TWI709478B - Method for manufacturing touch sensor film using tension control - Google Patents
Method for manufacturing touch sensor film using tension control Download PDFInfo
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- TWI709478B TWI709478B TW107105964A TW107105964A TWI709478B TW I709478 B TWI709478 B TW I709478B TW 107105964 A TW107105964 A TW 107105964A TW 107105964 A TW107105964 A TW 107105964A TW I709478 B TWI709478 B TW I709478B
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/0412—Digitisers structurally integrated in a display
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/344—Stretching or tensioning the joint area during joining
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
- B29C65/7888—Means for handling of moving sheets or webs
- B29C65/7894—Means for handling of moving sheets or webs of continuously moving sheets or webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
- B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
- B29C66/83411—Roller, cylinder or drum types
- B29C66/83413—Roller, cylinder or drum types cooperating rollers, cylinders or drums
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04103—Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
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- Theoretical Computer Science (AREA)
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- Human Computer Interaction (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Position Input By Displaying (AREA)
- Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
Abstract
Description
本發明涉及利用張力控制的觸控感應器膜的製造方法。更詳細地,本發明涉及利用張力控制的觸控感應器膜的製造方法,其能夠防止由於構成觸控感應器膜的構成要素的收縮率差異而在構成要素的邊界面產生的結構穩定性降低,並且使觸控感應器膜的耐久性提高。 The invention relates to a method for manufacturing a touch sensor film using tension control. In more detail, the present invention relates to a method for manufacturing a touch sensor film using tension control, which can prevent a decrease in structural stability at the boundary surface of the component due to the difference in the shrinkage rate of the component constituting the touch sensor film , And improve the durability of the touch sensor film.
一般而言,觸控感應器是在用戶用手指、觸控筆等接觸畫面中所顯示的圖像時反應於該接觸而掌握觸控位置的裝置,根據其應用技術,存在靜電容方式、電阻膜方式、利用紅外線或超音波等的表面波方式等多種方式。 Generally speaking, a touch sensor is a device that responds to the touch and grasps the position of the touch when the user touches the image displayed on the screen with a finger, stylus, or the like. According to its application technology, there are electrostatic capacitance methods and resistors. Various methods such as film method, surface wave method using infrared or ultrasonic waves.
這樣的觸控感應器一般以安裝於液晶顯示面板(液晶顯示器、LCD)、有機EL(有機發光二極體、OLED)等顯示裝置中的結構製作,最近對於藉由使用高分子膜替代玻璃基板作為基材膜從而得到更薄、更輕、可彎曲的膜型觸控感應器的研究很活躍。 Such touch sensors are generally manufactured with structures that are installed in display devices such as liquid crystal display panels (liquid crystal displays, LCD), organic EL (organic light-emitting diodes, OLED), etc. Recently, the use of polymer films to replace glass substrates As a base film, research on thinner, lighter, and flexible film-type touch sensors is active.
以下對這樣的現有觸控感應器膜的製造方 式進行說明。 The manufacturing method of such a conventional touch sensor film will be described below.
現有觸控感應器膜藉由如下過程製造:在採用輥到輥(Roll to Roll)工序等連續地供給的大面積的原版上形成多個單位觸控感應器,將必要的功能膜接合後,藉由後續工序切割成單位觸控感應器。 The existing touch sensor film is manufactured by the following process: a plurality of unit touch sensors are formed on a large-area original plate continuously supplied using a roll to roll process, etc., and after joining the necessary functional films, Cut into unit touch sensors by subsequent processes.
這樣的觸控感應器膜包含執行感測電極功能的透明導電性圖案、執行作為形成透明導電性圖案的基底的功能的功能層和執行保護透明導電性圖案功能的功能層等而構成。 Such a touch sensor film includes a transparent conductive pattern that functions as a sensing electrode, a functional layer that functions as a base for forming the transparent conductive pattern, and a functional layer that protects the transparent conductive pattern.
另一方面,構成觸控感應器膜的多個功能層的熱膨脹係數不同,因此在實際使用觸控感應器膜的環境中,由於功能層的熱膨脹係數差異導致收縮率差異,存在如下問題:在功能層的邊界面,結構穩定性降低,觸控感應器膜的耐久性降低。 On the other hand, the thermal expansion coefficients of the multiple functional layers constituting the touch sensor film are different. Therefore, in an environment where the touch sensor film is actually used, the difference in the shrinkage rate due to the difference in the thermal expansion coefficient of the functional layer causes the following problems: On the boundary surface of the functional layer, the structural stability is reduced, and the durability of the touch sensor film is reduced.
專利文獻1:韓國公開專利公報第10-2007-0009724號(公開日:2007年1月18日、名稱:觸控面板用導電性膜和觸控面板用導電性膜的製造方法)。 Patent Document 1: Korean Open Patent Publication No. 10-2007-0009724 (Publication Date: January 18, 2007, Name: Conductive Film for Touch Panel and Method for Manufacturing Conductive Film for Touch Panel).
本發明的技術課題在於提供利用張力控制的觸控感應器膜的製造方法,其能夠防止由於構成觸控感 應器膜的構成要素的收縮率差異而在構成要素的邊界面產生的結構穩定性降低,並且使觸控感應器膜的耐久性提高。 The technical problem of the present invention is to provide a method for manufacturing a touch sensor film using tension control, which can prevent the structural stability from being reduced at the boundary surface of the component due to the difference in the shrinkage rate of the component constituting the touch sensor film , And improve the durability of the touch sensor film.
