis intelligent
具體來說,在步驟S507中,控制單元200將第一風扇420的工作週期設定為0%,亦即,令第一風扇420停止運轉。當控制單元200在步驟S508中判斷機箱600的箱內溫度上升至25℃至35℃之間時,PWM直流調速器410便在步驟S509中將第一風扇420的工作週期調整為40%,此時第一風扇420就以較低的電壓進行低速運轉。當控制單元200在步驟S510中判斷機箱600的箱內溫度繼續上升至35℃至45℃之間時,PWM直流調速器410在步驟S511中將第一風扇420的工作週期增加至80%,此時第一風扇420就處於高速運轉並且以較大的風壓及風量來提升散熱能力。當控制單元200在步驟S512中判斷機箱600的箱內溫度持續上升至超過45℃時,PWM直流調速器410在步驟S512中將第一風扇420的工作週期固定為100%,此時第一風扇420就以全速運轉狀態加強散熱。如此一來,第一風扇420的轉速隨著散熱需求而變動,不但可以節省能源,而且能夠調整第一風扇420的風壓以克服濾網(例如:如圖2及圖3所示的濾網630或異常濾網640)堵塞產生的風阻障礙。Specifically, in step S507, the
將實施例1之機箱(例如:機箱600)置於35℃恆溫箱中以模擬夏季高溫環境。接著,啟動機箱600的熱源之後開始量測記錄機箱600的箱內溫度。圖6係根據本發明之一實施例的外循環散熱單元400使用不同濾網之機箱內部溫度曲線圖,其中所述不同濾網與比較例1的濾網相同(即:如圖4所示的乾淨濾網41及堵塞濾網42)。如圖6所示,以熱源加熱30分鐘之後的機箱600之箱內溫度作比較,實施例1使用乾淨濾網41的溫度為42.4℃,而使用堵塞濾網42的溫度則為46.2℃。使用堵塞濾網42僅升高了3.8℃,與比較例1升高的13℃相比,外循環散熱單元400明顯具有優於如圖4所示的外循環散熱系統的散熱效果。換句話說,本發明之外循環散熱單元500比較不容易受到堵塞濾網的不良影響,因此能夠有效降低機箱600之箱內溫度而使得機箱600內的設備維持在低於50℃的理想工作溫度範圍。The case (for example: case 600) of Example 1 is placed in a 35° C. thermostat to simulate a high temperature environment in summer. Then, after starting the heat source of the
實施例2:首先,提供一與實施例1相同的戶外型機箱(例如:機箱600),並在機箱600的內部設置如圖1所示的機箱智能散熱系統10於。然後,將機箱600置於35℃恆溫箱中並且完全隔絕機箱600的進風口610以禁止外界空氣進入,藉之模擬機箱600在夏季高溫下的外循環散熱失效狀況。此時,由於機箱600內之熱源的蓄熱無法發散,機箱600的箱內溫度將持續上升。請參閱第5圖之流程,當溫度感測器100所偵測的溫度超過50℃,則代表機箱600的外循環散熱已經失效,需要借助致冷晶片520的強制冷卻功能以進行緊急散熱。此時,可首先由控制單元200在步驟S514中通知告警單元300發出告警訊息予使用者,然後在步驟S515中將機箱智能散熱系統10自原來的外循環散熱模式轉換到內循環散熱模式,並分別在步驟S516、S517及S518中依序啟動如圖3之內循環散熱單元500的致冷晶片520、第二風扇510以及第三風扇540。本實施例之致冷晶片520的致冷面521溫度可達到冰點以下。若能將致冷面521與第二風扇510之間的距離維持在例如2.5公分至5.0公分之間,則可將被第二風扇510吸入之熱氣流C迅速冷卻至室溫以下而成為冷氣流D。接著,可藉由第二風扇510將冷氣流D吹向機箱600內的熱源,即可達到迅速降溫效果,另一方面,再藉由第三風扇540以及導熱裝置530將致冷晶片520的工作廢熱導引至機箱600的外部並且加速散熱。如此,不但可以降低致冷晶片520的致熱面522溫度以避免致冷晶片520發生熱故障,同時也能夠提昇致冷晶片520的致冷效率。Embodiment 2: First, provide an outdoor chassis (for example, chassis 600) identical to that of Embodiment 1, and install the chassis intelligent
圖7係根據本發明之一實施例的內循環散熱單元500啟動前後的機箱600內部溫度曲線圖。。如圖7所示,本發明的內循環散熱單元500在機箱600的箱內溫度(溫度曲線70)超過50℃之後(在時間點71時)立即啟動,並且能夠在5分鐘內將機箱600的箱內溫度降低至44℃,達到防止外循環散熱失效造成的高溫問題。FIG. 7 is a graph of the internal temperature of the
[特點及功效][Features and Effects]
本發明所提供之機箱智能散熱系統,與其他習用技術相互比較,更具備下列優點:Compared with other conventional technologies, the chassis intelligent heat dissipation system provided by the present invention has the following advantages:
1.本發明之機箱智能散熱系統可克服戶外機箱的外循環散熱失效問題,能夠降低機箱設備因為高溫而產生的熱損害以及故障率。1. The chassis intelligent heat dissipation system of the present invention can overcome the external circulation heat dissipation failure problem of the outdoor chassis, and can reduce the thermal damage and failure rate of the chassis equipment due to high temperature.
