TWI713939B - Contact probe for a testing head for testing electronic devices - Google Patents
Contact probe for a testing head for testing electronic devices Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/06711—Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
- G01R1/06733—Geometry aspects
- G01R1/06744—Microprobes, i.e. having dimensions as IC details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/06711—Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
- G01R1/06733—Geometry aspects
- G01R1/06738—Geometry aspects related to tip portion
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/06711—Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
- G01R1/06755—Material aspects
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/073—Multiple probes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/073—Multiple probes
- G01R1/07307—Multiple probes with individual probe elements, e.g. needles, cantilever beams or bump contacts, fixed in relation to each other, e.g. bed of nails fixture or probe card
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/26—Testing of individual semiconductor devices
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
- G01R1/0416—Connectors, terminals
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/073—Multiple probes
- G01R1/07307—Multiple probes with individual probe elements, e.g. needles, cantilever beams or bump contacts, fixed in relation to each other, e.g. bed of nails fixture or probe card
- G01R1/07357—Multiple probes with individual probe elements, e.g. needles, cantilever beams or bump contacts, fixed in relation to each other, e.g. bed of nails fixture or probe card with flexible bodies, e.g. buckling beams
Abstract
Description
本發明係關於一種用於測試整合於半導體晶圓之電子裝置之測試頭之接觸探針,下文所揭示係參照此領域的應用,並且主要目標在於簡化其描述。 The present invention relates to a contact probe for testing a test head of an electronic device integrated on a semiconductor wafer. The following disclosure refers to applications in this field, and the main goal is to simplify its description.
眾所皆知,探針頭或測試頭本質上是一種電子裝置用於電性地連結多個微結構的接觸墊,特別是整合在半導體晶圓上的電子裝置,以測試設備所對應的通道來執行測試功能,特別是電性測試或一般的測試。 As everyone knows, the probe head or the test head is essentially an electronic device used to electrically connect the contact pads of multiple microstructures, especially the electronic device integrated on the semiconductor wafer to test the channel corresponding to the equipment To perform test functions, especially electrical tests or general tests.
在積體電路裝置上的測試,特別地有助於盡早在製程階段檢測並隔離有缺陷的元件。正常而言,探針頭通常因此用於晶圓上的積體電路裝置在切割及封裝前的電性測試。 Testing on integrated circuit devices is particularly helpful for detecting and isolating defective components as early as possible in the manufacturing process. Normally, probe heads are usually used for electrical testing of integrated circuit devices on wafers before cutting and packaging.
一般而言,探針頭包括高數量的接觸件或接觸探針,其以具有良好電性與機械性性質的特別的合金所形成,並提供至少一接觸部用於對應的受測裝置的多個接觸墊。 Generally speaking, the probe head includes a high number of contacts or contact probes, which are formed of a special alloy with good electrical and mechanical properties, and provide at least one contact portion for the corresponding device under test. A contact pad.
所謂的「垂直探針頭」本質地包括置留於至少一對實質上為平板狀且彼此平行的平板件或引導件的多個接觸探針。該些引導件具有合適的多個 孔,並且為了該些接觸探針的移動或可能的形變而留下自由空間或空氣間隙,則該些引導件設置成與彼此之間為相距某一距離。特別而言,一對引導件包括一上引導件與一下引導件,兩者皆具有使接觸探針沿軸向滑動的導孔,且通常由具良好電性及機械性的特殊合金的導線所構成。 The so-called "vertical probe head" essentially includes a plurality of contact probes placed on at least a pair of substantially flat plate members or guides that are parallel to each other. These guides have suitable multiple Holes, and leave free space or air gap for the movement or possible deformation of the contact probes, then the guides are arranged at a certain distance from each other. In particular, a pair of guides includes an upper guide and a lower guide, both of which have a guide hole for sliding the contact probe in the axial direction, and are usually made of a special alloy wire with good electrical and mechanical properties. constitute.
該些接觸探針與受測裝置的多個接觸墊之間的良好連接,是由在該裝置本身上按壓探針頭來確保,在所述的按壓接觸中,該些接觸探針(其可在該些上引導件與該些下引導件構成的該些引導孔之中移動)在兩該引導件之間的空氣間隙之中彎曲,以及在該些引導孔中滑動。 The good connection between the contact probes and the contact pads of the device under test is ensured by pressing the probe head on the device itself. In the press contact, the contact probes (which can be Move in the guide holes formed by the upper guides and the lower guides) bend in the air gap between the two guides, and slide in the guide holes.
此外,可藉由適當的該些探針本身或其多個引導件的組態來減少該些接觸探針在空氣間隙中的彎曲,如圖1所示,其中,為了簡化說明,多個接觸探針中的特別的一接觸探針通常包括如圖顯示之一探針頭,所示之該探針頭是所謂的平移板狀的型態。 In addition, the bending of the contact probes in the air gap can be reduced by the proper configuration of the probes themselves or their multiple guides, as shown in FIG. 1, where, in order to simplify the description, the multiple contact probes A particular contact probe in the probe usually includes a probe head as shown in the figure, which is in the form of a so-called translation plate.
