TWI715852B - Austenitic alloy steel - Google Patents
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Abstract
本發明提供一種沃斯田體合金鋼,包含25wt%至31wt%的錳、7wt%至10wt%的鋁、1.2wt%至1.6wt%的碳、小於6wt%的鉬,以及平衡量的鐵。本發明沃斯田體合金鋼具高強度、高延性與高溫強度,且密度為6.8g/cm3 ,比傳統模具用鋼輕14%。The present invention provides an austenitic alloy steel comprising 25wt% to 31wt% of manganese, 7wt% to 10wt% of aluminum, 1.2wt% to 1.6wt% of carbon, less than 6wt% of molybdenum, and a balance of iron. The austenitic alloy steel of the invention has high strength, high ductility and high temperature strength, and has a density of 6.8 g/cm 3 , which is 14% lighter than traditional die steel.
Description
本發明是有關於一種沃斯田體合金鋼,特別是指一種適用於製作熱加工工具的沃斯田體合金鋼。The invention relates to a kind of austenitic alloy steel, in particular to a kind of austenitic alloy steel suitable for making hot processing tools.
麻田散體鋼材具有優異的硬度及韌性等機械性質,因此常被用於製作熱加工工具的材料,然而,麻田散體鋼材的延展性不佳,而可能造成製成的熱加工工具開裂的情況產生。Matian bulk steel has excellent mechanical properties such as hardness and toughness, so it is often used as a material for making hot working tools. However, Matian bulk steel has poor ductility, which may cause cracks in the finished hot working tools.
AISI H13鋼材為其中一種用於製作熱加工工具的麻田散體鋼材,包含0.32wt%至0.45wt%的碳、0.8wt%至1.2wt%的矽、0.20wt%至0.50wt%的錳、4.75wt%至5.5wt%的鉻、1.10wt%至1.75wt%的鉬、0.8wt%至1.2wt%的釩、不大於0.03wt%的磷、不大於0.03wt%的硫,以及平衡量的鐵。該AISI H13鋼材的室溫硬度最高介於55至58、伸長率介於3%至5%,因伸長率較低在使用上易脆裂,故一般使用時會將該鋼材的硬度降低至42至50,使伸長率提高至介於5%至8%、衝擊韌性介於5焦耳至10焦耳,及高溫硬度(Rockwell C hardness,HRc)介於33至41。AISI H13 steel is one of the matian bulk steels used to make hot working tools. It contains 0.32wt% to 0.45wt% carbon, 0.8wt% to 1.2wt% silicon, 0.20wt% to 0.50wt% manganese, 4.75wt% % To 5.5% by weight of chromium, 1.10% to 1.75% by weight of molybdenum, 0.8% to 1.2% by weight of vanadium, no more than 0.03% by weight of phosphorus, no more than 0.03% by weight of sulfur, and a balance of iron. The AISI H13 steel has a maximum room temperature hardness of 55 to 58, and an elongation of 3% to 5%. Due to the low elongation, it is easy to be brittle in use, so the hardness of the steel will be reduced to 42 in general use. To 50, the elongation is increased to between 5% to 8%, the impact toughness is between 5 joules to 10 joules, and the high temperature hardness (Rockwell C hardness, HRc) is between 33 to 41.
QRO 90鋼材為另一種用於製作熱加工工具的麻田散體鋼材,包含0.38wt%的碳、0.30wt%的矽、0.75wt%的錳、2.60wt%的鉻、2.25wt%的鉬、0.9wt%的釩,以及平衡量的鐵。該QRO 90鋼材的室溫硬度為45、伸長率為11%、衝擊韌性為10焦耳,以及高溫硬度(Rockwell C hardness,HRc)介於26至41。QRO 90 steel is another Matian bulk steel used to make hot working tools. It contains 0.38wt% carbon, 0.30wt% silicon, 0.75wt% manganese, 2.60wt% chromium, 2.25wt% molybdenum, 0.9wt% % Vanadium, and balance iron. The QRO 90 steel has a room temperature hardness of 45, an elongation rate of 11%, an impact toughness of 10 Joules, and a high temperature hardness (Rockwell C hardness, HRc) of 26 to 41.
另一方面,鐵錳鋁碳沃斯田體(Austenite)鋼材因其高機械強度及高延展性的特性而具有應用潛力,因此在過去數十年間受到廣泛的研究。On the other hand, Austenite steel has application potential due to its high mechanical strength and high ductility, so it has been extensively studied in the past few decades.
習知鋼鐵合金中的碳含量超過約1.2wt.%時,合金的延展性將嚴重劣化或謂脆化。因此研究沃斯田體合金系統的先前技藝中,合金中的碳量均會控制在0.54-1.3wt.%之間。而於此碳含量的鐵錳鋁碳鋼則是藉由添加鉬、鈮,及/或鎢以增加機械強度,然而,添加上述元素雖可增加習知鐵錳鋁碳沃斯田體鋼材的機械強度,但也因為此類合金在時效處理過程容易在沃斯田體晶界上沉澱粗大碳化物,因而造成延展性(即伸長率)下降的問題,使得利用此類鋼料製成的熱加工工具於使用過程容易有開裂的情況產生。When the carbon content in the conventional steel alloy exceeds about 1.2wt.%, the ductility of the alloy will be seriously degraded or embrittlement. Therefore, in the previous technology of studying the austenitic alloy system, the amount of carbon in the alloy will be controlled between 0.54-1.3wt.%. The iron-manganese-aluminum-carbon steel with this carbon content increases the mechanical strength by adding molybdenum, niobium, and/or tungsten. However, the addition of the above elements can increase the mechanical strength of conventional iron-manganese-aluminum-carbon steel Strength, but also because this kind of alloy is easy to precipitate coarse carbides on the grain boundaries of the austenitic body during aging treatment, which causes the problem of ductility (that is, elongation) decline, making the use of hot working tools made of this type of steel to be useful It is easy to crack during use.
