TWI691982B - Stacked-type solid electrolytic capacitor package structure and method of manufacturing the same - Google Patents

Stacked-type solid electrolytic capacitor package structure and method of manufacturing the same Download PDF

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TWI691982B
TWI691982B TW107135998A TW107135998A TWI691982B TW I691982 B TWI691982 B TW I691982B TW 107135998 A TW107135998 A TW 107135998A TW 107135998 A TW107135998 A TW 107135998A TW I691982 B TWI691982 B TW I691982B
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stacked
positive electrode
conductive terminal
positive
conductive
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TW107135998A
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TW202015078A (en
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吳家鈺
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鈺冠科技股份有限公司
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Abstract

The present invention provides a stacked-type solid electrolytic capacitor package structure, including a conductive bracket, a capacitor component, and a laser welding area. The conductive bracket includes a positive conductive terminal, and a negative terminal spaced apart from the positive conductive terminal. The capacitor component includes stacked-type capacitors. Each stacked-type capacitors includes a positive electrode portion and a negative electrode portion. The positive electrode portion electrically connects to the positive conductive terminal, and the negative electrode portion electrically connects to the negative conductive terminal. The laser welding area runs through each positive electrode portions of stacked-type capacitors and the positive conductive terminal, and the maximum width of the laser welding area is smaller than 100nm. The stacked-type solid electrolytic capacitor package structure is conducted by laser welding forming a no cavitation structure and needless to use welding bar, and can save material usage and simplify the process.

Description

堆疊型固態電解電容器封裝結構及其製作方法 Stacked solid electrolytic capacitor packaging structure and manufacturing method thereof

本發明涉及一種電容器封裝結構及其製作方法,特別是涉及一種堆疊型固態電解電容器封裝結構及其製作方法。 The invention relates to a capacitor packaging structure and a manufacturing method thereof, in particular to a stacked solid electrolytic capacitor packaging structure and a manufacturing method thereof.

電容器被廣泛應於電子裝置之中,諸如:手持式電子裝置、電腦主機、消費性家電用品、通訊產品等,已成為不可或缺的元件之一。依據用途的不同,電容器也有著不同的材質及型態設計。現有技術中,固態電解電容器具有小尺寸、大電容量、頻率特性優越等優點,而可使用於中央處理器的電源電路的解耦合作用上。 Capacitors are widely used in electronic devices, such as handheld electronic devices, computer mainframes, consumer appliances, and communication products. They have become one of the indispensable components. According to different uses, capacitors also have different materials and types of design. In the prior art, solid electrolytic capacitors have the advantages of small size, large capacitance, excellent frequency characteristics, etc., and can be used to decouple the power supply circuit used in the central processing unit.

一種現有的固態電解電容器,其採用多個依序堆疊在一起且彼此電性連接的電容元件,透過此方式,即能夠有效地提供電容量。每一個電容元件包括一正極部及一負極部。電容元件的所有的負極部彼此堆疊並電性連接到一負極端子,而所有正極部亦彼此堆疊並電性連接到一正極端子,其中,負極部通常是採用導電膠進行黏接,而正極部是一金屬薄片,與正極端子的連接方式通常是採用電阻焊接、超音波熔接、或雷射焊接等方法來進行。 An existing solid electrolytic capacitor uses a plurality of capacitive elements that are sequentially stacked and electrically connected to each other. In this way, the capacitance can be effectively provided. Each capacitor element includes a positive electrode portion and a negative electrode portion. All the negative electrode portions of the capacitor element are stacked on each other and electrically connected to a negative electrode terminal, and all the positive electrode portions are also stacked on each other and electrically connected to a positive electrode terminal, wherein the negative electrode portion is usually bonded using a conductive adhesive, and the positive electrode portion It is a metal foil, and the connection to the positive terminal is usually carried out by resistance welding, ultrasonic welding, or laser welding.

當採用雷射焊接時,其是通過雷射在正極部及正極端子上燒熔出一孔洞,而後於孔洞中置入焊條,再熔融焊條以將所有的正極部及正極端子連接在一起。然而,此種焊接方法需要透過焊條來施行,材料成本較高,且還需要再次熔融焊條,製程上較為繁 瑣。此外,此種方式會產生填充不足的微空洞,進而會導致兩相鄰正極部之間,以及正極部與正極端子之間的連接強度不足,往往需要額外加上一金屬框架進一步將其等包覆並固定,故有改善的需要。 When laser welding is used, a hole is smelted through the laser on the positive electrode part and the positive electrode terminal, and then a welding rod is placed in the hole, and then the welding electrode is melted to connect all the positive electrode parts and the positive electrode terminal together. However, this welding method needs to be implemented through the electrode, the material cost is higher, and the electrode needs to be melted again, which is more complicated in the manufacturing process petty. In addition, this method will produce insufficiently filled micro-cavities, which will result in insufficient connection strength between two adjacent positive electrode portions, and between the positive electrode portion and the positive electrode terminal, often requiring an additional metal frame to further package it Cover and fix, so there is a need for improvement.

本發明所要解決的技術問題在於,針對現有技術的不足提供一種堆疊型固態電解電容器封裝結構及其製作方法。 The technical problem to be solved by the present invention is to provide a stacked solid electrolytic capacitor packaging structure and a manufacturing method in view of the deficiencies of the prior art.

為了解決上述的技術問題,本發明所採用的其中一技術方案是,提供一種堆疊型固態電解電容器封裝結構,其包括一導電支架、一電容組件以及一雷射焊接區。所述導電支架包括相間隔的一正極導電端子以及一負極導電端子。所述電容組件包括多個堆疊型電容器,其中每一個所述堆疊型電容器包括一正極部及一負極部,所述正極部電性連接至所述正極導電端子,所述負極部電性連接至所述負極導電端子。所述雷射焊接區貫穿每一個所述堆疊型電容器的所述正極部及所述正極導電端子,所述雷射焊接區的最大寬度小於100微米。 In order to solve the above technical problems, one of the technical solutions adopted by the present invention is to provide a stacked solid electrolytic capacitor packaging structure, which includes a conductive support, a capacitor assembly, and a laser soldering zone. The conductive support includes a positive conductive terminal and a negative conductive terminal spaced apart. The capacitor assembly includes a plurality of stacked capacitors, wherein each of the stacked capacitors includes a positive portion and a negative portion, the positive portion is electrically connected to the positive conductive terminal, and the negative portion is electrically connected to The negative conductive terminal. The laser welding zone penetrates the positive electrode portion and the positive electrode conductive terminal of each of the stacked capacitors, and the maximum width of the laser welding zone is less than 100 microns.

