TWI705258B - A circuit troubleshooting system - Google Patents
A circuit troubleshooting system Download PDFInfo
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- TWI705258B TWI705258B TW108103247A TW108103247A TWI705258B TW I705258 B TWI705258 B TW I705258B TW 108103247 A TW108103247 A TW 108103247A TW 108103247 A TW108103247 A TW 108103247A TW I705258 B TWI705258 B TW I705258B
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本創作為一電路檢修系統,用於自動判斷電路是否正常運作,並用於提高電路故障排除的速度,本創作具有一計算機平台可運行一圖形化操作介面,引導檢修人員以適當之電源與信號饋入待測電路板並量測待測電路板的輸入輸出信號,而據以自動判斷電路是否正常運作,同時本系統能顯示待測電路板之電路圖或原理圖,及實體相片,及其對照關係,方便檢修人員以量測設備進行電路節點的電氣特性量測,當電路出現異常時將引導檢修人員逐步測量電路節點,以縮小可能故障的元件範圍,過程中檢修人員可以圖示點選建立與編修各電路節點的檢修筆記,累積檢修經驗。 This creation is a circuit maintenance system, used to automatically determine whether the circuit is operating normally, and to improve the speed of circuit troubleshooting. This creation has a computer platform that can run a graphical operation interface to guide the maintenance personnel to use appropriate power and signal feed Enter the circuit board to be tested and measure the input and output signals of the circuit board to be tested, and then automatically determine whether the circuit is operating normally. At the same time, the system can display the circuit diagram or schematic diagram of the circuit board to be tested, and physical photos, and the comparison relationship , It is convenient for the maintenance personnel to measure the electrical characteristics of the circuit nodes with the measuring equipment. When the circuit is abnormal, the maintenance personnel will be guided to gradually measure the circuit nodes to reduce the range of possible faulty components. The maintenance personnel can click on the icon to establish and Compile maintenance notes for each circuit node and accumulate maintenance experience.
傳統的電路板檢修工作必須以各式的電子儀器,如電源供應器、函數波產生器等將正確的電源與信號源饋入待測電路板,檢修人員再根據電路原理決定要量測電路圖中的哪些電路節點,然後在實際的待測電路板上找到所要量測的電路節點之位置,進行電氣特性量測,再根據所測得的信號對照電路原理決定該電路節點之信號是否為正確,如該電路節點之信號並不正確,檢修人員須根據電路原理判斷造成此一故障信號的原因,並繼續其量測、比對與推論 工作而能逐步縮小可能故障的元件範圍,最後找出真正故障的元件或線路完成檢修工作。因此傳統的電路板檢修人員須具備足夠的電路原理知識,才能在檢修工作時決定要饋入何種信號源,並且依據量測電路節點所得之電氣特性決定下一個檢修步驟,反覆推敲與量測之後才能判斷出真正故障的元件或線路,因此檢修人員必須反覆對照電路圖中所要量測的電路節點在待測電路板上的實際位置,此一反覆對照工作將使檢修工作進行緩慢。 Traditional circuit board maintenance work must use various electronic instruments, such as power supplies, function wave generators, etc. to feed the correct power and signal sources to the circuit board to be tested. The maintenance personnel then decide to measure the circuit diagram based on the circuit principle. Then, find the position of the circuit node to be measured on the actual circuit board under test, measure the electrical characteristics, and then determine whether the signal of the circuit node is correct according to the measured signal against the circuit principle. If the signal of the circuit node is not correct, the maintenance personnel must determine the cause of the fault signal based on the circuit principle, and continue its measurement, comparison and inference Work and can gradually narrow down the range of possible faulty components, and finally find out the truly faulty components or lines to complete the maintenance work. Therefore, the traditional circuit board maintenance personnel must have sufficient knowledge of circuit principles to determine which signal source to feed during the maintenance work, and determine the next maintenance step based on the electrical characteristics of the measured circuit nodes, repeated deliberation and measurement Only then can the components or circuits that are truly faulty be judged. Therefore, the maintenance personnel must repeatedly check the actual positions of the circuit nodes to be measured in the circuit diagram on the circuit board to be tested. This repeated comparison will slow down the maintenance work.
