TWI711496B - Method for improving setting of temperature control rolling process - Google Patents
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Abstract
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本發明實施方式是有關於一種鋼板之溫度控制軋延製程,且特別是有關於一種改善鋼板溫度控制軋延製程設定的方法。The embodiment of the present invention relates to a temperature-controlled rolling process of a steel sheet, and particularly relates to a method for improving the temperature-controlled rolling process setting of a steel sheet.
製造高品級鋼板時,除了在完成軋延時對於厚度精度的要求外,對於當時的溫度也有所要求,此即所謂之溫度控制軋延(temperature control rolling)。進行鋼板之溫度控制軋延製程時,必須事先算出鋼板各道次軋延後之厚度,尤其是當鋼胚軋至額定厚度時,必須先暫停軋延[此即所謂的規程(sequence)],待鋼胚降溫至預定溫度後再重行軋延,以期在完成軋延時能命中所需的板溫。In the manufacture of high-grade steel plates, in addition to the requirements for thickness accuracy after the completion of rolling, there are also requirements for the temperature at the time, which is called temperature control rolling. When performing the temperature-controlled rolling process of the steel plate, the thickness of the steel plate after each pass must be calculated in advance, especially when the steel billet is rolled to the rated thickness, the rolling must be suspended [this is the so-called sequence], After the steel billet is cooled to a predetermined temperature, it is rolled again, in order to reach the required plate temperature after the completion of the rolling.
通常透過電腦,使其依據上述製程需求來模擬計算所需的軋延道數、暫停軋延所需時間、以及重行軋延時的板溫。根據上述所模擬計算出的資訊,軋製員可得知何時結束休軋並開始起軋。然而,這樣的模擬計算係依照理論設定的條件,但鋼胚出爐溫度、休軋前軋延的耗時、除鏽水的使用、以及傳送輥從鋼胚所帶走之熱量等因素都與實際情況有所差異,如此會造成原先模擬計算的結果不再適用,而須重算。Usually, a computer is used to simulate and calculate the required number of rolling passes, the time required to suspend rolling, and the temperature of the re-rolling delay based on the above-mentioned process requirements. Based on the information calculated by the above simulation, the rolling staff can know when to stop rolling and start rolling. However, such simulation calculations are based on theoretically set conditions. However, factors such as the temperature at which the steel billet is released from the furnace, the time-consuming rolling before rolling, the use of derusting water, and the heat taken away from the steel billet by the conveyor rollers, are all different from actual factors. The situation is different, so that the original simulation calculation result is no longer applicable, and the calculation must be recalculated.
此外,經重算後,若軋延道數有變,則會使得總體軋延時間改變,如此可能會無法命中額定的完軋溫度,進而對鋼板的精度及品質造成負面影響。In addition, after recalculation, if the number of rolling passes changes, the overall rolling time will change. This may not hit the rated finishing temperature, which will negatively affect the accuracy and quality of the steel plate.
因此,本發明之目的就是在提供一種改善鋼板溫度控制軋延製程設定的方法,利用現有軋延數據,找出具再現性軋延力誤差的相關因素,並歸納不同分類與分析對應的修正值,藉以提升因實際和理論差異所造成之軋機設定的準確性,而順利製作出符合所需之高品級鋼。Therefore, the object of the present invention is to provide a method for improving the setting of the steel plate temperature control rolling process, using the existing rolling data to find out the relevant factors of the reproducible rolling force error, and to summarize the correction values corresponding to different classifications and analyses. In order to improve the accuracy of rolling mill settings due to differences between actual and theoretical, and smoothly produce high-grade steel that meets the requirements.
根據本發明之上述目的,提出一種改善鋼板溫度控制軋延製程設定的方法。在此方法中,建立數據資料庫,以鋼板材質及當時硬度與模擬計算硬度的差異建立二維的關係表,表中必須建構各種鋼板材質在不同的硬度差異下對應的R軋延力比,其中R軋延力比定義為實際軋延力/模擬計算軋延力。鋼板休軋後進行下一規程軋延時根據數據資料庫,先計算當時硬度與模擬計算硬度之差異。再根據硬度差異查找對應鋼板材質之R軋延力比。其值乘上模擬計算軋延力,以獲得鋼板進行下一規程軋延時之預測軋延力。According to the above-mentioned object of the present invention, a method for improving the setting of the steel plate temperature controlled rolling process is proposed. In this method, a data database is established to establish a two-dimensional relationship table based on the steel material and the difference between the hardness at the time and the simulated hardness. In the table, the corresponding R rolling force ratio of various steel plates must be constructed under different hardness differences. Among them, the R rolling force ratio is defined as the actual rolling force/simulation calculated rolling force. After the steel plate is stopped rolling, proceed to the next schedule. According to the data database, first calculate the difference between the current hardness and the simulated hardness. Then according to the hardness difference, find the R rolling force ratio of the corresponding steel plate material. The value is multiplied by the simulated rolling force to obtain the predicted rolling force of the steel plate for the next schedule rolling delay.
