TWI687348B - Sealing film automatic correction positioning device - Google Patents
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Abstract
本創作係一種封膜自動校正定位裝置,其包含一控制單元、一本體、一感測單元及一調整單元,本體包含二支架及一設於支架的滾輪單元,感測單元設於支架並對準滾輪單元,調整單元設於支架並包含一壓抵調整組件及一位移調整組件,壓抵調整組件設於二支架且電性連接控制單元,位移調整組件設於壓抵調整組件且鄰近滾輪單元,壓抵調整組件帶動位移調整組件靠近滾輪單元,位移調整組件沿滾輪單元的軸向方向往復移動,本創作封膜自動校正定位裝置藉由感測單元感測鋁膜位置,減少瑕疵品產出,調整單元於鋁膜持續輸送時調整鋁膜位置,增進作業效率。The present invention is a device for automatically calibrating and positioning a sealing film, which includes a control unit, a body, a sensing unit and an adjusting unit. The body includes two supports and a roller unit provided on the support. The sensing unit is provided on the support and A quasi-roller unit. The adjustment unit is located on the bracket and includes a pressure adjustment component and a displacement adjustment component. The pressure adjustment component is located on the two brackets and is electrically connected to the control unit. The displacement adjustment component is located on the pressure adjustment component and adjacent to the roller unit , The pressure adjustment component drives the displacement adjustment component close to the roller unit, and the displacement adjustment component reciprocates along the axial direction of the roller unit. The original automatic film sealing and positioning device uses the sensing unit to sense the position of the aluminum film to reduce the output of defective products. , The adjustment unit adjusts the position of the aluminum film when the aluminum film is continuously conveyed, improving the operation efficiency.
Description
本創作係一種封膜自動校正定位裝置,尤指一種感測到封膜偏移時可調整封膜位置的封膜自動校正定位裝置。The present invention is a device for automatically calibrating and positioning a sealing film, especially a device for automatically calibrating and positioning a sealing film that can adjust the position of the sealing film when a deviation of the sealing film is sensed.
現有封膜技術隨著社會發展已為人們帶來快速便利的生活,只要將鋁膜或塑膠膜熱化並凝固封閉於容器的開口,人們就可以隨身攜帶類似飲料或食品等,以封裝布丁包裝為例,一布丁盛裝入一布丁盒之後,以一鋁膜將該布丁盒的開口封閉,即可完成一布丁包裝的封膜,達到可隨身攜帶的良好保存,並且隨著機械設備的升級,封裝布丁包裝的生產線上以產生一種可快速封膜多數個布丁盒的機台,工作人員將一片印置有多數個矩陣排列的布丁圖片的鋁膜裝設於該機台上,並隨著該機台的運轉帶動該鋁膜移動到多數個布丁盒的上方,由一熱壓機將該鋁膜熱壓在該多數布丁盒上,讓該鋁膜上的多數布丁圖片可對應地封膜在該多數布丁盒上,快速完成該多數布丁包裝的封膜作業。The existing film sealing technology has brought people a quick and convenient life with the development of society. As long as the aluminum film or plastic film is heated and solidified and closed at the opening of the container, people can carry similar beverages or food with them to encapsulate the pudding package For example, after a pudding is loaded into a pudding box, the opening of the pudding box is closed with an aluminum film to complete the sealing film of a pudding package, achieving good preservation that can be carried around, and with the upgrade of mechanical equipment, The pudding packaging production line produces a machine that can quickly seal multiple pudding boxes. The staff installs an aluminum film printed with a plurality of pudding pictures arranged in a matrix on the machine. The operation of the machine drives the aluminum film to move above the plurality of pudding boxes, and the aluminum film is hot-pressed on the plurality of pudding boxes by a hot press, so that the majority of pudding pictures on the aluminum film can be correspondingly sealed in On the majority pudding box, the film sealing operation of the majority pudding package is quickly completed.
