TWI710152B - Heat dissipating flexible substrate and its production method and oled with heat dissipating flexible substrate and organic solar cell with heat dissipating flexible substrate - Google Patents
Heat dissipating flexible substrate and its production method and oled with heat dissipating flexible substrate and organic solar cell with heat dissipating flexible substrate Download PDFInfo
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Description
本發明係關於高散熱可撓式基板及具有高散熱可撓式基板之有機發光二極體或有機太陽能電池,特別是關於一種具有奈米導熱層或摻雜散佈複數奈米金屬粒子的高散熱可撓式基板,以及具有高散熱可撓式基板之有機發光二極體或有機太陽能電池。 The present invention relates to a flexible substrate with high heat dissipation and an organic light-emitting diode or organic solar cell with a flexible substrate with high heat dissipation, in particular to a high heat dissipation with a nano thermal conductive layer or doped and dispersed nano metal particles Flexible substrates and organic light-emitting diodes or organic solar cells with high heat dissipation flexible substrates.
可撓性基板的發展大幅增加了有機發光二極體(Organic Light-Emitting Diode,OLED)照明或有機太陽能電池(Organic Photovoltaics,OPV)的可利用性,無論在人類日常生活、工業生產、商業附加、或國防軍事上都具有相當廣大的應用範疇。 The development of flexible substrates has greatly increased the availability of organic light-emitting diodes (Organic Light-Emitting Diode, OLED) lighting or organic solar cells (Organic Photovoltaics, OPV), no matter in human daily life, industrial production, commercial additional , Or national defense and military have a considerable range of applications.
但由於OLED元件或OPV元件的持續運作皆會產生相當的熱能,若無法有效進行散熱之改良,於應用上不但無法控制溫度的上升,其元件壽命亦無法達到最佳之狀態而無法有效降低使用成本,大大降低了使用的意願與應用的範疇。 However, due to the continuous operation of OLED devices or OPV devices, considerable heat energy is generated. If the heat dissipation cannot be improved effectively, not only the temperature rise cannot be controlled in the application, but the device life cannot reach the best condition and cannot effectively reduce the use. The cost greatly reduces the willingness to use and the scope of application.
習知的基板、有機發光二極體或太陽能電池之散熱技術對此或有著眼,卻又多為封裝層之改良結構,雖然散熱能力或有提升,但因著眼於封裝而無法完整提升元件整體之散熱,對元件使用壽命之增加的幫助有限。 The conventional heat dissipation technology of substrates, organic light-emitting diodes or solar cells may have an eye for this, but most of them are improved structures of the encapsulation layer. Although the heat dissipation capacity may be improved, the overall device cannot be fully improved due to the focus on the package. The heat dissipation has limited help to increase the service life of the component.
或有使用高散熱能力之金屬基板以改良基板的散熱能力者,但因金屬基板係屬剛性基板,無法具備可撓特性。又或有附加導熱元件者,由於額外的導熱元件之設計或使用,須將其以額外之工序流程設置於基板上,又導致了製造成本的提高。 Or use a metal substrate with high heat dissipation capacity to improve the heat dissipation capacity of the substrate, but because the metal substrate is a rigid substrate, it cannot have flexibility. Or, if there are additional heat-conducting elements, due to the design or use of the additional heat-conducting elements, they must be installed on the substrate in an additional process flow, which leads to an increase in manufacturing costs.
有鑒於此,若能提出一種新穎與進步的可撓式散熱基板,不需額外加工或設置散熱機構,即能獲取最大的散熱效果,不但可以有效降低元件溫度並節省製造與使用成本;又可以應用於可撓式之架構並增加有機發光二極體或有機太陽能電池之使用壽命,對於照明、顯示裝置、太陽能裝置等領域之開發,都將是一個具有顯著貢獻的發明設計,並提供更多樣化應用之選擇。 In view of this, if a novel and advanced flexible heat dissipation substrate can be proposed, no additional processing or heat dissipation mechanism is required, that is, the maximum heat dissipation effect can be obtained, which can effectively reduce the temperature of the components and save the manufacturing and use costs; Applied to flexible structures and increasing the service life of organic light-emitting diodes or organic solar cells, it will be an invention and design with significant contributions to the development of lighting, display devices, solar devices and other fields, and provide more Choice of sample application.
本發明為高散熱可撓式基板及其製造方法及具有高散熱可撓式基板之有機發光二極體與有機太陽能電池。其中,一種高散熱可撓式基板包括有第一基板;旋轉塗佈於第一基板之一表面的奈米導熱層;以及貼合於第一基板之第二基板。另一種高散熱可撓式基板則由可撓式有機基板材摻雜散佈複數奈米金屬粒子所形成。製造方法則分別與二種高散熱可撓式基板相對應。具有高散熱可撓式基板之有機發光二極體或有機太陽能電池則分別包括有高散熱可撓式基板;二極體元件或光電轉換元件;以及封裝體。藉由本發明之實施,可以增加有機發光二極體或有機太陽 能電池之使用壽命,大幅降低整體有機發光二極體或有機太陽能電池之應用的使用成本。 The present invention relates to a flexible substrate with high heat dissipation, a manufacturing method thereof, and an organic light-emitting diode and an organic solar cell with a flexible substrate with high heat dissipation. Among them, a high heat dissipation flexible substrate includes a first substrate; a nano thermal conductive layer spin-coated on one surface of the first substrate; and a second substrate bonded to the first substrate. Another type of flexible substrate with high heat dissipation is formed by a flexible organic base plate doped and dispersed with a plurality of nano metal particles. The manufacturing methods correspond to the two high heat dissipation flexible substrates respectively. Organic light-emitting diodes or organic solar cells with high heat dissipation flexible substrates respectively include high heat dissipation flexible substrates; diode elements or photoelectric conversion elements; and packaging bodies. Through the implementation of the present invention, organic light-emitting diodes or organic solar can be added The service life of the energy battery greatly reduces the use cost of the overall organic light-emitting diode or organic solar battery application.
