TWI677589B - A preparation method of sputtering target - Google Patents

A preparation method of sputtering target Download PDF

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TWI677589B
TWI677589B TW108101304A TW108101304A TWI677589B TW I677589 B TWI677589 B TW I677589B TW 108101304 A TW108101304 A TW 108101304A TW 108101304 A TW108101304 A TW 108101304A TW I677589 B TWI677589 B TW I677589B
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sputtering target
back plate
target
spray
preparation
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TW108101304A
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TW202026442A (en
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魏輔均
Fu Jun Wei
周邦彥
Bang Yen Chou
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宏進金屬科技股份有限公司
Plus Metal Tech Co., Ltd.
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Abstract

本發明係有關於一種利用冷噴塗製備與整新濺射靶材的製備方法,其係將金屬粉末藉由冷噴塗直接沉積於靶材背板上。由於冷噴塗工作溫度低,可製備大面積塗層和厚塗層,並且可以進行後續加工獲得所需尺寸的金屬靶材。對於使用過後的殘靶,也可將金屬粉末藉由冷噴塗填補殘靶靶面濺蝕區,使之成為可再使用之靶材。 The invention relates to a method for preparing and renovating a sputtering target by cold spraying, which is a method in which metal powder is directly deposited on a target back plate by cold spraying. Due to the low working temperature of cold spraying, large-area coatings and thick coatings can be prepared, and subsequent processing can be performed to obtain metal targets of the required size. For the residual target after use, metal powder can also be used to fill the sputtering area of the target surface of the target by cold spraying, making it a reusable target.

Description

一種濺射靶材的製備方法 Preparation method of sputtering target

本發明係關於一種靶材製備的方法,更特別係使用冷噴塗製程的靶材製備與整新的方法。 The present invention relates to a method for preparing target materials, and more particularly relates to a method for preparing and renovating targets using a cold spraying process.

濺射(sputtering)是一種物理氣相沉積技術,也稱濺鍍(sputter deposition/coating)。其係使用固體靶材"target"中的表面原子被高能量離子(通常來自電漿體)撞擊而離開固體靶材進入氣體的物理過程。濺鍍一般是在充有惰性氣體的真空系統中,通過高壓電場的作用,使得氬氣電離,產生氬離子流以轟擊在陰極的靶材。被濺出的靶材料原子或分子,沉澱積累在半導體晶片或玻璃、陶瓷、金屬等基材上而形成薄膜。 Sputtering is a physical vapor deposition technique, also known as sputtering deposition / coating. It is a physical process that uses surface atoms in a solid target "target" to be hit by high-energy ions (usually from plasma) to leave the solid target and enter the gas. Sputtering is generally carried out in a vacuum system filled with an inert gas. The high-voltage electric field causes the argon to ionize, generating an argon ion stream to bombard the target on the cathode. Sputtered target material atoms or molecules are deposited on semiconductor wafers or substrates such as glass, ceramics, and metals to form a thin film.

濺鍍靶材(sputter target)在高真空、高電壓的環境中,經高能量氬離子流轟擊後,靶材表面的原子或分子發生游離,並沈積在基板上形成薄膜。為了得到好的鍍膜效果,靶材通常是高純度/高密度的陶瓷化合物、金屬合金或者半導體化合物,純度要求至少是99%以上。傳統的新(即未使用的)平面濺射靶材具有扁平的圓形或扁平的準矩形形狀。在濺射過程中,這種形狀被侵蝕掉,並且被目標的“壽命終結”,亦即是濺射至一目標的點(end point)即停止下來。 In a high vacuum and high voltage environment, a sputtering target is bombarded with a high-energy argon ion stream, and atoms or molecules on the surface of the target material are released and deposited on a substrate to form a thin film. In order to obtain a good coating effect, the target is usually a high-purity / high-density ceramic compound, metal alloy, or semiconductor compound, and the purity is required to be at least 99%. Traditional new (ie, unused) planar sputtering targets have flat round or flat quasi-rectangular shapes. During the sputtering process, this shape is eroded and is "end of life" by the target, which is the point at which a target is sputtered (end point).

由於濺射靶材料在目標壽命結束時會產生高度不規則表面的形貌,該不規則表面的特徵在於不同深度處的寬度變化,沿表面的不同穿透深度,以及與原始表面具有廣泛變化角度的表面,不利於後續的濺射薄膜的均勻度。因此,濺射靶材的使用者通常必須丟棄剩餘的濺射靶材料,因此丟棄原始靶的大部分剩餘材料。 Because the sputtering target material will produce a highly irregular surface morphology at the end of the target life, the irregular surface is characterized by a change in width at different depths, different penetration depths along the surface, and a wide range of angles with the original surface The surface is not conducive to the uniformity of the subsequent sputtering film. Therefore, users of sputtering targets often have to discard the remaining sputtering target material, and therefore discard most of the remaining material of the original target.

