TWI711907B - Regulator - Google Patents

Regulator Download PDF

Info

Publication number
TWI711907B
TWI711907B TW108126333A TW108126333A TWI711907B TW I711907 B TWI711907 B TW I711907B TW 108126333 A TW108126333 A TW 108126333A TW 108126333 A TW108126333 A TW 108126333A TW I711907 B TWI711907 B TW I711907B
Authority
TW
Taiwan
Prior art keywords
operation amount
cooling
switching point
area
heating
Prior art date
Application number
TW108126333A
Other languages
Chinese (zh)
Other versions
TW202008084A (en
Inventor
濱之園亮
菅原文仁
牧野豊
谷口直俊
Original Assignee
日商阿自倍爾股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日商阿自倍爾股份有限公司 filed Critical 日商阿自倍爾股份有限公司
Publication of TW202008084A publication Critical patent/TW202008084A/en
Application granted granted Critical
Publication of TWI711907B publication Critical patent/TWI711907B/en

Links

Images

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B11/00Automatic controllers
    • G05B11/01Automatic controllers electric
    • G05B11/36Automatic controllers electric with provision for obtaining particular characteristics, e.g. proportional, integral, differential
    • G05B11/42Automatic controllers electric with provision for obtaining particular characteristics, e.g. proportional, integral, differential for obtaining a characteristic which is both proportional and time-dependent, e.g. P.I., P.I.D.
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B13/00Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion
    • G05B13/02Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric
    • G05B13/0205Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric not using a model or a simulator of the controlled system
    • G05B13/024Adaptive control systems, i.e. systems automatically adjusting themselves to have a performance which is optimum according to some preassigned criterion electric not using a model or a simulator of the controlled system in which a parameter or coefficient is automatically adjusted to optimise the performance
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/1919Control of temperature characterised by the use of electric means characterised by the type of controller

Abstract

即使是具有非線形的特性的控制物件,本發明也能夠通過簡單的調整來應對。本發明的調節計包括:比例積分微分運算部,將設定值與控制量設為輸入來算出操作量;冷卻側操作量輸出部,在操作量為冷卻側閾值以下的情況下,基於冷卻側表,將操作量轉換為冷卻側操作量並輸出到冷卻裝置,其中所述冷卻側表是以將操作量能取的數值範圍分割為多個區域,且操作量與冷卻側操作量的關係在每個區域中不同的方式規定;加熱側操作量輸出部,在操作量為加熱側閾值以上的情況下,基於規定了操作量與加熱側操作量的關係的加熱側表,將操作量轉換為加熱側操作量並輸出到加熱裝置;以及區域切換點變更部,根據使用者的指示變更作為多個區域的邊界的區域切換點。Even if it is a control object with non-linear characteristics, the present invention can be dealt with by simple adjustment. The regulator of the present invention includes a proportional-integral-derivative arithmetic unit that uses a set value and a control amount as inputs to calculate the operation amount; a cooling-side operation amount output unit, when the operation amount is below the cooling-side threshold, based on the cooling-side table , The operation amount is converted into the cooling side operation amount and output to the cooling device, wherein the cooling side table is divided into a plurality of areas in the numerical range that the operation amount can take, and the relationship between the operation amount and the cooling side operation amount is in each Different methods are specified in the area; the heating-side operation amount output unit converts the operation amount to the heating side based on the heating-side table that defines the relationship between the operation amount and the heating-side operation amount when the operation amount is greater than or equal to the heating-side threshold value The operation amount is output to the heating device; and the area switching point changing unit changes the area switching point as the boundary of the plurality of areas according to the user's instruction.

Description

調節計Adjuster

本發明是有關於一種調節計。The present invention relates to a regulator.

存在稱為加熱冷卻比例積分微分(Proportion Integration Differentiation,PID)控制的控制方式,其根據通過PID運算而算出的操作量MV來切換加熱輸出與冷卻輸出,並且在許多控制設備中被採用。在加熱冷卻PID控制中,由於在加熱側與冷卻側操作器不同,所以回應特性不同,因此需要分別對加熱側與冷卻側設定適當的PID常數(比例帶、積分時間、微分時間)。There is a control method called Heating and Cooling Proportion Integration Differentiation (PID) control, which switches the heating output and the cooling output according to the operation amount MV calculated by PID calculation, and is used in many control devices. In heating and cooling PID control, because the heating side and cooling side are different, the response characteristics are different. Therefore, it is necessary to set appropriate PID constants (proportional band, integral time, derivative time) for heating side and cooling side respectively.

在擠出機等的應用中,作為要成形的製品的冷卻方法,使用利用電磁閥(solenoid valve)的冷水的流量控制,但由於冷卻側的處理增益(process gain)過大,所以例如圖11所示,多數情況下控制特性不呈線性,無法很好地進行調節計的PID常數的切換,從而存在控制大幅紊亂的問題點。In applications such as extruders, as a cooling method for products to be molded, a solenoid valve (solenoid valve) is used to control the flow of cold water, but the process gain on the cooling side is too large, so for example, as shown in Figure 11 It shows that in most cases, the control characteristic is not linear, and the PID constant of the regulator cannot be switched well, so there is a problem that the control is greatly disordered.

以往,對於所述問題,針對每個控制物件進行不同的PID調整,即,進行將自動調諧(auto‐tuning,AT)設為與通常的具有線性的控制物件不同的方式等對策(參照專利文獻1、專利文獻2)。 但是,在專利文獻1、專利文獻2所公開的技術中,由於調整參數是PID常數,所以存在用戶感覺難以進行精細的匹配的問題點。另外,在擠出機中除了水冷方式以外還存在空冷方式,但其冷卻特性大不相同。在專利文獻1、專利文獻2所公開的技術中,需要在設定了冷卻方式是哪個方式之後進行調整。 現有技術文獻 專利文獻In the past, for the above-mentioned problems, different PID adjustments were performed for each control object, that is, countermeasures such as making auto-tuning (auto-tuning, AT) a different method from the normal linear control object (refer to Patent Literature) 1. Patent Document 2). However, in the techniques disclosed in Patent Document 1 and Patent Document 2, since the adjustment parameter is a PID constant, there is a problem that the user feels it is difficult to perform fine matching. In addition, in the extruder, in addition to the water cooling method, there is also an air cooling method, but the cooling characteristics are very different. In the techniques disclosed in Patent Document 1 and Patent Document 2, it is necessary to adjust the cooling method after setting the cooling method. Prior art literature Patent literature

專利文獻1:日本專利特開2016-170806號公報 專利文獻2:日本專利特開平5-289704號公報Patent Document 1: Japanese Patent Laid-Open No. 2016-170806 Patent Document 2: Japanese Patent Laid-Open No. 5-289704

發明所要解決的問題 本發明是為了解決上述課題而完成,其目的在於提供一種即使是具有非線形的特性的控制物件,也能夠通過簡單的調整來應對的調節計。The problem to be solved by the invention The present invention was made to solve the above-mentioned problems, and its object is to provide a regulator that can be dealt with by simple adjustment even if it is a control object having non-linear characteristics.

解決問題的技術手段 本發明的調節計包括:PID運算部,構成為將設定值與控制量設為輸入,通過PID控制運算來算出第一操作量;操作量輸出部,構成為基於預先規定的表,將由所述PID運算部算出的第一操作量轉換為所述第二操作量並輸出到冷卻裝置,其中所述表是以將所述第一操作量能取的數值範圍分割為多個區域,且所述第一操作量與轉換後的第二操作量的關係在每個區域中不同的方式預先規定;以及區域切換點變更部,構成為根據使用者的指示變更作為所述多個區域的邊界的區域切換點。 另外,在本發明的調節計的一構成例中,其中所述多個區域包括:強冷卻區域;通常冷卻區域,被設定在所述第一操作量比所述強冷卻區域大的範圍,且與所述第一操作量對應的所述第二操作量的變化比所述強冷卻區域平緩;以及極弱冷卻區域,被設定在所述第一操作量比所述通常冷卻區域大的範圍,且與所述第一操作量對應的所述第二操作量的變化比所述通常冷卻區域平緩,所述區域切換點變更部根據使用者的指示,變更作為所述強冷卻區域與所述通常冷卻區域的邊界的所述區域切換點。Technical means to solve the problem The regulator of the present invention includes: a PID calculation unit configured to set a set value and a control amount as input, and calculate the first operation amount through PID control calculation; the operation amount output unit is configured to be based on a predetermined table, The first operation amount calculated by the PID calculation unit is converted into the second operation amount and output to the cooling device, wherein the table is divided into a plurality of areas by dividing the range of values that the first operation amount can take, and the first operation amount The relationship between the first operation amount and the converted second operation amount is predetermined in a different manner in each area; and an area switching point changing section configured to change the area switching as the boundary of the plurality of areas according to the user's instruction point. In addition, in a configuration example of the regulator of the present invention, the plurality of regions include: a strong cooling region; a normal cooling region is set in a range where the first operation amount is larger than the strong cooling region, and The change in the second operation amount corresponding to the first operation amount is gentler than the strong cooling area; and the extremely weak cooling area is set in a range where the first operation amount is larger than the normal cooling area, Furthermore, the change of the second operation amount corresponding to the first operation amount is gentler than that of the normal cooling area, and the zone switching point changing unit changes between the strong cooling area and the normal cooling area according to a user's instruction The zone switching point of the boundary of the cooling zone.