2.本發明之機箱智能散熱系統可根據實際需求而調整散熱運作,能夠使機箱設備始終維持在理想的溫度範圍,同時最大程度的減少散熱需要的能源損耗。2. The chassis intelligent heat dissipation system of the present invention can adjust the heat dissipation operation according to actual needs, so that the chassis equipment can always be maintained in an ideal temperature range, and at the same time, the energy loss required for heat dissipation is minimized.
3.本發明之機箱智能散熱系統可即時告警並且迅速降溫,不但能夠在第一時間內防止高溫傷害,還可以提供維修人員更充裕的時間以處理外循環散熱失效問題,優化電信系統的維運品質。3. The chassis intelligent heat dissipation system of the present invention can alert immediately and quickly cool down, not only can prevent high temperature damage in the first time, but also provide maintenance personnel with more time to deal with the problem of external circulation heat dissipation failure, and optimize the maintenance of the telecommunications system quality.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the relevant technical field can make some changes and modifications without departing from the spirit and scope of the present invention. The scope of protection of the present invention shall be determined by the scope of the attached patent application.
10:機箱智能散熱系統 100:溫度感測器 200:控制單元 300:告警單元 41:乾淨濾網 42:異常濾網 400:外循環散熱單元 410:PWM直流調速器 420:第一風扇 500:內循環散熱單元 510:第二風扇 511:出風面 512:進風面 520:致冷晶片 521:致冷面 522:致熱面 530:導熱裝置 531:蒸發端 532:冷凝端 540:第三風扇 550:通道 600:機箱 610:進風口 620:出風口 630:濾網 640:異常濾網 70:溫度曲線 71:時間點 A:外界冷空氣 B:機箱熱空氣 C:熱氣流 D:冷氣流 S501、S502、S503、S504、S505、S506、S507、S508、S509、S510、S511、S512、S513、S514、S515、S516、S517、S518:步驟 10: Chassis intelligent cooling system 100: Temperature sensor 200: control unit 300: Alarm unit 41: clean filter 42: Abnormal filter 400: Outer circulation cooling unit 410: PWM DC speed regulator 420: The first fan 500: internal circulation cooling unit 510: The second fan 511: Out of the wind 512: Inlet side 520: Refrigeration chip 521: Chilled noodles 522: Heating Noodles 530: heat conduction device 531: Evaporating end 532: Condensing side 540: The third fan 550: Channel 600: Chassis 610: Air inlet 620: Air outlet 630: Filter 640: Abnormal Filter 70: Temperature curve 71: point in time A: outside cold air B: Chassis hot air C: Hot air flow D: cold air flow S501, S502, S503, S504, S505, S506, S507, S508, S509, S510, S511, S512, S513, S514, S515, S516, S517, S518: steps
圖1係根據本發明之一實施例的機箱智能散熱系統之架構示意圖。 圖2係根據本發明之一實施例的外循環散熱單元之使用狀態示意圖。 圖3係本根據發明之一實施例的內循環散熱單元之使用狀態示意圖。 圖4係一外循環散熱系統使用不同濾網之機箱內部溫度曲線圖。 圖5係根據本發明之一實施例的智能控制方法之流程圖。 圖6係根據本發明之一實施例的外循環散熱單元使用不同濾網之機箱內部溫度曲線圖。 圖7係根據本發明之一實施例的內循環散熱單元啟動前後的機箱內部溫度曲線圖。 FIG. 1 is a schematic structural diagram of a chassis intelligent heat dissipation system according to an embodiment of the present invention. FIG. 2 is a schematic diagram of the use state of the outer circulation heat dissipation unit according to an embodiment of the present invention. FIG. 3 is a schematic diagram of the use state of the internal circulation heat dissipation unit according to an embodiment of the present invention. Figure 4 is a graph showing the internal temperature curve of an external circulation cooling system using different filters. Fig. 5 is a flowchart of an intelligent control method according to an embodiment of the present invention. Fig. 6 is a graph showing the internal temperature curve of the case in which different filters are used in the outer circulation heat dissipation unit according to an embodiment of the present invention. Fig. 7 is a graph of the internal temperature of the chassis before and after the internal circulation heat dissipation unit is activated according to an embodiment of the present invention.
10:機箱智能散熱系統 100:溫度感測器 200:控制單元 300:告警單元 400:外循環散熱單元 500:內循環散熱單元 10: Chassis intelligent cooling system 100: Temperature sensor 200: control unit 300: Alarm unit 400: Outer circulation cooling unit 500: internal circulation cooling unit
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CN102968166A (en) * | 2012-12-12 | 2013-03-13 | 曙光信息产业(北京)有限公司 | Radiator of server system |
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