然而,該機台讓印置有多數個布丁圖片的鋁膜可一次熱壓在該多數布丁盒上,若該機台在輸送該鋁膜的過程中因拉捲而偏移,則該多數布丁圖片被熱壓在該多數布丁盒上時也會偏移,而形成該多數布丁圖片沒有對齊該多數布丁盒,則使得完成熱封的布丁包裝封合外觀不良而產生瑕疵,工作人員在該機台輸送該鋁膜的過程中無法判別該鋁膜是否偏移,工作人員需待該鋁膜經過該熱壓機熱壓封膜之後,檢視該多數布丁圖片有沒有對齊該多數布丁盒,才能得知該鋁膜有無偏移,且若該多數布丁圖片沒有對齊該多數布丁盒,工作人員需將瑕疵的布丁包裝丟棄,造成成本上升資源浪費的問題,且為使該多數布丁圖片對齊該多數布丁盒,工作人員需將該機台暫停,調整該鋁膜的位置之後再接續封膜作業,造成作業時間延長而降低作業效率的問題。However, the machine allows the aluminum film printed with pictures of many puddings to be hot-pressed on the plurality of pudding boxes at one time. If the machine is deflected due to the winding during the transportation of the aluminum film, the majority of puddings When the picture is hot pressed on the majority of pudding box, it will also shift, and the majority of the pudding picture is not aligned with the majority of pudding box, so that the heat-sealed pudding package has a bad appearance and defects, and the staff is on the machine During the process of conveying the aluminum film on the stage, it is impossible to determine whether the aluminum film is offset. The staff needs to check whether the majority of pudding pictures are aligned with the majority of pudding boxes after the aluminum film passes through the hot press to seal the film. It is known whether the aluminum film has shifted, and if the majority of pudding pictures are not aligned with the majority of pudding boxes, the staff needs to discard the defective pudding packaging, which causes a problem of increased costs and waste of resources, and to align the majority of pudding pictures with the majority of puddings For the box, the staff needs to suspend the machine, adjust the position of the aluminum film and then continue the film sealing operation, resulting in the problem of prolonged operation time and reduced operation efficiency.
本創作之主要目的在於提供一種封膜自動校正定位裝置,藉以改善現有鋁膜封膜後才發現產出瑕疵品,造成成本上升資源浪費的問題,以及調整鋁膜位置而暫停機台運作,造成作業效率降低的問題。The main purpose of this creation is to provide a device for automatically calibrating and positioning the sealing film, in order to improve the existing aluminum film sealing film before finding defective products, resulting in the problem of increased cost and waste of resources, and adjusting the position of the aluminum film to suspend the operation of the machine, resulting in The problem of reduced operating efficiency.
為達成前揭目的,本創作封膜自動校正定位裝置包含: 一控制單元; 一本體,該本體包含二支架及一滾輪單元,該滾輪單元跨設於該二支架,該滾輪單元包含至少一滾輪,所述滾輪可旋轉地跨設於該二支架; 一感測單元,該感測單元設於該本體,該感測單元包含二感測器,該二感測器分別設於該二支架且分別對準同一滾輪的兩端,該二感測器分別電性連接該控制單元;以及 一調整單元,該調整單元設於該支架,該調整單元包含一壓抵調整組件及一位移調整組件,該壓抵調整組件設於其中一支架上且電性連接該控制單元,該位移調整組件設於該壓抵調整組件上且鄰近該滾輪單元,該位移調整組件電性連接該控制單元,該壓抵調整組件可帶動讓該位移調整組件靠近該滾輪單元,使該位移調整組件抵靠到該滾輪單元,該位移調整組件可調整在該壓抵調整組件上的位置,形成沿著該滾輪單元的軸向方向往復移動。 In order to achieve the purpose of pre-disclosure, the automatic sealing and calibrating device of this creative film includes A control unit; A body, the body includes two brackets and a roller unit, the roller unit spans the two brackets, the roller unit includes at least one roller, and the roller rotatably spans the two brackets; A sensing unit, the sensing unit is disposed on the body, the sensing unit includes two sensors, the two sensors are respectively disposed on the two brackets and are respectively aligned with the two ends of the same roller, and the two sensors Are electrically connected to the control unit respectively; and An adjustment unit is provided on the bracket. The adjustment unit includes a pressure adjustment component and a displacement adjustment component. The pressure adjustment component is disposed on one of the brackets and is electrically connected to the control unit. The displacement adjustment component The displacement adjustment component is electrically connected to the control unit, and is disposed on the pressure adjustment component and adjacent to the roller unit. The pressure adjustment component can drive the displacement adjustment component close to the roller unit, so that the displacement adjustment component abuts to In the roller unit, the displacement adjustment component can adjust the position on the pressing adjustment component to form a reciprocating movement along the axial direction of the roller unit.
