TWI694324B - A thermal management system for a thin electronics device - Google Patents
A thermal management system for a thin electronics device Download PDFInfo
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本發明係關於一種薄型電子裝置之熱管理系統,用以管理一薄型電子裝置之一微處理器元件所產生之一高密度熱能,使其具有對該高密度熱能之解熱(Heat Liberation)、阻熱(Heat Insulation)、導熱(Heat Conduction)、散熱(Heat Dissipation)等功能。 The invention relates to a thermal management system for a thin electronic device, which is used to manage a high-density thermal energy generated by a microprocessor element of a thin electronic device, so as to have heat release and resistance to the high-density thermal energy Heat (Heat Insulation), heat conduction (Heat Conduction), heat dissipation (Heat Dissipation) and other functions.
電子及手持通訊裝置產品的發展趨勢不斷地朝向薄型化與高功能化,人們對裝置內微處理器(Microprocessor)運算速度及功能的要求也越來越高。微處理器是電子及通訊產品的核心元件,在高速運算下容易產生熱而成為電子裝置的主要發熱元件,如果沒能即時將熱散去,熱能將累積而產生局部性的熱點(Hot Spot)。電子及手持通訊系統在設計時對於微處理器所產生的熱能倘若沒有良好熱管理系統,往往會造成微處理器過熱,同時亦會快速的造成其在Z軸上方機殼表面溫度過熱並超過機殼表面溫度在設計上容忍的極限,進而啟動微處理器降頻之動作,因而無法發揮出微處理器在設計上應有的功能。微處理器所產生的熱若沒有適當的管理,亦會影響到整個電子裝置系統的壽命及可靠度。因此,電子產品需要優良的熱管理設計,尤其像智能手機(Smartphone)及平板電腦(Tablet PC)這種超 薄的電子裝置更需要有優良的熱管理能力。目前智能手機管理微處理器產生熱點(Hot Spot)的有效方案是將石墨片(Graphite sheet)或扁平微熱導管(Flatten Micro Heat Pipe)或均溫板(Vapor Chamber)的一面接觸發熱源,而另一面接觸該電子裝置之機殼。希望能將微處理器所產生的高密度熱能量藉由石墨片或微熱導管或均熱片在X-Y軸方向快速傳導並分佈至機殼並藉此將熱輻射至空氣中以達到散熱之目的。 The development trend of electronic and handheld communication device products continues to be thinner and more functional, and people have increasingly higher requirements on the operation speed and function of the microprocessor in the device. Microprocessor is the core component of electronic and communication products. It is easy to generate heat under high-speed operation and become the main heating element of electronic devices. If the heat is not dissipated immediately, the heat energy will accumulate and generate local hot spots (Hot Spot) . Electronic and handheld communication systems are designed to generate thermal energy for the microprocessor. If there is no good thermal management system, the microprocessor will often overheat. At the same time, it will quickly cause the surface temperature of the casing above the Z axis to overheat and exceed the machine. The design tolerance of the surface temperature of the housing, which in turn initiates the frequency reduction of the microprocessor, thus fails to exert the proper function of the microprocessor in the design. If the heat generated by the microprocessor is not properly managed, it will also affect the life and reliability of the entire electronic device system. Therefore, electronic products need excellent thermal management design, especially like smartphones and tablet PCs. Thin electronic devices require excellent thermal management capabilities. At present, the effective solution for managing the hot spot generated by the microprocessor of the smart phone is to contact the heat source with one side of the graphite sheet or flattened micro heat pipe (Flatten Micro Heat Pipe) or Vapor Chamber. One side contacts the casing of the electronic device. It is hoped that the high-density thermal energy generated by the microprocessor can be quickly transmitted and distributed to the chassis in the X-Y axis direction through the graphite sheet, micro heat pipe or heat spreading sheet, thereby radiating the heat into the air to achieve the purpose of heat dissipation.
