TWI716262B - Resin composition, cured film and black matrix - Google Patents
Resin composition, cured film and black matrix Download PDFInfo
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本發明是有關於一種樹脂組成物,且特別是有關於一種適用於黑色矩陣的樹脂組成物、硬化膜以及黑色矩陣。The present invention relates to a resin composition, and more particularly to a resin composition suitable for a black matrix, a cured film and a black matrix.
隨著液晶顯示裝置技術蓬勃發展,為了提高液晶顯示裝置的對比度及顯示品質,通常會在液晶顯示裝置中放置黑色矩陣,以防止因畫素間的漏光所引起的對比度下降及色純度下降等問題,或者防止雜訊及影像品質不良等問題。然而,目前使用的黑色矩陣具有硬度不足、顯影性不佳、圖案化不良或遮光性不佳等問題。舉例來說,目前的黑色矩陣可能使其表面產生例如刮傷的損傷或者可能使畫素間產生漏光,進而影響使用所述黑色矩陣的裝置的效能。With the vigorous development of liquid crystal display device technology, in order to improve the contrast and display quality of the liquid crystal display device, a black matrix is usually placed in the liquid crystal display device to prevent the drop in contrast and color purity caused by light leakage between pixels. , Or prevent problems such as noise and poor image quality. However, the black matrix currently used has problems such as insufficient hardness, poor developability, poor patterning, or poor light-shielding properties. For example, the current black matrix may cause damage such as scratches on its surface or may cause light leakage between pixels, thereby affecting the performance of the device using the black matrix.
有鑑於此,本發明提供一種可形成具有良好的遮光性、硬度、解析度及反應性的樹脂組成物、硬化膜及黑色矩陣。In view of this, the present invention provides a resin composition, cured film, and black matrix that can be formed with good light-shielding properties, hardness, resolution, and reactivity.
本發明的一種樹脂組成物包括環氧樹脂(A)、黑色著色劑(B)、光起始劑(C)、熱酸產生劑(D)、聚合性單體(E)以及溶劑(F)。熱酸產生劑(D)包括六氟鎓鹽。聚合性單體(E)包括光聚合性單體(E-1)、環氧樹脂單體(E-2)或其組合。基於聚合性單體(E)的使用量總和為100重量份,環氧樹脂單體(E-2)的使用量為15重量份至70重量份。A resin composition of the present invention includes epoxy resin (A), black colorant (B), photoinitiator (C), thermal acid generator (D), polymerizable monomer (E) and solvent (F) . The thermal acid generator (D) includes hexafluoroonium salt. The polymerizable monomer (E) includes a photopolymerizable monomer (E-1), an epoxy resin monomer (E-2), or a combination thereof. Based on the total amount of the polymerizable monomer (E) used is 100 parts by weight, the amount of the epoxy resin monomer (E-2) used is 15 to 70 parts by weight.
在本發明的一實施例中,上述的環氧樹脂(A)中所含有的結構單元包括含環氧基的結構單元,並且含環氧基的結構單元具有雙鍵。In an embodiment of the present invention, the structural unit contained in the aforementioned epoxy resin (A) includes an epoxy-containing structural unit, and the epoxy-containing structural unit has a double bond.
在本發明的一實施例中,上述的含環氧基的結構單元包括下述式(a-1)表示的結構單元: 式(a-1),*表示鍵結位置。 In an embodiment of the present invention, the above-mentioned epoxy-containing structural unit includes a structural unit represented by the following formula (a-1): Formula (a-1), * represents the bonding position.
在本發明的一實施例中,上述的環氧樹脂(A)中所含有的結構單元更包括具有乙烯性不飽和基的結構單元以及具有芳基的結構單元。In an embodiment of the present invention, the structural unit contained in the aforementioned epoxy resin (A) further includes a structural unit having an ethylenically unsaturated group and a structural unit having an aryl group.
在本發明的一實施例中,上述的具有乙烯性不飽和基的結構單元包括下述式(a-2)及式(a-3)表示的結構單元中的至少一者: 式(a-2), 式(a-3),*表示鍵結位置。 In an embodiment of the present invention, the aforementioned structural unit having an ethylenically unsaturated group includes at least one of the structural units represented by the following formula (a-2) and formula (a-3): Formula (a-2), Formula (a-3), * represents the bonding position.
在本發明的一實施例中,上述的具有芳基的結構單元包括下述式(a-4)、式(a-5)及式(a-6)表示的結構單元中的至少一者: 式(a-4), 式(a-5), 式(a-6),*表示鍵結位置。 In an embodiment of the present invention, the aforementioned structural unit having an aryl group includes at least one of the structural units represented by the following formula (a-4), formula (a-5), and formula (a-6): Formula (a-4), Formula (a-5), Formula (a-6), * represents the bonding position.
在本發明的一實施例中,上述的光起始劑(C)包括選自由肟酯衍生物、鹵化烴衍生物及烴基苯乙酮所組成的群組中的至少一種。In an embodiment of the present invention, the aforementioned photoinitiator (C) includes at least one selected from the group consisting of oxime ester derivatives, halogenated hydrocarbon derivatives and hydrocarbyl acetophenone.
在本發明的一實施例中,上述的光聚合性單體(E-1)具有乙烯性不飽和基。In an embodiment of the present invention, the above-mentioned photopolymerizable monomer (E-1) has an ethylenically unsaturated group.
在本發明的一實施例中,上述的聚合性單體(E)更包括具有環氧基的矽烷單體(E-3)。In an embodiment of the present invention, the above-mentioned polymerizable monomer (E) further includes a silane monomer (E-3) having an epoxy group.
在本發明的一實施例中,上述的溶劑(F)包括選自由丙二醇單甲醚乙酸酯、3-乙氧基丙酸乙酯及二丙二醇甲醚醋酸酯所組成的群組中的至少一種。In an embodiment of the present invention, the aforementioned solvent (F) includes at least one selected from the group consisting of propylene glycol monomethyl ether acetate, 3-ethoxy ethyl propionate, and dipropylene glycol methyl ether acetate. One kind.
在本發明的一實施例中,基於環氧樹脂(A)的使用量為100重量份,熱酸產生劑(D)的使用量為80重量份至100重量份。In an embodiment of the present invention, based on the usage amount of the epoxy resin (A) being 100 parts by weight, the usage amount of the thermal acid generator (D) is 80 parts by weight to 100 parts by weight.
在本發明的一實施例中,基於環氧樹脂(A)的使用量為100重量份,黑色著色劑(B)的使用量為230重量份至250重量份,光起始劑(C)的使用量為80重量份至100重量份,聚合性單體(E)的使用量為305重量份至325重量份,且溶劑(F)的使用量為1945重量份至1965重量份。In an embodiment of the present invention, based on the amount of epoxy resin (A) used is 100 parts by weight, the amount of black colorant (B) used is 230 to 250 parts by weight, and the amount of photoinitiator (C) is The usage amount is 80 parts by weight to 100 parts by weight, the usage amount of the polymerizable monomer (E) is 305 parts by weight to 325 parts by weight, and the usage amount of the solvent (F) is 1945 parts by weight to 1965 parts by weight.