由於同一批待測電路板具有相似或相同的電路圖與元件用料,使用的環境通常也都相似或相同,因此發生故障的元件或線路也常常相同或相似,但在傳統的檢修過程中只能依靠檢修人員自行記錄,檢修經驗難以累積或傳承轉移。 Since the same batch of circuit boards to be tested have similar or the same circuit diagrams and component materials, and the environment used is usually similar or the same, the faulty components or circuits are often the same or similar, but only in the traditional maintenance process Relying on maintenance personnel to record by themselves, maintenance experience is difficult to accumulate or pass on.
此外,檢修過程中,檢修人員必須反覆於電路圖與電路板之間交叉對照,以找出所要量測的電路節點實際上在待測電路板中的位置,相當費時費事。 In addition, during the maintenance process, the maintenance personnel must repeatedly cross-check the circuit diagram and the circuit board to find out the actual position of the circuit node to be measured on the circuit board under test, which is time-consuming and laborious.
另有一種習知的電路板自動檢修系統是針對待測電路板設計一個專用的彈性探針矩陣,探針的位置就是想要量測的電路節點,然後將待測電路板壓著於彈性探針之上使探針與電路節點互相連接,探針連接有必要的電源、信號源與量測電路或儀表,並藉由電腦或微處理機系統上的程式控制要饋入探針及量取探針的電氣信號,這些電氣信號可以由事先編寫好的規則判斷電子元件與線路是否正常,然而這種方式通常僅適合電路板生產時的品質控制,因為出廠返修的電路板通常會塗佈防水膠膜,彈性探針難以穿過絕緣 膠膜接觸到電路節點,如此這種電路板自動檢修系統將難以應用。相對而言,手持式的測試棒則可以選用尖頭刺針而以人工方式直接穿刺膠膜去量測電路節點。 Another conventional automatic circuit board maintenance system is to design a dedicated elastic probe matrix for the circuit board to be tested. The position of the probe is the circuit node to be measured, and then the circuit board to be tested is pressed on the elastic probe. On the needle, the probe and the circuit node are connected to each other. The probe is connected with the necessary power supply, signal source and measurement circuit or instrument, and is fed into the probe and measured by the program control on the computer or microprocessor system The electrical signals of the probes. These electrical signals can be determined by pre-written rules to determine whether the electronic components and circuits are normal. However, this method is usually only suitable for quality control during the production of circuit boards, because the circuit boards that are reworked from the factory are usually coated with waterproof Adhesive film, it is difficult for the elastic probe to penetrate the insulation The glue film touches the circuit nodes, so this kind of circuit board automatic maintenance system will be difficult to apply. In contrast, a hand-held test stick can be used with a pointed puncture needle to manually puncture the film to measure the circuit nodes.
本創作之結構如第1圖所示,包括:一圖形介面程式、一節點電氣特性資料表、一人工智慧邏輯、一計算機平台、一測試電源與信號源、一量測設備及一檢修筆記,其中該節點電氣特性資料表記載電路節點的正確電氣特性,如電壓、電流、波型、頻率…等,並且記載電路節點常見的異常信號所代表的意義、不同電路節點之間的相關性、故障排除的指引等資訊,該計算機平台可用於執行該圖形介面程式,以提供檢修人員圖形化的操作介面、管理檢修人員能操作的量測權限、記錄檢修人員量測的項目等,該圖形介面程式具有整體功能測試、單項功能測試與元件檢修測試三種模式,能引導檢修人員將該測試電源與信號源產生之電源與測試信號饋入待測電路板,並以該量測設備量測電路之輸入輸出信號,再根據該人工智慧邏輯判斷電路是否正常,當電路出現異常時該圖形介面程式將指揮該測試電源與信號源產生必要之電源與測試信號進入待測電路板並引導檢修人員以該量測設備逐步量測某些特定的電路節點,程式將依據所測得的電氣信號以該人工智慧邏輯判斷可能的故障點,並逐步縮小可能故障的元件範圍,幫助使用者正確判斷電路的故障元件或線路。 The structure of this creation is shown in Figure 1, including: a graphical interface program, a node electrical characteristic data sheet, an artificial intelligence logic, a computer platform, a test power supply and signal source, a measurement equipment and a maintenance note. Among them, the node electrical characteristics data table records the correct electrical characteristics of the circuit node, such as voltage, current, waveform, frequency, etc., and records the meaning of the common abnormal signals of the circuit node, the correlation between different circuit nodes, and the fault Excluded guidelines and other information, the computer platform can be used to execute the graphical interface program to provide a graphical operation interface for maintenance personnel, manage the measurement permissions that maintenance personnel can operate, and record the items measured by maintenance personnel. The graphical interface program There are three modes of overall function test, single function test and component maintenance test, which can guide maintenance personnel to feed the power and test signals generated by the test power supply and signal source to the circuit board to be tested, and use the measurement equipment to measure the input of the circuit Output signal, and then judge whether the circuit is normal according to the artificial intelligence logic. When the circuit is abnormal, the graphical interface program will direct the test power supply and signal source to generate the necessary power and test signals into the circuit board to be tested and guide the maintenance personnel to use the quantity The test equipment measures certain specific circuit nodes step by step. The program will use the artificial intelligence logic to determine possible fault points based on the measured electrical signals, and gradually narrow the range of possible faulty components to help users correctly determine the faulty components of the circuit Or line.