本發明提供一種高散熱可撓式基板,其包括有:一第一基板,其為一可撓式有機板材所形成;一奈米導熱層,其為塗佈於第一基板之一表面的奈米金屬塗層;以及一第二基板,其係為與第一基板相對應並貼合於第一基板之一可撓式有機板材,其貼合方式係使奈米導熱層介於第一基板及第二基板之間。 The present invention provides a high heat dissipation flexible substrate, which includes: a first substrate, which is formed of a flexible organic plate; a nano thermal conductive layer, which is a nanometer coated on a surface of the first substrate Rice metal coating; and a second substrate, which is a flexible organic plate corresponding to the first substrate and attached to the first substrate, and the attachment method is such that the nano thermal conductive layer is interposed between the first substrate And the second substrate.
本發明又提供一種高散熱可撓式基板,其係由一可撓式有機基板材摻雜散佈複數奈米金屬粒子所形成。 The present invention also provides a flexible substrate with high heat dissipation, which is formed by a flexible organic base plate doped and dispersed with a plurality of nano metal particles.
本發明並提供一種高散熱可撓式基板的製造方法,其包括下列步驟:提供第一基板(步驟S10),其係提供可撓式有機板材所形成之一第一基板;形成奈米導熱層(步驟S20),其係於第一基板之一表面塗佈一層奈米金屬溶液形成奈米導熱層;覆蓋第二基板(步驟S30),其係於塗佈有奈米導熱層之第一基板表面覆蓋可撓式有機板材所形成之第二基板;以及形成高散熱可撓式基板(步驟S40),其係封合第一基板、奈米導熱層及第二基板,形成一高散熱可撓式基板。 The present invention also provides a method for manufacturing a flexible substrate with high heat dissipation, which includes the following steps: providing a first substrate (step S10), which provides a first substrate formed of a flexible organic plate; forming a nano thermal conductive layer (Step S20), which is to coat a layer of nano metal solution on one surface of the first substrate to form a nano thermally conductive layer; cover the second substrate (Step S30), which is applied to the first substrate coated with a nano thermally conductive layer The surface is covered with a second substrate formed by a flexible organic plate; and a high heat dissipation flexible substrate is formed (step S40), which seals the first substrate, the nano thermal conductive layer and the second substrate to form a high heat dissipation flexible式substrate.
本發明又提供一種高散熱可撓式基板的製造方法,其包括下列步驟:提供可撓式有機基板材(步驟S210);加熱可撓式有機基板材至熔融狀態(步驟S220);佈植奈米金屬粒子(步驟S230),其係將複數奈米金屬粒子摻雜散佈於熔融態之可撓式有機基板材;以及形成高散熱可撓式基板(步驟S240),其係固化混合散佈有該些奈米金屬粒子的熔融態之可撓式有機基板,並形成一高散熱可撓式基板。 The present invention also provides a method for manufacturing a high heat dissipation flexible substrate, which includes the following steps: providing a flexible organic-based plate (step S210); heating the flexible organic-based plate to a molten state (step S220); Rice metal particles (step S230), which is a flexible organic-based plate doped with a plurality of nano metal particles dispersed in a molten state; and a high heat dissipation flexible substrate is formed (step S240), which is solidified, mixed and dispersed with the A flexible organic substrate in the molten state of some nano metal particles and forms a high heat dissipation flexible substrate.
本發明再提供一種具有高散熱可撓式基板之有機發光二極體,其包括有:一高散熱可撓式基板,其包括:一第一基板,其為一可撓式有機板材所形成;一奈米導熱層,其為塗佈於第一基板之一表面的奈米金屬塗層;及一第二基板,其係與第一基板相對應並貼合於第一基板之一可撓式有機板材,其貼合方式係使奈米導熱層介於第一基板及第二基板之間;一二極體元件,固設於高散熱可撓式基板,並包括:一第一電極;一第二電極;及複數有機材料層,夾設固定於第一電極及第二電極之間並分別與第一電極及第二電極導電相接;以及一封裝體,封裝覆蓋二極體元件及高散熱可撓式基板。 The present invention further provides an organic light emitting diode with a high heat dissipation flexible substrate, which includes: a high heat dissipation flexible substrate, which includes: a first substrate, which is formed of a flexible organic plate; A nano thermal conductive layer, which is a nano metal coating coated on a surface of the first substrate; and a second substrate, which corresponds to the first substrate and is attached to a flexible type of the first substrate The organic plate is bonded in such a way that the nano thermal conductive layer is interposed between the first substrate and the second substrate; a diode element is fixed on the high heat dissipation flexible substrate and includes: a first electrode; A second electrode; and a plurality of organic material layers, sandwiched and fixed between the first electrode and the second electrode, and electrically connected to the first electrode and the second electrode, respectively; and a package body that covers the diode element and the height Heat dissipation flexible substrate.
