TWI705224B - Heat dissipation structure of transformer - Google Patents

Heat dissipation structure of transformer Download PDF

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Publication number
TWI705224B
TWI705224B TW108119755A TW108119755A TWI705224B TW I705224 B TWI705224 B TW I705224B TW 108119755 A TW108119755 A TW 108119755A TW 108119755 A TW108119755 A TW 108119755A TW I705224 B TWI705224 B TW I705224B
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Taiwan
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transformer
heat dissipation
dissipation structure
heat
substrate
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TW108119755A
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Chinese (zh)
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TW202045886A (en
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張奇豪
詹前忠
吳景為
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海韻電子工業股份有限公司
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一種變壓器的散熱結構,該變壓器於一軸線上界定出一第一端與一相對該第一端的第二端,該散熱結構包含一設於該第一端的散熱件以及一連接件,該連接件具有一設於該變壓器的該第二端的基板以及二分別自該基板二側朝該第二端延伸並與該散熱件二側組接的連接臂,該連接件與該散熱件組接後共同環繞該變壓器。藉此,以解決了習用結構只要遭遇製造誤差或尺寸變更便無法使用的問題。A heat dissipation structure of a transformer. The transformer defines a first end and a second end opposite to the first end on an axis. The heat dissipation structure includes a heat dissipation member provided at the first end and a connecting member. The element has a substrate provided at the second end of the transformer and two connecting arms respectively extending from two sides of the substrate toward the second end and assembled with the two sides of the heat sink. After the connecting element is assembled with the heat sink Surround the transformer together. In this way, the problem that the conventional structure cannot be used as long as it encounters manufacturing errors or size changes is solved.

Description

變壓器的散熱結構Heat dissipation structure of transformer

本發明涉及一種變壓器的散熱結構,尤指一種散熱件直接安裝於變壓器上的散熱結構。 The invention relates to a heat dissipation structure of a transformer, in particular to a heat dissipation structure in which a heat sink is directly installed on the transformer.

查,為增加變壓器於實施過程中的散熱能力,遂有廠商提出如中華民國公告第460106號新型專利案的變壓器散熱裝置,該變壓器散熱裝置的兩側向下延設具有勾狀的扣持部,組裝時,以該扣持部扣住該變壓器底端,令該變壓器散熱裝置如同帽子一般,置於該變壓器頂端。此做法雖可令該變壓器獲得該變壓器散熱裝置的散熱效果,但該扣持部只要於製作過程中出現公差,即可能導致該變壓器散熱裝置無法確實地固定於該變壓器之上。除此之外,前述實施方案一旦遭遇該變壓器尺寸發生變動,難有調整機會而無法沿用。 According to the investigation, in order to increase the heat dissipation capacity of the transformer during the implementation process, some manufacturers proposed a transformer heat sink such as the Republic of China Announcement No. 460106, which has hook-shaped latches extending downward on both sides of the transformer heat sink. When assembling, the bottom end of the transformer is buckled with the buckle part, so that the heat sink of the transformer is placed on the top of the transformer like a hat. Although this method can enable the transformer to obtain the heat dissipation effect of the transformer heat sink, as long as there is a tolerance during the manufacturing process of the clamping portion, the transformer heat sink may not be reliably fixed on the transformer. In addition, once the aforementioned embodiment encounters a change in the size of the transformer, it is difficult to adjust and cannot be used.

本發明的主要目的,在於解決習知結構受結構公差影響而容易發生散熱器無法確實安裝的問題。 The main purpose of the present invention is to solve the problem that the conventional structure is affected by the structural tolerance and the radiator cannot be installed reliably.

為達上述目的,本發明提供一種變壓器的散熱結構,該變壓器於一軸線上界定出一第一端與一相對該第一端的第二端。該散熱結構包含一設於該第一端的散熱件以及一連接件,該連接件具有一設於該變壓器的該第二端的基板以及二分別自該基板二側朝該第二端延伸並與該散熱件二側組接的連接臂,該基板接觸該變壓器的一鐵芯,該連接件與該散熱件組接後共同環繞該變壓器。 To achieve the above objective, the present invention provides a heat dissipation structure of a transformer, the transformer defines a first end and a second end opposite to the first end on an axis. The heat dissipating structure includes a heat dissipating element provided at the first end and a connecting element. The connecting element has a substrate provided at the second end of the transformer and two extending from two sides of the substrate toward the second end and connected with each other. The two sides of the heat sink are assembled with connecting arms, the base plate contacts an iron core of the transformer, and the connecting piece and the heat sink are assembled together to surround the transformer.