本發明的一種硬化膜是由上述的樹脂組成物所形成。A cured film of the present invention is formed of the above-mentioned resin composition.
本發明的一種黑色矩陣為上述的硬化膜。A black matrix of the present invention is the above-mentioned cured film.
基於上述,本發明的樹脂組成物使用特定的熱酸產生劑(D)以及環氧樹脂單體(E-2),且基於聚合性單體(E)的使用量總和為100重量份,環氧樹脂單體(E-2)的使用量為15重量份至70重量份。藉此,當樹脂組成物用以形成硬化膜時,可使硬化膜具有良好的遮光性、硬度、解析度及反應性,而適用於黑色矩陣。Based on the above, the resin composition of the present invention uses a specific thermal acid generator (D) and an epoxy resin monomer (E-2), and the total amount based on the polymerizable monomer (E) is 100 parts by weight. The amount of the oxygen resin monomer (E-2) used is 15 to 70 parts by weight. As a result, when the resin composition is used to form a cured film, the cured film can have good light-shielding properties, hardness, resolution, and reactivity, and is suitable for black matrices.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more obvious and understandable, the following specific embodiments are described in detail as follows.
>> 樹脂組成物Resin composition >>
本發明提供一種樹脂組成物,包括環氧樹脂(A)、黑色著色劑(B)、光起始劑(C)、熱酸產生劑(D)、聚合性單體(E)以及溶劑(F)。另外,本發明的樹脂組成物視需要可更包括例如流平劑等添加劑(G)。以下,將對上述各種組分進行詳細說明。The present invention provides a resin composition comprising epoxy resin (A), black colorant (B), photoinitiator (C), thermal acid generator (D), polymerizable monomer (E) and solvent (F) ). In addition, the resin composition of the present invention may further include additives (G) such as a leveling agent as necessary. Hereinafter, the above-mentioned various components will be described in detail.
在此說明的是,以下是以(甲基)丙烯酸表示丙烯酸及/或甲基丙烯酸,並以(甲基)丙烯酸酯表示丙烯酸酯及/或甲基丙烯酸酯。 環氧樹脂( A ) Hereinafter, it is explained that acrylic acid and/or methacrylic acid are represented by (meth)acrylic acid, and acrylate and/or methacrylate are represented by (meth)acrylate. Epoxy resin ( A )
環氧樹脂(A)中所含有的結構單元包括含環氧基的結構單元,並且含環氧基的結構單元具有雙鍵。The structural unit contained in the epoxy resin (A) includes an epoxy group-containing structural unit, and the epoxy group-containing structural unit has a double bond.
舉例來說,含環氧基的結構單元可源自於(甲基)丙烯酸縮水甘油酯、(甲基)丙烯酸3,4-環氧環己烷酯、(甲基)丙烯酸3,4-環氧環己烷甲酯或其他合適的化合物等的單體。含環氧基的結構單元較佳為源自於(甲基)丙烯酸縮水甘油酯,由其產生的含環氧基的結構單元可包括下述式(a-1)表示的結構單元。 式(a-1) 式(a-1)中,*表示鍵結位置。 For example, the epoxy group-containing structural unit may be derived from glycidyl (meth)acrylate, 3,4-epoxycyclohexane (meth)acrylate, 3,4-cyclic (meth)acrylate Monomers such as methyl oxycyclohexane or other suitable compounds. The epoxy group-containing structural unit is preferably derived from glycidyl (meth)acrylate, and the epoxy group-containing structural unit produced therefrom may include a structural unit represented by the following formula (a-1). Formula (a-1) In formula (a-1), * represents the bonding position.
環氧樹脂(A)中所含有的結構單元可更包括具有乙烯性不飽和基的結構單元以及具有芳基的結構單元。The structural unit contained in the epoxy resin (A) may further include a structural unit having an ethylenically unsaturated group and a structural unit having an aryl group.
舉例來說,具有乙烯性不飽和基的結構單元可源自於(甲基)丙烯酸、(甲基)丙烯酸甲酯、(甲基)丙烯酸正烷基酯或其他合適的化合物等的單體。具有乙烯性不飽和基的結構單元較佳為源自於(甲基)丙烯酸及(甲基)丙烯酸甲酯中的至少一者,由其產生的具有乙烯性不飽和基的結構單元可包括下述式(a-2)及式(a-3)表示的結構單元中的至少一者。 式(a-2) 式(a-3) 式(a-2)及式(a-3)中,*表示鍵結位置。 For example, the structural unit having an ethylenically unsaturated group may be derived from monomers such as (meth)acrylic acid, methyl (meth)acrylate, n-alkyl (meth)acrylate, or other suitable compounds. The structural unit having an ethylenically unsaturated group is preferably derived from at least one of (meth)acrylic acid and methyl (meth)acrylate, and the structural unit having an ethylenically unsaturated group produced therefrom may include the following At least one of the structural units represented by formula (a-2) and formula (a-3) is described. Formula (a-2) Formula (a-3) In formula (a-2) and formula (a-3), * represents the bonding position.
舉例來說,具有芳基的結構單元可源自於(甲基)丙烯酸苄酯、苯乙烯、N-苯基馬來醯亞胺(N-phenylmaleimide)或其他合適的化合物等的單體。具有芳基的結構單元較佳為源自於甲基丙烯酸苄酯、苯乙烯及N-苯基馬來醯亞胺中的至少一者,由其產生的具有芳基的結構單元可包括下述式(a-4)、式(a-5)及式(a-6)表示的結構單元中的至少一者。 式(a-4) 式(a-5) 式(a-6) 式(a-4)、式(a-5)及式(a-6)中,*表示鍵結位置。 For example, the structural unit having an aryl group may be derived from monomers such as benzyl (meth)acrylate, styrene, N-phenylmaleimide or other suitable compounds. The structural unit having an aryl group is preferably derived from at least one of benzyl methacrylate, styrene, and N-phenylmaleimide, and the structural unit having an aryl group produced therefrom may include the following At least one of the structural units represented by formula (a-4), formula (a-5), and formula (a-6). Formula (a-4) Formula (a-5) Formula (a-6) In formula (a-4), formula (a-5) and formula (a-6), * represents the bonding position.
另外,在不影響本發明的功效的前提下,環氧樹脂(A)中所含有的結構單元也可更包括其他結構單元。其他結構單元沒有特別的限制,只要與含環氧基的結構單元、具有乙烯性不飽和基的結構單元以及具有芳基的結構單元不相同即可。In addition, without affecting the efficacy of the present invention, the structural unit contained in the epoxy resin (A) may further include other structural units. The other structural unit is not particularly limited, as long as it is different from the epoxy group-containing structural unit, the structural unit having an ethylenically unsaturated group, and the structural unit having an aryl group.
舉例來說,環氧樹脂(A)可為一種環氧樹脂,也可為多種環氧樹脂的組合。舉例來說,環氧樹脂(A)可為下述環氧樹脂(A-1)、下述環氧樹脂(A-2)或其組合。For example, the epoxy resin (A) can be one type of epoxy resin or a combination of multiple types of epoxy resins. For example, the epoxy resin (A) may be the following epoxy resin (A-1), the following epoxy resin (A-2), or a combination thereof.