用於解決這樣的技術問題的根據本發明的利用張力控制的觸控感應器膜的製造方法包含:將形成於載體基板的觸控感應器部供給至保護膜接合輥部的觸控感應器供給步驟;一邊使保護膜部的張力增加使其膨脹、一邊將上述保護膜部供給至上述保護膜接合輥部的保護膜供給步驟;上述保護膜接合輥部將膨脹的保護膜部接合於上述觸控感應器部的保護膜接合步驟;一邊使接合於上述觸控感應器部的保護膜部收縮、一邊將包含上述保護膜部和上述觸控感應器部的第1接合體供給至基材膜接合輥部的第1接合體供給步驟;一邊使基材膜部的張力增加使其膨脹、一邊將上述基材膜部供給至上述基材膜接合輥部的基材膜供給步驟;上述基材膜接合輥部將膨脹的基材膜部接合於上述第1接合體中所含的觸控感應器部的基材膜接合步驟。 The method for manufacturing a touch sensor film using tension control according to the present invention for solving such technical problems includes: supplying a touch sensor part formed on a carrier substrate to a touch sensor supplying a protective film bonding roller part Step; while increasing the tension of the protective film portion to expand, while supplying the protective film portion to the protective film joining roller portion of the protective film supply step; the protective film joining roller portion joins the expanded protective film portion to the contact Control the protective film joining step of the sensor part; while shrinking the protective film joined to the touch sensor part, supply the first joint body including the protective film part and the touch sensor part to the base film The first joining body supply step of the joining roll section; the base film supply step of supplying the base film section to the base film joining roll section while increasing the tension of the base film section to expand it; The film bonding roll part bonds the expanded base film part to the base film bonding process of the touch sensor part contained in the said 1st bonded body.
根據本發明的利用張力控制的觸控感應器膜的製造方法,其中,在上述基材膜接合步驟之後,還包含第2接合體收縮步驟,其中,使包含接合於上述觸控感應器部的基材膜部的第2接合體收縮。 According to the method of manufacturing a touch sensor film using tension control of the present invention, after the base film bonding step, a second bonding body shrinking step is further included, wherein The second joined body in the base film portion shrinks.
根據本發明的利用張力控制的觸控感應器膜的製造方法,其中,對上述保護膜部和上述基材膜部所施加的張力為50N以上且1500N以下。 According to the method of manufacturing a touch sensor film using tension control according to the present invention, the tension applied to the protective film portion and the base film portion is 50 N or more and 1500 N or less.
根據本發明的利用張力控制的觸控感應器膜的製造方法,其中,上述保護膜部與上述基材膜部的收縮率為0.01%以上且10%以下。 According to the method of manufacturing a touch sensor film using tension control according to the present invention, the shrinkage rate of the protective film portion and the base film portion is 0.01% or more and 10% or less.
根據本發明的利用張力控制的觸控感應器膜的製造方法,其中,在上述保護膜供給步驟中,藉由調節供給上述保護膜部的保護膜供給輥部的旋轉速度,從而調節從上述保護膜供給輥部向上述保護膜接合輥部供給的保護膜部的張力。 According to the method of manufacturing a touch sensor film using tension control according to the present invention, in the protective film supply step, the rotation speed of the protective film supply roller portion supplied to the protective film portion is adjusted to adjust the protection The tension of the protective film portion supplied by the film supply roller portion to the protective film joining roller portion.
根據本發明的利用張力控制的觸控感應器膜的製造方法,其中,在上述基材膜供給步驟中,藉由調節供給上述基材膜部的基材膜供給輥部的旋轉速度,從而調節從上述基材膜供給輥部向上述基材膜接合輥部供給的基材膜部的張力。 According to the method of manufacturing a touch sensor film using tension control according to the present invention, in the base film supply step, the rotation speed of the base film supply roller section supplied to the base film section is adjusted to adjust The tension of the base film part supplied from the base film supply roll part to the base film joining roll part.
根據本發明的利用張力控制的觸控感應器膜的製造方法,其中,在被供給至上述基材膜接合輥部的基材膜部的兩面中的與上述觸控感應器部接合的面形成了接合劑層。 According to the method of manufacturing a touch sensor film utilizing tension control of the present invention, the surface to be bonded to the touch sensor portion is formed on both surfaces of the base film portion supplied to the base film bonding roll portion. The bonding agent layer.
根據本發明的利用張力控制的觸控感應器膜的製造方法,其中,在上述保護膜接合步驟中,將上述保護膜部接合於上述觸控感應器部的同時,將上述觸控感應器部從上述載體基板分離。 According to the method of manufacturing a touch sensor film using tension control according to the present invention, in the protective film joining step, the protective film part is joined to the touch sensor part while simultaneously joining the touch sensor part Separated from the aforementioned carrier substrate.
根據本發明的利用張力控制的觸控感應器膜的製造方法,其中,上述基材膜部包含選自COP(環烯烴聚合物)、TAC(三乙醯纖維素)、丙烯酸系中的一者以上。 According to the method for manufacturing a touch sensor film using tension control according to the present invention, the base film portion includes one selected from the group consisting of COP (cycloolefin polymer), TAC (triacetyl cellulose), and acrylic the above.
根據本發明,具有提供利用張力控制的觸控感應器膜的製造方法的效果,該製造方法能夠防止由於構成觸控感應器膜的構成要素的收縮率差異而在構成要素的邊界面產生的結構穩定性降低,並且使觸控感應器膜的耐久性提高。 According to the present invention, there is an effect of providing a method for manufacturing a touch sensor film using tension control, which can prevent the formation of a structure on the boundary surface of the component due to the difference in the shrinkage rate of the component constituting the touch sensor film The stability is reduced and the durability of the touch sensor film is improved.
