TWI697261B - Inductively coupled plasma (icp) etching system and switching matchbox thereof - Google Patents
Inductively coupled plasma (icp) etching system and switching matchbox thereof Download PDFInfo
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- H—ELECTRICITY
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
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Abstract
Description
本發明係關於一種射頻電源之匹配裝置,尤指一種用於感應耦合電漿蝕刻系統之切換式匹配裝置。The invention relates to a matching device for radio frequency power supply, in particular to a switching type matching device for an inductively coupled plasma etching system.
在目前半導體8吋金屬蝕刻設備中,係以美商應用材料股份有限公司(AMAT)推出的金屬蝕刻去耦電漿源設備(Metal Etch decoupled plasma source; Metal Etch DPS)(以下簡稱DPS金屬蝕刻設備)為主,如圖6所示,該DPS金屬蝕刻設備50具有一真空腔室51、一耦合線圈52及一基座53,其中該耦合線圈52係耦接至一第一射頻電源供應器55,該基座53則耦接至一第二射頻電源供應器56,該第一及第二射頻電源供應器55、56係由一製程控制器54加以控制,以將各自產生的射頻電源感應耦合至該真空腔室51,以激發該真空腔室51產生電漿來進行蝕刻程序。Among current semiconductor 8-inch metal etching equipment, it is Metal Etch decoupled plasma source (Metal Etch decoupled plasma source; Metal Etch DPS) (hereinafter referred to as DPS metal etching equipment) introduced by American Applied Materials Co., Ltd. (AMAT) ) Mainly, as shown in FIG. 6, the DPS
由於DPS金屬蝕刻設備50會執行不同蝕刻製程,因此採用一種中頻範圍(1.75MHz~2.165MHz)之變頻射頻電源供應器,並依據目前蝕刻製程而動態調整其射頻電源,所輸出的射頻電源則直接輸出至耦合線圈;然而,實際使用時,該DPS金屬蝕刻設備的反射功率約為射頻電源之約10-20%,與理想值(1%以下)仍有相當大的差距;簡言之,目前該DPS金屬蝕刻設備的反射功率過大。Since the DPS
此外,該DPS金屬蝕刻設備在幾次蝕刻製程後必須進行一次腔室清潔程序,即啟動清潔模式,將腔室內壁沾附的異物移除;一般為加速清潔速率,會將變頻射頻電源供應器調整至滿功率輸出,但由於該變頻射頻電源供應器的反射功率過大,縱使以滿功率輸出輸出,清潔效率仍受限,而有必要進一步改良之。In addition, the DPS metal etching equipment must perform a chamber cleaning procedure after several etching processes, that is, start the cleaning mode to remove foreign materials adhering to the inner wall of the chamber; generally to accelerate the cleaning rate, the frequency conversion RF power supply will be used Adjusted to full power output, but because the reflected power of the variable frequency RF power supply is too large, even if the output is output at full power, the cleaning efficiency is still limited, and further improvement is necessary.
有鑑於前揭DPS金屬蝕刻設備在清潔模式下因反射功率過大造成清潔效率不彰之技術缺陷,本發明主要目的係提供一種感應耦合電漿蝕刻系統之切換式匹配裝置,以改善該技術缺陷。In view of the technical defect of the previously disclosed DPS metal etching equipment in the cleaning mode that the cleaning efficiency is not good due to excessive reflected power, the main object of the present invention is to provide a switching matching device of an inductively coupled plasma etching system to improve the technical defect.