另外,本發明的調節計包括:PID運算部,構成為將設定值與控制量設為輸入,通過PID控制運算來算出第一操作量;操作量輸出部,構成為基於預先規定的表,將由所述PID運算部算出的第一操作量轉換為所述第二操作量並輸出到加熱裝置,其中所述表是以將所述第一操作量能取的數值範圍分割為多個區域,且所述第一操作量與轉換後的第二操作量的關係在每個區域中不同的方式預先規定;以及區域切換點變更部,構成為根據使用者的指示變更作為所述多個區域的邊界的區域切換點。 另外,本發明的調節計的一構成例中,其中所述區域切換點變更部根據由使用者指示的、所述區域切換點處的所述第二操作量的變更後的值,變更所述表,使得以所述區域切換點為邊界而相鄰的兩個區域中的所述第一操作量與所述第二操作量的關係發生變化。In addition, the regulator of the present invention includes: a PID calculation unit configured to set a set value and a control amount as input, and calculate the first operation amount through PID control calculation; the operation amount output unit is configured to be based on a predetermined table, The first operation amount calculated by the PID calculation unit is converted into the second operation amount and output to the heating device, wherein the table is divided into a plurality of regions by dividing the range of values that the first operation amount can take, and The relationship between the first operation amount and the converted second operation amount is predetermined in a different manner in each area; and an area switching point changing unit is configured to change the boundary of the plurality of areas according to the user's instruction Zone switching point. In addition, in an example of the configuration of the regulator of the present invention, the area switching point changing unit changes the value of the second operation amount at the area switching point, which is instructed by the user, to change the Table, so that the relationship between the first operation amount and the second operation amount in two adjacent areas with the area switching point as the boundary is changed.

另外,本發明的調節計包括:PID運算部,構成為將設定值與控制量設為輸入,通過PID控制運算來算出第一操作量;第一操作量輸出部,構成為在由所述PID運算部算出的第一操作量為冷卻側閾值以下的情況下,基於第一表,將由所述PID運算部算出的第一操作量轉換為所述第二操作量並輸出到冷卻裝置,其中所述第一表是以將所述冷卻側閾值以下的第一操作量能取的數值範圍分割為多個第一區域,且所述第一操作量與轉換後的第二操作量的關係在每個第一區域中不同的方式預先規定;第二操作量輸出部,構成為在由所述PID運算部算出的第一操作量為加熱側閾值以上的情況下,基於預先規定有所述第一操作量與轉換後的第三操作量的關係的第二表,將由所述PID運算部算出的第一操作量轉換為所述第三操作量並輸出到加熱裝置;以及區域切換點變更部,構成為根據使用者的指示變更作為所述多個第一區域的邊界的第一區域切換點。In addition, the regulator of the present invention includes: a PID calculation unit configured to input a set value and a control amount, and calculate the first operation amount through PID control calculation; and the first operation amount output unit is configured to use the PID When the first operation amount calculated by the arithmetic unit is below the cooling side threshold, the first operation amount calculated by the PID arithmetic unit is converted into the second operation amount based on the first table and output to the cooling device. The first table divides the range of values that can be taken by the first operation amount below the cooling side threshold into a plurality of first areas, and the relationship between the first operation amount and the converted second operation amount is The different modes in the first area are predetermined; the second operation amount output unit is configured to be based on the predetermined first operation when the first operation amount calculated by the PID calculation unit is greater than or equal to the heating side threshold A second table of the relationship between the amount and the converted third operation amount, which converts the first operation amount calculated by the PID calculation unit into the third operation amount and outputs it to the heating device; and a zone switching point changing unit constitutes To change the first area switching point as the boundary of the plurality of first areas according to the user's instruction.

另外,本發明的調節計的一構成例中,其中所述多個第一區域包括:強冷卻區域;通常冷卻區域,被設定在所述第一操作量比所述強冷卻區域大的範圍,且與所述第一操作量對應的所述第二操作量的變化比所述強冷卻區域平緩;以及極弱冷卻區域,被設定在所述第一操作量比所述通常冷卻區域大的範圍,且與所述第一操作量對應的所述第二操作量的變化比所述通常冷卻區域平緩,所述區域切換點變更部根據使用者的指示,變更作為所述強冷卻區域與所述通常冷卻區域的邊界的所述第一區域切換點。 另外,本發明的調節計的一構成例中,其中所述區域切換點變更部根據由使用者指示的、所述第一區域切換點處的所述第二操作量的變更後的值,變更所述第一表,使得以所述第一區域切換點為邊界而相鄰的兩個第一區域中的所述第一操作量與所述第二操作量的關係發生變化。In addition, in a configuration example of the regulator of the present invention, the plurality of first regions include: a strong cooling region; a normal cooling region is set in a range where the first operation amount is larger than the strong cooling region, And the change of the second operation amount corresponding to the first operation amount is gentler than the strong cooling area; and the extremely weak cooling area is set in a range where the first operation amount is larger than the normal cooling area , And the change of the second operation amount corresponding to the first operation amount is gentler than that of the normal cooling zone, and the zone switching point changing unit changes as the strong cooling zone and the The first zone switching point is usually the boundary of the cooling zone. In addition, in a configuration example of the regulator of the present invention, the zone switching point changing unit changes the value of the second operation amount at the first zone switching point indicated by the user. The first table changes the relationship between the first operation amount and the second operation amount in two adjacent first areas with the first area switching point as a boundary.

另外,本發明的調節計的一構成例中,其中所述第二表以將所述加熱側閾值以上的第一操作量的能取的數值範圍分割為多個第二區域,並且所述第一操作量與所述第三操作量的關係在每個第二區域中不同的方式預先規定,所述區域切換點變更部根據使用者的指示,變更作為所述多個第二區域的邊界的第二區域切換點。 另外,本發明的調節計的一構成例中,其中所述區域切換點變更部根據由使用者指示的、所述第二區域切換點處的所述第三操作量的變更後的值,變更所述第二表,使得以所述第二區域切換點為邊界而相鄰的兩個第二區域中的所述第一操作量與所述第三操作量的關係發生變化。 另外,本發明的調節計的一構成例中,其中所述PID運算部在所述第一操作量變為所述冷卻側閾值以下的情況和所述第一操作量變為所述加熱側閾值以上的情況的任一情況下,均使用共同的PID常數來算出所述第一操作量。 發明的效果In addition, in an example of the configuration of the regulator of the present invention, the second table is divided into a plurality of second regions in a numerical range that can take the first operation amount equal to or greater than the heating-side threshold value, and the first The relationship between the operation amount and the third operation amount is predetermined in a different manner for each second area, and the area switching point changing unit changes the first area that is the boundary of the plurality of second areas in accordance with the instruction of the user. Two area switching points. In addition, in an example of the configuration of the regulator of the present invention, the zone switching point changing unit changes the value of the third operation amount at the second zone switching point indicated by the user. The second table changes the relationship between the first operation amount and the third operation amount in two adjacent second areas with the second area switching point as a boundary. In addition, in an example of the configuration of the regulator of the present invention, the PID calculation section is when the first operation amount becomes less than or equal to the cooling side threshold value and when the first operation amount becomes more than or equal to the heating side threshold value. In either case, a common PID constant is used to calculate the first operation amount. Effect of invention

根據本發明,通過基於預先規定的表,將第一操作量轉換為第二操作量並輸出到冷卻裝置或加熱裝置,能夠實現良好的PID控制,所述表以將第一操作量能取的數值範圍分割為多個區域,第一操作量與第二操作量的關係在每個區域不同的方式預先規定。另外,本發明中,能夠根據使用者的指示來變更作為多個區域的邊界的區域切換點,由此即使是具有非線形的特性的控制物件,也能夠通過簡單的調整來應對。According to the present invention, by converting the first operation amount into the second operation amount based on a predetermined table and outputting it to the cooling device or the heating device, good PID control can be achieved. The range is divided into a plurality of areas, and the relationship between the first operation amount and the second operation amount is predetermined in a different manner for each area. In addition, in the present invention, it is possible to change the area switching point that is the boundary between a plurality of areas according to a user's instruction, so that even a control object having non-linear characteristics can be dealt with by simple adjustment.