過去,噴塗沉積試圖解決使用過的濺射靶材的整新。傳統的熱噴塗方法是以金屬合金或陶瓷粉末通過高熱火焰氣流,噴覆沉積於基材表面形成塗層的一種方法。通過熱噴塗方法形成的塗層會有以下缺點:(1)高孔隙率;(2)高熱火焰會造成金屬合金氧化或陶瓷半導體化合物與空氣反應變質;以及(3)塗層/基材熱膨脹係數差異所產生的熱應力,將導致塗層剝落與裂縫成長,因此不可能獲得濺射靶材的固有性質與所需的堆疊(填補)厚度。在使用後的濺射靶的不規則和/或複雜表面熱噴塗複合粉末(即多種元素的混合物)亦往往會導致局部組成偏析不均勻,傾向於損害噴塗翻新過程的功效。 In the past, spray deposition has attempted to address the refurbishment of used sputtering targets. The traditional thermal spraying method is a method in which a metal alloy or ceramic powder is sprayed and deposited on the surface of a substrate through a high-heat flame airflow to form a coating. Coatings formed by thermal spraying methods have the following disadvantages: (1) high porosity; (2) high thermal flames can cause metal alloy oxidation or ceramic semiconductor compounds to react with the air to deteriorate; and (3) the thermal expansion coefficient of the coating / substrate The thermal stress caused by the difference will cause the coating to peel and crack growth, so it is impossible to obtain the inherent properties of the sputtering target and the required stacking (filling) thickness. Irregular and / or complex surface thermal sprayed composite powders (that is, a mixture of multiple elements) of the sputtering target after use also often lead to uneven local segregation, which tends to impair the efficacy of the spray refurbishment process.

因此,有必要提出一種靶材製備與整新的方法,能提供具有與原始靶材的相同的性質(例如,微觀結構性質,孔隙率,組成與鍵結強度)的整新靶材。 Therefore, it is necessary to propose a method for target preparation and renovation, which can provide a new target with the same properties (eg, microstructure properties, porosity, composition, and bonding strength) as the original target.

為解決上述問題,本發明之主要目的是提出一種濺射靶材的製備方法,可以在各種形狀背板上製備出高 純度/高密度的金屬、金屬合金或者半導體化合物靶材,其純度要求至少是99%以上。 In order to solve the above problems, the main object of the present invention is to provide a method for preparing a sputtering target, which can prepare high The purity / high density metal, metal alloy or semiconductor compound target must have a purity of at least 99%.

為解決上述問題,本發明之主要目的是提出一種濺射靶材的製備方法,可以提供具有與原始靶材的相同的性質(例如,微觀結構性質,孔隙率,組成與鍵結強度)的整新靶材。 In order to solve the above problems, the main object of the present invention is to propose a method for preparing a sputtering target, which can provide the same properties as the original target (for example, microstructural properties, porosity, composition, and bonding strength). New target.

為達本發明之主要目的,本發明提出一種濺射靶材的製備方法,其包含下列步驟:提供一背板,該背板可以是平面型、管型、圓柱型或長條型;將一冷噴射沉積槍設置在該背板上,該冷噴射沉積槍可以調整與其下方的該背板之間相距一距離且與該背板之間傾斜一角度,該冷噴射沉積槍之一噴射速率係由該噴塗材料決定,並配合該距離且該角度來調整;通過移動該冷噴射沉積槍於該背板上噴射噴塗粉末以沉積於該背板上以獲得該背板上一濺射靶材;其中,該些噴塗粉末之粒徑係介於1.0μm至200μm,較佳為5.0μm至100μm;以及藉由調整該距離且該角度可以獲得該背板上該濺射靶材之不同形狀。 In order to achieve the main purpose of the present invention, the present invention provides a method for preparing a sputtering target, which includes the following steps: providing a back plate, the back plate may be flat, tubular, cylindrical or long; A cold spray deposition gun is disposed on the back plate. The cold spray deposition gun can adjust a distance from the back plate below it and tilt an angle with the back plate. One of the spray rates of the cold spray deposition gun is Determined by the spraying material, and adjusted according to the distance and the angle; spraying spray powder on the backing plate by moving the cold spray deposition gun to deposit on the backing plate to obtain a sputtering target on the backing plate; The particle size of the sprayed powder is between 1.0 μm and 200 μm , preferably between 5.0 μm and 100 μm ; and the sputtering target on the back plate can be obtained by adjusting the distance and the angle. Different shapes of wood.

根據本發明之一特徵,該角度介於45°至135°之間。 According to a feature of the invention, the angle is between 45 ° and 135 °.

根據本發明之一特徵,該製備方法更包含:於該背板上的該濺射靶材進行一熱退火處理。 According to a feature of the present invention, the preparation method further includes: performing a thermal annealing treatment on the sputtering target on the back plate.

根據本發明之一特徵,該熱退火處理係選自:加熱處理、紅外線處理、UV光處理、雷射處理、微波處理與高週波處理。 According to a feature of the present invention, the thermal annealing treatment is selected from the group consisting of a heat treatment, an infrared treatment, a UV light treatment, a laser treatment, a microwave treatment, and a high frequency treatment.

為達本發明之另一目的,本發明提出一種濺射靶材的整新製備方法,該濺射靶材具有凹陷的表面侵蝕區域,該凹陷的表面侵蝕區域是非平面,該製備方法包括下列步驟:將一冷噴射沉積槍設置在該凹陷的表面侵蝕區域上;調整該冷噴射沉積槍與其下方的該凹陷的表面侵蝕區域之間相距一距離且與該凹陷的表面侵蝕區域之間傾斜一角度,該冷噴射沉積槍之一噴射速率係由該噴塗材料決定,並配合該距離且該角度來調整;通過移動該冷噴射沉積槍於該濺射靶材之該凹陷的表面侵蝕區域上噴射塗覆粉末,沉積於該凹陷的表面侵蝕區域上以形成一整新濺射靶材;其中,該些噴塗粉末之粒徑係介於1.0μm至200μm,較佳為5.0μm至100μm。 In order to achieve another object of the present invention, the present invention provides a new method for preparing a sputtering target. The sputtering target has a recessed surface erosion area, and the recessed surface erosion area is non-planar. The preparation method includes the following steps. : Setting a cold spray deposition gun on the surface erosion area of the depression; adjusting a distance between the cold spray deposition gun and the surface erosion area of the depression below and tilting an angle with the surface erosion area of the depression The spray rate of one of the cold spray deposition guns is determined by the spraying material, and is adjusted according to the distance and the angle; by moving the cold spray deposition gun, spray coating on the recessed surface erosion area of the sputtering target Powder coating, deposited on the recessed surface erosion area to form a whole new sputtering target; wherein the particle size of the spray powder is between 1.0 μm to 200 μm , preferably 5.0 μm to 100 μ m.