申請人的美國專利第9,528,177揭示了一種具有特定含量的鐵、錳、鋁,及碳的鐵錳鋁碳四元合金,該鐵錳鋁碳四元合金利用將碳含量控制在介於1.4wt.%至2.2wt.% 而可令該鐵錳鋁碳四元合金在固溶化處理(SHT)後的淬火期間,藉由旋節分解(spinodal decomposition)相變態機制於沃斯田體基相中形成高密度且細緻的κ’-碳化物,使該鐵錳鋁碳四元合金具有優異的延展性以及高機械強度。然而,於該鐵錳鋁碳四元合金中添加強碳化物形成元素,例如鉻、鈦,及鉬等元素,並無法對沃斯田體基相中高密度且細緻的κ’-碳化物的形成有明顯的效果,因此並不建議於該鐵錳鋁碳四元合金中添加該等強碳化物形成元素。Applicant's US Patent No. 9,528,177 discloses an iron-manganese-aluminum-carbon quaternary alloy with a specific content of iron, manganese, aluminum, and carbon. The iron-manganese-aluminum-carbon quaternary alloy uses the carbon content to be controlled between 1.4wt. % To 2.2wt.% so that the iron-manganese-aluminum-carbon quaternary alloy can form a high density in the base phase of the austenitic body through the spinodal decomposition mechanism during the quenching after the solution treatment (SHT) And the fine κ'-carbide makes the iron-manganese-aluminum-carbon quaternary alloy have excellent ductility and high mechanical strength. However, the addition of strong carbide forming elements, such as chromium, titanium, and molybdenum, to the iron-manganese-aluminum-carbon quaternary alloy cannot significantly affect the formation of high-density and fine-grained κ'-carbides in the base phase of the austenitic body. Therefore, it is not recommended to add these strong carbide forming elements to the iron-manganese-aluminum-carbon quaternary alloy.
因此,本發明之目的,即在提供一種在室溫具有優異機械性質且不影響延展性、在高溫下也具有優異強度的沃斯田體(Austenite)合金鋼。Therefore, the object of the present invention is to provide an Austenite alloy steel that has excellent mechanical properties at room temperature without affecting ductility, and also has excellent strength at high temperatures.
於是,本發明沃斯田體合金鋼包含25wt%至31wt%的錳、7wt%至10wt%的鋁、1.2wt%至1.6wt%的碳、大於0wt%且小於6wt%的鉬,以及平衡量的鐵。Therefore, the austenitic alloy steel of the present invention contains 25wt% to 31wt% of manganese, 7wt% to 10wt% of aluminum, 1.2wt% to 1.6wt% of carbon, greater than 0wt% and less than 6wt% of molybdenum, and a balance Of iron.
本發明之功效在於:藉由在特定成分的鐵鋁錳碳沃斯田體合金鋼中添加小於6wt%的鉬,使該沃斯田體合金鋼於室溫下具有優異的機械性質,以及極限拉伸強度,且於高溫(~500℃)時也可具有良好的強度表現。The effect of the present invention is: by adding less than 6wt% molybdenum to the iron-aluminum-manganese-carbon austenitic alloy steel of specific composition, the austenitic alloy steel has excellent mechanical properties at room temperature, and the limit Tensile strength, and can also have good strength performance at high temperature (~500℃).
本發明揭示一種具有高強度及高延性的沃斯田體(Austenite)合金鋼,該沃斯田體合金鋼可應用於一般鋼板(如汽車鋼板)、零件(如齒輪)或熱模具鋼。The present invention discloses an Austenite alloy steel with high strength and high ductility. The Austenite alloy steel can be applied to general steel plates (such as automobile steel plates), parts (such as gears) or hot die steels.
該沃斯田體合金鋼的合金組成包含25wt%至31wt%的錳、7wt%至10wt%的鋁、1.2wt%至1.6wt%的碳、大於0wt%且小於6wt%的鉬,以及平衡量的鐵。The alloy composition of the austenitic alloy steel includes 25wt% to 31wt% manganese, 7wt% to 10wt% aluminum, 1.2wt% to 1.6wt% carbon, greater than 0wt% and less than 6wt% of molybdenum, and a balance amount Of iron.
錳為沃斯田體強化元素,由於沃斯田體相為面心立方(face-center-cubic,FCC)結構,有較多的滑移系統,因此相較於體心立方(body-center-cubic,BCC)結構或六方最密堆積(hexagonal close packed,HCP)結構具有較佳的延展性。為了於室溫時能得到完全的沃斯田體結構,因此本發明沃斯田體合金鋼中的錳含量為25wt%至31wt%。於一些實施例中,該沃斯田體合金鋼的錳含量介於26wt%至30wt%。於一些實施例中,該沃斯田體合金鋼的錳含量介於27wt%至29wt%。Manganese is a strengthening element for the austenitic field. Because the austrian field is a face-center-cubic (FCC) structure and has more slip systems, it is compared with body-centered cubic (body-center- Cubic (BCC) structure or hexagonal close packed (HCP) structure has better ductility. In order to obtain a complete austenitic structure at room temperature, the manganese content in the austenitic alloy steel of the present invention is 25wt% to 31wt%. In some embodiments, the manganese content of the austenitic alloy steel is between 26 wt% and 30 wt%. In some embodiments, the manganese content of the austenitic alloy steel is between 27 wt% and 29 wt%.