依據本發明之一實施例,上述數據資料庫係由3000筆軋延樣本歸納出不同鋼板材質在各種硬度差異所屬R軋延力比最大值、最小值、均值以及誤差建構而成。According to an embodiment of the present invention, the above-mentioned data database is constructed by summarizing the maximum, minimum, average, and error of the R-rolling force ratio of different steel plate materials in various hardness differences from 3000 rolling samples.
建構完成上線使用後可觀察誤差率變動,於獲得鋼板下一規程軋延之預測軋延力及實際軋延力,可計算預測軋延力與實際軋延力之誤差。After the construction is completed and put into use, the variation of the error rate can be observed. After obtaining the predicted rolling force and actual rolling force of the next schedule of the steel plate, the error between the predicted rolling force and the actual rolling force can be calculated.
當誤差超過一預設值時,就必須根據誤差來調整對應鋼板材質之R軋延力比和硬度差值關係表。When the error exceeds a preset value, the relationship table between the R rolling force ratio and the hardness difference of the corresponding steel plate material must be adjusted according to the error.
上述之預設值為10%。The above default value is 10%.
鋼板軋延時,必須設定軋機間隙。當鋼板進入軋機時,鋼板與軋機之間會產生軋延力,軋延力會將軋機撐開,此即為彈張量。在設定軋機間隙時必須將軋機彈張量扣除,否則所軋出的鋼板厚度不正確。軋延力和鋼板硬度相關,而正確的鋼板硬度又有賴於取得精確的鋼板溫度。然而,在鋼板軋延期間,因環境因素變動,例如起始軋延溫度的正確性、無法預期的噴水、軋延線與鋼板接觸的降溫、以及等待降溫期間所滋生的鏽皮等等,均會影響溫度計算模式的正確性。When steel plate rolling is delayed, the mill gap must be set. When the steel plate enters the rolling mill, there will be a rolling force between the steel plate and the rolling mill, and the rolling force will stretch the rolling mill, which is the elastic tensor. When setting the rolling mill gap, the rolling mill elastic tensor must be deducted, otherwise the thickness of the rolled steel plate is incorrect. The rolling force is related to the hardness of the steel plate, and the correct steel plate hardness depends on the accurate steel plate temperature. However, during the rolling of the steel plate, due to environmental factors, such as the correctness of the initial rolling temperature, unexpected water spray, the cooling of the rolling line in contact with the steel plate, and the scale that will grow during the waiting period for cooling, etc. It will affect the accuracy of the temperature calculation mode.
由於所有理論和實際有差異的各項因素均會影響兩者的硬度,而導致軋延力的差異,因此本發明實施方式在此提出一種改善鋼板溫度控制軋延製程設定的方法,利用現有的軋延數據,以大數據資料探勘的方式,找出具再現性軋延力誤差的相關因素,並據此歸納出對應的修正值,以避免因誤判軋延力過大而放棄原有狙厚配置進而造成軋延道數的變化。Since all the factors that differ in theory and practice will affect the hardness of the two and cause the difference in rolling force, the embodiment of the present invention proposes a method for improving the temperature control rolling process setting of the steel plate, using the existing Rolling data, by means of big data data exploration, find out the relevant factors of reproducible rolling force error, and summarize the corresponding correction value based on this, so as to avoid misjudgment of excessive rolling force and abandon the original thickness configuration. Causes a change in the number of rolling passes.
鋼板軋延分為三個階段,分別為修整階段、軋寬階段、以及軋厚階段。在修整階段中,透過軋延消除鋼胚的瑕疵。在軋寬階段中,軋出鋼板的寬度。在軋厚階段中,軋出鋼板的厚度。這三個階段之間通常需要旋轉鋼胚90度。這樣的旋轉係以人工來操作,不僅耗時且操作狀況因人而異,因而影響休軋前軋延的耗時。由於軋延力和鋼板硬度相關,鋼板硬度又和鋼板溫度相關,因此若一開始的鋼胚出爐溫度就與模擬計算所使用的溫度不同,休軋前的板溫就會一直不準確,而影響所計算之硬度的正確性。Steel plate rolling is divided into three stages, namely the trimming stage, the widening stage, and the rolling stage. In the trimming stage, the defects of the steel blank are eliminated by rolling. In the widening stage, the width of the steel sheet is rolled. In the rolling stage, the thickness of the steel plate is rolled. It is usually necessary to rotate the steel blank 90 degrees between these three stages. Such a rotating system is manually operated, which is time-consuming and the operating conditions vary from person to person, which affects the time-consuming rolling before rolling. Since the rolling force is related to the hardness of the steel plate, and the hardness of the steel plate is related to the temperature of the steel plate, if the temperature of the steel blank out of the furnace is different from the temperature used in the simulation calculation, the temperature of the plate before the rest rolling will always be inaccurate. The correctness of the calculated hardness.
