TWI704009B - Oil-gas separation system and its use - Google Patents
Oil-gas separation system and its use Download PDFInfo
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Abstract
Description
本發明係有關於一種油氣分離系統及其用途。The invention relates to an oil and gas separation system and its use.
煤炭、生質物和廢棄物常用於燃燒產生熱量,一般透過煤炭、生質物和廢棄物之氣化以產生合成氣,過程中除了合成氣外,還產生含有氣態焦油的混合氣體,透過油氣分離步驟獲得的焦油,此焦油含有多種帶有許多芳香族化合物,可作為化工業重要的原料。Coal, biomass, and waste are often used for combustion to generate heat. Generally, syngas is generated through the gasification of coal, biomass, and waste. In addition to syngas, a mixed gas containing gaseous tar is also generated during the process of oil and gas separation. The tar obtained contains many aromatic compounds and can be used as an important raw material for the chemical industry.
常見的油氣分離方法之一是使用蛇管冷卻器使混合氣體中的氣相焦油冷凝成液態。然而,液態的焦油由於黏度大,容易黏附在蛇管冷卻器的蛇管內壁,而蛇管有因其彎曲特性而不易清洗養護。One of the common methods of oil and gas separation is to use a coiled tube cooler to condense the gas phase tar in the mixed gas into a liquid state. However, because of the high viscosity of liquid tar, it is easy to adhere to the inner wall of the coil of the coil cooler, and the coil is difficult to clean and maintain due to its bending characteristics.
有鑑於此,本發明之目的在於提供一種油氣分離系統,可克服上述不易清洗養護問題,且容易拆卸與收集焦油的裝置。In view of this, the purpose of the present invention is to provide an oil-gas separation system, which can overcome the above-mentioned problem of difficult cleaning and maintenance, and is easy to disassemble and collect tar.
本發明之另一目的係在於提供一種油氣分離系統之用途,其係用於將焦油自混合氣體中分離,可克服上述問題。Another object of the present invention is to provide an application of an oil-gas separation system, which is used to separate tar from mixed gas, which can overcome the above-mentioned problems.
本發明之油氣分離系統包含兩油氣分離裝置以及串聯裝置。每一油氣分離裝置包含上腔體、筒形腔體、以及下腔體。上腔體包含頂部通口。筒形腔體設置於上腔體下方,包含殼體以及複數個直管。殼體具有筒形外壁以及位於筒形外壁兩端的頂壁及底壁,筒形外壁包含上通口以及下通口。複數個直管設置於殼體內,每一直管的兩相反的上端口及下端口分別與頂壁及底壁之外側連通,直管之內部與上腔體之內部通過上端口連通,且不與殼體之內部連通。下腔體設置於筒形腔體下方,包含下腔體入口以及串聯口,直管之內部與下腔體之內部通過下端口及下腔體入口連通。串聯裝置設置於兩油氣分離裝置的下腔體之間,分別與兩油氣分離裝置的下腔體之內部通過串聯口連通。The oil and gas separation system of the present invention includes two oil and gas separation devices and a series device. Each oil-gas separation device includes an upper cavity, a cylindrical cavity, and a lower cavity. The upper cavity contains a top port. The cylindrical cavity is arranged below the upper cavity and includes a shell and a plurality of straight pipes. The shell has a cylindrical outer wall and top and bottom walls located at both ends of the cylindrical outer wall. The cylindrical outer wall includes an upper through opening and a lower through opening. A plurality of straight pipes are arranged in the shell, and the two opposite upper and lower ports of each straight pipe are respectively connected to the outside of the top wall and the bottom wall. The inside of the straight pipe and the inside of the upper cavity are connected through the upper port, and are not connected with The inside of the shell is connected. The lower cavity is arranged under the cylindrical cavity and includes an inlet of the lower cavity and a serial port. The inside of the straight pipe and the inside of the lower cavity are communicated through the lower port and the inlet of the lower cavity. The series device is arranged between the lower cavities of the two oil and gas separation devices, and respectively communicates with the inside of the lower cavities of the two oil and gas separation devices through the series ports.