由於某些電子或通訊產品,例如智慧型手機,產品設計的非常的輕薄,微處理器表面和機殼表面之間之厚度空間往往小於1.5mm。因此在扁型微熱導管吸熱端的一面接觸微處理器熱點區,另外一面將直接地接觸到機殼之內表面,微處理器產生的高溫很容易從Z軸方向直接傳導到機殼而造成機殼表面溫度過高。一般智慧型手機的設計上,機殼表面溫度的監控是一標準功能,一旦機殼表面溫度超過設定標準時,手機就會自動開啟微處理器降頻之程序以降低溫度,進而避免手機機殼表面溫度過熱影響消費者手持之體驗。然而,手機機殼表面能夠容忍的溫度值(45℃)遠比微處理器元件本身能夠容忍的溫度值來得低,手機機殼表面的溫度閾值制約了微處理器在設計上可發揮的功能。因此,於輕薄的電子及通訊裝置除了要有效的將微處理器所產生的高密度熱能快速導離並散去外,如何在微處理器產生熱點的局部位置上之有限的厚度空間中實現高效率地隔熱以避免Z軸上方機殼表面溫度過高,亦成為亟待解決的問題。尤其在智能手機通訊由4G邁入5G世代,系統消耗功率將倍增,對於微處理器所產生高密度熱能的熱管理將更加嚴峻,一種有效的進行解熱(Heat Liberation)、阻熱(Heat Insulation)、導熱(Heat Conduction)、散熱(Heat Dissipation)等功能之協同熱 管理系統將成為5G智能手機設計上必須解決的重要課題。 Because some electronic or communication products, such as smart phones, are designed to be very thin and light, the thickness space between the surface of the microprocessor and the surface of the case is often less than 1.5mm. Therefore, one side of the end of the flat micro heat pipe contacts the hot spot of the microprocessor, and the other side will directly contact the inner surface of the chassis. The high temperature generated by the microprocessor is easily transmitted directly from the Z axis direction to the chassis to cause the chassis The surface temperature is too high. In the design of general smart phones, the monitoring of the surface temperature of the case is a standard function. Once the surface temperature of the case exceeds the set standard, the phone will automatically start the frequency reduction process of the microprocessor to reduce the temperature, thereby avoiding the surface of the phone case Overheating affects consumers' handheld experience. However, the temperature value (45°C) that can be tolerated on the surface of the mobile phone casing is much lower than the temperature value that the microprocessor component itself can tolerate. The temperature threshold on the surface of the mobile phone casing restricts the functions that the microprocessor can play in design. Therefore, in addition to efficiently dissipating and dissipating the high-density thermal energy generated by microprocessors in thin and light electronic and communication devices, how to achieve high power in the limited thickness space at the local position where the microprocessor generates hot spots Efficient heat insulation to avoid excessive surface temperature of the cabinet above the Z axis has also become an urgent problem to be solved. Especially when the smartphone communication is moved from 4G to 5G generation, the power consumption of the system will be doubled, and the thermal management of the high-density thermal energy generated by the microprocessor will be more severe. An effective method for heat liberation (Heat Liberation) and heat resistance (Heat Insulation) , Heat conduction (Heat Conduction), heat dissipation (Heat Dissipation) and other functions The management system will become an important issue that must be solved in the design of 5G smartphones.
有鑑於此,本發明提出了一種薄型裝置之熱管理系統,用以管理薄型電子裝置之微處理器元件所產生的高密度熱能,使其具有解熱、阻熱、導熱以及散熱等功能,以避免薄型電子裝置的微處理器元件溫度及機殼表面溫度過高之問題。 In view of this, the present invention proposes a thermal management system for thin devices to manage the high-density thermal energy generated by the microprocessor elements of the thin electronic devices, so that they have functions of heat dissipation, heat resistance, heat conduction, and heat dissipation to avoid The problem of excessively high temperature of the microprocessor element of the thin electronic device and the surface temperature of the casing.
根據本發明之一種薄型電子裝置之熱管理系統,用以管理一薄型電子裝置之一微處理器元件產生之一高密度熱能,其包含一機殼,一扁型微熱導管以及一片狀真空隔熱元件。機殼具有一內表面。扁型微熱導管熱接觸於微處理器元件。片狀真空隔熱元件設置於機殼之內表面與扁型熱導管之間並熱接觸於扁型微熱導管之吸熱端,片狀真空隔熱元件包含有一環型之焊接材料牆、一第一片狀材料、相對第一片狀材料之一第二片狀材料以及複數個支撐柱,第一片狀材料與第二片狀材料係藉由環型之焊接材料牆氣密地相互焊接而形成一密閉空間,密閉空間為低於一大氣壓之真空狀態。 The thermal management system of a thin electronic device according to the present invention is used to manage a high-density thermal energy generated by a microprocessor element of a thin electronic device, which includes a casing, a flat micro heat pipe and a sheet-shaped vacuum partition Thermal element. The casing has an inner surface. The flat micro heat pipe is in thermal contact with the microprocessor element. The sheet vacuum heat insulation element is arranged between the inner surface of the casing and the flat heat pipe and is in thermal contact with the heat absorbing end of the flat micro heat pipe. The sheet vacuum heat insulation element includes a ring-shaped welding material wall and a first A sheet material, a second sheet material opposite to one of the first sheet materials, and a plurality of support columns, the first sheet material and the second sheet material are formed by airtightly welding each other by a ring-shaped welding material wall An enclosed space, which is a vacuum state below atmospheric pressure.
在一具體實施例中,其中機殼之內表面進一步具有一凹槽對應於電子元件之位置,片狀真空隔熱元件設置於凹槽中。 In a specific embodiment, the inner surface of the casing further has a groove corresponding to the position of the electronic component, and the sheet-shaped vacuum heat insulation element is disposed in the groove.
其中,薄型電子裝置之熱管理系統進一步包含有一薄型顯示屏設置機殼內表面凹槽與片狀真空隔熱元件之間,且機殼之材質係可透視之玻璃材質。 Among them, the thermal management system of the thin electronic device further includes a thin display screen disposed between the groove on the inner surface of the casing and the sheet-shaped vacuum heat insulation element, and the material of the casing is a transparent glass material.
薄型電子裝置之熱管理系統進一步可包含有一石墨片貼附於機殼之內表面上。 The thermal management system of the thin electronic device may further include a graphite sheet attached to the inner surface of the casing.
在一具體實施例中,其中石墨片具有一第一石墨面與相對第一石墨面之一第二石墨面,第一石墨面熱接觸於機殼之內表面,且第二石墨面部份熱接觸於扁型微熱導管之冷凝端。 In a specific embodiment, the graphite sheet has a first graphite surface and a second graphite surface opposite to the first graphite surface, the first graphite surface is in thermal contact with the inner surface of the casing, and the second graphite surface is partially hot Contact the condensing end of the flat micro heat pipe.