一實施例中,該變壓器包含一繞線架及一組於該繞線架上的鐵芯,該繞線架具有複數設於該第二端的出線接腳。 In one embodiment, the transformer includes a bobbin and a set of iron cores on the bobbin, and the bobbin has a plurality of outlet pins arranged at the second end.

一實施例中,該鐵芯具有一設於該第一端並提供該散熱件疊於之上的頂部、一設於該第二端的底部以及二分別連接該頂部與該底部二側邊的連接部。 In one embodiment, the iron core has a top provided at the first end and on which the heat sink is stacked, a bottom provided at the second end, and two connections that connect the top and bottom sides, respectively unit.

一實施例中,該散熱結構包含一夾設於該散熱件與該變壓器之間的導熱件。進一步地,該導熱件可設於該散熱件與該頂部之間。 In an embodiment, the heat dissipation structure includes a heat conduction element sandwiched between the heat dissipation element and the transformer. Further, the heat conducting element can be arranged between the heat dissipation element and the top.

一實施例中,該二連接臂分別平行該二連接部並產生接觸。 In one embodiment, the two connecting arms are parallel to the two connecting parts and make contact.

一實施例中,該連接件具有一自該基板未設該二連接臂二側的其中之一延伸且平行於該基板以增加該連接件與該變壓器接觸面積的延伸片。進一步地,一實施例中,該延伸片與該基板的寬度加總小於或等於該底部的寬度。 In one embodiment, the connecting member has an extension piece extending from one of the two sides of the substrate where the two connecting arms is not provided and parallel to the substrate to increase the contact area between the connecting member and the transformer. Further, in an embodiment, the sum of the width of the extension piece and the substrate is less than or equal to the width of the bottom.

一實施例中,該連接臂具有一連接該基板的延伸段及一連接該延伸段並與散熱件組件的安裝段,該延伸段寬度小於該安裝段。 In one embodiment, the connecting arm has an extension section connecting the substrate and a mounting section connecting the extension section and the heat sink assembly, and the extension section has a width smaller than the mounting section.

透過本發明前述所揭,相較於習用具有以下特點:本發明捨棄了昔往使用勾扣的實施方案,而以構型為U型的該連接件來組接該散熱件。藉此,以解決習用結構一旦發生製造誤差或尺寸變更便無法使用的問題。 Compared with the conventional ones, the present invention has the following characteristics through the foregoing disclosure: the present invention discards the previous implementation of using hooks, and uses the U-shaped connector to assemble the heat sink. In this way, the problem that the conventional structure cannot be used once manufacturing error or size change occurs.

10:散熱結構 10: Heat dissipation structure

11:散熱件 11: heat sink

111:第一安裝孔 111: The first mounting hole

12:連接件 12: Connector

121:基板 121: substrate

122:連接臂 122: connecting arm

123:延伸片 123: Extension piece

124:延伸段 124: Extension

125:安裝段 125: Installation section

126:第二安裝孔 126: second mounting hole

13:導熱件 13: Thermal conductive parts

20:變壓器 20: Transformer

21:第一端 21: first end

22:第二端 22: second end

23:繞線架 23: Winding frame

231:出線接腳 231: Outgoing pin

24:鐵芯 24: iron core

241:頂部 241: top

242:底部 242: bottom

243:連接部 243: Connection

30:軸線 30: axis

圖1,本發明一實施例的立體結構示意圖。 FIG. 1 is a schematic diagram of a three-dimensional structure of an embodiment of the present invention.

圖2,本發明一實施例的立體結構分解示意圖。 Figure 2 is an exploded schematic view of a three-dimensional structure of an embodiment of the present invention.

圖3,本發明一實施例的結構剖面示意圖。 Fig. 3 is a schematic cross-sectional view of the structure of an embodiment of the present invention.