本發明又再提供一種具有高散熱可撓式基板之有機發光二極體,其包括有:一高散熱可撓式基板,其由摻雜散佈有複數奈米金屬粒子之一可撓式有機基板所形成;一二極體元件,固設於高散熱可撓式基板,並包括:一第一電極;一第二電極;及複數有機材料層,夾設固定於第一電極及第二電極之間並分別與第一電極及第二電極導電相接;以及一封裝體,封裝覆蓋二極體元件及高散熱可撓式基板。 The present invention further provides an organic light emitting diode with a high heat dissipation flexible substrate, which includes: a high heat dissipation flexible substrate, which is doped with a plurality of nanometer metal particles dispersed and a flexible organic substrate Formed; a diode element, fixed on a high heat dissipation flexible substrate, and including: a first electrode; a second electrode; and a plurality of organic material layers, sandwiched and fixed on the first electrode and the second electrode It is in conductive connection with the first electrode and the second electrode respectively; and a package body which packages and covers the diode element and the high heat dissipation flexible substrate.
本發明復又提供一種具有高散熱可撓式基板之有機太陽能電池,其包括:一高散熱可撓式基板,其包括:一第一基板,其為一可撓式有機板材所形成;一奈米導熱層,其為塗佈於第一基板之一表面的奈米金屬塗層;及一第二基板,其係與第一基板相對應並貼合於第一基板之一可撓式有機板材,其貼合方式係使奈米導熱層介於第一基板及第二基板之間;一光電轉換元件,固設於高散熱可撓式基板並包括有:一第一電極;一第二電 極;及複數有機材料層,夾設固定於第一電極及第二電極之間並分別與第一電極及第二電極導電相接;以及一封裝體,封裝覆蓋光電轉換元件及高散熱可撓式基板。 The present invention also provides an organic solar cell with a flexible substrate with high heat dissipation, which includes: a flexible substrate with high heat dissipation, including: a first substrate formed by a flexible organic plate; A thermal conductive layer, which is a nano metal coating coated on a surface of the first substrate; and a second substrate, which corresponds to the first substrate and is attached to a flexible organic plate of the first substrate , The bonding method is such that the nano thermal conductive layer is between the first substrate and the second substrate; a photoelectric conversion element is fixed on the high heat dissipation flexible substrate and includes: a first electrode; a second electrical And a plurality of organic material layers, sandwiched and fixed between the first electrode and the second electrode and electrically connected with the first electrode and the second electrode, respectively; and a package body, the package covers the photoelectric conversion element and has high heat dissipation and flexibility式substrate.
本發明又提供了一種具有高散熱可撓式基板之有機太陽能電池,其包括:一高散熱可撓式基板,其由摻雜散佈有複數奈米金屬粒子之一可撓式有機基板所形成;一光電轉換元件,固設於高散熱可撓式基板,並包括有:一第一電極;一第二電極;及複數有機材料層,夾設固定於第一電極及第二電極之間並分別與第一電極及第二電極導電相接;以及一封裝體,封裝覆蓋光電轉換元件及高散熱可撓式基板。 The present invention also provides an organic solar cell with a high heat dissipation flexible substrate, which includes: a high heat dissipation flexible substrate formed by a flexible organic substrate doped with a plurality of nano metal particles dispersed; A photoelectric conversion element is fixed on a high heat dissipation flexible substrate, and includes: a first electrode; a second electrode; and a plurality of organic material layers, sandwiched and fixed between the first electrode and the second electrode, and respectively Conductively connect with the first electrode and the second electrode; and a package body for packaging and covering the photoelectric conversion element and the high heat dissipation flexible substrate.
藉由本發明之實施,至少可以達到以下之進步功效:增加有機發光二極體或有機太陽能電池之使用壽命,大幅降低整體有機發光二極體或有機太陽能電池之應用的設置或使用成本。 Through the implementation of the present invention, at least the following improved effects can be achieved: increase the service life of the organic light emitting diode or organic solar cell, and greatly reduce the overall installation or use cost of the organic light emitting diode or organic solar cell application.
為使任何熟習相關技藝者了解本發明之技術內容並據以實施,且根據本說明書所揭露之內容、申請專利範圍及圖式,任何熟習相關技藝者可輕易地理解本發明相關之目的及優點,因此將在實施方式中詳細敘述本發明之詳細特徵以及優點。 In order for anyone who is familiar with the relevant art to understand the technical content of the present invention and implement it accordingly, and according to the content disclosed in this specification, the scope of patent application and the drawings, anyone who is familiar with the relevant art can easily understand the purpose and advantages of the present invention. Therefore, the detailed features and advantages of the present invention will be described in detail in the embodiments.
