TWI696823B - Slit light source and vision inspection apparatus having the same - Google Patents
Slit light source and vision inspection apparatus having the same Download PDFInfo
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- G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
- G02B27/09—Beam shaping, e.g. changing the cross-sectional area, not otherwise provided for
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Abstract
本發明涉及狹縫光源以及具有該狹縫光源的視覺檢查裝置,詳言之,涉及生成狹縫形狀的光並照射於照射物件的狹縫光源以及具有該狹縫光源的視覺檢查裝置。本發明揭露一種狹縫光源(20),包括:一光源部(100),生成光;以及一光學系(200),按照提前設定的倍率聚光從所述光源部(100)生成的光形成狹縫光,其中,所述光學系(200)包括:一平行光形成透鏡部(210),用於將從所述光源部(100)散發的光轉換成平行光;以及一聚光透鏡部(220),聚光通過所述平行光形成透鏡部(210)的光。 The present invention relates to a slit light source and a visual inspection device having the slit light source. Specifically, it relates to a slit light source that generates slit-shaped light and irradiates an irradiated object, and a visual inspection device having the slit light source. The invention discloses a slit light source (20), comprising: a light source part (100) generating light; and an optical system (200) formed by condensing light generated from the light source part (100) according to a preset magnification Slit light, wherein the optical system (200) includes: a parallel light forming lens portion (210) for converting light emitted from the light source portion (100) into parallel light; and a condenser lens portion (220), condensing light passing through the parallel light to form the lens portion (210).
Description
本發明涉及狹縫光源以及具有該狹縫光源的視覺檢查裝置,更詳細地,涉及生成狹縫形狀的光並照射於照射物件的狹縫光源以及具有該狹縫光源的視覺檢查裝置。 The present invention relates to a slit light source and a visual inspection device having the slit light source. More specifically, it relates to a slit light source that generates slit-shaped light and irradiates an irradiated object, and a visual inspection device having the slit light source.
半導體元件等在製程中、後執行各種檢查,以提高製程產量等。 Semiconductor devices, etc. perform various inspections during and after the process to increase process yield.
然後,在對半導體元件等檢查物件的檢查中有2D以及3D檢查中的至少一種的視覺檢查,對被檢查物件照射光,獲取被光照射的檢查物件的影像,分析獲取的影像。 Then, at least one of 2D and 3D inspections is used for inspection of inspection objects such as semiconductor elements, and the inspection object is irradiated with light, an image of the inspection object irradiated with light is acquired, and the acquired image is analyzed.
在此,用於執行視覺檢查的視覺檢查裝置一般包括:從光源生成固定圖案的光照射於檢查物件的光源;以及獲取通過光源被光照射的檢查物件的影像的影像獲取裝置(攝像機或者掃描器)。 Here, the visual inspection apparatus for performing visual inspection generally includes: a light source that generates light of a fixed pattern from the light source and irradiates the inspection object; and an image acquisition device (camera or scanner) that acquires an image of the inspection object irradiated with light by the light source ).
然後,對於所述光源,根據檢查形態可適應點光源、狹縫光源等。 Then, the light source can be adapted to point light sources, slit light sources, etc. according to the inspection form.
但是,參照韓國公開專利公報第10-2011-17158號,光源中狹縫光源一般由光源部、遠心透鏡以及介入於光源部與遠心鏡頭之間的狹縫部件構成。 However, referring to Korean Laid-Open Patent Publication No. 10-2011-17158, the slit light source in the light source is generally composed of a light source section, a telecentric lens, and a slit member interposed between the light source section and the telecentric lens.
但是,現有的狹縫光源使用狹縫部件,進而通過狹縫部件阻擋光的一部分出現光損失,因此存在需要使用輸出大的光源。 However, the conventional slit light source uses a slit member, and a part of the light blocked by the slit member causes light loss. Therefore, there is a need to use a light source with a large output.
另外,若對現有的光源使用白色光,則存在因色素差無法鮮明地形成狹縫光的邊界,以及在縮小狹縫光的寬度上存在局限性的問題。 In addition, if white light is used for the existing light source, there is a problem that the boundary of the slit light cannot be clearly formed due to color difference, and there is a limitation in reducing the width of the slit light.
最後,現有的狹縫光源存在很難根據狹縫光的用途改變狹縫光 的光束寬度的問題。 Finally, the existing slit light source is difficult to change the slit light according to the purpose of the slit light The problem of the beam width.