環氧樹脂(A-1)所含有的結構單元為式(a-1)表示的結構單元、式(a-2)表示的結構單元、式(a-4)表示的結構單元以及式(a-5)表示的結構單元。另外,環氧樹脂(A-2)所含有的結構單元為式(a-1)表示的結構單元、式(a-2)表示的結構單元、式(a-3)表示的結構單元、式(a-5)表示的結構單元以及式(a-6)表示的結構單元。The structural unit contained in the epoxy resin (A-1) is the structural unit represented by the formula (a-1), the structural unit represented by the formula (a-2), the structural unit represented by the formula (a-4), and the formula (a -5) The structural unit indicated. In addition, the structural unit contained in the epoxy resin (A-2) is a structural unit represented by formula (a-1), a structural unit represented by formula (a-2), a structural unit represented by formula (a-3), and The structural unit represented by (a-5) and the structural unit represented by formula (a-6).
環氧樹脂(A)的重量平均分子量可藉由膠體滲透層析儀(Gel Permeation Chromatography, GPC)測量。環氧樹脂(A)的重量平均分子量可為5,000至25,000,較佳為7,000至23,000,更佳為10,000至20,000。 黑色著色劑( B ) The weight average molecular weight of the epoxy resin (A) can be measured by Gel Permeation Chromatography (GPC). The weight average molecular weight of the epoxy resin (A) may be 5,000 to 25,000, preferably 7,000 to 23,000, and more preferably 10,000 to 20,000. Black colorant ( B )
黑色著色劑(B)沒有特別的限制,可依據需求選擇適當的黑色著色劑。舉例來說,黑色著色劑(B)可由一種或多種有機黑色顏料、無機黑色顏料或其組合經由研磨分散而組成。有機黑色顏料可包括內醯胺類有機黑、RGB黑、RVB黑等。無機黑色顏料可包括苯胺黑、苝黑、鈦黑、花青黑、木質素黑、碳黑或其組合。RGB黑、RVB黑等表示藉由將紅色顏料、綠色顏料、藍色顏料、紫羅蘭色顏料、黃色顏料、紫色顏料等中的至少兩種彩色顏料混合而示出黑色的顏料。黑色著色劑(B)較佳為包括碳黑。The black colorant (B) is not particularly limited, and an appropriate black colorant can be selected according to requirements. For example, the black colorant (B) may be composed of one or more organic black pigments, inorganic black pigments or a combination thereof through grinding and dispersion. Organic black pigments may include internal amine organic black, RGB black, RVB black, and the like. The inorganic black pigment may include nigrosine, perylene black, titanium black, cyanine black, lignin black, carbon black, or a combination thereof. RGB black, RVB black, etc. indicate a pigment that shows black by mixing at least two color pigments among red pigments, green pigments, blue pigments, violet pigments, yellow pigments, and violet pigments. The black colorant (B) preferably includes carbon black.
基於環氧樹脂(A)的使用量為100重量份,黑色著色劑(B)的使用量為200重量份至300重量份,較佳為210重量份至290重量份,更佳為220重量份至280重量份。Based on 100 parts by weight of epoxy resin (A) and 200 parts by weight to 300 parts by weight of black colorant (B), preferably 210 parts by weight to 290 parts by weight, more preferably 220 parts by weight To 280 parts by weight.
當樹脂組成物含有黑色著色劑(B)時,可使樹脂組成物樹脂組成物所形成的硬化膜具有遮光性,而適用於黑色矩陣。同時,當黑色著色劑(B)的使用量落在上述範圍時,可使樹脂組成物所形成的硬化膜具有良好的遮光性(例如光學密度(optical density,OD)大於2.5)。 光起始劑( C ) When the resin composition contains the black coloring agent (B), the cured film formed by the resin composition can have light-shielding properties, and it is suitable for a black matrix. At the same time, when the usage amount of the black colorant (B) falls within the above range, the cured film formed by the resin composition can have good light-shielding properties (for example, the optical density (OD) is greater than 2.5). Photoinitiator ( C )
光起始劑(C)包括選自由肟酯衍生物、鹵化烴衍生物及烴基苯乙酮所組成的群組中的至少一種,較佳為包括肟酯衍生物。The photoinitiator (C) includes at least one selected from the group consisting of oxime ester derivatives, halogenated hydrocarbon derivatives and hydrocarbyl acetophenones, and preferably includes oxime ester derivatives.
肟酯衍生物可包括由下述式(c-1)表示的化合物、由式(c-2)所表示的化合物、1-[9-乙基-6-[2-甲基-4-[(四氫-2-呋喃基)甲氧基]苯甲醯基]-9H-咔唑-3-基]-1-(O-乙醯肟)乙酮或其他合適的肟酯衍生物。肟酯衍生物較佳為包括由下述式(c-2)所表示的化合物。肟酯衍生物可單獨使用一種,也可以組合多種使用。 式(c-1) 式(c-2) The oxime ester derivative may include a compound represented by the following formula (c-1), a compound represented by the formula (c-2), 1-[9-ethyl-6-[2-methyl-4-[ (Tetrahydro-2-furyl)methoxy]benzyl]-9H-carbazol-3-yl]-1-(O-acetoxime)ethanone or other suitable oxime ester derivatives. The oxime ester derivative preferably includes a compound represented by the following formula (c-2). The oxime ester derivative may be used alone or in combination of multiple types. Formula (c-1) Formula (c-2)
鹵化烴衍生物可包括氯化甲烷、氯乙烯、氯苯或其他合適的鹵化烴衍生物。鹵化烴衍生物可單獨使用一種,也可以組合多種使用。The halogenated hydrocarbon derivatives may include chlorinated methane, vinyl chloride, chlorobenzene or other suitable halogenated hydrocarbon derivatives. The halogenated hydrocarbon derivatives may be used alone or in combination of multiple types.
烴基苯乙酮可包括對烴基苯乙酮、鄰烴基苯乙酮或其他合適的烴基苯乙酮。烴基苯乙酮可單獨使用一種,也可以組合多種使用。The hydrocarbyl acetophenone may include p-hydrocarbyl acetophenone, o-hydrocarbyl acetophenone, or other suitable hydrocarbyl acetophenone. The hydrocarbyl acetophenone may be used alone or in combination of multiple types.
基於環氧樹脂(A)的使用量為100重量份,光起始劑(C)的使用量為20重量份至140重量份,較佳為40重量份至120重量份,更佳為60重量份至100重量份。Based on 100 parts by weight of epoxy resin (A) and 20 parts by weight to 140 parts by weight of photoinitiator (C), preferably 40 parts by weight to 120 parts by weight, more preferably 60 parts by weight Parts to 100 parts by weight.