本發明詳細說明及技術內容,現就配合圖式說明如下: The detailed description and technical content of the present invention are now described in conjunction with the drawings as follows:

請參閱圖1至圖3,本發明提供一種變壓器的散熱結構10,該變壓器20的實施型態可為臥式或立式,該變壓器20於一軸線30上界定出一第一端21與一相對該第一端21的第二端22,其中,該軸線30可為縱軸或為橫軸,本文為清楚說明技術,遂令圖面以該軸線30為縱軸時的態樣進行表示。進一步地,該變壓器20包含一繞線架23及一組接於該繞線架23的鐵芯24,一實施例中,該繞線架23具有複數設於該第二端22的出線接腳231,於此實施例中,該第二端22即指該變壓器20上複數繞組的出線位置,亦可指該變壓器20提供設於一電路板的一端。承此,於此實施例中,該第一端21即指該變壓器20的頂端。另一方面,該鐵芯24可以是由複數子鐵芯所組成,如業界常用的EE鐵芯、ER鐵芯、EI鐵芯等,再者,該鐵芯24與該繞線架23的組裝態樣可根據該變壓器20的實施型態改變。 1 to 3, the present invention provides a heat dissipation structure 10 of a transformer. The implementation of the transformer 20 can be horizontal or vertical. The transformer 20 defines a first end 21 and a first end 21 on an axis 30. In contrast to the second end 22 of the first end 21, the axis 30 can be a vertical axis or a horizontal axis. This text is a clear description of the technology, so the figure is shown with the axis 30 as the vertical axis. Further, the transformer 20 includes a winding frame 23 and a set of iron cores 24 connected to the winding frame 23. In one embodiment, the winding frame 23 has a plurality of outlet connections arranged at the second end 22 The pin 231, in this embodiment, the second end 22 refers to the outlet position of the plurality of windings on the transformer 20, and can also refer to the end of the transformer 20 provided on a circuit board. Accordingly, in this embodiment, the first end 21 refers to the top of the transformer 20. On the other hand, the iron core 24 may be composed of multiple sub-iron cores, such as EE iron cores, ER iron cores, EI iron cores, etc. commonly used in the industry. Furthermore, the iron core 24 and the winding frame 23 are assembled The configuration can be changed according to the implementation of the transformer 20.