在一具體實施例中,其中石墨片具有一第一石墨面與相對第一石墨面之一第二石墨面,第一石墨面熱接觸於機殼之內表面並熱接觸於扁型微熱導管之冷凝端。 In a specific embodiment, the graphite sheet has a first graphite surface and a second graphite surface opposite to the first graphite surface, the first graphite surface is in thermal contact with the inner surface of the casing and the flat micro heat pipe Condensation side.
在一具體實施例中,其中石墨片具有一第一石墨面與相對第一石墨面之一第二石墨面,第一石墨面熱接觸於機殼之內表面並熱接觸於片狀真空隔熱元件之第二片狀材料,且第二石墨面熱接觸於扁型微熱導管之吸熱端。 In a specific embodiment, the graphite sheet has a first graphite surface and a second graphite surface opposite to the first graphite surface, the first graphite surface is in thermal contact with the inner surface of the casing and in thermal contact with the sheet vacuum insulation The second sheet material of the element, and the second graphite surface is in thermal contact with the heat-absorbing end of the flat micro-heat pipe.
在一具體實施例中,其中石墨片具有一第一石墨面與相對第一石墨面之一第二石墨面,第一石墨面熱接觸於機殼之內表面,且第二石墨面熱接觸於片狀真空隔熱元件之第一片狀材料。 In a specific embodiment, the graphite sheet has a first graphite surface and a second graphite surface opposite to the first graphite surface, the first graphite surface thermally contacts the inner surface of the casing, and the second graphite surface thermally contacts the The first sheet material of the sheet vacuum heat insulation element.
在一具體實施例中,其中石墨片具有一第一石墨面與相對第一石墨面之一第二石墨面,第一石墨面熱接觸於扁型微熱導管,且第二石墨面熱接觸於微處理器元件。 In a specific embodiment, the graphite sheet has a first graphite surface and a second graphite surface opposite to the first graphite surface, the first graphite surface is in thermal contact with the flat micro heat pipe, and the second graphite surface is in thermal contact with the micro Processor element.
薄型電子裝置包含有一電路板、一中框結構以及一顯示屏,微處理器元件位於電路板上面對機殼方向,且薄型電子裝置內的相對位置順序為熱管理系統、微處理器元件、電路板、中框結構、顯示屏。 The thin electronic device includes a circuit board, a middle frame structure and a display screen. The microprocessor component is located on the circuit board facing the direction of the chassis, and the relative positions in the thin electronic device are thermal management system, microprocessor component, Circuit board, middle frame structure, display screen.
綜上所述,本發明之一種薄型電子裝置之熱管理系統藉由扁型微熱導管、片狀真空隔熱元件、石墨片以及機殼等元件的協同運作來達到熱點的解熱、阻熱、導熱以及散熱等功能,管理薄型電子裝置之微處 理器元件所產生的高密度熱能,以扼止薄型電子裝置中微處理器元件以及機殼表面溫度的快速提升。 In summary, the thermal management system of a thin electronic device of the present invention achieves the heat dissipation, heat resistance, and heat conduction of the hot spot through the cooperative operation of flat micro heat pipes, sheet vacuum heat insulation elements, graphite sheets, and casings. And heat dissipation and other functions, manage the details of thin electronic devices The high-density thermal energy generated by the processor element prevents the rapid rise of the temperature of the microprocessor element and the surface of the chassis in the thin electronic device.
1‧‧‧薄型電子裝置 1‧‧‧thin electronic device
11‧‧‧熱管理系統 11‧‧‧ thermal management system
111、111’‧‧‧機殼 111, 111’‧‧‧Chassis
1112、1112’‧‧‧內表面 1112, 1112’‧‧‧ inner surface
1115、1115’‧‧‧凹槽 1115, 1115’‧‧‧groove
114‧‧‧扁型微熱導管 114‧‧‧flat micro heat pipe
116、116’‧‧‧片狀真空隔熱元件 116, 116’‧‧‧ Sheet vacuum heat insulation elements
1161‧‧‧第一片狀材料 1161‧‧‧First sheet material
1162‧‧‧第二片狀材料 1162‧‧‧Second sheet material
1165‧‧‧焊接材料牆 1165‧‧‧Welding material wall
1166‧‧‧密閉空間 1166‧‧‧Confined space
117‧‧‧薄型顯示屏 117‧‧‧Slim display
118‧‧‧石墨片 118‧‧‧Graphite
1181‧‧‧第一石墨面 1181‧‧‧The first graphite surface
1182‧‧‧第二石墨面 1182‧‧‧Second graphite surface
12‧‧‧微處理器元件 12‧‧‧Microprocessor components
13‧‧‧電路板 13‧‧‧ circuit board
14‧‧‧中框結構 14‧‧‧Medium frame structure
15‧‧‧顯示屏 15‧‧‧Display
圖1係繪示根據本發明之一具體實施例之熱管理系統之剖面結構示意圖。 FIG. 1 is a schematic sectional view of a thermal management system according to an embodiment of the invention.
圖2係繪示根據圖1之具體實施例之去除機殼之薄型電子裝置之簡易結構示意圖。 FIG. 2 is a schematic diagram illustrating a simple structure of a thin electronic device with a case removed according to the embodiment of FIG. 1.
圖3a係繪示根據本發明之一具體實施例之片狀真空隔熱元件之結構示意圖。 FIG. 3a is a schematic structural diagram of a sheet-shaped vacuum heat insulating element according to an embodiment of the invention.
圖3b係繪示根據圖3a中線段A-A之剖視圖。 FIG. 3b is a cross-sectional view according to line A-A in FIG. 3a.