本系統能顯示待測電路板之電路圖或原理圖,及實體相 片,並以圖示顯示其對照關係,方便檢修人員在待測電路板上找到要量測的電路節點位置,該圖形介面程式可以存取該節點電氣特性資料表並顯示電路節點之正確電氣特性供檢修人員比對,並能以圖示點選方式顯示各電路節點常見的異常信號之意義與故障排除指引,幫助檢修人員快速排除電路故障,檢修人員可以圖示點選建立與編修各電路節點的檢修筆記,累積檢修經驗。 This system can display the circuit diagram or schematic diagram of the circuit board to be tested, and the physical phase The comparison relationship is shown with icons to facilitate the maintenance personnel to find the position of the circuit node to be measured on the circuit board to be tested. The graphical interface program can access the electrical characteristics data table of the node and display the correct electrical characteristics of the circuit node It can be compared by maintenance personnel, and can display the meaning of common abnormal signals and troubleshooting guidelines of each circuit node in the way of icon click, to help maintenance personnel quickly eliminate circuit faults, and maintenance personnel can click on the icon to establish and edit each circuit node Overhaul notes, accumulate overhaul experience.
11:圖形介面程式 11: Graphical interface program
12:節點電氣特性資料表 12: Node electrical characteristics data sheet
13:人工智慧邏輯 13: artificial intelligence logic
14:計算機平台 14: Computer platform
15:測試電源與信號源 15: Test power supply and signal source
16:量測設備 16: Measuring equipment
17:檢修筆記 17: Maintenance notes
18:待測電路板 18: circuit board to be tested
21:引導測試畫面 21: Boot test screen
22:引導測試畫面 22: Boot test screen
23:逐步引導量測電路節點 23: Step by step guide measurement circuit nodes
24:故障判斷圖示 24: Fault judgment icon
25:外框圖示 25: Frame icon
26:外框圖示 26: Frame icon
31:電路圖框 31: circuit diagram frame
32:相片圖框 32: photo frame
33:外框圖示 33: Frame icon
34:外框圖示 34: Frame icon
41:電路圖框 41: circuit diagram frame
42:正確電氣特性圖框 42: Correct electrical characteristics chart
43:編修圖框 43: Edit frame
44:外框圖示 44: Frame icon
第1圖為本創作之系統架構圖,第2圖為逐步縮小可能故障點之一種實施例。 Figure 1 is a diagram of the system architecture created, and Figure 2 is an embodiment of gradually reducing possible failure points.
