TWI683335B - Temperature short-circuit element, temperature switching element - Google Patents

Temperature short-circuit element, temperature switching element Download PDF

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TWI683335B
TWI683335B TW104125052A TW104125052A TWI683335B TW I683335 B TWI683335 B TW I683335B TW 104125052 A TW104125052 A TW 104125052A TW 104125052 A TW104125052 A TW 104125052A TW I683335 B TWI683335 B TW I683335B
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electrode
electrodes
conductor
temperature
point metal
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TW201612938A (en
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米田吉弘
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日商迪睿合股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H37/00Thermally-actuated switches
    • H01H37/74Switches in which only the opening movement or only the closing movement of a contact is effected by heating or cooling
    • H01H37/76Contact member actuated by melting of fusible material, actuated due to burning of combustible material or due to explosion of explosive material
    • H01H37/761Contact member actuated by melting of fusible material, actuated due to burning of combustible material or due to explosion of explosive material with a fusible element forming part of the switched circuit
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/02Details
    • H01H85/04Fuses, i.e. expendable parts of the protective device, e.g. cartridges
    • H01H85/041Fuses, i.e. expendable parts of the protective device, e.g. cartridges characterised by the type
    • H01H85/046Fuses formed as printed circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H37/00Thermally-actuated switches
    • H01H37/02Details
    • H01H37/04Bases; Housings; Mountings
    • H01H2037/046Bases; Housings; Mountings being soldered on the printed circuit to be protected
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H37/00Thermally-actuated switches
    • H01H37/74Switches in which only the opening movement or only the closing movement of a contact is effected by heating or cooling
    • H01H37/76Contact member actuated by melting of fusible material, actuated due to burning of combustible material or due to explosion of explosive material
    • H01H2037/768Contact member actuated by melting of fusible material, actuated due to burning of combustible material or due to explosion of explosive material characterised by the composition of the fusible material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Fuses (AREA)

Abstract

本發明提供一種在不具備發熱體之情形下,亦能在可熔導體之熔點以上之溫度環境中作動的溫度短路元件。 The present invention provides a temperature short-circuit element that can operate in a temperature environment above the melting point of a fusible conductor without a heating element.

溫度短路元件,具備第1電極11、與第1電極11相鄰設置之第2電極12、以及藉由熔融而在第1、第2電極11、12間凝結以使第1、第2電極11、12短路之第1可熔導體13,在第1可熔導體13之熔點以上之溫度環境中第1可熔導體13熔融而使第1、第2電極11、12短路。 Temperature short-circuit element, including a first electrode 11, a second electrode 12 provided adjacent to the first electrode 11, and a fusion between the first and second electrodes 11, 12 to fuse the first and second electrodes 11 12. The first meltable conductor 13 short-circuited, the first meltable conductor 13 melts in a temperature environment above the melting point of the first meltable conductor 13 to short-circuit the first and second electrodes 11, 12.

Description

溫度短路元件、溫度切換元件 Temperature short-circuit element, temperature switching element

本發明係關於藉由溫度環境使可熔導體熔融,使開放狀態之端子間物理性且電性短路之溫度短路元件、及使開放狀態之端子間物理性且電性短路並使連接狀態之端子間物理性且電性遮断之溫度切換元件。 The present invention relates to a temperature short-circuit element that melts a fusible conductor by a temperature environment and physically and electrically short-circuits open terminals, and a terminal that physically and electrically short-circuits open terminals and connects the connected state Temperature switching element that is physically and electrically interrupted.

大部分可充電後反覆利用之二次電池,係加工為電池組後提供給使用者。尤其是於重量能量密度高之鋰離子二次電池,為確保使用者及及電子機器之安全,一般而言,皆會於電池組內建過充電保護、過放電保護等若干個保護電路,具有在既定場合遮斷電池組輸出之功能。 Most of the rechargeable secondary batteries used repeatedly are processed into battery packs and provided to users. Especially for lithium ion secondary batteries with high weight energy density, in order to ensure the safety of users and electronic equipment, in general, several protection circuits such as overcharge protection and overdischarge protection are built into the battery pack. The function of blocking the output of the battery pack in a given occasion.

此種保護元件中,有一種使用內建在電池組(battery pack)之FET開關以進行輸出之ON/OFF,據以進行電池組之過充電保護或過放電保護動作者。然而,即使在因某種原因使得FET開關遭到短路破壞、或施加雷突波等而瞬間流過大電流、或因電池(battery cell)之壽命導致輸出電壓異常降低、或相反的輸出過大異常電壓、或各電池電壓之差異過大之情形時,電池組或電子機器皆必須受到保護以避免冒火等之意外。因此,為了在所有此等可預想之異常狀態下,皆能安全地遮斷電池之輸出,而使用了一種具有以來自外部之訊號遮斷電流路徑之功能之由熔絲元件構成之保護元件。 Among such protection elements, there is one that uses an FET switch built in a battery pack to turn ON/OFF the output, thereby performing overcharge protection or overdischarge protection actions of the battery pack. However, even if the FET switch is short-circuited for some reason, or a surge current is applied, a large current flows instantly, or the output voltage is abnormally reduced due to the life of the battery (battery cell), or the opposite output is abnormally large. , Or the battery voltage difference is too large, the battery pack or electronic equipment must be protected from accidents such as fire. Therefore, in order to safely interrupt the output of the battery under all such predictable abnormal conditions, a protection element composed of a fuse element having a function of interrupting the current path with an external signal is used.

作為用於鋰離子二次電池等之保護電路之保護元件,如專利 文獻1之記載,有一種在電流路徑上之第1電極、發熱體拉出電極、第2電極間連接可熔導體以形成電流路徑之一部分,將此電流路徑上之可熔導體,藉由以過電流自我發熱、或對設在保護元件內部之發熱體通電、使之發熱而熔斷者。於此種保護元件,將熔融之液體狀可熔導體集中在與發熱體連接之導體層上,據以使第1、第2電極間分離而遮斷電流路徑。 As a protective element for the protection circuit of lithium ion secondary batteries, etc., such as patents Document 1 describes that there is a fusible conductor connected between the first electrode, the heating element pull-out electrode, and the second electrode on the current path to form a part of the current path. The fusible conductor on the current path is formed by Overheating self-heating, or energizing the heating element inside the protection element, causing it to heat and fuse. In such a protective element, the molten liquid fusible conductor is concentrated on the conductor layer connected to the heating element, thereby separating the first and second electrodes to block the current path.

先行技術文獻Advanced technical literature

[專利文獻1]特開2010-003665號公報 [Patent Document 1] JP 2010-003665

[專利文獻2]特開2004-185960號公報 [Patent Literature 2] JP 2004-185960

[專利文獻3]特開2012-003878號公報 [Patent Literature 3] JP 2012-003878

近年來,使用電池與馬達之HEV(Hybrid Electric Vehicle、油電混合車)及EV(Electric Vehicle、電動車)急速的普及。作為HEV及EV之動力源,就能量密度與輸出特性之考量,日益使用鋰離子二次電池。於汽車之用途,高電壓、大電流是必須的。因此,雖有進行能耐高電壓、大電流之專用電池之開發,但考量製造成本上的問題,多數場合仍是藉由串聯或並聯複數之電池,使用泛用電池以確保所需之電壓電流。 In recent years, HEVs (Hybrid Electric Vehicles) and EVs (Electric Vehicles) that use batteries and motors have rapidly spread. As the power source of HEV and EV, lithium ion secondary batteries are increasingly used in consideration of energy density and output characteristics. For automotive applications, high voltage and high current are necessary. Therefore, despite the development of special batteries that can withstand high voltages and large currents, considering the manufacturing cost, most of the cases still use universal batteries in series or parallel, and use universal batteries to ensure the required voltage and current.

此處,於高速移動中之汽車等,急遽之驅動力降低或急停止有時反而非常危險,因此被要求能因應緊急時之電池管理。例如,在行駛中發生電池系統之異常時,亦能供應用以移動至修理工廠或安全場所之驅動力、或能供應警示燈、空調用之驅動力,就避免危險之考量,是較佳的。 Here, in a car moving at high speed, etc., the sudden reduction in driving force or the sudden stop may be very dangerous, so it is required to be able to cope with battery management in an emergency. For example, when an abnormality of the battery system occurs during driving, it is also possible to supply the driving force for moving to a repair plant or a safe place, or the driving force for warning lights and air conditioners. .

然而,於如專利文獻1之串聯複數個電池之電池組,僅在充放電路徑上設置保護元件之情形時,當於電池之一部分產生異常而使保護元件作動時,電池組整體之充放電路徑被遮断,即無法再繼續供應電力。 However, in the case of a battery pack in which a plurality of batteries are connected in series as in Patent Document 1, only when the protection element is provided on the charge and discharge path, when an abnormality occurs in a part of the battery and the protection element is actuated, the charge and discharge path of the entire battery pack Being blocked, it is no longer possible to supply electricity.

針對於此,提出了一種僅排除以複數個電池構成之電池組內發生異常之電池,而有效活用正常電池,形成一僅繞過異常電池之旁通路徑的短路元件。 In view of this, it is proposed to exclude only the abnormal battery in the battery pack composed of a plurality of batteries, and effectively use the normal battery to form a short circuit element that only bypasses the bypass path of the abnormal battery.

於圖40顯示短路元件之一構成例,於圖41顯示適用短路元件之電池電路的電路圖。此短路元件100,如圖40及圖41所示,具有:於充放電路徑上與電池101並聯在正常時為開放之第1、第2短路電極102、103、藉由熔融使第1、第2短路電極102、103間短路之2個可熔導體104a、104b、以及與可熔導體104a串聯使可熔導體104a、104b熔融之發熱體105。 FIG. 40 shows a configuration example of the short-circuit element, and FIG. 41 shows a circuit diagram of a battery circuit to which the short-circuit element is applied. This short-circuit element 100, as shown in FIG. 40 and FIG. 41, has first and second short-circuit electrodes 102 and 103 that are open in normal time in parallel with the battery 101 on the charge and discharge path, and the first and first short-circuit electrodes are melted 2 Two fusible conductors 104a, 104b short-circuited between the short-circuit electrodes 102, 103, and a heating element 105 that is connected in series with the fusible conductor 104a to melt the fusible conductors 104a, 104b.

於短路元件100,在陶瓷基板等之絶緣基板110上形成有發熱體105及與發熱體105之一端連接之外部連接電極111。又,於短路元件100,在發熱體105上透過玻璃等之絶緣層112,形成有與發熱體105之另一端連接之發熱體電極113、第1、第2短路電極102、103、及與第1、第2短路電極102、103一起支承可熔導體104a、104b之第1、第2支承電極114、115。 In the short-circuit element 100, a heating element 105 and an external connection electrode 111 connected to one end of the heating element 105 are formed on an insulating substrate 110 such as a ceramic substrate. In addition, in the short-circuit element 100, an insulating layer 112 of glass or the like is formed on the heating element 105, and a heating element electrode 113 connected to the other end of the heating element 105, the first and second short-circuit electrodes 102, 103, and the first 1. The second short-circuit electrodes 102 and 103 support the first and second support electrodes 114 and 115 of the fusible conductors 104a and 104b together.

第1支承電極114,與絶緣層112上露出之發熱體電極113連接,此外,與第1短路電極102相鄰。第1支承電極114,與第1短路電極102一起支承一方之可熔導體104a之兩側。同樣的,第2支承電極115,與第2短路電極103相鄰,與第2短路電極103一起支承另一方之可熔導體104b之兩側。 The first support electrode 114 is connected to the heating element electrode 113 exposed on the insulating layer 112 and is adjacent to the first short-circuit electrode 102. The first support electrode 114 supports both sides of one soluble conductor 104a together with the first short-circuit electrode 102. Similarly, the second support electrode 115 is adjacent to the second short-circuit electrode 103 and supports both sides of the other soluble conductor 104b together with the second short-circuit electrode 103.

短路元件100,構成從外部連接電極111經由發熱體105、發熱體電極113、可熔導體104a至第1短路電極102之對發熱體105之供電路徑。 The short-circuit element 100 constitutes a power supply path from the external connection electrode 111 to the first short-circuit electrode 102 via the heating element 105, the heating element electrode 113, and the fusible conductor 104a.

發熱體105,藉由電流透過此供電路徑流過而自我發熱,以此熱(焦耳熱)使可熔導體104a、104b熔融。如圖41所示,發熱體105透過外部連接電極111與FET等之電流控制元件106連接。電流控制元件106,以電池101之正常時限制對發熱體105之供電,異常時透過充放電路徑使電流流至發熱體105之方式進行控制。 The heat generating body 105 self-heats by current flowing through this power supply path, and the heat (Joule heat) melts the fusible conductors 104a and 104b. As shown in FIG. 41, the heating element 105 is connected to a current control element 106 such as an FET through an external connection electrode 111. The current control element 106 controls the power supply to the heating element 105 when the battery 101 is normal, and allows current to flow to the heating element 105 through the charge and discharge path when abnormal.

使用短路元件100之電池電路,當在電池101偵測到異常電壓等時,即以保護元件107從充放電路徑上遮断該電池101,並使電流控制元件106作動,使電流流向發熱體105。據此,以發熱體105之熱使可熔導體104a、104b熔融。可熔導體104a、104b,在往相對大面積之第1、第2短路電極102、103側偏向後熔融,熔融導體於二個短路電極102、103間凝集、結合。因此,短路電極102、103因可熔導體104a、104b之熔融導體而短路,據此,即能形成繞過電池101之電流路徑。 In the battery circuit using the short-circuit element 100, when an abnormal voltage or the like is detected in the battery 101, the protection element 107 interrupts the battery 101 from the charging and discharging path, and the current control element 106 is actuated to cause current to flow to the heating element 105. Accordingly, the heat of the heating element 105 melts the fusible conductors 104a and 104b. The fusible conductors 104 a and 104 b melt toward the first and second short-circuit electrodes 102 and 103 of a relatively large area and melt, and the molten conductor aggregates and bonds between the two short-circuit electrodes 102 and 103. Therefore, the short-circuit electrodes 102 and 103 are short-circuited by the molten conductors of the fusible conductors 104a and 104b, and accordingly, a current path that bypasses the battery 101 can be formed.

又,於短路元件100,藉由可熔導體104a往第1短路電極102側移動並熔融,使第1支承電極114與第1短路電極102間開放,據此遮斷對發熱體105之供電路徑,因此發熱體105之發熱停止。 Also, in the short-circuit element 100, the fusible conductor 104a moves to the first short-circuit electrode 102 side and melts, opening the first support electrode 114 and the first short-circuit electrode 102, thereby blocking the power supply path to the heating element 105 Therefore, the heating of the heating element 105 stops.

為了使此種短路元件作動,於元件內部設置可熔導體及作為使可熔導體熔融之熱源之發熱體、並將短路元件連接於對發熱體之通電路徑上是必須的。又,於通電路徑上,必須設置控制對發熱體之通電之控制元件,必須在電池之異常電壓時等、滿足既定作動條件時對發熱體之通電。 In order to operate such a short-circuit element, it is necessary to provide a fusible conductor and a heat-generating body as a heat source for melting the fusible conductor inside the element, and connect the short-circuit element to an energizing path to the heat-generating body. In addition, a control element for controlling the energization of the heating element must be provided on the energizing path, and the heating element must be energized when the predetermined operating conditions are met when the battery has an abnormal voltage.

此處,若能以來自元件外部之熱源之熱使可熔導體熔融的話,即無需將發熱體設置在短路元件內,可謀求小型化、製造步驟之簡化,此外,亦無需進行對發熱體之通電控制之電流控制元件,能適用之應用軟體亦廣泛。再者,亦能避免控制對發熱體之通電之電流控制元件之故障而產生發熱體無法發熱等之意外。 Here, if the fusible conductor can be melted by the heat from the heat source outside the element, it is not necessary to dispose the heating element in the short-circuit element, miniaturization and simplification of the manufacturing process can be achieved, and there is no need to The current control components for power-on control are also applicable to a wide range of application software. Furthermore, it is also possible to avoid accidents such as the failure of the current control element that controls the energization of the heating element and the heating element being unable to generate heat.

因此,本發明之目的在提供一種在不具備發熱體之情形下,亦能在可熔導體之熔點以上之溫度環境中使之作動之溫度短路元件及溫度切換元件。 Therefore, an object of the present invention is to provide a temperature short-circuit element and a temperature switching element that can be operated in a temperature environment above the melting point of a fusible conductor even without a heating element.

為解決上述課題,本發明之溫度短路元件,具備第1電極、與上述第1電極相鄰設置之第2電極、以及藉由熔融而在上述第1、第2電極間凝結以使上述第1、第2電極短路之第1可熔導體,於上述第1可熔導體之熔點以上之溫度環境中上述第1可熔導體熔融。 To solve the above-mentioned problems, the temperature short-circuit element of the present invention includes a first electrode, a second electrode provided adjacent to the first electrode, and condensing between the first and second electrodes by melting to cause the first 1. The first meltable conductor with the second electrode short-circuited, the first meltable conductor melts in a temperature environment above the melting point of the first meltable conductor.

又,本發明之溫度切換元件,具備第1電極、與上述第1電極相鄰設置之第2電極、藉由熔融而在上述第1、第2電極間凝結以使上述第1、第2電極短路之第1可熔導體、第3電極及第4電極、以及跨接在上述第3、第4電極並藉由熔融以遮斷上述第3、第4電極間之第3可熔導體,於上述第1、第3可熔導體之熔點以上之溫度環境中,上述第1、第3可熔導體熔融。 Further, the temperature switching element of the present invention includes a first electrode, a second electrode provided adjacent to the first electrode, and condenses between the first and second electrodes by melting to cause the first and second electrodes The short-circuited first meltable conductor, the third electrode and the fourth electrode, and the third meltable conductor connected across the third and fourth electrodes and interrupting the third and fourth electrodes by melting, in In the temperature environment above the melting point of the first and third meltable conductors, the first and third meltable conductors melt.

依據本發明,可熔導體可因熔點以上之溫度環境而熔融,藉由熔融導體凝結於第1電極周圍,而亦與第1電極相鄰配置之第2電極接 觸,而能使第1、第2電極間短路。又,依據本發明,可熔導體可因熔點以上之溫度環境而熔融,以遮斷第3、第4電極間。 According to the present invention, the fusible conductor can be melted due to the temperature environment above the melting point, the molten conductor condenses around the first electrode, and is also connected to the second electrode adjacent to the first electrode It can short-circuit between the first and second electrodes. Furthermore, according to the present invention, the fusible conductor can be melted due to the temperature environment above the melting point to block the third and fourth electrodes.

1‧‧‧溫度短路元件 1‧‧‧Temperature short-circuit element

2‧‧‧開關 2‧‧‧switch

10‧‧‧絶緣基板 10‧‧‧Insulated substrate

11‧‧‧第1電極 11‧‧‧1st electrode

11a‧‧‧外部連接端子 11a‧‧‧External connection terminal

12‧‧‧第2電極 12‧‧‧ 2nd electrode

12a‧‧‧外部連接端子 12a‧‧‧External connection terminal

13‧‧‧第1可熔導體 13‧‧‧The first soluble conductor

13a‧‧‧熔融導體 13a‧‧‧fused conductor

14‧‧‧導熱構件 14‧‧‧Heat conduction component

15‧‧‧熱源 15‧‧‧heat source

17‧‧‧第1絶緣層 17‧‧‧The first insulating layer

18‧‧‧接合材 18‧‧‧joining material

21‧‧‧第2可熔導體 21‧‧‧The second soluble conductor

24‧‧‧助焊劑 24‧‧‧flux

25‧‧‧覆蓋構件 25‧‧‧ Covering member

25a‧‧‧側壁 25a‧‧‧Side wall

25b‧‧‧頂面 25b‧‧‧Top

28‧‧‧外部電路 28‧‧‧External circuit

30‧‧‧溫度短路元件 30‧‧‧Temperature short-circuit element

31‧‧‧第1支承電極 31‧‧‧The first support electrode

40‧‧‧溫度短路元件 40‧‧‧Temperature short-circuit element

42‧‧‧固定構件 42‧‧‧Fixed member

43‧‧‧第2支承電極 43‧‧‧Second support electrode

50‧‧‧溫度短路元件 50‧‧‧Temperature short-circuit element

51‧‧‧第2絶緣層 51‧‧‧The second insulating layer

52‧‧‧開口部 52‧‧‧Opening

60‧‧‧溫度短路元件 60‧‧‧Temperature short-circuit element

61‧‧‧開口部 61‧‧‧Opening

70‧‧‧溫度短路元件 70‧‧‧Temperature short-circuit element

71‧‧‧覆蓋部電極 71‧‧‧ Cover electrode

80‧‧‧溫度切換元件 80‧‧‧temperature switching element

81‧‧‧第3可熔導體 81‧‧‧The third fusible conductor

82‧‧‧導熱構件 82‧‧‧Heat conduction component

83‧‧‧第3電極 83‧‧‧3rd electrode

83a‧‧‧外部連接端子 83a‧‧‧External connection terminal

84‧‧‧第4電極 84‧‧‧ 4th electrode

84a‧‧‧外部連接端子 84a‧‧‧External connection terminal

85‧‧‧外部電路 85‧‧‧External circuit

87‧‧‧溫度切換元件 87‧‧‧temperature switching element

90‧‧‧溫度切換元件 90‧‧‧temperature switching element

91‧‧‧高熔點金屬層 91‧‧‧High melting point metal layer

92‧‧‧低熔點金屬層 92‧‧‧Low melting point metal layer

93‧‧‧開口部 93‧‧‧Opening

94‧‧‧開口部 94‧‧‧Opening

95‧‧‧開口部 95‧‧‧Opening

97‧‧‧溫度切換元件 97‧‧‧temperature switching element

W1‧‧‧第1、第2電極11、12之間隔 W 1 ‧‧‧ Interval between the first and second electrodes 11, 12

W2‧‧‧第1電極11之寬度 W 2 ‧‧‧Width of the first electrode 11

圖1係顯示適用本發明之溫度短路元件之構成的圖,(A)為俯視圖、(B)為A-A’線剖面圖。 Fig. 1 is a diagram showing the configuration of a temperature short-circuit element to which the present invention is applied, (A) is a plan view, and (B) is a cross-sectional view taken along line A-A'.

圖2係顯示第1可熔導體熔融之溫度短路元件的圖,(A)為俯視圖、(B)為A-A’線剖面圖。 Fig. 2 is a diagram showing a temperature short-circuit element in which the first soluble conductor melts, (A) is a plan view, and (B) is a cross-sectional view taken along line A-A'.

圖3係顯示適用本發明之溫度短路元件之構成的圖,(A)為俯視圖、(B)為A-A’線剖面圖、(C)為具備導熱構件之溫度短路元件的外觀立體圖。 Fig. 3 is a diagram showing the configuration of a temperature short-circuit element to which the present invention is applied, (A) is a top view, (B) is a cross-sectional view taken along line A-A', and (C) is an external perspective view of a temperature short-circuit element having a heat conducting member.

圖4係顯示溫度短路元件之電路構成例的圖。 4 is a diagram showing an example of the circuit configuration of a temperature short-circuit element.

圖5係顯示溫度短路元件之開關為ON狀態之電路構成例的圖。 5 is a diagram showing an example of a circuit configuration in which the switch of the temperature short-circuit element is in an ON state.

圖6係顯示具備第2可熔導體之溫度短路元件之構成的圖,(A)為俯視圖、(B)為A-A’線剖面圖。 Fig. 6 is a diagram showing the configuration of a temperature short-circuit element provided with a second fusible conductor, (A) is a plan view, and (B) is a cross-sectional view taken along line A-A'.

圖7係顯示第1可熔導體及第2可熔導體熔融之溫度短路元件的圖,(A)為俯視圖、(B)為A-A’線剖面圖。 Fig. 7 is a diagram showing a temperature short-circuit element in which the first soluble conductor and the second soluble conductor melt, (A) is a plan view, and (B) is a cross-sectional view taken along line A-A'.