承上,本發明該散熱結構10包含一散熱件11及一連接件12,其中,該散熱件11可以一體成形的構件或複數零件所組成的組件實施,此外,該散熱件11更可為塊狀或帶有鰭片的塊狀結構。另一方面,該連接件12的基礎構型為U型,該連接件12具有一基板121以及二分別由該基板121二側延伸的連接臂122,進一步地,該連接臂122的長度至少長於該鐵芯24其中一側長度。實施時,該散熱件11與該基板121分別位於該第一端21與該第二端22,該基板121更接觸該鐵芯24,該連接件12以環抱該鐵芯24方式設置,而令該連接臂122朝該第一端21方向延伸並組接該散熱件11二側。完成組裝後,該連接 件12除令該散熱件11一側受限於該第一端21,更與該散熱件11共同環繞該變壓器20。進一步,該散熱件11與該連接件12可藉由一黏膠或一接合零件來產生組接關係,當該散熱件11與該連接件12是以該接合零件實施,該散熱件11與該連接件12分別具有提供該接合零件組接的至少一第一安裝孔111以及至少一第二安裝孔126。再者,該第一安裝孔111與該第二安裝孔126可為非對應的結構,舉例來說,該第一安裝孔111可為圓孔,該第二安裝孔126則可為長孔。再者,由於本發明實施時,該連接臂122突出該變壓器20的該第一端21,該散熱件11在可接觸該連接臂122的情況下均可進行組裝,具體解決習知結構容易因公差問題而發生無法組接的問題。除外,本發明更可藉由設計該連接臂122尺寸,令該散熱件11受到朝該鐵芯24方向的力,使該散熱件11更穩定地安裝於該鐵芯24上,避免裝配不當而使該散熱件11與該鐵芯24之間存有縫隙,影響導熱。 In addition, the heat dissipation structure 10 of the present invention includes a heat dissipation member 11 and a connecting member 12, wherein the heat dissipation member 11 can be implemented as an integrally formed member or an assembly composed of a plurality of parts. In addition, the heat dissipation member 11 can be a block. Shaped or block structure with fins. On the other hand, the basic configuration of the connecting member 12 is U-shaped. The connecting member 12 has a base plate 121 and two connecting arms 122 extending from two sides of the base plate 121. Further, the length of the connecting arm 122 is at least longer than The length of one side of the core 24. During implementation, the heat sink 11 and the base plate 121 are respectively located at the first end 21 and the second end 22, the base plate 121 is in further contact with the iron core 24, and the connecting member 12 is arranged to surround the iron core 24, so that The connecting arm 122 extends toward the first end 21 and is assembled to two sides of the heat sink 11. After assembly, the connection The member 12 not only restricts one side of the heat dissipation member 11 to the first end 21, but also surrounds the transformer 20 together with the heat dissipation member 11. Further, the heat sink 11 and the connecting piece 12 can be assembled by an adhesive or a joining part. When the heat sink 11 and the connecting part 12 are implemented by the joining part, the heat sink 11 and the connecting part 12 The connecting member 12 respectively has at least one first mounting hole 111 and at least one second mounting hole 126 for providing the assembly of the joining parts. Furthermore, the first mounting hole 111 and the second mounting hole 126 may be non-corresponding structures. For example, the first mounting hole 111 may be a round hole, and the second mounting hole 126 may be a long hole. Furthermore, since the connecting arm 122 protrudes from the first end 21 of the transformer 20 during the implementation of the present invention, the heat sink 11 can be assembled under the condition that the connecting arm 122 can be contacted. Tolerance problems occur and cannot be assembled. In addition, in the present invention, the size of the connecting arm 122 can be designed so that the heat sink 11 receives a force in the direction of the iron core 24, so that the heat sink 11 is more stably mounted on the iron core 24 to avoid improper assembly. There is a gap between the heat sink 11 and the iron core 24, which affects heat conduction.

承上,於該變壓器20為一立式變壓器時,該鐵芯24可界定出具有一設於該第一端21的頂部241、一設於該第二端22的底部242以及二分別連接該頂部241與該底部242二側邊的連接部243。於此實施例中,該散熱件11是對應該鐵芯24的該頂部241設置,而疊於該鐵芯24之上。該連接件12的該基板121則是對應鐵芯24的該底部242設置,也就是說,該基板121是位於該繞線架23提供出線或組接一電路板的一側。又,該二連接臂122則是沿該連接部243朝該第一端21方向延伸。再者,本發明該連接件12更可為金屬材質,令該鐵芯24遠離該散熱件11部分的熱可經該連接件12散熱或導至該散熱 件11,進一步地,該二連接臂122可分別平行該二連接部243並產生接觸,使該連接件12與該鐵芯24的接觸面積增加,提升散熱效果。 In addition, when the transformer 20 is a vertical transformer, the iron core 24 can define a top 241 provided at the first end 21, a bottom 242 provided at the second end 22, and two connected to the The connecting portion 243 on the two sides of the top 241 and the bottom 242. In this embodiment, the heat sink 11 is disposed corresponding to the top 241 of the iron core 24 and is stacked on the iron core 24. The substrate 121 of the connecting member 12 is disposed corresponding to the bottom 242 of the iron core 24, that is, the substrate 121 is located on the side of the winding frame 23 that provides wires or is assembled with a circuit board. In addition, the two connecting arms 122 extend along the connecting portion 243 toward the first end 21. Furthermore, the connecting member 12 of the present invention can be made of metal material, so that the heat of the iron core 24 away from the heat sink 11 can be dissipated through the connecting member 12 or led to the heat sink. Further, the two connecting arms 122 can be parallel to the two connecting portions 243 and make contact, so that the contact area between the connecting piece 12 and the iron core 24 is increased, and the heat dissipation effect is improved.