100‧‧‧高散熱可撓式基板 100‧‧‧High heat dissipation flexible substrate
10‧‧‧第一基板 10‧‧‧First substrate
11‧‧‧表面 11‧‧‧surface
20‧‧‧奈米導熱層 20‧‧‧Nano Thermal Conductive Layer
30‧‧‧第二基板 30‧‧‧Second substrate
200‧‧‧高散熱可撓式基板 200‧‧‧High heat dissipation flexible substrate
10’‧‧‧可撓式有機基板 10’‧‧‧Flexible organic substrate
20’‧‧‧奈米金屬粒子 20’‧‧‧Nano Metal Particles
40‧‧‧電洞注入材料層 40‧‧‧Electric hole injection material layer
50‧‧‧電洞傳輸材料層 50‧‧‧hole transmission material layer
60‧‧‧有機發光材料層 60‧‧‧Organic luminescent material layer
70‧‧‧電子傳輸材料層 70‧‧‧Electronic transmission material layer
80‧‧‧電子注入材料層 80‧‧‧Electron injection material layer
90‧‧‧有機光電轉換材料層 90‧‧‧Organic photoelectric conversion material layer
S100‧‧‧高散熱可撓式基板的製造方法 S100‧‧‧High heat dissipation flexible substrate manufacturing method
S10‧‧‧提供第一基板 S10‧‧‧Provide the first substrate
S20‧‧‧形成奈米導熱層 S20‧‧‧Forms nano thermal conductive layer
S30‧‧‧覆蓋第二基板 S30‧‧‧cover the second substrate
S40‧‧‧形成高散熱可撓式基板 S40‧‧‧Form a high heat dissipation flexible substrate
S200‧‧‧高散熱可撓式基板的製造方法 S200‧‧‧High heat dissipation flexible substrate manufacturing method
S210‧‧‧提供可撓式有機基板之板材 S210‧‧‧Provide flexible organic substrate sheet
S220‧‧‧加熱可撓式有機基板之板材至熔融狀態 S220‧‧‧Heating the flexible organic substrate to a molten state
S230‧‧‧佈植奈米金屬粒子 S230‧‧‧Plant Nano Metal Particles
S240‧‧‧形成高散熱可撓式基板 S240‧‧‧Form a flexible substrate with high heat dissipation
300‧‧‧有機發光二極體 300‧‧‧Organic Light Emitting Diode
310‧‧‧高散熱可撓式基板 310‧‧‧High heat dissipation flexible substrate
320‧‧‧二極體元件 320‧‧‧Diode element
321‧‧‧第一電極 321‧‧‧First electrode
322‧‧‧第二電極 322‧‧‧Second electrode
323‧‧‧有機材料層 323‧‧‧Organic material layer
330‧‧‧封裝體 330‧‧‧Package
400‧‧‧有機發光二極體 400‧‧‧Organic Light Emitting Diode
410‧‧‧高散熱可撓式基板 410‧‧‧High heat dissipation flexible substrate
420‧‧‧二極體元件 420‧‧‧Diode element
421‧‧‧第一電極 421‧‧‧First electrode
422‧‧‧第二電極 422‧‧‧Second electrode
423‧‧‧有機材料層 423‧‧‧Organic material layer
430‧‧‧封裝體 430‧‧‧Package
500‧‧‧有機太陽能電池 500‧‧‧Organic Solar Cell
510‧‧‧高散熱可撓式基板 510‧‧‧High heat dissipation flexible substrate
520‧‧‧光電轉換元件 520‧‧‧Photoelectric conversion element
521‧‧‧第一電極 521‧‧‧First electrode
522‧‧‧第二電極 522‧‧‧Second electrode
523‧‧‧有機材料層 523‧‧‧Organic material layer
530‧‧‧封裝體 530‧‧‧Package
600‧‧‧有機太陽能電池 600‧‧‧Organic Solar Cell
610‧‧‧高散熱可撓式基板 610‧‧‧High heat dissipation flexible substrate
620‧‧‧光電轉換元件 620‧‧‧Photoelectric conversion element
621‧‧‧第一電極 621‧‧‧First electrode
622‧‧‧第二電極 622‧‧‧Second electrode
623‧‧‧有機材料層 623‧‧‧Organic material layer
630‧‧‧封裝體 630‧‧‧Package
第1圖係為本發明實施例之一種高散熱可撓式基板之立體分解示意圖。 FIG. 1 is an exploded perspective view of a flexible substrate with high heat dissipation according to an embodiment of the present invention.
第2圖係為本發明實施例之一種高散熱可撓式基板之立體示意圖。 FIG. 2 is a perspective view of a flexible substrate with high heat dissipation according to an embodiment of the present invention.
第3圖係為本發明實施例之另一種高散熱可撓式基板之立體示意圖。 FIG. 3 is a perspective view of another flexible substrate with high heat dissipation according to an embodiment of the present invention.
第4A圖係為本發明實施例之一種高散熱可撓式基板的製造方法之步驟流程圖。 FIG. 4A is a flow chart of a manufacturing method of a high heat dissipation flexible substrate according to an embodiment of the present invention.
第4B圖係為本發明實施例之另一種高散熱可撓式基板的製造方法之步驟流程圖。 FIG. 4B is a flowchart of another method of manufacturing a flexible substrate with high heat dissipation according to an embodiment of the present invention.