本發明的目的在於,認識到上述問題提供如下的狹縫光源以及具有該狹縫光源的視覺檢查裝置:利用多個圓柱透鏡構成倍率光學系,進而不存在光損失,並在白色光的情況下,也能夠無色差地形成照射區域邊界清晰的狹縫光。 The object of the present invention is to recognize the above-mentioned problems and provide a slit light source and a visual inspection device having the slit light source: a magnification optical system is formed by a plurality of cylindrical lenses, and there is no light loss, and in the case of white light It is also possible to form slit light with clear boundaries of the irradiation area without chromatic aberration.
另外,本發明的目的在於提供如下的狹縫光源以及具有該狹縫光源的視覺檢查裝置:將調整從光源發出的光的光束寬度的光束寬度調整透鏡部可移動地設置在光路上,進而能夠更加容易調整用於形成狹縫光的倍率光學系的倍率。 In addition, an object of the present invention is to provide a slit light source and a visual inspection device having the slit light source: a beam width adjustment lens unit that adjusts the beam width of light emitted from the light source is movably provided on an optical path, and thus can It is easier to adjust the magnification of the magnification optical system used to form the slit light.
為了達到如上所述的目的,本發明揭露一種狹縫光源20,包括:生成光的光源部100;以及光學系200,按照提前設定的倍率聚光從所述光源部100生成的光形成狹縫光,其中,所述光學系200包括:平行光形成透鏡部210,用於將從所述光源部100散發的光轉換成平行光;以及聚光透鏡部220,聚光通過所述平行光形成透鏡部210的光。
In order to achieve the above-mentioned object, the present invention discloses a
所述光源部100可包括多個LED光源110,所述多個LED光源110排成一列以提前設定的發散角生成白色光。
The
所述光學系200可進一步包括光束寬度調整透鏡部230,所述光束寬度調整透鏡部230設置在所述平行光形成透鏡部210與所述聚光透鏡部220之間的光路上以調整所述平行光的光束寬度。
The
所述平行光形成透鏡部210可包括一個以上的圓柱透鏡212,所述一個以上的圓柱透鏡212具有與通過光軸的光的照射方向垂直的長度。
The parallel light forming
所述光束寬度調整透鏡部230可包括一個以上的圓柱透鏡232,所述一個以上的圓柱透鏡232具有與通過光軸的光的照射方向垂直的長度。
The beam width adjusting
所述光束寬度調整透鏡部230可包括多個圓柱透鏡232。
The beam width adjusting
所述多個圓柱透鏡232中的至少一個可沿著所述光軸移動以調整所述光學系200的倍率。
At least one of the plurality of
所述光束寬度調整透鏡部230可包括依次配置的多個圓柱透鏡232。
The beam width
所述多個圓柱透鏡232中的至少一個可更換。
At least one of the plurality of
所述聚光透鏡部220可包括一個以上的圓柱透鏡222,所述一個以上的圓柱透鏡222具有與通過光軸的光的照射方向垂直的長度。
The
所述光源部100生成白色光;所述聚光透鏡部220可包括依次配置的多個圓柱透鏡222,以降低通過所述聚光透鏡部220的白色光的色差。
The
本發明揭露一種視覺檢查裝置,包括:如申請專利範圍第1項至第8項中任一項所述的狹縫光源20,作為向照射物件10照射光的光源;以及影像獲取部30,獲取通過所述狹縫光源20被狹縫光照射的所述照射物件10的影像。
The present invention discloses a visual inspection device, including: the
本發明的狹縫光源以及具有該狹縫光源的視覺檢查裝置具有以下優點:利用多個圓柱透鏡構成倍率光學系,進而不存在光損失,並在白色光的情況下,也能夠無色差地形成照射區域邊界清晰的狹縫光。 The slit light source and the visual inspection device having the slit light source of the present invention have the advantage that the magnification optical system is formed by a plurality of cylindrical lenses, and there is no light loss, and it can be formed without chromatic aberration even in the case of white light The slit light with clear boundary of the irradiation area.
另外,本發明的狹縫光源以及具有該狹縫光源的視覺檢查裝置具有以下優點:將調整從光源發出的光的光束寬度的光束寬度調整透鏡部可移動地設置在光路上,進而能夠更加容易調整用於形成狹縫光的倍率光學系的倍率。 In addition, the slit light source and the visual inspection apparatus having the slit light source of the present invention have the advantage that the beam width adjustment lens portion that adjusts the beam width of the light emitted from the light source can be movably provided on the optical path, thereby making it easier The magnification of the magnification optical system for forming slit light is adjusted.