為了解決上述的技術問題,本發明所採用的另外一技術方案是,提供一種堆疊型固態電解電容器封裝結構,其包括一導電支架以及一電容組件。所述導電支架包括相間隔的一正極導電端子以及一負極導電端子。所述電容組件包括多個堆疊型電容器,其中每一個所述堆疊型電容器包括一正極部及一負極部,所述正極部電性連接至所述正極導電端子,所述負極部電性連接至所述負極導電端子。其中,採用雷射鑿穿每一個所述正極部及所述正極導電端子,以連接每一個所述正極部及所述正極導電端子,所述正極部電性實質上無空蝕。 In order to solve the above technical problems, another technical solution adopted by the present invention is to provide a stacked solid electrolytic capacitor packaging structure, which includes a conductive support and a capacitor assembly. The conductive support includes a positive conductive terminal and a negative conductive terminal spaced apart. The capacitor assembly includes a plurality of stacked capacitors, wherein each of the stacked capacitors includes a positive portion and a negative portion, the positive portion is electrically connected to the positive conductive terminal, and the negative portion is electrically connected to The negative conductive terminal. Wherein, each of the positive electrode portion and the positive electrode conductive terminal is laser-pierced to connect each of the positive electrode portion and the positive electrode conductive terminal, and the positive electrode portion is substantially free of cavitation.

為了解決上述的技術問題,本發明所採用的另外再一技術方案是,提供一種堆疊型固態電解電容器封裝結構的製作方法,其 包括下列步驟:提供一導電支架以及多個堆疊型電容器,其中,所述導電支架包括相間隔的一正極導電端子以及一負極導電端子,每一個堆疊型電容器包括一正極部以及一負極部;堆疊所述堆疊型電容器的所述負極部,並電性連接所述負極部至所述導電支架的所述負極導電端子;堆疊所述堆疊型電容器的所述正極部,並置於所述導電支架的所述正極導電端子;以及以一光束直徑小於100微米的雷射鑿穿每一個所述正極部及所述正極導電端子。 In order to solve the above technical problems, another technical solution adopted by the present invention is to provide a manufacturing method of a stacked solid electrolytic capacitor packaging structure, which The method includes the following steps: providing a conductive support and a plurality of stacked capacitors, wherein the conductive support includes a positive conductive terminal and a negative conductive terminal spaced apart, each stacked capacitor includes a positive portion and a negative portion; The negative electrode portion of the stacked capacitor, and electrically connect the negative electrode portion to the negative electrode conductive terminal of the conductive support; the positive electrode portion of the stacked capacitor is stacked, and placed on the conductive support The positive conductive terminal; and a laser beam with a beam diameter of less than 100 micrometers through each of the positive electrode portion and the positive conductive terminal.

本發明的其中一有益效果在於,通過用來焊接的雷射光束直徑,能形成實質上無空蝕的焊接結構,所以無須額外利用焊條來進一步連接正極部及正極導電端子,能節省材料使用並簡化製程。 One of the beneficial effects of the present invention is that the laser beam diameter used for welding can form a welding structure that is substantially free of cavitation, so there is no need to use an additional welding rod to further connect the positive electrode portion and the positive electrode conductive terminal, which can save material and Simplify the process.

為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。 In order to further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings of the present invention. However, the drawings provided are for reference and explanation only, and are not intended to limit the present invention.

1‧‧‧導電支架 1‧‧‧Conducting bracket

11‧‧‧正極導電端子 11‧‧‧ Positive conductive terminal

111‧‧‧正極承載部 111‧‧‧Positive bearing

112‧‧‧正極接腳部 112‧‧‧positive pin

113‧‧‧正極連接部 113‧‧‧Positive connection

12‧‧‧負極導電端子 12‧‧‧Negative conductive terminal

121‧‧‧負極承載部 121‧‧‧Negative bearing

122‧‧‧負極接腳部 122‧‧‧Negative pin

123‧‧‧負極連接部 123‧‧‧Negative connector

2‧‧‧電容組件 2‧‧‧Capacitor assembly

21‧‧‧堆疊型電容器 21‧‧‧Stacked capacitor

211‧‧‧閥金屬箔片 211‧‧‧Valve metal foil

2111‧‧‧氧化層 2111‧‧‧Oxide layer

2112‧‧‧正極部 2112‧‧‧Positive

2113‧‧‧核蕊部 2113‧‧‧Core

212‧‧‧絕緣層 212‧‧‧Insulation

213‧‧‧導電高分子層 213‧‧‧ conductive polymer layer

214‧‧‧碳膠層 214‧‧‧Carbon layer

215‧‧‧銀膠層 215‧‧‧Silver adhesive layer

2151‧‧‧負極部 2151‧‧‧Negative

3‧‧‧封裝件 3‧‧‧Package

4‧‧‧雷射焊接區 4‧‧‧Laser welding area

L1‧‧‧第一方向 L1‧‧‧First direction

L2‧‧‧第二方向 L2‧‧‧Second direction

D‧‧‧寬度 D‧‧‧Width

圖1為本發明第一實施例製作方法的流程圖。 FIG. 1 is a flowchart of the manufacturing method of the first embodiment of the present invention.

圖2為俯視示意圖,說明本發明第一實施例的導線架。 FIG. 2 is a schematic top view illustrating the lead frame of the first embodiment of the present invention.

圖3為本發明第一實施例的堆疊型電容器的側視剖面示意圖。 3 is a schematic side cross-sectional view of the stacked capacitor according to the first embodiment of the present invention.

圖4為俯視示意圖,說明本發明第一實施例的堆疊型電容器設置於導線架。 FIG. 4 is a schematic top view illustrating that the stacked capacitor of the first embodiment of the present invention is disposed on a lead frame.