特別而言,圖1示意性地顯示一探針頭1包括至少一上平板件或引導件2及一下平板件或引導件3,其各自具有可讓至少一接觸探針4滑動之多個上引導孔2a及多個下引導孔3a。
In particular, FIG. 1 schematically shows that a probe head 1 includes at least one upper plate member or
該接觸探針4具有至少一端點部位或接觸尖端4a,端或尖端措詞於此或下文係指一端點部位,其不必然為尖銳的。特別而言,該接觸尖端4a接合在一受測裝置5的接觸件5a之上,並執行在該裝置與一測試設備(未揭示)之間的機械性與電性接觸,其中該探針頭形成一端點元件。
The
在一些示例中,該些接觸探針本身的頭部是固定地扣緊在該上引導件:此等探針頭稱之為「阻式探針頭」。或者,該些探針頭是與非阻式探針來使用,意即探針非為固定地扣緊,而是通過一微接觸板介接支撐於一板件: 此等探針頭稱之為「非阻式探針頭」。該微接觸板通常稱為「空間轉換器」,因為,除了接觸該些探針之外,其亦允許關於受測裝置上並形成於此的該些接觸墊在空間上的重新分布,特別是放寬了該些墊件本身的中心位置之間的距離限制。 In some examples, the heads of the contact probes themselves are fixedly fastened to the upper guide: these probe heads are called "resistive probe heads". Or, these probe heads are used with non-resistive probes, which means that the probes are not fixedly fastened, but are supported on a board through a micro-contact plate: These probe heads are called "non-resistive probe heads". The micro-contact plate is usually called a "spatial converter" because, in addition to contacting the probes, it also allows the spatial redistribution of the contact pads formed on the device under test, especially The restriction on the distance between the center positions of the cushions themselves is relaxed.
在此示例中,如圖1所示,該接觸探針4具有一接觸尖端4b,實際上稱之為「接觸頭」,並面向該空間轉換器6的多個接觸墊6a。探針與空間轉換器之間的良好電性接觸的確保,是類似於藉由在該空間轉換器6的該些接觸墊6a之上按壓該些接觸探針4的該些接觸頭來與該受測裝置接觸。
In this example, as shown in FIG. 1, the
該上引導件2及該下引導件3是由一空氣間隙7所間隔,進而允許該些接觸探針4在該空氣間隙7中發生形變,且確保該些接觸探針4的尖端和接觸頭各自與該受測裝置5的該些接觸墊和該空間轉換器6的接觸。
The
一探針頭之正確的運作基本上是聯繫於兩個參數:垂直移動(或稱之為overtravel)及在接觸墊上的接觸探針的接觸尖端的水平移動(或稱之為scrub)。這些特徵在探針頭製造階段會經過評估與校正,因為探針與待測裝置間良好的電性連接需要不斷地確保。 The correct operation of a probe head is basically related to two parameters: vertical movement (or overtravel) and horizontal movement of the contact tip of the contact probe on the contact pad (or scrub). These features will be evaluated and corrected in the probe head manufacturing stage, because a good electrical connection between the probe and the device under test needs to be continuously ensured.
此外,隨著現代整合於晶圓上之探針組裝密度的增加,造成相鄰探針之間的接觸問題,特別是於操作測試頭產生變形時。 In addition, as the assembly density of modern probes integrated on the wafer increases, contact problems between adjacent probes are caused, especially when the test head is deformed during operation.
為確保探針正確方向,特定而言確保其變形面之方向(故以及其變形),可藉由非圓形、特別是三角形截面,來製備接觸探針,以及藉由具有個別非圓形、特別是三角形截面的導孔之導版來置備測試頭,使接觸探針於接觸待測裝置之接觸墊時(以及於後續產生變形時)可被固定於適當位置。 In order to ensure the correct orientation of the probe, in particular to ensure the direction of its deformed surface (and therefore its deformation), contact probes can be prepared by non-circular, especially triangular cross-sections, and by having individual non-circular, In particular, the guide plate of the triangular cross-section guide hole is used to prepare the test head, so that the contact probe can be fixed in place when it contacts the contact pad of the device under test (and when it deforms later).
為確保探針於各導孔之間正確地划動,以及確保探針於導版中固定於正確位置,並最小化探針堵塞的風險以及替換探針頭之需求,習知技術者可於接觸探針4之端部塗佈導電材料層,使其相較於接觸探針其他部分之導電材料具有較高之硬度。
In order to ensure that the probe is correctly moved between the guide holes, to ensure that the probe is fixed in the correct position in the guide plate, and to minimize the risk of probe clogging and the need to replace the probe head, those skilled in the art can The end of the
特定而言,該塗層延伸於各端部之終端部分,自尖端至各導孔的整個高度。 Specifically, the coating extends over the terminal portion of each end, from the tip to the entire height of each via.