另外,本發明中,通過基於第一表,將第一操作量轉換為第二操作量並輸出到冷卻裝置,能夠實現良好的PID控制,所述第一表以將冷卻側閾值以下的第一操作量能取的數值範圍分割為多個第一區域,第一操作量與轉換後的第二操作量的關係在每個第一區域不同的方式預先規定。另外,本發明中,能夠根據使用者的指示來變更作為多個第一區域的邊界的區域切換點,由此即使是具有非線形的特性的控制物件,也能夠通過簡單的調整來應對。In addition, in the present invention, good PID control can be achieved by converting the first operation amount into the second operation amount based on the first table and outputting the second operation amount to the cooling device. The numerical range that the operation amount can take is divided into a plurality of first regions, and the relationship between the first operation amount and the converted second operation amount is predetermined in a different manner for each first region. In addition, in the present invention, the area switching point that is the boundary of the plurality of first areas can be changed according to a user's instruction, so that even a control object having a non-linear characteristic can be dealt with by simple adjustment.

第一實施例 以下,參照圖式對本發明的實施例進行說明。圖1是表示本發明的第一實施例的調節計的構成的框圖。調節計包括:PID運算部1,將控制的設定值SP與控制量PV設為輸入,通過PID控制運算來算出操作量MV;冷卻側操作量輸出部2,在操作量MV為冷卻側閾值以下的情況下,將操作量MV轉換為冷卻側操作量MVC並輸出到冷卻裝置(未圖示);加熱側操作量輸出部3,在操作量MV為加熱側閾值以上的情況下,將操作量MV轉換為加熱側操作量MVH並輸出到加熱裝置(未圖示);輸入部4,接受來自用戶的操作;以及區域切換點變更部5,根據使用者的指示變更後述的區域切換點。First embodiment Hereinafter, embodiments of the present invention will be described with reference to the drawings. Fig. 1 is a block diagram showing the configuration of a regulator according to a first embodiment of the present invention. The regulator includes: PID calculation unit 1, which sets the control setting value SP and control variable PV as inputs, and calculates the operation amount MV through PID control calculation; cooling side operation amount output unit 2, when the operation amount MV is below the cooling side threshold In the case of MV, the operation amount MV is converted into the cooling side operation amount MVC and output to the cooling device (not shown); the heating side operation amount output unit 3, when the operation amount MV is greater than or equal to the heating side threshold, the operation amount The MV is converted into a heating-side operation amount MVH and output to a heating device (not shown); the input unit 4 accepts operations from the user; and the area switching point changing unit 5 changes the area switching point described later in accordance with the user's instruction.

以下,在本實施例中,將包含加熱裝置及冷卻裝置的塑膠擠出機設為控制物件,將控制量PV設為擠出機的原料(塑膠)的溫度進行說明。另外,將包括配置在擠出機周圍的冷卻配管、控制向此冷卻配管供給的冷卻介質(冷水)的流量的電磁閥、冷卻通過冷卻配管後的冷卻介質的水溫調整設備的裝置作為冷卻裝置進行說明,將對原料進行加熱的加熱器作為加熱裝置進行說明。Hereinafter, in this embodiment, a plastic extruder including a heating device and a cooling device is used as the control object, and the control amount PV is set as the temperature of the raw material (plastic) of the extruder. In addition, the cooling device includes a cooling pipe arranged around the extruder, a solenoid valve that controls the flow of the cooling medium (cold water) supplied to the cooling pipe, and a water temperature adjustment device that cools the cooling medium after passing through the cooling pipe. In the description, a heater that heats the raw material will be described as a heating device.

圖2是說明本實施例的調節計的控制動作的流程圖。設定值SP(溫度設定值)由用戶設定,輸入到PID運算部1(圖2步驟S100)。 控制量PV(溫度測量值)由設置於控制物件的感測器測量,並輸入到PID運算部1(圖2步驟S101)。Fig. 2 is a flowchart illustrating the control operation of the regulator of this embodiment. The set value SP (temperature set value) is set by the user and input to the PID calculation unit 1 (Figure 2 step S100). The control variable PV (measured temperature value) is measured by a sensor installed in the control object, and input to the PID calculation unit 1 (step S101 in FIG. 2).

PID運算部1將設定值SP和控制量PV設為輸入,以使控制量PV與設定值SP一致的方式,通過公知的PID控制運算來算出操作量MV(圖2的步驟S102)。操作量MV是從最小0%到最大100%的範圍的數值。 再者,以往在加熱側和冷卻側使用不同的PID常數(比例帶、積分時間、微分時間),但在本實施例的PID運算部1中,預先設定有在加熱側和冷卻側共同的PID常數。The PID calculation unit 1 takes the set value SP and the control variable PV as inputs, and calculates the manipulated variable MV by a well-known PID control calculation so that the control variable PV matches the set value SP (step S102 in FIG. 2 ). The operation amount MV is a numerical value ranging from a minimum of 0% to a maximum of 100%. Furthermore, in the past, different PID constants (proportional band, integral time, derivative time) were used on the heating side and the cooling side. However, in the PID calculation unit 1 of this embodiment, a PID common to the heating side and the cooling side is preset constant.

冷卻側操作量輸出部2具備冷卻側表20,所述冷卻側表20是將操作量MV和冷卻側操作量MVC對應存儲的存儲部。 冷卻側操作量輸出部2在由PID運算部1算出的操作量MV為規定的冷卻側閾值THC(例如THC=50%)以下的情況下(在圖2的步驟S103中為是),通過從冷卻側表20取得與操作量MV對應的冷卻側操作量MVC,將操作量MV轉換為冷卻側操作量MVC並輸出到冷卻裝置(圖2的步驟S104)。The cooling-side operation amount output unit 2 includes a cooling-side table 20 which is a storage unit that stores the operation amount MV and the cooling-side operation amount MVC in correspondence. When the operation amount MV calculated by the PID calculation unit 1 is less than or equal to the predetermined cooling side threshold THC (for example, THC=50%) (Yes in step S103 of FIG. 2), the cooling-side operation quantity output unit 2 The cooling side table 20 acquires the cooling side operation amount MVC corresponding to the operation amount MV, converts the operation amount MV into the cooling side operation amount MVC, and outputs it to the cooling device (step S104 in FIG. 2).

圖3中示出由冷卻側表20規定的操作量MV與冷卻側操作量MVC的關係的一例。在操作量MV大於冷卻側閾值THC的情況下,冷卻側操作量MVC為0%。當然,冷卻側操作量MVC越大,冷卻能力越高。FIG. 3 shows an example of the relationship between the operation amount MV specified by the cooling side table 20 and the cooling side operation amount MVC. When the operation amount MV is greater than the cooling side threshold THC, the cooling side operation amount MVC is 0%. Of course, the larger the cooling-side operation amount MVC, the higher the cooling capacity.

另一方面,加熱側操作量輸出部3具備加熱側表30,所述加熱側表30是將操作量MV和加熱側操作量MVH對應存儲的存儲部。 加熱側操作量輸出部3在由PID運算部1算出的操作量MV為規定的加熱側閾值THH(例如THH=50%)以上的情況下(在圖2的步驟S105中為是),通過從加熱側表30取得與操作量MV對應的加熱側操作量MVH,將操作量MV轉換為加熱側操作量MVH並輸出到加熱裝置(圖2的步驟S106)。On the other hand, the heating-side operation amount output unit 3 includes a heating-side table 30 that is a storage unit that stores the operation amount MV and the heating-side operation amount MVH in association with each other. The heating-side operation amount output unit 3, when the operation amount MV calculated by the PID calculation unit 1 is greater than or equal to the predetermined heating-side threshold THH (for example, THH=50%) (Yes in step S105 in FIG. 2) The heating side table 30 acquires the heating side operation amount MVH corresponding to the operation amount MV, converts the operation amount MV into the heating side operation amount MVH, and outputs it to the heating device (step S106 in FIG. 2).

圖4中示出由加熱側表30規定的操作量MV與加熱側操作量MVH的關係的一例。在操作量MV小於加熱側閾值THH的情況下,加熱側操作量MVH為0%。當然,加熱側操作量MVH越大,加熱能力越高。FIG. 4 shows an example of the relationship between the operation amount MV specified by the heating side table 30 and the heating side operation amount MVH. When the operation amount MV is smaller than the heating-side threshold value THH, the heating-side operation amount MVH is 0%. Of course, the larger the heating-side operation amount MVH, the higher the heating capacity.

在每個控制週期反復執行以上那樣的步驟S100~步驟S106的處理,直到調節計的動作結束(在圖2的步驟S107中為是)。The processes of steps S100 to S106 as described above are repeatedly executed in each control cycle until the operation of the regulator is completed (YES in step S107 in FIG. 2).