第3圖為該圖形介面程式顯示待測電路板之電路圖或原理圖,及實體相片之一種實施例 Figure 3 is an example of the graphical interface program displaying the circuit diagram or schematic diagram of the circuit board to be tested, and a physical photo
第4圖為該圖形介面程式顯示電路節點正常運作下應有的正確電氣及編輯檢修筆記之一種實施例 Figure 4 is an embodiment of the graphical interface program showing the correct electrical and editing maintenance notes that the circuit node should have under normal operation
本創作之系統架構圖如第1圖所示,包括:一圖形介面程式11、一節點電氣特性資料表12、一人工智慧邏輯13、一計算機平台14、一測試電源與信號源15、一量測設備16及一檢修筆記17,其中該節點電氣特性資料表12記載電路節點的正確電氣特性,如電壓、電流、波型、頻率…等,並且記載電路節點常見的異常信號所代表的意義、不同電路節點之間的相關性、故障排除的指引等資訊,
該計算機平台14可用於執行該圖形介面程式11,其組成可
以為習知之電腦主機或是專用的嵌入式系統,該計算機平台14具有習知的圖形化顯示裝置如螢幕、觸控螢幕、鍵盤、滑鼠等使用者操作介面。
The system architecture diagram of this creation is shown in Figure 1, including: a
該節點電氣特性資料表12為記載於該計算機平台14的資訊,其記載形式可為習知之資料庫系統、文字表格、程式碼之表格陣列等形式,其記載內容包括:各個電路節點的正確電氣特性(如電壓、電流、波型、頻率...等)、各電路節點常見的異常信號所代表的意義、不同電路節點之間的相關性、故障排除的指引等資訊,使該圖形介面程式11得以方便存取其資料。
The node electrical characteristic data table 12 is the information recorded on the
該測試電源與信號源15可以提供檢修電路板所需的電壓、電流源,同時能提供檢修電路板所需的信號源,產生這些電源與信號源的方式可為儀器製造商提供之習知的電源設備或信號源設備,亦可以為專門為了特定待測電路板而設計之電子電路設備,該測試電源與信號源15具有電氣連結於該計算機平台14而可以由該圖形介面程式11所控制,設定其輸出信號之形式與輸出之時機,該測試電源與信號源15設計有適用於待測電路板18的輸入、輸出接口可以實體連接於待測電路板18,以便於能隨該圖形介面程式11之測試流程將需要的電源與信號源饋入待測電路板18中進行檢修工作。
The test power supply and
該量測設備16可以量測待測電路板18的電氣特性如電壓、電流、波型、頻率...等,其量測部位包括待測電路板18的完整輸入、輸出信號與個別的電路節點等,其量測設備16可為市售之測量儀器,亦可以為專門為了特定待測電路板而設計之電子電路,該量測
設備16具有電氣連結於該計算機平台14而可以由該圖形介面程式11所控制,因此量測結果可以由該圖形介面程式11所讀取,該量測設備16設計有適用於待測電路板18的輸入、輸出接口可以實體連接於待測電路板18,以便於能隨該圖形介面程式11之操作流程與階段讀取待測電路板18的電氣信號,同時,該量測設備16設計有手持式的探針或測試棒,其形式可為習知之單支測試棒,也可以是各式的電路夾具,方便檢修人員量取待測電路板18上電路節點之電氣信號,同時這些探針或測試棒可以設計有尖銳的探頭而得以由檢修人員施力將待測電路板18上的絕緣塗膠甚或塑膠刺穿以進行電氣信號之量測。
The
該人工智慧邏輯13為記載於該計算機平台14的資訊,其記載形式可為習知之資料庫系統、文字表格、程式碼之表格陣列等形式,其記載內容包括該待測電路板18運作時應提供的電源與信號源、進行電路板測試的步驟與流程、待測電路板18功能正常情形下輸入輸出的對應關係,該圖形介面程式11可以藉由存取該人工智慧邏輯13而對待測電路板18進行一系列的自動測試程序,該圖形介面程式11可以依據該人工智慧邏輯13之記載而暫停於一系列測試程序的某一特定測試步驟,或是手動決定進行下一個測試步驟,亦或退回前一個測試步驟,當待測電路板18之輸入輸出對應關係具有順序相依性或是具有資料相依性時此功能特別有用,檢修人員可以將測試程序設定在某一特定的測試步驟予以暫停,以便觀察或排除電路板在特定輸入條件組合下或特定操作順序下才會出現的電路異
常。
The