當樹脂組成物包括光起始劑(C)時,可使樹脂組成物具有良好的圖案化能力。同時,當光起始劑(C)的使用量落在上述範圍時,可得到具有較佳圖案化能力的樹脂組成物。另外,若樹脂組成物不包括光起始劑(C),則樹脂組成物無法形成硬化膜。 熱酸產生劑( D ) When the resin composition includes the photoinitiator (C), the resin composition can have good patterning ability. At the same time, when the usage amount of the photoinitiator (C) falls within the above range, a resin composition with better patterning ability can be obtained. In addition, if the resin composition does not include the photoinitiator (C), the resin composition cannot form a cured film. Thermal acid generator ( D )
熱酸產生劑(D)包括六氟鎓鹽或其他合適的熱酸產生劑,較佳為包括六氟鎓鹽。The thermal acid generator (D) includes a hexafluoroonium salt or other suitable thermal acid generator, and preferably includes a hexafluoroonium salt.
六氟鎓鹽可包括下述式(d-1)表示的化合物、三芳基鋶六氟銻鹽、4,4'-二甲苯基碘鎓六氟磷酸鹽、雙(4-第三丁基苯)碘六氟磷酸鹽、4-異丁基苯基-4'-甲基苯基碘六氟磷酸鹽、二芳基碘鎓六氟磷酸鹽(例如二甲苯基碘鎓六氟磷酸鹽)、4-異丙基-4'-甲基二苯基碘離子四(五氟苯基)硼酸鹽、4,4'-二甲苯基碘鎓六氟磷酸鹽、(硫-二-4,1-亞苯基)二聯苯基鋶六氟磷酸鹽、己氟磷酸(1-)二苯基[(苯基硫代)苯基]鋶鹽、二苯基[4-(苯基硫代)苯基]-六氟銻酸鋶或其他合適的六氟鎓鹽。六氟鎓鹽較佳為包括下述式(d-1)表示的化合物。六氟鎓鹽可單獨使用一種,也可以組合多種使用。 式(d-1) The hexafluoroonium salt may include a compound represented by the following formula (d-1), triarylsulfonium hexafluoroantimony salt, 4,4'-xylyl iodonium hexafluorophosphate, bis(4-tertiary butylbenzene) ) Iodohexafluorophosphate, 4-isobutylphenyl-4'-methylphenyliodonium hexafluorophosphate, diaryliodonium hexafluorophosphate (for example, xylyl iodonium hexafluorophosphate), 4-isopropyl-4'-methyldiphenyl iodide tetrakis (pentafluorophenyl) borate, 4,4'-xylyl iodonium hexafluorophosphate, (sulfur-di-4,1- Phenyl) diphenyl sulfonium hexafluorophosphate, hexafluorophosphate (1-) diphenyl [(phenylthio) phenyl] sulfonate, diphenyl [4-(phenyl thio) benzene Yl]-hexafluoroantimonate or other suitable hexafluoroonium salts. The hexafluoroonium salt preferably includes a compound represented by the following formula (d-1). The hexafluoroonium salt may be used alone or in combination of multiple types. Formula (d-1)
當樹脂組成物包括熱酸產生劑(D)時,熱酸產生劑(D)可作為例如交聯促進劑,可得到具有良好硬度的樹脂組成物及其形成的具有良好的硬度、解析度以及反應性的硬化膜。When the resin composition includes the thermal acid generator (D), the thermal acid generator (D) can be used as, for example, a crosslinking accelerator to obtain a resin composition with good hardness and the resulting resin composition with good hardness, resolution and Reactive hardened film.
基於環氧樹脂(A)的使用量為100重量份,熱酸產生劑(D)的使用量為20重量份至140重量份,較佳為40重量份至120重量份,更佳為60重量份至100重量份。 聚合性單體( E ) Based on 100 parts by weight of epoxy resin (A) and 20 parts by weight to 140 parts by weight of thermal acid generator (D), preferably 40 parts by weight to 120 parts by weight, more preferably 60 parts by weight Parts to 100 parts by weight. Polymerizable monomer ( E )
聚合性單體(E)包括光聚合性單體(E-1)、環氧樹脂單體(E-2)或其組合。The polymerizable monomer (E) includes a photopolymerizable monomer (E-1), an epoxy resin monomer (E-2), or a combination thereof.
舉例來說,光聚合性單體(E-1)可具有乙烯性不飽和基。具有乙烯性不飽和基的光聚合性單體(E-1)可包括具有至少一個乙烯性不飽和基的多官能基單體,例如可包括由脂肪族多羥基化合物與不飽和羧酸形成的酯、由芳香族多羥基化合物與不飽和羧酸形成的酯或由多元羥基化合物(例如脂肪族多羥基化合物、芳香族多羥基化合物等)與不飽和羧酸及多鹼性基羧酸進行酯化反應所形成的酯。然而,本發明不限於此,光聚合性單體(E-1)也可包括其他合適的單體。For example, the photopolymerizable monomer (E-1) may have an ethylenically unsaturated group. The photopolymerizable monomer having an ethylenically unsaturated group (E-1) may include a polyfunctional monomer having at least one ethylenically unsaturated group, for example, may include a compound formed from an aliphatic polyhydroxy compound and an unsaturated carboxylic acid Esters, esters formed by aromatic polyhydroxy compounds and unsaturated carboxylic acids, or esters of polyhydroxy compounds (such as aliphatic polyhydroxy compounds, aromatic polyhydroxy compounds, etc.) with unsaturated carboxylic acids and polybasic carboxylic acids The ester formed by the chemical reaction. However, the present invention is not limited to this, and the photopolymerizable monomer (E-1) may also include other suitable monomers.
由脂肪族多羥基化合物與不飽和羧酸形成的酯可包括乙二醇二丙烯酸酯、三乙二醇二丙烯酸酯、三羥甲基丙烷三丙烯酸酯、三羥甲基乙烷三丙烯酸酯、季戊四醇二丙烯酸酯、季戊四醇三丙烯酸酯、季戊四醇四丙烯酸酯、二季戊四醇四丙烯酸酯、二季戊四醇五丙烯酸酯、二季戊四醇六丙烯酸酯、甘油丙烯酸酯或其他脂肪族多羥基化合物的丙烯酸酯,較佳為包括二季戊四醇五丙烯酸酯或二季戊四醇六丙烯酸酯。由芳香族多羥基化合物與不飽和羧酸形成的酯可包括對苯二酚二丙烯酸酯、對苯二酚二甲基丙烯酸酯、間苯二酚二丙烯酸酯、間苯二酚二甲基丙烯酸酯、鄰苯三酚三丙烯酸酯或其他芳香族多羥基化合物的(甲基)丙烯酸酯。光聚合性單體(E-1)可單獨使用一種單體,也可以組合多種單體使用。The ester formed by aliphatic polyhydroxy compounds and unsaturated carboxylic acids may include ethylene glycol diacrylate, triethylene glycol diacrylate, trimethylolpropane triacrylate, trimethylolethane triacrylate, The acrylates of pentaerythritol diacrylate, pentaerythritol triacrylate, pentaerythritol tetraacrylate, dipentaerythritol tetraacrylate, dipentaerythritol pentaacrylate, dipentaerythritol hexaacrylate, glycerol acrylate or other aliphatic polyhydroxy compound, preferably Including dipentaerythritol pentaacrylate or dipentaerythritol hexaacrylate. The ester formed by an aromatic polyhydroxy compound and an unsaturated carboxylic acid may include hydroquinone diacrylate, hydroquinone dimethacrylate, resorcinol diacrylate, resorcinol dimethacrylate (Meth)acrylates of esters, pyrogallol triacrylate or other aromatic polyhydroxy compounds. The photopolymerizable monomer (E-1) may be used alone or in combination of multiple monomers.