第5A圖係為本發明實施例之一種具有高散熱可撓式基板之有機發光二極體之立體分解示意圖。 FIG. 5A is an exploded perspective view of an organic light emitting diode with a flexible substrate with high heat dissipation according to an embodiment of the present invention.
第5B圖係為本發明實施例之一種具有高散熱可撓式基板之有機發光二極體之立體示意圖。 FIG. 5B is a perspective view of an organic light emitting diode with a flexible substrate with high heat dissipation according to an embodiment of the present invention.
第6A圖係為本發明實施例之另一種具有高散熱可撓式基板之有機發光二極體之立體分解示意圖。 FIG. 6A is an exploded perspective view of another organic light emitting diode with a flexible substrate with high heat dissipation according to an embodiment of the present invention.
第6B圖係為本發明實施例之另一種具有高散熱可撓式基板之有機發光二極體之立體示意圖。 FIG. 6B is a three-dimensional schematic diagram of another organic light-emitting diode with a high heat dissipation flexible substrate according to an embodiment of the present invention.
第7A圖係為第5A圖實施例中之一種有機材料層之立體示意圖。 FIG. 7A is a perspective view of an organic material layer in the embodiment of FIG. 5A.
第7B圖係為第6A圖實施例中之一種有機材料層之立體示意圖。 FIG. 7B is a perspective view of an organic material layer in the embodiment of FIG. 6A.
第8A圖係為本發明實施例之一種具有高散熱可撓式基板之有機太陽能電池之立體分解示意圖。 FIG. 8A is a three-dimensional exploded schematic diagram of an organic solar cell with a high heat dissipation flexible substrate according to an embodiment of the present invention.
第8B圖係為本發明實施例之一種具有高散熱可撓式基板之有機太陽能電池之立體示意圖。 FIG. 8B is a three-dimensional schematic diagram of an organic solar cell with a high heat dissipation flexible substrate according to an embodiment of the present invention.
第9A圖係為本發明實施例之另一種具有高散熱可撓式基板之有機太陽能電池之立體分解示意圖。 FIG. 9A is an exploded perspective view of another organic solar cell with a high heat dissipation flexible substrate according to an embodiment of the present invention.
第9B圖係為本發明實施例之另一種具有高散熱可撓式基板之有機太陽能電池之立體示意圖。 FIG. 9B is a three-dimensional schematic diagram of another organic solar cell with a high heat dissipation flexible substrate according to an embodiment of the present invention.
第10A圖係為第8A圖實施例中之一種有機材料層之立體示意圖。 FIG. 10A is a perspective view of an organic material layer in the embodiment of FIG. 8A.
第10B圖係為第9A圖實施例中之一種有機材料層之立體示意圖。 FIG. 10B is a schematic perspective view of an organic material layer in the embodiment of FIG. 9A.
請參考如第1圖及第2圖所示,為實施例之一種高散熱可撓式基板100,其包括有:一第一基板10;一奈米導熱層20;以及一第二基板30。
Please refer to FIG. 1 and FIG. 2, which is a high heat dissipation
如第1圖及第2圖所示,高散熱可撓式基板100之第一基板10係可以為諸如聚醯亞胺(Polyimide,簡稱PI)、聚對苯二甲酸乙二酯(PET)、聚苯二甲酸乙二醇酯(PEN)或聚碳酸酯(PC)等,耐熱且透光之可撓式有機板材所形成。
As shown in Figures 1 and 2, the
同樣如第1圖及第2圖所示,高散熱可撓式基板100之奈米導熱層20,係將一種奈米金屬溶液以旋轉塗佈的方式塗佈於第一基板10之一表面11所形成。
Also as shown in Figures 1 and 2, the nano thermal
而所述之奈米導熱層20之厚度,則可以依照應用所需,控制實施奈米金屬溶液的旋轉塗佈之速度與旋轉塗佈之施行時間來決定。而旋轉塗佈所使用之奈米金屬溶液則可以選擇為奈米銀溶液。
The thickness of the thermally
仍請參考如第1圖及第2圖所示,高散熱可撓式基板100之第二基板30,係為與第一基板10相對應並貼合於第一基板10之另一個可撓式有機板材,其貼合的方式係使奈米導熱層20
介於第一基板10及第二基板30之間。又,第二基板30係可以以貼合膠膠封,或以抽真空封合等方式貼合於第一基板10。
Please refer to Figures 1 and 2, the
至於第二基板30之材質,亦可以為聚醯亞胺(PI)、聚對苯二甲酸乙二酯(PET)、聚苯二甲酸乙二醇酯(PEN)或聚碳酸酯(PC)。
As for the material of the
接著請參考如第3圖所示,為實施例之另一種高散熱可撓式基板200,高散熱可撓式基板200係可以由一耐熱且透光之可撓式有機基板10’摻雜散佈複數個奈米金屬粒子20’所形成。
Please refer to FIG. 3, which is another high heat dissipation
形成可撓式有機基板10’之材質,同樣可以為聚醯亞胺(PI)、聚對苯二甲酸乙二酯(PET)、聚苯二甲酸乙二醇酯(PEN)或聚碳酸酯(PC)。而奈米金屬粒子20’則可以選擇為奈米銀粒子。 The material forming the flexible organic substrate 10' can also be polyimide (PI), polyethylene terephthalate (PET), polyethylene phthalate (PEN) or polycarbonate ( PC). The nano metal particles 20' can be selected as nano silver particles.