圖5為側視部分剖面示意圖,說明第一實施例的堆疊型電容器設置於導線架。 FIG. 5 is a schematic side cross-sectional view illustrating that the stacked capacitor of the first embodiment is disposed on a lead frame.

圖6為第一實施例形成雷射焊接區的俯視示意圖。 6 is a schematic top view of the laser welding zone formed in the first embodiment.

圖7為第一實施例形成雷射焊接區的側視部分剖面示意圖。 FIG. 7 is a schematic partial cross-sectional side view of a laser welding zone formed in the first embodiment.

圖8為第一實施例的二個雷射焊接區彼此相接的示意圖。 FIG. 8 is a schematic diagram of two laser welding zones connected to each other in the first embodiment.

圖9為側視剖視示意圖,說明第一實施例的封裝件包裹住電容組件及部分的導電支架。 9 is a schematic cross-sectional side view illustrating that the package of the first embodiment wraps the capacitor assembly and part of the conductive support.

圖10為本發明第一實施例的側視剖面示意圖。 10 is a schematic side cross-sectional view of a first embodiment of the invention.

圖11為本發明第一實施例的俯視示意圖。 11 is a schematic top view of the first embodiment of the present invention.

圖12為本發明第二實施例的側視剖面示意圖。 12 is a schematic side cross-sectional view of a second embodiment of the invention.

圖13為本發明第三實施例的俯視示意圖。 13 is a schematic top view of a third embodiment of the invention.

圖14為本發明第三實施例的另一實施態樣的俯視示意圖。 14 is a schematic top view of another embodiment of the third embodiment of the present invention.

圖15為本發明第三實施例的再一實施態樣的俯視示意圖。 FIG. 15 is a schematic top view of still another embodiment of the third embodiment of the present invention.

以下是通過特定的具體實施例來說明本發明所公開有關“堆疊型固態電解電容器封裝結構及其製作方法”的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不悖離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。 The following is a description of the implementation of the "stacked solid electrolytic capacitor packaging structure and its manufacturing method" disclosed by the present invention through specific specific examples. Those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification . The present invention can be implemented or applied through other different specific embodiments. Various details in this specification can also be based on different viewpoints and applications, and various modifications and changes can be made without departing from the concept of the present invention. In addition, the drawings of the present invention are merely schematic illustrations, and are not drawn according to actual sizes, and are declared in advance. The following embodiments will further describe the related technical content of the present invention, but the disclosed content is not intended to limit the protection scope of the present invention.

[第一實施例] [First embodiment]

參閱圖1,本發明第一實施例提供一種堆疊型固態電解電容器封裝結構的製造方法,其包括以下步驟: Referring to FIG. 1, a first embodiment of the present invention provides a method for manufacturing a stacked solid electrolytic capacitor packaging structure, which includes the following steps:

步驟S101:提供一導電支架1以及多個堆疊型電容器21,其中,導電支架1包括相間隔的一正極導電端子11以及一負極導電端子12,每一個堆疊型電容器21包括一正極部2112以及一負極部2151。 Step S101: providing a conductive support 1 and a plurality of stacked capacitors 21, wherein the conductive support 1 includes a positive conductive terminal 11 and a negative conductive terminal 12 spaced apart, and each stacked capacitor 21 includes a positive portion 2112 and a The negative electrode 2151.

參閱圖2,正極導電端子11及負極導電端子12的材質較佳地是採用金屬導體,可選自但不限於鋁(Al)或銅(Cu)。導電支架的正極導電端子11包括一正極承載部111、一正極接腳部112,及一 正極連接部113。正極連接部113連接正極承載部111與正極接腳部112。負極導電端子12包括一負極承載部121、一負極接腳部122,及一負極連接部123。正極承載部111與負極承載部121彼此相鄰近。 Referring to FIG. 2, the material of the positive conductive terminal 11 and the negative conductive terminal 12 is preferably a metal conductor, which may be selected from but not limited to aluminum (Al) or copper (Cu). The positive conductive terminal 11 of the conductive support includes a positive bearing portion 111, a positive pin portion 112, and a Cation connector 113. The positive electrode connecting part 113 connects the positive electrode carrying part 111 and the positive electrode pin part 112. The negative conductive terminal 12 includes a negative bearing portion 121, a negative pin portion 122, and a negative connecting portion 123. The positive electrode carrying portion 111 and the negative electrode carrying portion 121 are adjacent to each other.

參閱圖3,每一個堆疊型電容器21包括一閥金屬箔片211(valve metal foil)、一絕緣層212、一導電高分子層213、一碳膠層214,以及一銀膠層215。閥金屬箔片211具有一形成於外的氧化層2111。絕緣層212環繞設置在氧化層2111,並將閥金屬箔片211區隔出一正極部2112及一核蕊部2113。導電高分子層213完全包覆核蕊部2113。碳膠層214完全包覆導電高分子層213。銀膠層215完全包覆碳膠層214,並構成一負極部2151。本發明所使用的堆疊型電容器21不以上述所舉的例子為限。 Referring to FIG. 3, each stacked capacitor 21 includes a valve metal foil 211 (valve metal foil), an insulating layer 212, a conductive polymer layer 213, a carbon adhesive layer 214, and a silver adhesive layer 215. The valve metal foil 211 has an oxide layer 2111 formed outside. The insulating layer 212 is disposed around the oxide layer 2111, and separates the valve metal foil 211 from a positive electrode portion 2112 and a core portion 2113. The conductive polymer layer 213 completely covers the core portion 2113. The carbon adhesive layer 214 completely covers the conductive polymer layer 213. The silver glue layer 215 completely covers the carbon glue layer 214 and constitutes a negative electrode portion 2151. The stacked capacitor 21 used in the present invention is not limited to the above-mentioned examples.

步驟S102:參閱圖1、圖4及圖5,疊合堆疊型電容器21的負極部2151,並電性連接負極部2151至導電支架1的負極導電端子12。 Step S102: Referring to FIGS. 1, 4 and 5, the negative electrode portion 2151 of the stacked capacitor 21 is stacked, and the negative electrode portion 2151 is electrically connected to the negative electrode conductive terminal 12 of the conductive holder 1.