10‧‧‧載體基板 10‧‧‧Carrier substrate
20‧‧‧觸控感應器部 20‧‧‧Touch sensor section
30‧‧‧保護膜部 30‧‧‧Protective Film Department
40‧‧‧基材膜部 40‧‧‧Substrate Film Department
50‧‧‧接合劑層 50‧‧‧Cement layer
110‧‧‧保護膜供給輥部 110‧‧‧Protective Film Supply Roller
120‧‧‧保護膜接合輥 120‧‧‧Protective film bonding roller
130‧‧‧第1中間輥 130‧‧‧The first intermediate roller
140‧‧‧基材膜供給輥部 140‧‧‧Base film supply roll section
150‧‧‧接合劑供給輥 150‧‧‧Cement supply roller
170‧‧‧基材膜接合輥部 170‧‧‧Substrate film joining roller section
S10‧‧‧觸控感應器供給步驟 S10‧‧‧Touch sensor supply steps
S20‧‧‧保護膜供給步驟 S20‧‧‧Protection film supply steps
S30‧‧‧保護膜接合步驟 S30‧‧‧Protection film bonding step
S40‧‧‧第1接合體供給步驟 S40‧‧‧First assembly supply step
S50‧‧‧基材膜供給步驟 S50‧‧‧Substrate film supply step
S60‧‧‧基材膜接合步驟 S60‧‧‧Substrate film bonding step
S70‧‧‧第2接合體收縮步驟 S70‧‧‧The second joint shrinking step
第1圖為表示根據本發明的一實施例的利用張力控制的觸控感應器膜的製造方法的圖。 FIG. 1 is a diagram showing a method of manufacturing a touch sensor film using tension control according to an embodiment of the present invention.
第2圖為例示地表示進行根據本發明的一實施例的利用張力控制的觸控感應器膜的製造方法的裝置的構成的圖。 FIG. 2 is a diagram exemplarily showing the configuration of an apparatus for performing a method of manufacturing a touch sensor film using tension control according to an embodiment of the present invention.
第3圖為表示本發明的一實施例中針對保護膜部的張力與收縮率的關係的實驗數據的圖。 Fig. 3 is a graph showing experimental data regarding the relationship between the tension of the protective film portion and the shrinkage rate in an example of the present invention.
第4圖為表示本發明的一實施例中針對基材膜部的張力與收縮率的關係的實驗數據的圖。 Fig. 4 is a graph showing experimental data regarding the relationship between the tension of the base film portion and the shrinkage rate in an example of the present invention.
本說明書中所公開的對於根據本發明構思的實施例的特定結構或功能的說明是為了說明根據本發明構思的實施例而例示的,根據本發明構思的實施例能夠以多種方式實施,並不限定於本說明書中說明的實施例。 The description of the specific structure or function of the embodiment according to the inventive concept disclosed in this specification is to illustrate the embodiment according to the inventive concept, and the embodiment according to the inventive concept can be implemented in various ways. It is limited to the examples described in this specification.
根據本發明構思的實施例能夠進行多種變形,能夠具有各種形態,因此將其實施例在附圖中例示,在本說明書中詳細地說明。但是,其並非將根據本發明構 思的實施例限定於特定的公開形態,而是包含本發明的思想和技術範圍中所包含的全部的變形、等同或替代。 The embodiments according to the inventive concept can be variously modified and can have various forms, so the embodiments are illustrated in the drawings and described in detail in this specification. However, this does not limit the embodiment based on the concept of the present invention to a specific disclosed form, but includes all the modifications, equivalents, or substitutions included in the idea and technical scope of the present invention.
第1或第2等用語能夠用於說明多種構成要素,但上述構成要素不應受上述用語限定。上述用語用於將一個構成要素與另一構成要素區別,例如,只要不脫離根據本發明構思的申請專利範圍,第1構成要素就能夠命名為第2構成要素,同樣地,第2構成要素能夠命名為第1構成要素。 The first or second terms can be used to describe various constituent elements, but the aforementioned constituent elements should not be limited by the aforementioned terms. The above terms are used to distinguish one component from another. For example, as long as it does not deviate from the scope of the patent application according to the present invention, the first component can be named as the second component. Similarly, the second component can be Named as the first component.
記載為某構成要素與另一構成要素“連結”或“連接”時,應理解為某構成要素可與另一構成要素直接地連結或連接,但在各構成要素的中間可進一步存在其他構成要素。另一方面,記載為某構成要素與另一構成要素“直接連結”或“直接連接”時,應理解在各構成要素的中間沒有進一步存在其他構成要素。說明構成要素間的關係的其他的表達,即,“在...之間”和“直接在~之間”或者“與...鄰接”和“與...直接鄰接”等也應同樣地解釋。 When a component is described as “connected” or “connected” with another component, it should be understood that a certain component can be directly connected or connected with another component, but there may be other components in between. . On the other hand, when it is described that a certain component is "directly connected" or "directly connected" with another component, it should be understood that there is no further component between each component. Other expressions describing the relationship between the constituent elements, that is, "between" and "directly between ~" or "adjacent to" and "directly adjacent to" should also be the same To explain.
本說明書中使用的用語用於說明特定的實施例,並不限定本發明。單數表示只要在上下文中沒有明確地給予不同的定義,則包含複數表示。本說明書中,“包含”或“具有”等用語用於指定本說明書中記載的特徵、數字、步驟、動作、構成要素、部件或它們的組合存在,應理解並沒有預先排除一個或一個以上的其他的特徵、數字、步驟、動作、構成要素、部件或它們的組合等存在或附加的可能性。 The terms used in this specification are used to describe specific embodiments and do not limit the present invention. The singular representation includes plural representations as long as no different definition is clearly given in the context. In this specification, terms such as "include" or "have" are used to designate the existence of the features, numbers, steps, actions, constituent elements, components, or their combinations described in this specification, and it should be understood that one or more of them are not excluded in advance Other features, numbers, steps, actions, constituent elements, components, or combinations thereof, etc. exist or are additional possibilities.