接著,對本實施例的特徵進行說明。在本實施例中,假設塑膠擠出機那樣的具有非線形的特性的控制物件,如圖4所示,對於加熱側,輸出與通常的加熱PID控制的運算結果同等的加熱側操作量MVH,另一方面,對於冷卻側,以將操作量MV的範圍0%~THC(%)分為目的不同的多個區域,在各區域能夠輸出與目的對應的冷卻側操作量MVC的方式設定有冷卻側表20。另外,使用者能夠設定至少一部分的區域切換點。Next, the features of this embodiment will be described. In this embodiment, assuming a control object with non-linear characteristics such as a plastic extruder, as shown in Fig. 4, for the heating side, the heating side operation variable MVH equal to the calculation result of the normal heating PID control is output. On the one hand, for the cooling side, the range of the operation amount MV is divided from 0% to THC (%) into multiple regions with different purposes, and the cooling side is set so that each region can output the cooling side operation amount MVC corresponding to the purpose. Table 20. In addition, the user can set at least a part of the area switching point.

圖5是說明本實施例的特徵的圖,且是對冷卻區域的分割與區域切換點的設定進行說明的圖。 在本實施例中,將操作量MV=0%~THC(%)的冷卻區域分為強冷卻區域Z1、通常冷卻區域Z2、極弱冷卻區域Z3這3個區域。FIG. 5 is a diagram illustrating the characteristics of the present embodiment, and is a diagram illustrating the division of the cooling area and the setting of the area switching point. In this embodiment, the cooling zone with the operating amount MV=0% to THC (%) is divided into three zones: a strong cooling zone Z1, a normal cooling zone Z2, and an extremely weak cooling zone Z3.

強冷卻區域Z1是以在強制冷卻或降溫控制時能夠發揮冷卻裝置的最大冷卻能力為目的的區域,且是冷卻側操作量MVC根據操作量MV而急劇且呈直線變化的區域。 通常冷卻區域Z2是以能夠進行某種程度的通常冷卻為目的的區域,且冷卻側操作量MVC根據操作量MV呈直線地變化,但冷卻側操作量MVC的變化比強冷卻區域Z1平緩。The strong cooling zone Z1 is a zone where the maximum cooling capacity of the cooling device can be exerted during forced cooling or cooling control, and is a zone where the cooling-side operation amount MVC changes rapidly and linearly according to the operation amount MV. The normal cooling zone Z2 is a zone for which a certain degree of normal cooling is possible, and the cooling-side operation amount MVC changes linearly according to the operation amount MV, but the cooling-side operation amount MVC changes more slowly than the strong cooling zone Z1.

極弱冷卻區域Z3是以減少小輸出時的控制紊亂為目的的區域,且與操作量MV對應的冷卻側操作量MVC的變化極端平緩。在塑膠擠出機的冷卻裝置中,即使是從加熱側輸出切換的正好程度的小輸出,也會產生由冷卻介質的潛熱引起的強力的吸熱作用,控制大幅紊亂。考慮到這種控制的紊亂和電磁閥或繼電器的最小接通時間,來設定MV-MVC特性。The extremely weak cooling zone Z3 is a zone for reducing control disturbances at low output, and the change in the cooling-side operation amount MVC corresponding to the operation amount MV is extremely gentle. In the cooling device of the plastic extruder, even if the output is just as small as the output switching from the heating side, a strong heat absorption effect caused by the latent heat of the cooling medium will occur, and the control will be greatly disordered. Considering this control disturbance and the minimum on-time of solenoid valves or relays, MV-MVC characteristics are set.

這樣,在本實施例中,將冷卻區域分為3個,通過在各區域輸出與目的對應的冷卻側操作量MVC,能夠實現良好的冷卻PID控制。 再者,在本實施例中,將冷卻區域分為3個,但不限於此,也可以將冷卻區域分為2個,也可以分為4個以上。In this way, in this embodiment, the cooling area is divided into three, and by outputting the cooling-side operation amount MVC corresponding to the purpose in each area, good cooling PID control can be realized. Furthermore, in this embodiment, the cooling area is divided into three, but it is not limited to this, and the cooling area may be divided into two or more than four.

另外,本實施例中,用戶能夠容易地進行控制調整,故用戶能夠設定至少一部分的區域切換點。在圖5的例子中,能夠增減作為強冷卻區域Z1和通常冷卻區域Z2的邊界的區域切換點ZP1處的冷卻側操作量MVC的值。再者,能夠進行設定變更的僅是區域切換點ZP1,對於作為通常冷卻區域Z2和極弱冷卻區域Z3的邊界的區域切換點ZP2不作為變更對象。In addition, in this embodiment, the user can easily perform control adjustment, so the user can set at least a part of the area switching point. In the example of FIG. 5, it is possible to increase or decrease the value of the cooling side operation amount MVC at the zone switching point ZP1 that is the boundary between the strong cooling zone Z1 and the normal cooling zone Z2. In addition, only the zone switching point ZP1 can be changed for setting, and the zone switching point ZP2, which is the boundary between the normal cooling zone Z2 and the extremely weak cooling zone Z3, is not subject to change.

使用圖6說明進行區域切換點ZP1的設定變更時的調節計的動作。使用者在開始控制之前想要設定變更區域切換點ZP1的情況下,操作輸入部4,輸入區域切換點ZP1處的冷卻側操作量MVC的所希望的值(圖6的步驟S200)。例如,在判明冷卻裝置的電磁閥的閥門有關閉傾向且冷卻能力低的情況下,增大區域切換點ZP1處的冷卻側操作量MVC的值,相反,在判明電磁閥的閥門有打開傾向且冷卻能力高的情況下,減小區域切換點ZP1處的冷卻側操作量MVC的值。The operation of the regulator when changing the setting of the zone switching point ZP1 will be described with reference to FIG. 6. When the user wants to set the change zone switching point ZP1 before starting the control, the input unit 4 is operated to input the desired value of the cooling side operation amount MVC at the zone switching point ZP1 (step S200 in FIG. 6). For example, when it is found that the solenoid valve of the cooling device has a tendency to close and the cooling capacity is low, increase the value of the cooling side operation amount MVC at the zone switching point ZP1. Conversely, when it is found that the solenoid valve has a tendency to open and When the cooling capacity is high, decrease the value of the cooling side operation amount MVC at the zone switching point ZP1.

當由使用者輸入區域切換點ZP1處的冷卻側操作量MVC的變更後的值時,區域切換點變更部5根據所述輸入來改寫冷卻側操作量輸出部2的冷卻側表20(圖6的步驟S201)。具體而言,伴隨著區域切換點ZP1處的冷卻側操作量MVC的變更,強冷卻區域Z1的冷卻側操作量MVC的值發生變化,因此區域切換點變更部5基於區域切換點ZP1處的冷卻側操作量MVC的變更後的值和位於與所述區域切換點ZP1相反側的端部的強冷卻區域Z1的固定點的值(操作量MV=0%處的冷卻側操作量MVC=100%),通過線性插值來算出與操作量MV=0%和區域切換點ZP1之間的各操作量MV對應的冷卻側操作量MVC的值,並將冷卻側表20中登記的與該操作量MV對應的冷卻側操作量MVC的值改寫為所算出的值。這樣,根據區域切換點ZP1的設定變更,能夠改寫強冷卻區域Z1中的冷卻側操作量MVC的值。When the user inputs the changed value of the cooling side operation amount MVC at the zone switching point ZP1, the zone switching point changing unit 5 rewrites the cooling side table 20 of the cooling side operation amount output unit 2 based on the input (FIG. 6的 step S201). Specifically, along with the change of the cooling-side operation amount MVC at the zone switching point ZP1, the value of the cooling-side operation amount MVC of the strong cooling zone Z1 changes, so the zone switching point changing unit 5 is based on the cooling at the zone switching point ZP1 The changed value of the side operation amount MVC and the value of the fixed point of the strong cooling zone Z1 at the end opposite to the zone switching point ZP1 (the cooling side operation amount MVC=100% at the operation amount MV=0% ), calculate the value of the cooling side operation amount MVC corresponding to each operation amount MV between the operation amount MV=0% and the zone switching point ZP1 through linear interpolation, and compare the operation amount MV registered in the cooling side table 20 with the operation amount MV The value of the corresponding cooling-side operation amount MVC is rewritten to the calculated value. In this way, according to the setting change of the zone switching point ZP1, the value of the cooling-side operation amount MVC in the strong cooling zone Z1 can be rewritten.

進而,伴隨著區域切換點ZP1處的冷卻側操作量MVC的變更,通常冷卻區域Z2的冷卻側操作量MVC的值也發生變化,因此區域切換點變更部5基於區域切換點ZP1處的冷卻側操作量MVC的變更後的值和位於與所述區域切換點ZP1相反側的端部的通常冷卻區域Z2的固定點的值(區域切換點ZP2處的冷卻側操作量MVC的值),通過線性插值來算出與區域切換點ZP1和區域切換點ZP2之間的各操作量MV對應的冷卻側操作量MVC的值,並將冷卻側表20中登記的與所述操作量MV對應的冷卻側操作量MVC的值改寫為所算出的值。這樣,能夠改寫通常冷卻區域Z2中的冷卻側操作量MVC的值,從而區域切換點ZP1的設定變更結束。Furthermore, with the change of the cooling-side operation amount MVC at the zone switching point ZP1, the value of the cooling-side operation amount MVC of the cooling zone Z2 generally also changes, so the zone switching point changing unit 5 is based on the cooling side at the zone switching point ZP1 The changed value of the operating variable MVC and the fixed point value of the normal cooling zone Z2 at the end opposite to the zone switching point ZP1 (the value of the cooling-side operating variable MVC at the zone switching point ZP2) are linear Interpolate to calculate the value of the cooling-side operation amount MVC corresponding to each operation amount MV between the zone switching point ZP1 and the zone switching point ZP2, and the cooling-side operation corresponding to the operation amount MV registered in the cooling-side table 20 The value of the quantity MVC is rewritten to the calculated value. In this way, the value of the cooling-side operation amount MVC in the normal cooling zone Z2 can be rewritten, and the setting change of the zone switching point ZP1 is completed.