鋁不僅是沃斯田體強化元素,也是形成(Fe,Mn)3 AlCx 碳化物(即κ’-碳化物)的主要元素,於本發明沃斯田體合金鋼中的鋁含量為7wt%至10wt%。於一些實施例中,該沃斯田體合金鋼的鋁含量介於8wt%至10wt%。於一些實施例中,該沃斯田體合金鋼的鋁含量介於8wt%至9wt%。Aluminum is not only a strengthening element for the austenitic field, but also the main element for the formation of (Fe,Mn) 3 AlC x carbides (ie κ'-carbides). The aluminum content in the austenitic alloy steel of the present invention is 7wt% To 10wt%. In some embodiments, the aluminum content of the austenitic alloy steel is between 8wt% and 10wt%. In some embodiments, the aluminum content of the austenitic alloy steel is between 8 wt% and 9 wt%.
本發明沃斯田體合金鋼中的碳含量為1.2wt%至1.6wt%,高於習知含有鉬、鈮,及/或鎢的鐵錳鋁碳沃斯田體鋼材的碳含量(即最高為1.0wt%)。於一些實施例中,該沃斯田體合金鋼的碳含量為1.3wt%至1.6wt%。The carbon content in the austenitic alloy steel of the present invention is 1.2wt% to 1.6wt%, which is higher than the carbon content of the conventional iron-manganese-aluminum-carbon austenitic steel containing molybdenum, niobium, and/or tungsten (that is, the highest 1.0wt%). In some embodiments, the carbon content of the austenitic alloy steel is 1.3 wt% to 1.6 wt%.
鉬為一種強碳化物形成元素,於本發明沃斯田體合金鋼中,鉬的含量為大於0wt%且小於6wt%。於一些實施例中,該沃斯田體合金鋼的鉬含量介於2wt%至6wt%。Molybdenum is a strong carbide-forming element. In the austenitic alloy steel of the present invention, the content of molybdenum is greater than 0wt% and less than 6wt%. In some embodiments, the molybdenum content of the austenitic alloy steel is between 2wt% and 6wt%.
於一些實施例中,該沃斯田體合金鋼還包含同樣為強碳化物形成元素的鉻元素,且鉻元素的含量小於6wt%。In some embodiments, the austenitic alloy steel further contains chromium, which is also a strong carbide forming element, and the content of chromium is less than 6 wt%.
於一些實施例中,該沃斯田體合金鋼還包含同樣為強碳化物形成元素的鈷元素,且鈷元素的含量小於5wt%。In some embodiments, the austenitic alloy steel further contains cobalt, which is also a strong carbide forming element, and the content of cobalt is less than 5 wt%.
要說明的是,該沃斯田體合金鋼中的低熔點元素(例如錳、鋁)的含量會因熔煉過程中揮發而造成製成的該沃斯田體合金鋼中部分元素的實際含量與熔煉時的添加量不同,然而,兩者間的差異並不大,且在可容許誤差範圍而不影響最終製成的該沃斯田體合金的性質。It should be noted that the content of low-melting elements (such as manganese and aluminum) in the austenitic alloy steel will be caused by volatilization during the smelting process. The amount of addition during smelting is different, however, the difference between the two is not large, and within the allowable error range without affecting the properties of the final austenitic alloy.
配合參閱圖1,該沃斯田體合金鋼的製作方法包含步驟91至步驟95。With reference to FIG. 1, the manufacturing method of the austenitic alloy steel includes
該步驟91為將前述該沃斯田體合金鋼的合金組成,於大氣下在高週波熔煉爐熔煉成鑄件。The
之後進行步驟92,於1100℃至950℃對該鑄件進行熱作處理(例如:熱軋、熱鍛造等)至預定的形狀而成為一熱作件。Then,
接著進行步驟93,將該熱作件進行第一次水淬並冷卻至室溫。Then proceed to
接著進行步驟94。該步驟94為將第一次水淬處理後的該熱作件於480℃至600℃進行時效(Aging)處理。Then proceed to
詳細地說,該時效處理的溫度介於480℃至500℃時,該時效處理的時間(Aging time)為5至12小時;該時效處理的溫度大於500℃時,該時效處理的時間則為1至4小時。In detail, when the temperature of the aging treatment is between 480°C and 500°C, the time of the aging treatment (Aging time) is 5 to 12 hours; when the temperature of the aging treatment is greater than 500°C, the time of the aging treatment is 1 to 4 hours.