基於聚合性單體(E)的使用量總和為100重量份,光聚合性單體(E-1)的使用量為20重量份至100重量份,較佳為30重量份至90重量份,更佳為40重量份至80重量份。Based on the total usage amount of the polymerizable monomer (E) being 100 parts by weight, the usage amount of the photopolymerizable monomer (E-1) is 20 parts by weight to 100 parts by weight, preferably 30 parts by weight to 90 parts by weight, More preferably, it is 40 to 80 parts by weight.
環氧樹脂單體(E-2)可包括氯甲基環氧乙烷、縮水甘油封端雙酚A環氧氯丙烷、4,4-(1-甲基乙基茚基)二環乙基二甘油醚基酯、1,1-雙(2,3-環氧丙氧基)苯基乙烷、2,2-雙[4-(2-羥基-3-甲基丙烯醯)苯基]丙烷、4,6-雙(1-金剛烷)-1,3-二環氧丙烷氧基苯、4-環氧丙烷氧基咔唑、3-[(對乙醯胺基)苯氧基]-1,2-環氧丙烷、雙酚A二縮水甘油醚、1-(4-苄氧基苯氧基)-2,3-環氧丙烷或其他環氧樹脂單體,較佳為包括雙酚A二縮水甘油醚。環氧樹脂單體(E-2)的環氧當量為100克/當量(g/eq)至300克/當量,較佳為120克/當量至280克/當量,更佳為140克/當量至260克/當量。環氧樹脂單體(E-2)可單獨使用一種單體,也可以組合多種單體使用。Epoxy resin monomer (E-2) may include chloromethyl oxirane, glycidyl-terminated bisphenol A epichlorohydrin, 4,4-(1-methylethyl indenyl) dicycloethyl Diglyceryl ether ester, 1,1-bis(2,3-epoxypropoxy)phenylethane, 2,2-bis[4-(2-hydroxy-3-methacryloyl)phenyl] Propane, 4,6-bis(1-adamantane)-1,3-diepoxypropaneoxybenzene, 4-epoxypropaneoxycarbazole, 3-[(p-acetamido)phenoxy] -1,2-propylene oxide, bisphenol A diglycidyl ether, 1-(4-benzyloxyphenoxy)-2,3-propylene oxide or other epoxy resin monomers, preferably including bisphenol Phenol A diglycidyl ether. The epoxy equivalent of the epoxy resin monomer (E-2) is 100 grams/equivalent (g/eq) to 300 grams/equivalent, preferably 120 grams/equivalent to 280 grams/equivalent, more preferably 140 grams/equivalent To 260 g/equivalent. The epoxy resin monomer (E-2) can be used alone or in combination with multiple monomers.
基於聚合性單體(E)的使用量總和為100重量份,環氧樹脂單體(E-2)的使用量為15重量份至70重量份,較佳為20重量份至65重量份,更佳為25重量份至60重量份。Based on the total usage amount of the polymerizable monomer (E) being 100 parts by weight, the usage amount of the epoxy resin monomer (E-2) is 15 parts by weight to 70 parts by weight, preferably 20 parts by weight to 65 parts by weight, More preferably, it is 25 to 60 parts by weight.
當樹脂組成物包括環氧樹脂單體(E-2)且其使用量落在上述範圍時,環氧樹脂單體(E-2)可使樹脂組成物具有良好的硬度,且可形成具有良好的硬度、解析度以及反應性的硬化膜。When the resin composition includes the epoxy resin monomer (E-2) and the usage amount falls within the above range, the epoxy resin monomer (E-2) can make the resin composition have good hardness and can form a good The hardness, resolution and reactivity of the cured film.
在本實施例中,聚合性單體(E)可更包括具有環氧基的矽烷單體(E-3)。環氧樹脂單體(E-2)為具有環氧基的矽烷單體(E-3)以外的單體。另外,在其他實施例中,聚合性單體(E)也可更包括其他合適的單體。In this embodiment, the polymerizable monomer (E) may further include a silane monomer (E-3) having an epoxy group. The epoxy resin monomer (E-2) is a monomer other than the siloxane monomer (E-3) having an epoxy group. In addition, in other embodiments, the polymerizable monomer (E) may further include other suitable monomers.
具有環氧基的矽烷單體(E-3)可包括環氧丙基三甲氧基矽烷、3-縮水甘油醚氧丙基三甲氧基矽烷、3-縮水甘油醚基氧基丙基三乙氧基矽烷、3-縮水甘油醚氧丙基二甲基甲氧基矽烷、1-(3-縮水甘油醚基丙基)-1,1,3,3,3-五乙氧基-1,3-二矽丙烷、3-縮水甘油醚丙基七甲基環四矽氧烷、(3-縮水甘油醚氧基丙基)甲基-二甲基共聚矽氧烷、單縮水甘油醚丙基封端聚二甲基矽氧烷、第三丁基二甲基甲矽烷基縮水甘油醚、單(2,3-環氧)丙醚封端的聚二甲基矽氧烷或其他合適的單體,較佳為包括環氧丙基三甲氧基矽烷。具有環氧基的矽烷單體(E-3)可單獨使用一種單體,也可以組合多種單體使用。Silane monomers (E-3) with epoxy groups may include glycidyl trimethoxysilane, 3-glycidoxypropyl trimethoxysilane, 3-glycidoxypropyl triethoxy Silane, 3-glycidoxypropyl dimethylmethoxysilane, 1-(3-glycidoxypropyl)-1,1,3,3,3-pentaethoxy-1,3 -Disiloxane, 3-glycidyl ether propyl heptamethyl cyclotetrasiloxane, (3-glycidyl ether oxypropyl) methyl-dimethyl copolysiloxane, monoglycidyl ether propyl seal Terminated polydimethylsiloxane, tertiary butyldimethylsilyl glycidyl ether, mono(2,3-epoxy)propyl ether terminated polydimethylsiloxane or other suitable monomers, Preferably, it includes glycidyl trimethoxysilane. The epoxy-containing silane monomer (E-3) can be used alone or in combination with multiple monomers.
基於環氧樹脂(A)的使用量為100重量份,聚合性單體(E)的使用量為200重量份至400重量份,較佳為220重量份至380重量份,更佳為240重量份至360重量份。 溶劑( F ) Based on 100 parts by weight of epoxy resin (A) and 200 parts by weight to 400 parts by weight of polymerizable monomer (E), preferably 220 parts by weight to 380 parts by weight, more preferably 240 parts by weight Parts to 360 parts by weight. Solvent ( F )
溶劑(F)沒有特別的限制,可依據需求選擇適當的溶劑。溶劑(F)較佳為包括選自由丙二醇單甲醚乙酸酯(propylene glycol monomethyl ether acetate,PGMEA)、3-乙氧基丙酸乙酯(ethyl 3-ethoxypropionate,EEP)及二丙二醇甲醚醋酸酯(di(propylene glycol) methyl ether acetate,DPMA)所組成的群組中的至少一種,更佳為包括丙二醇單甲醚乙酸酯。溶劑(F)可單獨使用一種,也可以組合多種使用。The solvent (F) is not particularly limited, and an appropriate solvent can be selected according to requirements. The solvent (F) preferably includes selected from propylene glycol monomethyl ether acetate (PGMEA), ethyl 3-ethoxypropionate (ethyl 3-ethoxypropionate, EEP) and dipropylene glycol monomethyl ether acetate (PGMEA). At least one of the esters (di (propylene glycol) methyl ether acetate, DPMA) is composed of at least one kind, and more preferably includes propylene glycol monomethyl ether acetate. The solvent (F) can be used alone or in combination of multiple types.