堆疊型電容器21的負極部2151相疊合並電性連接,且安裝至負極導電端子12的負極承載部121。電性連接的方式可例舉如:採用導電膠黏接,但不以此為限制。疊合負極部2151的順序沒有任何限制,可以先將其中一個負極部2151用導電膠黏接到至導電支架1的負極導電端子12,而後再依序用導電膠黏接其餘的堆疊型電容器21,亦可以先用導電膠將堆疊型電容器21的負極部2151彼此黏接後,再將位於一側的負極部2151用導電膠黏接到至負極導電端子12,但其堆疊順序並不限於此,可以依據實際需要進行調整。相疊合的堆疊型電容器21構成一電容組件2。 The negative electrode portion 2151 of the stacked capacitor 21 is stacked and electrically connected, and is mounted to the negative electrode bearing portion 121 of the negative electrode conductive terminal 12. The method of electrical connection can be exemplified by: using conductive adhesive bonding, but not limited to this. The order of laminating the negative electrode portions 2151 is not limited, and one of the negative electrode portions 2151 can be bonded to the negative conductive terminal 12 of the conductive holder 1 with conductive adhesive, and then the remaining stacked capacitors 21 can be bonded with conductive adhesive in sequence Alternatively, the negative portion 2151 of the stacked capacitor 21 may be adhered to each other with conductive adhesive, and then the negative portion 2151 on one side may be adhered to the negative conductive terminal 12 with conductive adhesive, but the stacking order is not limited to this , Can be adjusted according to actual needs. The stacked capacitors 21 stacked together constitute a capacitor assembly 2.

堆疊型電容器21可以是設置在所述導電支架1的同一側,然而,也可以是一部分設置在導電支架1的一側,其餘部分設置在導電支架1的另一側。在本第一實施例中,是以堆疊型電容器21設置在所述導電支架1的同一側為例子,因此是採行步驟 S102(a):疊合堆疊型電容器21的負極部2151,並電性連接負極部2151至導電支架1的負極導電端子12,其中,堆疊型電容器21設置在導電支架1的同一側。 The stacked capacitor 21 may be provided on the same side of the conductive bracket 1, however, a part of it may be provided on one side of the conductive bracket 1 and the remaining part may be provided on the other side of the conductive bracket 1. In the first embodiment, the stacked capacitor 21 is provided on the same side of the conductive support 1 as an example, so it is a step S102 (a): Stack the negative electrode portion 2151 of the stacked capacitor 21 and electrically connect the negative electrode portion 2151 to the negative electrode conductive terminal 12 of the conductive holder 1, wherein the stacked capacitor 21 is provided on the same side of the conductive holder 1.

步驟S103:疊合堆疊型電容器21的正極部2112,並置於導電支架1的正極導電端子11。 Step S103: the positive electrode portion 2112 of the stacked capacitor 21 is stacked and placed on the positive electrode conductive terminal 11 of the conductive holder 1.

疊合正極部2112的順序並沒有限制,可以是將正極部2112依序疊合在正極導電端子11的正極承載部111,又或者將正極部2112彼此疊合後再放至在正極承載部111上,但並不限於此。值得一提的是,因為正極部2112的厚度小於負極部2151的厚度,因此進行堆疊時,部分的正極部2112需要進行彎折,方能彼此堆疊在正極承載部111上,因此較佳的實施方式,是由最鄰近正極承載部111的正極部2112開始依序進行堆疊,如此即可依序對應調整每一個正極部2112的彎折角度,以進行疊合。 The order of laminating the positive electrode portions 2112 is not limited, and the positive electrode portions 2112 may be sequentially laminated on the positive electrode bearing portion 111 of the positive electrode conductive terminal 11, or the positive electrode portions 2112 may be laminated on each other and then placed on the positive electrode bearing portion 111 On, but not limited to. It is worth mentioning that, because the thickness of the positive electrode portion 2112 is smaller than the thickness of the negative electrode portion 2151, when stacking, part of the positive electrode portion 2112 needs to be bent to be stacked on each other on the positive electrode bearing portion 111, so the preferred implementation In this way, the positive electrode portions 2112 closest to the positive electrode bearing portion 111 are sequentially stacked, so that the bending angle of each positive electrode portion 2112 can be adjusted correspondingly for lamination.

步驟S104:參閱圖1、圖6及圖7,以一光束直徑小於100微米的雷射鑿穿正極部2112及正極導電端子11。 Step S104: Referring to FIG. 1, FIG. 6 and FIG. 7, a positive electrode portion 2112 and the positive conductive terminal 11 are penetrated by a laser with a beam diameter less than 100 microns.

在本步驟中,可先對正極部2112及正極導電端子11進行施壓,以確保彼此緊靠,而後再以雷射鑿穿所述正極部2112及所述正極導電端子11。當採用光束直徑小於等於100微米的雷射鑿穿每一個正極部2112及正極導電端子11,即會形成相對應尺寸的微孔,而因為微孔孔徑小,所以被雷射燒熔的金屬會就會因自身的表面張力而滯留於微孔中。當停止照射雷射,填滿在微孔內的熔融態金屬便逐漸冷卻,而將每一個正極部2112及正極導電端子11焊接在一起,形成實質上無空蝕的連接結構,且其熔融連接的範圍可定義為一雷射焊接區4。較佳地,雷射直徑是介於25至100微米,而因雷射焊接區4是對應到雷射的光束直徑,因此其最大寬度較佳是小於100微米,更佳是介於25至100微米。舉例來說,雷射可採用脈衝雷射,其脈衝寬度為200ns,平均輸出功率為1mJ,瞬間功率為10kW但並不以此為限。 In this step, the positive electrode portion 2112 and the positive conductive terminal 11 may be pressed to ensure that they are close to each other, and then the positive electrode portion 2112 and the positive conductive terminal 11 may be laser-pierced. When a laser beam with a beam diameter of less than or equal to 100 microns is used to penetrate each positive electrode portion 2112 and the positive conductive terminal 11, micro holes corresponding to the size will be formed, and because the micro hole diameter is small, the metal melted by the laser will It will stay in the pores due to its own surface tension. When the laser irradiation is stopped, the molten metal filled in the micropores gradually cools, and each positive electrode portion 2112 and positive electrode conductive terminal 11 are welded together to form a connection structure that is substantially free of cavitation, and its molten connection The range can be defined as a laser welding zone 4. Preferably, the laser diameter is between 25 and 100 microns, and because the laser welding zone 4 corresponds to the laser beam diameter, the maximum width is preferably less than 100 microns, and more preferably between 25 and 100 Micron. For example, the laser can be a pulsed laser with a pulse width of 200ns, an average output power of 1mJ, and an instantaneous power of 10kW but not limited to this.