圖8係顯示表面構裝型溫度短路元件之構成的圖,(A)為俯視圖、(B)為A-A’線剖面圖。 Fig. 8 is a diagram showing the structure of a surface-mounted temperature short-circuit element, (A) is a plan view, and (B) is a cross-sectional view taken along line A-A'.

圖9係顯示第1可熔導體熔融之表面構裝型溫度短路元件之構成的圖,(A)為俯視圖、(B)為A-A’線剖面圖。 Fig. 9 is a diagram showing the structure of a surface-mounted temperature short-circuit element in which a first soluble conductor is melted, (A) is a plan view, and (B) is a cross-sectional view taken along line A-A'.

圖10係顯示具備第1支承電極之溫度短路元件之構成的圖,(A)為俯視圖、(B)為A-A’線剖面圖。 Fig. 10 is a diagram showing the configuration of a temperature short-circuit element provided with a first support electrode, (A) is a plan view, and (B) is a cross-sectional view taken along line A-A'.

圖11係顯示具備第1支承電極之溫度短路元件之第1可熔導體熔融之狀態的圖,(A)為俯視圖、(B)為A-A’線剖面圖。 Fig. 11 is a view showing a state where the first meltable conductor provided with the temperature short-circuit element of the first support electrode is melted, (A) is a plan view, and (B) is a cross-sectional view taken along line A-A'.

圖12係顯示具備第1、第2可熔導體之溫度短路元件之構成的圖,(A)為俯視圖、(B)為A-A’線剖面圖。 Fig. 12 is a diagram showing the configuration of a temperature short-circuit element having first and second fusible conductors, (A) is a plan view, and (B) is a cross-sectional view taken along line A-A'.

圖13係顯示第1、第2可熔導體熔融之溫度短路元件之構成的圖,(A)為俯視圖、(B)為A-A’線剖面圖。 Fig. 13 is a diagram showing the configuration of a temperature short-circuit element in which the first and second meltable conductors are melted, (A) is a plan view, and (B) is a cross-sectional view taken along line A-A'.

圖14係顯示具備第1、第2可熔導體及支承第1、第2可熔導體之第2支承電極之構成的剖面圖,(A)顯示熔斷前、(B)顯示熔斷後。 FIG. 14 is a cross-sectional view showing a configuration including first and second fusible conductors and a second support electrode supporting the first and second fusible conductors, (A) shows before fusing, and (B) shows after fusing.

圖15係顯示以第2絶緣層支承第1可熔導體之溫度短路元件之構成的剖面圖,(A)顯示第1可熔導體之熔融前、(B)顯示第1可熔導體之熔融後。 15 is a cross-sectional view showing the structure of a temperature short-circuit element supporting a first meltable conductor with a second insulating layer, (A) shows before the melt of the first meltable conductor, (B) shows after the melt of the first meltable conductor .

圖16係顯示以第1、第2絶緣層支承第1可熔導體之溫度短路元件之構成的圖,(A)為俯視圖、(B)為A-A’線剖面圖、(C)為B-B’線剖面圖。 16 is a diagram showing the structure of the temperature short-circuit element supporting the first meltable conductor with the first and second insulating layers, (A) is a plan view, (B) is a cross-sectional view taken along line AA', and (C) is B -B' line profile.

圖17係將圖16所示之溫度短路元件在除去覆蓋構件及第1可熔導體後加以顯示的俯視圖。 FIG. 17 is a plan view showing the temperature short-circuit element shown in FIG. 16 after removing the covering member and the first soluble conductor.

圖18係顯示於圖16所示之溫度短路元件中,第1可熔導體熔融之狀態的圖,(A)為俯視圖、(B)為A-A’線剖面圖、(C)為B-B’線剖面圖。 FIG. 18 is a diagram showing a state in which the first fusible conductor is melted in the temperature short-circuit element shown in FIG. 16, (A) is a plan view, (B) is a cross-sectional view taken along line AA', and (C) is B- B'line profile.

圖19係顯示具備覆蓋部電極之溫度短路元件的圖,(A)為俯視圖、(B)為A-A’線剖面圖、(C)為B-B’線剖面圖。 Fig. 19 is a diagram showing a temperature short-circuit element provided with a cover electrode, (A) is a plan view, (B) is a cross-sectional view taken along line A-A', and (C) is a cross-sectional view taken along line B-B'.

圖20係顯示於圖19所示之溫度短路元件中,第1可熔導體熔融之狀態的圖,(A)為俯視圖、(B)為A-A’線剖面圖、(C)為B-B’線剖面圖。 FIG. 20 is a diagram showing a state in which the first fusible conductor is melted in the temperature short-circuit element shown in FIG. 19, (A) is a plan view, (B) is a cross-sectional view taken along line AA', and (C) is B- B'line profile.

圖21係顯示適用本發明之溫度切換元件之構成的圖,(A)為俯視圖、(B)為A-A’線剖面圖。 Fig. 21 is a diagram showing the configuration of a temperature switching element to which the present invention is applied, (A) is a plan view, and (B) is a cross-sectional view taken along line A-A'.

圖22係顯示第1、第3可熔導體熔融之溫度切換元件的圖,(A)為俯視圖、(B)為A-A’線剖面圖。 Fig. 22 is a diagram showing a temperature switching element in which the first and third meltable conductors are melted, (A) is a plan view, and (B) is a cross-sectional view taken along line A-A'.

圖23係顯示溫度切換元件之電路構成例的圖,(A)顯示第1、第2可熔導體之熔融前、(B)顯示第1、第2可熔導體之熔融後。 23 is a diagram showing an example of the circuit configuration of the temperature switching element, (A) shows the melting of the first and second meltable conductors, and (B) shows the melting of the first and second meltable conductors.

圖24係顯示與外部電路連接之溫度切換元件之電路構成例的圖。 24 is a diagram showing an example of a circuit configuration of a temperature switching element connected to an external circuit.

圖25係顯示表面構裝型溫度切換元件之構成的圖,(A)為俯視圖、(B)為A-A’線剖面圖。 Fig. 25 is a diagram showing the configuration of a surface-mounting temperature switching element, (A) is a plan view, and (B) is a cross-sectional view taken along line A-A'.

圖26係顯示第1、第3可熔導體熔融之表面構裝型溫度切換元件之構成的圖,(A)為俯視圖、(B)為A-A’線剖面圖。 Fig. 26 is a diagram showing the configuration of a surface-mounting temperature switching element in which the first and third meltable conductors are melted, (A) is a plan view, and (B) is a cross-sectional view taken along line A-A'.

圖27係顯示以第1、第2絶緣層支承第1可熔導體之溫度切換元件之構成的圖,(A)為俯視圖、(B)為A-A’線剖面圖、(C)為B-B’線剖面圖。 FIG. 27 is a diagram showing the structure of a temperature switching element in which the first soluble conductor is supported by the first and second insulating layers, (A) is a plan view, (B) is a cross-sectional view taken along line AA′, and (C) is B -B' line profile.

圖28係顯示具備第1~第3可熔導體之溫度切換元件之構成的圖,(A)為俯視圖、(B)為A-A’線剖面圖。 Fig. 28 is a diagram showing the configuration of a temperature switching element having first to third fusible conductors, (A) is a plan view, and (B) is a cross-sectional view taken along line A-A'.

圖29係顯示於圖28所示之溫度切換元件中,第1、第3可熔導體熔融之狀態的圖,(A)為俯視圖、(B)為A-A’線剖面圖。 Fig. 29 is a view showing a state in which the first and third meltable conductors are melted in the temperature switching element shown in Fig. 28, (A) is a plan view, and (B) is a cross-sectional view taken along line A-A'.

圖30係顯示改變了第1、第2電極之熱傳導路徑、與第3電極之熱傳導路徑之熱傳導率之溫度切換元件的俯視圖。 FIG. 30 is a plan view showing a temperature switching element that changes the thermal conductivity of the first and second electrodes and the third electrode.

圖31係顯示具備覆蓋部電極之溫度切換元件的圖,(A)為俯視圖、(B)為A-A’線剖面圖、(C)為B-B’線剖面圖。 Fig. 31 is a diagram showing a temperature switching element provided with a cover electrode, (A) is a plan view, (B) is a cross-sectional view taken along line A-A', and (C) is a cross-sectional view taken along line B-B'.

圖32係顯示於圖31所示之溫度短路元件中,第1、第3可熔導體熔融之狀態的圖,(A)為俯視圖、(B)為A-A’線剖面圖、(C)為B-B’線剖面圖。 FIG. 32 is a diagram showing a state in which the first and third meltable conductors are melted in the temperature short-circuit element shown in FIG. 31, (A) is a plan view, (B) is a cross-sectional view taken along line AA', (C) It is a BB' cross-sectional view.

圖33係顯示低熔點金屬層被高熔點金屬層被覆之可熔導體之構成例的圖,(A)為長條狀、(B)為線狀可熔導體的立體圖。 FIG. 33 is a diagram showing a configuration example of a fusible conductor in which a low-melting-point metal layer is covered with a high-melting-point metal layer, (A) is a strip shape, and (B) is a perspective view of a linear fusible conductor.

圖34係顯示低熔點金屬層與高熔點金屬層積層之可熔導體之構成例的圖,(A)為2層構造、(B)為3層構造之可熔導體的立體圖。 34 is a diagram showing a configuration example of a fusible conductor of a low-melting-point metal layer and a high-melting-point metal laminated layer, (A) is a perspective view of a fusible conductor having a two-layer structure and (B) a three-layer structure.

圖35係顯示積層構造之可熔導體之製程的立體圖。 FIG. 35 is a perspective view showing the manufacturing process of the fusible conductor of the laminated structure.

圖36係顯示以低熔點金屬層與高熔點金屬層反覆4層以上之多層構造製造之可熔導體的剖面圖。 FIG. 36 is a cross-sectional view of a fusible conductor manufactured by a multi-layer structure in which a low-melting-point metal layer and a high-melting-point metal layer are overlaid with 4 or more layers.

圖37係顯示設有條狀開口部之可熔導體的圖,(A)顯示於長邊方向設有開口部之可熔導體的俯視圖、(B)顯示於寬度方向設有開口部之可熔導體的俯視圖。 Fig. 37 is a diagram showing a fusible conductor provided with a strip-shaped opening, (A) a plan view showing a fusible conductor provided with an opening in the longitudinal direction, (B) a fusible conductor provided with an opening in the width direction Top view of the conductor.

圖38係顯示設有圓形開口部之可熔導體的俯視圖。 Fig. 38 is a plan view showing a soluble conductor provided with a circular opening.

圖39係顯示於內層之高熔點金屬層,設有充填了低熔點金屬之圓形開口部之可熔導體的俯視圖。 Fig. 39 is a top view of a high melting point metal layer with a circular opening filled with a low melting point metal in the inner layer.

圖40係顯示參考例之短路元件的俯視圖。 FIG. 40 is a plan view showing a short-circuit element of a reference example.

圖41係顯示組裝有參考例之短路元件之電池組的電路圖。 41 is a circuit diagram showing a battery pack incorporating the short-circuit element of the reference example.

以下,針對適用了本發明之溫度短路元件及溫度切換元件,一邊參照圖面一邊詳細說明。又,本發明不僅限定於以下實施形態,在不脫離本發明要旨範圍內當然可有各種變更。此外,圖面係以示意方式顯示, 各尺寸之比率等可能與實物有所差異。具體的尺寸等應參酌下述說明加以判斷。又,各圖面間當然亦有可能包含彼此之尺寸關係及比率相異之部分。 Hereinafter, the temperature short-circuit element and the temperature switching element to which the present invention is applied will be described in detail with reference to the drawings. In addition, the present invention is not limited to the following embodiments, and of course various modifications can be made without departing from the scope of the present invention. In addition, the drawing is displayed in a schematic way, The ratio of each size may differ from the actual product. Specific dimensions, etc. should be judged with reference to the following description. In addition, of course, it is possible that the dimensional relationship and ratio of the drawings are different from each other.

〔溫度短路元件1〕 〔Temperature short-circuit element 1〕

適用本發明之溫度短路元件1,如圖1(A)、(B)所示,具備第1電極11、與第1電極11相鄰設置之第2電極12、以及藉由熔融而凝結在第1、第2電極11、12間以使第1、第2電極11、12短路之第1可熔導體13。並且,溫度短路元件1,如圖2(A)、(B)所示,可在元件內部不具備發熱體之情形下,於第1可熔導體13之熔點以上之溫度環境中,第1可熔導體13熔融,藉由熔融導體13a凝結在第1電極11之周圍,而亦與和第1電極11相鄰配置之第2電極12接觸,使第1、第2電極11、12間短路。 The temperature short-circuit element 1 to which the present invention is applied, as shown in FIGS. 1(A) and (B), includes a first electrode 11, a second electrode 12 disposed adjacent to the first electrode 11, and condensed on the first by melting 1. A first soluble conductor 13 between the second electrodes 11 and 12 so as to short-circuit the first and second electrodes 11 and 12. In addition, as shown in FIGS. 2(A) and (B), the temperature short-circuit element 1 can be used in a temperature environment above the melting point of the first fusible conductor 13 without a heating element inside the element. The molten conductor 13 melts and condenses around the first electrode 11 by the molten conductor 13a, and also contacts the second electrode 12 disposed adjacent to the first electrode 11, thereby short-circuiting the first and second electrodes 11, 12.

〔溫度環境〕 〔Temperature environment〕

溫度短路元件1,係藉由從外部熱源傳來之熱使第1可熔導體13熔融。溫度環境,係指以溫度短路元件1之外部熱源作出之可使第1可熔導體13熔融之溫度環境,例如以設在溫度短路元件1近旁之元件之異常發熱而產生之熱風傳至溫度短路元件1內部據以作出。又,第1可熔導體13之熔點以上之溫度環境,亦可以是使用溫度短路元件1之電子產品冒火或周圍之火災而產生之熱傳至溫度短路元件1內部所作出者。再者,第1可熔導體13之熔點以上之溫度環境,不限於意外或災害時等之緊急事故,亦可以是作為不可逆的用以使開關ON之通常的使用方法,藉由外部熱源產生之熱傳至溫度短路元件1內部所作出者。 The temperature short-circuit element 1 melts the first soluble conductor 13 by heat transferred from an external heat source. Temperature environment refers to the temperature environment made by the external heat source of the temperature short-circuit element 1 that can melt the first fusible conductor 13, for example, the hot air generated by the abnormal heating of the element located near the temperature short-circuit element 1 is transmitted to the temperature short circuit The element 1 is made accordingly. In addition, the temperature environment above the melting point of the first fusible conductor 13 may be caused by the heat generated by the electronic product using the temperature short-circuit element 1 igniting or surrounding fire being transferred to the temperature short-circuit element 1. In addition, the temperature environment above the melting point of the first fusible conductor 13 is not limited to emergencies such as accidents or disasters, but can also be used as an irreversible normal method for turning on the switch, which is generated by an external heat source. The heat is transferred to the inside of the temperature short-circuit element 1.

〔導熱構件〕 〔Heat conduction member〕

又,使第1可熔導體13熔融之溫度環境,係藉由溫度短路元件1內部 之空氣或元件內部之構成零件發揮作為傳遞元件外部之熱之導熱構件14所作出。導熱構件14,係傳遞溫度短路元件1外部之熱源之熱之物,可使用例如後述之溫度短路元件1之外筐體或絶緣基板、第1、第2電極11、12、極其他構成構件,藉由直接的、或間接的與第1可熔導體13連接,據以加熱第1可熔導體13。導熱構件14,例如可由與第1電極11連接之電極圖案、線材、或熱管等形成,將來自熱源15之熱透過第1電極11間接的傳至第1可熔導體13,使之熔融。 In addition, the temperature environment in which the first fusible conductor 13 is melted is short-circuited inside the device 1 by temperature The air or the component inside the component is made by the heat conducting member 14 that transfers the heat outside the component. The heat-conducting member 14 is a material that transfers heat from a heat source outside the temperature short-circuit element 1. For example, a casing or an insulating substrate other than the temperature short-circuit element 1 described later, the first and second electrodes 11, 12, and other structural members can be used. The first soluble conductor 13 is heated by being connected directly or indirectly to the first soluble conductor 13. The heat conductive member 14 may be formed of, for example, an electrode pattern, a wire, or a heat pipe connected to the first electrode 11, and indirectly transfer heat from the heat source 15 to the first soluble conductor 13 through the first electrode 11 to melt it.

又,導熱構件14,如圖3所示,在使用熱管等之導電性構件之情形時,為謀求與周圍之絶緣,至少表面被絶緣材料16被覆較佳。 In addition, as shown in FIG. 3, in the case of using a conductive member such as a heat pipe, as shown in FIG. 3, at least the surface is preferably covered with an insulating material 16 in order to seek insulation from the surroundings.

〔第1、第2電極〕 [The first and second electrodes]

第1、第2電極11、12,例如係於氧化鋁等之絶緣基板上藉由高熔點金屬糊之印刷、燒成等,形成在同一平面上。又,第1、第2電極11、12,亦可使用由高熔點金屬構成之線材或板材等之機構零件,藉支承於既定位置等加以形成。 The first and second electrodes 11, 12 are formed on the same plane, for example, on an insulating substrate such as alumina by printing or firing a high-melting-point metal paste. In addition, the first and second electrodes 11 and 12 may be formed by using mechanical parts such as wires or plates made of high-melting-point metals by supporting them at predetermined positions.

第1、第2電極11、12係近接配置並呈開放,藉由溫度短路元件1之作動,如圖2(A)(B)所示,後述第1可熔導體13之熔融導體13a凝結、結合,構成透過此熔融導體13a短路之開關2。第1、第2電極11、12,分別於一端設有外部連接端子11a、12a。第1、第2電極11、12,透過此等外部連接端子11a、12a與藉由溫度短路元件1之動作而連接之電源電路或數位訊號電路等之外部電路連接。溫度短路元件1,藉由第1、第2電極11、12透過熔融導體13a而短路,成為該外部電路之電流路徑、或對功能電路之供電路徑。 The first and second electrodes 11 and 12 are arranged in close proximity and open, and by the action of the temperature short-circuit element 1, as shown in FIGS. 2(A) and (B), the molten conductor 13a of the first fusible conductor 13 described later condenses, The combination constitutes the switch 2 short-circuited through the molten conductor 13a. The first and second electrodes 11, 12 are provided with external connection terminals 11a, 12a at one ends, respectively. The first and second electrodes 11 and 12 are connected to external circuits such as a power circuit or a digital signal circuit connected by the operation of the temperature short-circuit element 1 through these external connection terminals 11a and 12a. The temperature short-circuit element 1 is short-circuited by the first and second electrodes 11 and 12 through the molten conductor 13a, and becomes a current path of the external circuit or a power supply path to the functional circuit.

〔第1絶緣層〕 [First insulating layer]

第2電極12,於至少一部分設有第1絶緣層17。又,第2電極12,與被第1電極11支承之第1可熔導體13重疊、並以第1絶緣層17支承第1可熔導體13。於溫度短路元件1,藉由連接於第1電極11之第1可熔導體13被第1絶緣層17支承,據以使第1、第2電極11、12間開放(圖1)。 The second electrode 12 is provided with a first insulating layer 17 at least in part. In addition, the second electrode 12 overlaps the first soluble conductor 13 supported by the first electrode 11 and supports the first soluble conductor 13 with the first insulating layer 17. The temperature short-circuit element 1 is supported by the first insulating layer 17 through the first fusible conductor 13 connected to the first electrode 11, thereby opening the first and second electrodes 11 and 12 (FIG. 1 ).

第1絶緣層17,可使用具有絶緣性之各種材料,例如由玻璃層構成。溫度短路元件1,當第1可熔導體13熔融時,熔融導體13a即接觸第2電極12之除第1絶緣層17以外之區域,使第1、第2電極11、12短路。此時,第1絶緣層17可將熔融導體13a在第2電極12上之凝結位置控制在第1電極12側,更迅速地且確實地使熔融導體13a凝結在第1、第2電極11、12間。 For the first insulating layer 17, various materials having insulating properties can be used, and for example, it is composed of a glass layer. In the temperature short-circuit element 1, when the first fusible conductor 13 is melted, the molten conductor 13a contacts the area of the second electrode 12 excluding the first insulating layer 17, and short-circuits the first and second electrodes 11, 12. At this time, the first insulating layer 17 can control the condensation position of the molten conductor 13a on the second electrode 12 to the first electrode 12 side, and more quickly and surely condense the molten conductor 13a to the first and second electrodes 11, 12 rooms.

〔第1可熔導體〕 [First soluble conductor]

第1可熔導體13,可使用能因溫度短路元件1之溫度環境迅速地熔融之任一種金屬,例如非常適合使用Sn或SnBi系焊料及SnIn系焊料、其他以Sn為主成分之無鉛焊料等之低熔點金屬。 For the first fusible conductor 13, any metal that can be quickly melted due to the temperature environment of the temperature short-circuit element 1 can be used. For example, Sn or SnBi-based solder and SnIn-based solder, or other lead-free solders mainly composed of Sn, are suitable. Of low melting point metals.

又,第1可熔導體13亦可含有低熔點金屬與高熔點金屬。作為低熔點金屬,以使用上述Sn或以Sn為主成分之無鉛焊料等焊料較佳,作為高熔點金屬,以使用Ag、Cu或以此等為主成分之合金等較佳。藉由含有高熔點金屬與低熔點金屬,在以回流焊構裝溫度短路元件1時,即使回流溫度超過低熔點金屬之熔融溫度而使低熔點金屬熔融,亦能抑制低熔點金屬往外部之流出,維持第1可熔導體13之形狀。又,在短路時,亦能藉由低熔點金屬之熔融來熔蝕高熔點金屬,而能以高熔點金屬之熔點以下溫 度迅速地使之熔融。又,第1可熔導體13,如後之說明,可藉由各種構成形成。 In addition, the first soluble conductor 13 may contain a low melting point metal and a high melting point metal. As the low-melting-point metal, solders such as the above Sn or lead-free solders containing Sn as a main component are preferable, and as the high-melting-point metal, Ag, Cu, or alloys containing these as a main component are preferably used. By containing a high melting point metal and a low melting point metal, when the temperature short-circuit element 1 is constructed by reflow soldering, even if the reflow temperature exceeds the melting temperature of the low melting point metal to melt the low melting point metal, the outflow of the low melting point metal to the outside can be suppressed To maintain the shape of the first soluble conductor 13. In addition, during short circuit, high melting point metals can also be eroded by melting low melting point metals, and the melting point of high melting point metals can be lowered to It melts quickly. In addition, as will be described later, the first fusible conductor 13 may be formed by various configurations.

第1可熔導體13形成為略矩形板狀,於第1電極11上透過連接用焊料等之接合材18連接。又,第1可熔導體13突出於第2電極12側並與第2電極12重疊,藉由被上述第1絶緣層17支承而與第2電極12分離。據此,溫度短路元件1,於作動前維持第1、第2電極11、12之開放狀態。而第1可熔導體13藉由來自外部熱源之熱成為熔點以上之溫度環境而熔融,熔融導體13a凝結在第1電極11之周圍並亦與和第1電極11相鄰配置之第2電極12接觸,使第1、第2電極11、12間短路。 The first soluble conductor 13 is formed in a substantially rectangular plate shape, and is connected to the first electrode 11 through a bonding material 18 such as solder for connection. In addition, the first soluble conductor 13 protrudes from the second electrode 12 side and overlaps the second electrode 12, and is separated from the second electrode 12 by being supported by the first insulating layer 17. According to this, the temperature short-circuit element 1 maintains the open state of the first and second electrodes 11 and 12 before the operation. The first fusible conductor 13 is melted by the heat from an external heat source becoming a temperature environment above the melting point, and the molten conductor 13a condenses around the first electrode 11 and is also adjacent to the second electrode 12 disposed adjacent to the first electrode 11 The contact short-circuits the first and second electrodes 11 and 12.