但,導電材料之高硬度亦具有明顯的脆性,僅可降低厚度製備為膜,例如介於0.01微米(μm)和5μm之間。 However, the high hardness of the conductive material also has obvious brittleness, and the thickness can only be reduced to prepare a film, for example, between 0.01 micrometer (μm) and 5 μm.
高硬度導電材料亦可用於製備突出於接觸探針本體之端部之薄片。該薄片可穿透覆蓋接觸墊之可能氧化層,使其他實施例中接觸墊可接觸突起(bumps)(即突出自待測裝置作為接觸部的導電元件)。但該薄片非常脆弱且容易損壞,特別是突然施力時。 High-hardness conductive materials can also be used to prepare sheets that protrude from the end of the contact probe body. The sheet can penetrate the possible oxide layer covering the contact pad, so that the contact pad in other embodiments can contact bumps (that is, the conductive element protruding from the device under test as the contact portion). However, the sheet is very fragile and easily damaged, especially when force is suddenly applied.
本發明之技術問題係提供一測試頭,其具有接觸探針具有結構性與功能性的多項特徵,可克服目前影響本領域技術之限制和缺陷,特別是可改善其端部與各待測裝置之接觸墊之接觸,並避免其端部破損。 The technical problem of the present invention is to provide a test head, which has a number of structural and functional characteristics of the contact probe, which can overcome the current limitations and defects that affect the technology in the field, and in particular can improve its end and each device under test Contact with the contact pad and avoid damage to its end.
本發明解決問題之方法係提供一種接觸探針,其中接觸尖端全部由導電材料所組成且相異於支撐該尖端之探針本體之導電材料,特定而言具有較高硬度,其中該探針本體和該接觸尖端之接觸表面之外型係彼此連接且互補,獲得一連鎖連接。 The method for solving the problem of the present invention is to provide a contact probe, wherein the contact tip is all composed of conductive material and is different from the conductive material of the probe body supporting the tip, and has higher hardness in particular, wherein the probe body The outer shape of the contact surface with the contact tip is connected and complementary to each other to obtain an interlocking connection.
依據此解決方法,前述技術問題可藉由用於測試電子裝置之測試頭之一接觸探針解決,該接觸探針包括:一柱狀本體,由一第一導電材料組成並沿一長度軸延伸;以及一接觸尖端,於其端部為該本體所支持,該接觸尖端由相異於該本體之第一導電材料之一第二導電材料所組成;該接觸尖端包括:一接觸區,用於機械和電性接觸待測裝置之接觸墊;其中該本體和該接觸尖端各自包括接觸面而彼此接觸,該些接觸面彼此互補並且其外型各自包括彼此接合之連接元件;以及其中該連接元件之形式係:至少一突出元件,突出自該本體和該接觸尖端其中一者之接觸面;以及至少一相對凹部,由該本體和該接觸尖端其中另一者構成,該突出元件和該凹部彼此配合,即彼此完全配對。換言之,該些連接元件完全連鎖。 According to this solution, the aforementioned technical problem can be solved by a contact probe of a test head used to test electronic devices. The contact probe includes a cylindrical body composed of a first conductive material and extending along a length axis And a contact tip, supported by the body at its end, the contact tip is composed of a second conductive material that is different from the first conductive material of the body; the contact tip includes: a contact area for The contact pad of the device under test is mechanically and electrically contacted; wherein the body and the contact tip each include a contact surface to be in contact with each other, the contact surfaces are complementary to each other and their outer shapes each include a connecting element engaged with each other; and wherein the connecting element The form is: at least one protruding element protruding from the contact surface of one of the body and the contact tip; and at least one opposing recess formed by the other of the body and the contact tip, and the protruding element and the recess are mutually Cooperate, that is, fully pair with each other. In other words, the connecting elements are completely interlocked.
更特定地,本發明另包括下列特徵,可單獨或組合應用。 More specifically, the present invention further includes the following features, which can be applied individually or in combination.
依據本發明一實施態樣,該接觸尖端之最大截面積和該本體之最大截面積相同。 According to an embodiment of the present invention, the maximum cross-sectional area of the contact tip is the same as the maximum cross-sectional area of the body.
依據本發明一實施態樣,該突出元件和該凹部具有至少一弧狀部。 According to an embodiment of the present invention, the protruding element and the concave portion have at least one arc-shaped portion.
依據本發明一實施態樣,該接觸尖端包括至少一鈍部。 According to an embodiment of the present invention, the contact tip includes at least one blunt part.