復請參閱圖2,一實施例中,該散熱結構10包含一夾設於該散熱件11與該變壓器20之間的導熱件13,進一步地,該導熱件13更可設於該鐵芯24的該頂部241。該導熱件13作為該散熱件21與該變壓器20之間的導熱橋樑,令該變壓器20上的熱可經該導熱件13傳遞至該散熱件11上。又,本文圖2所繪僅為舉例,非用以限制該導熱件13態樣。 Please refer to FIG. 2 again. In one embodiment, the heat dissipation structure 10 includes a heat conduction element 13 sandwiched between the heat dissipation element 11 and the transformer 20. Further, the heat conduction element 13 can be further provided on the iron core 24 Of the top 241. The heat-conducting element 13 serves as a heat-conducting bridge between the heat-dissipating element 21 and the transformer 20 so that the heat on the transformer 20 can be transferred to the heat-dissipating element 11 via the heat-conducting element 13. Moreover, the drawing in FIG. 2 herein is only an example, and is not intended to limit the configuration of the heat conducting member 13.

復請參閱圖2,一實施例中,該連接件12具有一自該基板121未設該二連接臂122的其中一側延伸且平行於該基板121的延伸片123。藉此,該連接件12將可增加該連接件12與該變壓器20的接觸面積,令該散熱結構10更加穩固。一實施例中,該延伸片123與該基板121的寬度加總小於或等於該底部242的寬度。於另一實施例中,每一該連接臂122具有一連接該基板121的延伸段124及一連接該延伸段124並與散熱件11組件的安裝段125,該延伸段124的寬度小於該安裝段125的寬度。如此一來,該連接臂122除具有安裝該散熱件11的功能,更可同時限制該散熱件11的組裝位置。 Please refer to FIG. 2 again. In one embodiment, the connecting member 12 has an extension piece 123 extending from one side of the substrate 121 where the two connecting arms 122 are not provided and parallel to the substrate 121. Thereby, the connecting member 12 can increase the contact area between the connecting member 12 and the transformer 20, so that the heat dissipation structure 10 is more stable. In one embodiment, the sum of the widths of the extension piece 123 and the substrate 121 is less than or equal to the width of the bottom 242. In another embodiment, each of the connecting arms 122 has an extension section 124 connected to the substrate 121 and a mounting section 125 connected to the extension section 124 and assembled with the heat sink 11, and the width of the extension section 124 is smaller than the mounting section. The width of the segment 125. In this way, the connecting arm 122 not only has the function of installing the heat sink 11, but also restricts the assembly position of the heat sink 11 at the same time.

上述僅為本創作的一較佳實施例而已,當不能以此限定本創作實施範圍,即凡依本創作申請專利範圍所作的均等變化與修飾,皆應仍屬本發明專利涵蓋範圍。 The above is only a preferred embodiment of this creation, and should not be used to limit the scope of implementation of this creation, that is, all equivalent changes and modifications made in accordance with the scope of the patent application for this creation should still fall within the scope of the patent for this invention.

10:散熱結構 10: Heat dissipation structure

11:散熱件 11: heat sink

12:連接件 12: Connector

122:連接臂 122: connecting arm

126:第二安裝孔 126: second mounting hole

20:變壓器 20: Transformer

21:第一端 21: first end

22:第二端 22: second end

23:繞線架 23: Winding frame

231:出線接腳 231: Outgoing pin

24:鐵芯 24: iron core

Claims (10)