圖3c係繪示根據圖3a中線段B-B之剖視圖。 FIG. 3c is a cross-sectional view according to line B-B in FIG. 3a.
圖4a係繪示根據本發明之一具體實施例之機殼之剖面結構示意圖。 FIG. 4a is a schematic cross-sectional view of a casing according to an embodiment of the invention.
圖4b係繪示根據本發明之一具體實施例之機殼與片狀真空隔熱元件之組合剖面結構示意圖。 FIG. 4b is a schematic cross-sectional structural view showing a combination of a casing and a sheet-shaped vacuum heat insulation element according to an embodiment of the invention.
圖4c係繪示根據本發明之另一具體實施例之機殼與片狀真空隔熱元件之組合剖面結構示意圖。 FIG. 4c is a schematic cross-sectional structure diagram of a combination of a casing and a sheet-shaped vacuum heat insulation element according to another embodiment of the present invention.
圖5a係繪示根據本發明之一具體實施例之機殼、片狀真空隔熱元件以及薄型顯示屏之組合剖面結構示意圖。 FIG. 5a is a schematic diagram illustrating a combined cross-sectional structure of a cabinet, a sheet-shaped vacuum heat insulating element, and a thin display screen according to an embodiment of the present invention.
圖5b係繪示根據本發明之一具體實施例之薄型電子裝置以機殼視角之簡易示意圖。 FIG. 5b is a simplified schematic diagram of a thin electronic device according to an embodiment of the present invention from a housing perspective.
圖6係繪示根據本發明之一具體實施例之熱管理系統之剖面結構示意 圖。 6 is a schematic cross-sectional structure diagram of a thermal management system according to an embodiment of the present invention Figure.
圖7係繪示根據本發明之另一具體實施例之熱管理系統之剖面結構示意圖。 7 is a schematic cross-sectional view of a thermal management system according to another embodiment of the invention.
圖8a係繪示根據本發明之一具體實施例之薄型電子裝置之內部結構之簡易示意圖。 8a is a simplified schematic diagram showing the internal structure of a thin electronic device according to an embodiment of the invention.
圖8b係繪示根據圖8a中線段C-C之剖視圖。 FIG. 8b is a cross-sectional view according to line C-C in FIG. 8a.
圖9a係繪示根據本發明之一具體實施例之薄型電子裝置之內部結構之簡易示意圖。 9a is a simplified schematic diagram showing the internal structure of a thin electronic device according to an embodiment of the invention.
圖9b係繪示根據圖9a中線段D-D之剖視圖。 9b is a cross-sectional view according to the line D-D in FIG. 9a.
圖10係繪示根據本發明之一具體實施例之熱管理系統之剖面結構示意圖。 10 is a schematic cross-sectional view of a thermal management system according to an embodiment of the invention.
圖11係繪示根據本發明之一具體實施例之去除機殼之薄型電子裝置之簡易結構示意圖。 11 is a schematic diagram showing a simple structure of a thin electronic device with a case removed according to an embodiment of the invention.
圖12a係繪示根據本發明之一具體實施例之型電子裝置之簡易示意圖。 12a is a simplified schematic diagram of an electronic device according to an embodiment of the invention.
圖12b係繪示根據本圖12a中線段E-E之薄型電子裝置之簡易剖面結構示意圖。 FIG. 12b is a schematic diagram showing a simple cross-sectional structure of the thin electronic device according to the line segment E-E in FIG. 12a.
為了讓本發明的優點,精神與特徵可以更容易且明確地了解,後續將以具體實施例並參照所附圖式進行詳述與討論。值得注意的是,這些具體實施例僅為本發明代表性的具體實施例,其中所舉例的特定方法、裝置、條件、材質等並非用以限定本發明或對應的具體實施例。又,圖中各裝置僅係用於表達其相對位置且未按其實際比例繪述,合先敘明。 In order to make the advantages, spirit and features of the present invention easier and clearer to understand, detailed descriptions and discussions will follow with specific embodiments and with reference to the accompanying drawings. It is worth noting that these specific embodiments are only representative specific embodiments of the present invention, and the specific methods, devices, conditions, materials, etc. exemplified therein are not intended to limit the present invention or the corresponding specific embodiments. In addition, the devices in the figure are only used to express their relative positions and are not drawn according to their actual proportions.