依據本發明另一實施態樣,至少一該接觸尖端之一部分之截面積小於對應之本體之截面積,該截面積係測量沿垂直於長度軸之截面而得。 According to another embodiment of the present invention, the cross-sectional area of at least one part of the contact tip is smaller than the cross-sectional area of the corresponding body, and the cross-sectional area is obtained by measuring the cross-section perpendicular to the length axis.
依據本發明另一實施態樣,該接觸尖端包括一細部,沿長度軸延伸且具有實質不變之截面,對應於該接觸區之延伸。 According to another embodiment of the present invention, the contact tip includes a thin portion extending along the length axis and having a substantially constant cross-section corresponding to the extension of the contact area.
特定而言,該細部沿長度軸測量之長度係介於30μm至600μm。 Specifically, the length of the detail measured along the length axis is between 30 μm and 600 μm.
此外,該細部係對準該本體之對稱軸。 In addition, the detail is aligned with the symmetry axis of the body.
依據本發明另一實施態樣,該本體之第一導電材料為銅,以及該接觸尖端之第二導電材料係選自銠、鈀、銥、鉑、或其合金。 According to another embodiment of the present invention, the first conductive material of the body is copper, and the second conductive material of the contact tip is selected from rhodium, palladium, iridium, platinum, or alloys thereof.
依據本發明另一實施態樣,該突出元件沿長度軸測量之長度係介於10μm至100μm。 According to another embodiment of the present invention, the length of the protruding element measured along the length axis is between 10 μm and 100 μm.
依據本發明另一實施態樣,該接觸區僅包括於該接觸尖端。 According to another embodiment of the present invention, the contact area is only included in the contact tip.
依據本發明另一實施態樣,該接觸尖端為錐狀。 According to another embodiment of the present invention, the contact tip is tapered.
最後,該本體和該接觸尖端之橫向截面積相同。 Finally, the lateral cross-sectional area of the body and the contact tip are the same.
本發明另關於一種用於測試電子裝置之測試頭,該測試頭包括:至少一導版,具有複數個導孔,該些導孔分別用於容置複數個接觸探針,其中至少一該接觸探針係前文所述之接觸探針。 The present invention also relates to a test head for testing electronic devices. The test head includes: at least one guide plate with a plurality of guide holes, and the guide holes are respectively used for accommodating a plurality of contact probes, wherein at least one of the contact probes The probe is the contact probe described above.
本發明之接觸探針和測試頭之特徵及優勢參照圖式詳述於以下非限制性之實施例。 The features and advantages of the contact probe and the test head of the present invention are detailed in the following non-limiting embodiments with reference to the drawings.
1:探針頭 1: Probe head
2:上平板件或引導件 2: Upper plate or guide
2A:上引導孔 2A: Upper pilot hole
3:下平板件或引導件 3: Lower plate or guide
3A:下引導孔 3A: Lower guide hole
4:接觸探針 4: contact probe
4A:端點部位或接觸尖端 4A: End point or contact tip
4B:接觸尖端 4B: Touch the tip
5:受測裝置 5: Device under test
5A:接觸件 5A: Contact
6:空間轉換器 6: Space converter
6A:接觸墊 6A: Contact pad
7:空氣間隙 7: Air gap
10:接觸探針 10: Contact probe
10’:本體 10’: body
10a:端部 10a: end
10:wa壁 10:wa wall
10:wb壁 10: wb wall
11:接觸尖端 11: Touch the tip
11c:接觸區 11c: contact area
12:區域 12: area
13p:突出元件 13p: Protruding element
13r:凹部 13r: recess
14:細部 14: detail
F:面 F: Noodles
P1:第一部分 P1: Part One
P2:第二部分 P2: Part Two
圖1示意性揭示先前技術之容置於測試頭中之接觸探針。 Figure 1 schematically shows a contact probe housed in a test head of the prior art.
圖2A和2B分別示意性揭示接觸探針之前視圖和透視圖。 2A and 2B schematically show a front view and a perspective view of the contact probe, respectively.
圖3A和3B示意性揭示接觸探針之透視圖。 3A and 3B schematically show perspective views of the contact probe.
圖4示意性揭示接觸探針之透視圖。 Fig. 4 schematically shows a perspective view of the contact probe.
圖5A-5C示意性揭示本發明之接觸探針之透視圖。 5A-5C schematically show perspective views of the contact probe of the present invention.