基於環氧樹脂(A)的使用量為100重量份,溶劑(F)的使用量為1500重量份至2500重量份,較佳為1600重量份至2400重量份,更佳為1700重量份至2300重量份。 添加劑( G ) Based on the amount of epoxy resin (A) used is 100 parts by weight, the amount of solvent (F) used is 1500 parts by weight to 2500 parts by weight, preferably 1600 parts by weight to 2400 parts by weight, more preferably 1700 parts by weight to 2300 parts by weight Parts by weight. Additives ( G )
樹脂組成物可更包括添加劑(G)。在本實施例中,添加劑(G)可包括流平劑。流平劑沒有特別的限制,可依據需求選擇適當的流平劑。舉例來說,流平劑可包括烷氧基矽烷類化合物或其他合適的流平劑。烷氧基矽烷類化合物可包括3-環氧丙基氧丙基三甲氧基矽烷((3-glycidyloxypropyl)trimethoxysilane)、1,1,3,3-四甲基二矽氧烷、二甲基聚矽氧烷、二甲基胺基甲丙基矽氧烷、聚醚改質聚矽氧烷、聚二甲基矽氧烷、六甲基環三矽氧烷、六乙基二矽氧烷、丙炔氧基三甲基矽烷或六甲基二矽氧烷。流平劑可單獨使用一種,也可以組合多種使用。添加劑(G)可單獨使用一種,也可以組合多種使用。The resin composition may further include an additive (G). In this embodiment, the additive (G) may include a leveling agent. There are no special restrictions on the leveling agent, and an appropriate leveling agent can be selected according to requirements. For example, the leveling agent may include alkoxysilane compounds or other suitable leveling agents. Alkoxysilane compounds may include 3-glycidyloxypropyl trimethoxysilane ((3-glycidyloxypropyl)trimethoxysilane), 1,1,3,3-tetramethyldisiloxane, dimethylpolysiloxane Silicone, dimethylaminomethylpropylsiloxane, polyether modified polysiloxane, polydimethylsiloxane, hexamethylcyclotrisiloxane, hexaethyldisiloxane, Propynyloxytrimethylsilane or hexamethyldisiloxane. The leveling agent can be used alone or in combination of multiple types. The additive (G) may be used alone or in combination of multiple types.
基於環氧樹脂(A)的使用量為100重量份,添加劑(G)的使用量為0.1重量份至3重量份,較佳為0.3重量份至2.7重量份,更佳為0.5重量份至2.5重量份。 > 樹脂組成物的製備方法 > Based on 100 parts by weight of epoxy resin (A), the amount of additive (G) is 0.1 to 3 parts by weight, preferably 0.3 to 2.7 parts by weight, more preferably 0.5 to 2.5 parts by weight Parts by weight. > Preparation method of resin composition >
樹脂組成物的製備方法沒有特別的限制。舉例而言,將環氧樹脂(A)、黑色著色劑(B)、光起始劑(C)、熱酸產生劑(D)、聚合性單體(E)以及溶劑(F)放置於攪拌器中攪拌,使其均勻混合成溶液狀態,必要時亦可添加添加劑(G),將其混合均勻後,便可獲得液態的樹脂組成物。 > 硬化膜的製造方法 > The preparation method of the resin composition is not particularly limited. For example, the epoxy resin (A), black colorant (B), photoinitiator (C), thermal acid generator (D), polymerizable monomer (E) and solvent (F) are placed under stirring Stir in the vessel to make it uniformly mixed into a solution state, if necessary, additives (G) can also be added, and after mixing them uniformly, a liquid resin composition can be obtained. > Method of manufacturing hardened film >
本發明的一例示性實施例提供一種使用上述樹脂組成物形成的硬化膜。An exemplary embodiment of the present invention provides a cured film formed using the above-mentioned resin composition.
硬化膜可藉由將上述樹脂組成物塗佈在基板上以形成塗膜,且將塗膜進行預烘烤(prebake)、曝光、顯影以及後烤(postbake)來形成。舉例來說,將樹脂組成物塗佈在基板上以形成塗膜後,以90℃的溫度進行曝光前的烘烤(即,預烘烤)步驟2分鐘。接著,以250 mJ/cm 2的光對經預烘烤的塗膜進行曝光。然後,對經曝光後的塗膜進行顯影的步驟60秒。接著,在220℃進行後烤20分鐘,以在基板上形成硬化膜。 The cured film can be formed by applying the above-mentioned resin composition on a substrate to form a coating film, and subjecting the coating film to prebake, exposure, development, and postbake. For example, after the resin composition is coated on the substrate to form a coating film, a pre-exposure baking (ie, pre-baking) step is performed at a temperature of 90° C. for 2 minutes. Next, the prebaked coating film was exposed to light of 250 mJ/cm 2 . Then, the step of developing the exposed coating film for 60 seconds. Next, post-bake at 220°C for 20 minutes to form a cured film on the substrate.
基板可為玻璃基板、矽晶圓(wafer)基板或塑膠基底材料(例如聚醚碸(PES)板或聚碳酸酯(PC)板),且其類型沒有特別的限制。The substrate may be a glass substrate, a silicon wafer (wafer) substrate, or a plastic base material (for example, a polyether sulfide (PES) board or a polycarbonate (PC) board), and the type thereof is not particularly limited.
塗佈方法沒有特別的限制,但可使用噴塗法、滾塗法、旋塗法或類似方法,且一般而言,廣泛使用旋塗法。此外,形成塗覆膜,且隨後在一些情況下,可在減壓下部分移除殘餘溶劑。 > 黑色矩陣的製造方法 > The coating method is not particularly limited, but spray coating, roll coating, spin coating or the like can be used, and in general, spin coating is widely used. In addition, a coating film is formed, and then in some cases, residual solvent may be partially removed under reduced pressure. > Method of manufacturing black matrix >
本發明的一例示性實施例提供一種黑色矩陣,其為上述硬化膜。An exemplary embodiment of the present invention provides a black matrix, which is the above-mentioned cured film.
黑色矩陣的製造方法可以與上述的硬化膜的製造方法相同,在此不另行贅述。The method of manufacturing the black matrix may be the same as the method of manufacturing the cured film described above, and will not be described here.