具體地說,具有以下優點:在本發明的倍率光學系的結構適用可修正色差的多個圓柱透鏡,進而也能夠清晰地寬度非常小的狹縫光,並且即使不更換構成倍率光學系的構成元素,也能夠通過倍率光學系調整倍率按照需要調整狹縫光的寬度。 Specifically, it has the advantage that a plurality of cylindrical lenses that can correct chromatic aberration can be applied to the structure of the magnification optical system of the present invention, and the slit light with a very small width can be clearly seen, and the configuration of the magnification optical system can be changed without changing For the element, the magnification optical system can also adjust the magnification to adjust the width of the slit light as necessary.
10‧‧‧照射物件 10‧‧‧irradiated objects
20‧‧‧狹縫光源 20‧‧‧Slit light source
30‧‧‧影像獲取部 30‧‧‧Image Acquisition Department
100‧‧‧光源部 100‧‧‧Light Source Department
110‧‧‧LED光源 110‧‧‧LED light source
200‧‧‧光學系 200‧‧‧ Department of Optics
210‧‧‧平行光形成透鏡部 210‧‧‧ Parallel light forming lens section
212‧‧‧圓柱透鏡 212‧‧‧Cylinder lens
220‧‧‧聚光透鏡部 220‧‧‧Condensing lens department
222‧‧‧圓柱透鏡 222‧‧‧Cylinder lens
230‧‧‧光束寬度調整透鏡部 230‧‧‧beam width adjustment lens
232‧‧‧圓柱透鏡 232‧‧‧Cylinder lens
圖1是示出本發明一實施例的視覺檢查裝置的概念圖;圖2是示出本發明一實施例的狹縫光源的剖面圖;圖3是示出圖2的狹縫光源的立體圖;以及圖4是示出本發明的狹縫光源適用可修正色差的多個圓柱透鏡時所形成的 狹縫光的圖片。 1 is a conceptual diagram showing a visual inspection device according to an embodiment of the present invention; FIG. 2 is a sectional view showing a slit light source according to an embodiment of the present invention; FIG. 3 is a perspective view showing the slit light source of FIG. 2; And FIG. 4 shows that the slit light source of the present invention is formed when a plurality of cylindrical lenses capable of correcting chromatic aberration are applied Picture of slit light.
以下,參照附圖如下說明本發明的狹縫光源以及具有該狹縫光源的視覺檢查裝置。 Hereinafter, the slit light source of the present invention and the visual inspection device having the slit light source will be described as follows with reference to the drawings.
如圖1所示,本發明的視覺檢查裝置包括:狹縫光源20,是對照射物件10照射光的光源;以及影像獲取部30,獲取通過狹縫光源20被狹縫光照射的照射物件10的影像。
As shown in FIG. 1, the visual inspection device of the present invention includes: a
所述狹縫光源20作為向照射物件10照射狹縫光的結構,將在以下進行詳細說明。
The
所述影像獲取部30作為獲取通過狹縫光源20被狹縫光照射的照射物件10的影像的結構,只要是能夠獲取影像的結構,可以是任意一種結構,諸如數位相機、掃描器等。
The
具有上述結構的視覺檢查裝置執行通過狹縫光源20照射狹縫光以及通過影像獲取部30獲取影像,通過與影像獲取部30結合或者分開的控制部(圖中未示)分析已獲取的影像,進而可執行平面形狀等2D檢查、凸起高度、是否形成裂紋等3D檢查等。
The visual inspection apparatus having the above-mentioned structure executes slit light irradiation through the
例如,所述照射物件10可對所述狹縫光源20以水平方向相對線性移動,而視覺檢查裝置從通過影像獲取部30獲取的影像檢測照射物件10的三維形狀。
For example, the
另一方面,如上所述的視覺檢查裝置等需要對照射物件10照射狹縫光,具體需要根據照射物件10的種類、檢查種類等照射最佳化的狹縫光的狹縫光源20。
On the other hand, the above-mentioned visual inspection apparatus or the like needs to irradiate the slit light to the
據此,如圖2和圖3所示,本發明的狹縫光源20包括:生成光的光源部100;以及光學系200,按照提前設定的倍率聚光從光源部100發散的光形成狹縫光。
Accordingly, as shown in FIGS. 2 and 3, the
所述光源部100作為生成用於形成狹縫光的光的結構,只要是能夠生成光的結構,可以是任意一種結構,諸如雷射束產生裝置、LED照明裝置等。
The
例如,所述光源部100可使用一個以上的LED元件,可包括沿
著狹縫光的長度方向配置在基板(圖中未示)上的多個LED光源110。
For example, the
對於所述基板,只要是能夠設置構成LED光源110的LED元件的基板,可以是任意一種基板,可使用PCB、FPCB、金屬PCB等。
The substrate may be any substrate as long as it can be provided with LED elements constituting the
所述多個LED光源110沿著狹縫光的長度方向配置在基板上,以提前設定的發散角(例如,120°的發散角)生成單色光或者白色光,進而可形成狹縫光。
The plurality of
另一方面,從所述光源部100生成的光沿著狹縫光的長度方向變化光量(亮度),為了改善這一現象,在光源部100的前方可設置用於擴散由光源部100生成的光的光擴散部件(圖中未示)。
On the other hand, the light generated from the
所述光擴散部件作為散射透射的光,以沿著狹縫光的長度方向形成均勻的光的結構,可以是塗佈有光擴散薄膜、光擴散物質的透明部件等各種結構。 The light diffusing member serves to scatter transmitted light to form uniform light along the longitudinal direction of the slit light, and may be various structures such as a transparent member coated with a light diffusing film and a light diffusing substance.