最後,進行步驟95,將經過時效處理後該熱作件進行第二次水淬並冷卻至室溫,即完成該沃斯田體合金鋼的製作。Finally,
本發明沃斯田體合金鋼的製作流程與習知碳含量較低且含有強碳化物形成元素的鐵錳鋁碳合金鋼不同,習知低碳含量且含有強碳化物形成元素的鐵錳鋁碳合金鋼於熱加工後,需進行固溶化熱處理,將於晶界上析出的粗大碳化物重新溶解於基地相中,以提升該鐵錳鋁碳合金鋼的延展性,而本發明該沃斯田體合金鋼組成,雖具有較高含量的碳,及強碳化物形成元素,然而,本發明利用熱作處理(熱軋或熱鍛造)溫度的控制(1100℃至950℃),因此可避免該鐵錳鋁碳合金組成於熱作處理過程在晶界上析出粗大的碳化物,故於熱作處理後不需進行習知的固溶化熱處理步驟,即可令製得的該沃斯田體合金鋼同時具有強度及延展性。The manufacturing process of the austenitic alloy steel of the present invention is different from the conventional iron-manganese-aluminum-carbon alloy steel with low carbon content and strong carbide-forming elements, and the conventional iron-manganese-aluminum with low carbon content and strong carbide-forming elements After the carbon alloy steel is hot processed, it needs to undergo a solution heat treatment to re-dissolve the coarse carbide precipitated on the grain boundary in the base phase to improve the ductility of the iron-manganese-aluminum-carbon alloy steel. Although the composition of field alloy steel has a relatively high content of carbon and strong carbide forming elements, however, the present invention uses hot work treatment (hot rolling or hot forging) temperature control (1100°C to 950°C), so it can avoid The iron-manganese-aluminum-carbon alloy composition precipitates coarse carbides on the grain boundaries during the hot working treatment, so the conventional solution heat treatment step is not required after the hot working treatment to make the austenitic body obtained Alloy steel has both strength and ductility.
此外,要說明的是,前述該步驟95也可視製程而不需進行,即也可以選擇讓該熱作件於時效處理後自然冷卻至室溫,而不需進行第二次水淬。再者,本發明利用熱作處理溫度的控制,已可有效避免粗大碳化物析出而影響合金鋼的延性,因此,可不用進行習知的熱固溶步驟,而可有效減少整體製程時間。然而,於熱作處理及第一次水淬後也可以選擇再進行熱固溶步驟,此製程也不影響本案合金鋼的整體特性。In addition, it should be noted that the
特別的是,利用本發明沃斯田鐵合金組成搭配本案的製作方法所製得的沃斯田體合金鋼為完全沃斯田體相,其室溫(25℃)降伏強度(YS)介於1200MPa至1400MPa、洛氏硬度(Rockwell C hardness,HRc)介於45至55、極限拉伸強度介於1200MPa至1500MPa,及伸長率(El)介於20%至40%,且同時可在高溫(<700℃)時具有良好的降伏強度(YS)及極限拉伸強度(UTS)。因此,本案的沃斯田體合金鋼除了可作為一般鋼板(如汽車鋼板)、零件(如齒輪)之外,更適用於熱作模具鋼。In particular, the austenitic alloy steel produced by using the austenitic ferroalloy composition of the present invention and the production method of this case is a complete austenitic phase, and its yield strength (YS) at room temperature (25°C) is 1200MPa To 1400MPa, Rockwell C hardness (HRc) between 45 to 55, ultimate tensile strength between 1200MPa to 1500MPa, and elongation (El) between 20% to 40%, and at the same time can be at high temperature (< 700℃) has good yield strength (YS) and ultimate tensile strength (UTS). Therefore, the austenitic alloy steel in this case can be used as general steel plates (such as automobile steel plates) and parts (such as gears), and is more suitable for hot work die steel.
此外,要說明的是,一般鐵鋁錳碳合金的密度約介於6.6~6.8g/cm3 ,相較於一般模具用鋼(密度約7.8~7.9g/cm3 )輕了14%。因此,本發明沃斯田體合金鋼除了具有高強度、高延性外還可具有輕量的優點。In addition, it should be noted that the density of the general iron-aluminum-manganese-carbon alloy is about 6.6~6.8g/cm 3 , which is 14% lighter than the general mold steel (density about 7.8~7.9g/cm 3 ). Therefore, in addition to high strength and high ductility, the austenitic alloy steel of the present invention can also have the advantages of light weight.
習知高碳含量(1.4wt.%至2.2wt.%)的鐵鋁錳碳合金雖然經由製程控制(熱處理/固溶化/淬水)可得到顯微結構為完全沃斯田體相,且在沃斯田體相基地內有十分緻密細微的奈米尺寸的(Fe,Mn)3 AlCx 碳化物(κ′-碳化物),並可避免在晶界上析出粗大的碳化物,因此,該鐵鋁錳碳合金於室溫時可具有基本良好的機械性質及伸長率。然而,本發明發現,當進一步於特定比例的鐵錳鋁碳合金組成中添加含量介於2~6wt%的碳化物強化元素(鉬、鉻、鈷),並配合熱處理溫度的控制時,可有效避免在晶界上產生習知會大幅降低材料延展性的粗大碳化物沉澱的缺點,因此,除了可保有所製得的該鐵鋁錳碳合金鋼於室溫的延性之外,還可同時進一步提升該製鐵鋁錳碳合金鋼的室溫及高溫強度,此外,因為本案的該鐵鋁錳碳合金鋼不需固溶處理步驟,因此,還可有效減少整體製程時間。The conventionally known high carbon content (1.4wt.% to 2.2wt.%) iron-aluminum-manganese-carbon alloys can be obtained through process control (heat treatment/solution/quenching) to obtain a complete austenitic phase, and There are very dense and fine nano-sized (Fe,Mn) 3 AlC x carbides (κ'-carbides) in the austenitic bulk phase base, which can avoid the precipitation of coarse carbides on the grain boundaries. Therefore, the The iron-aluminum-manganese-carbon alloy has basically good mechanical properties and elongation at room temperature. However, the present invention found that when the content of carbide strengthening elements (molybdenum, chromium, cobalt) is added to a specific proportion of iron-manganese-aluminum-carbon alloy composition with a content of 2-6wt%, and the heat treatment temperature is controlled, it can be effective Avoid the disadvantages of coarse carbide precipitation on the grain boundaries that would greatly reduce the ductility of the material. Therefore, in addition to maintaining the ductility of the iron-aluminum-manganese-carbon alloy steel produced at room temperature, it can also be further improved The iron-aluminum-manganese-carbon alloy steel has room temperature and high-temperature strength. In addition, because the iron-aluminum-manganese-carbon alloy steel in this case does not require a solution treatment step, it can effectively reduce the overall process time.