此外,關於除鏽水的使用與傳送輥從鋼板帶走的熱量,模擬計算只假設每個階段開始會噴水,但並未考量水量與噴水歷時等因素。而且,除了每階段開始噴水,模擬計算無法掌握其他時間的噴水,因此板溫理論上是被高估的。In addition, regarding the use of descaling water and the heat taken away from the steel plate by the conveyor roller, the simulation calculation only assumes that water will be sprayed at the beginning of each stage, but does not consider factors such as water volume and spray duration. Moreover, except for the water spray at each stage, the simulation calculation cannot grasp the water spray at other times, so the board temperature is theoretically overestimated.
再者,暫停軋延至重啟軋延所需時間的變動範圍相當大,現有的溫降模式雖可預測短時間的溫度,但對於時間較長的降溫的預測就相當不準,這是造成原先的模擬計算結果不再適用而需重算的最大因素。重算後的軋延道數可能會有改變。若硬度以多報少,重算後的軋延道數增加。反之,若硬度以少報多,則重算後的軋延道數減少。如此,均會影響總體軋延時間,而導致無法命中額定的完軋溫度。Furthermore, the range of time required for rolling from a pause to restart is quite large. Although the existing temperature drop model can predict a short-term temperature, the prediction of a long-term temperature drop is quite inaccurate. This is caused by the original The biggest factor that needs to be recalculated because the simulated calculation results are no longer applicable. The number of rolling passes after recalculation may be changed. If the hardness is reported as more than less, the number of rolling passes after recalculation will increase. Conversely, if the hardness is too much under-reported, the number of rolling passes after recalculation will decrease. All of these will affect the overall rolling time, resulting in failure to hit the rated finishing temperature.
休軋結束重啟軋延時會載入經模擬計算所得之後續軋延的道數設定。第一道的設定會根據板溫重算軋延力,然因上述因素的影響,所計算出的軋延力經常超限,即超過預設的最大軋延力。但實際上並不盡然,也就是說計算出之軋延力超限是假象。這樣的結果造成各道設定需重算,且重算後的道數通常變多,如此導致延遲完軋,而影響完軋溫度的命中。請參照下表1,其列示兩個模擬計算實例。在序號97256的例子中,原先的模擬計算係算出4道軋延,重算後之軋延力7820已超過最大軋延力6000,因此重算後將道數增為6道,預計軋延力降為6011。然而,軋延時,實際軋延力只有4540,只有預測軋延力的76%,此代表先前重算出之軋延力的超限是假象,造成無謂的重算。
表1
實際軋延力通常小於預測軋延力。此外,除非休軋時間極短,否則實測值與預測值的比值一般都小於0.9。據此可推斷實際硬度小於預測硬度。根據上述推論進行下列的推導。在下列的推導中,R_force表實際軋延力,C_force表預測軋延力,R_Hard表實際硬度,C_Hard表預測硬度,arc表鋼板與軋輥的接觸弧長,WIDo表鋼板寬度,xqf與xkf為軋延力模式的相關係數,A13與A14為硬度係數,tmp_tm為鋼板溫度。其中,xqf係與鋼材的變形量和變形率有關的係數,xkf係與arc有關的係數,A13係與溫度和鋼材有關的係數,A14係與鋼材有關的係數。 設R_force/C_force=0.9 因R_Hard=R_force/arc/WIDo/xqf/xkf C_Hard=C_force/arc/WIDo/xqf/xkf →R_Hard=0.9*C_Hard 因Hard=exp(A13*tmp_tm+A14) →exp(A13*tmp_tm+A14_R) =0.9*exp(A13*tmp_tm+A14_C) →A13*tmp_tm+A14_R =log(0.9)+A13*tmp_tm+A14_C →A14_R=log(0.9)+A14_C The actual rolling force is usually less than the predicted rolling force. In addition, unless the rolling time is extremely short, the ratio of the measured value to the predicted value is generally less than 0.9. Based on this, it can be inferred that the actual hardness is less than the predicted hardness. Make the following derivation based on the above inference. In the following derivation, R_force represents the actual rolling force, C_force represents the predicted rolling force, R_Hard represents the actual hardness, C_Hard represents the predicted hardness, arc represents the arc length of the steel plate and the roll, and WIDo represents the width of the steel plate. xqf and xkf are rolling The correlation coefficient of the ductility mode, A13 and A14 are the hardness coefficients, and tmp_tm is the steel plate temperature. Among them, xqf is a coefficient related to the amount of deformation and deformation rate of steel, xkf is a coefficient related to arc, A13 is a coefficient related to temperature and steel, and A14 is a coefficient related to steel. Set R_force/C_force=0.9 Because R_Hard=R_force/arc/WIDo/xqf/xkf C_Hard=C_force/arc/WIDo/xqf/xkf →R_Hard=0.9*C_Hard Because Hard=exp(A13*tmp_tm+A14) →exp(A13*tmp_tm+A14_R) =0.9*exp(A13*tmp_tm+A14_C) →A13*tmp_tm+A14_R =log(0.9)+A13*tmp_tm+A14_C →A14_R=log(0.9)+A14_C