所述光學系200作為按照提前設定的倍率聚光從光源部100生成的光以形成狹縫光的結構,可以具有各種結構。
The
如圖2和圖3所示,所述光學系200可包括:用於將從光源部100發散的光轉換成平行光的平行光形成透鏡部210;以及聚光通過所述平行光形成透鏡部210的光的聚光透鏡部220。
As shown in FIGS. 2 and 3, the
所述平行光形成透鏡部210作為用於將從光源部100發散的光轉換成平行光的結構,可具有各種結構。
The parallel light forming
例如,所述平行光形成透鏡部210可包括一個以上的圓柱透鏡212,具有與通過光軸的光的照射方向垂直的長度。
For example, the parallel light forming
如圖2和圖3所示,所述圓柱透鏡212可具有與經過光軸的光的照射方向(X軸方向)垂直的長度(Y軸方向),並且可形成根據與光源部100的距離或者倍率具有適當的曲率的透鏡面。
As shown in FIGS. 2 and 3, the
較佳地,所述圓柱透鏡212以長度方向設置多個LED光源110的配置方向,以形成均勻的狹縫光源。
Preferably, the
所述圓柱透鏡212作為準直透鏡(collimator lens),聚光從光源部100生成的光,進而可以減小所產生的光的發散角將光轉換成平行光從平行光到接近平行光的近平行光。
The
所述聚光透鏡部220作為聚光通過光束寬度調整透鏡部300的
光的結構,可以具有各種結構。
The condensing
例如,所述聚光透鏡部220可包括與經過光軸的光的照射方向垂直的長度的一個以上的圓柱透鏡222。
For example, the
如圖2和圖3所示,所述圓柱透鏡222可具有與經過光軸的光的照射方向(X軸方向)垂直的長度(Y軸方向),並且根據與光源部100的距離或者倍率可形成具有適當曲率的透鏡面。
As shown in FIGS. 2 and 3, the
較佳地,以所述圓柱透鏡222的長度方向設置多個LED光源110的配置方向,以形成均勻的狹縫光。
Preferably, the arrangement direction of the plurality of LED
在所述光源部100生成白色光的情況下,聚光透鏡部220較佳為包括依次配置的多個圓柱透鏡222而不是單個圓柱透鏡222,以減少通過聚光透鏡部220的白色光的色差。
When the
例如,如圖2和圖3所示,所述聚光透鏡部220可包括使對四個以上的波長的焦點距離一致的四個圓柱透鏡222。
For example, as shown in FIGS. 2 and 3, the
在這一情況下,減少在白色光中因各個波長的曲折率差異產生的色差,進而在聚光的狹縫光的寬度在100μm以下的情況下,也能夠清晰地形成通過聚光透鏡部220的狹縫光的邊界,因此具有使利用狹縫光的視覺檢查更加準確的優點。
In this case, the chromatic aberration caused by the difference in the tortuosity of each wavelength in white light is reduced, and even when the width of the condensed slit light is 100 μm or less, the condensing
圖4是在用單個圓柱透鏡222構成聚光透鏡部220時所形成的狹縫光與在形成能夠對四個以上的波長修正焦點距離的多個圓柱透鏡222構成聚光透鏡部220時所形成的狹縫光的圖片,據此可以確認到在用多個圓柱透鏡222形成聚光透鏡部220時更加改善了色差以形成更加清晰的狹縫光。
4 is a slit light formed when a single
所述平行光形成透鏡部210對應於倍率光學系的接目鏡,而聚光透鏡部220對應於倍率光學系的物鏡,因此光學系200整體可由與倍率光學系(成像光學系)對應的結構構成。
The parallel light forming
因此,所述光學系200的倍率可由平行光形成透鏡部210以及聚光透鏡部220的倍率的乘積定義。
Therefore, the magnification of the
另一方面,所述光學系200的狹縫光在用於檢查球柵陣列(Ball grid array,BGA)的凸起(bump)的情況下,根據在BGA元件形成的凸起大小、高度,需改變所使用的狹縫光的寬度。
On the other hand, when the slit light of the