雷射焊接區4的數量可以為一個、二個,或三個以上,並沒有任何限制,而要形成超過一個以上的雷射焊接區4時,僅需要重複執行步驟S104即可。當有二個以上的雷射焊接區4時,雷射焊接區4可以是彼此間隔(如圖6所示),也可以是彼此相接(如圖8所示),端看需求而定,並沒有一定的限制。當雷射焊接區4彼此相接時,因熔接正極部2112及正極導電端子11的位置是在雷射焊接區4的周緣處,因此兩個雷射焊接區4在未重疊的周緣處(即圖8中實線的部分)彼此不相干擾,皆能焊接正極部2112及正極導電端子11。 The number of laser welding zones 4 can be one, two, or more than three, and there is no limit, and when more than one laser welding zone 4 is to be formed, it is only necessary to repeat step S104. When there are more than two laser welding zones 4, the laser welding zones 4 may be spaced apart from each other (as shown in FIG. 6) or may be connected to each other (as shown in FIG. 8), depending on the demand, There are no certain restrictions. When the laser welding zones 4 are in contact with each other, since the position of the positive electrode portion 2112 and the positive electrode conductive terminal 11 are welded at the periphery of the laser welding zone 4, the two laser welding zones 4 are at the non-overlapping periphery (i.e. The solid lines in FIG. 8) do not interfere with each other, and both can weld the positive electrode portion 2112 and the positive electrode conductive terminal 11.

進行雷射焊接時,可以僅採用一組雷射器(圖未示)來進行,也可以採用多組雷射器同時或交替進行,並沒有任何限制,製造者可以依據需要進行調整。 When performing laser welding, only one set of lasers (not shown) can be used, or multiple sets of lasers can be used simultaneously or alternately. There are no restrictions, and the manufacturer can adjust it as needed.

步驟S105:參閱圖1及圖9,以一封裝件3封裝電容組件2及部分的導電支架1。 Step S105: Referring to FIGS. 1 and 9, a capacitor 3 is used to encapsulate the capacitor element 2 and part of the conductive support 1.

在本步驟中,是將完成雷射焊接的導電支架1及電容組件2置於一模具(圖未示)內,而後灌入封膠,使其包覆電容組件2以及導電支架1的正極承載部111與負極承載部121,隨後固化封膠,形成封裝件3。封膠可選自但不限於環氧樹脂(epoxy)或者矽氧樹脂(silicone)。 In this step, the conductive support 1 and the capacitor assembly 2 that have been laser welded are placed in a mold (not shown), and then a sealant is poured to cover the capacitor assembly 2 and the positive support of the conductive support 1 The part 111 and the negative electrode carrying part 121 are then cured to form the package 3. The sealant may be selected from but not limited to epoxy or silicone.

步驟S106:參閱圖1、圖10及圖11,彎折正極導電端子11及負極導電端子12,使得正極導電端子11及負極導電端子12沿著封裝件3的外表面延伸。 Step S106: Referring to FIGS. 1, 10 and 11, the positive conductive terminal 11 and the negative conductive terminal 12 are folded so that the positive conductive terminal 11 and the negative conductive terminal 12 extend along the outer surface of the package 3.

在本步驟中,是將正極導電端子11及負極導電端子12進行彎折。其彎折的方式是將正極導電端子11及負極導電端子12露於封裝件3的部分沿著封裝件3的側邊向下彎折,再將凸伸出於封裝件3底側的部分向內彎折。如此,正極導電端子11的正極接腳部112即位於封裝件3的底側,正極連接部113位於封裝件3的側邊,而負極接腳部122位於封裝件3的底側,負極連接部123 位於封裝件3的側邊。當正極導電端子11及負極導電端子12塑形完畢後,即完成堆型疊型固態電解電容器。 In this step, the positive conductive terminal 11 and the negative conductive terminal 12 are bent. The way of bending is to bend the part of the positive conductive terminal 11 and the negative conductive terminal 12 exposed to the package 3 down along the side of the package 3, and then project the part protruding from the bottom side of the package 3 toward Bend inside. In this way, the positive pin portion 112 of the positive conductive terminal 11 is located on the bottom side of the package 3, the positive connection portion 113 is located on the side of the package 3, and the negative pin portion 122 is located on the bottom side of the package 3, and the negative connection portion 123 Located on the side of the package 3. After the positive conductive terminal 11 and the negative conductive terminal 12 are shaped, the stacked stacked solid electrolytic capacitor is completed.

如此,通過調整用來焊接的雷射光束直徑大小,即能形成實質上無空蝕的焊接結構,所以無須額外利用焊條來進一步連接正極部2112及正極導電端子11,能節省材料使用並簡化製程。 In this way, by adjusting the diameter of the laser beam used for welding, a welding structure that is substantially free of cavitation can be formed, so there is no need to additionally use a welding rod to further connect the positive electrode portion 2112 and the positive conductive terminal 11, which can save material use and simplify the manufacturing process .