本創作封膜自動校正定位裝置藉由該感測單元可感測到一鋁膜在一機台上輸送時的位置,當該感測單元感測到該鋁膜偏移時,該感測單元會傳訊給該控制單元,則該控制單元會啟動該壓抵調整組件控制調整該位移調整組件的位置,讓該位移調整組件壓抵在所述滾輪上的鋁膜,該位移調整組件啟動控制在該壓抵調整組件上沿著該滾輪單元的軸向方向往復移動,進而調整該鋁膜在所述滾輪上的位置,該感測單元可感測出該鋁膜的偏移而讓該調整單元進行調整,改善以往需等鋁膜封膜後才發現瑕疵品的狀況,可減少瑕疵品的產出及避免資源浪費的問題,且該調整單元可於該鋁膜持續輸送的情況下調整該鋁膜的位置,可避免該機台暫停而節省作業時間,增進作業效率。The automatic sealing and calibrating and positioning device of the present invention can sense the position of an aluminum film when it is conveyed on a machine through the sensing unit. When the sensing unit senses the deviation of the aluminum film, the sensing unit Will send a message to the control unit, the control unit will activate the pressure adjustment component to control and adjust the position of the displacement adjustment component, so that the displacement adjustment component presses against the aluminum film on the roller, and the displacement adjustment component starts to control at The pressing adjustment component reciprocates along the axial direction of the roller unit, thereby adjusting the position of the aluminum film on the roller, the sensing unit can sense the deviation of the aluminum film to allow the adjustment unit Adjustments are made to improve the condition that the defective products are found after the aluminum film is sealed, which can reduce the output of defective products and avoid the problem of waste of resources, and the adjustment unit can adjust the aluminum under the condition that the aluminum film is continuously transported The position of the membrane can avoid the pause of the machine, save working time and improve working efficiency.
進一步,該壓抵調整組件包含一驅動件、一旋轉板及二擺動板,該驅動件設於其中一支架上且該驅動件電性連接該控制單元,該旋轉板的一端樞設於該其中一支架且該旋轉板的另一端樞設於該驅動件,該二擺動板分別可旋轉地設於該二支架,該旋轉板樞設的一端連動其中一擺動板,該位移調整組件包含一位移桿、一調整件及複數推動塊,該位移桿可移動地跨設於該二擺動板,該調整件設於其中一擺動板並帶動該位移桿移動,該調整件電性連接該控制單元,該複數推動塊間隔排列地設於該位移桿上且該複數推動塊鄰近該滾輪單元。Further, the pressure-adjusting assembly includes a driving member, a rotating plate and two swinging plates, the driving member is disposed on one of the brackets and the driving member is electrically connected to the control unit, and one end of the rotating plate is pivotally disposed in the A bracket and the other end of the rotating plate is pivotally mounted on the driving member, the two swinging plates are respectively rotatably mounted on the two brackets, one end of the pivoting plate pivotally links one of the swinging plates, and the displacement adjustment component includes a displacement A lever, an adjusting member and a plurality of pushing blocks, the displacement rod is movably spanned on the two swinging plates, the adjusting member is arranged on one of the swinging plates and drives the displacement rod to move, the adjusting member is electrically connected to the control unit, The plurality of pushing blocks are arranged on the displacement rod at intervals and the plurality of pushing blocks are adjacent to the roller unit.
當該感測單元感測到該鋁膜偏移時,該感測單元會傳訊給該調整單元,則該驅動件啟動拉近該旋轉板,該旋轉板帶動該二擺動板擺動並讓該複數堆動塊接觸在其中一滾輪上的鋁膜,該調整單元啟動該調整件調整該位移桿的位置,帶動該複數推動塊位移調整該鋁膜在該複數滾輪上的位置。When the sensing unit senses the deviation of the aluminum film, the sensing unit will send a signal to the adjustment unit, then the driving element starts to draw the rotating plate closer, the rotating plate drives the two swinging plates to swing and allows the plural The stacking block contacts the aluminum film on one of the rollers, the adjustment unit activates the adjustment member to adjust the position of the displacement rod, and drives the plurality of pushing blocks to adjust the position of the aluminum film on the plurality of rollers.