欲達上述目的所使用的主要技術手段係令該感應耦合電漿蝕刻系統係包含有: 一耦合線圈; 一切換式匹配裝置,係耦接至該耦合線圈,且具有一匹配網路;以及 一第一射頻電源供應器,係透過該切換式匹配裝置耦接至該耦合線圈;其中,該第一射頻電源供應器係提供一蝕刻用射頻電源及一清潔用射頻電源,該蝕刻用射頻電源功率與清潔用射頻電源功率不同;其中: 當該第一射頻電源供應器輸出該蝕刻用射頻電源時,該切換式匹配裝置係切換以直接將該第一射頻電源供應器耦接至該耦合線圈; 當該第一射頻電源供應器輸出該清潔用射頻電源時,該切換式匹配裝置係切換以透過該匹配網路將該清潔用射頻電源傳送至該耦合線圈;其中該匹配網路的輸出阻抗係與該感應耦合電漿蝕刻系統於一清潔模式下的負載相匹配。The main technical means used to achieve the above purpose is that the inductively coupled plasma etching system includes: a coupling coil; a switching matching device coupled to the coupling coil and having a matching network; and a The first RF power supply is coupled to the coupling coil through the switching matching device; wherein, the first RF power supply provides an RF power for etching and a RF power for cleaning, and the RF power for the etching It is different from the power of the RF power supply for cleaning; where: when the first RF power supply outputs the RF power for etching, the switching-type matching device switches to directly couple the first RF power supply to the coupling coil; When the first RF power supply outputs the cleaning RF power, the switching matching device switches to transmit the cleaning RF power to the coupling coil through the matching network; wherein the output impedance of the matching network is Match the load of the inductively coupled plasma etching system in a clean mode.
由上述說明可知,本發明感應耦合電漿蝕刻系統係主要於第一射頻電源供應器與耦合線圈之間耦接有一切換式匹配裝置,當感應耦合電漿蝕刻系統於清潔模式下,該切換單元被該製程控制器控制進行切換,令該射頻電源輸入埠透過該匹配網路耦接至該射頻電源輸出埠,由於該匹配網路的輸出阻抗與該感應耦合電漿蝕刻系統在清潔模式下的負載相匹配,故此時輸出至該耦合線圈的射頻電源之反射功率得有效被降低,而相對提高清潔效率。As can be seen from the above description, the inductively coupled plasma etching system of the present invention is mainly coupled with a switching matching device between the first RF power supply and the coupling coil. When the inductively coupled plasma etching system is in the cleaning mode, the switching unit Controlled by the process controller to switch, so that the RF power input port is coupled to the RF power output port through the matching network, because the output impedance of the matching network and the inductively coupled plasma etching system in the cleaning mode The load is matched, so the reflected power of the RF power output to the coupling coil is effectively reduced at this time, and the cleaning efficiency is relatively improved.
欲達上述目的所使用的主要技術手段係令該感應耦合電漿蝕刻系統之切換式匹配裝置包含有: 一射頻電源輸入埠; 一射頻電源輸出埠; 一匹配網路,其輸出阻抗係與蝕刻系統的一清潔模式下的負載相匹配; 一切換單元,係耦接於該射頻電源輸入埠與該匹配網路之間、於該匹配網路與該射頻電源輸出埠之間,以及於該射頻電源輸入埠與該射頻電源輸出埠之間。The main technical means used to achieve the above purpose is that the switching matching device of the inductively coupled plasma etching system includes: a radio frequency power input port; a radio frequency power output port; a matching network whose output impedance and etching The load is matched in a cleaning mode of the system; a switching unit is coupled between the RF power input port and the matching network, between the matching network and the RF power output port, and at the RF Between the power input port and the RF power output port.
由上述說明可知,本發明主要以切換單元將該射頻電源輸入埠選擇地耦接至該匹配網路及射頻電源輸出埠;如此應用於該感應耦合電漿蝕刻系統中,該切換單元同樣被控制將該射頻電源輸入埠耦接至該射頻電源輸出埠,令射頻電源直接輸出至蝕刻系統之耦合線圈;當感應耦合電漿蝕刻系統於清潔模式下,該切換單元則被控制切換,令該射頻電源輸入埠透過該匹配網路耦接至該射頻電源輸出埠,由於該匹配網路的輸出阻抗與該蝕刻系統在清潔模式下的負載相匹配,故此時輸出至該耦合線圈的射頻電源之反射功率得有效被降低,而相對提高清潔效率。As can be seen from the above description, the present invention mainly uses the switching unit to selectively couple the RF power input port to the matching network and the RF power output port; thus applied to the inductively coupled plasma etching system, the switching unit is also controlled The RF power input port is coupled to the RF power output port, so that the RF power is directly output to the coupling coil of the etching system; when the inductively coupled plasma etching system is in the cleaning mode, the switching unit is controlled to switch, so that the RF The power input port is coupled to the RF power output port through the matching network. Since the output impedance of the matching network matches the load of the etching system in the cleaning mode, the reflection of the RF power output to the coupling coil at this time The power has to be effectively reduced, while the cleaning efficiency is relatively improved.