請參考圖1、圖2、圖3a、圖3b以及圖3c。圖1係繪示根據本發明之一具體實施例之熱管理系統11之剖面結構示意圖。圖2係繪示根據圖1之具體實施例之去除機殼111之薄型電子裝置之簡易結構示意圖。圖3a係繪示根據本發明之一具體實施例之片狀真空隔熱元件116之結構示意圖。圖3b係繪示根據圖3a中線段A-A之剖視圖。圖3c係繪示根據圖3a中線段B-B之剖視圖。本發明之一具體實施例之一種薄型電子裝置之熱管理系統11,用以管理一薄型電子裝置之一微處理器元件12產生之一高密度熱能,其包含有一機殼111、一扁型微熱導管114以及一片狀真空隔熱元件116。機殼111具有一內表面1112。扁型微熱導管114具有一吸熱端1141以及一冷凝端1142,而吸熱端1141熱接觸於微處理器元件12。片狀真空隔熱元件116設置於內表面1112與扁型微熱導管114之間並熱接觸於扁型微熱導管114之吸熱端1141,片狀真空隔熱元件116包含有一環型之焊接材料牆1165、一第一片狀材料1161與相對第一片狀材料1161之一第二片狀材料1162,第一片狀材料1161與第二片狀材料1162係藉由環型之焊接材料牆1165氣密地相互焊接而形成一密閉空間1166,密閉空間1166為低於一大氣壓之真空狀態。
Please refer to Figure 1, Figure 2, Figure 3a, Figure 3b, and Figure 3c. FIG. 1 is a schematic cross-sectional view of a
於實際應用中,薄型電子裝置可為一智能手機、平板電腦或穿戴式裝置,而微處理器元件12可為一中央處理器CPU或圖形處理器(GPU)或其他發熱之元件。當使用者使用手機或平板電腦時,CPU會因為運作而產生熱能,此時,扁型微熱導管114將此熱能由吸熱端(Evaporator)快速傳導至冷凝端(Condenser)並藉由機殼散熱,以避免熱能持續累積在CPU的位置而形成熱點(Hot spot)而造成CPU過熱,以CPU在Z軸上端機殼111表面局部區域溫度過高。然而,當智能手機或平板電腦使用的時間越久,CPU產
生的熱能也會越來越多,然而若扁型微熱導管114及機殼111的導熱及散熱能力趕不上CPU所累積的熱能,CPU的溫度會越來越高,因此也導致CPU的Z軸上端機殼111表面局部溫度也相對的提高。在本具體實施例中,片狀真空隔熱元件116的第一片狀材料1161接觸於內表面1112並且第二片狀材料1162熱接觸於扁型微熱導管114之吸熱端,而片狀真空隔熱元件116的第一片狀材料1161以及第二片狀材料1162可為一相同金屬材料,例如表面鍍上可焊性材料之不鏽鋼片。焊接材料可以為軟焊(Soldering)的焊錫合金,亦可為硬焊(Brazing)的銅合金材料。一般的焊錫材料之導熱係數約為60W/mk,而環型之焊接材料牆1165之焊錫材料可為錫鉛合金(Sn/Pb)或錫銀銅合金(Sn/Ag/Cu)或其他焊接材料。於實際應用中,由於焊接材料牆1165僅環形接合於第一片狀材料1161以及第二片狀材料1162,而環形之焊接材料牆1165內的密閉空間1166則為真空狀態,而CPU及扁型熱導管114之吸熱端皆位於密閉空間1166之下方,且密閉空間的1166真空狀態阻隔了絕大部份朝機殼Z軸方向之熱傳導及熱對流。相對於扁型熱導管114的銅材質以及環形之焊接材料牆1165,不銹鋼為熱傳導效率較差的金屬,其導熱係數低於20W/mk。CPU產生的高密度熱能部份藉由扁型微熱導管114傳導而遠離吸熱端1141,第二片狀材料1162從扁型微熱導管114接收部份熱能,並且再以第二片狀材料1162之X-Y軸平面方向傳導。由於真空的密閉空間1166隔絕熱能從第二片狀材料1162傳導至第一片狀材料1161,且該片狀真空隔熱元件116密閉空間1166中的支撐柱可為高強度低導熱係數之材質,對於Z軸的熱傳導效應可以忽略。因此,片狀真空隔熱元件116對於CPU而言可以阻隔熱能朝Z軸機殼111方向傳導,也因此避免熱點處之機殼表面溫度太快達到CPU降頻之設定
值。
In practical applications, the thin electronic device may be a smart phone, a tablet computer or a wearable device, and the
請參考圖4a、圖4b以及圖4c。圖4a係繪示根據本發明之一具體實施例之機殼111之剖面結構示意圖。圖4b係繪示根據本發明之一具體實施例之機殼111與片狀真空隔熱元件116之組合剖面結構示意圖。圖4c係繪示根據本發明之另一具體實施例之機殼111與片狀真空隔熱元件116之組合剖面結構示意圖。在一具體實施例中,其中機殼111的內表面1112進一步具有一凹槽1115對應於微處理器元件中心之位置,片狀真空隔熱元件116設置於凹槽1115中。於實際應用中,機殼111的凹槽1115的深度可根據片狀真空隔熱元件116的厚度決定。在本具體實施例中,機殼111的凹槽1115的深度與片狀真空隔熱元件116的厚度相同(如圖4b所示),例如:片狀真空隔熱元件116的總厚度為0.15mm至0.2mm之間,密閉空間1166的真空厚度可介於0.05mm至0.1mm之間,而凹槽的厚度則同樣介於0.15mm至0.2mm之間。此時,片狀真空隔熱元件116可完全嵌入機殼111的凹槽1115中,片狀真空隔熱元件116的第二片狀材料1162與機殼111的內表面1112在同一平面上。當微處理器元件12產生高密度熱能時,熱接觸於微處理器元件12的扁型微熱導管進行解熱及導熱,而片狀真空隔熱元件116可阻擋微處理器元件12產生的熱能藉由扁型微熱導管由Z軸方向傳導至機殼111及其表面。因此,本具體實施例的結構不僅可以達到阻熱的效果,也可以節省系統空間。在另一具體實施例中,機殼111’的凹槽1115’的深度可略小於片狀真空隔熱元件116’的厚度(如圖3c所示),例如:片狀真空隔熱元件116’的厚度為0.2mm,凹槽1115’的厚度為0.18mm。此具體實施例的單元的功能以及功效與前述的具體實施例的相對應的單元的功能以及功效大致相同,於此不再贅述。
Please refer to Figures 4a, 4b and 4c. FIG. 4a is a schematic cross-sectional structure diagram of a
本說明書中所述之熱接觸包含直接接觸或間接接觸。直接接觸係一包含較高熱能的物體直接與一包含較低熱能的物體相互接觸,並且兩者之間進行熱傳導;而間接接觸係包含較高熱能的物體與包含較低熱能的物體之間另外包含一介質,並且穿過介質進行熱傳導。介質可為一非常薄之導熱元件、非導熱元件或接合元件等,例如:石墨片、石墨稀片、導熱膏、散熱膏或黏著劑等。 The thermal contact described in this specification includes direct contact or indirect contact. Direct contact means that an object containing higher thermal energy is in direct contact with an object containing lower thermal energy, and heat conduction is conducted between the two; while indirect contact is between an object containing higher thermal energy and an object containing lower thermal energy. Contains a medium and conducts heat through the medium. The medium may be a very thin thermally conductive element, non-thermally conductive element, or bonding element, such as: graphite sheet, graphite thin sheet, thermal paste, thermal paste, or adhesive.