如圖1至圖3所示,係揭示本創作封膜自動校正定位裝置之一較佳實施例,由圖式可知,本創作封膜自動校正定位裝置包含一控制單元1、一本體10、一感測單元20及一調整單元30。As shown in FIGS. 1 to 3, it discloses a preferred embodiment of the automatic sealing and calibrating and positioning device of the creative film. As can be seen from the drawings, the automatic sealing and calibrating and positioning device of the creative film includes a
該本體10包含二支架11及一滾輪單元12,該二支架11間隔配置,該滾輪單元12跨設於該二支架11,該滾輪單元12包含至少一滾輪121,所述滾輪121可旋轉地跨設於該二支架11,於本實施例中,每一支架11包含一立桿13、一橫桿14及一輔助板15,該橫桿14的中央設於該立桿13的頂端,該輔助板15設於該橫桿14並鄰近該立桿13,該輔助板15的底端凸伸出該該橫桿14的底面,所述滾輪122的數量係為五個,分別細分為第一輪122、第二輪123、第三輪124、第四輪125及第五輪126,該第一輪122可旋轉地跨設於該二橫桿14的一端,該第二輪123可旋轉地跨設於該二橫桿14並鄰近該立桿13,該第三輪124可旋轉地跨設於該二輔助板15且鄰近該第二輪123,該第四輪125可旋轉地跨設於該二立桿13且位於該第三輪124的下方,該第五輪126可旋轉地跨設於該二橫桿14的另一端且相對該第一輪122。The
該感測單元20設於該本體10,該感測單元20包含二感測器21,該二感測器21分別設於該二支架11且分別對準同一滾輪121的兩端,該二感測器21電性連接該控制單元1,於本實施例中,該二感測器21分別設於該二輔助板15並鄰近該第三輪124的兩端,該二感測器21對準該第三輪124。The
該調整單元30設於該二支架11,該調整單元30包含一壓抵調整組件31及一位移調整組件32,該壓抵調整組件31設於二支架11上且電性連接該控制單元1,該位移調整組件32設於該壓抵調整組件31上且鄰近該滾輪單元12,該位移調整組件32電性連接該控制單元1,該壓抵調整組件31可帶動該位移調整組件32靠近該滾輪單元12,使該位移調整組件32抵靠到該滾輪單元12,該位移調整組件32可調整在該壓抵調整組件31上的位置,形成沿著該滾輪單元12的軸向方向往復移動。The
上述中,該壓抵調整組件31包含一驅動件33、一旋轉板34及二擺動板35,該驅動件33設於其中一支架11上且該驅動件33電性連接該該控制單元,該旋轉板34的一端樞設於該其中一支架11且該旋轉板34的另一端連接該驅動件33,該二擺動板35分別可旋轉地設於該二支架11,該旋轉板34樞設的一端連動其中一擺動板35,該位移調整組件32包含一位移桿36、一調整件37及複數推動塊38,該位移桿36可移動地跨設於該二擺動板35,該調整件37設於其中一擺動板35並帶動該位移桿36移動,該調整件37電性連接該控制單元1,該複數推動塊38間隔排列地設於該位移桿36上且該複數推動塊38鄰近所述滾輪121,其中,該複數推動塊38係可旋轉地設於該位移桿36上,於本實施例中,該驅動件33及該調整件37皆為氣壓缸,該複數推動塊38係為聚四氯乙烯(Polytetrafluoroethylene,縮寫:PTFE,俗稱鐵氟龍)所製成之構件,該複數推動塊38係鄰近該第二輪123。In the above, the
如圖3及圖4所示,係揭示本創作封膜自動校正定位裝置之一較佳實施例,該壓抵調整組件31尚未啟動讓該位移調整組件32與所述滾輪121保持分離的狀態,當該壓抵調整組件31啟動讓該位移調整組件32靠近抵靠在所述滾輪121上,進一步,該驅動件33於關閉之態樣,該驅動件33保持推離該旋轉桿34的狀態時,該複數推動塊38係與該第二輪123具有一間隙,當該驅動件33啟動將該旋轉板34拉近時,該旋轉板34會帶動該二擺動板35擺動,並讓該二擺動板35上的該位移桿36靠近該第二輪123,並讓該複數推動塊38抵靠在該第二輪123上。As shown in FIGS. 3 and 4, it discloses a preferred embodiment of the automatic sealing and calibrating and positioning device of the present invention. The