本發明係針對感應耦合電漿蝕刻系統(以下簡稱蝕刻系統)及其變頻式射頻電源供應器之間提出一切換式匹配器,以解決過大反射功率造成蝕刻系統清潔效率不彰的問題;以下謹以實施例配合圖式詳細說明本發明的技術內容。The present invention proposes a switchable matcher between an inductively coupled plasma etching system (hereinafter referred to as an etching system) and its frequency-converted RF power supply to solve the problem of inefficient cleaning of the etching system caused by excessive reflected power; The technical content of the present invention will be described in detail with embodiments and drawings.
首先請參閱圖1所示,係為本發明一感應耦合電漿蝕刻系統10的系統架構圖,該感應耦合電漿蝕刻系統10係包含有一真空腔室11、一耦合線圈12、一基座13及一製程控制器14;其中該製程控制器係依照該真空腔室11的目前製程進行對應控制,該耦合線圈12係透過本發明的一切換式匹配裝置30耦接至一第一射頻電源供應器20,該基座13係耦接一第二射頻電源供應器40;其中該製程控制器係控制該第一及第二射頻電源供應單元20、40輸出對應的射頻電源,並控制該切換式匹配裝置30的切換。該第一射頻電源供應器係提供一蝕刻用射頻電源及一清潔用射頻電源,該蝕刻用射頻電源功率與清潔用射頻電源功率不同。本發明的感應耦合電漿蝕刻系統10可為8吋晶圓使用的一感應耦合電漿離子蝕刻系統(Inductively Coupled Plasma Reactive Ion Etching System;ICP-RIE system)或金屬蝕刻去耦電漿源設備(Metal Etch decoupled plasma source; Metal Etch DPS)。First, please refer to FIG. 1, which is a system architecture diagram of an inductively coupled
請配合參閱圖2所示,本發明之該切換式匹配裝置30係包含有一射頻電源輸入埠301、一射頻電源輸出埠302、一匹配網路31及一切換單元(SW1~SW3);其中該切換單元(SW1~SW3)係耦接於該射頻電源輸入埠301與該匹配網路31之間、於該匹配網路31與該射頻電源輸出埠302之間,以及於該射頻電源輸入埠301與該射頻電源輸出埠302之間,以將該射頻電源輸入埠301透過至該匹配網路31輸出至該射頻電源輸出埠302,或直接輸出至該射頻電源輸出埠302,其中該匹配網路31的輸出阻抗係與蝕刻系統10在清潔模式下的負載相匹配。當感應耦合電漿蝕刻系統10於蝕刻模式下,該切換單元(SW1~SW3)切換使該射頻電源輸入埠301耦接至該射頻電源輸出埠302;當感應耦合電漿蝕刻系統10於清潔模式下,該切換單元(SW1~SW3)切換使該射頻電源輸入埠301透過該匹配網路31耦接至該射頻電源輸出埠302。Please refer to FIG. 2, the
於本實施例中,該切換單元係包含有第一至第三切換開關SW1~SW3,其中該第一切換開關SW1係與串接於該射頻電源輸入埠301與該匹配網路31之間,而該第二切換開關SW2則是串接於該匹配網路31與該射頻電源輸出埠302之間,該第三切換開關SW3則是串接於該射頻電源輸入埠301與該射頻電源輸出埠302之間。In this embodiment, the switch unit includes first to third switch SW1 ~ SW3, wherein the first switch SW1 is connected in series between the RF
當感應耦合電漿蝕刻系統10於蝕刻模式下,該切換單元的第一及第二切換開關SW1、SW2係關閉斷開,使該匹配網路31不與該第一射頻電源供應器20及該感應線圈12耦接;同時,該切換單元的第三切換開關SW3導通閉合,使該射頻電源輸入埠301與該射頻電源輸出埠302耦接,將該第一射頻電源供應器20的蝕刻用射頻電源傳送至該感應線圈12,以於該真空腔室11內激發電漿,進行蝕刻製程。When the inductively coupled
當感應耦合電漿蝕刻系統10於清潔模式下,該切換單元的第三切換開關SW3係關閉斷開,使該射頻電源輸入埠301與該射頻電源輸出埠302不再耦接;同時,該切換單元的第一及第二切換開關SW1、SW2係導通閉合,使該匹配網路31與該第一射頻電源供應器20及該感應線圈12耦接,將該第一射頻電源供應器20的清潔用射頻電源傳送至該感應線圈12,以於該真空腔室11內激發電漿,進行清潔製程。When the inductively coupled
再請參閱圖3所示,該匹配網路31係包含一固定阻抗元件及一可變阻抗元件;於本實施例中,該可變阻抗元件係為一第一可變電容器C1,而該固定阻抗元件係包含有一第一電感器L1、一第二電感器L2、一第二電容器C2及一第三電容器C3,並構成一「Π」形網路。再請配合參閱圖4示,為圖3匹配網路的等效電路,其中等效電感值為XL