參照圖式,用於測試整合於半導體晶圓上之電子裝置之測試頭之接觸探針均示意性地以元件符號10標示。
With reference to the drawings, the contact probes of the test head used to test the electronic device integrated on the semiconductor wafer are all schematically indicated by the
應注意的是,圖式僅代表示意圖且非以實際尺寸繪製,僅用於強調本發明之重要特徵。再者,於圖式中不同元件以示意方式繪製,其外型依不同應用而改變。亦應注意,圖式中相同元件符號指涉相同外型或功能之元件。最後,圖式中關於實施例之特定特徵亦可應用於其他圖式之實施例。 It should be noted that the drawings only represent schematic diagrams and are not drawn in actual size, and are only used to emphasize important features of the present invention. Furthermore, in the drawings, different elements are drawn schematically, and their appearances vary according to different applications. It should also be noted that the same component symbols in the drawings refer to components of the same appearance or function. Finally, the specific features of the embodiments in the drawings can also be applied to embodiments in other drawings.
如下文所詳述,本發明之接觸探針10可改良其與待測裝置之接觸墊之間的機械性和電性接觸。
As described in detail below, the
特定而言,該接觸探針包括一柱狀本體10’,沿一長度軸H-H延伸且由一第一導電材料所製備,例如銅(Cu),但亦可使用其他導電材料。
Specifically, the contact probe includes a
該本體10’延伸於二端部之間,並且於該些端部其中之一處(以元件符號10a表示)支撐與其連接之接觸尖端11。換言之,該本體10’之端部10a係該接觸尖端11之支撐部。
The
該接觸尖端11係用於接觸待測裝置(圖未揭示)之接觸墊。更特定而言,該接觸尖端11包括一接觸區11c,用於機械和電性接觸待測裝置之接觸墊。
The
適當地,該接觸尖端11係由相異於該本體10’之第一導電材料的一第二導電材料所製備。特定而言,該接觸尖端11之導電材料係一高硬度導電材料,例如銠(Rh)。明顯地,亦可使用其他導電材料製備該接觸尖端,例如鈀(Pd)、銥(Ir)、和鉑(Pt),或其合金。
Suitably, the
如此,該接觸探針10之接觸尖端11係一高硬度元件,其被該本體10’之端部10a所支撐,並且用於藉由該接觸區11c機械和電性接觸待測裝置之接觸墊。
In this way, the
依據本發明,與待測裝置之接觸墊之接觸全部由該接觸尖端11實施,該本體10’僅作為該接觸尖端11之機械支撐。換言之,僅藉由形成該接觸尖端11之高硬度第二導電材料直接接觸待測裝置之接觸墊。
According to the present invention, all contact with the contact pad of the device under test is performed by the
該本體10’和該接觸尖端11各自包括接觸表面用於彼此接觸;以及,依據本發明該些接觸表面較佳地係彼此連接且互補,以及其外型各自包括彼此接合之連接元件。
The
該接觸表面之外型、以及該本體10’和該接觸尖端11之間介面之幾何外觀,可改善該接觸尖端11之機械性支撐,以及改善該接觸探針10整體之性能。
The shape of the contact surface and the geometric appearance of the interface between the
由於該接觸表面之外型,該本體10’和該接觸尖端11之間的接觸區域或介面因此可顯著地增加。特定而言,該接觸區域係因存在彼此接合之該連接元件而增加,該些連接元件另可達成該本體10’和該接觸尖端11之間的連鎖連接。
Due to the shape of the contact surface, the contact area or interface between the
適當地,該本體10’和該接觸尖端11之間的接觸區域大於該本體10’之截面積,具體而言大於支撐該接觸尖端11的該本體10’部分之最大截面積,詳述於下文。
Suitably, the contact area between the
因此,該本體10’和該接觸尖端11之間的介面並非落於單一截面平面,而是,依據本發明,落於較佳的多面平面,其中該本體10’和該接觸尖端11彼此接觸之面係各自至少多於三。
Therefore, the interface between the
特定而言,本發明提供彼此接合之連接元件之存在,以獲得該本體10’和該接觸尖端11之間的網格效應(meshing effect)。
In particular, the present invention provides the existence of connecting elements that are joined to each other to obtain a meshing effect between the
依據本發明非部分之解決方法,如圖2A-2B和3A-3B所示,該本體10’和該接觸尖端11之接觸面係階梯型。換言之,實施該接觸尖端11之支撐之該連接元件係彼此接合之該本體10’之接觸表面之階梯型以及該接觸尖端11之接觸表面之階梯型;該本體10’之接觸表面之階梯型具有之幾何外型與該接觸尖端11之接觸表面之階梯型具有之幾何外型互補。該些階梯型之數量和尺寸可變化,例如依據該接觸尖端11之厚度和/或材料之功能。沿長度軸H-H測量的各階