根據上述公式先調整A14,亦即將硬度係數A14加上log(0.9),再計算預測軋延力。由於log(0.9)為負值,因此這樣的調整係將硬度減小,而降低預測軋延力。請參照下表2,其列示利用上述推導公式進行調整後的結果。在表2中,O-Pforce表實施前的預測軋延力;N-Pforce表實施後的預測軋延力;rforce表實際軋延力;simul為模擬計算的軋延力;ratio為N-Pforce/O-Pforce,此比值均為0.9,即本構想的假設機制;實際WT表實際休軋時間;預期WT表預期休軋時間;WT差表實際WT與預期WT的差值,負值表提早啟軋;軋延力比表實施前的預測軋延力O-Pforce與模擬計算的軋延力simul之比值;以及R軋延力比表實際軋延力rforce與模擬計算的軋延力simul之比值。
表2
分析上表2的實施結果,新預測軋延力N-Pforce已根據原調整構想而降低,且免於超過上限,因此而無須重算。但新預測軋延力N-Pforce和實際軋延力rforce相比,兩者並未呈現明顯的相關。發明人本以為是休軋時間差所造成,但經觀察分析後發現並非如此。例如,在序號54614的例子中,WT差為-269,代表較預期提早269秒軋延,實際軋延力5461比新預測軋延力5929小是可接受的;序號66729的例子較預期提早40秒軋延,實際軋延力5709比新預測軋延力5623大也可接受,因序號66729的例子比序號54614的例子較晚開始軋延所以硬度較序號54614的例子大;但其他較預期提早軋延的時間遠大於40秒之例子,實際軋延力大於新預測軋延力,且幅度更大。因此,發明人認為原構想仍有改善的空間。Analyzing the results of the implementation in Table 2 above, the new predicted rolling force N-Pforce has been reduced according to the original adjustment concept, and it is prevented from exceeding the upper limit, so there is no need to recalculate. However, compared with the new predicted rolling force N-Pforce and the actual rolling force rforce, there is no obvious correlation between the two. The inventor originally thought it was caused by the time difference of the rolling break, but after observation and analysis, it was found that this was not the case. For example, in the example of serial number 54614, the WT difference is -269, which means rolling is 269 seconds earlier than expected. It is acceptable that the actual rolling force of 5461 is smaller than the newly predicted rolling force of 5929; the example of serial number 66729 is 40 earlier than expected Second rolling, the actual rolling force of 5709 is larger than the newly predicted rolling force of 5623. It is acceptable, because the example of serial number 66729 starts rolling later than the example of serial number 54614, so the hardness is greater than the example of serial number 54614; but others are earlier than expected In the case where the rolling time is much longer than 40 seconds, the actual rolling force is greater than the newly predicted rolling force, and the range is greater. Therefore, the inventor believes that the original idea still has room for improvement.
發明人進一步比較模擬計算休軋後之第二規程之首道軋延的硬度與軋延力和實際的硬度與軋延力後,發現硬度的差異比與R軋延力比呈現正相關。其中,硬度的差異比為(實際硬度-模擬計算的硬度)/模擬計算的硬度;而R軋延力比為實際軋延力/模擬計算的軋延力。The inventors further compared the hardness and the rolling force of the first rolling of the second procedure after the rest rolling and the actual hardness and the rolling force, and found that the hardness difference ratio is positively correlated with the R rolling force ratio. Among them, the hardness difference ratio is (the actual hardness-the simulated hardness)/the simulated hardness; and the R rolling force ratio is the actual rolling force/the simulated rolling force.