根據本發明之一特徵,該角度介於45°至135°之間。 According to a feature of the invention, the angle is between 45 ° and 135 °.

根據本發明之一特徵,該製備方法更包含:於該整新濺射靶材進行一表面加工。 According to a feature of the present invention, the preparation method further includes: performing a surface processing on the new sputtering target.

有別於傳統金屬靶材之熔鑄鍛軋、機械加工等減法製程,本發明之濺射靶材的製備方法,使用冷噴塗(cold spray)方法。冷噴塗不將粉末材料熔融或氣化,而使其伴隨著不活性氣體,以超音速流保持原來固相狀態使其衝擊向該噴塗物件而形成皮膜的一種技術。在超音速衝擊下的粉末材料,超越臨界速度的粒子,使基質固相粉末材料在超音波流中與惰性氣體一起離開而不進行氣化,粉末材料本體會產生塑性變形而形成皮膜,因此其孔隙率極低。由於冷噴塗工作溫度低,可製備大面積塗層和厚塗層,而且沒有熔融成份偏析不均勻以及大氣高溫反應變質問題,可以避免塗層 /基材熱膨脹係數差異所產生的熱應力,顯著降低塗層剝落與裂縫成長的風險,並且可以進行後續局部加工獲得所需尺寸的金屬靶材。對於使用過後的殘靶,也可將金屬粉末藉由冷噴塗填補殘靶靶面濺蝕區(erosion area),使之成為可再使用之靶材。 Different from the subtractive processes such as melting, casting, forging, and machining of traditional metal targets, the method for preparing the sputtering target of the present invention uses a cold spray method. Cold spraying is a technology that does not melt or vaporize the powder material, but causes it to accompany the inactive gas, maintain the original solid state at a supersonic flow, and cause it to impact the sprayed object to form a film. The powder material under supersonic impact, particles exceeding the critical speed, so that the matrix solid phase powder material leaves together with the inert gas in the ultrasonic flow without gasification, and the powder material body will plastically deform to form a film, so its The porosity is extremely low. Due to the low working temperature of cold spraying, large-area coatings and thick coatings can be prepared, and there is no uneven segregation of molten components and problems of atmospheric high-temperature reaction deterioration, which can avoid coatings. The thermal stress caused by the difference in the thermal expansion coefficient of the substrate significantly reduces the risk of coating peeling and crack growth, and can be subsequently processed locally to obtain a metal target of the required size. For the residual target after use, metal powder can also be used to fill the erosion area of the target surface of the residual target by cold spraying, making it a reusable target.

本發明之方法,通過冷噴塗法獲得的沉積物可以具有極低孔隙率和高密度,可以在各種形狀底板上製備出高純度/高密度的金屬、金屬合金或者半導體化合物靶材,其純度要求至少是99%以上,也可以提供具有與原始靶材的相同的性質(例如,微觀結構性質,孔隙率,組成與鍵結強度)的整新靶材。 In the method of the present invention, the deposit obtained by the cold spraying method can have extremely low porosity and high density, and high-purity / high-density metal, metal alloy, or semiconductor compound target materials can be prepared on various shapes of base plates. The purity requirements thereof At least 99% or more, it can also provide a new target with the same properties (eg, microstructure properties, porosity, composition, and bonding strength) as the original target.

100‧‧‧冷噴塗系統 100‧‧‧cold spray system

110‧‧‧噴塗物件 110‧‧‧painted objects

120‧‧‧冷噴射沉積槍 120‧‧‧ Cold Jet Deposition Gun

122‧‧‧距離 122‧‧‧distance

124‧‧‧角度 124‧‧‧ angle

130‧‧‧噴塗粉末 130‧‧‧ spray powder

140‧‧‧粉末儲存槽 140‧‧‧ powder storage tank

150‧‧‧儲氣槽 150‧‧‧air storage tank

200‧‧‧所製備濺射靶材 200‧‧‧ prepared sputtering target

210‧‧‧背板 210‧‧‧ back plate

222‧‧‧凹陷的表面侵蝕區域 222‧‧‧ Depression surface erosion area

224‧‧‧填補層 224‧‧‧ Filling layer

300‧‧‧整新濺射靶材 300‧‧‧ New sputter target

為讓本發明之上述和其他目的、特徵、和優點能更明顯易懂,下文特舉數個較佳實施例,並配合所附圖式,作詳細說明如下。 In order to make the above and other objects, features, and advantages of the present invention more comprehensible, several preferred embodiments are exemplified below, and described in detail with the accompanying drawings.

圖1其顯示本發明之濺射靶材的製備方法之實施例之示意圖。 FIG. 1 is a schematic diagram showing an embodiment of a method for preparing a sputtering target according to the present invention.

圖2其顯示本發明之全新製備一濺射靶材的實施示意圖。 FIG. 2 is a schematic diagram showing a new method for preparing a sputtering target according to the present invention.