梯型之長度被設定其尺寸以確保該本體10’和該接觸尖端11之間的大量接觸區域,因此具有良好之該接觸尖端11之支撐以及該接觸尖端11之接觸表面之階梯型之高阻力,另一方面避免限制該接觸尖端11之阻力之缺口效應(notching effect)。例如,該階梯型可具有約10μm之長度。
According to the non-partial solution of the present invention, as shown in Figs. 2A-2B and 3A-3B, the contact surface of the
該本體10’和該接觸尖端11之接觸表面亦可具有三角波狀外型(如圖4所示),或鋸齒波狀外型或其近似,其中該本體10’之接觸表面可配合並且貫穿該接觸尖端11之接觸表面,以達成所需之連鎖連接和支撐該接觸尖端11之目的。
The contact surface of the
特定而言參照圖2A,該接觸尖端11之至少一截面可小於對應之該本體10’之截面,以及該本體10’於其端部10a之至少一面F不支撐該接觸尖端11。較佳地,僅一截面(沿圖式坐標系之x軸測量)小於對應之該本體10’之截面。於此,於該接觸區11c之接觸尖端11具有之截面積小於該本體10之最大截面積。
Specifically referring to FIG. 2A, at least one cross-section of the
如此,可定義該本體10’之二部分:一第一部分P1位於該面F之下且不位於該接觸尖端11之下;以及一第二部分P2,支撐該接觸尖端11且位於後者之下。換言之,該第一部分P1為該本體10’之部分,具有一截面對應於垂直於該軸H-H之平面上的該面F之投影;而該第二部分P2為該本體10’之部分,具有一截面對應於垂直於該軸H-H之平面上的與該接觸尖端11接觸之表面之投影。
In this way, two parts of the
該本體10’之第一部分P1位於該傾斜面F之下,故不容置該接觸尖端11。該本體10’之第二部分P2支撐該接觸尖端11,以及,如上所述,該接觸表面之外型係用於使該本體10’和該接觸尖端11之間的接觸區域大於該第二部分P2之最大截面積。於此,該第二部分P2亦稱為「支撐部」。
The first portion P1 of the
圖2A-2B、3A-3B、和4所示之特定解決方法中,該接觸探針10之本體10’為錐狀,並包括鈍部或切部。特定而言,該本體10’中形成的該鈍部係該
本體10’之壁10wa,相對於包括該本體10’之接觸表面之壁10wb,並包括該面F,該面F相對於長度軸H-H傾斜,特定而言自該壁wa向該本體10’內側傾斜。
In the specific solutions shown in FIGS. 2A-2B, 3A-3B, and 4, the
該本體10’之鈍部可製備於沿長度軸H-H上的不同位置。
The blunt part of the
圖2A-2B中,該傾斜面F係位於該本體10’之末端部,以及其一面直接接觸該接觸尖端11。
In FIGS. 2A-2B, the inclined surface F is located at the end of the
可替代地,如圖3A-3B所示,該本體10’之鈍部可位於該傾斜面F不直接接觸該接觸尖端11的位置。於此,該本體10’包括一區域12,其最大截面積小於該本體10’之最大截面積,該區域12沿長度軸H-H延伸並形成該本體10’之端部10a。於此,該接觸尖端11完全由該本體10’之區域12支撐,以及該本體10’和該接觸尖端11之間的接觸區域大於該區域12之最大截面積,如前文所述。
Alternatively, as shown in FIGS. 3A-3B, the blunt portion of the
依據需求和/或情況,該接觸尖端11之最大截面積可介於500μm2至2500μm2之間。
Based on the needs and / or circumstances, the
由於該接觸尖端和該本體之間的介面之特定幾何外型並無法確保該本體和該尖端之間維持有效地連鎖,圖2A-2B、3A-3B、和4所揭示的解決方法雖有利於本項技術但仍有少數缺點。 Since the specific geometric shape of the interface between the contact tip and the body cannot ensure that the body and the tip maintain an effective linkage, the solutions disclosed in Figures 2A-2B, 3A-3B, and 4 are beneficial However, this technology still has a few shortcomings.
依據本發明,較佳地如圖5A-5C所示,該接觸探針10之本體10’不包括一鈍部,以及該接觸尖端11之最大截面積與該本體10’之最大截面積相同。因此,依據本發明,該接觸尖端和該本體之截面積相同。
According to the present invention, as shown in FIGS. 5A-5C, the
特定而言,該連接元件之形式係:一突出元件13p,突出自該本體10’和該接觸尖端11其中一者之接觸表面;以及一相對凹部13r,由另一者構成;該突出元件13p和該凹部13r具有連接並互補之外型且彼此接合。
Specifically, the form of the connecting element is: a protruding
本發明之連接元件完全連鎖,類似於拼圖。 The connecting elements of the present invention are completely interlocked, similar to a puzzle.
於圖5A和5C之實施例,該突出元件13p包括於該接觸尖端11並突出自其接觸表面;而該凹部13r包括於該本體10’。可替代地,於圖5B之實施例,
該突出元件13p包括於該本體10’並突出自其接觸表面;而該凹部13r包括於該接觸尖端11。
In the embodiment of FIGS. 5A and 5C, the protruding
例如,該突出元件沿長度軸H-H測量之長度介於10μm至100μm。 For example, the length of the protruding element measured along the length axis H-H is between 10 μm and 100 μm.