在本實施例中,通過將區域切換點ZP1設為用戶能夠進行設定變更的項目,能夠應對水冷擠出機和空冷擠出機兩者的控制物件,另外,能夠進行與各控制物件的輸出增益特性相應的調整。因此,即使是具有非線形的特性的控制物件,也能夠通過簡單的調整來應對。另外,通過變更區域切換點ZP1的設定,也能夠補償由冷卻裝置的劣化引起的冷卻能力的降低。In this embodiment, by setting the zone switching point ZP1 as an item that can be changed by the user, it is possible to cope with the control objects of both the water-cooled extruder and the air-cooled extruder. In addition, it is possible to perform output gain with each control object. Adjust the characteristics accordingly. Therefore, even a control object with nonlinear characteristics can be dealt with by simple adjustments. In addition, by changing the setting of the zone switching point ZP1, it is also possible to compensate for the decrease in the cooling capacity caused by the deterioration of the cooling device.

在專利文獻1、專利文獻2所公開的技術中,由於通過PID常數的設定來進行調整,所以用戶無法簡單地進行AT執行後的微調整。另一方面,在本實施例中,在冷卻能力弱的情況下增大區域切換點ZP1處的冷卻側操作量MVC的值,在冷卻能力強的情況下減小區域切換點ZP1處的冷卻側操作量MVC的值,這樣能夠以一個參數簡單地執行每個控制物件的調整。例如,由於空冷方式的塑膠擠出機與水冷方式相比具有冷卻能力低的傾向,因此,只要將區域切換點ZP1處的冷卻側操作量MVC的值初始設定為適當大的值,並配合每個設備的特性進行微調即可。In the techniques disclosed in Patent Document 1 and Patent Document 2, since adjustment is performed by the setting of PID constants, the user cannot easily perform fine adjustment after AT execution. On the other hand, in this embodiment, the value of the cooling side operation amount MVC at the zone switching point ZP1 is increased when the cooling ability is weak, and the cooling side at the zone switching point ZP1 is reduced when the cooling ability is strong. The value of the operation amount MVC, so that the adjustment of each control object can be performed simply with one parameter. For example, since air-cooled plastic extruders tend to have lower cooling capacity compared with water-cooled methods, it is only necessary to initially set the value of the cooling side operation amount MVC at the zone switching point ZP1 to a suitably large value, and to match each The characteristics of each device can be fine-tuned.

再者,在本實施例中,將塑膠擠出機作為控制物件進行了說明,但也可以將本實施例的調節計應用於其他控制物件。 另外,將冷卻側閾值THC和加熱側閾值THH均設為50%,但冷卻側閾值THC亦可為比加熱側閾值THH高的值。THC可以作為參數由用戶設定。Furthermore, in this embodiment, the plastic extruder is used as the control object, but the regulator of this embodiment can also be applied to other control objects. In addition, the cooling-side threshold THC and the heating-side threshold THH are both set to 50%, but the cooling-side threshold THC may be a value higher than the heating-side threshold THH. THC can be set by the user as a parameter.

第二實施例 接著,對本發明的第二實施例進行說明。在第一實施例中,以加熱冷卻PID控制中的冷卻側進行了說明,但也可以將加熱區域分成多個,將區域切換點設為可由用戶設定變更的項目。Second embodiment Next, the second embodiment of the present invention will be described. In the first embodiment, the cooling side in the heating and cooling PID control is described, but the heating area may be divided into multiple, and the area switching point may be an item that can be set and changed by the user.

圖7是表示本實施例的調節計的構成的框圖,對與圖1相同的構成標注相同的符號。本實施例的調節計具備PID運算部1、冷卻側操作量輸出部2、加熱側操作量輸出部3、輸入部4、區域切換點變更部5a。FIG. 7 is a block diagram showing the configuration of the regulator of this embodiment, and the same configuration as in FIG. 1 is assigned the same reference numeral. The regulator of this embodiment includes a PID calculation unit 1, a cooling-side operation amount output unit 2, a heating-side operation amount output unit 3, an input unit 4, and a zone switching point changing unit 5a.

調節計的控制動作與第一實施例的圖2中說明的控制動作相同。圖8中示出由本實施例的加熱側操作量輸出部3的加熱側表30規定的操作量MV與加熱側操作量MVH的關係的一例。一般而言,加熱裝置(加熱器)具有溫度相對於操作量MV的增加急劇上升後飽和的升溫特性。但是,急劇的溫度上升成為加熱器斷線的原因,有可能縮短加熱器的壽命。因此,如圖8所示,通過將加熱區域分為Z4和Z5這兩個區域,來抑制加熱器的溫度急劇過度上升。另外,還可以抑制因急劇的溫度上升而對製品的熱衝擊。The control operation of the regulator is the same as the control operation described in FIG. 2 of the first embodiment. FIG. 8 shows an example of the relationship between the operation amount MV and the heating side operation amount MVH specified by the heating side table 30 of the heating side operation amount output unit 3 of the present embodiment. Generally speaking, the heating device (heater) has a temperature rising characteristic that the temperature rises sharply with respect to the increase in the operation amount MV and then saturates. However, the rapid temperature rise causes the heater to disconnect, which may shorten the life of the heater. Therefore, as shown in FIG. 8, by dividing the heating area into two areas Z4 and Z5, the temperature of the heater is prevented from rising sharply and excessively. In addition, the thermal shock to the product due to a rapid temperature rise can also be suppressed.

另外,通過將作為區域Z4和區域Z5的邊界的區域切換點ZP3設為用戶能夠設定變更的項目,能夠簡單地改變相對於操作量MV的增加的加熱側操作量MVH的上升速度,從而能夠在抑制加熱器的劣化的同時進行高速升溫。另外,通過變更區域切換點ZP3的設定,也能夠補償由加熱裝置的劣化引起的加熱能力的降低。In addition, by setting the zone switching point ZP3, which is the boundary between zone Z4 and zone Z5, as an item that can be set and changed by the user, it is possible to easily change the rising speed of the heating-side operation amount MVH with respect to the increase in the operation amount MV. High-speed heating is performed while suppressing the deterioration of the heater. In addition, by changing the setting of the zone switching point ZP3, it is also possible to compensate for the decrease in heating capacity caused by the deterioration of the heating device.

使用圖9說明進行區域切換點ZP3的設定變更時的調節計的動作。使用者在開始控制之前想要設定變更區域切換點ZP3的情況下,操作輸入部4,輸入區域切換點ZP3處的加熱側操作量MVH的所希望的值(圖9的步驟S300)。The operation of the regulator when changing the setting of the zone switching point ZP3 will be described using FIG. 9. When the user wants to set the change zone switching point ZP3 before starting the control, the user operates the input unit 4 to input a desired value of the heating-side operation amount MVH at the zone switching point ZP3 (step S300 in FIG. 9).

當由使用者輸入區域切換點ZP3處的加熱側操作量MVH的變更後的值時,區域切換點變更部5a根據所述輸入來改寫加熱側操作量輸出部3的加熱側表30(圖9的步驟S301)。具體而言,伴隨著區域切換點ZP3處的加熱側操作量MVH的變更,區域Z4的加熱側操作量MVH的值發生變化,因此區域切換點變更部5a基於區域切換點ZP3處的加熱側操作量MVH的變更後的值和位於與所述區域切換點ZP3相反側的端部的區域Z4的固定點的值(操作量MV=THH(%)處的加熱側操作量MVH=0%),通過線性插值來算出與操作量MV=THH(%)和區域切換點ZP3之間的各操作量MV對應的加熱側操作量MVH的值,並將加熱側表30中登記的與所述操作量MV對應的加熱側操作量MVH的值改寫為所算出的值。When the user inputs the changed value of the heating side operation amount MVH at the zone switching point ZP3, the zone switching point changing unit 5a rewrites the heating side table 30 of the heating side operation amount output unit 3 based on the input (FIG. 9 Step S301). Specifically, with the change of the heating-side operation amount MVH at the zone switching point ZP3, the value of the heating-side operation amount MVH of the zone Z4 changes, so the zone switching point changing unit 5a is based on the heating-side operation at the zone switching point ZP3 The changed value of the amount MVH and the value of the fixed point of the zone Z4 located at the end opposite to the zone switching point ZP3 (the heating-side operation amount MVH=0% at the operation amount MV=THH(%)), Calculate the value of the heating side operation amount MVH corresponding to each operation amount MV between the operation amount MV=THH (%) and the zone switching point ZP3 by linear interpolation, and compare the value registered in the heating side table 30 with the operation amount The value of the heating-side operation amount MVH corresponding to MV is rewritten to the calculated value.