圖3其顯示本發明之濺射靶材的製備方法第一實施例之流程圖。 FIG. 3 is a flowchart of a first embodiment of a method for preparing a sputtering target according to the present invention.

圖4其顯示本發明之整新製備一濺射靶材的實施示意圖。 FIG. 4 is a schematic diagram showing the implementation of a newly prepared sputtering target according to the present invention.

圖5其顯示本發明之濺射靶材的製備方法第二實施例之流程圖。 FIG. 5 is a flowchart of a second embodiment of a method for preparing a sputtering target according to the present invention.

雖然本發明可表現為不同形式之實施例,但附圖所示者及於本文中說明者係為本發明可為之較佳實施例。熟習此項技術者將瞭解,本文所特定描述且在附圖中繪示之裝置及方法係考量為本發明之一範例,非 限制性例示性實施例,且本發明之範疇僅由申請專利範圍加以界定。結合一例示性實施例繪示或描述之特徵可與其他實施例之諸特徵進行結合。此等修飾及變動將包括於本發明之範疇內。 Although the present invention may be embodied in different forms of embodiments, those shown in the accompanying drawings and described herein are preferred embodiments of the present invention. Those skilled in the art will understand that the device and method specifically described herein and illustrated in the accompanying drawings are considered as an example of the present invention. Restrictive illustrative embodiments, and the scope of the present invention is defined only by the scope of patent applications. Features illustrated or described in connection with one exemplary embodiment can be combined with features of other embodiments. Such modifications and variations are included in the scope of the present invention.

現請參考圖1,其顯示本發明之濺射靶材的製備方法之實施例之示意圖。該圖是將製程氣體的路徑和加熱及粉末供給的冷噴塗系統100簡略化表示。從一次側的氣體供給冷噴塗系統100的儲氣槽(Gas Cylinder)150所提供的N2氣、He氣以及其它惰性氣體,經由壓力調整器(未顯示)控制到所定的壓力以作為製程氣體。高壓的製程氣體之壓力也可以達到1~10MPa。 Please refer to FIG. 1, which illustrates a schematic diagram of an embodiment of a method for preparing a sputtering target according to the present invention. This figure is a simplified representation of the cold spraying system 100 for the route of the process gas, heating, and powder supply. N 2 gas, He gas, and other inert gases provided from the gas supply tank (Gas Cylinder) 150 of the cold spray system 100 are supplied from the primary gas to a predetermined pressure as a process gas through a pressure regulator (not shown). . The pressure of high-pressure process gas can also reach 1 ~ 10MPa.

此外,該氣体通過該冷噴塗系統100之加熱器時被升溫到所定的溫度,達到300℃以上。該高溫高壓的氣體,通過該冷噴塗系統100之該冷噴射沉積槍120之出口時,其氣體流速達到一噴射速率,甚至達到超音速的速度以作為製程氣體。 In addition, when the gas passes through the heater of the cold spraying system 100, it is heated to a predetermined temperature, and reaches 300 ° C or more. When the high-temperature and high-pressure gas passes through the outlet of the cold spray deposition gun 120 of the cold spray system 100, the gas flow rate reaches a spray rate, and even reaches a supersonic speed as the process gas.

用於沈積靶材材料用的該些噴塗粉末130乃由該冷噴塗系統100之一粉末儲存槽140輸送到該冷噴射沉積槍120內供給該高溫高壓的氣體。由於高溫高壓的製程氣體在該冷噴射沉積槍120出口,能達到300℃以上,其製程氣體壓力也可以達到1MPa至10MPa,該些噴塗粉末130經由高溫高壓的製程氣體的加熱加速,在該冷噴射沉積槍120出口,達到最高速後衝擊向一噴塗物件110之表面上形成一皮膜。該些噴塗粉末130之噴射速率加速達到200m/s~1200m/s的速度,使其衝擊到該噴塗物件110表面形成皮膜。 The spray powders 130 for depositing target materials are transported from a powder storage tank 140 of the cold spray system 100 into the cold spray deposition gun 120 to supply the high-temperature and high-pressure gas. Because the high-temperature and high-pressure process gas can reach 300 ° C or higher at the outlet of the cold spray deposition gun 120, the process gas pressure can also reach 1 MPa to 10 MPa. The spray powders 130 are accelerated by the high-temperature and high-pressure process gas. At the exit of the spray deposition gun 120, after reaching the highest speed, it impacts on the surface of a spraying object 110 to form a film. The spraying rate of the spraying powders 130 is accelerated to reach a speed of 200 m / s to 1200 m / s, so that it impacts on the surface of the spraying object 110 to form a film.

由於被加速的該些噴塗粉末130之粒子衝擊到該噴塗物件110前所經歷的溫度比該些噴塗粉末130的熔點(melting point)還低,因此形成的皮膜幾乎不會被氧化。有別於一般傳統的噴塗方法,先將粉末材料以 火焰或電漿熔化後再噴射於基材上,冷噴塗材料不會受熱的影響而產生特性變化,因此冷噴塗所產生皮膜的氧化可以控制到最小限度。 Since the accelerated temperature of the particles of the spraying powder 130 before impacting the spraying object 110 is lower than the melting point of the spraying powder 130, the formed film is hardly oxidized. Different from the traditional spraying methods, After the flame or plasma is melted and sprayed on the substrate, the cold sprayed material will not be affected by heat and will not change its characteristics, so the oxidation of the film produced by cold spraying can be controlled to a minimum.