例如,第1可熔導體13,藉由使用SnBi系之焊料合金,在約140℃之溫度環境下開始熔融。又,第1可熔導體13,藉由使用SnIn系之焊料合金,在約120℃之溫度環境下開始熔融。 For example, the first fusible conductor 13 starts to melt in a temperature environment of about 140°C by using a SnBi-based solder alloy. In addition, the first soluble conductor 13 starts to melt in a temperature environment of about 120°C by using a SnIn-based solder alloy.

又,第1可熔導體13,為防止氧化、提升潤濕性等,塗布有助焊劑24(參照圖8等)。 In addition, the first fusible conductor 13 is coated with a flux 24 (see FIG. 8 and the like) in order to prevent oxidation and improve wettability.

又,第1可熔導體13不一定須被支承於第1電極11。例如,第1可熔導體13可將一端支承於上述第1絶緣層17、並將另一端以未圖示之設在支承構件或絶緣基板等之固定構件加以支承。此時,第1可熔導體13被支承在與第1、第2電極11、12重疊之位置,熔融導體13a凝結在第1、第2電極11、12間(參照圖15)。 In addition, the first soluble conductor 13 does not necessarily need to be supported by the first electrode 11. For example, the first soluble conductor 13 may support one end on the first insulating layer 17 and support the other end with a fixing member (not shown) provided on a support member or an insulating substrate. At this time, the first fusible conductor 13 is supported at a position overlapping with the first and second electrodes 11, 12 and the molten conductor 13a condenses between the first and second electrodes 11, 12 (see FIG. 15).

〔電路構成、應用〕 [Circuit configuration and application]

溫度短路元件1具有如圖4所示之電路構成。亦即,溫度短路元件1,於動作前之狀態,係第1電極11與第2電極12近接並分離而絶緣,藉由第 1可熔導體13熔融構成短路之開關2。第1、第2電極11、12,藉由串聯在構裝溫度短路元件1之電路基板等之電流路徑上,而組裝在電源電路或訊號電路等之各種外部電路28A、28B間。 The temperature short-circuit element 1 has a circuit configuration as shown in FIG. 4. That is, the temperature short-circuit element 1 is in the state before the operation, that is, the first electrode 11 and the second electrode 12 are close to each other and separated to be insulated. 1 The fusible conductor 13 melts to form a short-circuited switch 2. The first and second electrodes 11 and 12 are assembled between various external circuits 28A and 28B such as a power circuit or a signal circuit by being connected in series on a current path of a circuit board or the like that houses the temperature short-circuit element 1.

外部電路28A、28B,係在溫度短路元件1之作動前因第1、第2電極11、12間之開放而被遮断,因第1、第2電極11、12之短路而物理性不可逆的短路之電路,可以是例如在組裝有溫度短路元件1之電子機器之元件產生異常發熱之情形、或火災等之緊急事故中,進行冷卻裝置或灑水裝置等之起動、備用電路之起動、警報器等異常通報系統之作動、旁通電流路徑之建構等的各種功能電路。或者,外部電路28A、28B亦可以是進行網路通訊機器中對駭侵(hacking)或破碼(cracking)繞過資料伺服器之旁通訊號路徑之建構、或一般的元件或軟體之啟動(activation)者。 The external circuits 28A and 28B are blocked by the opening between the first and second electrodes 11 and 12 before the operation of the temperature short-circuit element 1, and the physical and irreversible short circuit is caused by the short circuit of the first and second electrodes 11 and 12 The circuit may be, for example, in the case of abnormal heat generation of an electronic device equipped with the temperature short-circuit element 1, or in an emergency such as a fire, start of a cooling device or a sprinkler, start of a standby circuit, an alarm Various functional circuits such as the operation of the abnormal notification system and the construction of the bypass current path. Alternatively, the external circuits 28A, 28B can also be used to construct hacking or cracking bypassing the communication signal path of the data server in the network communication machine, or to activate general components or software ( activation).

溫度短路元件1,當隨著元件故障之異常發熱或火災等、從外部熱源15傳來熱而成為第1可熔導體13之熔點以上之溫度環境時,如圖2(A)、(B)所示,第1可熔導體13即被加熱、熔融,原本是絶緣之第1、第2電極11、12即透過熔融導體13a而短路。據此,如圖5所示,於溫度短路元件1,開關2成為ON,而連接外部電路28A、28B。 When the temperature short-circuit element 1 becomes heat environment above the melting point of the first fusible conductor 13 due to abnormal heat generation or fire due to element failure or heat transfer from the external heat source 15, as shown in FIGS. 2(A) and (B) As shown, the first fusible conductor 13 is heated and melted, and the first and second electrodes 11, 12 that were originally insulated, are short-circuited through the molten conductor 13a. According to this, as shown in FIG. 5, in the temperature short-circuit element 1, the switch 2 is turned on, and the external circuits 28A and 28B are connected.

〔第2可熔導體〕 [Second fusible conductor]

又,溫度短路元件1,如圖6所示,亦可於第2電極12連接第2可熔導體21、並使導熱構件14與第1、第2電極11、12連續,透過第2電極2使第2可熔導體21熔融。 In addition, as shown in FIG. 6, the temperature short-circuit element 1 may be connected to the second fusible conductor 21 at the second electrode 12, and the heat conducting member 14 may be continuous with the first and second electrodes 11 and 12 and pass through the second electrode 2 The second soluble conductor 21 is melted.

亦可藉由在第2電極12亦設置第2可熔導體21,如圖7所示,於溫度短路元件1,藉由第1可熔導體13及第2可熔導體21之各熔融 導體13a、21a,增加在第1、第2電極11、12間凝結之熔融導體之量,以確實地使之短路。第2可熔導體21可使用與第1可熔導體13相同材料形成,而能在第1可熔導體13熔融之溫度環境中同樣的熔融。又,第2可熔導體21亦如後之說明,可以各種構成形成。此外,第2可熔導體21與第1可熔導體13同樣的,係以接合焊料等之接合材18接合於第2電極12。 The second soluble conductor 21 may also be provided on the second electrode 12, as shown in FIG. 7, at the temperature short-circuit element 1, by melting each of the first soluble conductor 13 and the second soluble conductor 21 The conductors 13a and 21a increase the amount of molten conductor condensed between the first and second electrodes 11, 12 to reliably short-circuit them. The second soluble conductor 21 can be formed using the same material as the first soluble conductor 13 and can be melted in the same temperature environment in which the first soluble conductor 13 melts. In addition, as will be described later, the second fusible conductor 21 may be formed in various configurations. In addition, the second soluble conductor 21 is similar to the first soluble conductor 13 and is joined to the second electrode 12 by a joining material 18 for joining solder or the like.

又,第2可熔導體21,以從第2電極12往第1電極11側突出之方式設置,與第1電極11分離之同時突出至與之重疊之位置較佳。此外,第2可熔導體21可藉由支承為亦與第1可熔導體13重疊,使第2可熔導體21之熔融導體21a與第1可熔導體13之熔融導體13a易於凝結,而有助於第1、第2電極11、12間之短路。 In addition, the second fusible conductor 21 is provided so as to protrude from the second electrode 12 toward the first electrode 11 side, and is preferably separated from the first electrode 11 while protruding to a position overlapping with it. In addition, the second soluble conductor 21 can be supported to overlap with the first soluble conductor 13 so that the molten conductor 21a of the second soluble conductor 21 and the molten conductor 13a of the first soluble conductor 13 are easily condensed, and there are It contributes to the short circuit between the first and second electrodes 11, 12.

接合了第2可熔導體21之第2電極12,與第1電極11同樣的,透過導熱構件14傳來外部熱源15之熱。據此,第2電極12能使第2可熔導體21迅速地熔融。 The second electrode 12 to which the second fusible conductor 21 is joined is transferred to the heat of the external heat source 15 through the heat conduction member 14 similarly to the first electrode 11. According to this, the second electrode 12 can quickly melt the second soluble conductor 21.

〔表面構裝型〕 〔Surface configuration type〕

又,適用本發明之溫度短路元件,形成為可於外部電路基板進行表面構裝。形成為表面構裝用之溫度短路元件1,如圖8(A)、(B)所示,於絶緣基板10之表面10a積層有第1、第2電極11、12。第1可熔導體13藉由連接焊料等之接合材18被支承於第1電極11上並與第2電極12重疊,被支承於形成在第2電極12上之第1絶緣層17。據此,於溫度短路元件1,第1、第2電極11、12呈開放。又,圖8(A)係表面構裝型溫度短路元件1的俯視圖、圖8(B)係圖8(A)之A-A′線剖面圖。 In addition, the temperature short-circuit element to which the present invention is applied is formed to be surface-mountable on an external circuit board. As shown in FIGS. 8(A) and (B), the temperature short-circuit element 1 formed for surface mounting has the first and second electrodes 11 and 12 laminated on the surface 10 a of the insulating substrate 10. The first soluble conductor 13 is supported on the first electrode 11 by a bonding material 18 that connects solder or the like, overlaps the second electrode 12, and is supported on the first insulating layer 17 formed on the second electrode 12. According to this, in the temperature short-circuit element 1, the first and second electrodes 11, 12 are opened. 8(A) is a plan view of the surface mounting type temperature short-circuit element 1, and FIG. 8(B) is a cross-sectional view taken along line A-A' of FIG. 8(A).

絶緣基板10,係使用例如氧化鋁、玻璃陶瓷、富鋁紅柱石、 氧化鋯等具有絶緣性之構件形成為大致方形。除此之外,絶緣基板10亦可使用用於玻璃環氧基板、酚基板等印刷配線基板之材料,惟須注意第1可熔導體13熔斷時之溫度。 The insulating substrate 10 uses, for example, alumina, glass ceramics, mullite, The insulating member such as zirconia is formed in a substantially square shape. In addition, the insulating substrate 10 can also use materials for printed wiring substrates such as glass epoxy substrates and phenol substrates, but it is necessary to pay attention to the temperature at which the first fusible conductor 13 melts.

又,絶緣基板10,較佳係使用陶瓷基板等熱傳導性佳之絶緣材料、或表面以絶緣材料做成塗層之金屬基板。據此,絶緣基板10即具有將外部熱源15之熱傳至第1可熔導體13之導熱構件14之功能。外部之熱源15之熱直接透過絶緣基板10傳至第1電極11、透過接合材18傳至第1可熔導體13,並作為溫度短路元件1內之散熱間接傳至第1可熔導體13。據此,即能於溫度短路元件1作出第1可熔導體13之熔點以上之溫度環境,使第1可熔導體13熔融。 In addition, the insulating substrate 10 is preferably an insulating material having good thermal conductivity such as a ceramic substrate, or a metal substrate whose surface is made of an insulating material. Accordingly, the insulating substrate 10 has the function of transferring the heat of the external heat source 15 to the heat conducting member 14 of the first soluble conductor 13. The heat of the external heat source 15 is directly transmitted to the first electrode 11 through the insulating substrate 10 and the first soluble conductor 13 through the bonding material 18, and is indirectly transmitted to the first soluble conductor 13 as heat radiation in the temperature short-circuit element 1. According to this, it is possible to create a temperature environment at or above the melting point of the first fusible conductor 13 in the temperature short-circuit element 1 to melt the first fusible conductor 13.

第1、第2電極11、12係形成在絶緣基板10之表面10a之導體圖案。又,第1、第2電極11、12與形成在絶緣基板10之背面10b之外部連接端子(未圖示)連接。溫度短路元件1透過此等外部連接端子組裝於電源電路等之各種外部電路。 The first and second electrodes 11 and 12 are conductor patterns formed on the surface 10 a of the insulating substrate 10. In addition, the first and second electrodes 11 and 12 are connected to external connection terminals (not shown) formed on the back surface 10 b of the insulating substrate 10. The temperature short-circuit element 1 is assembled into various external circuits such as a power circuit through these external connection terminals.

於第1、第2電極11、12上,以玻璃等之絶緣材料設有第1絶緣層17,且形成為板狀之第1可熔導體13跨載在第1、第2電極11、12間。第1、第2電極11、12,藉由以第1絶緣層17支承第1可熔導體13,而與第1可熔導體13分離。又,於第1電極11,設有接合焊料等之接合材18,透過接合材18連接有第1可熔導體13。 On the first and second electrodes 11, 12, a first insulating layer 17 is provided with an insulating material such as glass, and the first soluble conductor 13 formed in a plate shape is carried across the first and second electrodes 11, 12 between. The first and second electrodes 11 and 12 are separated from the first soluble conductor 13 by supporting the first soluble conductor 13 with the first insulating layer 17. In addition, the first electrode 11 is provided with a bonding material 18 for bonding solder or the like, and the first soluble conductor 13 is connected through the bonding material 18.

又,第1絶緣層17,形成在相鄰設置之第1、第2電極11、12之對向部分外,防止接合材18及熔融導體13a之流出並將熔融導體13a之凝結位置控制在第1、第2電極11、12間。據此,第1絶緣層17除能防 止熔融導體13a往外部連接端子側流出以避免對與外部電路支連接狀態造成影響,亦能確實地使第1、第2電極11、12間短路。 In addition, the first insulating layer 17 is formed outside the opposed portions of the first and second electrodes 11, 12 provided adjacent to each other to prevent the outflow of the bonding material 18 and the molten conductor 13a and control the condensation position of the molten conductor 13a at the first 1. The second electrode 11,12. Accordingly, the first insulating layer 17 The molten conductor 13a is prevented from flowing out to the side of the external connection terminal to avoid affecting the connection state with the external circuit branch, and the first and second electrodes 11, 12 can also be short-circuited reliably.

第1、第2電極11、12,可將Ag等之高熔點金屬糊以網版印刷技術於絶緣基板10之表面10a上形成圖案後,藉燒成等形成。又,藉由使用Ag等熱傳導性佳之材料形成第1、第2電極11、12,可使其具有將外部熱源15之熱傳至第1可熔導體13之導熱構件14的功能。 The first and second electrodes 11 and 12 can be formed by patterning a high-melting-point metal paste such as Ag on the surface 10a of the insulating substrate 10 by screen printing technology and then firing. In addition, by forming the first and second electrodes 11 and 12 using a material having good thermal conductivity such as Ag, it can have the function of transferring the heat of the external heat source 15 to the heat conductive member 14 of the first soluble conductor 13.

又,第1可熔導體13,為防止氧化、提升潤濕性等而塗布有助焊劑24。此外,於溫度短路元件1,絶緣基板10之表面10a上被覆蓋構件25覆蓋。 In addition, the first fusible conductor 13 is coated with flux 24 to prevent oxidation, improve wettability, and the like. In addition, in the temperature short-circuit element 1, the surface 10 a of the insulating substrate 10 is covered with a covering member 25.

溫度短路元件1,當外部之熱源發熱時,如圖9(A)、(B)所示,透過絶緣基板10及第1、第2電極11、12等之導熱構件加熱第1可熔導體13使之熔融,熔融導體13a凝結在第1、第2電極11、12間使其短路。此時,於溫度短路元件1,因係將第1可熔導體13支承為與第2電極12重疊,因此藉由熔融導體13a之表面張力或重力使熔融導體13a往第2電極12接觸,而能確實地使第1、第2電極11、12間短路。 The temperature short-circuit element 1 heats the first fusible conductor 13 through the insulating substrate 10 and the heat conduction members such as the first and second electrodes 11, 12 as shown in FIGS. 9(A) and (B) when the external heat source generates heat It melts, and the molten conductor 13a condenses between the first and second electrodes 11, 12 to short-circuit them. At this time, in the temperature short-circuit element 1, the first soluble conductor 13 is supported to overlap with the second electrode 12, so that the molten conductor 13a contacts the second electrode 12 by the surface tension or gravity of the molten conductor 13a, and It is possible to surely short-circuit the first and second electrodes 11 and 12.

又,溫度短路元件1,如圖8所示,可使第1可熔導體13延伸至第1電極11與第2電極12相反側、及第2電極12與第1電極11之相反側。據此,於溫度短路元件1,能增大凝結在第1、第2電極11、12間之熔融導體13a之量,確實地使之短路。 In addition, as shown in FIG. 8, the temperature short-circuit element 1 can extend the first soluble conductor 13 to the side opposite to the first electrode 11 and the second electrode 12 and the side opposite to the second electrode 12 and the first electrode 11. According to this, in the temperature short-circuit element 1, the amount of the molten conductor 13a condensed between the first and second electrodes 11, 12 can be increased, and the short circuit can be reliably short-circuited.

又,於上述溫度短路元件1中,形成為板狀之第1可熔導體13以具有較與第1電極11之連接面積大的面積較佳。據此,第1可熔導體13可確保使第1、第2電極11、12間短路所需充分之熔融導體之量。 Furthermore, in the temperature short-circuit element 1 described above, it is preferable that the first fusible conductor 13 formed in a plate shape has an area larger than the connection area with the first electrode 11. According to this, the first fusible conductor 13 can ensure a sufficient amount of molten conductor required to short-circuit the first and second electrodes 11 and 12.

〔溫度短路元件30〕 〔Temperature short-circuit element 30〕

又,於適用本發明之溫度短路元件,可設置用以支承被第1電極11支承之第1可熔導體13之端部的支承電極。又,於以下說明中,針對與上述溫度短路元件1相同之構成係賦予相同符號並省略詳細說明。 In addition, the temperature short-circuit element to which the present invention is applied may be provided with a support electrode for supporting the end of the first soluble conductor 13 supported by the first electrode 11. In the following description, the same components as those of the above-mentioned temperature short-circuit element 1 are given the same symbols and detailed descriptions are omitted.

圖10所示之溫度短路元件30,與上述溫度短路元件1同樣的,於絶緣基板10之表面10a上形成有第1、第2電極11、12,於第1電極11上透過接合材18支承第1可熔導體13。又,第1可熔導體13因被設在第1、第2電極11、12上之第1絶緣層17支承,而與第1、第2電極11、12分離,據此,第1、第2電極11、12間成開放。 The temperature short-circuit element 30 shown in FIG. 10 has the first and second electrodes 11 and 12 formed on the surface 10 a of the insulating substrate 10 similar to the temperature short-circuit element 1 described above, and is supported on the first electrode 11 through the bonding material 18. The first fusible conductor 13. Further, the first soluble conductor 13 is supported by the first insulating layer 17 provided on the first and second electrodes 11, 12 and is separated from the first and second electrodes 11, 12. According to this, the first and first electrodes Two electrodes 11 and 12 are open.

又,於溫度短路元件30,第1可熔導體13之兩端從第1、第2電極11、12往外側突出,兩端部被支承在設於絶緣基板10之表面10a上之第1支承電極31。第1支承電極31與第1、第2電極11、12同樣的,可將Ag等之高熔點金屬糊使用網版印刷技術於絶緣基板10之表面10a上形成圖案後,藉燒成等而形成,以和第1、第2電極11、12在同一製程中形成較佳。 In the temperature short-circuit element 30, both ends of the first fusible conductor 13 protrude outward from the first and second electrodes 11, 12, and both ends are supported by the first support provided on the surface 10a of the insulating substrate 10 Electrode 31. The first support electrode 31 is the same as the first and second electrodes 11, 12, and can be formed by firing or the like after forming a pattern on the surface 10a of the insulating substrate 10 using a high-melting metal paste such as Ag using screen printing technology. It is better to form the first and second electrodes 11, 12 in the same process.

又,於第1支承電極31設有接合焊料等之接合材18,藉此固接第1可熔導體13之兩端部。於溫度短路元件30,由於具備第1可熔導體13從第1、第2電極11、12往外側突出之大小,因此能獲得使第1、第2電極11、12間短路之充分的熔融導體13a。此外,藉由將第1可熔導體13之兩端部固接於第1支承電極31,即使是在回流構裝時等之溫度環境下,亦能安定的支承第1可熔導體13。再者,於第1可熔導體13上,為防止氧化、提升潤濕性等而塗有助焊劑24。 In addition, the first support electrode 31 is provided with a bonding material 18 for bonding solder or the like, thereby fixing both end portions of the first soluble conductor 13. Since the temperature short-circuit element 30 has the size that the first meltable conductor 13 protrudes outward from the first and second electrodes 11, 12, it is possible to obtain a sufficiently molten conductor that short-circuits between the first and second electrodes 11, 12. 13a. In addition, by fixing both ends of the first soluble conductor 13 to the first support electrode 31, the first soluble conductor 13 can be stably supported even in a temperature environment such as during reflow assembly. Furthermore, the first fusible conductor 13 is coated with flux 24 to prevent oxidation, improve wettability, and the like.

於溫度短路元件30,藉由在第1可熔導體13之熔點以上之溫度環境下第1可熔導體13熔融,如圖11所示,熔融導體13a凝結在第1、第2電極11、12上。據此,融導體13a凝結在第1、第2電極11、12間,使第1、第2電極11、12間短路。 In the temperature short-circuit element 30, by melting the first soluble conductor 13 in a temperature environment above the melting point of the first soluble conductor 13, as shown in FIG. 11, the molten conductor 13a condenses on the first and second electrodes 11, 12 on. According to this, the fusion conductor 13a condenses between the first and second electrodes 11, 12 and short-circuits the first and second electrodes 11, 12.

又,此時,藉由在第1、第2電極11、12形成第1絶緣層17,除能防止接合材18及熔融導體13a之流出,並能使熔融導體13a之凝結位置停留在第1、第2電極11、12間,確實地使第1、第2電極11、12短路。 Also, at this time, by forming the first insulating layer 17 on the first and second electrodes 11, 12, in addition to preventing the outflow of the bonding material 18 and the molten conductor 13a, the condensation position of the molten conductor 13a can stay at the first 1. Between the second electrodes 11, 12, the first and second electrodes 11, 12 are surely short-circuited.

又,形成為板狀之第1可熔導體13,具有較與第1、第2電極11、12分別之連接面積大的面積。據此,第1可熔導體13可確保使第1、第2電極11、12間短路所需之充分的熔融導體之量。 Moreover, the first soluble conductor 13 formed in a plate shape has an area larger than the connection area with the first and second electrodes 11 and 12, respectively. According to this, the first fusible conductor 13 can secure a sufficient amount of molten conductor required to short-circuit the first and second electrodes 11 and 12.

〔溫度短路元件40〕 〔Temperature short-circuit element 40〕

又,適用本發明之溫度短路元件,亦可於第1電極11支承第1可熔導體13、並使第2電極12支承第2可熔導體21。於以下說明中,與上述溫度短路元件1、30相同之構成係賦予相同符號並省略詳細說明。 Moreover, applying the temperature short-circuit element of the present invention, the first soluble conductor 13 may be supported on the first electrode 11 and the second soluble conductor 21 may be supported on the second electrode 12. In the following description, the same configuration as the above-mentioned temperature short-circuit elements 1 and 30 is given the same symbol and detailed description is omitted.

圖12所示之溫度短路元件40,於絶緣基板10之表面10a上形成有第1、第2電極11、12,於第1電極11上支承第1可熔導體13,於第2電極12上支承第2可熔導體21。於溫度短路元件40,藉由第1、第2電極11、12分別獨立的支承可熔導體,使第2可熔導體13、21在熔融前是成開放的。 In the temperature short-circuit element 40 shown in FIG. 12, the first and second electrodes 11 and 12 are formed on the surface 10 a of the insulating substrate 10, the first soluble conductor 13 is supported on the first electrode 11, and the second electrode 12 is The second soluble conductor 21 is supported. In the temperature short-circuit element 40, the first and second electrodes 11, 12 independently support the soluble conductor, so that the second soluble conductor 13, 21 is opened before melting.

於第1、第2電極11、12上分別形成有第1絶緣層17,並設有接合材18,使第1、第2可熔導體13、21在分離之同時被支承。第2 可熔導體21與第1可熔導體13為相同材料、具有相同構成,第1、第2可熔導體13、21大致在同一溫度環境下熔融。又,於第1、第2可熔導體13、21上,為防止氧化、提升潤濕性等而塗有助焊劑24。 A first insulating layer 17 is formed on the first and second electrodes 11 and 12, respectively, and a bonding material 18 is provided to support the first and second fusible conductors 13 and 21 while being separated. 2nd The fusible conductor 21 and the first fusible conductor 13 are made of the same material and have the same configuration, and the first and second fusible conductors 13 and 21 are melted under substantially the same temperature environment. In addition, fluxes 24 are applied to the first and second fusible conductors 13 and 21 to prevent oxidation and improve wettability.