如第1圖至第3圖所示之高散熱可撓式基板100或高散熱可撓式基板200,其透光率可以達到至少為85%,電阻率為>1Ω/cm2,並且由於奈米導熱層20或摻雜散佈奈米金屬粒子20’的實施,使得高散熱可撓式基板100或高散熱可撓式基板200的散熱能力獲得了大幅度的提升。
As shown in Figures 1 to 3, the high heat dissipation
接著請參考如第4A圖所示,為實施例之一種高散熱可撓式基板的製造方法S100,其包括下列步驟:提供第一基板(步驟S10);形成奈米導熱層(步驟S20);覆蓋第二基板(步驟S30);以及形成高散熱可撓式基板(步驟S40)。 Next, please refer to FIG. 4A, which is an embodiment of a method S100 for manufacturing a high heat dissipation flexible substrate, which includes the following steps: providing a first substrate (step S10); forming a nano thermal conductive layer (step S20); Cover the second substrate (step S30); and form a high heat dissipation flexible substrate (step S40).
如第1圖及第4A圖所示,提供第一基板(步驟S10)之步驟,係提供一種可撓式有機板材所形成之一個第一基板10,形成第一基板10的可撓式有機板材之材質則如前述,在此不再贅述。
As shown in FIG. 1 and FIG. 4A, the step of providing a first substrate (step S10) is to provide a
如第1圖及第4A圖所示,形成奈米導熱層(步驟S20)之步驟,係於第一基板10之一個表面11塗佈一層奈米金屬溶液以形成一個奈米導熱層20,其中所使用之奈米金屬溶液,可以選擇為導熱性佳的奈米銀之溶液。
As shown in Figures 1 and 4A, the step of forming a nano thermally conductive layer (step S20) is to apply a layer of nano metal solution on one
如第1圖及第4A圖所示,覆蓋第二基板(步驟S30)之步驟,則係於塗佈有奈米導熱層20之第一基板10的表面11覆蓋一個以可撓式有機板材所形成之第二基板30。其中形成第二基板30的可撓式有機板材之材質亦如前述。
As shown in Figures 1 and 4A, the step of covering the second substrate (step S30) is to cover the
同樣如第1圖及第4A圖所示,形成高散熱可撓式基板(步驟S40)之步驟,則係以貼合膠或封膠體膠封,或以抽真空等方式封合第一基板10、奈米導熱層20、及第二基板30形成一耐熱且透光之高散熱可撓式基板100。
Similarly, as shown in Figures 1 and 4A, the step of forming a highly heat-dissipating flexible substrate (step S40) is to seal the
接下來,如第4B圖所示,為實施例之另一種高散熱可撓式基板的製造方法S200,其包括下列步驟:提供可撓式有機基板之板材(步驟S210);加熱可撓式有機基板之板材至熔融狀態(步驟S220);佈植奈米金屬粒子(步驟S230);以及形成高散熱可撓式基板(步驟S240)。 Next, as shown in Figure 4B, another method for manufacturing a high heat dissipation flexible substrate S200 of the embodiment includes the following steps: providing a flexible organic substrate sheet (step S210); heating the flexible organic substrate The sheet of the substrate is in a molten state (step S220); nano-metal particles are planted (step S230); and a flexible substrate with high heat dissipation is formed (step S240).
如第3圖及第4B圖所示,提供可撓式有機基板之板材(步驟S210)之步驟,係選擇一耐熱且透光之可撓式板材,板材之材質同樣可以為聚醯亞胺(PI)、聚對苯二甲酸乙二酯(PET)、聚苯二甲酸乙二醇酯(PEN)或聚碳酸酯(PC)。 As shown in Figures 3 and 4B, the step of providing a sheet of flexible organic substrate (step S210) is to select a heat-resistant and light-transmitting flexible sheet. The material of the sheet can also be polyimide ( PI), polyethylene terephthalate (PET), polyethylene phthalate (PEN) or polycarbonate (PC).
如第3圖及第4B圖所示,加熱可撓式有機基板之板材至熔融狀態(步驟S220)之步驟,係加熱前述可撓式有機基板10’之板材至熔融狀態,使板材容易與其他物質混和。 As shown in Figures 3 and 4B, the step of heating the sheet of the flexible organic substrate to a molten state (step S220) is to heat the sheet of the flexible organic substrate 10' to a molten state, so that the sheet can easily interact with other materials. Material mixing.
如第3圖及第4B圖所示的佈植奈米金屬粒子(步驟S230)之步驟,係將複數個奈米金屬粒子20’摻雜散佈於熔融狀態之可撓式有機基板10’之板材。其中奈米金屬粒子20’摻雜的方式可以均勻散佈的方式為之,其重量百分比亦可加以調整控制使摻雜奈米金屬粒子20’的可撓式有機基板10’之板材可以獲得更佳之散熱效果。又奈米金屬粒子20’可以選擇為導熱性甚佳的奈米銀粒子。 As shown in FIGS. 3 and 4B, the step of planting nano metal particles (step S230) is to dope a plurality of metal nano particles 20' and spread them on the sheet of the flexible organic substrate 10' in the molten state. . The doping method of the nano metal particles 20' can be uniformly dispersed, and the weight percentage can also be adjusted and controlled so that the flexible organic substrate 10' plate doped with the nano metal particles 20' can be better. heat radiation. In addition, the nano metal particles 20' can be selected as nano silver particles with excellent thermal conductivity.
