TWI714222B - Press cycle system with heat recovery function - Google Patents
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- TWI714222B TWI714222B TW108129577A TW108129577A TWI714222B TW I714222 B TWI714222 B TW I714222B TW 108129577 A TW108129577 A TW 108129577A TW 108129577 A TW108129577 A TW 108129577A TW I714222 B TWI714222 B TW I714222B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本創作為一種具熱回收功能的壓合機循環系統,包含:熱交換器、熱壓系統及冷壓系統,熱交換器能做不同管路間熱媒的熱能交換,熱壓系統與熱交換器連通,冷壓系統與熱交換器連通並且透過熱交換器與熱壓系統相連;為了改善現有的壓合機循環系統有熱能浪費的問題,本創作提出一種具熱回收功能的壓合機循環系統,其併入冷壓系統,而能將熱壓用熱媒的餘熱再利用對冷壓系統進行升溫,使熱能能被更有效地利用,達到提升壓合機能量利用效率的功效。This creation is a press cycle system with heat recovery function, including: heat exchanger, hot pressing system and cold pressing system. The heat exchanger can exchange heat energy between different pipes, hot pressing system and heat exchange. The cold press system is connected with the heat exchanger and is connected with the hot press system through the heat exchanger; in order to improve the heat waste problem of the existing press cycle system, this creation proposes a press cycle with heat recovery function The system is integrated into the cold pressing system, and can reuse the waste heat of the heat medium for hot pressing to raise the temperature of the cold pressing system, so that the heat energy can be used more effectively, and achieve the effect of improving the energy utilization efficiency of the press.
Description
本創作涉及一種壓合機的熱循環系統,尤指一種能將熱壓系統使用過的熱媒再利用的壓合機循環系統。 This creation relates to a thermal cycle system of a press machine, especially a press cycle system that can reuse the heat medium used in the thermal press system.
現有的壓合機循環系統,係將加工材料於熱壓機循環系統中的熱壓機進行高溫(190℃~210℃)熱壓之後,待加工材料稍微冷卻後,將加工材料送至一冷壓系統中的冷壓機進行低溫(約80℃)壓合,再進行冷卻;
如圖2所示,而現有的壓合機循環系統的加熱方式,係將熱媒經由鍋爐加熱後送至熱壓機循環系統92中,加熱熱壓機921至工作溫度以進行熱壓,而在熱壓完成後,熱壓機921即開始降溫,而熱媒會被送至熱交換器91和冷卻系統93中的熱媒(水)做熱交換,接著冷卻系統的熱媒(水)在冷卻水塔931中降溫,然後被送至儲液池932儲存,在下一次製程中再被循環利用。
The existing press cycle system is to process the processed material in the hot press in the heat press cycle system for high temperature (190℃~210℃) hot pressing. After the processed material is slightly cooled, the processed material is sent to a cold The cold press in the compression system performs low-temperature (about 80°C) compression and then cools;
As shown in FIG. 2, the heating method of the existing press cycle system is to send the heat medium to the hot
然而,在現有的壓合機循環系統中,熱媒(水)要進入冷卻系統93時的餘溫尚高,熱媒還有許多的熱能無法被有效利用就要進行冷卻,造成能量的浪費;綜上所述,現有的壓合機循環系統在設計上尚有改善的空間。
However, in the existing press cycle system, the residual temperature of the heat medium (water) when it enters the
為了改善現有的壓合機循環系統有熱能浪費的問題,本創作提出一種具熱回收功能的壓合機循環系統,其併入冷壓系統,而能將熱壓用熱媒 的餘熱再利用對冷壓系統進行升溫,使熱能能被更有效地利用,達到提升壓合機能量利用效率的功效。 In order to improve the problem of heat waste in the existing press cycle system, this creation proposes a press cycle system with heat recovery function, which is integrated into the cold press system, and can use heat medium for hot press The waste heat is reused to raise the temperature of the cold press system, so that the heat energy can be used more effectively, and achieve the effect of improving the energy utilization efficiency of the press.