該人工智慧邏輯13同時記載了待測電路板18出現異常時的測試步驟與流程等,該圖形介面程式11可以據此引導檢修人員使用該量測設備16進行一系列的電路節點之電氣量測,該人工智慧邏輯13記載有檢修待測電路板18的判斷邏輯,當待測電路板於測試過程中發現故障時,該圖形介面程式11可依據該節點電氣特性資料表12與該人工智慧邏輯13之記載引導檢修人員量取各電路節點之電氣信號,而逐步縮小可能故障的元件範圍,幫助使用者正確判斷電路的故障元件或線路,此一過程可以是人機互動式的逐步量測,也可以是批次量取各電路節點後做出故障部位的判斷,第2圖即為一種實施例,該圖形介面程式11顯示引導測試畫面21並於畫面中以外框圖示25顯示電路節點的實體位置,當量測人員以該量測設備16完成此量測動作後,該圖形介面程式11接著顯示引導測試畫面22以引導量測人員量測下一個電路節點,該引導測試畫面22中將以外框圖示26顯示電路節點的實體位置,如同引導測試畫面21、引導測試畫面22一樣,透過逐步引導量測電路節點23的程序之後,該圖形介面程式11可據以判斷待測電路板故障的元件或線路,而以故障判斷圖示24顯示。
The
該圖形介面程式11提供檢修人員圖形化的操作介面,並且能管理檢修人員的帳號、密碼,程式可依該帳號、密碼定義檢修人員能操作的量測項目,同時程式也能記錄檢修人員登入系統的時間與量測的項目等資料。
The
該圖形介面程式11具有整體功能測試、單項功能測試與元件檢修測試三種模式,程式會將該測試電源與信號源15、該量測設備16與待測電路板18等之實體相片或其相當圖式顯示於螢幕之上,引導檢修人員將其進行實體的電氣連接。
The
該圖形介面程式11工作於整體功能測試模式時,程式將依據該人工智慧邏輯13之記載將必要的測試電源與信號源饋入待測電路板18,並依據該人工智慧邏輯13記載之電路板測試步驟與流程自動進行待測電路板18的整體功能測試,測試過程中該圖形介面程式11亦將存取該節點電氣特性資料表12以判斷電路是否正常,當電路功能異常時,該圖形介面程式11能依據該人工智慧邏輯13之記載而暫停或跳過特定的測試步驟,以免產生無意義的測試數據或是因為在電路故障情形下繼續輸入測試信號反而進一步擴大故障之範圍,另一方面,此一整體功能測試之測試程序另具有手動暫停、手動停止、定點暫停、單步向前、單步向後或依據量測信號而條件暫停等功能,讓檢修人員可以隨時依需要而使電路板的輸入輸出停留於特定之狀態並可隨時以圖形化操作使該圖形介面程式11轉為元件檢修測試模式。
When the
該圖形介面程式11工作於單項功能測試模式時,測試人員可以在該圖形介面程式11上以圖示點選選擇進行待測電路板的單項功能測試,程式將依據選定之測試功能對照該人工智慧邏輯13之記載將必要的測試電源與信號源饋入待測電路板18,並依據該人工智慧邏輯13記載之電路板測試步驟與流程進行待測電路板18的
單項功能測試,測試過程中該圖形介面程式11亦將存取該節點電氣特性資料表12以判斷電路是否正常,當電路功能異常時,該圖形介面程式11能依據該人工智慧邏輯13之記載而暫停或跳過特定的測試步驟,以免產生無意義的測試數據或是因為在電路故障情形下繼續輸入測試信號反而進一步擴大故障之範圍,另一方面,此一單項功能測試之測試程序另具有手動暫停、手動停止、定點暫停、單步向前、單步向後或依據量測信號而條件暫停等功能,讓檢修人員可以隨時依需要而使電路板的輸入輸出停留於特定之狀態並可隨時以圖形化操作使該圖形介面程式11轉為元件檢修測試模式。
When the
該圖形介面程式11工作於元件檢修測試模式時,程式將顯示待測電路板之電路圖或原理圖,及實體相片,並以圖示顯示其對照關係,方便檢修人員在待測電路板18上找到要量測的電路節點位置,該圖形介面程式11同時具有圖形介面可以讓檢修人員選擇要輸入待測電路板18的電源與信號源,此時檢修人員可以使用該量測設備16所提供的探針或測試棒等去量測電路節點,量測的電氣信號將會顯示於操作畫面中,另一方面該圖形介面程式11會存取該節點電氣特性資料表12並顯示各電路節點之正確電氣特性於操作畫面中供檢修人員比對,該圖形介面程式11並能以圖示點選方式顯示各電路節點常見的異常信號之意義與故障排除指引,幫助檢修人員快速排除電路故障
When the
該節點電氣特性資料表12與該人工智慧邏輯13由了解待測電路板運作之工程師所建立,對於使用本系統的檢修人員而言則無
需詳細了解,只要依該圖形介面程式11所提示之量測步驟即可進行電路故障排除工作。
The node electrical characteristic data table 12 and the
該檢修筆記17為記載於該計算機平台14的資訊,其記載形式可為習知之資料庫系統、文字表格、程式碼之表格陣列等形式,檢修人員可以圖示點選方式建立與編修各電路節點的檢修筆記17,累積檢修經驗,當該圖形介面程式11工作於元件檢修測試模式時,能顯示各電路節點的檢修筆記17內容,幫助檢修人員由過去的檢修經驗快速找到故障元件或線路