在本發明的實施例中,每一油氣分離裝置包含底腔體設置於下腔體下方,底腔體包含底腔體入口,下腔體進一步包含下腔體出口,底腔體之內部與下腔體之內部分別通過底腔體入口及下腔體出口連通。In an embodiment of the present invention, each oil-gas separation device includes a bottom cavity disposed below the lower cavity, the bottom cavity includes an inlet of the bottom cavity, the lower cavity further includes an outlet of the lower cavity, and the inside and the bottom of the bottom cavity The inside of the cavity is respectively communicated with the inlet of the bottom cavity and the outlet of the lower cavity.
在本發明的實施例中,串聯裝置為管件。In the embodiment of the present invention, the series device is a pipe.
在本發明的實施例中,串聯裝置具有彎角,彎角之尖角向上。In the embodiment of the present invention, the tandem device has corners, and the sharp corners of the corners are upward.
在本發明的實施例中,串聯裝置具有一弧部,該弧部之弧形向上。In the embodiment of the present invention, the series device has an arc, and the arc of the arc is upward.
在本發明的實施例中,串聯裝置與該下腔體為一體成形。In the embodiment of the present invention, the tandem device and the lower cavity are integrally formed.
在本發明的實施例中, 油氣分離系統進一步包含保溫裝置環繞串聯裝置。In an embodiment of the present invention, the oil-gas separation system further includes a thermal insulation device surrounding the series device.
在本發明的實施例中,油氣分離系統進一步包含加熱裝置,設置於串聯裝置外側,供對串聯裝置加熱。In an embodiment of the present invention, the oil-gas separation system further includes a heating device, which is arranged outside the series device for heating the series device.
在本發明的實施例中,上腔體與筒形腔體、筒形腔體與下腔體、下腔體與串聯裝置分別為可油氣分離地接合。In the embodiment of the present invention, the upper cavity and the cylindrical cavity, the cylindrical cavity and the lower cavity, and the lower cavity and the tandem device are respectively joined with oil and gas separable.
本發明之油氣分離系統較佳用於將焦油自混合氣體中油氣分離。然而在不同實施例中,亦可用於對其他由不同沸點的物質組成的混合氣體進行油氣分離。The oil and gas separation system of the present invention is preferably used for separating oil and gas from tar from mixed gas. However, in different embodiments, it can also be used to separate other gas mixtures composed of substances with different boiling points.
如圖1所示之實施例,本發明之油氣分離系統900包含兩油氣分離裝置700以及串聯裝置800。每一油氣分離裝置700包含上腔體100、筒形腔體200、以及下腔體300。上腔體100包含頂部通口101。以較佳實施例而言,為了便於清洗部件及等理由,上腔體100與筒形腔體200、筒形腔體200與下腔體300、下腔體300與串聯裝置800分別為可分離地接合。其中,接合可透過螺紋對接、夾具夾持或螺絲鎖附等方式達成。As shown in the embodiment shown in FIG. 1, the oil and
如圖1及圖2所示的實施例,筒形腔體200設置於上腔體100下方,包含殼體210以及複數個直管220。殼體210具有筒形外壁211以及位於筒形外壁211兩端的頂壁212及底壁213,筒形外壁211包含上通口211A以及下通口211B。複數個直管220設置於殼體210內,每一直管220的兩相反的上端口220A及下端口220B分別與頂壁212及底壁213之外側連通。如此,直管220之內部與上腔體100之內部通過上端口220連通,且不與殼體210之內部連通。以不同角度觀之,直管220為連通殼體210之頂壁212及底壁213外側之管道。殼體210之內部與直管220之內部互不相通。其中,複數個直管220較佳是垂直於水平面。As shown in the embodiment shown in FIGS. 1 and 2, the
如圖1所示的實施例,下腔體300設置於筒形腔體200下方,包含下腔體入口310以及串聯口320,直管220之內部與下腔體300之內部通過下端口220B(參見圖2)及下腔體入口310連通。串聯裝置800設置於兩油氣分離裝置700的下腔體300之間,分別與兩油氣分離裝置700的下腔體300之內部通過串聯口320連通。As shown in the embodiment shown in FIG. 1, the