請參考圖5a以及圖5b。圖5a係繪示根據本發明之一具體實施例之機殼111、片狀真空隔熱元件116以及薄型顯示屏117之組合剖面結構示意圖。圖5b係繪示根據本發明之一具體實施例之薄型電子裝置1以機殼111視角之簡易示意圖。在一具體實施例中,本發明的薄型電子裝置之熱管理系統進一步包含有一薄型顯示屏117設置於凹槽1115與片狀真空隔熱元件116之間,且機殼111之材質係一透明或半透明之玻璃。於實際應用中,當機殼111的材質因設計需求而選擇為玻璃時,機殼111所覆蓋的薄型電子裝置會因玻璃的透明度使得內部元件顯露到機殼外部。因此為了產品的美觀,在機殼111的內表面1112噴塗上一層不透明色彩材質。由於在機殼111的內表面1112上挖出任何之凹槽後,即使噴塗上任何一層不透明色彩材質,在機殼111的外表面仍然會看見此凹槽圖案而影響了機殼111的美觀。因此,於本具體實施例中,在機殼111的凹槽1115與片狀真空隔熱元件116之間設置一薄型顯示屏117以增加美觀。於實際應用中,薄型顯示屏117可為一時鐘顯示器(如圖5b所示)或可根據使用者所需而顯示簡易資訊的一機殼背蓋顯示器。因此從機殼111的外表面看,機殼111的內表面1112安置之片狀真空隔熱元件116之凹槽1115,1115’圖案成為埋在玻璃機殼111內的顯示器。當微處理器元件
12產生熱能時,熱接觸於微處理器元件12的扁型微熱導管進行X-Y軸方向的熱傳導,而片狀真空隔熱元件116可阻擋微處理器元件12產生的熱能透過扁型微熱導管114朝Z軸方向傳導至薄型顯示屏117以及機殼111。因此,凹槽1115與薄型顯示屏117的設計可增加產品的功能與美觀,也藉由片狀真空隔熱元件116的隔熱效果而避免熱能影響薄型顯示屏117的功能。目前市場上已知的OLED薄型顯示屏可達到僅有0.01mm之厚度,因此置機殼111之內表面1112之凹槽1115,1115’內將可彌補凹槽1115,1115’造成玻璃機殼不美觀的問題。
Please refer to Figure 5a and Figure 5b. FIG. 5a is a schematic cross-sectional structural view of a
請參考圖6。圖6係繪示根據本發明之一具體實施例之熱管理系統11之剖面結構示意圖。在一具體實施例中,本發明的薄型電子裝置之熱管理系統11進一步包含一石墨片118,設置於微處理器元件12與片狀真空隔熱元件116之間。其中,石墨片118具有一第一石墨面1181與相對第一石墨面1181之一第二石墨面1182。第一石墨面1181熱接觸於片狀真空隔熱元件116,且第二石墨面1182熱接觸於扁型微熱導管114。進一步地,第一石墨面1181之一部份熱接觸於內表面1112,第一石墨面1181之另一部份熱接觸於片狀真空隔熱元件116之第二片狀材料1162。於實際應用中,當微處理器元件12產生熱能時,熱接觸於微處理器元件12的扁型微熱導管114進行X-Y軸的熱傳導。由於薄型電子裝置的空間有限,扁型微熱導管114的寬度也有所限制。因此,可再藉由石墨片118與機殼111之內表面1112的貼合加強X-Y軸的導熱及散熱的程度和範圍。石墨片118於平面方向(X-Y軸方向)具有良好的導熱係數(約為1500W/mk),當石墨片118的第二石墨面1182熱接觸於扁型微熱導管114時,扁型微熱導管114的熱能傳導至石墨片118上。此時,熱能會
快速傳導並分散至整個石墨片118及其貼合的機殼111,因此,藉由石墨片118的快速導熱效果,第二石墨面1182熱接觸於扁型微熱導管114之區域的熱能被導走,避免單一區域溫度過高。更進一步地,石墨片118傳導熱能至機殼111的範圍也較為分散,因此設置石墨片118能更有效率地散熱。
Please refer to Figure 6. FIG. 6 is a schematic cross-sectional view of a
請參考圖7。圖7係繪示根據本發明之另一具體實施例之熱管理系統11之剖面結構示意圖。在一具體實施例中,石墨片118同樣具有一第一石墨面1181與相對第一石墨面1181之一第二石墨面1182。第一石墨面1181熱接觸於扁型微熱導管114,且第二石墨面1182熱接觸於微處理器元件12。在實際應用中,當微處理器元件12產生熱能時,熱接觸於微處理器元件12的石墨片118的第二石墨面1182將熱能分散至整個石墨片118及貼合之機殼111。接著,再藉由扁型微熱導管114以及片狀真空隔熱元件116的導熱以及阻熱功能以降低機殼111局部的高溫。此具體實施例的單元的功能以及功效與前述的具體實施例的相對應的單元的功能以及功效大致相同,於此不再贅述。
Please refer to Figure 7. 7 is a schematic cross-sectional view of a
請參考圖8a以及圖8b。圖8a係繪示根據本發明之一具體實施例之薄型電子裝置之內部結構之簡易示意圖。圖8b係繪示根據圖8a中線段C-C之剖視圖。在一具體實施例中,石墨片118同樣具有一第一石墨面1181與相對第一石墨面1181之一第二石墨面1182。第一石墨面1181熱接觸於機殼111之內表面1112,且第二石墨面1182熱接觸於扁型微熱導管114之冷凝端1142。在實際應用中,當微處理器元件12產生熱能由扁型微熱導管114之吸熱端1141傳導至冷凝端1142以進行散熱時,若微處理器元件12因長時間運作或處理高效能的計算而持續產生高密度熱能時,扁型微熱導管114也會因
長時間導熱而提高溫度,進而影響並提高扁型微熱導管114之冷凝端1142的溫度,因此,可藉由石墨片118在X-Y軸的高導熱係數將快速分散至機殼111之內表面1112,不僅能夠避免扁型微熱導管114之冷凝端1142長時間運作而形成另一個熱點之外,也能提高機殼111之散熱速度。
Please refer to FIG. 8a and FIG. 8b. 8a is a simplified schematic diagram showing the internal structure of a thin electronic device according to an embodiment of the invention. FIG. 8b is a cross-sectional view according to line C-C in FIG. 8a. In a specific embodiment, the