只要沒有給出不同的定義,則包含技術用語、科學用語的本說明書中使用的全部用語表示與對於本發明所屬技術領域中的普通技術人員而言一般所理解的含義相同的含義。一般所使用的辭典中定義的用語應理解為具有與關聯技術的上下文中具有的含義一致的含義,本說明書中只要沒有明確地定義,則不應解釋為理想的含義或者過度形式上的含義。 As long as no different definitions are given, all terms used in this specification, including technical terms and scientific terms, have the same meaning as generally understood by those of ordinary skill in the technical field to which the present invention belongs. The terms defined in the generally used dictionaries should be understood as having meanings consistent with the meanings in the context of related technologies. As long as they are not clearly defined in this specification, they should not be interpreted as ideal or excessive formal meanings.
以下參照附圖對本發明的較佳的實施例詳細說明。 Hereinafter, the preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
第1圖為表示根據本發明的一實施例的利用張力控制的觸控感應器膜的製造方法的圖,第2圖為例示地表示進行根據本發明的一實施例的利用張力控制的觸控感應器膜的製造方法的裝置的構成的圖。 Fig. 1 is a diagram showing a method of manufacturing a touch sensor film using tension control according to an embodiment of the present invention, and Fig. 2 is an exemplary diagram showing a touch control using tension control according to an embodiment of the present invention. A diagram showing the structure of the device in the method of manufacturing the sensor film.
參照第1圖和第2圖,根據本發明的一實施例的利用張力控制的觸控感應器膜的製造方法包含:觸控感應器供給步驟S10、保護膜供給步驟S20、保護膜接合步驟S30、第1接合體供給步驟S40、基材膜供給步驟S50、基材膜接合步驟S60、第2接合體收縮步驟S70。 1 and 2, a method for manufacturing a touch sensor film using tension control according to an embodiment of the present invention includes: touch sensor supply step S10, protective film supply step S20, and protective film bonding step S30 , The first bonded body supply step S40, the base film supply step S50, the base film bonding step S60, and the second bonded body shrinking step S70.
在觸控感應器供給步驟S10中,進行將形成於載體基板10的觸控感應器部20供給至保護膜接合輥部120的過程。 In the touch sensor supply step S10, a process of supplying the touch sensor part 20 formed on the carrier substrate 10 to the protective film bonding roller part 120 is performed.
例如,觸控感應器部20執行感測電極的功能,可包含在相互交叉的方向上形成了的第1透明導電性圖案、第2透明導電性圖案、絕緣層和橋接(bridge)圖案而 構成。 For example, the touch sensor unit 20 performs the function of sensing electrodes, and may include a first transparent conductive pattern, a second transparent conductive pattern, an insulating layer, and a bridge pattern formed in directions that cross each other. .
第1透明導電性圖案可在相互電連接的狀態下沿著第1方向形成,第2透明導電性圖案可在各個單位單元之間相互電分離的狀態下沿著第2方向形成,第2方向可以是與第1方向交叉的方向。例如,在第1方向為X方向的情况下,第2方向可以為Y方向。 The first transparent conductive pattern can be formed along the first direction while being electrically connected to each other, and the second transparent conductive pattern can be formed along the second direction while the unit cells are electrically separated from each other. The second direction It may be a direction intersecting the first direction. For example, when the first direction is the X direction, the second direction may be the Y direction.
絕緣層能夠在第1透明導電性圖案與第2透明導電性圖案之間形成,將第1透明導電性圖案與第2透明導電性圖案電絕緣。 The insulating layer can be formed between the first transparent conductive pattern and the second transparent conductive pattern, and electrically insulate the first transparent conductive pattern from the second transparent conductive pattern.
橋接圖案將鄰接的第2透明導電性圖案電連接。 The bridge pattern electrically connects the adjacent second transparent conductive patterns.
作為第1透明導電性圖案和第2透明導電性圖案,只要是透明導電性物質,則可無限制地使用,例如可由選自銦錫氧化物(ITO)、銦鋅氧化物(IZO)、銦鋅錫氧化物(IZTO)、鋁鋅氧化物(AZO)、鎵鋅氧化物(GZO)、氟摻雜氧化錫(FTO)、銦錫氧化物-銀-銦錫氧化物(ITO-Ag-ITO)、銦鋅氧化物-銀-銦鋅氧化物(IZO-Ag-IZO)、銦鋅錫氧化物-銀-銦鋅錫氧化物(IZTO-Ag-IZTO)和鋁鋅氧化物-銀-鋁鋅氧化物(AZO-Ag-AZO)中的金屬氧化物類;選自金(Au)、銀(Ag)、銅(Cu)、鉬(Mo)和APC中的金屬類;選自金、銀、銅和鉛中的金屬的奈米線;選自碳奈米管(CNT)和石墨烯(graphene)中的碳系物質類;以及選自聚(3,4-亞乙基二氧噻吩)(PEDOT)和聚苯胺(PANI)中的傳導性高分子物質類中的材料形成。這些可單獨地使用或者將2種以 上混合使用,較佳地,可使用銦錫氧化物。結晶性或非結晶性銦錫氧化物均可使用。 As the first transparent conductive pattern and the second transparent conductive pattern, any transparent conductive material can be used without limitation. For example, it can be selected from indium tin oxide (ITO), indium zinc oxide (IZO), and indium. Zinc tin oxide (IZTO), aluminum zinc oxide (AZO), gallium zinc oxide (GZO), fluorine doped tin oxide (FTO), indium tin oxide-silver-indium tin oxide (ITO-Ag-ITO) ), indium zinc oxide-silver-indium zinc oxide (IZO-Ag-IZO), indium zinc tin oxide-silver-indium zinc tin oxide (IZTO-Ag-IZTO) and aluminum zinc oxide-silver-aluminum Metal oxides in zinc oxide (AZO-Ag-AZO); metals selected from gold (Au), silver (Ag), copper (Cu), molybdenum (Mo) and APC; metals selected from gold, silver , Copper and lead metal nanowires; carbon-based substances selected from carbon nanotubes (CNT) and graphene (graphene); and selected from poly(3,4-ethylenedioxythiophene) (PEDOT) and polyaniline (PANI) in conductive polymer materials. These can be used alone or in combination of two or more, preferably indium tin oxide can be used. Either crystalline or amorphous indium tin oxide can be used.