請參照圖1,其係繪示許多鋼板之第二規程軋延之硬度(XCEM)和模擬計算硬度的差值與R軋延力比之關係示意圖。如圖1所示,當休軋結束開始進行第二規程軋延,當時的硬度和模擬計算硬度的差異愈大,則R軋延力比愈大。例如,當實際硬度與模擬計算硬度的差異為0.4時,由圖1可看出R軋延比介於1.16至1.32之間。藉此,不但對於預測的軋延力可以定性,即實際硬度若比模擬計算的硬度高則實際軋延力會比模擬計算的軋延大,還可以定量,即當硬度高出40%時實際軋延力介於模擬計算軋延力的1.16倍至1.32倍之間。但,在精確度上還有改善的空間。Please refer to Fig. 1, which is a schematic diagram showing the relationship between the difference between the hardness (XCEM) and the simulated calculated hardness of many steel plates during the second process rolling and the R rolling force ratio. As shown in Figure 1, when the rest rolling is finished and the second schedule rolling begins, the greater the difference between the hardness at that time and the simulated hardness, the greater the R rolling force ratio. For example, when the difference between the actual hardness and the simulated hardness is 0.4, it can be seen from Figure 1 that the R rolling ratio is between 1.16 and 1.32. In this way, not only can the predicted rolling force be qualitatively, that is, if the actual hardness is higher than the simulated hardness, the actual rolling force will be greater than the simulated rolling force, but also quantitatively, that is, when the hardness is 40% higher than the actual hardness The rolling force is between 1.16 times and 1.32 times of the simulated rolling force. However, there is still room for improvement in accuracy.
將圖1以硬度差值分成8區,各區之R軋延力比分布範圍與均值列示於下表3中。由表3可看出每區的最大值與最小值之間存在相當的差距。而使用模擬計算的軋延力與R軋延力均值來推算軋延力,所推算出之軋延力和實際軋延力之間還是有若干誤差。如表3之最後一行中所列的誤差值雖然已在傳統可容忍的20%範圍內,但精準度仍有改善空間。
表3
故,在此進一步將除了硬度差值以外的要因納入分析,這些要因包含鋼板的休軋時間、板厚、板溫、與材質。經分析後,鋼板的休軋時間、板厚、與板溫的影響並不顯著。但將同一硬度差值的分類,再以鋼板的材質來進行次分類,整體效果會更顯著。Therefore, factors other than the difference in hardness are further included in the analysis. These factors include the rolling time, thickness, temperature, and material of the steel plate. After analysis, the influence of the rolling time, thickness, and temperature of the steel plate is not significant. However, if the classification of the same hardness difference is sub-classified by the material of the steel plate, the overall effect will be more significant.
請參照圖2,其係繪示許多鋼板之實際休軋時間和模擬計算之預期休軋時間的差值與R軋延力比之關係示意圖。原推測休軋時間的差異會影響實際的軋延力,若實際休軋時間和預期休軋時間的差值為負值,表示實際上比預定時間提早軋延,因此板溫較高,而軋延力會比較小,R軋延力比也會變小,反之則R軋延力比變大。但觀察圖2的關係圖,發現兩者的關係並未如前述推測。舉例而言,提早100秒軋延所對應的R軋延力比分布範圍從0.85至1.25,而延後100秒軋延所對應的R軋延力比分布範圍從0.95至1.27,由此看來並無法產生有效的鑑別度。Please refer to Figure 2, which is a schematic diagram showing the relationship between the difference between the actual off-rolling time and the expected off-rolling time of many steel plates and the R rolling force ratio. It was originally estimated that the difference in the rolling rest time would affect the actual rolling force. If the difference between the actual rolling rest time and the expected rest rolling time is negative, it means that rolling is actually earlier than the scheduled time, so the plate temperature is higher, and the rolling The ductility will be smaller, and the R-rolling force ratio will be smaller, and vice versa, the R-rolling force ratio will be larger. However, observing the relationship diagram in Figure 2, it is found that the relationship between the two is not as speculated as mentioned above. For example, the distribution of the R-rolling force ratio corresponding to 100 seconds early rolling ranges from 0.85 to 1.25, and the distribution of the R-rolling force ratio corresponding to rolling 100 seconds later ranges from 0.95 to 1.27. It cannot produce effective discrimination.