茲利用下述具體例1~11及比較例1~3的合金組成製成測試試片後進行相關物性測試,以更具體說明本發明該沃斯田體合金鋼的特性。The following specific examples 1 to 11 and comparative examples 1 to 3 are used to make test specimens and then perform related physical property tests to more specifically illustrate the characteristics of the austenitic alloy steel of the present invention.
要注意的是,下述具體例是為了說明示範本發明該沃斯田體合金鋼,當不能以此限定本發明實施之範圍。It should be noted that the following specific examples are intended to illustrate and demonstrate the austenitic alloy steel of the present invention, and should not be used to limit the scope of the present invention.
具體例1Specific example 1
1.將含有30wt%的錳、8.5wt%的鋁、1.45wt%的碳、6%的鉬,以及平衡量的鐵的合金成分於大氣下以高週波熔煉爐熔製成厚度為2公分的鑄件。1. The alloy composition containing 30wt% of manganese, 8.5wt% of aluminum, 1.45wt% of carbon, 6% of molybdenum, and a balance of iron is melted in a high-frequency smelting furnace under the atmosphere to produce a thickness of 2 cm casting.
2.將該鑄件於1100℃的爐中加熱20分鐘,接著於1100℃至950℃進行熱軋至厚度至少小於該鑄件厚度的25%,以得測試試片。2. Heat the casting in a furnace at 1100°C for 20 minutes, and then perform hot rolling at 1100°C to 950°C to a thickness of at least less than 25% of the thickness of the casting to obtain a test piece.
3.將測試試片進行第一次水淬至室溫,之後研磨去除氧化層,接著於500℃下進行時效處理(Aging),最後再將測試試片進行第二次水淬至室溫後待用。3. Perform the first water quenching of the test piece to room temperature, then grind to remove the oxide layer, then perform aging treatment at 500°C, and finally perform the second water quenching of the test piece to room temperature stand-by.
具體例2至11Specific examples 2 to 11
該具體例2至11的測試試片製作方式與該具體例1的測試試片相同,不同之處在於合金中各元素的含量。The manufacturing method of the test specimens of the specific examples 2 to 11 is the same as the test specimens of the specific example 1, except for the content of each element in the alloy.
比較例1~3Comparative example 1~3
該比較例1~3的測試試片製作方式與該具體例1相同,不同之處在於合金中各元素的含量。The preparation method of the test specimens of Comparative Examples 1 to 3 is the same as that of Specific Example 1, except for the content of each element in the alloy.
茲將該等具體例及比較例的合金組成元素含量整理如表1所示。The alloy composition element contents of these specific examples and comparative examples are summarized as shown in Table 1.
表1
接著將前述該等具體例及比較例製得的測試試片進行降伏強度(YS)、極限拉伸強度(UTS)、伸長率(El),及硬度(HRc)測試。Then, the test specimens prepared in the foregoing specific examples and comparative examples were tested for yield strength (YS), ultimate tensile strength (UTS), elongation (El), and hardness (HRc).
該等測試試片的降伏強度、極限拉伸強度、伸長率,及硬度是利用下述的測試方式於室溫下量測,量測結果如表2所示。The yield strength, ultimate tensile strength, elongation, and hardness of the test specimens were measured at room temperature using the following test methods. The measurement results are shown in Table 2.
此外,該具體例4、7及9,以及比較例1~3的測試試片於300℃、500℃,及700℃下進行降伏強度及極限拉伸強度的測試,結果如表3所示。In addition, the test specimens of the specific examples 4, 7 and 9 and comparative examples 1 to 3 were tested for yield strength and ultimate tensile strength at 300°C, 500°C, and 700°C. The results are shown in Table 3.
各特性的測試方式:Test method of each characteristic:
1.拉伸測試1. Tensile test
降伏強度(Yield Strength,YS):拉伸曲線圖以與彈性線平行0.2%應變量時的應力。Yield Strength (Yield Strength, YS): The stress when the tensile curve is parallel to the elastic line by 0.2% strain.
極限拉伸強度(Ultimate Tensile Strength,UTS):拉伸曲線圖中最大應力。Ultimate Tensile Strength (UTS): The maximum stress in the tensile curve.
伸長率(Elongation,El):拉伸曲線圖以斷裂點畫與彈性線平行的應變量。Elongation (Elongation, El): The tensile curve uses the breaking point to draw the amount of strain parallel to the elastic line.