在下文中,將參照實例來詳細描述本發明。提供以下實例用於描述本發明,且本發明的範疇包含以下申請專利範圍中所述的範疇及其取代物及修改,且不限於實例的範疇。 樹脂組成物及硬化膜的實施例 Hereinafter, the present invention will be described in detail with reference to examples. The following examples are provided to describe the present invention, and the scope of the present invention includes the categories described in the scope of the following patent applications and their substitutions and modifications, and is not limited to the scope of the examples. Examples of resin composition and cured film
以下說明樹脂組成物及硬化膜的實施例1至實施例5以及比較例1至比較例3: 實施例 1 a. 樹脂組成物 The following describes Examples 1 to 5 and Comparative Examples 1 to 3 of the resin composition and the cured film: Example 1 a. Resin composition
將80重量份的環氧樹脂(A-1)(購自美源特殊化學有限公司(Miwon Specialty Chemical Co., Ltd.),其含有的結構單元為式(a-1)表示的結構單元、式(a-2)表示的結構單元、式(a-4)表示的結構單元以及式(a-5)表示的結構單元)、20重量份的環氧樹脂(A-2)(購自大東樹脂化學股份有限公司,其含有的結構單元為式(a-1)表示的結構單元、式(a-2)表示的結構單元、式(a-3)表示的結構單元、式(a-5)表示的結構單元以及式(a-6)表示的結構單元)、241重量份的碳黑、91重量份的由式(c-2)表示的化合物、91重量份的由式(d-1)表示的化合物、151重量份的二季戊四醇六丙烯酸酯、109重量份的雙酚A二縮水甘油醚、53重量份的環氧丙基三甲氧基矽烷以及1重量份的3-環氧丙基氧丙基三甲氧基矽烷加入1955重量份的丙二醇單甲醚乙酸脂中,並且以攪拌器攪拌均勻後,即可製得實施例1的樹脂組成物。 b. 硬化膜 80 parts by weight of epoxy resin (A-1) (purchased from Miwon Specialty Chemical Co., Ltd.), which contains structural units represented by formula (a-1), The structural unit represented by formula (a-2), the structural unit represented by formula (a-4) and the structural unit represented by formula (a-5)), 20 parts by weight of epoxy resin (A-2) (purchased from Dadong) Resin Chemical Co., Ltd., which contains structural units represented by formula (a-1), structural units represented by formula (a-2), structural units represented by formula (a-3), and formula (a-5) ) And the structural unit represented by the formula (a-6)), 241 parts by weight of carbon black, 91 parts by weight of the compound represented by formula (c-2), 91 parts by weight of the compound represented by formula (d-1 ), 151 parts by weight of dipentaerythritol hexaacrylate, 109 parts by weight of bisphenol A diglycidyl ether, 53 parts by weight of glycidyltrimethoxysilane, and 1 part by weight of 3-epoxypropyl After oxypropyl trimethoxysilane was added to 1955 parts by weight of propylene glycol monomethyl ether acetate, and stirred evenly with a stirrer, the resin composition of Example 1 can be obtained. b. Hardened film
以旋塗法(旋轉塗佈機型號MS-A150,由三笠股份有限公司(Mikasa Co., Ltd.)製造,轉速300 rpm)將實施例所製得的各樹脂組成物塗佈於基板上。接著,以90℃的溫度進行曝光前的烘烤(即,預烘烤)步驟2分鐘。然後,利用250 mJ/cm 2的光(曝光機型號UX-1000SM,由優志旺公司(Ushio, Inc.)製造)進行曝光,以形成半成品。接著,對經曝光後的塗膜進行顯影的步驟60秒。然後,在220℃進行後烤20分鐘,即可獲得硬化膜。將所製得的硬化膜以下列各評價方式進行評價,其結果如表1所示。 實施例 2 至實施例 5 以及比較例 1 至比較例 3 The resin compositions prepared in the examples were coated on the substrate by the spin coating method (spin coater model MS-A150, manufactured by Mikasa Co., Ltd., rotating speed 300 rpm). Next, a pre-exposure baking (ie, pre-baking) step was performed at a temperature of 90°C for 2 minutes. Then, light of 250 mJ/cm 2 (exposure machine model UX-1000SM, manufactured by Ushio, Inc.) was used for exposure to form a semi-finished product. Next, the step of developing the exposed coating film for 60 seconds. Then, post-bake at 220°C for 20 minutes to obtain a hardened film. The obtained cured film was evaluated by the following evaluation methods, and the results are shown in Table 1. Example 2 to Example 5 and Comparative Example 1 to Comparative Example 3
實施例2至實施例5以及比較例1至比較例3的樹脂組成物是以與實施例1相同的步驟來製備,並且其不同處在於:改變樹脂組成物的成分種類及其使用量(如表1所示)。將所製得的樹脂組成物製成硬化膜以下列各評價方式進行評價,其結果如表1所示。The resin compositions of Example 2 to Example 5 and Comparative Example 1 to Comparative Example 3 were prepared by the same steps as in Example 1, and the difference lies in: changing the type of resin composition and its usage amount (such as Table 1). The obtained resin composition was made into a cured film and evaluated by the following evaluation methods. The results are shown in Table 1.
[表1]
在表1中,硫鎓鹽為下述式(d-2)表示的化合物。 式(d-2) > 評價方式 > a. 鉛筆硬度 In Table 1, the sulfonium salt is a compound represented by the following formula (d-2). Formula (d-2) > Evaluation method > a. Pencil hardness
採用ASTM D3363的規範,量測各實施例及比較例所製得的1.5 μm的硬化膜的鉛筆硬度。 b. 解析度 According to ASTM D3363, the pencil hardness of the 1.5 μm hardened film prepared in each example and comparative example was measured. b. Resolution
將所製備的硬化膜(厚度為1.5 μm)藉由電子顯微鏡(型號:MX-50)在500倍的放大倍率下,觀察不同尺寸的線寬圖案是否保持工整,圖案有無自基板剝離以評價解析度。Use an electron microscope (model: MX-50) with the prepared cured film (with a thickness of 1.5 μm) at a magnification of 500 times to observe whether the line width patterns of different sizes are kept neat and whether the patterns are peeled from the substrate to evaluate the analysis degree.
解析度的評價標準如下: ◎:線寬≦10 μm,且未自基板剝離; ○:線寬≦10 μm,且自基板剝離; △:10 μm<線寬≦20 μm,且自基板剝離; ╳:20 μm<線寬≦50 μm,且自基板剝離。 c. 反應性 The evaluation criteria of resolution are as follows: ◎: line width≦10 μm, and not peeling from the substrate; ○: line width≦10 μm, and peeling from the substrate; △: 10 μm<line width≦20 μm, and peeling from the substrate; ╳: 20 μm<line width≦50 μm, and peeled from the substrate. c. Reactivity
在將樹脂組成物製備成硬化膜的過程中,使用威科儀器股份有限公司(Veeco Instruments, Inc.)的Dektak8膜厚儀量測曝光後、顯影後、後烤後的膜厚,根據以下式計算殘留值: In the process of preparing the resin composition into a cured film, the Dektak8 film thickness meter of Veeco Instruments, Inc. was used to measure the film thickness after exposure, development, and post-baking according to the following formula Calculate the residual value:
反應性的評價標準如下: ◎:90%≦殘留值<100%; ○:80%≦殘留值<90%; △:70%≦殘留值<80%; ╳:70%≦殘留值。 d. 遮光性 The evaluation criteria of reactivity are as follows: ◎: 90%≦residual value <100%; ○: 80%≦residual value <90%; △: 70%≦residual value <80%; ╳: 70%≦residual value. d. shading
將所製備的硬化膜(厚度為1.5 μm)藉由透射密度儀(型號:X-rite 341C)量測其遮光性數值。Measure the shading value of the prepared cured film (with a thickness of 1.5 μm) by a transmission densitometer (model: X-rite 341C).