(nH),又假設該蝕刻系統10在清潔模式下的負載值以精密的高頻感測器量測後獲得負載阻抗為a+jb,故可調整該第一可調電器C1的電容值,使該匹配網路31中的等效電容值為XC
(pF),即可將匹配網路的原輸出阻抗50+j0調整與感應耦合電漿蝕刻系統10在清潔模式下的負載阻抗a+jb相同,完成阻抗匹配,如圖5所示。3 again, the
再如下表所示,以同樣8吋晶元廠用的金屬蝕刻去耦電漿源設備(Metal Etch decoupled plasma source; Metal Etch DPS)進行反射功率測試,由於本發明的第一射頻電源供應器20係透過一切換式匹配裝置30耦接至該感應線圈12,故於進行該真空腔室11清潔時,對三組不同的負載阻抗分別進行測試:
由上表測試結果可知,由於該匹配網路31的輸出阻抗與該感應耦合電漿蝕刻系統10在清潔模式下的負載相匹配,故此時輸出至該耦合線圈12的射頻電源之反射功率得有效被降低,電壓駐波比也都接近理想值1;因此,本發明的感應耦合電漿蝕刻系統10可於清潔模式下,將大部份的射頻電源轉移至真空腔室11,而有效地提高該真空腔室11的清潔效率。It can be seen from the test results in the above table that since the output impedance of the matching
以上所述僅是本發明的實施例而已,並非對本發明做任何形式上的限制,雖然本發明已以實施例揭露如上,然而並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明技術方案的範圍內,當可利用上述揭示的技術內容作出些許更動或修飾為等同變化的等效實施例,但凡是未脫離本發明技術方案的內容,依據本發明的技術實質對以上實施例所作的任何簡單修改、等同變化與修飾,均仍屬於本發明技術方案的範圍內。The above is only an embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed in the above embodiment, it is not intended to limit the present invention. Any person with ordinary knowledge in the technical field belongs to, Within the scope of not departing from the technical solution of the present invention, when the technical contents disclosed above can be used to make some changes or modifications to equivalent embodiments of equivalent changes, but any content that does not depart from the technical solution of the present invention is based on the technical essence of the present invention Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the present invention.
10‧‧‧蝕刻系統11‧‧‧真空腔室12‧‧‧耦合線圈13‧‧‧基座14‧‧‧製程控制器20‧‧‧第一射頻電源供應器30‧‧‧切換式匹配裝置301‧‧‧射頻電源輸入埠302‧‧‧射頻電源輸出埠31‧‧‧匹配網路40‧‧‧第二射頻電源供應器50‧‧‧DPS金屬蝕刻設備51‧‧‧真空腔室52‧‧‧耦合線圈53‧‧‧基座54‧‧‧製程控制器55‧‧‧第一射頻電源供應器56‧‧‧第二射頻電源供應器10‧‧‧
圖1:本發明一感應耦合電漿蝕刻系統的系統架構圖。 圖2:圖1中切換式匹配裝置與製程控制器的功能方塊圖。 圖3:本發明切換式匹配裝置的電路圖。 圖4:本發明感應耦合電漿蝕刻系統於清潔模式下之阻抗匹配網路圖。 圖5:圖3的史密斯阻抗匹配圖。 圖6:既有一DPS金屬蝕刻設備圖的系統架構圖。Figure 1: System architecture diagram of an inductively coupled plasma etching system of the present invention. Figure 2: The functional block diagram of the switching matching device and the process controller in Figure 1. Figure 3: Circuit diagram of the switching matching device of the present invention. Figure 4: The impedance matching network diagram of the inductively coupled plasma etching system of the present invention in the cleaning mode. Figure 5: Smith impedance matching diagram of Figure 3. Figure 6: System architecture diagram with a DPS metal etching equipment diagram.