例如,第1透明導電性圖案和第2透明導電性圖案可以相互獨立地為3角形、4邊形、5邊形、6邊形或7邊形以上的多邊形圖案。 For example, the first transparent conductive pattern and the second transparent conductive pattern may independently have a triangular shape, a quadrangular shape, a pentagonal shape, a hexagonal shape, or a polygonal pattern more than 7-sided polygonal shape.
另外,例如,第1透明導電性圖案和第2透明導電性圖案可包含規則圖案。“規則圖案”意味著圖案的形態具有規則性。例如,感測圖案能夠相互獨立地包含長方形或正方形這樣的網狀形態、六邊形這樣的形態的圖案。 In addition, for example, the first transparent conductive pattern and the second transparent conductive pattern may include regular patterns. "Regular pattern" means that the form of the pattern has regularity. For example, the sensing pattern can independently include patterns in a mesh shape such as a rectangle or a square, or patterns in a hexagonal shape.
另外,例如,第1透明導電性圖案和第2透明導電性圖案可包含不規則圖案。所謂不規則圖案,意味著圖案的形態不具有規則性。 In addition, for example, the first transparent conductive pattern and the second transparent conductive pattern may include irregular patterns. The so-called irregular pattern means that the shape of the pattern does not have regularity.
另外,例如,構成第1透明導電性圖案和第2透明導電性圖案的感測圖案由金屬奈米線、碳系物質類、高分子物質類等材料形成的情况下,感測圖案能夠具有網狀結構。在感測圖案具有網狀結構的情况下,由於相互接觸,對鄰接的圖案依次傳送信號,因此能夠實現具有高靈敏度的圖案。 In addition, for example, when the sensing patterns constituting the first transparent conductive pattern and the second transparent conductive pattern are formed of materials such as metal nanowires, carbon-based materials, and polymer materials, the sensing patterns can have a mesh.状结构。 Like structure. In the case where the sensing patterns have a mesh structure, since they contact each other and sequentially transmit signals to adjacent patterns, a pattern with high sensitivity can be realized.
例如,第1透明導電性圖案和第2透明導電性圖案可由單一層或多層形成。 For example, the first transparent conductive pattern and the second transparent conductive pattern may be formed of a single layer or multiple layers.
作為使第1透明導電性圖案和第2透明導電性圖案絕緣的絕緣層的原料,能夠無限制地使用該技術領域中已知的絕緣原料,例如可使用矽的氧化物這樣的金屬氧化物、包含丙烯酸系樹脂的感光性樹脂組合物或熱固化性組合物。或者,絕緣層可使用矽的氧化物(SiOx)等無機物形成,這種情況下,能夠採用蒸鍍、濺射等方法形成。 As a raw material for the insulating layer that insulates the first transparent conductive pattern and the second transparent conductive pattern, insulating materials known in the technical field can be used without limitation. For example, metal oxides such as silicon oxides can be used. A photosensitive resin composition or a thermosetting composition containing an acrylic resin. Alternatively, the insulating layer may be formed using an inorganic substance such as silicon oxide (SiOx). In this case, it may be formed by methods such as vapor deposition and sputtering.
在保護膜供給步驟S20中,進行如下過程:一邊使保護膜部30的張力增加使其膨脹,一邊將保護膜部30從保護膜供給輥部110供給至保護膜接合輥部120。保護膜部30發揮使觸控感應器部20與外部絕緣並進行保護等功能。 In the protective film supply step S20, a process of supplying the protective film section 30 from the protective film supply roller section 110 to the protective film bonding roller section 120 is performed while increasing the tension of the protective film section 30 to expand it. The protective film portion 30 has functions such as insulating and protecting the touch sensor portion 20 from the outside.
如第2圖的元件符號A中所示那樣,在保護膜供給步驟S20中,由於對保護膜部30施加的張力增加,因此保護膜部30成為與觸控感應器部20相比膨脹了的狀態,膨脹了的狀態的保護膜部30藉由後述的第1接合體供給步驟S40收縮到正常狀態。 As shown in the component symbol A in FIG. 2, in the protective film supply step S20, since the tension applied to the protective film portion 30 increases, the protective film portion 30 becomes swollen compared to the touch sensor portion 20 The protective film portion 30 in the expanded state is shrunk to the normal state in the first bonded body supply step S40 described later.
另外,例如,保護膜部30的收縮率可為0.01%以上且10%以下,更佳地,可為0.01%以上且1.5%以下。 In addition, for example, the shrinkage rate of the protective film portion 30 may be 0.01% or more and 10% or less, more preferably, 0.01% or more and 1.5% or less.
例如,在保護膜供給步驟S20中,可以以如下方式構成:藉由調節供給保護膜部30的保護膜供給輥部110的旋轉速度,從而調節從保護膜供給輥部110向保護膜接合輥部120供給的保護膜部30的張力。 For example, in the protective film supply step S20, it may be configured as follows: by adjusting the rotation speed of the protective film supply roller portion 110 that supplies the protective film portion 30, the protective film supply roller portion 110 is adjusted to the protective film joining roller portion. The tension of the protective film portion 30 supplied by 120.