透過上述方法製成的堆疊型固態電解電容器封裝結構,其包括導電支架1、電容組件2、封裝件3,以及雷射焊接區4。導電支架包括1相間隔的正極導電端子11以及負極導電端子12。電容組件2包括多個堆疊型電容器21,其中每一個堆疊型電容器21包括正極部2112及負極部2151,正極部2112電性連接至正極導電端子11,負極部2151電性連接至負極導電端子12。雷射焊接區4貫穿每一個堆疊型電容器21的正極部2112及正極導電端子11,雷射焊接區4的最大寬度小於100微米。 The stacked solid electrolytic capacitor packaging structure manufactured by the above method includes a conductive bracket 1, a capacitor assembly 2, a packaging member 3, and a laser welding zone 4. The conductive support includes positive electrode terminals 11 and negative electrode terminals 12 spaced apart. The capacitor assembly 2 includes a plurality of stacked capacitors 21, wherein each stacked capacitor 21 includes a positive portion 2112 and a negative portion 2151, the positive portion 2112 is electrically connected to the positive conductive terminal 11, and the negative portion 2151 is electrically connected to the negative conductive terminal 12 . The laser welding zone 4 penetrates the positive electrode portion 2112 and the positive electrode conductive terminal 11 of each stacked capacitor 21. The maximum width of the laser welding zone 4 is less than 100 μm.

透過以光束直徑小於100微米的雷射鑿穿每一個正極部2112及正極導電端子11,形成實質上無空蝕的連接結構,所以無須額外利用焊條來進一步連接正極部2112及正極導電端子11,能節省材料使用並簡化製程。 By laser-piercing each positive electrode portion 2112 and the positive conductive terminal 11 with a beam diameter of less than 100 microns, a substantially cavitation-free connection structure is formed, so there is no need to further connect the positive electrode portion 2112 and the positive conductive terminal 11 with an additional welding rod. Can save materials and simplify the manufacturing process.

[第二實施例] [Second Embodiment]

參閱圖12,本發明第二實施例提供另一種堆疊型固態電解電容器封裝結構。由圖12與圖10的比較可知,本發明第二實施例與第一實施例最大差異在於:堆疊型電容器21的一部分設置在導電支架1的一側,堆疊型電容器21的其餘部分設置在導電支架1的另一側。如此,位於導電支架1一側的每兩個相鄰的正極部2112通過雷射焊接區4而彼此相連,且其中一正極部2112通過雷射焊接區4以連接於正極導電端子11,並且,位在導電支架1另一側的每兩個相鄰的正極部2112同樣通過雷射焊接區4而彼此相連,且其中一正極部2112同樣通過所述雷射焊接區4以連接於正極導 電端子11。 Referring to FIG. 12, the second embodiment of the present invention provides another stacked solid electrolytic capacitor packaging structure. It can be seen from the comparison between FIG. 12 and FIG. 10 that the biggest difference between the second embodiment and the first embodiment of the present invention is that a part of the stacked capacitor 21 is provided on one side of the conductive support 1, and the remaining part of the stacked capacitor 21 is provided on the conductive The other side of the bracket 1. In this way, every two adjacent positive electrode portions 2112 located on the side of the conductive support 1 are connected to each other through the laser welding zone 4, and one of the positive electrode portions 2112 is connected to the positive electrode conductive terminal 11 through the laser welding zone 4, and, Each two adjacent positive electrode portions 2112 located on the other side of the conductive support 1 are also connected to each other through a laser welding zone 4, and one of the positive electrode portions 2112 is also connected to the positive electrode guide through the laser welding zone 4 Electrical terminal 11.

參閱圖1,本發明第二實施例與第一實施例製造方法的差異在於:步驟S102是採用步驟S102(b)。步驟102(b):疊合堆疊型電容器21的負極部2151,並電性連接負極部2151至導電支架1的負極導電端子12,其中,一部分的堆疊型電容器21設置在導電支架1的一側,其餘部分的堆疊型電容器21設置在導電支架1的另一側。 Referring to FIG. 1, the difference between the manufacturing method of the second embodiment of the present invention and the first embodiment is that step S102 adopts step S102(b). Step 102 (b): stack the negative electrode portion 2151 of the stacked capacitor 21 and electrically connect the negative electrode portion 2151 to the negative electrode conductive terminal 12 of the conductive holder 1, wherein a part of the stacked capacitor 21 is provided on one side of the conductive holder 1 The remaining part of the stacked capacitor 21 is provided on the other side of the conductive bracket 1.

如此,本第二實施例不僅具備第一實施例的優點外,還提出另一種堆疊型固態電解電容器封裝結構及其製作方法,製造者可以依據其需要進行選用。 In this way, the second embodiment not only has the advantages of the first embodiment, but also proposes another stacked solid electrolytic capacitor packaging structure and a manufacturing method thereof. The manufacturer can choose according to their needs.

[第三實施例] [Third Embodiment]

參閱圖13,本發明第三實施例提供另一種堆疊型固態電解電容器封裝結構。由圖13與圖6的比較可知,本發明第三實施例與第一實施例最大差異在於:包括多個雷射焊接區4。雷射焊接區4彼此相連接以構成螺線。 Referring to FIG. 13, the third embodiment of the present invention provides another stacked solid electrolytic capacitor packaging structure. It can be seen from the comparison between FIG. 13 and FIG. 6 that the biggest difference between the third embodiment of the present invention and the first embodiment is that it includes a plurality of laser welding zones 4. The laser welding zones 4 are connected to each other to form a spiral.

本第三實施例的每一個雷射焊接區4的製作方法與第一實施例相同。較佳地,兩相鄰的雷射焊接區4部分重疊(如圖8所示)。製作時,是在堆疊型電容器21的正極部2112上不斷以雷射在一條預定軌跡上製造出多個雷射焊接區4。在本第三實施例中,預定軌跡是沿著一第一方向L1延伸的螺線,因此雷射焊接區4彼此相連接而構成螺線。較佳地,沿著一垂直第一方向L1的第二方向L2定義出螺線的寬度D,寬度D小於1釐米。 The manufacturing method of each laser welding zone 4 of the third embodiment is the same as that of the first embodiment. Preferably, two adjacent laser welding zones 4 partially overlap (as shown in FIG. 8). At the time of manufacture, a plurality of laser welding zones 4 are continuously produced on the positive portion 2112 of the stacked capacitor 21 by laser on a predetermined trajectory. In the third embodiment, the predetermined trajectory is a spiral extending along a first direction L1, so the laser welding zones 4 are connected to each other to form a spiral. Preferably, the width D of the spiral is defined along a second direction L2 perpendicular to the first direction L1, and the width D is less than 1 cm.