操作時,例如水的冷卻流體由上通口211A以及下通口211B的其中之一(較佳由下通口211B)進入殼體210,流經複數個直管220之外側,並由上通口211A以及下通口211B的另一(較佳由上通口211A)離開。而包含氣相欲油氣分離物質的混合氣體由頂部通口101進入油氣分離系統900,通過上腔體100之內部空間後分散進入複數個直管220。此時,透過控制冷卻流體的進料速度和溫度等,可使直管220內的溫度略低於欲油氣分離物質的沸點,使欲分離物質至少部分凝結為液體,藉由重力往下低落而自混合氣體中分離。During operation, a cooling fluid such as water enters the
通過兩油氣分離裝置700其中之一的包含尚未凝結的欲分離物質的混合氣體,可通過串聯裝置800進入另一個油氣分離裝置700再進行冷卻油氣分離。據此,可藉此增加進行冷卻的接觸面積,提高油氣分離效果。進一步而言,欲油氣分離物質是在直管220之內側凝結,而直管200的直立設置和非彎曲面有助於冷凝後的欲油氣分離物質借重力低落,還有利於後續的清潔養護。此外,雖然在相同高度下蛇管式冷卻器的冷卻接觸面積較大,但藉由串聯式的的設計,可增加冷卻接觸面積。The mixed gas containing the uncondensed substances to be separated passing through one of the two oil-
如圖1所示的實施例,每一油氣分離裝置700較佳包含底腔體400設置於下腔體300下方,供收集凝結為液體的欲油氣分離物質。更具體而言,底腔體400包含底腔體入口410,下腔體300進一步包含下腔體出口330,底腔體300之內部與下腔體400之內部分別通過底腔體入口410及下腔體出口330連通。藉此,凝結為液體的欲油氣分離物質可直接流到底腔體400中被收集,而底腔體400基於可拆式設計,可在盛裝滿欲油氣分離物質更換另一個而不中斷整體的油氣分離操作。此外,底腔體400中還可進一步預先盛裝適當的溶劑用於溶解黏度較大的欲油氣分離物質。As shown in the embodiment shown in FIG. 1, each oil-
如圖1所示的實施例,串聯裝置800為直管件。在不同實施例中,基於操作方便或提昇效率等的考量,串聯裝置800可如圖3為具有彎角且彎角之尖角向上之管件,或如圖4所示為具有弧部且弧部之弧形向上之管件。更具體而言,彎角或弧形向上的設計可讓在串聯裝置800凝結為液體的欲油氣分離物質儘速往下流到兩側的底腔體400,避免累積在串聯裝置800中。In the embodiment shown in Fig. 1, the
在前述實施例中,下腔體300與串聯裝置800為可油氣分離地接合。然而在如圖5所示的實施例中,可基於設計、製造或操作,使串聯裝置800與下腔體300為一體成形。In the foregoing embodiment, the
如圖6所示的實施例,為了減少欲油氣分離物質在串聯裝置800凝結為液體,油氣分離系統900可進一步包含由例如隔熱棉等的保溫裝置610環繞串聯裝置800。或者,如圖7所示的實施例,油氣分離系統900亦可進一步包含例如電熱墊片等的加熱裝置620,設置於串聯裝置800外側,供對串聯裝置800加熱。In the embodiment shown in FIG. 6, in order to reduce the condensation of substances to be separated into liquid in the
雖然前述的描述及圖式已揭示本發明之較佳實施例,必須瞭解到各種增添、許多修改和取代可能使用於本發明較佳實施例,而不會脫離如所附申請專利範圍所界定的本發明原理之精神及範圍。熟悉本發明所屬技術領域之一般技藝者將可體會,本發明可使用於許多形式、結構、佈置、比例、材料、元件和組件的修改。因此,本文於此所揭示的實施例應被視為用以說明本發明,而非用以限制本發明。本發明的範圍應由後附申請專利範圍所界定,並涵蓋其合法均等物,並不限於先前的描述。Although the foregoing description and drawings have disclosed the preferred embodiments of the present invention, it must be understood that various additions, many modifications and substitutions may be used in the preferred embodiments of the present invention without departing from the scope of the attached patent application. The spirit and scope of the principles of the present invention. Those skilled in the art familiar with the technical field of the present invention will appreciate that the present invention can be used to modify many forms, structures, arrangements, proportions, materials, elements and components. Therefore, the embodiments disclosed herein should be regarded as illustrating the present invention, rather than limiting the present invention. The scope of the present invention shall be defined by the scope of the attached patent application, and cover its legal equivalents, and is not limited to the previous description.