一種具熱回收功能的壓合機循環系統,其包含:一熱交換器,其能做不同管路間熱媒的熱能交換,且設有一第一輸出口、一第一輸入口、一第二輸出口及一第二輸入口;一熱壓系統,其與該熱交換器的第一輸出口及第一輸入口連通,用以輸送一第一熱媒;以及一冷壓系統,其與該熱交換器的第二輸出口及第二輸入口連通,且該冷壓系統透過該熱交換器與該熱壓系統相連,用以輸送一第二熱媒,藉由該熱壓系統的第一熱媒對於該冷壓系統的第二熱媒進行升溫。 A press cycle system with heat recovery function, comprising: a heat exchanger, which can exchange heat energy between different pipelines, and is provided with a first output port, a first input port, and a second An output port and a second input port; a hot press system connected to the first output port and the first input port of the heat exchanger for conveying a first heat medium; and a cold press system connected to the The second output port and the second input port of the heat exchanger are connected, and the cold-pressing system is connected to the hot-pressing system through the heat exchanger for conveying a second heat medium. The heat medium raises the temperature of the second heat medium of the cold press system.
所述之具熱回收功能的壓合機循環系統,其包含一電鍍系統,該電鍍系統連通該熱交換器與該冷壓系統之間的管路。 The cycle system of the press machine with heat recovery function includes an electroplating system connected with the pipeline between the heat exchanger and the cold press system.
所述之具熱回收功能的壓合機循環系統,其包含至少一儲熱裝置,該儲熱裝置連通該熱交換器與該冷壓系統之間的管路。 The press cycle system with heat recovery function includes at least one heat storage device connected to the pipeline between the heat exchanger and the cold pressure system.
本創作之技術手段可獲得的功效增進在於: The efficiency gains obtained by the technical means of this creation are:
1.本創作在熱壓完成後,熱媒的熱量會被交換至冷壓系統而提供給冷壓系統進行升溫,讓熱媒在冷卻前,其熱能能被再利用,達到提升壓合機能量利用效率的功效。 1. After the completion of the hot press, the heat of the heat medium will be exchanged to the cold press system and provided to the cold press system for heating, so that the heat energy of the heat medium can be reused before cooling to increase the energy of the press Use the efficiency of the effect.
2.本創作在冷壓系統與熱交換器之間的管路加設有電鍍設備,在冷壓系統完成加工材料冷壓後,熱媒的餘熱能再被用以提供電鍍製程中的熱能所需,達到提升能量利用效率之功效。 2. This creation is equipped with electroplating equipment in the pipeline between the cold pressing system and the heat exchanger. After the cold pressing system completes the cold pressing of the processed materials, the waste heat energy of the heat medium is used to provide heat energy in the electroplating process. Need to achieve the effect of improving energy efficiency.
3.本創作在冷壓系統與熱交換器之間的管路加設有儲熱裝置,在冷壓系統的冷壓作業或是電鍍製程的作業完成後,熱媒的餘熱能再被儲熱裝置利用作為工業用途或是民生用途,達到提升能量利用效率之功效。 3. In this creation, a heat storage device is added to the pipeline between the cold pressing system and the heat exchanger. After the cold pressing operation of the cold pressing system or the electroplating process is completed, the waste heat energy of the heat medium is stored again The device is used for industrial use or civilian use to achieve the effect of improving energy utilization efficiency.
10:熱交換器 10: Heat exchanger
11:第一輸出口 11: The first output port
12:第一輸入口 12: The first input port
13:第二輸出口 13: The second output port
14:第二輸入口 14: The second input port
15、16:分流節點 15, 16: Shunt node
17:回流控制閥組 17: Backflow control valve group
20:熱壓系統 20: Hot pressing system
21:熱壓機組 21: Hot press unit
30:冷壓系統 30: Cold press system
31:冷壓機組 31: Cold press unit
32:入口閥組 32: inlet valve group
33:出口閥組 33: Outlet valve group
40:電鍍設備 40: Electroplating equipment
42:入口閥組 42: inlet valve group
43:出口閥組 43: outlet valve group
50:儲熱裝置 50: heat storage device
52:入口閥組 52: inlet valve group
53:出口閥組 53: Outlet valve group
60:冷卻系統 60: Cooling system
61:入口閥組 61: inlet valve group
62:冷卻水塔 62: cooling tower
63:儲液池 63: Reservoir
64:出口閥組 64: Outlet valve group
91:熱交換器 91: heat exchanger
92:熱壓機循環系統 92: Heat press circulation system
921:熱壓機 921: Hot Press
93:冷卻系統 93: Cooling system
931:冷卻水塔 931: cooling tower
932:儲液池 932: Reservoir
圖1為本創作的較佳實施例之示意圖。 Figure 1 is a schematic diagram of a preferred embodiment of the creation.