噴塗物件110之形狀,並不侷限,可以是平面型、管型、圓柱型或長條型等。若噴塗物件110是管型或圓柱型時,可藉由一邊讓管型或圓柱型之該噴塗物件110繞著其軸心115旋轉,一邊讓該冷噴射沉積槍120在管型之該噴塗物件110之軸方向移動噴塗來達成。 The shape of the sprayed object 110 is not limited, and may be a flat type, a tube type, a cylindrical type, or a long type. If the sprayed object 110 is a tube or a cylinder, the sprayed object 110 can be rotated around the axis 115 while the sprayed object 110 is rotated around the axis 115, and the cold spray deposition gun 120 is sprayed on the tube. Move in the direction of 110 axis to spray.

現請參考圖2,其顯示本發明之全新製備一濺射靶材的實施示意圖。現請參考圖3,其顯示本發明之濺射靶材的製備方法第一實施例之流程圖。一種濺射靶材的製備方法,其包含下列步驟:步驟1:提供一背板210,該背板210可以是平面型、管型、圓柱型或長條型;步驟2:將一冷噴射沉積槍120設置在該背板210上,該冷噴射沉積槍120可以調整與其下方的該背板之間相距一距離122且與該背板之間傾斜一角度124,該冷噴射沉積槍120之噴射速率係由該噴塗材料決定,並配合該距離且該角度來調整;步驟3:通過移動該冷噴射沉積槍120於該背板210上噴射噴塗粉末以沉積於該背板210上以獲得該背板210上一濺射靶材220;其中,該些噴塗粉末130之粒徑係介於1.0μm至200μm,較佳為5.0μm至100μm。;以及藉由調整該距離122與該角度124可以獲得該背板210上該濺射靶材220之不同形狀。 Please refer to FIG. 2, which shows a schematic diagram of a new method for preparing a sputtering target according to the present invention. Please refer to FIG. 3, which shows a flowchart of a first embodiment of a method for preparing a sputtering target according to the present invention. A method for preparing a sputtering target includes the following steps: Step 1: Provide a back plate 210, the back plate 210 may be planar, tubular, cylindrical, or long; step 2: deposit a cold spray The gun 120 is disposed on the back plate 210. The cold spray deposition gun 120 can adjust a distance 122 from the back plate below it and tilt an angle 124 with the back plate. The spray of the cold spray deposition gun 120 The speed is determined by the spraying material, and is adjusted according to the distance and angle; Step 3: Spray the spraying powder on the backing plate 210 by moving the cold spray deposition gun 120 to deposit on the backing plate 210 to obtain the backing A sputtering target 220 is provided on the plate 210; wherein the particle size of the spray powders 130 is between 1.0 μm and 200 μm, and preferably between 5.0 μm and 100 μm. And different shapes of the sputtering target 220 on the back plate 210 can be obtained by adjusting the distance 122 and the angle 124.

本發明之實施例係控制該些噴塗粉末130之粒徑,通過冷噴塗而獲得的緻密且厚的沉積物。本發明的一個技術特徵是,為了在冷噴塗方法(塗層)中獲得緻密和厚的沉積物,控制所用該些噴塗粉末130的粒度分佈。該些噴塗粉末130之粒徑係介於1.0μm至200μm;較佳地,該些 噴塗粉末130之粒徑具有累積粒度分佈,使得10%粒徑(D10)為1.0μm至20.0μm,50%粒徑為30.0μm至70.0μm,並且90%粒徑為70.0μm至125.0μm。 The embodiment of the present invention is a dense and thick deposit obtained by controlling the particle diameter of the spray powders 130 and cold spraying. One technical feature of the present invention is to control the particle size distribution of the spray powders 130 used in order to obtain dense and thick deposits in the cold spray method (coating). The particle diameter of the spray powders 130 is between 1.0 μm and 200 μm; preferably, the particle diameters of the spray powders 130 have a cumulative particle size distribution such that the 10% particle diameter (D10) is 1.0 μm to 20.0 μm , The 50% particle diameter is 30.0 μm to 70.0 μm , and the 90% particle diameter is 70.0 μm to 125.0 μm .

該距離122介於10mm至100mm之間;較佳地,該距離122介於10mm至50mm之間。該角度124介於45°至135°之間;較佳地,該角度124介於50°至130°之間。該冷噴射沉積槍120冷噴射出去之該些噴塗粉末130之噴射飛行速率介於300m/s至1000m/s之間。 The distance 122 is between 10mm and 100mm; preferably, the distance 122 is between 10mm and 50mm. The angle 124 is between 45 ° and 135 °; preferably, the angle 124 is between 50 ° and 130 °. The spray flying speed of the spray powders 130 sprayed out by the cold spray deposition gun 120 is between 300 m / s and 1000 m / s.