前述降伏強度、極限拉伸強度,及伸長率是利用Instron拉伸試驗機,於室溫(25℃)以拉伸速率10-3 /秒進行測試而得拉伸曲線圖。其中,測試試片的規格參照ASTM E8/E8M規範,於高溫測試時是將高溫爐加裝於拉伸試驗機,加熱至預定溫度後再進行拉伸測試。The aforementioned yield strength, ultimate tensile strength, and elongation are obtained by testing with an Instron tensile testing machine at room temperature (25° C.) at a tensile rate of 10 -3 /sec. Among them, the specifications of the test specimens refer to the ASTM E8/E8M specifications. In the high temperature test, the high temperature furnace is installed in the tensile testing machine, and the tensile test is performed after heating to a predetermined temperature.
2.硬度測試(HRc)2. Hardness test (HRc)
使用洛式硬度機(Rockwell Hardness machine),以荷重150kgf進行測試,測試時使用壓痕器為金剛石圓錐。A Rockwell Hardness machine is used to test with a load of 150kgf. The indenter is a diamond cone.
表2
表3
如表2所示,該具體例1至11製備的測試試片的室溫降伏強度介於1230MPa至1350MPa、室溫極限拉伸強度介於1280MPa至1386MPa、室溫伸長率介於20%至37%,以及硬度(HRc)介於45.0至47.7,相較於比較例1及比較例2的各特性數據,顯示,本發明該沃斯田體合金鋼確實具備高強度,且亦具有良好的延展性。要特別說明的是,藉由控制該沃斯田體合金鋼中的鉬含量於2wt%至6wt%,相較於比較例1~3,及AISI H13與QRO 90兩種習知熱作合金,本發明沃斯田體合金鋼不僅保有極佳的室溫強度及室溫伸長率,且於高溫時也可具有一定的強度,顯示本發明該沃斯田體合金鋼良好的延展性亦可作為新型的熱作合金鋼使用,而可避免製成的熱作工具於使用時開裂的情況。As shown in Table 2, the room temperature yield strength of the test specimens prepared in specific examples 1 to 11 is between 1230 MPa and 1350 MPa, the room temperature ultimate tensile strength is between 1280 MPa and 1386 MPa, and the room temperature elongation is between 20% and 37. %, and the hardness (HRc) is between 45.0 and 47.7. Compared with the characteristic data of Comparative Example 1 and Comparative Example 2, it is shown that the austenitic alloy steel of the present invention does have high strength and good ductility. Sex. In particular, by controlling the molybdenum content in the austenitic alloy steel at 2wt% to 6wt%, compared with Comparative Examples 1 to 3, and the two conventional hot working alloys of AISI H13 and QRO 90, The austenitic alloy steel of the present invention not only maintains excellent room temperature strength and room temperature elongation, but also has a certain strength at high temperatures, showing that the austenitic alloy steel of the present invention has good ductility and can also be used as The use of a new type of hot work alloy steel can avoid the cracking of the manufactured hot work tool during use.
較佳地,該沃斯田體合金鋼的碳含量介於1.42wt%至1.5wt%,鉬含量介於3.5wt%至5wt%,該沃斯田體合金鋼的極限拉伸強度可達1353MPa至1386MPa,降伏強度可達1310MPa至1340MPa,硬度可達47至47.7。Preferably, the carbon content of the austenitic alloy steel is between 1.42wt% and 1.5wt%, and the molybdenum content is between 3.5wt% and 5wt%, and the ultimate tensile strength of the austenitic alloy steel can reach 1353MPa To 1386MPa, the yield strength can reach 1310MPa to 1340MPa, and the hardness can reach 47 to 47.7.
更佳地,該沃斯田體合金鋼的碳含量介於1.42wt%至1.45wt%,鉬含量介於3.5wt%至4wt%,該沃斯田體合金鋼的伸長率可達25%。More preferably, the carbon content of the austenitic alloy steel is between 1.42wt% and 1.45wt%, and the molybdenum content is between 3.5wt% and 4wt%, and the elongation of the austenitic alloy steel can reach 25%.
較佳地,該沃斯田體合金鋼的錳含量介於27.7wt%至30wt%,鋁含量介於8.2wt%至8.5wt%,該沃斯田體合金鋼的極限拉伸強度可達1280MPa至1386MPa,降伏強度可達1250MPa至1350MPa,硬度可達46.7至47.7,伸長率可達20%至32%。Preferably, the manganese content of the austenitic alloy steel is between 27.7wt% and 30wt%, and the aluminum content is between 8.2wt% and 8.5wt%, and the ultimate tensile strength of the austenitic alloy steel is up to 1280MPa To 1386MPa, the yield strength can reach 1250MPa to 1350MPa, the hardness can reach 46.7 to 47.7, and the elongation rate can reach 20% to 32%.
較佳地,沃斯田體合金鋼的錳含量介於27wt%至29wt%,鋁含量介於8.0wt%至8.5wt%,且鉬含量介於3.0wt%至6wt%,該沃斯田體合金鋼的伸長率可大於20%、室溫極限拉伸強度可大於1280MPa,降伏強度可大於1230MPa,且於300℃的極限拉伸強度及降伏強度均可大於1000MPa。Preferably, the manganese content of the austenitic alloy steel is between 27wt% and 29wt%, the aluminum content is between 8.0wt% and 8.5wt%, and the molybdenum content is between 3.0wt% and 6wt%. The elongation of alloy steel can be greater than 20%, the ultimate tensile strength at room temperature can be greater than 1280MPa, the yield strength can be greater than 1230MPa, and the ultimate tensile strength and yield strength at 300°C can be greater than 1000MPa.