100:上腔體
101:頂部通口
200:筒形腔體
210:殼體
211:筒形外壁
211A:上通口
211B:下通口
212:頂壁
213:底壁
220:直管
220A:上端口
220B:下端口
300:下腔體
310:下腔體入口
320:串聯口
330:下腔體出口
400:底腔體
410:底腔體入口
610:保溫裝置
620:加熱裝置
700:油氣分離裝置
800:串聯裝置
900:油氣分離系統
100: upper cavity
101: Top port
200: cylindrical cavity
210: Shell
211: cylindrical
圖1為本發明油氣分離系統之實施例示意圖。Figure 1 is a schematic diagram of an embodiment of the oil-gas separation system of the present invention.
圖2為本發明油氣分離系統中之油氣分離裝置之實施例示意圖。Figure 2 is a schematic diagram of an embodiment of the oil and gas separation device in the oil and gas separation system of the present invention.
圖3為本發明油氣分離系統中串聯裝置具有彎角之不同實施例示意圖。Fig. 3 is a schematic diagram of different embodiments with curved corners of the series device in the oil-gas separation system of the present invention.
圖4為本發明油氣分離系統中串聯裝置具有弧部之不同實施例示意圖。Fig. 4 is a schematic diagram of different embodiments of the series device having an arc in the oil-gas separation system of the present invention.
圖5為本發明油氣分離系統中串聯裝置與下腔體為一體成形之不同實施例示意圖。Fig. 5 is a schematic diagram of different embodiments in which the series device and the lower cavity of the oil-gas separation system of the present invention are integrally formed.
圖6為本發明油氣分離系統進一步具有保溫裝置之不同實施例示意圖。Fig. 6 is a schematic diagram of different embodiments of the oil-gas separation system of the present invention further having a heat preservation device.
圖7為本發明油氣分離系統進一步具有加熱裝置之不同實施例示意圖。Fig. 7 is a schematic diagram of different embodiments of the oil-gas separation system of the present invention further having a heating device.
100:上腔體 100: upper cavity
101:頂部通口 101: Top port
200:筒形腔體 200: cylindrical cavity
210:殼體 210: Shell
211:筒形外壁 211: cylindrical outer wall
211A:上通口 211A: Shangtong Port
211B:下通口 211B: Lower port
212:頂壁 212: top wall
213:底壁 213: Bottom Wall
220:直管 220: straight pipe
300:下腔體 300: Lower cavity
310:下腔體入口 310: Lower cavity entrance
320:串聯口 320: serial port
330:下腔體出口 330: Lower cavity exit
400:底腔體 400: bottom cavity
410:底腔體入口 410: bottom cavity entrance
700:油氣分離裝置 700: Oil and gas separation device
800:串聯裝置 800: tandem device
900:油氣分離系統 900: Oil and gas separation system
Claims (9)
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CN101799247A (en) * | 2010-03-19 | 2010-08-11 | 浙江大学 | Heat exchanger recovering waste heat of gas containing dust and viscous matter |
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