圖2為現有的壓合機循環系統之示意圖。 Fig. 2 is a schematic diagram of the circulation system of the existing pressing machine.
為能詳細瞭解本創作的技術特徵及實用功效,並可依照創作內容來實現,玆進一步以如圖式所示的較佳實施例,詳細說明如后:本創作提供一種具熱回收功能的壓合機循環系統,如圖1所示的較佳實施例包含:一熱交換器10、一熱壓系統20、一冷壓系統30、一電鍍設備40、一儲熱裝置50及一冷卻系統60,該熱壓系統20、該冷壓系統30、該電鍍設備40、該儲熱裝置50及該冷卻系統60皆與該熱交換器10相連通。
In order to understand the technical features and practical effects of this creation in detail, and realize it in accordance with the creation content, the preferred embodiment shown in the figure is further used, and the detailed description is as follows: This creation provides a pressure recovery function with heat recovery. The combined machine circulation system, as shown in the preferred embodiment shown in FIG. 1, includes: a
該熱交換器10能做不同管路間熱媒的熱能交換,其包含一第一輸出口11、一第一輸入口12、一第二輸出口13、一第二輸入口14、兩分流節點15、16及一回流控制閥組17,該熱交換器10能從該第一輸出口11輸出作為熱壓用的第一熱媒,並能從該第一輸入口12接收回流的第一熱媒,該分流節點15與該第二輸出口13、該冷壓系統30、該電鍍設備40及該儲熱裝置50相連通,該分流節點16連接該回流控制閥組17而與該第二輸入口14相連通,且該分流節點16與該冷壓系統30、該電鍍設備40及該儲熱裝置50相連通,該回流控制閥組17能控制第二熱媒流向該第二輸入口14或是該冷卻系統60,在本較佳實施例中,該第二熱媒為水。
The
該冷壓系統30包含一冷壓機組31、一入口閥組32及一出口閥組33。該入口閥組32連通於該分流節點15而與該第二輸出口13相連,該出口閥組33連通於該分流節點16而與該回流控制閥組17相連通。
The
熱壓完成後,該熱壓系統20的第一熱媒即透過從第一輸入口12進入該熱交換器10,將熱能交換給第二熱媒,然後吸收餘熱的第二熱媒從該第二輸出口13輸出,通過該入口閥組32進入該冷壓系統30並將該冷壓機組31升溫,以加熱該冷壓機組31至工作溫度,讓該冷壓機組31進行冷壓,且第二熱媒能通過該出口閥組33及該回流控制閥組17,而從該第二輸入口14回到該熱交換器10。
After the heat pressing is completed, the first heat medium of the
請參看圖1的右半部,該電鍍設備40包含一入口閥組42及一出口閥組43,該入口閥組42連通於該分流節點15而與該第二輸出口13相連,該出口閥組43連通於該分流節點16而與該回流控制閥組17相連通;該儲熱裝置50包含一入口閥組52及一出口閥組53,該入口閥組52連通於該分流節點15而與該第二輸出口13相連,該出口閥組53連通於該分流節點16而與該回流控制閥組17相連通。
Please refer to the right half of FIG. 1, the
當第二熱媒在加熱該冷壓系統30時,兩該入口閥組42、52及兩該出口閥組43、53為關閉,使第二熱媒不能進入該電鍍設備40及該儲熱裝置50。
When the second heat medium is heating the
完成冷壓工作後,該入口閥組32及該出口閥組33會關閉,使第二熱媒不會再進入該冷壓系統30,且該電鍍設備40的入口閥組42及該出口閥組43會開啟,使第二熱媒進入該電鍍設備40,利用第二熱媒提供電鍍製程所需之熱能。
After the cold pressing work is completed, the
完成該電鍍設備40的工作後,該入口閥組42及該出口閥組43會關閉,使第二熱媒不會再進入該電鍍設備40,且該儲熱裝置50的入口閥組52及該出口閥組53會開啟,使第二熱媒進入該儲熱裝置50,利用第二熱媒加熱水,並將熱水輸出作為工業用途或是民生用途。
After finishing the work of the
該冷卻系統60依序包含有一入口閥組61、一冷卻水塔62、一儲液池63及一出口閥組64,該入口閥組61與該回流控制閥組17相連通,該出口閥組64與該第二輸入口14相連通。
The
當所有系統的工作已完成,或是當第二熱媒所餘之熱能已不足以提供裝置所需,第二熱媒會經該回流控制閥組17流入該入口閥組61,並被送至該冷卻水塔62中冷卻,冷卻完成後送入該儲液池63儲存,於下一次該熱壓系統20的加熱工作完成後,第二熱媒會從該出口閥組64輸出,而經由該第二輸入口14回到該熱交換器10進行新一次工作行程。
When all the work of the system has been completed, or when the remaining heat energy of the second heat medium is insufficient to provide the equipment required, the second heat medium will flow into the
在本創作的其他實施態樣中,本創作能僅設置一該冷壓系統30,以該冷壓系統30將第一熱媒的餘熱再利用,提升熱能使用效率;或在其他的實施態樣中,亦僅設置一該冷壓系統30及一該電鍍設備40,或一該冷壓系統30及一該儲熱裝置50,能視使用情況調整配置。