將近3000筆樣本的R軋延力比與硬度差值整理在下表4中,其中表4的樣本數較上表3多。比較表4與上表3之數據,表4之誤差值明顯較表3之誤差值大,因此並不適用。但將樣本以鋼板材質進一步分類,例如樣本中材質編號30002之鋼板,並將此分類結果列示於下表4之右側中。由表4可發現,編號30002之鋼板的R軋延力比的誤差值獲得很大的改善,且均在10%以內。
表4
請參照圖3,其係繪示表4各種硬度差對應的R軋延比最大與最小值,包括鋼板材質編號30002及整體的關係示意圖。由圖3可知,硬度差與鋼板材質編號30002之R軋延比最大的曲線100、以及硬度差與鋼板材質編號30002之R軋延比最小的曲線110介於硬度差與R軋延比整體最大的曲線120和硬度差與R軋延比整體最小的曲線130之間。因此,以鋼板材質再分類後可使樣本的分布範圍縮小很多。Please refer to Figure 3, which shows the maximum and minimum R rolling ratios corresponding to various hardness differences in Table 4, including the steel plate material number 30002 and the overall relationship diagram. It can be seen from Figure 3 that the
根據上述之推衍與驗證可知,只要取得一材質之鋼板的模擬計算的硬度與軋延力,於開始進行此材質之鋼板的下一規程,例如第二規程的軋延時,先求出此鋼板當時硬度和模擬計算之硬度的差異,再運用對應此材質之鋼板所建立之硬度差與R軋延比的關係表,即可求得預測軋延力。舉例而言,欲進行材質編號30002之鋼板的第二規程的軋延時,若求得之當時硬度與模擬計算應度的差異為0.4,可將上表4之最下列之R軋延比均值1.29乘上模擬計算之軋延力,即可得到預測軋延力。所得到之預測軋延力和實際軋延力的差異可在10%以內,因此可有效縮減預測軋延力以少報多的現象。 According to the above-mentioned derivation and verification, as long as the hardness and rolling force of the steel plate of a material are obtained, the next procedure of the steel plate of this material, such as the rolling delay of the second procedure, is obtained first. The difference between the hardness at the time and the hardness calculated by the simulation, and then use the table of the relationship between the hardness difference and the R rolling ratio established for the steel plate corresponding to this material to obtain the predicted rolling force. For example, if you want to carry out the rolling delay of the second rule of the steel plate with material number 30002, if the difference between the hardness and the simulated calculated strain at the time is 0.4, the average value of the lowest R rolling ratio in Table 4 can be 1.29 Multiply the rolling force calculated by the simulation to get the predicted rolling force. The difference between the obtained predicted rolling force and the actual rolling force can be within 10%, so the predicted rolling force can be effectively reduced to underreport the phenomenon.
根據上述,本發明之一實施方式在此提出一種改善鋼板溫度控制軋延製程設定的方法。請參照圖4,其係繪示依照本發明之一實施方式的一種改善鋼板溫度控制軋延製程設定的方法的流程圖。在本實施方式中,進行改善鋼板之溫度控制軋延製程的設定的方法時,可先進行步驟200,以建立與鋼板之溫度控制軋延製程相關之參酌特定因子的數據資料庫,藉以取得模擬計算的修正量。此數據資料庫可根據下列要因來建立,包含鋼板材質、模擬計算硬度與起軋當時硬度的差異、模擬計算硬度與起軋當時硬度差異構成對應的R軋延力比關係表。R軋延力比定義為實際軋延力/模擬計算軋延力,其中模擬計算軋延力為透過模擬計算所獲得之軋延力。
Based on the above, one embodiment of the present invention proposes a method for improving the temperature control rolling process setting of the steel sheet. Please refer to FIG. 4, which is a flowchart of a method for improving the temperature control rolling process setting of a steel plate according to an embodiment of the present invention. In this embodiment, when the method of improving the setting of the temperature-controlled rolling process of the steel plate is performed,
完成與鋼板之溫度控制軋延製程相關之數據資料庫的建立後,可進行步驟210,以取得一鋼板於休軋結束後進行下一規程軋延時之當時硬度。此鋼板之材質屬於數據資料庫中之眾鋼板材質之一。After completing the establishment of the data database related to the temperature-controlled rolling process of the steel plate,
接下來,可進行步驟220,計算此鋼板之當時硬度與模擬計算硬度之間的硬度差異。在一些示範例子中,鋼板之當時硬度與對應鋼板材質之模擬計算硬度之間的硬度差異為硬度差異比,即(當時的實際硬度-模擬計算的硬度)/模擬計算的硬度。Next,
接著,可進行步驟230,以根據所計算出之硬度差異,查找數據資料庫中之對應鋼板材質之R軋延力比和硬度差值關係表,藉此獲得對應所計算出之硬度差異的R軋延力比均值。Then, step 230 can be performed to find the relation table of the R rolling force ratio and the hardness difference of the corresponding steel plate material in the data database according to the calculated hardness difference, thereby obtaining the R corresponding to the calculated hardness difference Average rolling force ratio.