值得一提的是,本第三實施例的其他實施態樣中,預定軌跡亦可以是環或同心環。環的形狀沒有一定,可以是圓形或方形,並沒有任何限制。此外,環與環可以共同構成同心環。當環為圓形時,即構成圓形同心環(如圖14所示)。而當環為矩形時,即構成矩形同心環(如圖15所示)。因此,環的數量並沒有限制。較佳 地,前述環及同心環的最大寬度小於1釐米。 It is worth mentioning that, in other implementation aspects of the third embodiment, the predetermined trajectory may also be a ring or a concentric ring. The shape of the ring is not fixed, and it can be round or square, without any restrictions. In addition, the ring and the ring may jointly form a concentric ring. When the ring is circular, it forms a circular concentric ring (as shown in Figure 14). When the ring is rectangular, it forms a rectangular concentric ring (as shown in Figure 15). Therefore, the number of rings is not limited. Better Ground, the maximum width of the aforementioned ring and concentric ring is less than 1 cm.

如此,本第二實施例不僅具備第一實施例的優點外,還提出另一種堆疊型固態電解電容器封裝結構,其可以進一步地加強正極導電端子11與堆疊型電容器21的正極部2112間的連接強度。 In this way, the second embodiment not only has the advantages of the first embodiment, but also proposes another stacked solid electrolytic capacitor packaging structure, which can further strengthen the connection between the positive conductive terminal 11 and the positive portion 2112 of the stacked capacitor 21 strength.

綜上所述,通過調整雷射的光束直徑,能獲得實質上無空蝕的雷射焊接結構,且不需要另通過焊條進行焊接。故確實能達到本發明之目的。 In summary, by adjusting the diameter of the laser beam, a laser welding structure that is substantially free of cavitation can be obtained, and there is no need for welding by another welding rod. Therefore, the purpose of the present invention can indeed be achieved.

以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。 The content disclosed above is only a preferred and feasible embodiment of the present invention, and therefore does not limit the scope of the patent application of the present invention, so any equivalent technical changes made by using the description and drawings of the present invention are included in the application of the present invention. Within the scope of the patent.

1‧‧‧導電支架 1‧‧‧Conducting bracket

11‧‧‧正極導電端子 11‧‧‧ Positive conductive terminal

111‧‧‧正極承載部 111‧‧‧Positive bearing

112‧‧‧正極接腳部 112‧‧‧positive pin

113‧‧‧正極連接部 113‧‧‧Positive connection

12‧‧‧負極導電端子 12‧‧‧Negative conductive terminal

121‧‧‧負極承載部 121‧‧‧Negative bearing

122‧‧‧負極接腳部 122‧‧‧Negative pin

123‧‧‧負極連接部 123‧‧‧Negative connector

2‧‧‧電容組件 2‧‧‧Capacitor assembly

21‧‧‧堆疊型電容器 21‧‧‧Stacked capacitor

2112‧‧‧正極部 2112‧‧‧Positive

2151‧‧‧負極部 2151‧‧‧Negative

3‧‧‧封裝件 3‧‧‧Package

4‧‧‧雷射焊接區 4‧‧‧Laser welding area

Claims (11)