〔固定構件〕 〔Fixed member〕

又,於溫度短路元件40,亦可將被支承在第1電極11之第1可熔導體13之一端以固定構件42固接於絶緣基板10,同樣的,將被支承在第2電極12之第2可熔導體21之一端以固定構件42固接於絶緣基板10。第1、第2可熔導體13、21,分別因設於第1、第2電極11、12之接合材18、與固接在設於絶緣基板10之表面10a上之固定構件42,即使是在溫度短路元件40於回流焊構裝時等被加熱之情形時,亦不會往彼此接近之方向移動。因此,溫度短路元件40,可防止在回流焊構裝時等本來之作動前,第1、第2可熔導體13、21往接近之方向移動而接觸之初期短路。 In addition, at the temperature short-circuit element 40, one end of the first fusible conductor 13 supported by the first electrode 11 may be fixed to the insulating substrate 10 by a fixing member 42, and similarly, it will be supported by the second electrode 12. One end of the second fusible conductor 21 is fixed to the insulating substrate 10 with a fixing member 42. The first and second fusible conductors 13, 21 are provided by the bonding material 18 provided on the first and second electrodes 11, 12 and the fixing member 42 fixed on the surface 10a provided on the insulating substrate 10, even When the temperature short-circuit elements 40 are heated during reflow soldering, etc., they will not move toward each other. Therefore, the temperature short-circuit element 40 can prevent an initial short circuit when the first and second fusible conductors 13 and 21 move in the approaching direction and come into contact during the reflow soldering process and before the original operation.

固接第1、第2可熔導體13、21之固定構件42,可使用與接合焊料等接合材18相同之材料。 For the fixing member 42 to which the first and second fusible conductors 13 and 21 are fixed, the same material as the bonding material 18 such as solder can be used.

溫度短路元件40,藉由在第1、第2可熔導體13、21之熔點以上之溫度環境下第1、第2可熔導體13、21熔融,如圖13所示,熔融導體13a凝結在第1電極11上、且熔融導體21a凝結在第2電極12上。據此,熔融導體13a、21a凝結在從第1電極11到第2電極12間,使第1、第2電極11、12間短路。 The temperature short-circuit element 40 is melted by the first and second meltable conductors 13, 21 in a temperature environment above the melting point of the first and second meltable conductors 13, 21, as shown in FIG. 13, the melted conductor 13a condenses in On the first electrode 11, the molten conductor 21 a condenses on the second electrode 12. According to this, the molten conductors 13a and 21a condense between the first electrode 11 and the second electrode 12 to short-circuit the first and second electrodes 11 and 12.

又,此時,可於第1、第2電極11、12形成第1絶緣層17以防止接合材18及熔融導體13a、21a之流出並使熔融導體13a、21a之凝結位置停留在第1、第2電極11、12間,確實地使第1、第2電極11、12短 路。 Also, at this time, the first insulating layer 17 may be formed on the first and second electrodes 11 and 12 to prevent the outflow of the bonding material 18 and the molten conductors 13a and 21a and the condensation positions of the molten conductors 13a and 21a stay at the first and second Between the second electrodes 11, 12, the first and second electrodes 11, 12 are surely shortened road.

又,形成為板狀之第1、第2可熔導體13、21,最好是能具有較分別與第1、第2電極11、12之連接面積大的面積較佳。如此,第1、第2可熔導體13、21可確保使第1、第2電極11、12間短路充分之熔融導體之量。 Furthermore, it is preferable that the first and second soluble conductors 13 and 21 formed in a plate shape have a larger area than the connection area with the first and second electrodes 11 and 12, respectively. In this way, the first and second fusible conductors 13 and 21 can secure a sufficient amount of molten conductor to short-circuit the first and second electrodes 11 and 12.

又,於溫度短路元件40,如圖14所示,亦可設置支承第1、第2可熔導體13、21之端部的第2支承電極43。第2支承電極43與第1、第2電極11、12同樣的,可將Ag等之高熔點金屬糊使用網版印刷技術於絶緣基板10之表面10a上形成圖案,藉燒成等來形成,以和第1、第2電極11、12在同一製程中形成較佳。 In addition, as shown in FIG. 14, the temperature short-circuit element 40 may be provided with a second support electrode 43 that supports the ends of the first and second fusible conductors 13 and 21. The second support electrode 43 is the same as the first and second electrodes 11, 12, and a high-melting-point metal paste such as Ag can be patterned on the surface 10a of the insulating substrate 10 using screen printing technology and formed by firing, etc. It is preferable to form the first and second electrodes 11 and 12 in the same process.

又,第2支承電極43設有接合焊料等之接合材18,藉此固接有第1、第2可熔導體13、21之端部。溫度短路元件40,因第1、第2可熔導體13、21具備從第1、第2電極11、12往外側突出之大小,因此能獲得使第1、第2電極11、12間短路之充分的熔融導體13a、21a。此外,藉由將第1、第2可熔導體13、21之兩端部固接於第2支承電極43,即使是在回流焊構裝時等之溫度環境下,亦能安定的支承第1、第2可熔導體13、21。 In addition, the second support electrode 43 is provided with a bonding material 18 for bonding solder or the like, whereby the ends of the first and second soluble conductors 13 and 21 are fixed. The temperature short-circuit element 40 has a size that protrudes outward from the first and second electrodes 11, 12 because the first and second fusible conductors 13, 21 can obtain a short circuit between the first and second electrodes 11, 12. Fully melted conductors 13a, 21a. In addition, by fixing both ends of the first and second soluble conductors 13 and 21 to the second support electrode 43, the first support can be stably supported even in a temperature environment such as during reflow soldering 、第2 meltable conductors 13,21.

〔溫度短路元件50〕 〔Temperature short-circuit element 50〕

又,於適用本發明之溫度短路元件中,第1可熔導體13亦可不是支承於第1電極11。此外,於以下說明中,與上述溫度短路元件1,30,40相同之構成係賦予相同符號並省略詳細說明。 Furthermore, in the temperature short-circuit element to which the present invention is applied, the first soluble conductor 13 may not be supported by the first electrode 11. In the following description, the same configuration as the above-mentioned temperature short-circuit elements 1, 30, and 40 is given the same symbol and detailed description is omitted.

圖15(A)所示之溫度短路元件50,具有絶緣基板10、形 成在絶緣基板10之表面10a的第1、第2電極11、12、形成在絶緣基板10之表面10a上較第1、第2電極11、12厚的第2絶緣層51、以跨在第1、第2電極11、12上之方式被支承於第2絶緣層51的第1可熔導體13、以及覆蓋絶緣基板10之表面10a上的覆蓋構件25。 The temperature short-circuit element 50 shown in FIG. 15(A) has an insulating substrate 10, a The first and second electrodes 11, 12 formed on the surface 10a of the insulating substrate 10, and the second insulating layer 51 formed on the surface 10a of the insulating substrate 10 that is thicker than the first and second electrodes 11, 12 are formed across the first 1. The first soluble conductor 13 supported on the second insulating layer 51 and the covering member 25 covering the surface 10 a of the insulating substrate 10 so as to support the second electrodes 11 and 12.

第2絶緣層51,例如由玻璃層構成,於絶緣基板10之表面10a,形成在除覆蓋構件25之側壁25a、第1、第2電極11、12及隔著第1、第2電極11、12電性開放之間隙部外的區域。據此,第2絶緣層51形成第1、第2電極11、12之表面及相對向之側緣露出之開口部52。又,第2絶緣層51形成為較第1、第2電極11、12之厚度厚,且於上面搭載第1可熔導體13。 The second insulating layer 51 is composed of, for example, a glass layer, and is formed on the surface 10a of the insulating substrate 10 except for the side wall 25a of the cover member 25, the first and second electrodes 11, 12 and the first and second electrodes 11 12 The area outside the gap that is electrically open. Accordingly, the second insulating layer 51 forms the openings 52 exposed on the surfaces of the first and second electrodes 11 and 12 and the opposite side edges. In addition, the second insulating layer 51 is formed to be thicker than the thickness of the first and second electrodes 11 and 12, and the first soluble conductor 13 is mounted on the upper surface.

第1可熔導體13係以跨在可從第2絶緣層51之開口部52看見之第1、第2電極11、12上方之方式搭載在第2絶緣層51上。第1可熔導體13,係被第2絶緣層51在除了與開口部52重疊之中央部以外之兩側被廣範圍的支承。 The first fusible conductor 13 is mounted on the second insulating layer 51 so as to straddle the first and second electrodes 11 and 12 visible from the opening 52 of the second insulating layer 51. The first fusible conductor 13 is supported by the second insulating layer 51 on a wide range on both sides except the central portion overlapping the opening 52.

又,覆蓋構件25係使用工程塑膠等之絶緣材料形成,具有搭載在絶緣基板10之表面10a上的側壁25a、與覆蓋絶緣基板10之表面10a上的頂面25b。覆蓋構件25以側壁25a包覆第2絶緣層51及第1可熔導體13之周圍。 In addition, the covering member 25 is formed using an insulating material such as engineering plastic, and has a side wall 25 a mounted on the surface 10 a of the insulating substrate 10 and a top surface 25 b covering the surface 10 a of the insulating substrate 10. The covering member 25 covers the periphery of the second insulating layer 51 and the first soluble conductor 13 with the side wall 25a.

此種溫度短路元件50,當在第1可熔導體13之熔點以上之溫度環境下第1可熔導體13熔融時,如圖15(B)所示,熔融導體13a之移動位置即被控制在可從設於第2絶緣層51之開口部52看見之第1、第2電極11、12上。亦即,溫度短路元件50,係以對第1可熔導體13之熔融 導體13a不具備潤濕性之第2絶緣層51及覆蓋構件25封閉第1可熔導體13之周圍,因此熔融導體13a會凝結在唯一具備潤濕性之第1、第2電極11、12上。 In such a temperature short-circuit element 50, when the first soluble conductor 13 is melted in a temperature environment above the melting point of the first soluble conductor 13, as shown in FIG. 15(B), the moving position of the molten conductor 13a is controlled at The first and second electrodes 11 and 12 can be seen from the opening 52 provided in the second insulating layer 51. That is, the temperature short-circuit element 50 melts the first soluble conductor 13 The conductor 13a does not have the wettable second insulating layer 51 and the covering member 25 to enclose the first fusible conductor 13, so the molten conductor 13a will condense on the only wettable first and second electrodes 11, 12 .

據此,於溫度短路元件50,熔融導體13a凝結跨在第1、第2電極11、12間,確實地使第1、第2電極11、12間短路。 According to this, in the temperature short-circuit element 50, the molten conductor 13a condenses across the first and second electrodes 11, 12 and reliably short-circuits the first and second electrodes 11, 12.

〔溫度短路元件60〕 〔Temperature short-circuit element 60〕

又,適用本發明之溫度短路元件,亦可形成為用於表面構裝且擴大第1、第2電極11、12對第1可熔導體13之支承面積,以防止第1可熔導體13之變形、並防止初期短路。此外,於以下說明中,針對與上述溫度短路元件1、30、40、0相同之構成係賦予相同符號並省略詳細說明。 Furthermore, the temperature short-circuit element to which the present invention is applied may also be formed for surface mounting and expand the support area of the first and second electrodes 11, 12 to the first soluble conductor 13 to prevent the first soluble conductor 13 from Deformation and prevent initial short circuit. In the following description, the same components as those of the above-mentioned temperature short-circuit elements 1, 30, 40, and 0 are given the same symbols and detailed descriptions are omitted.

此溫度短路元件60,如圖16、圖17所示,具備絶緣基板10、形成在絶緣基板10之表面10a的第1、第2電極11、12、在第1、第2電極11、12上以使第1、第2電極11、12之對向之各前端部11b、12b露出之方式積層的第1絶緣層17、形成在絶緣基板10之表面10a上較第1、第2電極11、12厚的第2絶緣層51、以及搭載在第1、第2絶緣層17、51上的第1可熔導體13。又,圖16(A)係除去溫度短路元件60之覆蓋構件25後所示的俯視圖、同圖(B)係同圖(A)中所示之A-A’線剖面圖、同圖(C)係同圖(A)中所示之B-B’線剖面圖。再者,圖17係除去溫度短路元件60之覆蓋構件25及第1可熔導體13後所示的俯視圖。 As shown in FIGS. 16 and 17, this temperature short-circuit element 60 includes an insulating substrate 10, first and second electrodes 11 and 12 formed on the surface 10 a of the insulating substrate 10, and first and second electrodes 11 and 12 The first insulating layer 17 is formed so as to expose the respective front end portions 11b and 12b facing the first and second electrodes 11, 12 on the surface 10a of the insulating substrate 10 compared to the first and second electrodes 11, The 12-thick second insulating layer 51 and the first fusible conductor 13 mounted on the first and second insulating layers 17 and 51. 16 (A) is a plan view shown after removing the cover member 25 of the temperature short-circuit element 60, the same figure (B) is a cross-sectional view taken along line AA' shown in the same figure (A), the same figure (C ) Is a cross-sectional view taken along line BB' shown in (A). In addition, FIG. 17 is a plan view shown after removing the covering member 25 of the temperature short-circuit element 60 and the first soluble conductor 13.

溫度短路元件60中之第1、第2電極11、12,係於形成為矩形之絶緣基板10之長度方向廣範圍的形成,並形成在從絶緣基板10之寬度方向兩側緣至中央部處,相距既定間隔對向。又,第1、第2電極11、12, 於略中央部積層第1絶緣層17,相對向之前端部11b、12b露出。 The first and second electrodes 11 and 12 in the temperature short-circuit element 60 are formed over a wide range of the longitudinal direction of the insulating substrate 10 formed in a rectangular shape, and are formed from both edges in the width direction of the insulating substrate 10 to the central portion , Facing each other at a predetermined interval. In addition, the first and second electrodes 11, 12, The first insulating layer 17 is deposited on the slightly central portion, and is exposed toward the front end portions 11b and 12b.

於溫度短路元件60,藉由將第1、第2電極11、12之短路長度形成為較長,除能提升短路之確實性、亦能降低第1、第2電極11、12短路後之短路電阻以因應高額定電流。 In the temperature short-circuit element 60, by forming the short-circuit length of the first and second electrodes 11, 12 to be longer, in addition to improving the reliability of the short circuit, it can also reduce the short-circuit after the short circuit of the first and second electrodes 11, 12 The resistance is in response to the high rated current.

第2絶緣層51,形成在第1、第2電極11、12之相對向的側緣兩端中第1、第2電極11、12之間隙部。又,第2絶緣層51形成為較第1、第2電極11、12之厚度厚,與形成在第1、第2電極11、12上之第1絶緣層17連續。據此,於第1、第2絶緣層17、51形成使第1、第2電極11、12之相對向的各前端部11b、12b露出之略矩形開口部61。 The second insulating layer 51 is formed at the gap between the first and second electrodes 11 and 12 at the opposite side edges of the first and second electrodes 11 and 12. In addition, the second insulating layer 51 is formed to be thicker than the thickness of the first and second electrodes 11 and 12 and continuous with the first insulating layer 17 formed on the first and second electrodes 11 and 12. According to this, a substantially rectangular opening 61 is formed in the first and second insulating layers 17 and 51 to expose the opposing front end portions 11 b and 12 b of the first and second electrodes 11 and 12.

第1可熔導體13透過接合用焊料等之接合材18固接於第1電極11。又,第1可熔導體13,係以覆蓋開口部61之方式被支承在設於第1、第2電極11、12之第1絶緣層17及第2絶緣層51上。亦即,溫度短路元件60,於絶緣基板10上廣範圍的積層第1、第2電極11、12,且除了此等第1、第2電極11、12之各前端部11b、12b外,被第1、第2絶緣層17、51圍繞。據此,第1可熔導體13被第1、第2絶緣層17、51於全周支承,防止了長邊方向及寬度方向之撓曲。 The first soluble conductor 13 is fixed to the first electrode 11 through a bonding material 18 such as solder for bonding. In addition, the first soluble conductor 13 is supported on the first insulating layer 17 and the second insulating layer 51 provided on the first and second electrodes 11 and 12 so as to cover the opening 61. That is, the temperature short-circuit element 60 has a wide range of first and second electrodes 11 and 12 laminated on the insulating substrate 10, and in addition to the respective front end portions 11b and 12b of the first and second electrodes 11, 12 are The first and second insulating layers 17, 51 surround. According to this, the first fusible conductor 13 is supported by the first and second insulating layers 17 and 51 over the entire circumference, preventing deflection in the longitudinal direction and the width direction.

因此,根據溫度短路元件60,可確實地防止於回流焊構裝時等第1可熔導體13彎曲之情形,防止因第1可熔導體13之變形導致之第1、第2電極11、12間短路的初期短路。 Therefore, according to the temperature short-circuit element 60, it is possible to reliably prevent the first soluble conductor 13 from being bent during reflow soldering and the like, and to prevent the first and second electrodes 11, 12 caused by the deformation of the first soluble conductor 13 Initial short circuit between short circuits.

又,第1可熔導體13,可取代第1電極11、或在第1電極11之外,另透過接合材18固接於第1絶緣層17及/或第2絶緣層51。藉由將第1可熔導體13於複數處加以固接,即使是在回流焊構裝時等之溫度 環境下,亦能防止位置偏移等,安定地加以保持。 In addition, the first fusible conductor 13 may replace the first electrode 11 or be in addition to the first electrode 11 and be fixed to the first insulating layer 17 and/or the second insulating layer 51 through the bonding material 18. By fixing the first fusible conductor 13 at multiple locations, even at reflow soldering temperatures Under the environment, it is also possible to prevent positional deviations, etc., and maintain it stably.

於此種溫度短路元件60,當在第1可熔導體13之熔點以上之溫度環境下第1可熔導體13熔融時,如圖18所示,熔融導體13a之移動位置被控制在可從設在第1、第2絶緣層17、51之開口部61看見之第1、第2電極11、12之各前端部11b、12b上。亦即,於溫度短路元件60,係被對第1可熔導體13之熔融導體13a不具備潤濕性之第1、第2絶緣層17、51支承,因此,熔融導體13a凝結在唯一具備潤濕性之第1、第2電極11、12上。 In such a temperature short-circuit element 60, when the first meltable conductor 13 is melted in a temperature environment above the melting point of the first meltable conductor 13, as shown in FIG. 18, the moving position of the melted conductor 13a is controlled to be set from On the front end portions 11b and 12b of the first and second electrodes 11, 12 seen through the opening 61 of the first and second insulating layers 17, 51. That is, the temperature short-circuit element 60 is supported by the first and second insulating layers 17, 51 that do not have wettability to the molten conductor 13a of the first fusible conductor 13, so the molten conductor 13a condenses in On the wet first and second electrodes 11,12.

據此,於溫度短路元件60,熔融導體13a凝結在第1、第2電極11、12之間,確實地使第1、第2電極11、12間短路。 According to this, in the temperature short-circuit element 60, the molten conductor 13a condenses between the first and second electrodes 11, 12 and reliably short-circuits the first and second electrodes 11, 12.

〔溫度短路元件70〕 〔Temperature short-circuit element 70〕

又,適用本發明之溫度短路元件,可形成為表面構裝用、並將第2電極12與設在覆蓋構件之覆蓋部電極連接。此外,於以下說明中,針對與上述溫度短路元件1、30、40、50、60相同之構成係賦予相同符號並省略詳細說明。 In addition, the temperature short-circuit element to which the present invention is applied can be formed for surface mounting, and the second electrode 12 can be connected to the cover electrode provided on the cover member. In the following description, the same components as those of the above-mentioned temperature short-circuit elements 1, 30, 40, 50, and 60 are given the same symbols and detailed descriptions are omitted.

此溫度短路元件70,如圖19所示,係一具備覆蓋絶緣基板10之表面上的覆蓋構件25,第2電極12與在覆蓋構件25之頂面25b和第1電極11對向形成之覆蓋部電極71連接。又,圖19(A)係除去在第1可熔導體13熔融前之溫度短路元件70之覆蓋構件25後所示的俯視圖,同圖(B)為同圖(A)中所示之A-A’線剖面圖、同圖(C)為同圖(A)所示之B-B’線剖面圖。又,圖20係除去在第1可熔導體13熔融後之溫度短路元件70之覆蓋構件25後所示的俯視圖,同圖(B)為同圖(A)中所示之A -A’線剖面圖、同圖(C)為同圖(A)中所示之B-B’線剖面圖。 As shown in FIG. 19, this temperature short-circuit element 70 is provided with a covering member 25 covering the surface of the insulating substrate 10, and the second electrode 12 is formed so as to face the top surface 25b of the covering member 25 and the first electrode 11 Part electrode 71 is connected. 19(A) is a plan view shown after removing the covering member 25 of the temperature short-circuit element 70 before the melting of the first soluble conductor 13, and the same figure (B) is A- shown in the same figure (A). A'line cross-sectional view, the same figure (C) is a BB' line cross-sectional view shown in the same figure (A). 20 is a plan view after removing the covering member 25 of the temperature short-circuit element 70 after the melting of the first soluble conductor 13, the same figure (B) is A shown in the same figure (A) -A' line cross-sectional view, the same figure (C) is a B-B' line cross-sectional view shown in the same figure (A).

覆蓋構件25,具有連接在絶緣基板10之表面10a之外緣部的側壁25a、與頂面25b,可使用各種工程塑膠或與絶緣基板10相同材料形成。覆蓋構件25,在從覆蓋構件25之一側緣部25a到頂面25b,形成有覆蓋部電極71。 The cover member 25 has a side wall 25a connected to the outer edge of the surface 10a of the insulating substrate 10 and a top surface 25b, and can be formed using various engineering plastics or the same material as the insulating substrate 10. The cover member 25 has a cover electrode 71 formed from one side edge portion 25a to the top surface 25b of the cover member 25.

覆蓋部電極71,藉由覆蓋構件25被搭載於絶緣基板10而與形成在絶緣基板10之表面10a之第2電極12連接。第1、第2電極11、12因彼此分離而開放。又,第1、第2電極11、12與形成在絶緣基板10之背面10b之外部連接端子11a、12a連接。溫度短路元件70透過此外部連接端子11a、12a組裝在電源電路等之各種外部電路。 The cover electrode 71 is mounted on the insulating substrate 10 via the cover member 25 and connected to the second electrode 12 formed on the surface 10 a of the insulating substrate 10. The first and second electrodes 11 and 12 are opened by being separated from each other. In addition, the first and second electrodes 11 and 12 are connected to the external connection terminals 11 a and 12 a formed on the back surface 10 b of the insulating substrate 10. The temperature short-circuit element 70 is assembled into various external circuits such as a power circuit through the external connection terminals 11a and 12a.

又,覆蓋部電極71,與形成在絶緣基板10之表面10a上之第1電極11對向、且在與第1電極11之間配置有第1可熔導體13。第1可熔導體13透過接合材18固接在第1電極11上。又,第1可熔導體13,亦可將上述第1支承電極31及固定構件42、第2絶緣層51設置在絶緣基板10,藉由此等來加以支承。 In addition, the cover electrode 71 faces the first electrode 11 formed on the surface 10 a of the insulating substrate 10, and the first soluble conductor 13 is arranged between the first electrode 11 and the first electrode 11. The first soluble conductor 13 is fixed to the first electrode 11 through the bonding material 18. In addition, the first fusible conductor 13 may be provided on the insulating substrate 10 by supporting the first supporting electrode 31 and the fixing member 42 and the second insulating layer 51.