同樣如第3圖及第4B圖所示,形成高散熱可撓式基板(步驟S240)之步驟,係固化摻雜散佈有該些奈米金屬粒子20’的熔融狀態之該可撓式有機基板10’之板材,並形成高散熱可撓式基板200。
Also as shown in FIGS. 3 and 4B, the step of forming a highly heat-dissipating flexible substrate (step S240) is to solidify and dope the flexible organic substrate in a molten state in which the nano metal particles 20' are dispersed. 10' plate and form a high heat dissipation
再來請參考如第5A圖及第5B圖所示,為實施例之一種具有高散熱可撓式基板之有機發光二極體300,其包括有:高散熱可撓式基板310;二極體元件320;以及封裝體330。
Please refer to FIG. 5A and FIG. 5B, which is an organic
如第5A圖所示,高散熱可撓式基板310包括:可撓式有機板材所形成之第一基板10;塗佈於第一基板10之一表面11的奈米金屬塗層乾燥後所形成的奈米導熱層20;及與第一基板10相對應並貼合於第一基板10之可撓式有機板材所形成的第二基板30。
As shown in Figure 5A, the high heat dissipation
其中第二基板30與第一基板10之貼合方式係使奈米導熱層20介於第一基板10及第二基板30之間。又,第二基板30係可以以貼合膠膠封,或是以抽真空封合等方式貼合於第一基板10。
The bonding method of the
如第5A圖及第5B圖所示,有機發光二極體300之
二極體元件320係固設於高散熱可撓式基板310之一表面,並包括有:一第一電極321;一第二電極322;及夾設固定於第一電極321及第二電極322之間並分別與第一電極321及第二電極322導電相接的複數個有機材料層323。
As shown in Figures 5A and 5B, the organic
同樣如第5A圖及第5B圖所示,封裝體330,則係可以為封裝用、膠合用或多層薄膜之材質,或者是可撓式板材搭配封裝用、膠合用或多層薄膜之材質所形成,封裝覆蓋並保護有機發光二極體300之二極體元件320及高散熱可撓式基板310。
Also as shown in Figures 5A and 5B, the
再請參考如第6A圖及第6B圖所示,為實施例之一種具有高散熱可撓式基板之有機發光二極體400,其包括有:一高散熱可撓式基板410;一二極體元件420;以及一封裝體430。
Please refer to FIG. 6A and FIG. 6B, which is an organic
如第6A圖及第6B圖所示,高散熱可撓式基板410係由摻雜散佈有複數奈米金屬粒子20’的可撓式有機基板10’所形成,可撓式有機基板10’之材質不再贅述。
As shown in FIGS. 6A and 6B, the high heat dissipation
如第6A圖及第6B圖所示,二極體元件420,係固設於高散熱可撓式基板410之一表面,並包括有:一第一電極421;一第二電極422;及夾設固定於第一電極421及第二電極422之間並分別與第一電極421及該第二電極422導電相接的複數個有機材料層423。
As shown in FIGS. 6A and 6B, the
同樣如第6A圖及第6B圖所示,封裝體430,則係可以為封裝用、膠合用或多層薄膜之材質,或者是可撓式板材搭配封裝用、膠合用或多層薄膜之材質所形成,封裝覆蓋並保護有機發光二極體400之二極體元件420及高散熱可撓式基板410。
Also as shown in Fig. 6A and Fig. 6B, the
如第5A圖至第6B圖所示實施例之有機發光二極體
300或有機發光二極體400之高散熱可撓式基板310或高散熱可撓式基板410的透光率可以達到至少為85%,電阻率為>1Ω/cm2,並且由於奈米導熱層20或摻雜散佈奈米金屬粒子20’之實施,使得有機發光二極體300或有機發光二極體400的散熱能力獲得了大幅度的提升。
As shown in FIGS. 5A to 6B, the light transmittance of the high heat dissipation
在實施例的實際應用中,對10000nits光強度單位的有機發光二極體進行觀察與實測,其LT50(發光亮度降至50%時)之計算壽命約可以延長為1.6倍,亦即,有機發光二極體之壽命增加約達60%。 In the practical application of the embodiment, the organic light-emitting diode of 10000nits light intensity unit is observed and measured, and the calculated lifetime of its LT50 (when the luminous brightness is reduced to 50%) can be extended to about 1.6 times, that is, organic light-emitting diode The life span of the diode is increased by approximately 60%.