10‧‧‧蝕刻系統 10‧‧‧Etching system
11‧‧‧真空腔室 11‧‧‧Vacuum chamber
12‧‧‧耦合線圈 12‧‧‧Coupling coil
14‧‧‧製程控制器 14‧‧‧Process controller
20‧‧‧第一射頻電源供應器 20‧‧‧The first RF power supply
30‧‧‧切換式匹配裝置 30‧‧‧Switching matching device
301‧‧‧射頻電源輸入埠 301‧‧‧RF power input port
302‧‧‧射頻電源輸出埠 302‧‧‧RF power output port
31‧‧‧匹配網路 31‧‧‧ matching network
Claims (10)
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TW107117340A TWI697261B (en) | 2018-05-22 | 2018-05-22 | Inductively coupled plasma (icp) etching system and switching matchbox thereof |
CN201910412317.9A CN110517942B (en) | 2018-05-22 | 2019-05-17 | Inductively coupled plasma etching system and switching type matching device thereof |
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TW107117340A TWI697261B (en) | 2018-05-22 | 2018-05-22 | Inductively coupled plasma (icp) etching system and switching matchbox thereof |
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US6465051B1 (en) * | 1994-04-28 | 2002-10-15 | Applied Materials, Inc. | Method of operating high density plasma CVD reactor with combined inductive and capacitive coupling |
TW200908139A (en) * | 2007-06-26 | 2009-02-16 | Intevac Inc | Hybrid etch chamber with decoupled plasma controls |
TW201029523A (en) * | 2008-10-21 | 2010-08-01 | Applied Materials Inc | Plasma source for chamber cleaning and process |
TWI346359B (en) * | 2006-03-21 | 2011-08-01 | Dms Co Ltd | Hybrid plasma reactor |
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TWI362142B (en) * | 2004-02-25 | 2012-04-11 | Jusung Eng Co Ltd | Plasma antenna |
TWM538301U (en) * | 2016-11-03 | 2017-03-11 | Wisdom Power Int Corp Ltd | Radio-frequency plasma power supply system for load of variable impedance and automatic matcher thereof |
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CN1942045A (en) * | 2005-09-30 | 2007-04-04 | 联华电子股份有限公司 | Stabilizing system of plasma process |
US9408288B2 (en) * | 2012-09-14 | 2016-08-02 | Lam Research Corporation | Edge ramping |
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US6465051B1 (en) * | 1994-04-28 | 2002-10-15 | Applied Materials, Inc. | Method of operating high density plasma CVD reactor with combined inductive and capacitive coupling |
TWI362142B (en) * | 2004-02-25 | 2012-04-11 | Jusung Eng Co Ltd | Plasma antenna |
US8012306B2 (en) * | 2006-02-15 | 2011-09-06 | Lam Research Corporation | Plasma processing reactor with multiple capacitive and inductive power sources |
TWI346359B (en) * | 2006-03-21 | 2011-08-01 | Dms Co Ltd | Hybrid plasma reactor |
TW200908139A (en) * | 2007-06-26 | 2009-02-16 | Intevac Inc | Hybrid etch chamber with decoupled plasma controls |
TW201029523A (en) * | 2008-10-21 | 2010-08-01 | Applied Materials Inc | Plasma source for chamber cleaning and process |
TWM538301U (en) * | 2016-11-03 | 2017-03-11 | Wisdom Power Int Corp Ltd | Radio-frequency plasma power supply system for load of variable impedance and automatic matcher thereof |
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CN110517942B (en) | 2021-09-21 |
CN110517942A (en) | 2019-11-29 |
TW202005480A (en) | 2020-01-16 |
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