於本發明較佳實施例,該突出元件13p和該凹部13r具有至少一弧狀部;換言之,至少部分為曲型,特定而言於其沿長度軸H-H之端部。
In a preferred embodiment of the present invention, the protruding
該接觸尖端11包括至少一鈍部,以減少該接觸區11c之面積。
The
減少該接觸尖端11之面積可降低二面斷裂的擴散之可能性以及該接觸尖端11之內在缺陷,通常發生於高硬度金屬。
Reducing the area of the
若該接觸尖端11包括鈍部,依據圖5A-5B之實施例,該接觸尖端11亦包括一細部14,沿長度軸H-H延伸以及具有實質相同之截面積對應於該接觸區11c之延伸,其中該細部14不接觸該本體10’之任何部分。因此,可使該接觸尖端11和待測裝置之接觸墊之間的接觸更容易。若不具有該鈍部,該細部明顯地亦可存在。
If the
適當地,該細部14之尺寸可設計為所謂「可穿戴」尖端,可承受多種變形操作,增加對應接觸探針以及包括其之測試頭之使用壽命。
Appropriately, the size of the
另較佳地,若具有該細部14,其(以及該接觸區11c)可對準該本體10’之對稱軸;因此,於一較佳實施例,該細部位於中心位置。
Preferably, if the
該細部14沿長度軸H-H測量之長度介於30μm至600μm,較佳地為200μm,可依據需求或情況改變。一般而言,該本體10’和該接觸尖端11之間介面之長度,沿平行於長度軸H-H之方向投影,相當於該細部14之長度。
The length of the
該本體10’和該接觸尖端11具有至少一相同之截面積(一般而言較小之截面積),沿圖式坐標系之y軸測量並且介於25μm至60μm,該截面積可依需求和/或情況改變,例如依據該接觸尖端11實施之電性接觸之功能。
The
任何情況下,依據本發明,該本體(即該尖端之支撐)和該尖端之間的接觸區域較佳地應大於該本體和該尖端本身之最大截面積。換言之,該本體10’和該接觸尖端11之間的接觸區域大於該接觸表面於垂直於H-H軸之平面上的投影面積。
In any case, according to the present invention, the contact area between the body (that is, the support of the tip) and the tip should preferably be larger than the maximum cross-sectional area of the body and the tip itself. In other words, the contact area between the
依據本發明,該突出元件13p和該凹部13r之間的配對較佳地確保該接觸尖端11之良好支撐。該突出元件13p作為固定該尖端的針,其中該接觸表面之投影與該本體之最大截面積相同。
According to the present invention, the matching between the protruding
與待測裝置之接墊之接觸全部由該接觸尖端11實行,由於接觸表面之特定幾何外型,其適當地為該本體10’所支撐。
The contact with the pad of the device under test is all performed by the
故可明確得知,本發明之接觸尖端11較不容易損壞並可用於阻擋高剪切力和壓縮力。
Therefore, it can be clearly seen that the
再者,該細部14可簡單地沿該接觸探針之長度軸製備為對稱型,簡化測試頭之結構,亦製造真正的「消耗品」尖端。
Furthermore, the
如上所述,本說明書所述之該接觸探針10係用於容置測試電子裝置之測試頭,增進測試頭之性能。例如,該測試頭可包括具有複數個導孔之至少一導版,本發明之接觸探針於該些導孔內軸向滑動,但亦可採用測試頭之其他解決方法。
As mentioned above, the
綜上所述,本發明提供一種接觸探針,其中接觸尖端和支撐該尖端之探針本體由不同導電材料所製備,特定而言該材料具有高硬度,其中該探針本體和該接觸尖端之接觸表面之外型彼此接合並互補,獲得連鎖連接之結構。 In summary, the present invention provides a contact probe, in which the contact tip and the probe body supporting the tip are made of different conductive materials. In particular, the material has high hardness, and the probe body and the contact tip are The outer shape of the contact surface joins and complements each other to obtain a structure of interlocking connection.
依據本發明,探針本體和接觸尖端之間的介面之外型較佳地可確保接觸尖端獲得較佳的支持,故可確保接觸探針整體具有較佳性能。如此,接觸探針可具有高硬度材料所製備之接觸尖端,解決接觸尖端支撐的問題而無須訴諸於塗佈部分。 According to the present invention, the shape of the interface between the probe body and the contact tip is better to ensure that the contact tip is better supported, so that the overall contact probe has better performance. In this way, the contact probe can have a contact tip made of a high-hardness material, which solves the problem of contact tip support without resorting to the coating part.