一種變壓器的散熱結構,該變壓器於一軸線上界定出一第一端與一相對該第一端的第二端,該散熱結構包含:一散熱件,設於該變壓器的該第一端;以及一連接件,具有一設於該變壓器的該第二端的基板以及二分別自該基板二側朝該第二端延伸並與該散熱件二側組接的連接臂,該基板接觸該變壓器的一鐵芯,該連接件與該散熱件組接後共同環繞該變壓器。 A heat dissipation structure of a transformer. The transformer defines a first end and a second end opposite to the first end on an axis. The heat dissipation structure includes: a heat dissipation element disposed on the first end of the transformer; and The connecting member has a base plate provided at the second end of the transformer and two connecting arms respectively extending from two sides of the base plate toward the second end and assembled with the two sides of the heat sink, and the base plate contacts an iron of the transformer Core, the connecting piece and the heat sink are assembled together to surround the transformer. 如請求項1所述變壓器的散熱結構,其中,該變壓器包含一繞線架及一組於該繞線架上的鐵芯,該繞線架具有複數設於該第二端的出線接腳。 The heat dissipation structure of the transformer according to claim 1, wherein the transformer includes a bobbin and a set of iron cores on the bobbin, and the bobbin has a plurality of outlet pins arranged at the second end. 如請求項2所述變壓器的散熱結構,其中,該鐵芯具有一設於該第一端並提供該散熱件疊於之上的頂部、一設於該第二端的底部以及二分別連接該頂部與該底部二側邊的連接部。 The heat dissipation structure of the transformer according to claim 2, wherein the iron core has a top provided at the first end and on which the heat dissipating element is stacked, a bottom provided at the second end, and two are respectively connected to the top The connection part with the two sides of the bottom. 如請求項3所述變壓器的散熱結構,其中,該散熱結構包含一夾設於該散熱件與該頂部之間的導熱件。 The heat dissipation structure of the transformer according to claim 3, wherein the heat dissipation structure includes a heat conducting element sandwiched between the heat dissipation element and the top. 如請求項3所述變壓器的散熱結構,其中,該二連接臂分別平行該二連接部並產生接觸。 According to claim 3, the heat dissipation structure of the transformer, wherein the two connecting arms are parallel to the two connecting parts and make contact. 如請求項項3所述變壓器的散熱結構,其中,該連接件具有一自該基板未設該二連接臂二側的其中之一延伸且平行於該基板以增加該連接件與該變壓器接觸面積的延伸片。 The heat dissipation structure of the transformer according to claim 3, wherein the connecting member has an extension from one of the two sides of the substrate where the two connecting arms is not provided and is parallel to the substrate to increase the contact area between the connecting member and the transformer Extension piece. 如請求項6所述變壓器的散熱結構,其中,該延伸片與該基板的寬度加總小於或等於該底部的寬度。 The heat dissipation structure of the transformer according to claim 6, wherein the sum of the width of the extension piece and the substrate is less than or equal to the width of the bottom. 如請求項1至7任一項所述變壓器的散熱結構,其中,該連接臂具有一連接該基板的延伸段及一連接該延伸段並與散熱件組件的安裝段,該延伸段寬度小於該安裝段。 The heat dissipation structure of the transformer according to any one of claims 1 to 7, wherein the connecting arm has an extension section connecting the substrate and a mounting section connecting the extension section and the heat sink assembly, and the extension section has a width smaller than the Installation section. 如請求項1或2所述變壓器的散熱結構,其中,每一該連接件具有一自該基板未設該二連接臂的其中一側延伸且平行於該基板以增加該連接件與該變壓器接觸面積的延伸片。 The heat dissipation structure of the transformer according to claim 1 or 2, wherein each of the connecting members has a side extending from one side of the substrate where the two connecting arms are not provided and parallel to the substrate to increase the contact between the connecting member and the transformer Area extension piece. 如請求項1或2所述變壓器的散熱結構,其中,該散熱結構包含一夾設於該散熱件與該變壓器之間的導熱件。The heat dissipation structure of the transformer according to claim 1 or 2, wherein the heat dissipation structure includes a heat conduction element sandwiched between the heat dissipation element and the transformer.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201146092Y (en) * 2007-02-16 2008-11-05 康舒科技股份有限公司 Radiating device and electronic component using the same with heat radiation function
CN101802937A (en) * 2007-09-25 2010-08-11 弗莱克斯电子有限责任公司 thermally enhanced magnetic transformer
JP2015103537A (en) * 2013-11-21 2015-06-04 カルソニックカンセイ株式会社 Cooling structure of electronic component
CN208903801U (en) * 2018-11-29 2019-05-24 佛山市兴智达电子有限公司 Transformer radiator structure

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201146092Y (en) * 2007-02-16 2008-11-05 康舒科技股份有限公司 Radiating device and electronic component using the same with heat radiation function
CN101802937A (en) * 2007-09-25 2010-08-11 弗莱克斯电子有限责任公司 thermally enhanced magnetic transformer
JP2015103537A (en) * 2013-11-21 2015-06-04 カルソニックカンセイ株式会社 Cooling structure of electronic component
CN208903801U (en) * 2018-11-29 2019-05-24 佛山市兴智达电子有限公司 Transformer radiator structure

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