一種堆疊型固態電解電容器封裝結構,其包括:一導電支架,其包括相間隔的一正極導電端子以及一負極導電端子;一電容組件,其包括多個堆疊型電容器,其中每一個所述堆疊型電容器包括一正極部及一負極部,所述正極部電性連接至所述正極導電端子,所述負極部電性連接至所述負極導電端子;以及多個雷射焊接區,貫穿每一個所述堆疊型電容器的所述正極部及所述正極導電端子,多個所述雷射焊接區的最大寬度小於100微米;多個所述雷射焊接區彼此相連接以構成螺線、環及同心環的至少其中一種形狀。 A stacked solid electrolytic capacitor packaging structure includes: a conductive support including a positive conductive terminal and a negative conductive terminal spaced apart; a capacitor assembly including a plurality of stacked capacitors, each of which is of the stacked type The capacitor includes a positive electrode portion and a negative electrode portion, the positive electrode portion is electrically connected to the positive electrode conductive terminal, the negative electrode portion is electrically connected to the negative electrode conductive terminal; and a plurality of laser welding zones, penetrating each The positive electrode portion and the positive electrode conductive terminal of the stacked capacitor, the maximum width of the plurality of laser welding zones is less than 100 microns; the plurality of laser welding zones are connected to each other to form a spiral, a ring, and concentric At least one shape of the ring. 如請求項1所述的堆疊型固態電解電容器封裝結構,其中,所述雷射焊接區是以光束直徑介於25至100微米的雷射鑿穿每一個所述正極部及所述正極導電端子,每兩個相鄰的所述堆疊型電容器的兩個所述正極部通過所述雷射焊接區而彼此相連,其中一所述堆疊型電容器的所述正極部通過所述雷射焊接區以連接於所述正極導電端子;多個所述雷射焊接區是彼此間隔及彼此相接的其中一者。 The stacked solid electrolytic capacitor packaging structure according to claim 1, wherein the laser welding zone is a laser beam with a beam diameter of 25 to 100 microns through each of the positive electrode portion and the positive electrode conductive terminal , The two positive parts of each two adjacent stacked capacitors are connected to each other through the laser welding zone, wherein the positive part of one of the stacked capacitors passes through the laser welding zone to Connected to the positive conductive terminal; the plurality of laser welding zones are one of spaced apart and connected to each other. 如請求項1所述的堆疊型固態電解電容器封裝結構,其中,多個所述堆疊型電容器的一部分設置在所述導電支架的一側,多個所述堆疊型電容器的其餘部分設置在所述導電支架的另一側。 The stacked solid electrolytic capacitor packaging structure according to claim 1, wherein a part of the plurality of stacked capacitors is provided on one side of the conductive support, and the remaining parts of the plurality of stacked capacitors are provided on the The other side of the conductive bracket. 如請求項1所述的堆疊型固態電解電容器封裝結構,其中,所述堆疊型電容器設置在所述導電支架的同一側;所述堆疊型電容器的所述正極部彼此相疊,並設置於所述正極導電端子。 The stacked solid electrolytic capacitor packaging structure according to claim 1, wherein the stacked capacitors are provided on the same side of the conductive holder; the positive electrode portions of the stacked capacitors are stacked on each other and are provided on the Said positive conductive terminal. 如請求項1所述的堆疊型固態電解電容器封裝結構,其中,所述螺線沿一第一方向延伸,沿著一垂直所述第一方向的第二方向定義出所述螺線的寬度,所述寬度小於1釐米。 The stacked solid electrolytic capacitor packaging structure according to claim 1, wherein the spiral extends along a first direction, and the width of the spiral is defined along a second direction perpendicular to the first direction, The width is less than 1 cm. 一種堆疊型固態電解電容器封裝結構,其包括:一導電支架,其包括相間隔的一正極導電端子以及一負極導電端子;一電容組件,其包括多個堆疊型電容器,其中每一個所述堆疊型電容器包括一正極部及一負極部,所述正極部電性連接至所述正極導電端子,所述負極部電性連接至所述負極導電端子;以及多個雷射焊接區,其彼此相連接以構成螺線、環及同心環的至少其中一種形狀;其中,採用雷射鑿穿每一個所述正極部及所述正極導電端子以形成多個所述雷射焊接區,以連接每一個所述正極部及所述正極導電端子,所述正極部電性實質上無空蝕。 A stacked solid electrolytic capacitor packaging structure includes: a conductive support including a positive conductive terminal and a negative conductive terminal spaced apart; a capacitor assembly including a plurality of stacked capacitors, each of which is of the stacked type The capacitor includes a positive electrode portion and a negative electrode portion, the positive electrode portion is electrically connected to the positive electrode conductive terminal, the negative electrode portion is electrically connected to the negative electrode conductive terminal; and a plurality of laser welding zones, which are connected to each other To form at least one of a spiral, a ring, and a concentric ring; wherein, each of the positive electrode portion and the positive electrode conductive terminal is laser-pierced to form a plurality of the laser welding zones to connect each In the positive electrode portion and the positive electrode conductive terminal, the positive electrode portion is substantially free of cavitation. 如請求項6所述的堆疊型固態電解電容器封裝結構,其中,以光束直徑介於25至100微米的雷射來鑿穿每一個所述正極部及所述正極導電端子;多個所述堆疊型電容器的一部分設置在所述導電支架的一側,多個所述堆疊型電容器的其餘部分設置在所述導電支架的另一側。 The stacked solid electrolytic capacitor packaging structure according to claim 6, wherein each of the positive electrode portion and the positive electrode conductive terminal is penetrated with a laser beam having a beam diameter of 25 to 100 microns; a plurality of the stacks A part of the type capacitor is provided on one side of the conductive holder, and the remaining parts of the plurality of stacked type capacitors are provided on the other side of the conductive holder. 如請求項6所述的堆疊型固態電解電容器封裝結構,其中,以光束直徑介於25至100微米的雷射來鑿穿每一個所述正極部及所述正極導電端子;所述堆疊型電容器設置在所述導電支架的同一側;所述堆疊型電容器的所述正極部彼此相疊,並設置於所述正極導電端子。 The stacked solid electrolytic capacitor packaging structure according to claim 6, wherein each of the positive electrode portion and the positive electrode conductive terminal is penetrated with a laser beam having a beam diameter of 25 to 100 microns; the stacked capacitor It is arranged on the same side of the conductive bracket; the positive electrode portions of the stacked capacitor overlap each other and are arranged on the positive electrode conductive terminal. 一種堆疊型固態電解電容器封裝結構的製作方法,其包括下列步驟:提供一導電支架以及多個堆疊型電容器,其中,所述導電支架 包括相間隔的一正極導電端子以及一負極導電端子,每一個堆疊型電容器包括一正極部以及一負極部;疊合所述堆疊型電容器的所述負極部,並電性連接所述負極部至所述導電支架的所述負極導電端子;疊合所述堆疊型電容器的所述正極部,並置於所述導電支架的所述正極導電端子;以及以一光束直徑小於100微米的雷射鑿穿每一個所述正極部及所述正極導電端子,以形成多個雷射焊接區;其中,多個所述雷射焊接區彼此相連接以構成螺線、環及同心環的至少其中一種形狀。 A method for manufacturing a stacked solid electrolytic capacitor packaging structure includes the following steps: providing a conductive support and a plurality of stacked capacitors, wherein the conductive support It includes a positive conductive terminal and a negative conductive terminal spaced apart, each stacked capacitor includes a positive part and a negative part; the negative part of the stacked capacitor is superposed, and the negative part is electrically connected to The negative conductive terminal of the conductive support; the positive electrode portion of the stacked capacitor is stacked and placed on the positive conductive terminal of the conductive support; and a laser is drilled with a beam diameter less than 100 microns Each of the positive electrode portion and the positive electrode conductive terminal forms a plurality of laser welding zones; wherein the plurality of laser welding zones are connected to each other to form at least one shape of a spiral, a ring, and a concentric ring. 如請求項9所述的堆疊型固態電解電容器封裝結構的製作方法,其中,所述雷射的光束直徑介於25至100微米;多個所述堆疊型電容器的一部分設置在所述導電支架的一側,多個所述堆疊型電容器的其餘部分設置在所述導電支架的另一側。 The method for manufacturing a stacked solid electrolytic capacitor packaging structure according to claim 9, wherein the laser beam diameter is between 25 and 100 microns; a part of the plurality of stacked capacitors is provided on the conductive support On one side, the remaining portions of the plurality of stacked capacitors are provided on the other side of the conductive support. 如請求項9所述的堆疊型固態電解電容器封裝結構的製作方法,其中,所述雷射的光束直徑介於25至100微米;所述堆疊型電容器設置在所述導電支架的同一側;所述堆疊型電容器的所述正極部彼此相疊,並設置於所述正極導電端子。 The method for manufacturing a stacked solid electrolytic capacitor packaging structure according to claim 9, wherein the laser beam diameter is between 25 and 100 microns; the stacked capacitor is disposed on the same side of the conductive support; The positive electrode portions of the stacked capacitor overlap each other and are provided on the positive electrode conductive terminal.
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