進而,伴隨著區域切換點ZP3處的加熱側操作量MVH的變更,區域Z5的加熱側操作量MVH的值也發生變化,因此區域切換點變更部5a基於區域切換點ZP3處的加熱側操作量MVH的變更後的值和位於與所述區域切換點ZP3相反側的端部的區域Z5的固定點的值(操作量MV=100%處的加熱側操作量MVH=100%),通過線性插值來算出與區域切換點ZP3和操作量MV=100%之間的各操作量MV對應的加熱側操作量MVH的值,並將加熱側表30中登記的與所述操作量MV對應的加熱側操作量MVH的值改寫為所算出的值。這樣,區域切換點ZP3的設定變更結束。Furthermore, with the change of the heating side operation amount MVH at the zone switching point ZP3, the value of the heating side operation amount MVH of the zone Z5 also changes, so the zone switching point changing unit 5a is based on the heating side operation amount at the zone switching point ZP3 The changed value of MVH and the fixed point value of the zone Z5 at the end opposite to the zone switching point ZP3 (the heating-side manipulation amount MVH=100% at the manipulation amount MV=100%) are linearly interpolated To calculate the value of the heating-side operation amount MVH corresponding to each operation amount MV between the zone switching point ZP3 and the operation amount MV=100%, and to register the heating-side operation amount MVH corresponding to the operation amount MV registered in the heating side table 30 The value of the manipulated variable MVH is rewritten to the calculated value. In this way, the setting change of the zone switching point ZP3 is completed.

冷卻側的區域切換點變更部5a的動作與第一實施例的區域切換點變更部5相同。 再者,在第一實施例、第二實施例中,以加熱冷卻PID控制為例進行了說明,但本發明可以應用於加熱PID控制,也可以應用於冷卻PID控制。 在將本發明應用於加熱PID控制的情況下,只要從圖7的構成中除去冷卻側操作量輸出部2,將圖8所示的加熱側表30的操作量MV的範圍從THH(%)~100%變更為0%~100%的範圍即可。The operation of the zone switching point changing unit 5a on the cooling side is the same as that of the zone switching point changing unit 5 of the first embodiment. Furthermore, in the first and second embodiments, the heating and cooling PID control has been described as an example, but the present invention can be applied to heating PID control and cooling PID control. When the present invention is applied to heating PID control, as long as the cooling side operation amount output unit 2 is removed from the configuration of FIG. 7, the operation amount MV of the heating side table 30 shown in FIG. 8 is changed from THH (%) ~100% can be changed to the range of 0%~100%.

同樣地,在將本發明應用於冷卻PID控制的情況下,只要從圖1的構成中除去加熱側操作量輸出部3,將圖3所示的冷卻側表20的操作量MV的範圍從0%~THC(%)變更為0%~100%的範圍即可。Similarly, when the present invention is applied to cooling PID control, it is only necessary to remove the heating-side operation amount output unit 3 from the configuration of FIG. 1, and to set the operation amount MV of the cooling side table 20 shown in FIG. 3 from 0 %~THC(%) can be changed to the range of 0%~100%.

在第一實施例、第二實施例中說明的調節計可由具備中央處理器(Central Processing Unit,CPU)、存儲裝置及介面的電腦、及控制這些硬體資源的程式來實現。圖10中示出所述電腦的構成例。電腦具備CPU 200、存儲裝置201、介面裝置(以下簡稱為I/F)202。在I/F202上連接有測量控制量PV的感測器、冷卻裝置及加熱裝置。在這樣的電腦中,用於實現本發明的動作的程式被保存在存儲裝置201中。CPU 200按照保存在存儲裝置201中的程式,執行第一實施例、第二實施例中說明的處理。 產業上的可利用性The regulator described in the first and second embodiments can be realized by a computer equipped with a central processing unit (CPU), a storage device and an interface, and a program that controls these hardware resources. An example of the configuration of the computer is shown in FIG. 10. The computer includes a CPU 200, a storage device 201, and an interface device (hereinafter referred to as I/F) 202. A sensor, a cooling device, and a heating device for measuring the control variable PV are connected to the I/F202. In such a computer, a program for realizing the operation of the present invention is stored in the storage device 201. The CPU 200 executes the processing described in the first embodiment and the second embodiment in accordance with the program stored in the storage device 201. Industrial availability

本發明可應用於具有非線形的特性的控制物件的控制。The present invention can be applied to the control of control objects with non-linear characteristics.

1‧‧‧PID運算部 2‧‧‧冷卻側操作量輸出部 3‧‧‧加熱側操作量輸出部 4‧‧‧輸入部 5、5a‧‧‧區域切換點變更部 20‧‧‧冷卻側表 30‧‧‧加熱側表 200‧‧‧CPU 201‧‧‧存儲裝置 202‧‧‧I/F MV‧‧‧操作量 MVC‧‧‧冷卻側操作量 MVH‧‧‧加熱側操作量 PV‧‧‧控制量 SP‧‧‧設定值 S100~S107、S200、S201、S300、S301‧‧‧步驟 THC‧‧‧冷卻側閾值 THH‧‧‧加熱側閾值 Z1‧‧‧強冷卻區域 Z2‧‧‧通常冷卻區域 Z3‧‧‧極弱冷卻區域 Z4、Z5‧‧‧區域 ZP1、ZP2、ZP3‧‧‧區域切換點1‧‧‧PID Operation Department 2‧‧‧Operation output unit on cooling side 3‧‧‧Heating side operation quantity output unit 4‧‧‧Input part 5. 5a‧‧‧Area switching point change part 20‧‧‧Cooling side table 30‧‧‧Heating side table 200‧‧‧CPU 201‧‧‧Storage device 202‧‧‧I/F MV‧‧‧operation volume MVC‧‧‧Cooling side operation volume MVH‧‧‧Heating side operation amount PV‧‧‧Control amount SP‧‧‧setting value S100~S107, S200, S201, S300, S301‧‧‧Step THC‧‧‧Cooling side threshold THH‧‧‧Heating side threshold Z1‧‧‧Strong cooling zone Z2‧‧‧Normal cooling area Z3‧‧‧Very weak cooling area Z4, Z5‧‧‧zone ZP1, ZP2, ZP3‧‧‧Zone switching point

圖1是表示本發明的第一實施例的調節計的構成的框圖。 圖2是說明本發明的第一實施例的調節計的控制動作的流程圖。 圖3是表示在本發明的第一實施例中由冷卻側表規定的操作量與冷卻側操作量的關係的一例的圖。 圖4是表示在本發明的第一實施例中由加熱側表規定的操作量與加熱側操作量的關係的一例的圖。 圖5是說明冷卻區域的分割與區域切換點的設定的圖。 圖6是說明在本發明的第一實施例中進行區域切換點的設定變更時的調節計的動作的流程圖。 圖7是表示本發明的第二實施例的調節計的構成的框圖。 圖8是表示在本發明的第二實施例中由加熱側表規定的操作量與加熱側操作量的關係的一例的圖。 圖9是說明在本發明的第二實施例中進行區域切換點的設定變更時的調節計的動作的流程圖。 圖10是表示實現本發明的第一實施例、第二實施例的調節計的電腦的構成例的框圖。 圖11是說明相對於操作量輸出的冷卻特性的非線性的圖。Fig. 1 is a block diagram showing the configuration of a regulator according to a first embodiment of the present invention. Fig. 2 is a flowchart illustrating the control operation of the regulator of the first embodiment of the present invention. 3 is a diagram showing an example of the relationship between the operation amount specified by the cooling side table and the cooling side operation amount in the first embodiment of the present invention. 4 is a diagram showing an example of the relationship between the operation amount specified by the heating side table and the heating side operation amount in the first embodiment of the present invention. Fig. 5 is a diagram illustrating the division of a cooling zone and the setting of zone switching points. Fig. 6 is a flowchart illustrating the operation of the regulator when changing the setting of the zone switching point in the first embodiment of the present invention. Fig. 7 is a block diagram showing the configuration of a regulator according to a second embodiment of the present invention. FIG. 8 is a diagram showing an example of the relationship between the operation amount specified by the heating side table and the heating side operation amount in the second embodiment of the present invention. Fig. 9 is a flowchart illustrating the operation of the regulator when the setting of the zone switching point is changed in the second embodiment of the present invention. Fig. 10 is a block diagram showing a configuration example of a computer that implements the regulators of the first and second embodiments of the present invention. Fig. 11 is a diagram illustrating the non-linearity of the cooling characteristic with respect to the operation amount output.