於獲得對應之R軋延力比均值後,可進行步驟240,以將所查到之R軋延力比均值乘上模擬計算軋延力,藉此即可獲得鋼板進行下一規程軋延時之預測軋延力。也就是說,根據鋼板的材質建立對應的R軋延比和硬度差值關係表,於下一規程軋延時,即可使用查表法來找出R軋延力比。After obtaining the corresponding average value of the R rolling force ratio, step 240 can be performed to multiply the found average value of the R rolling force ratio by the simulation calculation rolling force, so as to obtain the rolling delay time of the steel plate for the next procedure. Predict rolling force. That is to say, according to the material of the steel plate, the corresponding R rolling ratio and hardness difference relationship table is established, and the rolling delay in the next procedure can be used to find the R rolling force ratio by using the look-up table method.
此外,可利用軋延產生的新樣本數據來自我驗證。當軋延力誤差值超過一預設值時,代表軋延環境可能有變化,可能須對原來的樣本加以篩選,並據此更新R軋延力比和硬度差值關係表。如圖4所示,於獲得鋼板進行下一規程軋延時之預測軋延力後,可進行步驟250,以於鋼板進行下一規程軋延之首道軋延時取得鋼板進行首道軋延的實際軋延力。接著,可進行步驟260,以計算步驟240中所計算出之預測軋延力與鋼板進行首道軋延之實際軋延力之間的誤差。當計算出之軋延力誤差超過預設值時,可根據此軋延力誤差來調整對應鋼板材質之R軋延力比和硬度差值關係表。此預設值等於10%。In addition, the new sample data generated by rolling can be used for self-verification. When the rolling force error exceeds a preset value, it means that the rolling environment may have changed, and the original samples may have to be screened, and the relationship table between the R rolling force ratio and the hardness difference should be updated accordingly. As shown in Fig. 4, after obtaining the predicted rolling force of the steel plate for the next rolling schedule, step 250 can be performed to obtain the actual steel plate for the first rolling delay of the next rolling schedule. Rolling force. Then, step 260 may be performed to calculate the error between the predicted rolling force calculated in
先進行定性分析,觀察誤差率的分布傾向。若超限誤差率位於R軋延力比均值的右側,代表R軋延力比的分布右傾,須增加R軋延力比均值,其中R軋延力比均值的增加幅度可透過逐筆檢視既有樣本之R軋延力比,若其R軋延比與超限的R軋延力比(實際軋延力與新預測軋延力之R軋延力比)差異在預設值內,則予以保留,反之則捨棄,並就保留後的現有樣本數據重算R軋延力比均值。若超限誤差率位於R軋延力比均值的左側,代表R軋延力比的分布左傾,須減少R軋延力比均值。可於整個改善系統建置線上調整功能,以於運作中根據軋延力的誤差率來調整R軋延力比和硬度差值關係表,達到數據資料庫自行修正的智能化效果。First carry out qualitative analysis and observe the distribution tendency of error rate. If the overrun error rate is on the right side of the mean value of the R rolling force ratio, it means that the distribution of the R rolling force ratio tilts to the right, and the mean value of the R rolling force ratio must be increased. If there is a sample R rolling force ratio, if the difference between its R rolling force ratio and the over-limit R rolling force ratio (the actual rolling force and the newly predicted rolling force R ratio) is within the preset value, then Keep it, otherwise discard it, and recalculate the average R rolling force ratio based on the retained existing sample data. If the overrun error rate is located to the left of the mean value of the R-rolling force ratio, it means that the distribution of the R-rolling force ratio tilts to the left, and the mean value of the R-rolling force ratio must be reduced. The online adjustment function can be built in the entire improvement system to adjust the relationship table between the R rolling force ratio and the hardness difference according to the rolling force error rate during operation to achieve the intelligent effect of the data database self-correction.