遮光性的評價標準如下: ◎:2.5<光學密度; ○:2.0<光學密度≦2.5; △:1.5<光學密度≦2.0; ╳:1.0<光學密度≦1.5。 > 評價結果 > The evaluation criteria for light-shielding properties are as follows: ◎: 2.5<optical density; ○: 2.0<optical density≦2.5; △: 1.5<optical density≦2.0; ╳: 1.0<optical density≦1.5. > Evaluation Results >
由表1可知,樹脂組成物包括熱酸產生劑(D)以及環氧樹脂單體(E-2),且基於聚合性單體(E)的使用量總和為100重量份,環氧樹脂單體(E-2)的使用量為15重量份至70重量份的實施例1~5所形成的硬化膜具有良好的硬度(鉛筆硬度為4H以上)、解析度以及顯影性。相對於此,樹脂組成物不包括環氧樹脂單體(E-2)的比較例1所形成的硬化膜的硬度、解析度及顯影性不佳。另外,樹脂組成物不包括熱酸產生劑(D)的比較例2、3所形成的硬化膜的解析度或顯影性不佳。It can be seen from Table 1 that the resin composition includes thermal acid generator (D) and epoxy resin monomer (E-2), and based on the total amount of polymerizable monomer (E) used is 100 parts by weight, epoxy resin The cured film formed by Examples 1 to 5 in which the use amount of the body (E-2) is 15 to 70 parts by weight has good hardness (pencil hardness of 4H or more), resolution, and developability. In contrast, the cured film formed in Comparative Example 1 in which the resin composition does not include the epoxy resin monomer (E-2) had poor hardness, resolution, and developability. In addition, the cured film formed in Comparative Examples 2 and 3 in which the resin composition does not include the thermal acid generator (D) had poor resolution or developability.
此外,樹脂組成物包括熱酸產生劑(D)所製備的硬化膜(實施例3)的線寬圖案的寬度為10 μm以下且未自基板剝離,殘留值小於10%,並且鉛筆硬度為6H。相較於此,將熱酸產生劑(D)以光酸產生劑取代的樹脂組成物所製備的硬化膜(比較例3)的線寬圖案自基板剝離,殘留值為20%至30%之間,並且鉛筆硬度為4H。由此可知,樹脂組成物包括熱酸產生劑(D)所製備的硬化膜具有良好的硬度、解析度及顯影性,而以光酸產生劑取代熱酸產生劑(D)的樹脂組成物所製備的硬化膜的硬度、解析度及顯影性不佳。In addition, the resin composition includes a cured film prepared by the thermal acid generator (D) (Example 3). The width of the line width pattern of the cured film (Example 3) is 10 μm or less and is not peeled from the substrate, the residual value is less than 10%, and the pencil hardness is 6H . In contrast, the line width pattern of the cured film (Comparative Example 3) prepared from the resin composition in which the thermal acid generator (D) is replaced by the photoacid generator is peeled from the substrate, and the residual value is between 20% and 30% And the pencil hardness is 4H. It can be seen that the cured film prepared by the resin composition including the thermal acid generator (D) has good hardness, resolution and developability, and the resin composition of the thermal acid generator (D) is replaced by the photoacid generator. The hardness, resolution and developability of the prepared cured film are poor.
此外,樹脂組成物包括熱酸產生劑(D)且基於環氧樹脂(A)的使用量為100重量份,光起始劑(C)的使用量為80重量份至100重量份,其製備的硬化膜(實施例1)的線寬圖案的寬度為10 μm以下且未自基板剝離,殘留值小於10%,並且鉛筆硬度為6H。相較於此,不包括熱酸產生劑(D)且光起始劑(C)的使用量不在前述範圍所製備的硬化膜(比較例2)的線寬圖案的寬度為20 μm至50 μm且自基板剝離,並且鉛筆硬度為4H。由此可知,樹脂組成物包括熱酸產生劑(D)且光起始劑(C)的使用量落入前述範圍所製備的硬化膜具有良好的硬度、解析度及顯影性,而不包括熱酸產生劑(D)且光起始劑(C)的使用量不在前述範圍的樹脂組成物所製備的硬化膜的硬度及解析度不佳。由此可知,基於環氧樹脂(A)的使用量為100重量份,光起始劑(C)的使用量為80重量份至100重量份時,樹脂組成物可具有較佳的圖案化能力,進而使形成的硬化膜具有較佳的解析度。In addition, the resin composition includes a thermal acid generator (D) and the usage amount based on the epoxy resin (A) is 100 parts by weight, and the usage amount of the photoinitiator (C) is 80 parts by weight to 100 parts by weight. The width of the line width pattern of the cured film (Example 1) is 10 μm or less and is not peeled off from the substrate, the residual value is less than 10%, and the pencil hardness is 6H. In contrast, the width of the line width pattern of the cured film (Comparative Example 2) prepared by excluding the thermal acid generator (D) and the usage amount of the photoinitiator (C) outside the aforementioned range is 20 μm to 50 μm And peeled from the substrate, and the pencil hardness was 4H. It can be seen that the resin composition includes the thermal acid generator (D) and the use amount of the photoinitiator (C) falls within the aforementioned range. The cured film prepared has good hardness, resolution and developability, and does not include thermal The hardness and resolution of a cured film prepared from a resin composition in which the amount of the acid generator (D) and the photoinitiator (C) is not in the aforementioned range is poor. It can be seen that when the amount of epoxy resin (A) is 100 parts by weight and the amount of photoinitiator (C) is 80 to 100 parts by weight, the resin composition can have better patterning ability. , So that the formed cured film has better resolution.
綜上所述,本發明的樹脂組成物含有熱酸產生劑(D)以及環氧樹脂單體(E-2),且基於聚合性單體(E)的使用量總和為100重量份,環氧樹脂單體(E-2)的使用量為15重量份至70重量份時,使樹脂組成物具有良好的硬度及遮光性,且由其形成的硬化膜具有良好的遮光性、硬度、解析度以及顯影性,而可適用於黑色矩陣,進而可改善使用黑色矩陣的裝置的效能。In summary, the resin composition of the present invention contains the thermal acid generator (D) and the epoxy resin monomer (E-2), and based on the total amount of the polymerizable monomer (E) used is 100 parts by weight. When the amount of the oxy resin monomer (E-2) used is 15 parts by weight to 70 parts by weight, the resin composition has good hardness and light-shielding properties, and the cured film formed from it has good light-shielding properties, hardness, and analysis It can be applied to black matrix, and can improve the performance of devices using black matrix.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. The scope of protection of the present invention shall be determined by the scope of the attached patent application.
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