In other implementation aspects of this creation, this creation can only provide one cold
本創作的熱壓系統20的熱壓工作完成後,第二熱媒經該熱交換器10獲得第一熱媒的餘熱後,會被送至該冷壓系統30中以對該冷壓系統30進行升溫,將熱能再利用,達到提升能量利用效率的功效。
After the hot pressing work of the hot
本創作的冷壓系統30與該熱交換器10之間加設有該電鍍設備40,在該冷壓系統30完成加工材料冷壓後,第二熱媒的熱能能再被用以提供電鍍製程中的熱能所需,達到提升能量利用效率之功效。
The
本創作的冷壓系統30與熱交換器10之間的管路加設有該儲熱裝置50,在該冷壓系統30的冷壓作業或是電鍍製程的作業完成後,第二熱媒的熱能能再被該儲熱裝置50利用作為工業用途或是民生用途,達到提升能量利用效率之功效。
The
以上所述,僅是本創作的較佳實施例,並非對本創作做任何形式上的限制,任何所屬技術領域中具有通常知識者,若在不脫離本創作所提技 術特徵的範圍內,利用本創作所揭示技術內容所作出局部更動或修飾的等效實施例,均仍屬於本創作技術特徵的範圍內。 The above is only a preferred embodiment of this creation, and does not impose any formal restriction on this creation. Anyone with ordinary knowledge in the relevant technical field, if he does not deviate from the skills provided by this creation Within the scope of technical features, the equivalent embodiments that make partial changes or modifications using the technical content disclosed in this creation still fall within the scope of the technical features of this creation.
10:熱交換器 10: Heat exchanger
11:第一輸出口 11: The first output port
12:第一輸入口 12: The first input port
13:第二輸出口 13: The second output port
14:第二輸入口 14: The second input port
15、16:分流節點 15, 16: Shunt node
17:回流控制閥組 17: Backflow control valve group
20:熱壓系統 20: Hot pressing system
21:熱壓機組 21: Hot press unit
30:冷壓系統 30: Cold press system
31:冷壓機組 31: Cold press unit
32:入口閥組 32: inlet valve group
33:出口閥組 33: Outlet valve group
40:電鍍設備 40: Electroplating equipment
42:入口閥組 42: inlet valve group
43:出口閥組 43: outlet valve group
50:儲熱裝置 50: heat storage device
52:入口閥組 52: inlet valve group
53:出口閥組 53: Outlet valve group
60:冷卻系統 60: Cooling system
61:入口閥組 61: inlet valve group
62:冷卻水塔 62: cooling tower
63:儲液池 63: Reservoir
64:出口閥組 64: Outlet valve group
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Citations (2)
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CN106163702A (en) * | 2014-04-11 | 2016-11-23 | 艾尼吉恩有限公司 | The isostatic pressed press fit device heating and cooling down and the manufacture method utilizing its device manufacture chip type component can be carried out |
TWM586349U (en) * | 2019-08-20 | 2019-11-11 | 活全機器股份有限公司 | Pressing machine circulation system with heat recovery function |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN106163702A (en) * | 2014-04-11 | 2016-11-23 | 艾尼吉恩有限公司 | The isostatic pressed press fit device heating and cooling down and the manufacture method utilizing its device manufacture chip type component can be carried out |
TWM586349U (en) * | 2019-08-20 | 2019-11-11 | 活全機器股份有限公司 | Pressing machine circulation system with heat recovery function |
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