如圖5及圖6所示,係揭示本創作封膜自動校正定位裝置之一較佳實施例於安裝一鋁膜40之操作態樣,該鋁膜40安裝於所述滾輪121之間,該鋁膜40係由上向下繞過該第一輪122並繞過第二輪123朝向第三輪124,該鋁膜40會經過該二感測器21與該第三輪124繞到該第四輪125,該鋁膜40最後向上繞過第五輪126,該鋁膜40在所述滾輪121上纏繞,可讓該鋁膜40達到拉捲拉緊的效果,讓輸送該鋁膜40的機台(圖未示)可以使用到拉緊而無皺褶的鋁膜40,此時該鋁膜40的位置正確,該壓抵調整組件31尚未啟動讓該位移調整組件32與所述滾輪121保持分離的狀態,該位移調整組件32沒有接觸該第二輪123,該鋁膜40正常受到該機台輸送的狀況。As shown in FIG. 5 and FIG. 6, it is disclosed that a preferred embodiment of the automatic sealing and calibrating and positioning device of the present invention is to install an
上述中,如圖7至圖9所示,係揭示本創作封膜自動校正定位裝置之一較佳實施例,當該鋁膜40經拉捲而產生偏移時,位於該二輔助板15的二感測器21可感測到該第三輪124上的鋁膜40偏向其中一邊,該感測單元20會傳遞訊號給該控制單元1,由該控制單元1啟動該壓抵調整組件31,讓該位移調整組件32靠近該滾輪單元12並抵靠在該滾輪單元12上的鋁膜40,接著該位移調整組件32可控制在該壓抵調整組件31上沿著該滾輪單元12的軸向方向往復移動,進而推動該鋁膜40在該滾輪單元12上移動,當該二感測器21感測到的鋁膜40回復到正常位置,則該二感測器21會傳訊給該壓抵調整組件31及該位移調整組件32,完成調整該鋁膜40位置的作業。In the above, as shown in FIGS. 7 to 9, it is disclosed a preferred embodiment of the automatic sealing and calibrating device of the present invention. When the
進一步,如圖7至圖9所示,當該感測單元20即判斷該鋁膜40偏移,該感測單元20會傳遞訊號給控制單元1並由該控制單元1啟動該驅動件33,該驅動件33啟動將該旋轉板34拉近而帶動該二擺動板35擺向該第二輪123,讓該複數推動塊38抵靠在該第二輪123上的鋁膜40,接著該控制單元1控制該調整件37啟動讓該位移桿36移動,則該位移桿36移動帶動該複數推動塊38推動該鋁膜40在該第二輪123上移動,當該二感測器21感測到的鋁膜40回復到正常位置,則該二感測器21會傳訊給該驅動件33及該調整件37,完成調整該鋁膜40位置的作業,則該感測單元20可感測該鋁膜40之位置,避免該鋁膜40偏移而產生瑕疵品,節省成本及資源浪費,並且該複數推動塊38調整該鋁膜40位置時,該機台可持續輸送該鋁膜40,節省作業時間提升作業效率。Further, as shown in FIGS. 7 to 9, when the
另外,本創作封膜自動校正定位裝置的所述滾輪121可細分為第一輪122到第五輪126,該第一輪122到該第五輪126係可讓該鋁膜40在安裝時拉捲拉緊,讓輸送該鋁膜40的機台使用到拉緊而無皺褶的鋁膜40,並且該複數推動塊38會鄰近該第二輪123,該二感測器21對準第三輪124,則該二感測器21可感測到該複數推動塊38推動調整該鋁膜40的位置,且進一步,為了讓該鋁膜40在受到該機台輸送的同時仍可進行位置的調整,該複數推動塊38係可旋轉地設於該位移桿36上,則該鋁膜40偏移而受到該複數推動塊38接觸,讓該鋁膜40一邊受到該機台的輸送,同時可受到該複數推動塊38的位移調整位置,該複數推動塊38可順著該鋁膜40輸送的方向旋轉,讓該鋁膜40的輸送更為順暢。In addition, the
綜上所述,本創作封膜自動校正定位裝置藉由該感測單元20可於該鋁膜40在輸送時感測位置,由該感測單元20感測到的結果讓該調整單元30啟動該壓抵調整組件31,讓該位移調整組件32接觸在該滾輪單元12上的鋁膜40,藉由該位移調整組件32在該壓抵調整組件31上沿該滾輪單元12的軸向方向往復移動,進而調整該鋁膜40在該滾輪單元12上的位置,藉以在該鋁膜40稍有偏移的情況下得知而讓該調整單元30進行調整,可減少瑕疵品的產出及避免資源浪費,且該調整單元30可於該鋁膜40持續輸送的情況下調整該鋁膜40的位置,可避免該機台暫停而節省作業時間,增進作業效率。In summary, the automatic sealing film calibration and positioning device of the present invention can sense the position of the
1:控制單元
10:本體
11:支架
12:滾輪單元
121:滾輪
122:第一輪
123:第二輪
124:第三輪
125:第四輪
126:第五輪
13:立桿
14:橫桿
15:輔助板
20:感測單元
21:感測器
30:調整單元
31:壓抵調整組件
32:位移調整組件
33:驅動件
34:旋轉板
35:擺動板
36:位移桿
37:調整件
38:推動塊
40:鋁膜1: Control unit
10: Ontology
11: Bracket
12: Roller unit
121: Wheel
122:
圖1:本創作封膜自動校正定位裝置之一較佳實施例之前視示意圖。 圖2:本創作封膜自動校正定位裝置之一較佳實施例之側視示意圖。 圖3:本創作封膜自動校正定位裝置之一較佳實施例之局部放大之側視示意圖。 圖4:本創作封膜自動校正定位裝置之一較佳實施例之驅動件啟動狀態之局部放大之側視示意圖。 圖5:本創作封膜自動校正定位裝置之一較佳實施例之操作狀態之前視示意圖。 圖6:圖5之A-A割面線之操作狀態之局部放大之側視示意圖。 圖7:本創作封膜自動校正定位裝置之一較佳實施例之偏移狀態之前視示意圖。 圖8:圖7之B-B割面線之校正狀態之局部放大之側視示意圖。 圖9:本創作封膜自動校正定位裝置之一較佳實施例之校正狀態之前視示意圖。 Figure 1: A schematic front view of a preferred embodiment of the automatic sealing and calibrating device of the present invention. Figure 2: A schematic side view of a preferred embodiment of the automatic sealing and calibrating and positioning device of the present invention. Fig. 3: A partially enlarged schematic side view of a preferred embodiment of the automatic sealing film calibration and positioning device of the present invention. Fig. 4: A partially enlarged schematic side view of the driving member in an activated state of a preferred embodiment of the automatic sealing film automatic calibration and positioning device. Fig. 5: A schematic front view of the operating state of one preferred embodiment of the automatic sealing film calibration and positioning device of the present invention. Fig. 6: A partially enlarged schematic side view of the operating state of the A-A cutting line of Fig. 5; Figure 7: A schematic front view of the offset state of a preferred embodiment of the automatic sealing film automatic calibration positioning device of the present invention. Fig. 8: A partially enlarged schematic side view of the correction state of the B-B cut surface line of Fig. 7. Fig. 9: A schematic front view of the calibration state of one preferred embodiment of the automatic sealing film automatic calibration positioning device of the present invention.
1:控制單元 1: Control unit
10:本體 10: Ontology
11:支架 11: Bracket
121:滾輪 121: Wheel
122:第一輪
122:
123:第二輪 123: Second round
124:第三輪 124: third round
125:第四輪 125: Fourth round
126:第五輪 126: Round 5
13:立桿 13: upright
14:橫桿 14: Crossbar
15:輔助板 15: auxiliary board
20:感測單元 20: Sensing unit
21:感測器 21: Sensor
30:調整單元 30: adjustment unit
31:壓抵調整組件 31: Pressure adjustment component
32:位移調整組件 32: Displacement adjustment component
33:驅動件 33: driver
34:旋轉板 34: rotating plate
35:擺動板 35: Swing board
36:位移桿 36: displacement rod
37:調整件 37: Adjusting piece
38:推動塊 38: Push block
Claims (6)
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