因為該些噴塗粉末130是保持固體的狀態使其塑性變形形成皮膜,因此不會產生化學變化及組織變化等問題。此外,該些噴塗粉末130是以高速衝擊方式,形成的皮膜很緻密通常氣孔率在1%以下。該濺射靶材220之厚度222可達20um以上的厚度,較佳係介於10mm至50mm之間。幾乎所有種類的金屬材料其附著率都在90%以上,成膜速度可大於每小時1kg。因為用比一般的噴塗方法還高的高壓氣體及比熔點還低的溫度做噴射,針對難於形成皮膜的靶材材料,如鎳(Ni)、鈦(Ti)等合金金屬及不銹鋼等,也能以高的附著率成膜,而且不會造成熔融成份偏析不均勻以及大氣高溫反應變質等問題。 Since the spray powders 130 are kept in a solid state and plastically deformed to form a film, there are no problems such as chemical changes and tissue changes. In addition, the spray powders 130 are formed by a high-speed impact method, and the formed film is very dense, and usually has a porosity of 1% or less. The thickness 222 of the sputtering target 220 can reach a thickness of more than 20um, preferably between 10mm and 50mm. The adhesion rate of almost all kinds of metal materials is above 90%, and the film-forming speed can be greater than 1 kg per hour. Because high-pressure gas higher than the general spraying method and lower temperature than the melting point are used for spraying, it is also suitable for target materials that are difficult to form a film, such as alloy metals such as nickel (Ni), titanium (Ti), and stainless steel. The film is formed with a high adhesion rate, and does not cause problems such as uneven segregation of molten components and high-temperature reaction deterioration.

本發明所製備濺射靶材200包含背板210與該濺射靶材220,所製備濺射靶材200之形狀,並不侷限,可以是平面型靶、管型靶或長條型靶等。因此,該背板210可以是平面型、管型、圓柱型或長條型。本發明的該濺射靶材220之形狀,可以是平面型靶、管型靶或長條型靶等,可以由該距離122與該角度124之變化來調整。在一實施例中,該濺射靶材220係為管型,因此所沈積之濺射靶材220位於一管型底板之外周側表面,冷噴塗成形可藉由一邊讓該管型底板繞著其軸心旋轉,一邊讓該冷噴射沉積槍在該管型底板之該濺射靶材之軸方向移動來達成。 The sputtering target 200 prepared by the present invention includes a back plate 210 and the sputtering target 220. The shape of the prepared sputtering target 200 is not limited, and may be a planar target, a tube target, or a long target. . Therefore, the back plate 210 may be a flat type, a tube type, a cylindrical type, or a long type. The shape of the sputtering target 220 according to the present invention may be a planar target, a tube target, or a long target, and the like, and may be adjusted by changing the distance 122 and the angle 124. In one embodiment, the sputtering target 220 is a tube type. Therefore, the deposited sputtering target 220 is located on the outer peripheral surface of a tube-shaped base plate, and the cold spray molding can be carried around by one side of the tube-shaped base plate. Its axis is rotated, while the cold spray deposition gun is moved in the axial direction of the sputtering target of the tubular base plate to achieve it.

本發明的實施例中,包括:準備該濺射靶材相同純度成份的粉末,以此粉末為原料,藉由冷噴塗法於該背板上,形成該濺射靶材。該些噴塗粉末130材質例如,但不受此限,鋁及鋁合金、銅及銅合金、鈦及鈦合金、鉬及鉬合金、鉻、鐵、不銹鋼、麻時效鋼、鎳基合金、鈷基合金等。 The embodiment of the present invention includes: preparing a powder of the same purity component as the sputtering target, using the powder as a raw material, and forming the sputtering target by cold spraying on the back plate. The materials of the spray powders 130 are, for example, but not limited to, aluminum and aluminum alloys, copper and copper alloys, titanium and titanium alloys, molybdenum and molybdenum alloys, chromium, iron, stainless steel, aging steel, nickel-based alloys, and cobalt-based Alloys, etc.

該製備方法,步驟2之後更包含步驟:於該背板210進行一表面預處理。其中該預處理係使用高溫高壓的製程氣體直接轟擊該背板210之表面,以提高後續該些噴塗粉末130在該背板210表面之附著力。 In the manufacturing method, after step 2, the method further includes a step of performing a surface pretreatment on the back plate 210. The pretreatment uses a high-temperature and high-pressure process gas to directly bombard the surface of the back plate 210 to improve the adhesion of the subsequent spray powders 130 on the surface of the back plate 210.

該製備方法,更包含步驟:於該背板210上的該濺射靶材220進行一表面加工。表面加工包含,但不限於,(一)熱浸鍍:所製備濺射靶材200包含背板210與該濺射靶材220放入熔融金屬中,令其表面形成塗層的過程。(二)熱噴塗:所製備濺射靶材200,係使用霧化之熔融金屬,噴塗於工件表面,形成塗層的過程。(三)熱燙印:將金屬箔加溫、加壓覆蓋於所製備濺射靶材200表面上,形成塗覆層的過程。(四)化學熱處理:所製備濺射靶材200與化學物質接觸、加熱,在高溫態下令某種元素進入工件表面的過程,如滲氮、滲碳等。(五)堆焊:以焊接方式,令熔覆金屬堆集於所製備濺射靶材200表面而形成焊層的過程,稱為堆焊,如堆焊耐磨合金等。(六)電鍍:利用電解的原理於該背板210鋪上一層金屬以形成所製備濺射靶材200的方法。 The preparation method further includes a step of performing a surface processing on the sputtering target 220 on the back plate 210. The surface processing includes, but is not limited to, (1) hot dip plating: The prepared sputtering target 200 includes a process in which a back plate 210 and the sputtering target 220 are placed in a molten metal to form a coating on the surface. (2) Thermal spraying: The prepared sputtering target 200 is a process in which a sprayed molten metal is sprayed on the surface of a workpiece to form a coating. (3) Hot stamping: a process in which a metal foil is heated and pressurized to cover the surface of the prepared sputtering target 200 to form a coating layer. (4) Chemical heat treatment: a process in which the prepared sputtering target 200 is brought into contact with a chemical substance, heated, and a certain element enters the surface of the workpiece under a high temperature state, such as nitriding or carburizing. (5) Surfacing: The process of depositing the cladding metal on the surface of the prepared sputtering target 200 by welding to form a welding layer is called surfacing, such as surfacing welding of wear-resistant alloys. (6) Electroplating: a method of laying a layer of metal on the back plate 210 by using the principle of electrolysis to form the prepared sputtering target 200.