在保護膜接合步驟S30中,進行如下過程:保護膜接合輥部120對從保護膜供給輥部110在膨脹了的狀態下所供給的保護膜部30加壓,接合於觸控感應器部20。 In the protective film joining step S30, the following process is performed: the protective film joining roller section 120 presses the protective film section 30 supplied from the protective film supply roller section 110 in an expanded state, and is joined to the touch sensor section 20 .
例如,在保護膜接合步驟S30中,可以以如下方式構成:在將保護膜部30接合於觸控感應器部20的同時,將觸控感應器部20從載體基板10分離。 For example, in the protective film bonding step S30, it may be configured to separate the touch sensor section 20 from the carrier substrate 10 while bonding the protective film section 30 to the touch sensor section 20.
在第1接合體供給步驟S40中,進行如下過程:一邊使接合於觸控感應器部20的保護膜部30收縮、一邊將包含保護膜部30和觸控感應器部20的第1接合體供給至基材膜接合輥部170。例如,將第1接合體經由第1中間輥130從保護膜接合輥部120供給至基材膜接合輥部170,藉由將比保護膜供給步驟S20中對保護膜部30施加的張力小的張力施加於第1接合體,從而能夠使第1接合體收縮,更具體地,使構成第1接合體的保護膜部30收縮。 In the first bonded body supply step S40, the following process is performed: while shrinking the protective film section 30 bonded to the touch sensor section 20, the first bonded body including the protective film section 30 and the touch sensor section 20 is shrunk It is supplied to the base film bonding roll part 170. For example, by supplying the first bonded body from the protective film bonding roll section 120 to the base film bonding roll section 170 via the first
在基材膜供給步驟S50中,進行如下過程:一邊使基材膜部40的張力增加使其膨脹,一邊將基材膜部40從基材膜供給輥部140供給至基材膜接合輥部170。 In the base film supply step S50, the process of supplying the base film section 40 from the base film supply roll section 140 to the base film joining roll section while increasing the tension of the base film section 40 to expand it is performed 170.
例如,在基材膜供給步驟S50中,可以以如下方式構成:藉由調節供給基材膜部40的基材膜供給輥部140的旋轉速度,從而調節從基材膜供給輥部140供給至基材膜接合輥部170的基材膜部40的張力。 For example, in the base film supply step S50, it may be configured as follows: by adjusting the rotation speed of the base film supply roll section 140 that supplies the base film section 40, the supply from the base film supply roll section 140 to The base film is bonded to the tension of the base film section 40 of the roll section 170.
如第2圖的元件符號B所示,在基材膜供給步驟S50中,由於對基材膜部40施加的張力增加,因此基材膜部40成為與包含觸控感應器部20和保護膜部30的第1接合體相比膨脹了的狀態,膨脹了的狀態的基材膜部40藉由後述的第2接合體收縮步驟S70收縮到正常狀態。 As indicated by the symbol B in FIG. 2, in the base film supply step S50, since the tension applied to the base film section 40 is increased, the base film section 40 is different from the one including the touch sensor section 20 and the protective film. The first joined body of the portion 30 is compared to the expanded state, and the base film portion 40 in the expanded state is shrunk to the normal state by the second joined body shrinking step S70 described later.
另外,例如,基材膜部40的收縮率可為0.01%以上且10%以下,更佳地,可為0.01%以上且1.5%以下。 In addition, for example, the shrinkage rate of the base film portion 40 may be 0.01% or more and 10% or less, and more preferably, 0.01% or more and 1.5% or less.
例如,能夠如下所述構成:在供給至基材膜接合輥部170的基材膜部40的兩面中的與構成第1接合體的觸控感應器部20接合的面形成接合劑層50。作為用於其的例示的構成,藉由使形成了接合劑的接合劑供給輥150對從基材膜供給輥部140供給的基材膜部40加壓,從而能夠在基材膜部40形成接合劑層50。
For example, it can be configured as follows: out of both surfaces of the base film portion 40 supplied to the base film bonding roller portion 170, the bonding agent layer 50 is formed on the surface bonded to the touch sensor portion 20 constituting the first bonded body. As an exemplary configuration for this, by pressing the base film portion 40 supplied from the base film supply roller portion 140 by the bonding
基材膜部40經由接合劑層50接合於觸控感應器部20,作為觸控感應器部20的基底執行功能。 The base film portion 40 is bonded to the touch sensor portion 20 via the bonding agent layer 50 and functions as a base of the touch sensor portion 20.
例如,基材膜部40可包含選自COP(環烯烴聚合物)、TAC(三乙醯纖維素)、丙烯酸系中的一者以上,但基材膜部40並不限定於此。 For example, the base film part 40 may contain one or more selected from COP (cycloolefin polymer), TAC (triacetyl cellulose), and acrylic, but the base film part 40 is not limited to this.
例如,基材膜部40可以是透明光學膜或偏光板。 For example, the base film part 40 may be a transparent optical film or a polarizing plate.