The maintenance notes 17 are information recorded on the
第3圖所示為該圖形介面程式11顯示待測電路板之電路圖或原理圖,及實體相片之一種實施例,操作畫面將會有一電路圖框31顯示待測電路板之電路圖或原理圖,及另一個相片圖框32顯示待測電路板之實體相片,並以圖示顯示其對照關係,檢修人員在電路圖框31上以外框圖示33選取特定電子元件後,同一時間圖形介面程式11將會在相片圖框32中顯示待測電路板之實體相片,並在實體相片中以外框圖示34標示同一個特定電子元件。
Figure 3 shows an example of the
第4圖所示則為該圖形介面程式11顯示電路節點正常運作下應有的正確電氣及編輯檢修筆記17之一種實施例,操作畫面將會有一電路圖框41顯示待測電路板之電路圖或原理圖、一正確電氣特性圖框42顯示電路節點正常的電氣特性及一編修圖框43讓檢修者編輯
檢修筆記17,檢修人員在電路圖框41上以外框圖示44選取特定電路節點後,同一時間正確電氣特性圖框42中會顯示該電路節點正常的電氣特性,編修圖框43讓檢修人員編輯該電路節點的檢修筆記17。
Figure 4 shows an embodiment of the
11‧‧‧圖形介面程式 11‧‧‧Graphic interface program
12‧‧‧節點電氣特性資料表 12‧‧‧Node electrical characteristics data sheet
13‧‧‧人工智慧邏輯 13‧‧‧Artificial Intelligence Logic
14‧‧‧計算機平台 14‧‧‧Computer platform
15‧‧‧測試電源與信號源 15‧‧‧Test power and signal source
16‧‧‧量測設備 16‧‧‧Measuring equipment
17‧‧‧檢修筆記 17‧‧‧Overhaul notes
18‧‧‧待測電路板 18‧‧‧Circuit board to be tested
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US4709366A (en) * | 1985-07-29 | 1987-11-24 | John Fluke Mfg. Co., Inc. | Computer assisted fault isolation in circuit board testing |
TW200404161A (en) * | 2002-09-01 | 2004-03-16 | Agilent Technologies Inc | Method and apparatus for characterizing board test coverage |
TW200702674A (en) * | 2005-03-25 | 2007-01-16 | Vishay Gen Semiconductor Llc | Apparatus, system and method for testing electronic elements |
TWM585904U (en) * | 2019-01-25 | 2019-11-01 | 新範科技有限公司 | A circuit troubleshooting system |
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US4709366A (en) * | 1985-07-29 | 1987-11-24 | John Fluke Mfg. Co., Inc. | Computer assisted fault isolation in circuit board testing |
TW200404161A (en) * | 2002-09-01 | 2004-03-16 | Agilent Technologies Inc | Method and apparatus for characterizing board test coverage |
TW200702674A (en) * | 2005-03-25 | 2007-01-16 | Vishay Gen Semiconductor Llc | Apparatus, system and method for testing electronic elements |
TWM585904U (en) * | 2019-01-25 | 2019-11-01 | 新範科技有限公司 | A circuit troubleshooting system |
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