該製備方法,更包含步驟:於整新濺射靶材300進行一熱退火處理。其中該熱退火處理係選自:加熱處理、紅外線處理、UV光處理、雷射處理、微波處理與高週波處理。 The preparation method further includes a step of performing a thermal annealing treatment on the newly-reformed sputtering target 300. The thermal annealing treatment is selected from the group consisting of: heat treatment, infrared treatment, UV light treatment, laser treatment, microwave treatment, and high frequency treatment.

現請參考圖4,其顯示本發明之整新製備一濺射靶材的實施示意圖。現請參考圖5,其顯示本發明之濺射靶材的製備方法第二實施例之 流程圖。一種濺射靶材的製備方法,該濺射靶材210具有凹陷的表面侵蝕區域222,該凹陷的表面侵蝕區域222是非平面,該製備方法包括下列步驟:步驟1:將一冷噴射沉積槍120設置在該凹陷的表面侵蝕區域222上;步驟2:調整該冷噴射沉積槍120與其下方的該凹陷的表面侵蝕區域222之間相距一距離122且與該凹陷的表面侵蝕區域222之間傾斜一角度124,該冷噴射沉積槍120之噴射速率係由該噴塗材料決定,並配合該距離且該角度來調整;步驟3:通過移動該冷噴射沉積槍120於該濺射靶材210之該凹陷的表面侵蝕區域222上噴射噴塗粉末130,沉積於該凹陷的表面侵蝕區域222上以形成一整新濺射靶材300;其中,該些噴塗粉末130之粒徑係介於1.0μm至200μm。 Please refer to FIG. 4, which is a schematic diagram showing the implementation of a newly prepared sputtering target according to the present invention. Please refer to FIG. 5, which shows a second embodiment of a method for preparing a sputtering target according to the present invention. flow chart. A method for preparing a sputtering target. The sputtering target 210 has a recessed surface erosion region 222. The recessed surface erosion region 222 is non-planar. The preparation method includes the following steps: Step 1: a cold spray deposition gun 120 It is arranged on the surface erosion area 222 of the depression; Step 2: Adjust the distance 120 between the cold spray deposition gun 120 and the surface erosion area 222 of the depression below it and incline the surface erosion area 222 of the depression by one Angle 124, the spray rate of the cold spray deposition gun 120 is determined by the spraying material, and adjusted according to the distance and the angle; step 3: by moving the cold spray deposition gun 120 in the depression of the sputtering target 210 The sprayed powder 130 is sprayed on the surface erosion area 222 and is deposited on the recessed surface erosion area 222 to form a new sputtering target 300. The particle size of the spray powder 130 is between 1.0 μm and 200 μm.

在步驟1之前,該凹陷的表面侵蝕區域222更包含一清洗步驟,以將表面髒污去除。本發明之實施例係控制該些噴塗粉末130之粒徑,通過冷噴塗而獲得的緻密且厚的沉積物。本發明的一個技術特徵是,為了在冷噴塗方法(塗層)中獲得緻密和厚的沉積物,控制所用該些噴塗粉末130的粒度分佈。該些噴塗粉末130之粒徑係介於1.0μm至200μm;較佳地,該些噴塗粉末130之粒徑具有累積粒度分佈,使得10%粒徑(D10)為1.0μm至20.0μm,50%粒徑為30.0μm至70.0μm,並且90%粒徑為70.0μm至125.0μm。 Prior to step 1, the recessed surface erosion region 222 further includes a cleaning step to remove surface dirt. The embodiment of the present invention is a dense and thick deposit obtained by controlling the particle diameter of the spray powders 130 and cold spraying. One technical feature of the present invention is to control the particle size distribution of the spray powders 130 used in order to obtain dense and thick deposits in the cold spray method (coating). The particle diameter of the spray powders 130 is between 1.0 μm and 200 μm; preferably, the particle diameters of the spray powders 130 have a cumulative particle size distribution such that the 10% particle diameter (D10) is 1.0 μm to 20.0 μm , The 50% particle diameter is 30.0 μm to 70.0 μm , and the 90% particle diameter is 70.0 μm to 125.0 μm .

該距離122介於10mm至100mm之間;較佳地,該距離122介於10mm至50mm之間。該角度124介於45°至135°之間;較佳地,該角度124介於50°至130°之間。當該距離122變大或該角度124變小,該冷噴射沉積槍120之該噴射粉末之飛行速率介於300m/s至1000m/s之間。 The distance 122 is between 10mm and 100mm; preferably, the distance 122 is between 10mm and 50mm. The angle 124 is between 45 ° and 135 °; preferably, the angle 124 is between 50 ° and 130 °. When the distance 122 becomes larger or the angle 124 becomes smaller, the flying speed of the spray powder of the cold spray deposition gun 120 is between 300 m / s and 1000 m / s.