本發明之實施方式對於溫度控制軋延製程在結束休軋而開始下一規程軋延時,可改善原先模擬計算的不適用而重算,此通常是在硬度以少報多的情況。針對另一種硬度以多報少的情況,在下一規程軋延的第一道軋延前雖不會被判原先模擬計算結果不適用而重算,但軋過以後會因實際軋延力超限故還是重算,如此造成軋延道數改變。因此,若在下一規程軋延前就根據硬度差值查得對應的R軋延力,並據此修正預測軋延力與硬度,在修正後之預測軋延力未超限的情況下,可保持原有模擬計算的結果,而獲得所需之完軋溫度。The embodiment of the present invention can improve the inapplicability and recalculation of the original simulation calculation for the temperature control rolling process at the end of the rest rolling and start the rolling delay of the next schedule. This is usually the case when the hardness is underreported. In view of another case where the hardness is over-reported and the under-reported is low, the original simulation calculation result will not be judged to be unsuitable and recalculated before the first rolling of the next schedule, but the actual rolling force will exceed the limit after rolling. Therefore, it is still recalculated, which causes the number of rolling passes to change. Therefore, if the corresponding R rolling force is checked according to the hardness difference before rolling in the next procedure, and the predicted rolling force and hardness are corrected accordingly, if the revised predicted rolling force does not exceed the limit, you can Keep the original simulation calculation results and obtain the required finishing temperature.
由上述之實施方式可知,本發明之一優點就是因為本發明之改善鋼板溫度控制軋延製程設定的方法,利用現有軋延數據,找出具再現性軋延力誤差的相關因素,並歸納不同分類與分析對應的修正值,藉以提升因實際和理論差異所造成之軋機設定的準確性,而順利製作出符合所需之高品級鋼。It can be seen from the above-mentioned embodiments that one of the advantages of the present invention is that the method of the present invention for improving the temperature control of the steel plate temperature control rolling process setting uses the existing rolling data to find out the relevant factors of the reproducible rolling force error, and summarizes different classifications The correction value corresponding to the analysis can improve the accuracy of the rolling mill setting caused by the difference between actual and theoretical, and smoothly produce high-grade steel that meets the requirements.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何在此技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in this technical field can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be subject to those defined by the attached patent application scope.
100:曲線 110:曲線 120:曲線 130:曲線 200:步驟 210:步驟 220:步驟 230:步驟 240:步驟 250:步驟 260:步驟 100: curve 110: Curve 120: Curve 130: Curve 200: step 210: Step 220: step 230: step 240: step 250: step 260: Step
為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下: [圖1]係繪示許多鋼板之第二規程軋延之硬度和模擬計算硬度的差值與R軋延力比之關係示意圖; [圖2]係繪示許多鋼板之實際休軋時間和模擬計算之預期休軋時間的差值與R軋延力比之關係示意圖; [圖3]係繪示表4各種硬度差對應的R軋延比最大與最小值,包括鋼板材質編號30002及整體的關係示意圖;以及 [圖4]係繪示依照本發明之一實施方式的一種改善鋼板溫度控制軋延製程設定的方法的流程圖。 In order to make the above and other objectives, features, advantages and embodiments of the present invention more comprehensible, the description of the accompanying drawings is as follows: [Figure 1] is a schematic diagram showing the relationship between the difference between the hardness of the second-routine rolling and the simulated calculated hardness of many steel plates and the R rolling force ratio; [Figure 2] is a schematic diagram showing the relationship between the difference between the actual off-rolling time and the expected off-rolling time of many steel plates and the R rolling force ratio; [Figure 3] shows the maximum and minimum R rolling ratios corresponding to various hardness differences in Table 4, including the steel plate material number 30002 and the overall relationship diagram; and [Fig. 4] is a flowchart showing a method for improving the temperature control rolling process setting of a steel plate according to an embodiment of the present invention.
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220:步驟 220: step
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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WO1993011886A1 (en) * | 1991-12-13 | 1993-06-24 | Siemens Aktiengesellschaft | Rolling schedule calculation process |
JP2000042602A (en) * | 1998-07-14 | 2000-02-15 | Sms Schloeman Siemag Ag | Method for pre-adjusting cold deforming equipment |
CN102294365A (en) * | 2010-06-25 | 2011-12-28 | 鞍钢股份有限公司 | Method for improving rolling force calculation accuracy |
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Publication number | Priority date | Publication date | Assignee | Title |
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WO1993011886A1 (en) * | 1991-12-13 | 1993-06-24 | Siemens Aktiengesellschaft | Rolling schedule calculation process |
JP2000042602A (en) * | 1998-07-14 | 2000-02-15 | Sms Schloeman Siemag Ag | Method for pre-adjusting cold deforming equipment |
CN102294365A (en) * | 2010-06-25 | 2011-12-28 | 鞍钢股份有限公司 | Method for improving rolling force calculation accuracy |
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