較佳地,該沃斯田體合金鋼的鉬含量為3.0wt%,並含有3wt%的鉻或2wt%的鈷,該沃斯田體合金鋼於室溫的極限拉伸強度可達1280MPa至1344MPa,降伏強度可達1230MPa至1300MPa,硬度可達45至46.8,伸長率可達24%至37%。Preferably, the austenitic alloy steel has a molybdenum content of 3.0wt% and contains 3wt% chromium or 2wt% cobalt, and the ultimate tensile strength of the austenitic alloy steel at room temperature can reach 1280MPa to At 1344MPa, the yield strength can reach 1230MPa to 1300MPa, the hardness can reach 45 to 46.8, and the elongation rate can reach 24% to 37%.
此外,要說明的是,由表2的機械強度數據可知該具體例1至11的時效時間介於5至12小時對最終的機械強度並無顯著影響,顯示本發明藉由熱作處理溫度的控制,可有效避免粗大碳化物析出,因此,對時效處理的時間可具有較大的彈性,而並不會像習知鐵錳鋁碳鋼材時效時間越長,粗大碳化物析出現象越顯著而造成延展性下降的問題。In addition, it should be noted that from the mechanical strength data in Table 2, it can be seen that the aging time of the specific examples 1 to 11 is between 5 to 12 hours and has no significant effect on the final mechanical strength, which shows that the present invention uses heat treatment temperature The control can effectively avoid the precipitation of coarse carbides. Therefore, the aging treatment time can have greater flexibility, and it will not be caused by the longer the aging time of conventional iron-manganese-aluminum-carbon steels, the more significant the precipitation of coarse carbides. The problem of reduced ductility.
參閱圖2~圖4,圖2~圖4是該具體例1、3及8經過熱作處理後的光學顯微鏡照片,圖5~7則是該具體例1、3及8經過熱作處理及時效處理後的光學顯微鏡照片。由圖2~圖4可知,當利用將熱作溫度控制在1100℃~950℃時,經過熱作處理後也不易有粗大碳化物於晶界析出。因此,當進一步經過不同時效時間處理後,配合參閱圖5~7,亦不易產生粗大碳化物。然而,參閱圖8、9,圖8、9是該比較例1、2經過熱作處理後的光學顯微鏡照片,由圖8、9可知當強碳化物形成元素添加過量時,縱算控制熱作處理溫度,仍會析出大量的粗大碳化物,而不利於鐵錳鋁碳合金的延展性。Refer to Figures 2 to 4. Figures 2 to 4 are optical microscope photos of the specific examples 1, 3, and 8 after heat treatment, and Figures 5 to 7 are the specific examples 1, 3, and 8 after heat treatment and Optical microscope photograph after aging treatment. It can be seen from Figures 2 to 4 that when the hot work temperature is controlled at 1100°C to 950°C, coarse carbides are not easy to precipitate at the grain boundaries after the hot work treatment. Therefore, after further treatment with different aging time, with reference to Figures 5-7, it is not easy to produce coarse carbides. However, referring to Figures 8 and 9, Figures 8 and 9 are optical micrographs of the comparative examples 1 and 2 after heat treatment. It can be seen from Figures 8 and 9 that when the strong carbide forming elements are excessively added, the thermal work is controlled The treatment temperature will still precipitate a large amount of coarse carbides, which is not conducive to the ductility of the iron-manganese-aluminum-carbon alloy.
此外,由前述表3的高溫拉伸強度結果可知,本發明製得的該鐵鋁錳碳沃斯田體合金鋼於300℃的降伏強度介於970MPa至1030MPa,極限拉伸強度達1022MPa至1070MPa,於500℃的降伏強度介於650MPa至700MPa,極限拉伸強度達719MPa至786MPa,於700℃的降伏強度介於410MPa至420MPa,極限拉伸強度達440MPa至449MPa。而比較例3雖於室溫時具有良好的延展性,然而於室溫及高溫(300℃、500℃)下的降伏強度及極限拉伸強度仍不及本發明,相較下,本發明該沃斯田體合金鋼不僅於室溫有良好的強度表現,於300℃及500℃時亦具有良好的機械強度,因此可作為新型的中低溫熱作合金鋼使用。In addition, from the high-temperature tensile strength results in Table 3 above, it can be seen that the yield strength of the iron-aluminum-manganese-carbon-worth field alloy steel produced by the present invention at 300°C is between 970 MPa and 1030 MPa, and the ultimate tensile strength is between 1022 MPa and 1070 MPa. The yield strength at 500°C is between 650MPa and 700MPa, the ultimate tensile strength is between 719MPa and 786MPa, the yield strength at 700°C is between 410MPa and 420MPa, and the ultimate tensile strength is between 440MPa and 449MPa. Although Comparative Example 3 has good ductility at room temperature, the yield strength and ultimate tensile strength at room temperature and high temperature (300°C, 500°C) are still inferior to the present invention. In comparison, the present invention Sitati alloy steel not only has good strength performance at room temperature, but also has good mechanical strength at 300°C and 500°C, so it can be used as a new type of medium and low temperature hot work alloy steel.