此種溫度短路元件70,當在第1可熔導體13之熔點以上之溫度環境下第1可熔導體13熔融時,如圖20所示,熔融導體13a即凝結在第1電極11上、並且亦凝結在頂面25b與第1電極11對向配置之覆蓋部電極71上。據此,溫度短路元件70即能透過熔融導體13a及覆蓋部電極71使第1、第2電極11、12短路。 In such a temperature short-circuit element 70, when the first soluble conductor 13 is melted in a temperature environment above the melting point of the first soluble conductor 13, as shown in FIG. 20, the molten conductor 13a condenses on the first electrode 11, and It is also condensed on the cover electrode 71 where the top surface 25b and the first electrode 11 are opposed to each other. According to this, the temperature short-circuit element 70 can short-circuit the first and second electrodes 11 and 12 through the molten conductor 13 a and the cover electrode 71.

〔溫度切換元件〕 〔Temperature switching element〕

接著,說明適用本發明之溫度切換元件。又,於溫度切換元件之說明 中,針對與上述溫度短路元件1、30、40、50、60、70相同之構成係賦予相同符號並省略詳細說明。 Next, the temperature switching element to which the present invention is applied will be explained. Also, the description of the temperature switching element In the above, the same components as those of the above-mentioned temperature short-circuit elements 1, 30, 40, 50, 60, and 70 are given the same symbols and detailed descriptions are omitted.

〔溫度切換元件80〕 Temperature switching element 80〕

適用本發明之溫度切換元件80,如圖21(A)、(B)所示,具備第1電極11、與第1電極11相鄰設置的第2電極12、藉由熔融而凝結在第1、第2電極11、12間以使第1、第2電極11、12短路的第1可熔導體13、第3電極83及第4電極84、以及跨接在第3、第4電極83、84並藉由熔融以遮斷第3、第4電極83、84間的第3可熔導體81。 The temperature switching element 80 to which the present invention is applied, as shown in FIGS. 21(A) and (B), includes a first electrode 11, a second electrode 12 disposed adjacent to the first electrode 11, and condenses on the first by melting , The first soluble conductor 13, the third electrode 83, and the fourth electrode 84 between the second electrodes 11, 12 to short-circuit the first and second electrodes 11, 12, and the third and fourth electrodes 83, 84. The third soluble conductor 81 between the third and fourth electrodes 83, 84 is blocked by melting.

此外,溫度切換元件80,如圖22(A)、(B)所示,在元件內部不具備發熱體,而係在第1、第3可熔導體13、81之熔點以上之溫度環境下第1、第3可熔導體13、81熔融。據此,於溫度切換元件80,藉由熔融導體13a凝結在第1電極11之周圍而與和第1電極11相鄰配置之第2電極12亦接觸,使第1、第2電極11、12間短路並且第3可熔導體81熔斷以將第3、第4電極83、84間遮断。 In addition, the temperature switching element 80, as shown in FIGS. 22(A) and (B), does not include a heating element inside the element, but is placed in a temperature environment above the melting point of the first and third fusible conductors 13, 81. 1. The third soluble conductor 13, 81 melts. According to this, in the temperature switching element 80, the molten conductor 13a condenses around the first electrode 11 to contact the second electrode 12 disposed adjacent to the first electrode 11, so that the first and second electrodes 11, 12 There is a short circuit and the third fusible conductor 81 is fused to block the third and fourth electrodes 83 and 84.

〔溫度環境〕 〔Temperature environment〕

溫度切換元件80與上述溫度短路元件1同樣的,係以從外部之熱源15傳來之熱使第1、第3可熔導體13、81熔融。所謂溫度環境,如上所述,係指以溫度切換元件80之外部之熱源15作出之第1、第3可熔導體13、81熔融之溫度環境,例如係藉由設在溫度切換元件80近旁之元件之異常發熱而產生之輻射熱傳遞至溫度切換元件80之內部所作出。又,第1、第3可熔導體13、81之熔點以上之溫度環境,亦可以是溫度切換元件80所使用之電子產品之發火或周圍之火災產生之熱傳遞至溫度切換元件80內部所作出 者。再者,第1、第3可熔導體13、81之熔點以上之溫度環境,亦不限於意外或災害時等之緊急事態,亦可以是作為用以不可逆的切換開關之一般的使用方法,由外部熱源產生之熱傳至溫度切換元件80內部所作出者。 The temperature switching element 80 is the same as the temperature short-circuit element 1 described above, and the first and third fusible conductors 13 and 81 are melted by the heat transferred from the external heat source 15. The so-called temperature environment refers to the temperature environment in which the first and third fusible conductors 13 and 81 are melted by the external heat source 15 of the temperature switching element 80 as described above. The radiant heat generated by the abnormal heating of the element is transferred to the interior of the temperature switching element 80. In addition, the temperature environment above the melting point of the first and third fusible conductors 13, 81 may also be caused by the ignition of the electronic product used by the temperature switching element 80 or the heat generated by the surrounding fire transferred to the interior of the temperature switching element 80 By. In addition, the temperature environment above the melting point of the first and third fusible conductors 13, 81 is not limited to emergency situations such as accidents or disasters, but can also be used as a general method of use for irreversible changeover switches. The heat generated by the external heat source is transferred to the inside of the temperature switching element 80.

〔導熱構件〕 〔Heat conduction member〕

又,使第1、第3可熔導體13、81熔融之溫度環境,係由溫度切換元件80內部之空氣或元件內部之構成零件發揮作為傳遞元件外部之熱之導熱構件82所作出。導熱構件82,係用以傳遞溫度切換元件80外部之熱源之熱,可使用例如後述溫度切換元件80之外筐體或絶緣基板、第1~第4電極11、12、83、84及其他構成構件,直接的或間接的與第1、第3可熔導體13、81連接據以加熱第1、第3可熔導體13、81。導熱構件82,例如可由與第1電極11或第3、第4電極83、84連接之電極圖案、線材、或熱管等形成,具有將來自熱源15之熱透過第1電極11間接的傳至第1可熔導體13的第1導熱構件82A、與將來自熱源15之熱直接的傳至第3可熔導體81的第2導熱構件82B。 In addition, the temperature environment in which the first and third fusible conductors 13 and 81 are melted is made by the air inside the temperature switching element 80 or the component inside the element serving as a heat conduction member 82 that transfers heat outside the element. The heat-conducting member 82 is used to transfer the heat of the heat source outside the temperature switching element 80. For example, a casing or an insulating substrate other than the temperature switching element 80 described later, the first to fourth electrodes 11, 12, 83, 84, and other structures can be used. The member is directly or indirectly connected to the first and third fusible conductors 13, 81 to heat the first and third fusible conductors 13, 81 accordingly. The heat-conducting member 82 may be formed of, for example, an electrode pattern, a wire, or a heat pipe connected to the first electrode 11 or the third and fourth electrodes 83 and 84, and has an indirect transmission of heat from the heat source 15 through the first electrode 11 to the first The first heat conduction member 82A of the first soluble conductor 13 and the second heat conduction member 82B that directly transfers heat from the heat source 15 to the third soluble conductor 81.

又,導熱構件82與圖3所示之導熱構件14同樣的,使用熱管等之導電性構件之情形時,為謀求與周圍之絶緣,至少表面被絶緣材料被覆較佳。 In addition, when the heat conductive member 82 is the same as the heat conductive member 14 shown in FIG. 3, when a conductive member such as a heat pipe is used, at least the surface is preferably covered with an insulating material in order to seek insulation from the surroundings.

〔第1~第4電極〕 [1st~4th electrode]

第1、第2電極11、12與上述溫度短路元件1相同。第3、第4電極83、84亦與第1、第2電極11、12同樣的,係在例如氧化鋁等之絶緣基板上藉由高熔點金屬糊之印刷、燒成等,形成在同一平面上。又,第3、第4電極83、84,亦可使用由高熔點金屬構成之線材或板材等之機構零件,藉 由支承於既定位置等來形成。 The first and second electrodes 11 and 12 are the same as the temperature short-circuit element 1 described above. The third and fourth electrodes 83, 84 are similar to the first and second electrodes 11, 12, and are formed on the same plane by printing, firing, etc. of a high melting point metal paste on an insulating substrate such as alumina on. In addition, the third and fourth electrodes 83, 84 may also use wire rods or plate members made of refractory metals, etc. It is formed by being supported at a predetermined position.

第3、第4電極83、84係藉由隔著既定間隔設置而開放,平常透過第3可熔導體81電性連接。第3、第4電極83、84與第3可熔導體81之連接,可使用上述連接焊料等之接合材18。第3、第4電極83、84因溫度切換元件80作動,而如圖22(A)、(B)所示,藉由第3可熔導體81熔斷而遮斷導通。第3、第4電極83、84,分別於一端設有外部連接端子83a、84a。第3、第4電極83、84透過此等外部連接端子83a、84a與因溫度切換元件80動作而被遮断之電源電路或數位訊號電路等之外部電路連接。溫度切換元件80,因第3、第4電極83、84間被遮断,而能遮斷該外部電路之電流路徑、或功能電路。 The third and fourth electrodes 83 and 84 are opened by being arranged at predetermined intervals, and are usually electrically connected through the third fusible conductor 81. For the connection of the third and fourth electrodes 83 and 84 and the third fusible conductor 81, the bonding material 18 such as the above-mentioned connection solder can be used. The third and fourth electrodes 83 and 84 are actuated by the temperature switching element 80, and as shown in FIGS. 22(A) and (B), the third fusible conductor 81 is fused to block conduction. The third and fourth electrodes 83 and 84 are provided with external connection terminals 83a and 84a at one ends, respectively. The third and fourth electrodes 83 and 84 are connected to external circuits such as a power circuit or a digital signal circuit that are blocked by the operation of the temperature switching element 80 through these external connection terminals 83a and 84a. Since the temperature switching element 80 is blocked between the third and fourth electrodes 83 and 84, the current path of the external circuit or the functional circuit can be blocked.

〔第3可熔導體〕 [The third soluble conductor]

第3可熔導體81與第1可熔導體13同樣的,可使用因溫度切換元件80之溫度環境而迅速地熔融之任一種金屬,例如非常適合使用Sn或SnBi系焊料或SnIn系焊料、及其他以Sn為主成分之無鉛焊料等之低熔點金屬。 The third fusible conductor 81 is the same as the first fusible conductor 13, and any metal that rapidly melts due to the temperature environment of the temperature switching element 80 can be used. For example, Sn or SnBi-based solder or SnIn-based solder is very suitable, and Other low melting point metals such as lead-free solders with Sn as the main component.

又,第3可熔導體81可含有低熔點金屬與高熔點金屬。低熔點金屬及高熔點金屬,可使用與上述第1可熔導體13所使用者相同之物。 In addition, the third fusible conductor 81 may contain a low melting point metal and a high melting point metal. For the low-melting-point metal and the high-melting-point metal, the same ones as those used for the first soluble conductor 13 described above can be used.

又,第3可熔導體81,為防止氧化、提升潤濕性等而塗有助焊劑24。 In addition, the third fusible conductor 81 is coated with flux 24 to prevent oxidation, improve wettability, and the like.

〔電路構成、應用〕 [Circuit configuration and application]

溫度切換元件80,具有如圖23(A)、(B)所示之電路構成。亦即,溫度切換元件80,於動作前之狀態下,係構成為第1電極11與第2電極12近接並分離而絶緣,藉由第1可熔導體13熔融而短路之開關2。又,於溫 度切換元件80,第3、第4電極83、84間透過第3可熔導體81連接,藉由第3可熔導體81熔融而被遮断。 The temperature switching element 80 has a circuit configuration as shown in FIGS. 23(A) and (B). That is, in the state before the operation, the temperature switching element 80 is configured as a switch 2 in which the first electrode 11 and the second electrode 12 are in close proximity and separated and insulated, and the first fusible conductor 13 is melted and short-circuited. Also, Yu Wen The degree switching element 80 is connected between the third and fourth electrodes 83, 84 through the third fusible conductor 81, and is blocked by the melting of the third fusible conductor 81.

如圖24所示,第1、第2電極11、12,藉由串聯在構裝溫度切換元件80之電路基板之電流路徑上,據以組裝在電源電路或訊號電路等之各種外部電路28A、28B間。同樣的,第3、第4電極83、84亦係藉由串聯在構裝溫度切換元件80之電路基板之電流路徑上,據以組裝在電源電路或訊號電路等之各種外部電路85A、85B間。 As shown in FIG. 24, the first and second electrodes 11, 12 are assembled in various external circuits 28A, such as a power supply circuit or a signal circuit, by being serially connected to the current path of the circuit board on which the temperature switching element 80 is constructed. Room 28B. Similarly, the third and fourth electrodes 83, 84 are also connected in series between various external circuits 85A, 85B such as a power circuit or a signal circuit by connecting in series on the current path of the circuit board on which the temperature switching element 80 is constructed .

外部電路28A、28B,係一在溫度切換元件80之作動前,因第1、第2電極11、12間開放而被遮断,藉由第1、第2電極11、12之短路而物理性、不可逆的短路之電路,可以是例如在溫度切換元件80被組裝之電子機器之元件產生異常發熱之情形、或火災等之緊急狀態下,進行冷卻裝置及灑水設備等之起動、備用電路之起動、警報器等異常通報系統之作動、旁通電流路徑之建構等的各種功能電路。或者,外部電路28A、28B亦可以是在網路通訊機器中對駭侵或破碼進行繞過資料伺服器之旁通訊號路徑之建構、或進行一般元件或軟體之活化者。 The external circuits 28A and 28B are blocked by the opening between the first and second electrodes 11 and 12 before the temperature switching element 80 is actuated. The short circuit of the first and second electrodes 11 and 12 physically The irreversible short-circuit circuit may be, for example, in the case of abnormal heat generation of the electronic device in which the temperature switching element 80 is assembled, or in an emergency state such as a fire, start the cooling device and sprinkler equipment, etc., start the standby circuit , Alarms and other abnormal notification system operation, bypass current path construction and other functional circuits. Alternatively, the external circuits 28A, 28B may also be a network communication machine that bypasses the data server's communication signal path for hacking or code breaking, or activates general components or software.

又,外部電路85A、85B,係一在溫度切換元件80之作動前,第3、第4電極83、84間透過第3可熔導體81連接而連接,藉由第3、第4電極83、84間之遮断而物理性、不可逆的遮断之電路,可適用於例如電池組及電子機器之電源電路、訊號電路、網路通訊機器中之網際網路線路等任何種類之電氣電路。 In addition, the external circuits 85A and 85B are connected between the third and fourth electrodes 83 and 84 through the third fusible conductor 81 before the temperature switching element 80 is actuated. The third and fourth electrodes 83 and 84 The 84-interrupted, physical and irreversible interrupted circuit can be applied to any kind of electrical circuits such as battery packs and power circuits of electronic equipment, signal circuits, and Internet lines in network communication equipment.

溫度切換元件80,當因伴隨元件故障之異常發熱或火災等來自外部熱源15之熱傳來,而達到第1、第3可熔導體13、81之熔點以上 之溫度環境時,如圖22(A)、(B)所示,第1、第3可熔導體13、81即被加熱、熔融。據此,於溫度切換元件80,熔融導體13a凝結在第1電極11之周圍並也與相鄰配置之第2電極11接觸,原本絶緣之第1、第2電極11、12透過熔融導體13a而短路,連接外部電路28A、28B。此外,於溫度切換元件80,因第3可熔導體81熔斷而遮斷第3、第4電極83、84間之導通,遮斷外部電路85A、85B。 The temperature switching element 80 reaches the melting point of the first and third fusible conductors 13, 81 due to heat from the external heat source 15 such as abnormal heat or fire accompanying element failure In the temperature environment, as shown in FIGS. 22(A) and (B), the first and third fusible conductors 13, 81 are heated and melted. According to this, in the temperature switching element 80, the molten conductor 13a condenses around the first electrode 11 and also contacts the adjacent second electrode 11, and the originally insulated first and second electrodes 11, 12 pass through the molten conductor 13a and Short circuit and connect external circuits 28A and 28B. In addition, in the temperature switching element 80, the third fusible conductor 81 is fused to block the conduction between the third and fourth electrodes 83, 84, and to block the external circuits 85A, 85B.

此外,於溫度切換元件80,亦可與溫度短路元件1同樣的,於第2電極12連接第2可熔導體21並使導熱構件82A與第1、第2電極11、12連續,透過第2電極12使第2可熔導體21熔融。 In addition, in the temperature switching element 80, the second fusible conductor 21 may be connected to the second electrode 12 in the same manner as the temperature short-circuit element 1, and the heat conducting member 82A may be continuous with the first and second electrodes 11, 12 and pass through the second The electrode 12 melts the second soluble conductor 21.

〔熔融順序〕 [Melting order]

又,於溫度切換元件80,亦可藉由規定第1可熔導體13與第3可熔導體81之熔融順序,據以規定外部電路28A、28B間之短路、與外部電路85A、85B間之遮断的順序。 In addition, in the temperature switching element 80, the short circuit between the external circuits 28A, 28B and the external circuit 85A, 85B can also be specified by specifying the melting order of the first soluble conductor 13 and the third soluble conductor 81. The order of occlusion.

亦即,於溫度切換元件80,可藉由使第1可熔導體13較第3可熔導體81先熔融,以在使外部電路28A、28B短路後,遮斷外部電路85A、85B間。據此,例如可在非常電源電路或備用電路構成之外部電路28A、28B間起動後,遮斷由一般之電源電路或功能電路構成之外部電路85A、85B間。 That is, in the temperature switching element 80, the first fusible conductor 13 may be melted before the third fusible conductor 81, so that after the external circuits 28A and 28B are short-circuited, the external circuits 85A and 85B are blocked. According to this, for example, after starting between the external circuits 28A and 28B composed of the emergency power supply circuit or the standby circuit, the external circuit 85A and 85B composed of the general power supply circuit or the functional circuit can be blocked.

又,於溫度切換元件80,可藉由使第3可熔導體81較第1可熔導體13先熔融,以在遮斷外部電路85A、85B間後,使外部電路28A、28B短路。據此,例如可在遮斷由電源電路構成之外部電路85A、85B間後,使由警報系統電路構成之外部電路28A、28B起動。 In addition, in the temperature switching element 80, the third soluble conductor 81 may be melted before the first soluble conductor 13 so as to short-circuit the external circuits 28A and 28B after blocking the external circuits 85A and 85B. According to this, for example, the external circuits 28A and 28B composed of the alarm system circuit can be activated after the space between the external circuits 85A and 85B composed of the power supply circuit is blocked.

此種第1可熔導體13與第3可熔導體81之熔融順序,可藉由對第1可熔導體13與第3可熔導體81設定熔點差來加以規定。例如,當以SnIn系焊料形成第1可熔導體13、以SnBi系焊料形成第3可熔導體81時,由於銦錫合金之熔點為120℃、錫鉍合金之熔點為138℃,因此第1可熔導體13之熔點較第3可熔導體81低,可使其先熔融。 The melting order of the first soluble conductor 13 and the third soluble conductor 81 can be specified by setting a melting point difference between the first soluble conductor 13 and the third soluble conductor 81. For example, when the first soluble conductor 13 is formed of SnIn-based solder and the third soluble conductor 81 is formed of SnBi-based solder, the melting point of the indium-tin alloy is 120°C and the melting point of the tin-bismuth alloy is 138°C, so the first The melting point of the soluble conductor 13 is lower than that of the third soluble conductor 81, and it can be melted first.

又,第1可熔導體13與第3可熔導體81之熔融順序,亦可藉由改變第1可熔導體13與第3可熔導體81之剖面積來加以規定。由於可熔導體之剖面積越太越不易熔融,因此只要將欲使其先熔融之熔融導體之剖面積做得較小、與使其後熔融之熔融導體之剖面積做得較大即可。 In addition, the melting order of the first soluble conductor 13 and the third soluble conductor 81 can also be specified by changing the cross-sectional area of the first soluble conductor 13 and the third soluble conductor 81. Since the cross-sectional area of the fusible conductor is too difficult to melt, it is only necessary to make the cross-sectional area of the molten conductor to be melted first and the cross-sectional area of the molten conductor to be melted later to be larger.

又,第1可熔導體13與第3可熔導體81之熔融順序,亦可藉由改變導熱構件82之路徑長或粗細以使熱傳導性產生差異來加以規定。 In addition, the melting order of the first soluble conductor 13 and the third soluble conductor 81 can also be specified by changing the path length or thickness of the heat conductive member 82 to cause a difference in thermal conductivity.

〔表面構裝型〕 〔Surface configuration type〕

又,適用本發明之溫度切換元件,可行成為能於外部電路基板進行表面構裝。形成為表面構裝用之溫度切換元件80,如圖25(A)、(B)所示,於絶緣基板10之表面10a積層有第1~第4電極11、12、83、84。第1可熔導體13,係以連接焊料等之接合材18支承在第1電極11上並與第2電極12重疊,被支承在形成於第2電極12上之第1絶緣層17。據此,於溫度切換元件80,第1、第2電極11、12成開放。第3可熔導體81藉由接合材18跨接在第3、第4電極83、84上。又,圖25(A)係表面構裝型溫度切換元件80的俯視圖,圖25(B)為同圖(A)中之A-A′線剖面圖。 Moreover, the temperature switching element of the present invention can be applied to surface mounting on an external circuit board. As shown in FIGS. 25(A) and (B), the temperature switching element 80 formed as a surface structure has first to fourth electrodes 11, 12, 83, and 84 laminated on the surface 10a of the insulating substrate 10. The first soluble conductor 13 is supported on the first electrode 11 by a bonding material 18 for connecting solder or the like, overlaps the second electrode 12, and is supported by the first insulating layer 17 formed on the second electrode 12. According to this, in the temperature switching element 80, the first and second electrodes 11, 12 are opened. The third fusible conductor 81 is connected across the third and fourth electrodes 83 and 84 via the bonding material 18. FIG. 25(A) is a plan view of the surface mounting type temperature switching element 80, and FIG. 25(B) is a cross-sectional view taken along line A-A' in the same diagram (A).

絶緣基板10,可使用與上述溫度短路元件1之絶緣基板10相同之構件,藉由陶瓷基板等熱傳導性優異之絶緣材料、或表面以絶緣材 料塗層之金屬基板之使用,而具有對第1、第3可熔導體13、81傳遞外部熱源15之熱之導熱構件82的功能。外部熱源15之熱透過絶緣基板10傳至第1、第3、第4電極11、83、84及透過接合材18直接傳至第1、第3可熔導體13、81,並作為溫度切換元件80內之輻射熱間接的傳至第1、第3可熔導體13、81。據此,於溫度切換元件80,即作出第1、第3可熔導體13、81之熔點以上之溫度環境,可使第1、第3可熔導體13、81熔融。 For the insulating substrate 10, the same member as the insulating substrate 10 of the above-mentioned temperature short-circuit element 1 can be used, with an insulating material having excellent thermal conductivity such as a ceramic substrate, or an insulating material on the surface The use of a material-coated metal substrate has the function of a heat-conducting member 82 that transfers the heat of the external heat source 15 to the first and third fusible conductors 13, 81. The heat of the external heat source 15 is transmitted through the insulating substrate 10 to the first, third, and fourth electrodes 11, 83, 84, and directly through the bonding material 18 to the first and third fusible conductors 13, 81, and serves as a temperature switching element The radiant heat in 80 is indirectly transmitted to the first and third fusible conductors 13, 81. According to this, in the temperature switching element 80, that is, a temperature environment above the melting point of the first and third fusible conductors 13, 81 is created, so that the first and third fusible conductors 13, 81 can be melted.

第1~第4電極11、12、83、84係形成在絶緣基板10之表面10a之導體圖案。又,第1~第4電極11、12、83、84與形成在絶緣基板10之背面10b之外部連接端子(未圖示)連接。溫度切換元件80透過此等外部連接端子組裝在電源電路或備用電路等之各種外部電路。 The first to fourth electrodes 11, 12, 83, and 84 are conductor patterns formed on the surface 10a of the insulating substrate 10. In addition, the first to fourth electrodes 11, 12, 83, and 84 are connected to external connection terminals (not shown) formed on the back surface 10 b of the insulating substrate 10. The temperature switching element 80 is assembled in various external circuits such as a power supply circuit or a standby circuit through these external connection terminals.