1‧‧‧PID運算部 1‧‧‧PID Operation Department

2‧‧‧冷卻側操作量輸出部 2‧‧‧Operation output unit on cooling side

3‧‧‧加熱側操作量輸出部 3‧‧‧Heating side operation quantity output unit

4‧‧‧輸入部 4‧‧‧Input part

5‧‧‧區域切換點變更部 5‧‧‧Zone switching point change section

20‧‧‧冷卻側表 20‧‧‧Cooling side table

30‧‧‧加熱側表 30‧‧‧Heating side table

MV‧‧‧操作量 MV‧‧‧operation volume

MVC‧‧‧冷卻側操作量 MVC‧‧‧Cooling side operation volume

MVH‧‧‧加熱側操作量 MVH‧‧‧Heating side operation amount

PV‧‧‧控制量 PV‧‧‧Control amount

SP‧‧‧設定值 SP‧‧‧setting value

Claims (8)

一種調節計,包括:比例積分微分運算部,構成為將設定值與控制量設為輸入,通過比例積分微分控制運算來算出第一操作量;操作量輸出部,構成為基於預先規定的表,將由所述比例積分微分運算部算出的所述第一操作量轉換為第二操作量並輸出到冷卻裝置,其中所述表是以將所述第一操作量能取的數值範圍分割為多個區域,且所述第一操作量與轉換後的所述第二操作量的關係在每個區域中不同的方式預先規定;以及區域切換點變更部,構成為根據使用者的指示變更作為所述多個區域的邊界的區域切換點,其中所述多個區域包括:強冷卻區域;通常冷卻區域,被設定在所述第一操作量比所述強冷卻區域大的範圍,且與所述第一操作量對應的所述第二操作量的變化比所述強冷卻區域平緩;以及極弱冷卻區域,被設定在所述第一操作量比所述通常冷卻區域大的範圍,且與所述第一操作量對應的所述第二操作量的變化比所述通常冷卻區域平緩,所述區域切換點變更部根據所述使用者的指示,變更作為所述強冷卻區域與所述通常冷卻區域的邊界的所述區域切換點。 A regulator includes: a proportional integral derivative arithmetic unit configured to set a set value and a control variable as input, and calculate a first operating amount through proportional integral derivative control arithmetic; and an operating variable output unit configured to be based on a predetermined table, The first operation amount calculated by the proportional integral derivative operation part is converted into a second operation amount and output to the cooling device, wherein the table is divided into a plurality of regions by dividing the range of values that the first operation amount can take , And the relationship between the first operation amount and the converted second operation amount is pre-defined in a different manner in each area; and an area switching point changing unit is configured to change as the multiple The area switching point at the boundary of the two areas, wherein the plurality of areas include: a strong cooling area; a general cooling area is set in a range where the first operation amount is larger than the strong cooling area, and is different from the first The change of the second operation amount corresponding to the operation amount is gentler than that of the strong cooling area; and the extremely weak cooling area is set in a range where the first operation amount is larger than the normal cooling area, and is different from the first operation amount. The change of the second operation amount corresponding to one operation amount is gentler than that of the normal cooling zone, and the zone switching point changing unit changes the difference between the strong cooling zone and the normal cooling zone according to the instruction of the user. The area switching point of the boundary. 一種調節計,包括:比例積分微分運算部,構成為將設定值與控制量設為輸入,通過比例積分微分控制運算來算出第一操作量; 操作量輸出部,構成為基於預先規定的表,將由所述比例積分微分運算部算出的所述第一操作量轉換為第二操作量並輸出到加熱裝置,其中,所述表是以將所述第一操作量能取的數值範圍分割為多個區域,且所述第一操作量與轉換後的所述第二操作量的關係在每個區域中不同的方式預先規定;以及區域切換點變更部,構成為根據使用者的指示變更作為所述多個區域的邊界的區域切換點,其中所述區域切換點變更部根據由所述使用者指示的、所述區域切換點處的所述第二操作量的變更後的值,變更所述表,使得以所述區域切換點為邊界而相鄰的兩個區域中的所述第一操作量與所述第二操作量的關係發生變化。 A regulator includes: a proportional integral derivative operation unit, which is configured to set a set value and a control variable as input, and calculate a first operating amount through a proportional integral derivative control operation; The operation quantity output unit is configured to convert the first operation quantity calculated by the proportional integral derivative operation unit into a second operation quantity based on a predetermined table, and output it to the heating device, wherein the table is The numerical range that the first operation amount can take is divided into a plurality of regions, and the relationship between the first operation amount and the converted second operation amount is predetermined in a different manner in each region; and the region switching point changes Section, configured to change the area switching point that is the boundary of the plurality of areas in accordance with the instruction of the user, wherein the area switching point changing section is configured to change the area switching point at the area switching point indicated by the user Two changed values of the operation amount, changing the table so that the relationship between the first operation amount and the second operation amount in two adjacent areas with the area switching point as a boundary changes. 一種調節計,包括:比例積分微分運算部,構成為將設定值與控制量設為輸入,通過比例積分微分控制運算來算出第一操作量;第一操作量輸出部,構成為在由所述比例積分微分運算部算出的所述第一操作量為冷卻側閾值以下的情況下,基於第一表,將由所述比例積分微分運算部算出的所述第一操作量轉換為第二操作量並輸出到冷卻裝置,其中所述第一表是以將所述冷卻側閾值以下的所述第一操作量能取的數值範圍分割為多個第一區域,且所述第一操作量與轉換後的所述第二操作量的關係在每個第一區域中不同的方式預先規定;第二操作量輸出部,構成為在由所述比例積分微分運算部算出的所述第一操作量為加熱側閾值以上的情況下,基於預先規定有所述第一操作量與轉換後的第三操作量的關係的第二表,將由 所述比例積分微分運算部算出的所述第一操作量轉換為所述第三操作量並輸出到加熱裝置;以及區域切換點變更部,構成為根據使用者的指示變更作為所述多個第一區域的邊界的第一區域切換點。 A regulator includes: a proportional integral derivative arithmetic unit, which is configured to set a set value and a control variable as input, and calculate a first operating amount through a proportional integral derivative control operation; a first operating amount output unit is configured to When the first operation amount calculated by the proportional integral derivative calculation unit is below the cooling side threshold value, the first operation amount calculated by the proportional integral derivative calculation unit is converted into a second operation amount based on the first table. Output to the cooling device, wherein the first table is divided into a plurality of first regions in the numerical range that the first operation amount below the cooling side threshold value can take, and the first operation amount and the converted The relationship of the second operation amount is predetermined in a different manner in each first region; the second operation amount output unit is configured to be the heating side when the first operation amount calculated by the proportional integral derivative operation unit If the threshold is higher than the threshold value, based on the second table that pre-defined the relationship between the first operation amount and the converted third operation amount, The first operation amount calculated by the proportional integral derivative calculation unit is converted into the third operation amount and output to the heating device; and the zone switching point changing unit is configured to change as the plurality of second operations according to a user's instruction The first area switching point at the boundary of an area. 如申請專利範圍第3項所述的調節計,其中所述多個第一區域包括:強冷卻區域;通常冷卻區域,被設定在所述第一操作量比所述強冷卻區域大的範圍,且與所述第一操作量對應的所述第二操作量的變化比所述強冷卻區域平緩;以及極弱冷卻區域,被設定在所述第一操作量比所述通常冷卻區域大的範圍,且與所述第一操作量對應的所述第二操作量的變化比所述通常冷卻區域平緩,所述區域切換點變更部根據所述使用者的指示,變更作為所述強冷卻區域與所述通常冷卻區域的邊界的所述第一區域切換點。 The regulator according to item 3 of the scope of patent application, wherein the plurality of first regions include: a strong cooling region; a normal cooling region is set in a range where the first operation amount is larger than the strong cooling region, And the change of the second operation amount corresponding to the first operation amount is gentler than the strong cooling area; and the extremely weak cooling area is set in a range where the first operation amount is larger than the normal cooling area , And the change of the second operation amount corresponding to the first operation amount is gentler than that of the normal cooling area, and the area switching point changing unit changes as the strong cooling area and The first zone switching point of the boundary of the normal cooling zone. 如申請專利範圍第3項或第4項所述的調節計,其中所述區域切換點變更部根據由所述使用者指示的、所述第一區域切換點處的所述第二操作量的變更後的值,變更所述第一表,使得以所述第一區域切換點為邊界而相鄰的兩個第一區域中的所述第一操作量與所述第二操作量的關係發生變化。 The regulator according to item 3 or item 4 of the scope of patent application, wherein the zone switching point changing unit is based on the change of the second operation amount at the first zone switching point indicated by the user After the changed value, change the first table so that the relationship between the first operation amount and the second operation amount in the two adjacent first areas with the first area switching point as the boundary occurs Variety. 如申請專利範圍第3項或第4項所述的調節計,其中所述第二表以將所述加熱側閾值以上的所述第一操作量的能取的數值範圍分割為多個第二區域,並且所述第一操作量與所述第三 操作量的關係在每個第二區域中不同的方式預先規定,所述區域切換點變更部根據所述使用者的指示,變更作為所述多個第二區域的邊界的第二區域切換點。 The regulator according to item 3 or item 4 of the scope of the patent application, wherein the second table divides the allowable numerical range of the first operation amount above the heating side threshold into a plurality of second regions , And the first operation amount and the third The relationship of the operation amount is predetermined in a different manner for each second area, and the area switching point changing unit changes the second area switching point that is the boundary of the plurality of second areas according to an instruction of the user. 如申請專利範圍第6項所述的調節計,其中所述區域切換點變更部根據由所述使用者指示的、所述第二區域切換點處的所述第三操作量的變更後的值,變更所述第二表,使得以所述第二區域切換點為邊界而相鄰的兩個第二區域中的所述第一操作量與所述第三操作量的關係發生變化。 The regulator according to claim 6, wherein the zone switching point changing unit is based on the changed value of the third operation amount at the second zone switching point indicated by the user , Changing the second table so that the relationship between the first operation amount and the third operation amount in two adjacent second areas with the second area switching point as a boundary is changed. 如申請專利範圍第3項所述的調節計,其中所述比例積分微分運算部在所述第一操作量變為所述冷卻側閾值以下的情況和所述第一操作量變為所述加熱側閾值以上的情況的任一情況下,均使用共同的比例積分微分常數來算出所述第一操作量。 The regulator according to claim 3, wherein the proportional-integral-derivative arithmetic section becomes the heating-side threshold when the first operation amount becomes below the cooling side threshold and the first operation amount becomes the heating side threshold In any of the above cases, a common proportional integral derivative constant is used to calculate the first operation amount.
TW108126333A 2018-07-27 2019-07-25 Regulator TWI711907B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2018-141767 2018-07-27
JP2018141767A JP7164348B2 (en) 2018-07-27 2018-07-27 Controller