綜上所述,由先前技術的揭示,於習知碳含量低於1wt%的鐵錳鋁碳合金中添加含量較低的鉬、鎢等強碳化物形成元素(例如:Fe-29Mn-9Al-0.9C-0.6Mo、Fe-29Mn-9Al-0.9C-0.4Mo-0.6W等鐵錳鋁碳合金)可改善合金的延展性,然而並無法顯著提升合金強度,而於該低碳含量的鐵錳鋁碳合金中添加含量較多該等強碳化物形成元素(例如:Fe-27.9Mn-8.6Al-1.0C-0.51Mo-0.73W-0.55Nb鐵錳鋁碳合金),雖可增加合金的強度但卻無法維持良好的延展性。前述美國專利第9,528,177號亦揭示於高碳含量的鐵錳鋁碳合金中添加該等強碳化物形成元素並無法有效改善合金的延展性,因此並不建議於高碳含量的鐵錳鋁碳合金中添加該等強碳化物形成元素。然而,本發明沃斯田體合金鋼藉由控制高碳含量的鐵錳鋁碳合金組成中各元素的含量於特定範圍並配合特定的熱作處理溫度,使最終製得的該沃斯田體合金鋼於室溫時能同時具備優異的機械強度以及延展性,而於高溫時仍能維持適當的強度,且質輕而性能佳,可作為機械部件及熱作處理工具使用的鋼材,使本發明沃斯田體合金鋼除可作為一般鋼材使用外亦可作為熱作合金鋼使用,故確實可達成本發明之目的。In summary, according to the prior art, in the conventional iron-manganese-aluminum-carbon alloy with a carbon content of less than 1wt%, strong carbide-forming elements such as molybdenum and tungsten (for example: Fe-29Mn-9Al- 0.9C-0.6Mo, Fe-29Mn-9Al-0.9C-0.4Mo-0.6W and other iron-manganese-aluminum-carbon alloys) can improve the ductility of the alloy, but cannot significantly increase the strength of the alloy, and the low-carbon content of iron Manganese-aluminum-carbon alloys are added with more content of these strong carbide forming elements (for example: Fe-27.9Mn-8.6Al-1.0C-0.51Mo-0.73W-0.55Nb iron-manganese-aluminum-carbon alloy), although it can increase the alloy Strength but cannot maintain good ductility. The aforementioned US Patent No. 9,528,177 also discloses that adding these strong carbide forming elements to high-carbon iron-manganese-aluminum-carbon alloys cannot effectively improve the ductility of the alloy. Therefore, it is not recommended for high-carbon iron-manganese-aluminum-carbon alloys. These strong carbide-forming elements are added to it. However, the austenitic alloy steel of the present invention controls the content of each element in the high-carbon iron-manganese-aluminum-carbon alloy composition within a specific range and matches a specific heat treatment temperature to make the austenitic steel finally produced Alloy steel has excellent mechanical strength and ductility at the same time at room temperature, and can maintain proper strength at high temperature, and is light in weight and good in performance. It can be used as a steel for mechanical parts and heat treatment tools. Invented austenitic alloy steel can not only be used as general steel, but also as hot-work alloy steel, so it can indeed achieve the purpose of the invention.
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited by this, all simple equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the content of the patent specification still belong to This invention patent covers the scope.
91~95‧‧‧步驟91~95‧‧‧Step
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是本發明沃斯田體合金鋼的製作流程方塊圖; 圖2是本發明沃斯田體合金鋼的具體例1於熱作處理後的光學顯微鏡照片; 圖3是本發明沃斯田體合金鋼的具體例3於熱作處理後的光學顯微鏡照片; 圖4是本發明沃斯田體合金鋼的具體例8於熱作處理後的光學顯微鏡照片; 圖5是本發明沃斯田體合金鋼的具體例1於時效處理後的光學顯微鏡照片; 圖6是本發明沃斯田體合金鋼的具體例3於時效處理後的光學顯微鏡照片; 圖7是本發明沃斯田體合金鋼的具體例8於時效處理後的光學顯微鏡照片; 圖8是本發明沃斯田體合金鋼的比較例1於熱作處理後的光學顯微鏡照片;及 圖9是本發明沃斯田體合金鋼的比較例2於熱作處理後的光學顯微鏡照片。Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is a block diagram of the production process of the austenitic alloy steel of the present invention; Figure 2 is the austenitic alloy steel of the present invention An optical microscope photograph of specific example 1 of alloy steel after hot work treatment; Figure 3 is an optical microscope photograph of specific example 3 of the austenitic alloy steel of the present invention after hot work treatment; Fig. 4 is an optical microscope photograph of austenitic alloy steel of the present invention after hot work Optical microscope photograph of specific example 8 of alloy steel after hot work treatment; Fig. 5 is an optical microscope photograph of specific example 1 of austenitic alloy steel of the present invention after aging treatment; Fig. 6 is an optical microscope photograph of austenitic alloy steel of the present invention after aging treatment; The optical microscope photograph of concrete example 3 of steel after aging treatment; Figure 7 is the optical microscope photograph of concrete example 8 of the austenitic alloy steel of the present invention after aging treatment; Fig. 8 is the optical microscope photograph of the austenitic alloy steel of the present invention after aging treatment The optical microscope photograph of Comparative Example 1 after the hot work treatment; and FIG. 9 is the optical microscope photograph of Comparative Example 2 of the austenitic alloy steel of the present invention after the hot work treatment.
Claims (17)
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CN201810932982.6A CN110714167A (en) | 2018-07-11 | 2018-08-16 | Austenitic alloy steel and manufacturing method thereof |
US16/107,810 US20200017929A1 (en) | 2018-07-11 | 2018-08-21 | Austenitic steel alloy |
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