請參考圖9a以及圖9b。圖9a係繪示根據本發明之一具體實施例之薄型電子裝置之內部結構之簡易示意圖。圖9b係繪示根據圖9a中線段D-D之剖視圖。在另一具體實施例中,一石墨片118同樣具有一第一石墨面1181與相對第一石墨面1181之一第二石墨面1182。第一石墨面1181同時熱接觸於機殼內表面1112及扁型微熱導管114之冷凝端1142。當微處理器元件12產生熱由扁型微熱導管114之吸熱端1141傳導至冷凝端1142時可藉由石墨片在X-Y軸的高導熱係數將熱能快速分散至機殼111之內表面1112。本具體實施例之石墨片118的功能與圖8a與圖8b之具體實施例相同,於此不再贅述。
Please refer to FIG. 9a and FIG. 9b. 9a is a simplified schematic diagram showing the internal structure of a thin electronic device according to an embodiment of the invention. 9b is a cross-sectional view according to the line D-D in FIG. 9a. In another embodiment, a
請參考圖10。圖10係繪示根據本發明之一具體實施例之熱管理系統之剖面結構示意圖。在另一具體實施例中,石墨片118同樣具有一第一石墨面1181與相對第一石墨面1181之一第二石墨面1182。第一石墨面1181熱接觸於機殼111之內表面1112,而第二石墨面1182熱接觸於片狀真空隔熱片116之第一片狀材料1161上。在實際應用中,當微處理器元件12因長時間運作或處理高效能的計算而持續產生高密度熱能時,扁型微熱導管114之吸熱端1141也會因長時間接觸微處理器元件12之高密度熱能而提高溫度,此時,扁型微熱導管114之導熱效果逐漸不佳而導致高密度熱能無法分散進而降低微處理器元件12之效能。因此,本具體實施例可藉由石墨片118
將傳導至片狀真空隔熱元件116之第一片狀材料1161的熱能快速分散至機殼111之內表面1112。
Please refer to Figure 10. 10 is a schematic cross-sectional view of a thermal management system according to an embodiment of the invention. In another embodiment, the
請參考圖11。圖11係繪示根據本發明之一具體實施例之去除機殼之薄型電子裝置1之簡易結構示意圖。在一具體實施例中,扁型微熱導管114之吸熱端1141熱接觸於微處理器元件12與片狀真空隔熱元件116之間。在實際應用中,扁型微熱導管114可依照薄型電子裝置的結構設計而有不同的形狀以及尺寸。在本具體實施例中,扁型微熱導管114的形狀如圖所示,且扁型微熱導管114的吸熱端1141位於微處理器元件12以及片狀真空隔熱元件116之間,扁型微熱導管114的冷凝端1142遠離微處理器元件12以及片狀真空隔熱元件116。當微處理器元件12產生熱能時,熱接觸於微處理器元件12的扁型微熱導管114的吸熱端1141將熱能傳導到扁型微熱導管114的冷凝端1142。最後熱能從冷凝端1142傳導至機殼111或是電子裝置之邊框等處,再由此處輻射熱能至四周空氣中。此時,扁型微熱導管114內藉由熱能產生的水蒸氣從吸熱端1141傳導至冷凝端1142,而扁型微熱導管114內壁的毛細結構將冷凝後的工作流體再傳送至吸熱端1141,而位於吸熱端1141的水又因熱能再次形成水蒸氣傳導至冷凝端1142。因此,經由不斷氣水循環後,扁型微熱導管114達到解熱(Heat Liberation)及導熱(Heat Conduction)的功能。
Please refer to Figure 11. FIG. 11 is a schematic diagram showing a simple structure of the thin
請再次參考圖6以及圖7。石墨片118可以為石墨稀片,並且在X-Y平面上可為任意形狀。在一具體實施例中,石墨片118貼附於薄型電子裝置的面積可大於扁型微熱導管114的吸熱端1141的面積。在圖6之具體實施例中,當石墨片118的面積大於扁型微熱導管114的吸熱端1141的面積
時,石墨片118更能夠分散扁型微熱導管114的吸熱端1141的熱能,進而分散熱能於機殼111上。因此,藉由石墨片118在X-Y軸平面的快速導熱效果,避免機殼111的單一區域溫度過高。同樣地,在圖7之具體實施例中,石墨片118先分散位於微處理器元件12之熱能以降低此處的溫度。接著,貼附於石墨片118的扁型微熱導管114再將熱能平均傳導到機殼111上。因此可避免機殼111的單一區域溫度過高。而在另一具體實施例中,石墨片118可貼附扁型微熱導管114之其中一面以上。因此,石墨片118不僅能夠協助扁型微熱導管114傳導熱能並且能夠分散熱能。
Please refer to FIG. 6 and FIG. 7 again. The
請參考圖12a以及圖12b。圖12a係繪示根據本發明之一具體實施例之型電子裝置之簡易示意圖。圖12b係繪示根據圖12a中線段E-E之薄型電子裝置1之簡易剖面結構示意圖。在一具體實施例中,薄型電子裝置1進一步包含有一電路板13、一中框結構14以及一顯示屏15,微處理器元件12位於電路板13上朝機殼111之方向,且薄型電子裝置1內的相對位置順序為熱管理系統11、微處理器元件12、電路板13、中框結構14與顯示屏15。習知技術中,目前某些手機品牌業者為了解決熱能快速傳導至機殼表面而導致溫度過高觸動CPU降頻的問題,將薄型熱管板設置在手機的中框上,並將CPU倒裝在PCB上,讓CPU接觸薄型熱管板的吸熱端。然而,此設計使得CPU產生的熱能被悶在手機之中,而電池及其他相關元件必須承受更多的熱能。在實際應用中,薄型電子裝置1為一手機或平板電腦,微處理器元件12為CPU或GPU。現今的手機或平板電腦的性能要求越來越高,其CPU的工作溫度也隨之升高。因此,薄型電子裝置1可藉由熱管理系統11的解熱、阻熱、導熱以及散熱功能以降低機殼表面溫度。