再者,如第5A圖至第6B圖、第7A圖及第7B圖所示,有機發光二極體300或有機發光二極體400之該些有機材料層323或有機材料層423,可以分別依序為一電洞注入材料層40、一電洞傳輸材料層50、一有機發光材料層60、一電子傳輸材料層70、及一電子注入材料層80。
Furthermore, as shown in FIG. 5A to FIG. 6B, FIG. 7A, and FIG. 7B, the
接下來,請參考如第8A圖及第8B圖所示,為實施例之一種具有高散熱可撓式基板之有機太陽能電池500,其包括:一高散熱可撓式基板510;一光電轉換元件520;以及一封裝體530。
Next, please refer to FIG. 8A and FIG. 8B, which is an organic
如第8A圖及第8B圖所示,有機太陽能電池500之高散熱可撓式基板510又包括有:可撓式有機板材所形成之第一基板10;塗佈於第一基板10之一表面11的奈米金屬塗層所乾燥形成之奈米導熱層20;及與第一基板10相對應並貼合於第一基板10之可撓式有機板材所形成的第二基板30。
As shown in FIGS. 8A and 8B, the high heat dissipation
所述第一基板10與第二基板30貼合之方式,係使
奈米導熱層20介於第一基板10及第二基板30之間。又,第二基板30係可以以貼合膠膠封,或是以抽真空封合等方式貼合於第一基板10。
The method of bonding the
如第8A圖及第8B圖所示,有機太陽能電池500之光電轉換元件520係固設於高散熱可撓式基板510,並包括:一第一電極521;一第二電極522;及夾設固定於第一電極521及第二電極522之間並分別與第一電極521及第二電極522導電相接的複數個有機材料層523。
As shown in FIGS. 8A and 8B, the
同樣如第8A圖及第8B圖所示,封裝體530,則係封裝覆蓋並保護光電轉換元件520及高散熱可撓式基板510。
Also as shown in FIGS. 8A and 8B, the
如第9A圖及第9B圖所示,則為實施例之另一種具有高散熱可撓式基板之有機太陽能電池600,其包括:一高散熱可撓式基板610;一光電轉換元件620;以及一封裝體630。
As shown in FIGS. 9A and 9B, it is another embodiment of an organic
如第9A圖及第9B圖所示,高散熱可撓式基板610,係由摻雜散佈有複數奈米金屬粒子20’的可撓式有機基板10’所形成。
As shown in FIGS. 9A and 9B, the high heat dissipation
如第9A圖及第9B圖所示,光電轉換元件620,係固設於高散熱可撓式基板610之一表面,並包括有:一第一電極621;一第二電極622;及夾設固定於第一電極621及第二電極622之間並分別與第一電極621及第二電極622導電相接的複數個有機材料層623。
As shown in FIGS. 9A and 9B, the
如第9A圖及第9B圖所示,有機太陽能電池600之封裝體630,係封裝覆蓋並保護光電轉換元件620及高散熱可撓式基板610。
As shown in FIGS. 9A and 9B, the
如第8A圖至第9B圖所示實施例之有機太陽能電池500或有機太陽能電池600之高散熱可撓式基板510或高散熱可撓式基板610的透光率可以達到至少為85%,電阻率為>1Ω/cm2,並且由於奈米導熱層20或摻雜散佈奈米金屬粒子20’之實施,使得有機太陽能電池500或有機太陽能電池600的散熱能力獲得了大幅度的提升。
As shown in FIGS. 8A to 9B, the high heat dissipation
再者,如第8A圖至第9B圖、第10A圖及第10B圖所示,有機太陽能電池500或有機太陽能電池600之該些有機材料層523或有機材料層623,可以分別依序為一電洞傳輸材料層50、一有機光電轉換材料層90、及一電子傳輸材料層70。
Furthermore, as shown in FIGS. 8A to 9B, 10A, and 10B, the organic material layers 523 or the organic material layers 623 of the organic
總而言之,如各實施例所示,可撓式散熱基板100、可撓式散熱基板200、有機發光二極體300、有機發光二極體400、有機太陽能電池500、或有機太陽能電池600都分別具有奈米導熱層20或摻雜散佈奈米金屬粒子20’,不但透光率可以達到85%,散熱能力更是獲得了大幅度的提升,進一步使裝置之使用壽命增加達60%,有效減少了應用的設置及使用成本,產業貢獻甚大。
In summary, as shown in the various embodiments, the flexible
更有甚者,由於具有可撓之特性,應用範圍更是非常的廣泛。 What's more, because of its flexibility, the application range is very wide.
惟上述各實施例係用以說明本發明之特點,其目的在使熟習該技術者能瞭解本發明之內容並據以實施,而非限定本發明之專利範圍,故凡其他未脫離本發明所揭示之精神而完成之等效修飾或修改,仍應包含在以下所述之申請專利範圍中。 However, the above-mentioned embodiments are used to illustrate the characteristics of the present invention, and their purpose is to enable those familiar with the technology to understand the content of the present invention and implement them accordingly, rather than limiting the scope of the present invention. The equivalent modification or modification completed by the spirit of the disclosure should still be included in the scope of patent application described below.
100‧‧‧高散熱可撓式基板 100‧‧‧High heat dissipation flexible substrate
10‧‧‧第一基板 10‧‧‧First substrate
11‧‧‧表面 11‧‧‧surface
20‧‧‧奈米導熱層 20‧‧‧Nano Thermal Conductive Layer
30‧‧‧第二基板 30‧‧‧Second substrate
Claims (9)
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