第1~第4電極11、12、83、84,可將Ag等高熔點金屬糊使用網版印刷技術於絶緣基板10之表面10a上進行圖案形成後,藉燒成等加以形成。又,第1~第4電極11、12、83、84,可藉由使用Ag等熱傳導性優異之材料形成,而使其具有將外部熱源15之熱傳至第1可熔導體13之導熱構件82的功能。 The first to fourth electrodes 11, 12, 83, and 84 can be formed by patterning high-melting-point metal pastes such as Ag on the surface 10a of the insulating substrate 10 using screen printing technology, and then by firing or the like. In addition, the first to fourth electrodes 11, 12, 83, and 84 can be formed by using a material having excellent thermal conductivity, such as Ag, to have a heat conduction member that transfers the heat of the external heat source 15 to the first soluble conductor 13 82 features.

於第1、第2電極11、12上以玻璃等絶緣材料設有第1絶緣層17且形成為板狀之第1可熔導體13跨載在第1、第2電極11、12間。第1、第2電極11、12,藉由以第1絶緣層17支承第1可熔導體13,而與第1可熔導體13分離。又,於第1電極11設有接合焊料等之接合材18,透過接合材18連接有第1可熔導體13。 The first meltable conductor 13 formed in a plate shape with a first insulating layer 17 provided with an insulating material such as glass on the first and second electrodes 11 and 12 is carried across the first and second electrodes 11 and 12. The first and second electrodes 11 and 12 are separated from the first soluble conductor 13 by supporting the first soluble conductor 13 with the first insulating layer 17. In addition, a bonding material 18 for bonding solder or the like is provided on the first electrode 11, and the first soluble conductor 13 is connected through the bonding material 18.

此外,於第3、第4電極83、84上,在與第3可熔導體81之連接部近旁,以玻璃等絶緣材料設有第1絶緣層17。 In addition, on the third and fourth electrodes 83 and 84, a first insulating layer 17 is provided with an insulating material such as glass near the connection portion with the third fusible conductor 81.

第1絶緣層17形成在第3、第4電極83、84與各外部連接端子之間,以防止接合材18及熔融導體81a之流出。據此,第1絶緣層17可防止熔融導體81a往各外部連接端子側流出,對與外部電路之連接狀態造成影響等情形。 The first insulating layer 17 is formed between the third and fourth electrodes 83 and 84 and each external connection terminal to prevent the outflow of the bonding material 18 and the molten conductor 81a. According to this, the first insulating layer 17 can prevent the molten conductor 81a from flowing out to each external connection terminal side, which affects the connection state with the external circuit.

又,第1、第3可熔導體13、81,為防止氧化、提升潤濕性等而塗有助焊劑24。此外,於溫度切換元件80,絶緣基板10之表面10a上被覆蓋構件25覆蓋。 In addition, the first and third fusible conductors 13 and 81 are coated with flux 24 to prevent oxidation and improve wettability. In addition, in the temperature switching element 80, the surface 10a of the insulating substrate 10 is covered with a covering member 25.

溫度切換元件80,當外部之熱源發熱時,如圖26(A)、(B)所示,透過絶緣基板10及第1~第4電極11、12、83、84等之導熱構件,第1、第3可熔導體13、81被加熱而熔融。且於溫度切換元件80,藉由熔融導體13a凝結在第1、第2電極11、12間使第1、第2電極11、12間短路,又,藉由第3可熔導體81之熔斷,遮斷第3、第4電極83、84間。 When the external heat source generates heat, as shown in FIGS. 26(A) and (B), the temperature switching element 80 passes through the insulating substrate 10 and the heat conduction members such as the first to fourth electrodes 11, 12, 83, 84, etc. 3. The third fusible conductors 13, 81 are heated and melted. In the temperature switching element 80, the molten conductor 13a condenses between the first and second electrodes 11, 12 to short-circuit the first and second electrodes 11, 12, and the third fusible conductor 81 melts. The third and fourth electrodes 83 and 84 are blocked.

又,於溫度切換元件80,如圖25所示,亦可使第1可熔導體13延伸至第1電極11之與第2電極12之相反測、及第2電極12之與第1電極11之相反側。據此,溫度切換元件80,能增加凝結在第1、第2電極11、12間之熔融導體13a之量,確實地使之短路。 Also, in the temperature switching element 80, as shown in FIG. 25, the first soluble conductor 13 may be extended to the opposite of the first electrode 11 and the second electrode 12, and the second electrode 12 and the first electrode 11 The opposite side. According to this, the temperature switching element 80 can increase the amount of the molten conductor 13a condensed between the first and second electrodes 11, 12 to reliably short-circuit it.

又,於溫度切換元件80,形成為板狀之第1可熔導體13以具有較與第1電極11之連接面積大的面積較佳。如此一來,第1可熔導體13即能確保使第1、第2電極11、12間短路之充分的熔融導體之量。 Furthermore, in the temperature switching element 80, it is preferable that the first fusible conductor 13 formed in a plate shape has a larger area than the connection area with the first electrode 11. In this way, the first soluble conductor 13 can secure a sufficient amount of molten conductor to short-circuit the first and second electrodes 11 and 12.

又,溫度切換元件80,與上述溫度短路元件30同樣的,亦可設置支承被第1電極11支承之第1可熔導體13之端部的第1支承電極31。 In addition, the temperature switching element 80 may be provided with the first support electrode 31 that supports the end of the first fusible conductor 13 supported by the first electrode 11 similarly to the temperature short-circuit element 30 described above.

〔溫度切換元件87〕 [Temperature switching element 87]

又,適用本發明之溫度切換元件,可形成為表面構裝用,並加大第1、第2電極11、12對第1可熔導體13之支承面積,以防止第1可熔導體13之變形且防止初期短路。此外,於以下說明中,針對與上述溫度短路元件1、30、40、50、60、70及溫度切換元件80相同之構成係賦予相同符號並省略詳細說明。 Moreover, the temperature switching element to which the present invention is applied can be formed for surface mounting, and the support area of the first and second electrodes 11, 12 to the first soluble conductor 13 can be increased to prevent the first soluble conductor 13 from Deformation and prevent initial short circuit. In the following description, the same components as those of the above-mentioned temperature short-circuit elements 1, 30, 40, 50, 60, 70 and temperature switching element 80 are given the same symbols and detailed descriptions are omitted.

此溫度切換元件87,如圖27所示,具備絶緣基板10、形成在絶緣基板10之表面10a的第1~第4電極11、12、83、84、於第1、第2電極11、12上以露出第1、第2電極11、12之對向之各前端部11b、12b之方式積層的第1絶緣層17、形成在絶緣基板10之表面10a上較第1、第2電極11、12厚的第2絶緣層51、搭載在第1、第2絶緣層17、51上的第1可熔導體13、以及連接在第3、第4電極83、84間的第3可熔導體81。又,圖27(A)係除去溫度切換元件87之覆蓋構件25後所示的俯視圖,同圖(B)為同圖(A)中所示之A-A’線剖面圖、同圖(C)為同圖(A)中所示之B-B’線剖面圖。 As shown in FIG. 27, this temperature switching element 87 includes an insulating substrate 10, first to fourth electrodes 11, 12, 83, 84 formed on the surface 10a of the insulating substrate 10, and first and second electrodes 11, 12 A first insulating layer 17 is formed on the surface 10a of the insulating substrate 10 to be stacked on the surface 10a of the insulating substrate 10 so as to expose the respective front end portions 11b and 12b of the first and second electrodes 11, 12. The 12-thick second insulating layer 51, the first soluble conductor 13 mounted on the first and second insulating layers 17, 51, and the third soluble conductor 81 connected between the third and fourth electrodes 83, 84 . Further, FIG. 27(A) is a plan view shown after removing the cover member 25 of the temperature switching element 87, and the same figure (B) is a cross-sectional view taken along line AA′ shown in the same figure (A), and the same figure (C ) Is a BB' cross-sectional view shown in the same figure (A).

溫度切換元件87中之第1、第2電極11、12,與溫度短路元件60同樣的,係於形成為矩形之絶緣基板10之長度方向廣範圍的形成且從絶緣基板10之寬度方向兩側緣至中央部形成,相隔既定間隔對向,從積層在略中央部之第1絶緣層17露出相對之前端部11b、12b。 The first and second electrodes 11 and 12 in the temperature switching element 87 are similar to the temperature short-circuit element 60 and are formed over a wide range in the longitudinal direction of the insulating substrate 10 formed in a rectangular shape and from both sides in the width direction of the insulating substrate 10 The edge is formed to the central portion, facing each other at a predetermined interval, and the first insulating layer 17 at the slightly central portion from the laminated layer is exposed to the front end portions 11b and 12b.

又,溫度切換元件87中之第1、第2絶緣層17、51,與溫度短路元件60同樣的形成,形成有使第1、第2電極11、12之相對向的各前端部11b、12b露出之略矩形開口部61。 In addition, the first and second insulating layers 17, 51 in the temperature switching element 87 are formed in the same manner as the temperature short-circuit element 60, and each of the front end portions 11b, 12b facing the first and second electrodes 11, 12 is formed The slightly rectangular opening 61 is exposed.

第1可熔導體13,於第1、第2絶緣層17、51上以覆蓋開口部61之方式搭載,並透過接合用焊料等之接合材18固接於第1電極11。據此,第1可熔導體13即被第1、第2絶緣層17、51於全周支承,防止長邊方向及寬度方向之撓曲。 The first fusible conductor 13 is mounted on the first and second insulating layers 17, 51 so as to cover the opening 61, and is fixed to the first electrode 11 through a bonding material 18 such as solder for bonding. Accordingly, the first fusible conductor 13 is supported by the first and second insulating layers 17 and 51 over the entire circumference to prevent deflection in the longitudinal direction and the width direction.

因此,根據溫度切換元件87,能確實地防止在回流焊構裝時等第1可熔導體13彎曲之情形,可防止因第1可熔導體13之變形造成之第1、第2電極11、12間短路之初期短路。 Therefore, according to the temperature switching element 87, it is possible to reliably prevent the first soluble conductor 13 from being bent during reflow soldering, and to prevent the first and second electrodes 11, which are caused by the deformation of the first soluble conductor 13, The initial short circuit between 12 short circuits.

又,第1可熔導體13,可取代第1電極11、或在第1電極11之外,透過接合材18固接於第1絶緣層17及/或第2絶緣層51。將第1可熔導體13於複數處加以固接,即使是在回流焊構裝時等之溫度環境下亦能防止位置偏移等,安定的加以保持。 In addition, the first fusible conductor 13 may replace the first electrode 11 or be fixed to the first insulating layer 17 and/or the second insulating layer 51 through the bonding material 18 in addition to the first electrode 11. The first fusible conductor 13 is fixed at a plurality of locations, and it is possible to prevent the positional deviation and the like from being stably maintained even in a temperature environment such as during reflow soldering.

此種溫度切換元件87,當在第1、第3可熔導體13、81之熔點以上之溫度環境下第1、第3可熔導體13、81熔融時,熔融導體13a即凝結在可從開口部61看見之第1、第2電極11、12之各前端部11b、12b間。據此,於溫度切換元件87,熔融導體13a凝結在第1、第2電極11、12間,確實地使第1、第2電極11、12間短路。又,於溫度切換元件87,因第3可熔導體81熔斷而將第3、第4電極83、84間遮断。 Such a temperature switching element 87, when the first and third meltable conductors 13, 81 melt in a temperature environment above the melting point of the first and third meltable conductors 13, 81, the melted conductor 13a condenses in the opening Between the front end portions 11b and 12b of the first and second electrodes 11, 12 seen by the portion 61. According to this, in the temperature switching element 87, the molten conductor 13a condenses between the first and second electrodes 11, 12 and reliably short-circuits the first and second electrodes 11, 12. In addition, in the temperature switching element 87, the third and fourth electrodes 83 and 84 are blocked due to the melting of the third fusible conductor 81.

〔溫度切換元件90〕 Temperature switching element 90〕

又,適用本發明溫度切換元件,可於第1電極11支承第1可熔導體13、並於第2電極12支承第2可熔導體21。於以下說明中,與上述溫度短路元件1、40、50、60、70及溫度切換元件80相同之構成係賦予相同符號並省略詳細說明。 Furthermore, applying the temperature switching element of the present invention, the first soluble conductor 13 can be supported on the first electrode 11 and the second soluble conductor 21 can be supported on the second electrode 12. In the following description, the same configurations as the above-mentioned temperature short-circuit elements 1, 40, 50, 60, 70, and temperature switching element 80 are given the same symbols and detailed descriptions are omitted.

圖28所示之溫度切換元件90,與上述溫度短路元件40同樣的,於絶緣基板10上形成第1、第2電極11、12,於第1電極11上支承第1可熔導體13、於第2電極12上支承第2可熔導體21。於溫度切換元件90,藉由第1、第2電極11、12分別獨立的支承可熔導體,在第1、第2可熔導體13、21之熔融前是開放的。第1~第3可熔導體13、21、81具有相同材料、相同構成,在大致同一溫度環境下熔融。此外,於第1~第3可熔導體13、21、81,為防止氧化、提升潤濕性等,塗有助焊劑24。 The temperature switching element 90 shown in FIG. 28 is similar to the temperature short-circuit element 40 described above. The first and second electrodes 11 and 12 are formed on the insulating substrate 10, and the first soluble conductor 13 is supported on the first electrode 11. The second soluble conductor 21 is supported on the second electrode 12. In the temperature switching element 90, the meltable conductors are independently supported by the first and second electrodes 11, 12 respectively, and are opened before the melting of the first and second meltable conductors 13, 21. The first to third fusible conductors 13, 21, and 81 have the same material and the same configuration, and melt in substantially the same temperature environment. In addition, the first to third fusible conductors 13, 21, and 81 are coated with a flux 24 to prevent oxidation and improve wettability.

又,溫度切換元件90,與上述溫度短路元件40同樣的,可將被第1電極11支承之第1可熔導體13之一端以固定構件42固接於絶緣基板10,同樣的,將被第2電極12支承之第2可熔導體21之一端以固定構件42固接於絶緣基板10。此外,溫度切換元件90,與上述溫度短路元件40同樣的,可於絶緣基板10設置第2支承電極43,透過接合材18支承第1、第2可熔導體13、21之端部。 In addition, the temperature switching element 90, like the above-mentioned temperature short-circuit element 40, can fix one end of the first fusible conductor 13 supported by the first electrode 11 to the insulating substrate 10 with a fixing member 42. One end of the second soluble conductor 21 supported by the two electrodes 12 is fixed to the insulating substrate 10 with a fixing member 42. In addition, the temperature switching element 90 may be provided with the second support electrode 43 on the insulating substrate 10 similar to the temperature short-circuit element 40 described above, and support the end portions of the first and second fusible conductors 13 and 21 through the bonding material 18.

溫度切換元件90,於第1~第3可熔導體13、21、81之熔點以上之溫度環境下,第1~第3可熔導體13、21、81熔融。據此,如圖29所示,於溫度切換元件90,熔融導體13a凝結在第1電極11上、且熔融導體21a凝結在第2電極12上。據此,熔融導體13a、21a凝結在第1、第2電極11、12間,使第1、第2電極11、12間短路。又,第3可熔導體81熔斷,遮斷第3、第4電極83、84間。 The temperature switching element 90 melts the first to third meltable conductors 13, 21, 81 in a temperature environment above the melting point of the first to third meltable conductors 13, 21, 81. According to this, as shown in FIG. 29, in the temperature switching element 90, the molten conductor 13 a condenses on the first electrode 11, and the molten conductor 21 a condenses on the second electrode 12. According to this, the molten conductors 13a and 21a condense between the first and second electrodes 11, 12 and short-circuit between the first and second electrodes 11, 12. In addition, the third fusible conductor 81 melts, blocking the third and fourth electrodes 83, 84.

又,形成為板狀之第1、第2可熔導體13、21,分別以具有較與第1、第2電極11、12之連接面積大的面積較佳。據此,第1、第2可熔導體13、21可確保使第1、第2電極11、12間短路之充分的熔融導體 之量。 Moreover, it is preferable that the first and second soluble conductors 13 and 21 formed in a plate shape have a larger area than the connection area with the first and second electrodes 11 and 12, respectively. Accordingly, the first and second fusible conductors 13 and 21 can ensure a sufficient molten conductor that short-circuits the first and second electrodes 11 and 12 The amount.

〔熱傳導路徑〕 〔Heat conduction path〕

又,上述溫度切換元件90,與溫度切換元件80同樣的,可藉由規定第1可熔導體13與第3可熔導體81之熔融順序,據以規定外部電路28A、28B間之短路與外部電路85A、85B間之遮断的順序。第1可熔導體13與第3可熔導體81之熔融順序,可藉由對第1可熔導體13與第3可熔導體81設置熔點差、或改變剖面積來加以規定。 In addition, the temperature switching element 90 is similar to the temperature switching element 80, and the short circuit between the external circuits 28A and 28B and the external circuit can be specified by specifying the melting order of the first soluble conductor 13 and the third soluble conductor 81. The sequence of interruption between circuits 85A and 85B. The melting order of the first soluble conductor 13 and the third soluble conductor 81 can be specified by providing a melting point difference between the first soluble conductor 13 and the third soluble conductor 81 or changing the cross-sectional area.

又,於溫度切換元件90,亦可藉由改變發揮導熱構件82之功能之第1電極11至第1可熔導體13之熱傳導路徑、與發揮導熱構件82之功能之第3電極83至第3可熔導體81之熱傳導路徑的熱傳導率,以改變第1可熔導體13與第3可熔導體81之熔融順序。 In addition, in the temperature switching element 90, the heat conduction path from the first electrode 11 to the first fusible conductor 13 functioning as the heat conduction member 82 and the third electrode 83 to third functioning as the heat conduction member 82 can also be changed The thermal conductivity of the heat conduction path of the fusible conductor 81 changes the melting order of the first fusible conductor 13 and the third fusible conductor 81.

亦即,如圖30所示,於溫度切換元件90,第1、第2電極11、12發揮作為將來自外部熱源之熱傳遞至第1可熔導體13之導熱構件的功能,第3電極83發揮作為將來自外部熱源之熱傳遞至第3可熔導體81之導熱構件的功能。此時,例如,於溫度切換元件90,將第1、第2電極11、12之來自外部熱源之導熱路徑P1、P2形成為細且長,將第3電極83之來自外部熱源之導熱路徑P3形成為粗且短。 That is, as shown in FIG. 30, in the temperature switching element 90, the first and second electrodes 11, 12 function as a heat conduction member that transfers heat from an external heat source to the first soluble conductor 13, and the third electrode 83 It functions as a heat conduction member that transfers heat from an external heat source to the third soluble conductor 81. At this time, for example, in the temperature switching element 90, the heat conduction paths P1 and P2 from the external heat source of the first and second electrodes 11, 12 are formed to be thin and long, and the heat conduction path P3 from the external heat source of the third electrode 83 is formed Formed thick and short.

據此,將熱傳至第1可熔導體13之導熱路徑P1、P2之熱傳導率,即相對的較將熱傳至第3可熔導體81之導熱路徑P3低。據此,於溫度切換元件90,當因來自外部熱源15之熱而成為第1、第3可熔導體13、81之熔點以上之溫度環境時,熱會較第1可熔導體13先傳至第3可熔導體81。因此,溫度切換元件90,可先使第3可熔導體81熔融以遮斷外部電路 85A、85B間後,再使第1可熔導體13熔融以使外部電路28A、28B間短路。 Accordingly, the thermal conductivity of the heat conduction paths P1, P2 that transfer heat to the first soluble conductor 13 is relatively lower than the heat conduction path P3 that transfers heat to the third soluble conductor 81. According to this, in the temperature switching element 90, when the heat from the external heat source 15 becomes a temperature environment above the melting point of the first and third soluble conductors 13, 81, the heat will be transferred to the first soluble conductor 13 first. The third fusible conductor 81. Therefore, the temperature switching element 90 can first melt the third fusible conductor 81 to interrupt the external circuit After 85A and 85B, the first soluble conductor 13 is melted again to short-circuit the external circuits 28A and 28B.

除此之外,於溫度切換元件90,可藉由將第1、第2電極11、12與第3電極83以熱傳導率不同之材料形成,據以改變來自外部熱源之導熱路徑P1、P2與導熱路徑P3之熱傳導率。 In addition, in the temperature switching element 90, the first and second electrodes 11, 12 and the third electrode 83 may be formed of materials having different thermal conductivity, thereby changing the heat conduction paths P1, P2 and Thermal conductivity of thermal conduction path P3.

〔溫度切換元件97〕 [Temperature switching element 97]

又,適用本發明之溫度切換元件,可形成為表面構裝用、並將第2電極12與設在覆蓋構件之覆蓋部電極連接。於以下說明中,針對與上述溫度短路元件1、30、40、50、60、70及溫度切換元件80,90相同之構成係賦予相同符號並省略詳細說明。 In addition, the temperature switching element to which the present invention is applied can be formed for surface mounting, and connect the second electrode 12 to the cover electrode provided on the cover member. In the following description, the same configurations as those of the above-mentioned temperature short-circuit elements 1, 30, 40, 50, 60, 70, and temperature switching elements 80, 90 are given the same symbols and detailed descriptions are omitted.

此溫度切換元件97,如圖31所示,於絶緣基板10之表面10a積層有第1~第4電極11、12、83、84,第3可熔導體81以接合材18跨接在第3、第4電極83、84上。又,溫度切換元件97,係一具備覆蓋絶緣基板10之表面上的覆蓋構件25,第2電極12與在覆蓋構件25之頂面25b與第1電極11對向形成之覆蓋部電極71連接之物。又,圖31(A)係除去在第1可熔導體13之熔融前之溫度切換元件97之覆蓋構件25所示的俯視圖,同圖(B)為同圖(A)中所示之A-A’線剖面圖、同圖(C)為同圖(A)中所示之B-B’線剖面圖。又,圖32係除去在第1可熔導體13之熔融後之溫度切換元件97之覆蓋構件25所示的俯視圖,同圖(B)為同圖(A)中所示之A-A’線剖面圖、同圖(C)為同圖(A)中所示之B-B’線剖面圖。 As shown in FIG. 31, the temperature switching element 97 has first to fourth electrodes 11, 12, 83, and 84 stacked on the surface 10a of the insulating substrate 10. The third fusible conductor 81 is connected across the third by the bonding material 18 , On the fourth electrodes 83, 84. In addition, the temperature switching element 97 is provided with a cover member 25 covering the surface of the insulating substrate 10, and the second electrode 12 is connected to the cover electrode 71 formed on the top surface 25b of the cover member 25 opposite to the first electrode 11 Thing. Further, FIG. 31(A) is a plan view showing the cover member 25 of the temperature switching element 97 before the melting of the first soluble conductor 13, and FIG. (B) is A- shown in FIG. (A). A'line cross-sectional view, the same figure (C) is a BB' line cross-sectional view shown in the same figure (A). 32 is a plan view of the cover member 25 of the temperature switching element 97 after the melting of the first soluble conductor 13 is removed, and the same figure (B) is the line AA' shown in the same figure (A) The cross-sectional view and the same drawing (C) are the BB' cross-sectional views shown in the same drawing (A).

於覆蓋構件25,從覆蓋構件25之一側緣部25a到頂面25b形成有覆蓋部電極71,將之搭載於絶緣基板10,將覆蓋部電極71連接於第 2電極12。又,第1、第2電極11、12彼此分離而成開放。又,第1、第2電極11、12與形成在絶緣基板10之背面10b之外部連接端子11a、12a連接。溫度切換元件97透過此外部連接端子11a、12a組裝於電源電路等之各種外部電路。 In the cover member 25, a cover electrode 71 is formed from one side edge portion 25a to the top surface 25b of the cover member 25, which is mounted on the insulating substrate 10, and the cover electrode 71 is connected to the first 2electrode 12. In addition, the first and second electrodes 11 and 12 are separated from each other to be opened. In addition, the first and second electrodes 11 and 12 are connected to the external connection terminals 11 a and 12 a formed on the back surface 10 b of the insulating substrate 10. The temperature switching element 97 is assembled into various external circuits such as a power circuit through the external connection terminals 11a and 12a.

