TWI702100B - Improved linear slider machining process - Google Patents

Abstract

A linear slider processing process improvement, mainly through a host system with different types of processing jigs and forming tools, linear sliders can be manufactured in three process steps; the industry only needs to prepare the same machine system to replace Different types of processing fixtures and processing tools can be processed, simplifying the complexity of processing.

Description

Improved linear slider machining process

The present invention relates to an improvement in the processing process of a linear slider. The linear slider can be manufactured in three process steps by cooperating with a set of host system with different types of processing jigs and forming processing tools.

By the way, linear transmission systems have been used in industrial automation equipment for quite a few years and are quite important; common linear transmission systems such as linear guide rail systems, screw transmission systems, linear motion systems and even handling systems are all equipment using existing transmission systems. The main part of this patent is the slider manufacturing field of the linear transmission system.

In the traditional slider manufacturing, two or more machines are used to form the slider. As shown in Figure 1, the blank is formed by the following steps to form the slider: Step 1: Place the blank to a milling machine processing length ; Step 2: Send the semi-finished material of step 1 to a broaching machine to be processed by a broach; the aforementioned broach, such as the manufacturing device of the Republic of China Invention Patent No. I292351 Linear Slide, will process the slide groove and each section of the slider; Step 3: Pass the semi-finished product of Step 2 through a milling machine to mill and heat the remaining unprocessed parts.

From the above steps, it can be understood that such a manufacturing method must be processed through different machines and equipment; semi-finished products must be continuously loaded, unloaded, and processed by changing machines. This is wasted time on standby.

How to improve the lack of conventional slider manufacturing equipment is currently a subject of active development by the industry.

The main purpose of the present invention is to provide a linear slider processing process improvement, mainly through a host system with different types of processing jigs and forming tools, the linear slider can be manufactured in three process steps.

The method that can achieve the above objectives includes: Step 1: Place the slider blank in a total length processing jig, set a similar H-shaped processing tool on the processing machine, and use the aforementioned H-shaped processing tool to apply the slider blank The left and right sides of the machine are processed to define the total length of the slider; Step 2: Place the slider of step one on a sliding part processing jig, set a similar embossed processing tool on the processing machine, and use the embossed processing tool Process the inner side of the slider to form the structure of the sliding part of the slider; Step 3: Place the slider of step 2 on an external processing jig, set a U-shaped processing tool on the processing machine, and use the U-shaped processing tool The three unprocessed surfaces of the slider are processed simultaneously to form a linear slider.

Through the above description, it can be understood that the structural advantages of the present invention are as follows:

1. The industry only needs to prepare the same machine system to replace different types of processing jigs and processing tools to perform processing, simplifying the complexity of processing.

2. The manufacturing method of the present invention is capable of multi-faceted processing. Compared with the conventional sliding block, which requires multiple and multi-faceted processing on a milling machine, the technical means of the present invention can simplify complicated processing and improvement. High slider manufacturing capacity.

3. The present invention is processed by a linear processing machine, and the manufactured linear slider has high linear accuracy.

4. The structure of the present invention can be applied to an unmanned chemical factory, where the operator can clamp the processed slider through a mechanical arm, which greatly reduces labor costs and improves the utilization rate of the machine.

10‧‧‧Machine system

21‧‧‧Total Length Processing Fixture

22‧‧‧Sliding part processing jig

23‧‧‧Appearance processing fixture

31‧‧‧H-shaped machining tool

32‧‧‧Cutting tool

33‧‧‧U-shaped machining tool

A1‧‧‧slider blank

A2‧‧‧Slider

A3‧‧‧Slider

Figure 1 is the manufacturing flow chart of the conventional structure.

Figure 2 is a manufacturing flow chart of the present invention.

Figure 3 shows the machine used in the present invention for manufacturing the slider.

Figure 4 is a schematic diagram of the operation of step 1.

Figure 5 is a schematic diagram of the operation of step two.

Figure 6 is a schematic diagram of the action for step three.

Please refer to Figures 2 to 6, the improvement of the linear slider processing process of the present invention mainly includes:

Step 1: Place the slider blank on a total length processing jig, set a similar H-shaped machining tool on the processing machine, and use the aforementioned H-shaped machining tool to process the left and right sides of the slider blank and then cut The total length of the slider.

Step 2: Place the slider of step 1 on a sliding part processing jig, set up a similar embossed processing tool on the processing machine, and use the embossed processing tool to process the inner side of the slider to form the structure of the sliding part of the slider.

Step 3: Place the slider of step 2 on an external processing jig, set a U-shaped processing tool on the processing machine, and use the U-shaped processing tool to process the three unprocessed surfaces of the slider at the same time to form a linear Slider.

In order to explain the operating principle of the present invention, please refer to the drawings in FIGS. 2 to 6, and the manufacturing method of the present invention will be described in detail below.

As shown in Figures 2, 3, and 4, a total length machining jig 21 and an H-shaped machining tool 31 are provided on a machine system 10, wherein the H-shaped machining tool 31 can slide linearly on the machine system 10 , A slider blank material A1 is processed through the H-shaped machining tool 31 to cut the total length of the slider.

As shown in Figures 2, 3, and 5, the operator cuts the slider A2 of step 1 and places it on the sliding part processing jig 22 of step 2; what should be explained here is: After all the slider blanks A1 are manufactured, disassemble the total length processing jig 21 of the machine system 10 and replace it with a sliding part processing jig 22, or the manufacturer has many machine systems 10 to install different types of processing jigs They are all methods that can be implemented in the present invention, and are not limited to only one-to-one processing methods. Special instructions are given here; the processing tools are replaced with embossed processing tools 32; similarly, embossed processing tools 32 are used for sliders. The inner side of A2 forms the structure of the sliding part of the slider.

As shown in Figures 2, 3, and 6, the operator cuts the slider A3 of step 2 and places it on the external processing jig 23 of step 3, and sets a U-shaped machining tool 33 on the processing machine, using the U-shape The processing tool 33 simultaneously processes the three unprocessed surfaces of the slider A3 to form a linear slider.

Therefore, the present invention uses pre-manufactured machining fixtures and machining tools to advance the slider. Line processing; Compared with the conventional structure, the processing time is greatly shortened, and the defect of the conventional structure manufacturing is avoided.

In summary, the structure of the present invention has never been seen in books and periodicals or used publicly, and sincerely meets the requirements of an invention patent application. I sincerely ask Jun Bureau to approve the patent as soon as possible.

If you need to clarify, the above are the technical principles immediately used in the implementation of the present invention. If the changes made according to the concept of the present invention, the functions produced by it still do not exceed the spirit covered by the specification and drawings, All should be within the scope of the present invention, and should be disclosed.

Claims (1)

A linear slider processing process improvement, which mainly includes: Step 1: Place the slider blank in a total length processing jig, set a similar H-shaped processing tool on the processing machine, and use the aforementioned H-shaped processing tool to slide The left and right sides of the blank are processed to cut the total length of the slider; Step 2: Place the slider of step 1 on a sliding part processing jig, set up a similar embossed processing tool on the processing machine, and use the convex The inner side of the slider is processed by the font processing tool to form the structure of the sliding part of the slider; Step 3: Place the slider of step 2 on an external processing jig, set a similar U-shaped processing tool on the processing machine, and use U The glyph processing tool simultaneously processes the three unprocessed surfaces of the slider to form a linear slider.

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