作為透明光學膜,能夠使用透明性、機械強度、熱穩定性優異的膜,作為具體的例子,可列舉出由聚對苯二甲酸乙二醇酯、聚間苯二甲酸乙二醇酯、聚萘二甲酸乙二醇酯、聚對苯二甲酸丁二醇酯等聚酯系樹脂;二乙 醯纖維素、三乙醯纖維素等纖維素系樹脂;聚碳酸酯系樹脂;聚(甲基)丙烯酸甲酯、聚(甲基)丙烯酸乙酯等丙烯酸系樹脂;聚苯乙烯、丙烯腈-苯乙烯共聚物等苯乙烯系樹脂;聚乙烯、聚丙烯、具有環系或降冰片烯結構的聚烯烴、乙烯-丙烯共聚物等聚烯烴系樹脂;氯乙烯系樹脂;尼龍、芳香族聚醯胺等醯胺系樹脂;醯亞胺系樹脂;聚醚碸系樹脂;碸系樹脂;聚醚醚酮系樹脂;聚苯硫醚系樹脂;乙烯醇系樹脂;偏氯乙烯系樹脂;乙烯醇縮丁醛系樹脂;芳酯系樹脂;聚甲醛系樹脂;環氧系樹脂等熱塑性樹脂構成的膜,可使用由上述熱塑性樹脂的共混物構成的膜。另外,可使用由(甲基)丙烯酸系、胺基甲酸酯系、丙烯酸胺基甲酸酯系、環氧系、矽系等的熱固化性樹脂或紫外線固化型樹脂製成的膜。這樣的透明光學膜的厚度能夠適當地確定,一般而言,考慮強度、處理性等作業性、薄層性等,能夠確定為1~500μm。特別地,較佳係1~300μm,更佳係5~200μm。 As the transparent optical film, films excellent in transparency, mechanical strength, and thermal stability can be used. Specific examples include polyethylene terephthalate, polyethylene isophthalate, and poly(ethylene terephthalate). Polyester resins such as ethylene naphthalate and polybutylene terephthalate; diethyl Cellulose resins such as cellulose and triacetyl cellulose; polycarbonate resins; acrylic resins such as polymethyl (meth)acrylate and polyethyl (meth)acrylate; polystyrene, acrylonitrile- Styrenic resins such as styrene copolymers; polyolefin resins such as polyethylene, polypropylene, polyolefins with cyclic or norbornene structures, and ethylene-propylene copolymers; vinyl chloride resins; nylon, aromatic polyamides Amine-based resins such as amines; imine-based resins; polyether-based resins; turpentine-based resins; polyetheretherketone-based resins; polyphenylene sulfide-based resins; vinyl alcohol-based resins; vinylidene chloride-based resins; vinyl alcohol A film composed of a thermoplastic resin such as a butyral resin; an arylate resin; a polyoxymethylene resin; an epoxy resin, etc., may be a film composed of a blend of the above-mentioned thermoplastic resins. In addition, a film made of (meth)acrylic, urethane, acrylic urethane, epoxy, silicon, or other thermosetting resins or ultraviolet curable resins can be used. The thickness of such a transparent optical film can be appropriately determined, and generally, it can be determined to be 1 to 500 μm in consideration of workability such as strength and handling properties, and thin layer properties. In particular, it is preferably 1 to 300 μm, more preferably 5 to 200 μm.
這樣的透明光學膜可含有適合的1種以上的添加劑。作為添加劑,例如可列舉出紫外線吸收劑、抗氧化劑、潤滑劑、增塑劑、脫模劑、防著色劑、阻燃劑、成核劑、抗靜電劑、顏料、著色劑等。透明光學膜可以是在膜的一面或兩面包含硬塗層、減反射層、氣體阻隔層這樣的多種功能性層的結構,功能性層並不限定於上述的層,可根據用途包含多種功能性層。 Such a transparent optical film may contain one or more suitable additives. Examples of additives include ultraviolet absorbers, antioxidants, lubricants, plasticizers, mold release agents, anti-coloring agents, flame retardants, nucleating agents, antistatic agents, pigments, colorants, and the like. The transparent optical film may have a structure including various functional layers such as a hard coat layer, an anti-reflection layer, and a gas barrier layer on one or both sides of the film. The functional layer is not limited to the above-mentioned layers, and may include various functions depending on the application. Floor.
另外,根據需要,透明光學膜可以是表面處理過的透明光學膜。作為這樣的表面處理,可列舉出等離子體(plasma)處理、電暈(corona)處理、底漆(primer)處理等乾式處理、包含皂化處理的鹼處理等化學處理等。 In addition, if necessary, the transparent optical film may be a surface-treated transparent optical film. Examples of such surface treatments include dry treatments such as plasma treatment, corona treatment, and primer treatment, and chemical treatments such as alkali treatment including saponification treatment.
另外,透明光學膜可以是各向同性膜或相位差膜。 In addition, the transparent optical film may be an isotropic film or a retardation film.
為各向同性膜的情况下,面內相位差(Ro,Ro=[(nx-ny)×d],nx、ny為膜平面內的主折射率,d為膜的厚度。)為40nm以下,較佳為15nm以下,厚度方向的相位差(Rth,Rth=[(nx+ny)/2-nz]×d,nx、ny為膜平面內的主折射率,nz為膜厚度方向的折射率,d為膜的厚度。)為-90nm~+75nm,較佳為-80nm~+60nm,特別較佳為-70nm~+45nm。 In the case of an isotropic film, the in-plane retardation (Ro, Ro=[(nx-ny)×d], where nx and ny are the principal refractive indices in the film plane, and d is the thickness of the film.) is 40 nm or less , Preferably 15nm or less, the phase difference in the thickness direction (Rth, Rth=[(nx+ny)/2-nz]×d, nx, ny are the principal refractive indices in the film plane, and nz is the refraction in the film thickness direction The ratio, d is the thickness of the film.) is -90nm~+75nm, preferably -80nm~+60nm, particularly preferably -70nm~+45nm.
相位差膜為採用高分子膜的單軸拉伸、雙軸拉伸、高分子塗佈、液晶塗佈的方法製造的膜,一般用於顯示器的視野角補償、色感改善、漏光改善、色調調節等光學特性的提高和調節。作為相位差膜的種類,有1/2、1/4等波長板、正C板、負C板、正A板、負A板、雙軸性波長板等。 Retardation film is a film manufactured by the methods of uniaxial stretching, biaxial stretching, polymer coating, and liquid crystal coating of polymer films. It is generally used for viewing angle compensation, color perception improvement, light leakage improvement, and color tone of displays. Improvement and adjustment of optical characteristics such as adjustment. As the types of retardation films, there are 1/2, 1/4 wavelength plates, positive C plates, negative C plates, positive A plates, negative A plates, biaxial wave plates, and the like.