Please refer to FIG. 12a and FIG. 12b. 12a is a simplified schematic diagram of an electronic device according to an embodiment of the invention. FIG. 12b is a schematic diagram showing a simple cross-sectional structure of the thin
而由於手機或平板電腦的體積與厚度都越來越小,內部元件的體積皆受到限制。因此,在一具體實施例中,其中片狀真空隔熱元件116之厚度小於0.3mm,扁型微熱導管114之厚度小於0.5mm。
Since the volume and thickness of mobile phones or tablets are getting smaller and smaller, the volume of internal components is limited. Therefore, in a specific embodiment, the thickness of the sheet-shaped vacuum
綜上所述,本發明之一種薄型電子裝置之熱管理系統,在智能手機薄型化的物理條件限制下藉由機殼、扁型微熱導管以及片狀真空隔熱元件的解熱、阻熱、導熱以及散熱等功能以及石墨片材料的輔助下以管理薄型電子裝置之電子元件所產生的熱能,以降低薄型電子裝置的溫度。進一步地,避免處理器被迫降頻以確保處理器的功能處於最佳化的運作。 In summary, the thermal management system of a thin electronic device of the present invention, through the physical conditions of the thin smartphone, is limited by the case, the flat micro heat pipe and the sheet-shaped vacuum heat insulation element for heat removal, heat resistance and heat conduction With the help of functions such as heat dissipation and graphite sheet materials, the thermal energy generated by the electronic components of the thin electronic device can be managed to reduce the temperature of the thin electronic device. Further, the processor is prevented from being forced to reduce the frequency to ensure that the function of the processor is in an optimal operation.
藉由以上較佳具體實施例之詳述,係希望能更加清楚描述本發明之特徵與精神,而並非以上述所揭露的較佳具體實施例來對本發明之範疇加以限制。相反地,其目的是希望能涵蓋各種改變及具相等性的安排於本發明所欲申請之專利範圍的範疇內。因此,本發明所申請之專利範圍的範疇應該根據上述的說明作最寬廣的解釋,以致使其涵蓋所有可能的改變以及具相等性的安排。 With the above detailed description of the preferred embodiments, it is hoped that the features and spirit of the present invention can be described more clearly, rather than limiting the scope of the present invention with the preferred embodiments disclosed above. On the contrary, the purpose is to cover various changes and equivalent arrangements within the scope of the patent application of the present invention. Therefore, the scope of the patent application scope of the present invention should be interpreted broadly based on the above description, so that it covers all possible changes and equivalent arrangements.
11‧‧‧熱管理系統 11‧‧‧ thermal management system
111‧‧‧機殼 111‧‧‧Chassis
1112‧‧‧內表面 1112‧‧‧Inner surface
114‧‧‧扁型微熱導管 114‧‧‧flat micro heat pipe
116‧‧‧片狀真空隔熱元件 116‧‧‧Flake Vacuum Insulation Element
12‧‧‧微處理器元件 12‧‧‧Microprocessor components
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