因此本發明之技術問題可適當地藉由探針本體和接觸尖端之間幾何互補的機械配對而解決,其中接觸表面包括彼此配合且貫穿之部分,前述配對可確保接觸探針所需的機械支撐。 Therefore, the technical problem of the present invention can be appropriately solved by the geometrically complementary mechanical pairing between the probe body and the contact tip, wherein the contact surface includes parts that fit and penetrate each other. The aforementioned pairing can ensure the mechanical support required for the contact probe .
所採用的幾何外觀可增加接觸區域,故增加探針本體和接觸尖端之間的連接數,另可確保施力沿不同方向傳遞至探針本體,而不產生接觸尖端之結構損壞,使該尖端可抵抗來自探針的各種壓力。故可觀察到,於接觸表面進行正常壓縮時實現最高阻力。 The adopted geometric appearance can increase the contact area, so increase the number of connections between the probe body and the contact tip, and ensure that the force is transmitted to the probe body in different directions without causing structural damage to the contact tip, so that the tip can resist Various pressures from the probe. Therefore, it can be observed that the highest resistance is achieved when the contact surface undergoes normal compression.
特定而言,若藉由直接生長於本體上(例如,電鍍沈積)之方法製備接觸探針,可利用生長參數創造接觸尖端的拉伸狀態以及對應之介面壓縮,確保對於後續壓力之較佳的阻力。 In particular, if the contact probe is prepared by directly growing on the body (for example, electroplating), the growth parameters can be used to create the tensile state of the contact tip and the corresponding interface compression to ensure better subsequent pressure resistance.
最後,高阻力導電材料(例如銠)製備之接觸尖端之存在可改善電性接觸之可靠性,減少清理週期,消除靜止期後可能的尖端活化,以及減少尖端消耗並延長其使用壽命。 Finally, the presence of contact tips made of high-resistance conductive materials (such as rhodium) can improve the reliability of electrical contacts, reduce the cleaning cycle, eliminate possible tip activation after the resting period, and reduce tip consumption and extend its service life.
因此,上述優勢致使本發明之接觸探針具有改良性能。 Therefore, the above advantages result in improved performance of the contact probe of the present invention.
明顯地,本發明所屬技術領域具有通常知識者可依據特定需求或規格而針對前述接觸探針和測試頭實施多種變換或修飾,全部涵蓋於請求項所界定之發明申請專利範圍。 Obviously, those with ordinary knowledge in the technical field of the present invention can implement various changes or modifications to the aforementioned contact probes and test heads according to specific requirements or specifications, all of which are covered by the scope of the invention patent application defined by the claims.
10:接觸探針 10: Contact probe
10’:本體 10’: body
10a:端部 10a: end
11:接觸尖端 11: Touch the tip
11c:接觸區 11c: contact area
13p:突出元件 13p: Protruding element
13r:凹部 13r: recess
14:細部 14: detail
Claims (14)
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US (1) | US11307222B2 (en) |
KR (1) | KR20200100700A (en) |
CN (1) | CN111492251A (en) |
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TWI714151B (en) * | 2019-07-01 | 2020-12-21 | 技鼎股份有限公司 | Probe head and conductive probe thereof |
KR102212346B1 (en) * | 2019-12-17 | 2021-02-04 | 주식회사 제네드 | A probe pin |
KR102577539B1 (en) * | 2021-04-09 | 2023-09-12 | (주)포인트엔지니어링 | The Electro-conductive Contact Pin and Manufacturing Method thereof |
KR20230001193A (en) * | 2021-06-28 | 2023-01-04 | (주)포인트엔지니어링 | The Electro-conductive Contact Pin and Manufacturing Method thereof |
KR102638169B1 (en) * | 2021-10-28 | 2024-02-19 | 주식회사 메가터치 | Probe for test of electronic device |
CN114966144B (en) * | 2022-07-22 | 2022-10-28 | 中科雷凌激光科技(山东)有限公司 | Adjustable probe |
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- 2018-12-03 KR KR1020207020431A patent/KR20200100700A/en not_active Application Discontinuation
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- 2018-12-03 CN CN201880081701.9A patent/CN111492251A/en active Pending
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JP2003177143A (en) * | 2001-12-13 | 2003-06-27 | Japan Electronic Materials Corp | Manufacturing method of pencil-type probe for probe card, and pencil-type probe |
US20130321016A1 (en) * | 2012-05-29 | 2013-12-05 | Kabushiki Kaisha Nihon Micronics | Electrical test probe |
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WO2019120961A1 (en) | 2019-06-27 |
KR20200100700A (en) | 2020-08-26 |
TW201928359A (en) | 2019-07-16 |
CN111492251A (en) | 2020-08-04 |
US20200379009A1 (en) | 2020-12-03 |
US11307222B2 (en) | 2022-04-19 |
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