又,覆蓋部電極71與形成在絶緣基板10上之第1電極11對向、並在與第1電極11之間配置有第1可熔導體13。第1可熔導體13透過接合材18固接在第1電極11上。此外,第1可熔導體13,亦可以上述固定構件42或將第1支承電極31、第2絶緣層51設置於絶緣基板10,以此等來加以支承。 In addition, the cover electrode 71 faces the first electrode 11 formed on the insulating substrate 10, and the first soluble conductor 13 is arranged between the first electrode 11 and the first electrode 11. The first soluble conductor 13 is fixed to the first electrode 11 through the bonding material 18. In addition, the first soluble conductor 13 may be supported by the fixing member 42 or the first support electrode 31 and the second insulating layer 51 provided on the insulating substrate 10.

此種溫度切換元件97,於第1、第3可熔導體13、81之熔點以上之溫度環境下第1、第3可熔導體13、81熔融時,如圖32所示,熔融導體13a凝結在第1電極11上、且亦凝結在於頂面25b與第1電極11對向配置之覆蓋部電極71上。據此,溫度切換元件97,可透過熔融導體13a及覆蓋部電極71使第1、第2電極11、12短路。又,於溫度切換元件97,第3可熔導體81熔斷,將第3、第4電極83、84間遮断。 Such a temperature switching element 97, when the first and third meltable conductors 13, 81 are melted in a temperature environment above the melting point of the first and third meltable conductors 13, 81, as shown in FIG. 32, the melted conductor 13a condenses The first electrode 11 is also condensed on the cover electrode 71 where the top surface 25b and the first electrode 11 are opposed to each other. According to this, the temperature switching element 97 can short-circuit the first and second electrodes 11 and 12 through the molten conductor 13 a and the cover electrode 71. In addition, in the temperature switching element 97, the third fusible conductor 81 is fused, and the third and fourth electrodes 83 and 84 are blocked.

〔其他構成〕 [Other components]

又,於上述各溫度短路元件1、30、40、50、60、70及溫度切換元件80、90、97中,形成為板狀之第1可熔導體13,以具有和第1電極11之連接面積的2倍以上面積較佳。如此,第1可熔導體13即可確保使第1電極11與第2電極12或與覆蓋部電極71之間短路所需之充分的熔融導體13a之量,並且在將端部支承於固定構件42或第1支承電極31之情形時,以能迅速地熔斷。 Furthermore, in each of the above-mentioned temperature short-circuit elements 1, 30, 40, 50, 60, 70 and temperature switching elements 80, 90, 97, a plate-shaped first fusible conductor 13 is formed to have An area of more than twice the connection area is preferred. In this way, the first fusible conductor 13 can secure a sufficient amount of the molten conductor 13a required to short-circuit the first electrode 11 and the second electrode 12 or the cover electrode 71, and support the end portion on the fixing member In the case of 42 or the first support electrode 31, it can be quickly fused.

又,於上述各溫度短路元件1、30、40、50、60、70及溫度切換元件80、90、97中,可將第1可熔導體13以線材形成,此場合,第1可熔導體13以具有與第1電極11之連接長度2倍以上之長度較佳。如此,第1可熔導體13即可確保使第1電極11與第2電極12或與覆蓋部電極71之間短路所需之充分的熔融導體13a之量,並且在將端部支承於固定構件42或第1支承電極31之情形時,亦能迅速地熔斷。 In addition, in each of the above-mentioned temperature short-circuit elements 1, 30, 40, 50, 60, 70 and temperature switching elements 80, 90, 97, the first fusible conductor 13 may be formed of a wire, in this case, the first fusible conductor 13 preferably has a length that is at least twice the length of the connection with the first electrode 11. In this way, the first fusible conductor 13 can secure a sufficient amount of the molten conductor 13a required to short-circuit the first electrode 11 and the second electrode 12 or the cover electrode 71, and support the end portion on the fixing member In the case of 42 or the first support electrode 31, it can be quickly fused.

進一步的,於上述各溫度短路元件1、30、40、50、60、70及溫度切換元件80、90、97中,第1、第2電極11、12之間隔,以在第1、第2電極間隔之延長線上之第1電極11之寬度以下較佳。例如圖1所示,於溫度短路元件1,第1、第2電極11、12之間隔W1,以在第1、第2電極間隔之延長線上之第1電極11之寬度W2以下較佳。如此,第1、第2電極11、12即被配置在更為近接之位置,於第1可熔導體13之熔融導體13a凝結在第1電極11之周圍時,能更確實地亦接觸於第2電極12,使熔融導體13a凝結在第1、第2電極11、12間。 Further, in the above-mentioned temperature short-circuit elements 1, 30, 40, 50, 60, 70 and temperature switching elements 80, 90, 97, the interval between the first and second electrodes 11, 12 is such that The width of the first electrode 11 on the extension line of the electrode interval is preferably equal to or less than the width. For example, as shown in FIG. 1, in the temperature short-circuit element 1, the interval W 1 between the first and second electrodes 11, 12 is preferably equal to or less than the width W 2 of the first electrode 11 on the extension line of the interval between the first and second electrodes . In this way, the first and second electrodes 11 and 12 are arranged closer to each other, and when the molten conductor 13a of the first fusible conductor 13 condenses around the first electrode 11, it can also more reliably contact the first The two electrodes 12 condense the molten conductor 13a between the first and second electrodes 11, 12.

又,上述各溫度短路元件1、30、40、50、60、70及溫度切換元件80、90、97之第1~第4電極11、12、83、84、第1、第2支承電極31、43及覆蓋部電極71,可使用Cu及Ag等之一般電極材料形成,於表面上,以鍍敷處理等之公知手法塗覆Ni/Au鍍、Ni/Pd鍍、Ni/Pd/Au鍍等之被膜較佳。如此,各溫度短路元件1、30、40、50、60、70及溫度切換元件80、90、97,即能防止第1~第4電極11、12、83、84、第1支承電極31及覆蓋部電極71之氧化,確實地保持第1~第3可熔導體13、21、81。此外,對溫度短路元件1、30、40、50、60、70及溫度切換元件80、90、97 進行回流焊構裝時,由於連接第1~第3可熔導體13、21、81之連接用焊料等之接合材18、或形成第1~第3可熔導體13、21、81之外層的低熔點金屬熔融,而能防止第1~第4電極11、12、83、84、第1、第2支承電極31、43及覆蓋部電極71熔蝕(焊料浸蝕)。 In addition, the first to fourth electrodes 11, 12, 83, 84, the first and second support electrodes 31 of the temperature short-circuit elements 1, 30, 40, 50, 60, 70 and the temperature switching elements 80, 90, 97 , 43 and the cover electrode 71 can be formed using common electrode materials such as Cu and Ag, and the surface is coated with Ni/Au plating, Ni/Pd plating, Ni/Pd/Au plating by known methods such as plating treatment It is better to wait for the coating. In this way, each temperature short-circuit element 1, 30, 40, 50, 60, 70 and temperature switching element 80, 90, 97 can prevent the first to fourth electrodes 11, 12, 83, 84, the first support electrode 31 and The oxidation of the cover electrode 71 reliably holds the first to third soluble conductors 13, 21, and 81. In addition, for temperature short-circuit elements 1, 30, 40, 50, 60, 70 and temperature switching elements 80, 90, 97 During reflow soldering, the bonding material 18 for connecting the first to third soluble conductors 13, 21, 81 or the like, or the outer layer of the first to third soluble conductors 13, 21, 81 is formed The low-melting-point metal melts to prevent the first to fourth electrodes 11, 12, 83, 84, the first and second support electrodes 31, 43, and the cover electrode 71 from being eroded (solder erosion).

〔可熔導體之構成〕 [Composition of fusible conductor]

如上所述,第1~第3可熔導體13、21、81可含有低熔點金屬與高熔點金屬。又,以下說明忠,除非特別需要加以區別之情形外,將第1~第3可熔導體13、21、81統稱為「可熔導體13、21、81」。作為低熔點金屬,以使用Sn為主成分之無鉛焊料等之焊料較佳,作為高熔點金屬,則以使用Ag、Cu或以此等為主成分之合金等較佳。此時,可熔導體13、21、81,如圖33(A)、(B)所示,可使用作為內層設置低熔點金屬層92、作為外層設置高熔點金屬層91之可熔導體。此場合,可熔導體13、21、81,可以是低熔點金屬層92之全面被高熔點金屬層91被覆之構造,亦可以是除了相對向之一對側面外被被覆之構造。 As described above, the first to third fusible conductors 13, 21, and 81 may contain low melting point metals and high melting point metals. In addition, in the following description, unless otherwise required, the first to third fusible conductors 13, 21, 81 are collectively referred to as "fusible conductors 13, 21, 81." As the low-melting-point metal, solders such as lead-free solder using Sn as a main component are preferable, and as the high-melting-point metal, Ag, Cu, or alloys having these main components are preferably used. At this time, as shown in FIGS. 33(A) and (B), the fusible conductors 13, 21, and 81 may be formed by providing a low-melting-point metal layer 92 as an inner layer and a high-melting-point metal layer 91 as an outer layer. In this case, the fusible conductors 13, 21, and 81 may be a structure in which the entire low-melting-point metal layer 92 is covered by the high-melting-point metal layer 91, or may be a structure except for a pair of opposing side surfaces.

低熔點金屬層92被高熔點金屬層91被覆之被覆構造,可使用鍍敷等之公知成膜技術來形成。其中,尤以可對線狀或長條狀低熔點金屬材料連續施以高熔點金屬鍍敷之電鍍法,在作業效率上、製造成本上是較有利的。 The coating structure in which the low-melting-point metal layer 92 is covered with the high-melting-point metal layer 91 can be formed using a known film-forming technique such as plating. Among them, the electroplating method in which linear or strip-shaped low-melting-point metal materials can be continuously applied with high-melting-point metal plating is particularly advantageous in terms of operating efficiency and manufacturing cost.

又,可熔導體13、21、81,亦可使用作為外層設置低熔點金屬層92、作為內層設置高熔點金屬層91之可熔導體。此場合,可熔導體13、21、81亦可以是高熔點金屬層91之全面被低熔點金屬層92被覆之構造,亦可以是除相對向之一對側面外被被覆之構造。 In addition, the fusible conductors 13, 21, and 81 may be a fusible conductor provided with a low-melting-point metal layer 92 as an outer layer and a high-melting-point metal layer 91 as an inner layer. In this case, the fusible conductors 13, 21, and 81 may be a structure in which the entire high-melting-point metal layer 91 is covered by the low-melting-point metal layer 92, or may be a structure in which the opposite side surfaces are covered.

又,可熔導體13、21、81,如圖34所示,亦可以是高熔點金屬層91與低熔點金屬層92積層之積層構造。 Furthermore, as shown in FIG. 34, the fusible conductors 13, 21, and 81 may have a laminated structure in which a high-melting-point metal layer 91 and a low-melting-point metal layer 92 are laminated.

此場合,可熔導體13、21、81,亦可如圖34(A)所示,形成為由連接於第1~第4電極11、12、83、84或第1、第2支承電極31,43等之下層、與積層在下層之上之上層所構成的2層構造,可在作為下層之高熔點金屬層91之上面積層作為上層之低熔點金屬層92,相反的,亦可在作為下層之低熔點金屬層92之上面積層作為上層之高熔點金屬層91。或者,可熔導體13、21、81,亦可如圖34(B)所示,可形成為由內層與積層在內層之上下面之外層所構成之3層構造,可在作為內層之高熔點金屬層91之上下面積層作為外層之低熔點金屬層92,相反的,亦可以是在作為內層之低熔點金屬層92之上下面積層作為外層之高熔點金屬層91。 In this case, the fusible conductors 13, 21, 81 may be formed as shown in FIG. 34(A) by being connected to the first to fourth electrodes 11, 12, 83, 84 or the first and second support electrodes 31 , 43 and other lower layers, and the two-layer structure composed of the upper layer deposited on the lower layer, the area layer above the high melting point metal layer 91 as the lower layer can be used as the upper layer low melting point metal layer 92, on the contrary, it can also be used as The area layer above the lower low-melting-point metal layer 92 serves as the upper high-melting-point metal layer 91. Alternatively, the fusible conductors 13, 21, and 81 may also be formed as a three-layer structure composed of an inner layer and a laminated layer above and below the inner layer as shown in FIG. 34(B). The upper and lower area layers of the high melting point metal layer 91 serve as the outer low melting point metal layer 92. Conversely, the upper and lower area layers of the high melting point metal layer 91 as the inner layer may also serve as the outer high melting point metal layer 91.

高熔點金屬層91與低熔點金屬層92之積層構造體,可藉由片狀之低熔點金屬材料與片狀之高熔點金屬材料來形成。例如,在作為內層之低熔點金屬層92之上下面積層作為外層之高熔點金屬層91的積層構造,如圖35所示,可藉由在構成片狀之低熔點金屬層92之焊料箔92a之上下面,積層構成片狀之高熔點金屬層91之Ag箔91a,並以既定溫度、壓力進行熱壓或熱間壓延來形成。由高熔點金屬層91與低熔點金屬層92之積層構造體構成之可熔導體13、21、81,係低熔點金屬材料與高熔點金屬材料之界面在既定溫度、壓力下以沖壓或壓延使其合金化、一體化。此外,此可熔導體13、21、81,於低熔點金屬層92之全面以略均勻之厚度積層有高熔點金屬層91。 The laminated structure of the high-melting-point metal layer 91 and the low-melting-point metal layer 92 can be formed by a sheet-shaped low-melting-point metal material and a sheet-shaped high-melting-point metal material. For example, the build-up structure of the high-melting-point metal layer 91 above and below the low-melting-point metal layer 92 serving as the inner layer, as shown in FIG. 35, can be achieved by solder foil constituting the sheet-shaped low-melting-point metal layer 92. Above and below 92a, an Ag foil 91a that constitutes a sheet-shaped refractory metal layer 91 is laminated and formed by hot pressing or hot rolling at a predetermined temperature and pressure. The fusible conductors 13, 21, 81 composed of the laminated structure of the high-melting-point metal layer 91 and the low-melting-point metal layer 92 are the interfaces between the low-melting-point metal material and the high-melting-point metal material by stamping or rolling at a predetermined temperature and pressure Its alloying and integration. In addition, the fusible conductors 13, 21, 81 have a high-melting-point metal layer 91 deposited on the entire surface of the low-melting-point metal layer 92 with a slightly uniform thickness.

除此之外,高熔點金屬層91與低熔點金屬層92之積層構造 體,亦可在構成片狀之低熔點金屬層92之焊料箔92a之上下面,將構成高熔點金屬層91之金屬材料以蒸鍍或濺鍍等公知薄膜形成製程加以積層來形成。 In addition, the laminated structure of the high melting point metal layer 91 and the low melting point metal layer 92 Alternatively, the metal material constituting the high-melting-point metal layer 91 may be laminated on the upper and lower surfaces of the solder foil 92a constituting the sheet-shaped low-melting-point metal layer 92 by a known thin film forming process such as evaporation or sputtering.

又,可熔導體13、21、81,如圖36所示,以可以是高熔點金屬層91與低熔點金屬層92交互積層之4層以上的多層構造。此場合,可熔導體13、21、81,可以是以構成最外層之金屬層被覆全面、或被覆除了相對向之一對側面外的構造。 Further, as shown in FIG. 36, the fusible conductors 13, 21, and 81 have a multilayer structure in which four or more layers of a high melting point metal layer 91 and a low melting point metal layer 92 are alternately laminated. In this case, the fusible conductors 13, 21, and 81 may have a structure in which the metal layer constituting the outermost layer is covered on the entire surface, or except for a pair of opposing side surfaces.

又,可熔導體13、21、81,亦可以是於構成內層之低熔點金屬層92之表面將高熔點金屬層91以條狀局部的加以積層。圖37係可熔導體13、21、81的俯視圖。 In addition, the fusible conductors 13, 21, and 81 may be partially laminated on the surface of the low-melting-point metal layer 92 constituting the inner layer in a stripe shape. Fig. 37 is a plan view of the fusible conductors 13, 21, and 81.

圖37(A)所示之可熔導體13、21、81,於低熔點金屬層92之表面,於寬度方向以既定間隔於長邊方向形成有複數個線狀之高熔點金屬層91,據以沿長邊方向形成線狀之開口部93,從此開口部93露出低熔點金屬層92。可熔導體13、21、81,因低熔點金屬層92從開口部93露出,熔融之低熔點金屬與高熔點金屬之接觸面積増加,可更為促進高熔點金屬層91之浸蝕作用以提升熔斷性。開口部93,例如可藉由在低熔點金屬層92施以構成高熔點金屬層91之金屬之部分鍍敷來形成。 In the soluble conductors 13, 21, and 81 shown in FIG. 37(A), a plurality of linear high-melting-point metal layers 91 are formed on the surface of the low-melting-point metal layer 92 at predetermined intervals in the width direction and in the long-side direction. The linear opening 93 is formed along the longitudinal direction, and the low-melting-point metal layer 92 is exposed from the opening 93. In the fusible conductors 13, 21, and 81, since the low-melting-point metal layer 92 is exposed from the opening 93, the contact area between the molten low-melting-point metal and the high-melting-point metal is increased, which can further promote the etching effect of the high-melting-point metal layer 91 to improve the fusing Sex. The opening 93 can be formed, for example, by plating a portion of the low-melting-point metal layer 92 to which the metal constituting the high-melting-point metal layer 91 is applied.

又,可熔導體13、21、81,如圖37(B)所示,亦可於低熔點金屬層92之表面,於長邊方向以既定間隔,將線狀之高熔點金屬層91於寬度方向形成複數個,據以沿寬度方向形成線狀之開口部93。 Moreover, as shown in FIG. 37(B), the fusible conductors 13, 21, and 81 can also be placed on the surface of the low-melting-point metal layer 92 at predetermined intervals in the long-side direction, and the linear high-melting-point metal layer 91 is placed across the width. A plurality of directions are formed, and a linear opening 93 is formed along the width direction.

此外,可熔導體13、21、81,如圖38所示,亦可於低熔點金屬層92之表面形成高熔點金屬層91,並於高熔點金屬層91之全面形成 圓形之開口部94,從此開口部94露出低熔點金屬層92。開口部94,例如可藉由對低熔點金屬層92施以構成高熔點金屬層91之金屬之局部鍍敷來形成。 In addition, as shown in FIG. 38, the fusible conductors 13, 21, and 81 can also form a high-melting-point metal layer 91 on the surface of the low-melting-point metal layer 92, and be formed on the entire surface of the high-melting-point metal layer 91 The circular opening 94 exposes the low-melting-point metal layer 92 from the opening 94. The opening 94 can be formed, for example, by applying a partial plating of the metal constituting the high-melting-point metal layer 91 to the low-melting-point metal layer 92.

可熔導體13、21、81,藉由低熔點金屬層92從開口部94露出,可增加熔融之低熔點金屬與高熔點金屬之接觸面積,更為促進高熔點金屬之浸蝕作用以提升熔斷性。 The fusible conductors 13, 21, and 81 are exposed from the opening 94 through the low melting point metal layer 92, which can increase the contact area between the molten low melting point metal and the high melting point metal, and further promote the etching effect of the high melting point metal to improve the fuseability .

又,可熔導體13、21、81,如圖39所示,亦可於作為內層之高熔點金屬層91形成多數個開口部95,於此高熔點金屬層91,使用鍍敷技術等形成低熔點金屬層92,將其充填於開口部95內。如此,可熔導體13、21、81,由於熔融之低熔點金屬接觸高熔點金屬之面積増大,因此能在更短時間內以低熔點金屬融蝕高熔點金屬。 Further, as shown in FIG. 39, the fusible conductors 13, 21, and 81 may be formed with a plurality of openings 95 in the high-melting-point metal layer 91 as the inner layer, and the high-melting-point metal layer 91 may be formed using a plating technique or the like. The low-melting-point metal layer 92 is filled in the opening 95. In this way, the area of the fusible conductors 13, 21, and 81 that the molten low-melting-point metal contacts the high-melting-point metal is large, so that the high-melting-point metal can be eroded by the low-melting-point metal in a shorter time.

又,可熔導體13、21、81,最好是將低熔點金屬層92之體積形成為較高熔點金屬層91之體積大較佳。可熔導體13、21、81在熔點以上之溫度環境下被加熱,藉由低熔點金屬之熔融來熔蝕高熔點金屬,如此能迅速地熔融、熔斷。因此,於可熔導體13、21、81,將低熔點金屬層92之體積形成為較高熔點金屬層91之體積大,可促進此熔蝕作用,迅速地使第1、第2電極11、12間短路。 In addition, it is preferable that the fusible conductors 13, 21, and 81 have the volume of the low-melting-point metal layer 92 formed as the volume of the higher-melting-point metal layer 91 be larger. The fusible conductors 13, 21, 81 are heated in a temperature environment above the melting point, and the high melting point metal is eroded by the melting of the low melting point metal, so that it can be quickly melted and melted. Therefore, in the fusible conductors 13, 21, 81, the volume of the low-melting-point metal layer 92 is formed to be larger than that of the higher-melting-point metal layer 91, which can promote this ablation effect, and quickly make the first and second electrodes 11, 12 short circuits.

又,可熔導體13、21、81,為防止氧化造成之熔斷特性之劣化,可於表面設置CuO膜或Au膜等之氧化防止膜。 In addition, the fusible conductors 13, 21, and 81 may be provided with an oxidation prevention film such as a CuO film or an Au film on the surface in order to prevent deterioration of the fusing characteristics due to oxidation.