作為偏光板,能夠使用在顯示面板中使用的公知的偏光板。具體地,可列舉出在將聚乙烯醇膜拉伸、用碘、二色性色素染色的偏光器的至少一面設置保護層而成的偏光板;以使液晶取向而具有偏光器的性能的方式製作的偏光板;將聚乙烯醇等取向性樹脂塗佈於透明膜並將其拉伸和染色而製作的偏光板等,但並不限定於此。 As the polarizing plate, a known polarizing plate used in a display panel can be used. Specifically, a polarizing plate in which a protective layer is provided on at least one surface of a polarizer dyed with iodine or a dichroic dye by stretching a polyvinyl alcohol film; a method having the performance of a polarizer by aligning liquid crystals The produced polarizing plate; the polarizing plate produced by coating an oriented resin such as polyvinyl alcohol on a transparent film, stretching and dyeing it, but not limited to this.
在基材膜接合步驟S60中,進行如下過程:基材膜接合輥部170將膨脹的基材膜部40接合於第1接合體中所含的觸控感應器部20。 In the base film joining step S60, a process is performed in which the base film joining roller section 170 joins the expanded base film section 40 to the touch sensor section 20 included in the first joined body.
如果進行基材膜接合步驟S60,則得到將保護膜部30、觸控感應器部20、基材膜部40依次層疊的第2接合體,即,觸控感應器膜,基材膜部40與觸控感應器部20用接合劑層50接合。 When the base film bonding step S60 is performed, a second bonded body in which the protective film section 30, the touch sensor section 20, and the base film section 40 are sequentially laminated, that is, the touch sensor film, the base film section 40 is obtained. It is bonded to the touch sensor part 20 with the bonding agent layer 50.
在第2接合體收縮步驟S70中,進行如下過程:使包含接合於觸控感應器部20的基材膜部40的第2接合體收縮。 In the second assembly shrinking step S70, a process of shrinking the second assembly including the base film section 40 joined to the touch sensor section 20 is performed.
例如,藉由將比基材膜供給步驟S50中對基材膜部40施加的張力弱的張力施加於第2接合體,從而能夠使第2接合體、更具體地構成第2接合體的基材膜部40收縮到正常的狀態。 For example, by applying a tension weaker than the tension applied to the base film portion 40 in the base film supply step S50 to the second bonded body, the second bonded body, more specifically, the base of the second bonded body can be formed. The material film portion 40 shrinks to a normal state.
第3圖表示針對保護膜部30的張力與收縮率的關係的實驗數據,第4圖表示針對基材膜部40的張力與收縮率的關係的實驗數據。參照第3圖和第4圖,能夠確認根據對保護膜部30和基材膜部40施加的張力變化,保護膜部30和基材膜部40顯示出一定水平的收縮特性。 Fig. 3 shows experimental data on the relationship between the tension of the protective film portion 30 and the shrinkage rate, and Fig. 4 shows experimental data on the relationship between the tension of the base film portion 40 and the shrinkage rate. With reference to Figs. 3 and 4, it can be confirmed that the protective film section 30 and the base film section 40 show a certain level of shrinkage characteristics according to changes in the tension applied to the protective film section 30 and the base film section 40.
如以上詳細說明那樣,根據本發明,具有提供利用張力控制的觸控感應器膜的製造方法的效果,該製造方法能夠防止由於構成觸控感應器膜的構成要素的收縮率差異而在構成要素的邊界面產生的結構穩定性降低,並且使觸控感應器膜的耐久性提高。 As described in detail above, according to the present invention, there is an effect of providing a method for manufacturing a touch sensor film using tension control, which can prevent the difference in shrinkage of the components constituting the touch sensor film from causing damage to the components. The structural stability generated by the boundary surface of the sensor is reduced, and the durability of the touch sensor film is improved.
S10‧‧‧將形成於載體基板的觸控感應器部供給至保護膜接合輥部 S10‧‧‧Supply the touch sensor part formed on the carrier substrate to the protective film bonding roller part
S20‧‧‧一邊使保護膜部的張力增加使其膨脹、一邊將上述保護膜部供給至保護膜接合輥部 S20‧‧‧Supply the above-mentioned protective film to the protective film joining roller while increasing the tension of the protective film to expand it
S30‧‧‧保護膜接合輥部將膨脹的保護膜部接合於觸控感應器部 S30‧‧‧The protective film joining roller part joins the expanded protective film part to the touch sensor part
S40‧‧‧一邊使接合於觸控感應器部的保護膜收縮、一邊將包含保護膜部和觸控感應器部的第1接合體供給至基材膜接合輥部 S40‧‧‧Supply the first bonded body including the protection film and the touch sensor to the base film bonding roller while shrinking the protective film bonded to the touch sensor part
S50‧‧‧一邊使基材膜部的張力增加使其膨脹、一邊將上述基材膜部供給至基材膜接合輥部 S50‧‧‧Supplying the base film section to the base film joining roller section while increasing the tension of the base film section to expand it
S60‧‧‧基材膜接合輥部將膨脹的基材膜部接合於第1接合體的觸控感應器部 S60‧‧‧The base film joining roller section joins the expanded base film section to the touch sensor section of the first joint body
S70‧‧‧使包含接合於觸控感應器部的基材膜部的第2接合體收縮 S70‧‧‧Shrink the second joint body including the base film part joined to the touch sensor part
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