但是,在光源部100與平行光形成透鏡部210之間的距離以及聚
光透鏡部220與照射物件10之間的距離被固定的狀態下,光學系200的整體倍率是固定的,因此在照射物件10變化的情況下,存在應更換平行光形成透鏡部210或者聚光透鏡部220本身的問題。
However, the distance and concentration between the
據此,本發明的光學系200還可包括設置在平行光形成透鏡部210與聚光透鏡部220之間光路上調整平行光的光束寬度的光束寬度調整透鏡部230。
Accordingly, the
所述光束寬度調整透鏡部230作為以寬度方向(Z軸方向)發散或者聚光從平行光形成透鏡部210發出的平行光或者近平行光的結構,可具有各種結構。
The beam width
例如,所述光束寬度調整透鏡部230可包括具有與通過光軸的光的照射方向垂直的長度的一個以上的圓柱透鏡232。
For example, the beam width
如圖2和圖3所示,所述圓柱透鏡232可具有與經過光軸的光的照射方向(X軸方向)垂直的長度(Y軸方向),並且可形成根據與光源部100的距離或者倍率具有適當曲率的透鏡面。
As shown in FIGS. 2 and 3, the
所述圓柱透鏡232較佳為以長度方向設置多個LED光源110的配置方向,以形成均勻的狹縫光。
The
所述光束寬度調整透鏡部230較佳為包括多個圓柱透鏡232。
The beam width adjusting
所述多個圓柱透鏡232可依次配置在光路上。
The plurality of
另外,所述多個圓柱透鏡232中的至少一個可沿著光軸(或者光路)移動,以調整光學系200的倍率。
In addition, at least one of the plurality of
在一實施例中,如圖2和圖3所示,所述光束寬度調整透鏡部230包括依次設置的四個圓柱透鏡232,在四個圓柱透鏡232中兩個末端的兩個透鏡232a、232b是固定的,而內側的兩個圓柱透鏡232b、232c中的至少一個可沿著光軸(或者光路)移動。但是不限於此。
In one embodiment, as shown in FIGS. 2 and 3, the beam width adjusting
本發明是將多個圓柱透鏡232中的至少一個圓柱透鏡232可移動地設置在光路上,進而即使不更換聚光透鏡部220,也能夠簡單地調整光學系200的整體倍率。
In the present invention, at least one
本發明的狹縫光源20不使用阻擋一部分光的狹縫部件,而是在倍率光學系適用圓柱透鏡形成狹縫光源,進而沒有光損失地調整照射的狹縫光的寬度且無需更換透鏡,通過對白色光修正焦點距離具有也能夠清晰地形成
100μm以下的寬度非常小的狹縫光的優點。
The
另一方面,所述狹縫光源20不限於圖1的視覺檢查裝置,而是可用作各種照明系統的光源。
On the other hand, the
例如,本發明的狹縫光源20可靈活用作線掃描相機(line scan camera)的光源。
For example, the
以上,不過是對可由本發明實現的較佳實施例的一部分進行了說明,眾所周知本發明的範圍不限於上述的實施例,以上說明的本發明的技術思想以及與其根本的思想應全部包括在本發明的範圍內。 The above is merely a description of a part of the preferred embodiments that can be implemented by the present invention. It is well known that the scope of the present invention is not limited to the above-mentioned embodiments. The technical idea of the present invention described above and its fundamental idea should all be included in this Within the scope of the invention.
10‧‧‧照射物件 10‧‧‧irradiated objects
20‧‧‧狹縫光源 20‧‧‧Slit light source
30‧‧‧影像獲取部 30‧‧‧Image Acquisition Department
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