1‧‧‧溫度短路元件 1‧‧‧Temperature short-circuit element

2‧‧‧開關 2‧‧‧switch

11‧‧‧第1電極 11‧‧‧1st electrode

11a‧‧‧外部連接端子 11a‧‧‧External connection terminal

12‧‧‧第2電極 12‧‧‧ 2nd electrode

12a‧‧‧外部連接端子 12a‧‧‧External connection terminal

13‧‧‧第1可熔導體 13‧‧‧The first soluble conductor

14‧‧‧導熱構件 14‧‧‧Heat conduction component

15‧‧‧熱源 15‧‧‧heat source

17‧‧‧第1絶緣層 17‧‧‧The first insulating layer

18‧‧‧接合材 18‧‧‧joining material

24‧‧‧助焊劑 24‧‧‧flux

W1‧‧‧第1、第2電極11、12之間隔 W 1 ‧‧‧ Interval between the first and second electrodes 11, 12

W2‧‧‧第1電極11之寬度 W 2 ‧‧‧Width of the first electrode 11

Claims (68)

一種溫度短路元件,其具備:第1電極;第2電極,與該第1電極相鄰設置;以及第1可熔導體,藉由熔融在該第1、第2電極間凝結,以使該第1、第2電極短路;且於該第2電極之至少一部分設有第1絶緣層;藉由該第1可熔導體與該第2電極重疊並被支承於該第1絶緣層,該第1、第2電極呈開放;在該第1可熔導體之熔點以上之溫度環境中,該第1可熔導體熔融。 A temperature short-circuit element comprising: a first electrode; a second electrode provided adjacent to the first electrode; and a first fusible conductor, which is condensed between the first and second electrodes by melting to cause the first 1. The second electrode is short-circuited; and a first insulating layer is provided on at least a part of the second electrode; by the first fusible conductor overlapping the second electrode and supported by the first insulating layer, the first 2. The second electrode is open; in a temperature environment above the melting point of the first soluble conductor, the first soluble conductor melts. 一種溫度短路元件,其具備:第1電極;第2電極,與該第1電極相鄰設置;以及第1可熔導體,藉由熔融在該第1、第2電極間凝結,以使該第1、第2電極短路;且具有絶緣基板;該第1、第2電極係形成在該絶緣基板上之導體圖案;於該絶緣基板上設有厚度較該第1、第2電極厚之第2絶緣層;藉由該第1可熔導體與該第1、第2電極重疊並被支承於該第2絶緣層,該第1、第2電極呈開放;在該第1可熔導體之熔點以上之溫度環境中,該第1可熔導體熔融。 A temperature short-circuit element comprising: a first electrode; a second electrode provided adjacent to the first electrode; and a first fusible conductor, which is condensed between the first and second electrodes by melting to cause the first 1. The second electrode is short-circuited; and has an insulating substrate; the first and second electrodes are conductor patterns formed on the insulating substrate; and the insulating substrate is provided with a second thickness thicker than the first and second electrodes An insulating layer; by the first soluble conductor overlapping the first and second electrodes and being supported by the second insulating layer, the first and second electrodes are open; above the melting point of the first soluble conductor In the temperature environment, the first fusible conductor melts. 如申請專利範圍第1或2項之溫度短路元件,其具備傳導來自熱源 之熱的導熱構件;該導熱構件與該第1電極或該第1可熔導體連續。 If the temperature short-circuit element of patent application item 1 or 2 has the conduction from the heat source The thermally conductive member; the thermally conductive member is continuous with the first electrode or the first fusible conductor. 如申請專利範圍第3項之溫度短路元件,其中,該導熱構件至少表面為絶緣材料。 For example, the temperature short-circuit element of the patent application item 3, wherein at least the surface of the heat conducting member is an insulating material. 如申請專利範圍第1或2項之溫度短路元件,其中,該第1可熔導體被支承於該第1電極。 For example, in the temperature short-circuit element of claim 1 or 2, the first fusible conductor is supported by the first electrode. 如申請專利範圍第1項之溫度短路元件,其具有絶緣基板;該第1、第2電極係形成在該絶緣基板上之導體圖案。 For example, the temperature short-circuit element of the first patent application includes an insulating substrate; the first and second electrodes are conductor patterns formed on the insulating substrate. 如申請專利範圍第6項之溫度短路元件,其中,於該絶緣基板上設有厚度較該第1、第2電極厚之第2絶緣層;藉由該第1可熔導體與該第1、第2電極重疊並被支承於該第2絶緣層,該第1、第2電極呈開放。 For example, the temperature short-circuit element of claim 6, wherein a second insulating layer having a thickness thicker than the first and second electrodes is provided on the insulating substrate; by the first fusible conductor and the first and second The second electrode overlaps and is supported by the second insulating layer, and the first and second electrodes are open. 如申請專利範圍第2項之溫度短路元件,其中,第1絶緣層積層在該第1、第2電極上,並設置有使該第1、2電極之對向之各前端部露出的開口;該第1可熔導體係以覆蓋該開口之方式搭載於該第1、第2絶緣層。 For example, the temperature short-circuit element according to item 2 of the patent application, wherein the first insulating layer is laminated on the first and second electrodes, and is provided with openings exposing the front ends of the first and second electrodes facing each other; The first fusible conductive system is mounted on the first and second insulating layers so as to cover the opening. 如申請專利範圍第1或2項之溫度短路元件,其設有支承該第1可熔導體之第1支承電極。 For example, the temperature short-circuit element according to item 1 or 2 of the patent application is provided with a first supporting electrode supporting the first fusible conductor. 如申請專利範圍第1或2項之溫度短路元件,其具有至少覆蓋該第1可熔導體之覆蓋構件。 For example, the temperature short-circuit element of claim 1 or 2 has a covering member covering at least the first fusible conductor. 如申請專利範圍第10項之溫度短路元件,其中,該覆蓋構件之頂面,於內部設有與該第1電極及該第1可熔導體重疊、並與該第2電極連 續之覆蓋部電極;於該第1可熔導體之熔點以上之溫度環境中,該第1可熔導體熔融,透過該覆蓋部電極使該第1、第2電極短路。 A temperature short-circuit element as claimed in item 10 of the patent application, wherein the top surface of the covering member is internally provided to overlap the first electrode and the first fusible conductor and is connected to the second electrode The cover electrode is continued; in a temperature environment above the melting point of the first soluble conductor, the first soluble conductor melts, and the first and second electrodes are short-circuited through the cover electrode. 如申請專利範圍第2或6項之溫度短路元件,其中,該絶緣基板、該第1電極或外筐體為將來自熱源之熱傳至該第1可熔導體之導熱構件。 According to the temperature short-circuit element of claim 2 or 6, the insulating substrate, the first electrode, or the outer casing are heat-conducting members that transfer heat from a heat source to the first fusible conductor. 如申請專利範圍第2或6項之溫度短路元件,其中,該絶緣基板係陶瓷基板或表面經絶緣塗層之金屬基板。 For example, the temperature short-circuit element of the patent application item 2 or 6, wherein the insulating substrate is a ceramic substrate or a metal substrate with an insulating coating on the surface. 如申請專利範圍第2或6項之溫度短路元件,其具備連接於該第2電極之第2可熔導體。 For example, the temperature short-circuit element of the second or sixth patent application includes a second fusible conductor connected to the second electrode. 如申請專利範圍第5項之溫度短路元件,其中,該第1可熔導體具有較與該第1電極之連接面積大的面積。 For example, in the temperature short-circuit element of claim 5, the first fusible conductor has a larger area than the connection area with the first electrode. 如申請專利範圍第2項之溫度短路元件,其中,該第1可熔導體,其與該第1電極之連接部以外之部位藉由固定構件,與至少該絶緣基板或該第2絕緣層之任一者固接。 A temperature short-circuit element as claimed in item 2 of the patent application, wherein the first fusible conductor, a portion other than the connection portion with the first electrode is connected to at least the insulating substrate or the second insulating layer by a fixing member Either is fixed. 如申請專利範圍第14項之溫度短路元件,其中,該第2可熔導體具有較與該第2電極之連接面積大的面積。 For example, the temperature short-circuit element of the patent application item 14, wherein the second fusible conductor has a larger area than the connection area with the second electrode. 如申請專利範圍第14項之溫度短路元件,其設有支承該第1、第2可熔導體之第2支承電極。 For example, the temperature short-circuit element of the patent application item 14 is provided with a second support electrode supporting the first and second fusible conductors. 如申請專利範圍第14項之溫度短路元件,其中,該第2可熔導體,其與該第2電極之連接部以外之部位藉由固定構件,與至少該絶緣基板固接。 A temperature short-circuit element as claimed in item 14 of the patent application, wherein the second fusible conductor is fixed to at least the insulating substrate by a fixing member at a portion other than the connection portion with the second electrode. 如申請專利範圍第1或2項之溫度短路元件,其中,於該第1可熔 導體之至少一部分塗有助焊劑。 For example, the temperature short-circuit component of the patent application item 1 or 2, in which the first meltable At least a part of the conductor is coated with flux. 如申請專利範圍第1或2項之溫度短路元件,其中,該第1可熔導體具有低熔點金屬與高熔點金屬。 For example, the temperature short-circuit element of the patent application scope item 1 or 2, wherein the first fusible conductor has a low melting point metal and a high melting point metal. 如申請專利範圍第21項之溫度短路元件,其中,該第1可熔導體係該低熔點金屬與該高熔點金屬之積層體。 For example, in the temperature short-circuit element of claim 21, in the first fusible conductive system, a laminate of the low melting point metal and the high melting point metal. 如申請專利範圍第21項之溫度短路元件,其中,該第1可熔導體係該低熔點金屬之表面以該高熔點金屬被覆之被覆構造。 For example, in the temperature short-circuit element of claim 21, the surface of the low-melting-point metal of the first fusible conduction system is coated with the high-melting-point metal. 如申請專利範圍第21項之溫度短路元件,其中,該低熔點金屬係焊料,該高熔點金屬係Ag、Cu、或以Ag或Cu為主成分之合金。 For example, the temperature short-circuit element of claim 21, wherein the low-melting-point metal-based solder, the high-melting-point metal-based Ag, Cu, or an alloy mainly composed of Ag or Cu. 如申請專利範圍第24項之溫度短路元件,其中,該低熔點金屬係Sn或以Sn為主成分之合金。 For example, the temperature short-circuit element of patent application item 24, wherein the low melting point metal is Sn or an alloy mainly composed of Sn. 如申請專利範圍第24項之溫度短路元件,其中,該低熔點金屬係SnBi系或SnIn系之低熔點合金。 For example, the temperature short-circuit element of claim 24, wherein the low-melting-point metal is SnBi-based or SnIn-based low-melting-point alloy. 如申請專利範圍第21項之溫度短路元件,其中,該低熔點金屬之體積較該高熔點金屬大。 For example, the temperature short-circuit element of claim 21, wherein the volume of the low melting point metal is larger than that of the high melting point metal. 如申請專利範圍第21項之溫度短路元件,其中,該高熔點金屬係藉由在該低熔點金屬表面鍍敷而形成。 A temperature short-circuit element as claimed in item 21 of the patent application, wherein the high melting point metal is formed by plating on the surface of the low melting point metal. 如申請專利範圍第21項之溫度短路元件,其中,該高熔點金屬係藉由在該低熔點金屬表面貼合金屬箔而形成。 As for the temperature short-circuit element of claim 21, the high melting point metal is formed by bonding a metal foil to the surface of the low melting point metal. 如申請專利範圍第21項之溫度短路元件,其中,該高熔點金屬係藉由在該低熔點金屬表面進行薄膜形成製程而形成。 For example, the temperature short-circuit element of claim 21, wherein the high melting point metal is formed by performing a thin film forming process on the surface of the low melting point metal. 如申請專利範圍第21項之溫度短路元件,其中,於該高熔點金屬 表面進一步形成有氧化防止膜。 For example, the temperature short-circuit element of patent application scope item 21, in which the high melting point metal An oxidation prevention film is further formed on the surface. 如申請專利範圍第21項之溫度短路元件,其中,該低熔點金屬與該高熔點金屬係交互地積層複數層。 For example, the temperature short-circuit element of claim 21, wherein the low melting point metal and the high melting point metal are alternately stacked in multiple layers. 如申請專利範圍第21項之溫度短路元件,其中,該低熔點金屬除對向2端面外之外周部,被該高熔點金屬被覆。 A temperature short-circuit element as claimed in item 21 of the patent application range, in which the periphery of the low-melting-point metal except for the opposite end faces is covered with the high-melting-point metal. 一種溫度切換元件,其具有:第1電極;第2電極,與該第1電極相鄰設置:第1可熔導體,藉由熔融在該第1、第2電極間凝結,以使該第1、第2電極短路;第3電極及第4電極;以及第3可熔導體,跨接在該第3、第4電極,藉由熔融將該第3、第4電極間遮断;且於該第2電極之至少一部分設有第1絶緣層;藉由該第1可熔導體與該第2電極重疊並被支承於該第1絶緣層,該第1、第2電極呈開放;在該第1、第3可熔導體之熔點以上之溫度環境中,該第1、第3可熔導體熔融。 A temperature switching element comprising: a first electrode; a second electrode provided adjacent to the first electrode: a first fusible conductor, which is condensed between the first and second electrodes by melting to cause the first electrode , The second electrode is short-circuited; the third electrode and the fourth electrode; and the third fusible conductor is connected across the third and fourth electrodes, and the third and fourth electrodes are interrupted by melting; At least a part of the 2 electrodes is provided with a first insulating layer; by the first fusible conductor overlapping with the second electrode and supported by the first insulating layer, the first and second electrodes are open; in the first 1. In a temperature environment above the melting point of the third meltable conductor, the first and third meltable conductors melt. 一種溫度切換元件,其具有:第1電極;第2電極,與該第1電極相鄰設置:第1可熔導體,藉由熔融在該第1、第2電極間凝結,以使該第1、第 2電極短路;第3電極及第4電極;第3可熔導體,跨接在該第3、第4電極,藉由熔融將該第3、第4電極間遮断;以及絶緣基板;且該第1~第4電極係形成在該絶緣基板上之導體圖案;於該絶緣基板上設有厚度較該第1、第2電極厚之第2絶緣層;藉由該第1可熔導體與該第1、第2電極重疊並被支承於該第2絶緣層,該第1、第2電極呈開放;在該第1、第3可熔導體之熔點以上之溫度環境中,該第1、第3可熔導體熔融。 A temperature switching element comprising: a first electrode; a second electrode provided adjacent to the first electrode: a first fusible conductor, which is condensed between the first and second electrodes by melting to cause the first electrode , Section Short circuit of 2 electrodes; 3rd electrode and 4th electrode; 3rd fusible conductor connected across the 3rd and 4th electrodes, blocking the 3rd and 4th electrodes by melting; and an insulating substrate; and the first The first to fourth electrodes are conductor patterns formed on the insulating substrate; a second insulating layer with a thickness thicker than the first and second electrodes is provided on the insulating substrate; by the first fusible conductor and the first 1. The second electrode overlaps and is supported by the second insulating layer, the first and second electrodes are open; in a temperature environment above the melting point of the first and third fusible conductors, the first and third electrodes The fusible conductor melts. 如申請專利範圍第34或35項之溫度切換元件,其具備傳導來自熱源之熱的導熱構件;該導熱構件,與該第1電極或該第1可熔導體、及該第3電極或該第3可熔導體連續。 For example, the temperature switching element of claim 34 or 35 includes a heat conduction member that conducts heat from a heat source; the heat conduction member, the first electrode or the first fusible conductor, and the third electrode or the first 3 The fusible conductor is continuous. 如申請專利範圍第36項之溫度切換元件,其中,該導熱構件至少表面為絶緣材料。 For example, the temperature switching element of the 36th range of the patent application, wherein at least the surface of the heat conducting member is an insulating material. 如申請專利範圍第34或35項之溫度切換元件,其中,該第1可熔導體被支承於該第1電極。 A temperature switching element according to claim 34 or 35, wherein the first fusible conductor is supported by the first electrode. 如申請專利範圍第34項之溫度短路元件,其具有絶緣基板;該第1~第4電極係形成在該絶緣基板上之導體圖案。 For example, the temperature short-circuit element of patent application item 34 has an insulating substrate; the first to fourth electrodes are conductor patterns formed on the insulating substrate. 如申請專利範圍第39項之溫度切換元件,其中,於該絶緣基板上 設有厚度較該第1、第2電極厚之第2絶緣層;藉由該第1可熔導體與該第1、第2電極重疊並被支承於該第2絶緣層,該第1、第2電極呈開放。 For example, the temperature switching element of patent application scope item 39, in which the insulating substrate A second insulating layer thicker than the first and second electrodes is provided; by the first fusible conductor overlapping the first and second electrodes and supported by the second insulating layer, the first and first 2 The electrode is open. 如申請專利範圍第35項之溫度切換元件,其中,第1絶緣層積層在該第1、第2電極上,並設置有使該第1、2電極之對向之各前端部露出的開口;該第1可熔導體係以覆蓋該開口之方式搭載於該第1、第2絶緣層。 For example, in the temperature switching element of claim 35, the first insulating layer is laminated on the first and second electrodes, and an opening is provided to expose the front end portions of the first and second electrodes facing each other; The first fusible conductive system is mounted on the first and second insulating layers so as to cover the opening. 如申請專利範圍第34或35項之溫度切換元件,其設有支承該第1可熔導體之第1支承電極。 For example, the temperature switching element of claim 34 or 35 is provided with a first support electrode that supports the first fusible conductor. 如申請專利範圍第34或35項之溫度切換元件,其具有覆蓋至少該第1可熔導體之覆蓋構件。 For example, the temperature switching element of claim 34 or 35 has a covering member covering at least the first fusible conductor. 如申請專利範圍第43項之溫度切換元件,其中,該覆蓋構件之頂面,於內部設有與該第1電極及該第1可熔導體重疊、並與該第2電極連續之覆蓋部電極;在該第1可熔導體之熔點以上之溫度環境中,該第1可熔導體熔融,透過該覆蓋部電極使該第1、第2電極短路。 A temperature switching element as claimed in item 43 of the patent application, wherein the top surface of the cover member is provided with a cover electrode which overlaps the first electrode and the first fusible conductor and is continuous with the second electrode ; In a temperature environment above the melting point of the first fusible conductor, the first fusible conductor melts, and the first and second electrodes are short-circuited through the covering electrode. 如申請專利範圍第35或39項之溫度切換元件,其中,該絶緣基板、該第1電極、該第3電極或外筐體,為將來自熱源之熱傳至該第1可熔導體及/或第3可熔導體之導熱構件。 For example, the temperature switching element of claim 35 or 39, wherein the insulating substrate, the first electrode, the third electrode, or the outer casing are for transferring heat from a heat source to the first soluble conductor and/ Or the thermally conductive member of the third fusible conductor. 如申請專利範圍第35或39項之溫度切換元件,其中,該絶緣基板係陶瓷基板或表面經絶緣塗層之金屬基板。 For example, the temperature switching element of patent application item 35 or 39, wherein the insulating substrate is a ceramic substrate or a metal substrate with an insulating coating on the surface. 如申請專利範圍第35或39項之溫度切換元件,其具備連接於該第 2電極之第2可熔導體。 For example, if the temperature switching element of the patent application item 35 or 39, it has the The second fusible conductor of the electrode. 如申請專利範圍第38項之溫度切換元件,其中,該第1可熔導體具有較與該第1電極之連接面積大的面積。 For example, in the temperature switching element of claim 38, the first fusible conductor has a larger area than the connection area with the first electrode. 如申請專利範圍第35項之溫度切換元件,其中,該第1可熔導體,其與該第1電極之連接部以外之部位藉由固定構件,與至少該絶緣基板或該第2絕緣層之任一者固接。 A temperature switching element as claimed in item 35 of the patent scope, wherein the first fusible conductor, a portion other than the connection portion with the first electrode is fixed by the fixing member, and at least the insulating substrate or the second insulating layer Either is fixed. 如申請專利範圍第47項之溫度切換元件,其中,該第2可熔導體具有較與該第2電極之連接面積大的面積。 For example, in the temperature switching element of claim 47, the second fusible conductor has a larger area than the connection area with the second electrode. 如申請專利範圍第47項之溫度切換元件,其設有支承該第1、第2可熔導體之第2支承電極。 For example, the temperature switching element of the 47th range of the patent application is provided with a second supporting electrode supporting the first and second fusible conductors. 如申請專利範圍第47項中任一項之溫度切換元件,其中,該第2可熔導體,其與該第2電極之連接部以外之部位藉由固定構件,與至少該絶緣基板固接。 The temperature switching element according to any one of claims 47, wherein the second fusible conductor is fixed to at least the insulating substrate by a fixing member at a portion other than the connection portion with the second electrode. 如申請專利範圍第34或35項之溫度切換元件,其中,於該第1可熔導體及該第3可熔導體之至少一部分塗有助焊劑。 For example, in the temperature switching element of claim 34 or 35, at least a part of the first soluble conductor and the third soluble conductor are coated with flux. 如申請專利範圍第34或35項之溫度切換元件,其中,該第1可熔導體及該第3可熔導體具有低熔點金屬與高熔點金屬。 For example, the temperature switching element of claim 34 or 35, wherein the first fusible conductor and the third fusible conductor have a low melting point metal and a high melting point metal. 如申請專利範圍第54項之溫度切換元件,其中,該第1可熔導體及該第3可熔導體,係該低熔點金屬與該高熔點金屬之積層體。 For example, in the temperature switching element of the patent application scope item 54, the first soluble conductor and the third soluble conductor are laminates of the low melting point metal and the high melting point metal. 如申請專利範圍第54項之溫度切換元件,其中,該第1可熔導體及該第3可熔導體,係該低熔點金屬之表面以該高熔點金屬被覆之被覆構造。 For example, in the temperature switching element according to claim 54 of the patent application range, the first and third meltable conductors are coated structures in which the surface of the low-melting-point metal is coated with the high-melting-point metal. 如申請專利範圍第54項之溫度切換元件,其中,該低熔點金屬係焊料,該高熔點金屬係Ag、Cu、或以Ag或Cu為主成分之合金。 For example, the temperature switching element of claim 54 of the patent application, wherein the low-melting-point metal-based solder, the high-melting-point metal-based Ag, Cu, or an alloy mainly composed of Ag or Cu. 如申請專利範圍第57項之溫度切換元件,其中,該低熔點金屬係Sn或以Sn為主成分之合金。 For example, the temperature switching element of the 57th range of the patent application, in which the low melting point metal is Sn or an alloy mainly composed of Sn. 如申請專利範圍第57項之溫度切換元件,其中,該低熔點金屬係SnBi系或SnIn系之低熔點合金。 For example, the temperature switching element of the 57th range of the patent application, wherein the low-melting-point metal is SnBi-based or SnIn-based low-melting-point alloy. 如申請專利範圍第54項之溫度切換元件,其中,該低熔點金屬之體積較該高熔點金屬大。 For example, the temperature switching element of the 54th patent application, wherein the volume of the low melting point metal is larger than that of the high melting point metal. 如申請專利範圍第54項之溫度切換元件,其中,該高熔點金屬係藉由在該低熔點金屬表面鍍敷而形成。 A temperature switching element as claimed in item 54 of the patent application, wherein the high melting point metal is formed by plating on the surface of the low melting point metal. 如申請專利範圍第54項之溫度切換元件,其中,該高熔點金屬係藉由在該低熔點金屬表面貼合金屬箔而形成。 For example, in the temperature switching element of patent application range 54, the high melting point metal is formed by bonding a metal foil to the surface of the low melting point metal. 如申請專利範圍第54項之溫度切換元件,其中,該高熔點金屬係藉由在該低熔點金屬表面進行薄膜形成製程而形成。 For example, in the temperature switching element according to claim 54, the high melting point metal is formed by performing a thin film forming process on the surface of the low melting point metal. 如申請專利範圍第54項之溫度切換元件,其中,於該高熔點金屬表面進一步形成有氧化防止膜。 For example, in the temperature switching element of patent application scope item 54, an oxidation prevention film is further formed on the surface of the high melting point metal. 如申請專利範圍第54項之溫度切換元件,其中,該低熔點金屬與該高熔點金屬係交互地積層複數層。 For example, the temperature switching element of the patent application item 54, wherein the low melting point metal and the high melting point metal are alternately stacked in multiple layers. 如申請專利範圍第54項之溫度切換元件,其中,該低熔點金屬除對向之2端面外之外周部,被該高熔點金屬被覆。 For example, in the temperature switching element according to claim 54 of the patent application range, the periphery of the low-melting-point metal except for the two opposite end faces is covered with the high-melting-point metal. 如申請專利範圍第34或35項之溫度切換元件,其中,該第1可熔導體與該第3可熔導體,其中一方熔點較另一方低,在該一方之可熔導體 熔融後,另一方之可熔導體熔融。 For example, the temperature switching element of claim 34 or 35, in which one of the first fusible conductor and the third fusible conductor has a lower melting point than the other, and the fusible conductor on the other side After melting, the fusible conductor on the other side melts. 如申請專利範圍第34或35項之溫度切換元件,其中,作為導熱構件發揮其功能之該第1電極之至該第1可熔導體的熱傳導路徑、與作為導熱構件發揮其功能之該第3電極之至該第3可熔導體的熱傳導路徑,其中一方之熱傳導率較另一方高,在與該一方之熱傳導路徑連接之一方之可熔導體熔融後,與另一方之熱傳導路徑連接之另一方之可熔導體熔融。 A temperature switching element according to claim 34 or 35, wherein the heat conduction path from the first electrode functioning as a heat conduction member to the first fusible conductor, and the third function functioning as a heat conduction member The heat conduction path from the electrode to the third fusible conductor, one of which has a higher thermal conductivity than the other, after the one of the fusible conductors connected to the heat conduction path of the one is melted, the other is connected to the heat conduction path of the other The fusible conductor melts.
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