Publications (2)

Publication Number Publication Date
TW202008084A TW202008084A (en) 2020-02-16
TWI711907B true TWI711907B (en) 2020-12-01

Family

ID=69383881

Family Applications (1)

Application Number Title Priority Date Filing Date
TW108126333A TWI711907B (en) 2018-07-27 2019-07-25 Regulator

Country Status (4)

Country Link
JP (1) JP7164348B2 (en)
KR (1) KR20200012736A (en)
CN (1) CN110780591B (en)
TW (1) TWI711907B (en)

Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05289704A (en) * 1992-04-11 1993-11-05 Rika Kogyo Kk Heating/cooling controller
TW200538895A (en) * 2004-04-23 2005-12-01 Yamatake Corp Control method and apparatus
CN100384650C (en) * 2002-10-15 2008-04-30 三电有限公司 Air conditioner for vehicle
CN102109861A (en) * 2010-12-15 2011-06-29 复旦大学 High-frequency PWM (pulse width modulation) temperature control device and control method for thermal analyzer
CN102654750A (en) * 2011-02-16 2012-09-05 阿自倍尔株式会社 Controlling device and controlling method
CN102741028A (en) * 2009-10-20 2012-10-17 表面制作有限公司 Zone control of tool temperature
JP5289704B2 (en) 2005-12-20 2013-09-11 ゼネラル・エレクトリック・カンパニイ High pressure turbine disk hub and method with curved hub surface
CN103930843A (en) * 2011-11-15 2014-07-16 东京毅力科创株式会社 Temperature control system, semiconductor manufacturing device, and temperature control method
TW201432398A (en) * 2012-12-13 2014-08-16 Omron Tateisi Electronics Co Regulator, operation amount output method, program and storage medium
TW201435525A (en) * 2012-12-07 2014-09-16 Omron Tateisi Electronics Co Adjustment device, control method, and control program
TW201606871A (en) * 2014-04-18 2016-02-16 荏原製作所股份有限公司 Substrate processing device, substrate processing system, and substrate processing method
TW201608353A (en) * 2014-08-22 2016-03-01 Azbil Corp Controller
WO2018100821A1 (en) * 2016-11-29 2018-06-07 株式会社神鋼環境ソリューション Steam temperature control device and control unit including same

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS603705A (en) * 1983-06-21 1985-01-10 Matsushita Electric Ind Co Ltd Control valve device
JP2004126732A (en) 2002-09-30 2004-04-22 Yamatake Corp Temperature controller
CN101275774A (en) * 2007-03-30 2008-10-01 朱殿臣 Dynamoelectric proportion valve automatic subsection antifreeze constant temp gas water heater
CN103513860B (en) * 2012-06-29 2016-12-21 联想(北京)有限公司 The method of a kind of state switching and electronic equipment
CN103116371B (en) * 2013-01-15 2014-09-24 富通集团有限公司 Temperature control method for reaction kettle
CN104374036B (en) * 2013-08-14 2018-08-17 浙江盾安人工环境股份有限公司 The control method and air-conditioner set of air-conditioning
JP6346582B2 (en) * 2015-03-26 2018-06-20 アズビル株式会社 Control apparatus and control method

Patent Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05289704A (en) * 1992-04-11 1993-11-05 Rika Kogyo Kk Heating/cooling controller
CN100384650C (en) * 2002-10-15 2008-04-30 三电有限公司 Air conditioner for vehicle
TW200538895A (en) * 2004-04-23 2005-12-01 Yamatake Corp Control method and apparatus
JP5289704B2 (en) 2005-12-20 2013-09-11 ゼネラル・エレクトリック・カンパニイ High pressure turbine disk hub and method with curved hub surface
CN102741028A (en) * 2009-10-20 2012-10-17 表面制作有限公司 Zone control of tool temperature
CN102109861A (en) * 2010-12-15 2011-06-29 复旦大学 High-frequency PWM (pulse width modulation) temperature control device and control method for thermal analyzer
CN102654750A (en) * 2011-02-16 2012-09-05 阿自倍尔株式会社 Controlling device and controlling method
CN103930843A (en) * 2011-11-15 2014-07-16 东京毅力科创株式会社 Temperature control system, semiconductor manufacturing device, and temperature control method
TW201435525A (en) * 2012-12-07 2014-09-16 Omron Tateisi Electronics Co Adjustment device, control method, and control program
CN104813244A (en) * 2012-12-07 2015-07-29 欧姆龙株式会社 Adjustment device,control method,and control program
JP2016170806A (en) * 2012-12-07 2016-09-23 オムロン株式会社 Regulator, control method, and control program
TW201432398A (en) * 2012-12-13 2014-08-16 Omron Tateisi Electronics Co Regulator, operation amount output method, program and storage medium
TW201606871A (en) * 2014-04-18 2016-02-16 荏原製作所股份有限公司 Substrate processing device, substrate processing system, and substrate processing method
TW201608353A (en) * 2014-08-22 2016-03-01 Azbil Corp Controller
WO2018100821A1 (en) * 2016-11-29 2018-06-07 株式会社神鋼環境ソリューション Steam temperature control device and control unit including same

Also Published As

Publication number Publication date
TW202008084A (en) 2020-02-16
CN110780591A (en) 2020-02-11
CN110780591B (en) 2023-08-11
KR20200012736A (en) 2020-02-05
JP7164348B2 (en) 2022-11-01
JP2020017231A (en) 2020-01-30

Similar Documents

Publication Publication Date Title
JP2003167605A (en) Controller, temperature control unit, and heat treating equipment
JP3881593B2 (en) Control device
JP2012168843A (en) Control apparatus and control method
WO2016042589A1 (en) Control apparatus
TWI711907B (en) Regulator
JP6796011B2 (en) Control method and control device
JP6088399B2 (en) Control method and control apparatus
KR102415186B1 (en) Control device with adjustable control behavior
JP5009184B2 (en) Control device and control method
JP3831258B2 (en) Feedback control method and feedback control apparatus
JP2009076098A (en) Closed loop system process controller including pid controller
JP2005284828A (en) Controller, method for tuning control parameter, program, and recording medium
JP6368210B2 (en) Control device and control method
KR101180055B1 (en) Proportional-Integral-Derivative controller and control method thereof
JP6974143B2 (en) Control device and control method
JP2004013511A (en) Process control device
JP2021009544A (en) Flowrate control device and flowrate control method
Xu et al. PID Temperature Control
RU2619746C1 (en) Method of expansion of the range of adjustment of acp without loss of sustainability
JPH10124104A (en) Control method for semiconductor manufacturing equipment
JP4361881B2 (en) Control method and control apparatus
JP2021012442A (en) Non-linear characteristic determining apparatus, and apparatus and method for control
JP2021012443A (en) Apparatus and method for control
Mei et al. Stability analysis for a VAV test rig
JPH01113803A (en) Process controller