因為該些噴塗粉末130是保持固體的狀態使其塑性變形形 成皮膜,因此不會產生化學變化及組織變化等問題。此外,該些噴塗粉末130是以高速衝擊方式,形成的皮膜很緻密通常氣孔率在1%以下。該濺射靶材220之厚度222可達10mm以上的厚度,較佳係介於10mm至50mm之間。幾乎所有種類的金屬材料其附著率都在90%以上,成膜速度可以達到每小時30kg。因為用比一般的噴塗方法還高的高壓氣體及比熔點還低的溫度做噴射,針對難於形成皮膜的靶材材料,如鎳(Ni)、鈦(Ti)等合金金屬及不銹鋼等,也能以高的附著率成膜,而且不會造成熔融成份偏析不均勻以及大氣高溫反應變質等問題。 Because these spray powders 130 are kept in a solid state and plastically deformed It forms a film, so it does not cause problems such as chemical changes and tissue changes. In addition, the spray powders 130 are formed by a high-speed impact method, and the formed film is very dense, and usually has a porosity of 1% or less. The thickness 222 of the sputtering target 220 can reach a thickness of more than 10 mm, preferably between 10 mm and 50 mm. The adhesion rate of almost all kinds of metal materials is above 90%, and the film formation speed can reach 30 kg per hour. Because high-pressure gas higher than the general spraying method and lower temperature than the melting point are used for spraying, it is also suitable for target materials that are difficult to form a film, such as alloy metals such as nickel (Ni), titanium (Ti), and stainless steel. The film is formed with a high adhesion rate, and does not cause problems such as uneven segregation of molten components and high-temperature reaction deterioration.

本發明所製備濺射靶材300包含背板210與該濺射靶材220,所製備濺射靶材300之形狀,並不侷限,可以是平面型靶、管型靶或長條型靶等。因此,該背板210可以是平面型、管型、圓柱型或長條型。本發明的該濺射靶材220之形狀,可以是平面型靶、管型靶或長條型靶等,可以由該距離122與該角度124之變化來調整達成。 The sputtering target 300 prepared by the present invention includes a back plate 210 and the sputtering target 220. The shape of the prepared sputtering target 300 is not limited, and can be a planar target, a tube target, or a long target. . Therefore, the back plate 210 may be a flat type, a tube type, a cylindrical type, or a long type. The shape of the sputtering target 220 according to the present invention may be a planar target, a tube target, or a long target, etc., which can be adjusted by changing the distance 122 and the angle 124.

在一實施例中,具有凹陷的表面侵蝕區域222之該濺射靶材220係為管型,因此其具有凹陷的表面侵蝕區域222位於外周側表面,填補層224之冷噴塗成形可藉由一邊讓管型之該濺射靶材220繞著其軸心旋轉,一邊讓該冷噴射沉積槍120在管型之該濺射靶材220之軸方向移動噴塗來達成。 In one embodiment, the sputtering target 220 having a recessed surface erosion region 222 is a tube type. Therefore, the sputtering target 220 having a recessed surface erosion region 222 is located on the outer peripheral surface. The cold spray forming of the filling layer 224 can be performed by one side. The sputtering target 220 of the tube type is rotated around its axis, and the cold spray deposition gun 120 is moved and sprayed in the axial direction of the sputtering target 220 of the tube type.

該填補層224是以冷噴塗成形於該濺射靶材220之具有凹陷的表面侵蝕區域222之濺鍍面上,以構成該整新再生濺射靶材。該填補層224與具有凹陷的表面侵蝕區域222之間的接面為一材料不連續面,該材料不連續面乃指微結構特性上的差異所產生,所述微結構特性可為結晶結構相組成、晶粒大小或孔隙率,或上述之組合等。 The filling layer 224 is formed by cold spraying on the sputtering surface of the sputtering target 220 with the recessed surface erosion region 222 to constitute the regenerated sputtering target. The interface between the filling layer 224 and the recessed surface erosion area 222 is a material discontinuity. The material discontinuity refers to the difference in microstructure characteristics, which may be a crystalline structure phase. Composition, grain size or porosity, or a combination of the above.

本發明的實施例中,包括:準備與使用後具有凹陷的表面侵 蝕區域222之該濺射靶材220相同純度成份的粉末,以此粉末為原料,藉由冷噴塗法於使用後之該濺射靶材220具有凹陷的表面侵蝕區域224上,形成由該些噴塗粉末130噴塗所構成之填補層224。該些噴塗粉末130材質例如,但不受此限,鋁及鋁合金、銅及銅合金、鈦及鈦合金、鉬及鉬合金、鉻、鐵、不銹鋼、麻時效鋼、鎳基合金、鈷基合金等。 The embodiment of the present invention includes: a surface intrusion having a depression after preparation and use A powder of the same purity component of the sputtering target 220 in the etched region 222 is used as a raw material, and the sputtering target 220 has a recessed surface erosion region 224 after use by cold spraying to form The filling layer 224 is formed by spraying the spray powder 130. The materials of the spray powders 130 are, for example, but not limited to, aluminum and aluminum alloys, copper and copper alloys, titanium and titanium alloys, molybdenum and molybdenum alloys, chromium, iron, stainless steel, aging steel, nickel-based alloys, and cobalt-based Alloys, etc.

該製備方法,步驟2之後更包含步驟:該濺射靶材220之具有凹陷的表面侵蝕區域222進行一表面預處理。其中該預處理係使用高溫高壓的製程氣體直接轟擊該濺射靶材220之具有凹陷的表面侵蝕區域222之表面,以提高後續該些噴塗粉末130在該濺射靶材220之具有凹陷的表面侵蝕區域222表面之附著力。 In the preparation method, after step 2, the method further includes the step of performing a surface pretreatment on the surface erosion region 222 of the sputtering target 220 having a recess. Wherein, the pretreatment uses a high-temperature and high-pressure process gas to directly bombard the surface of the sputtering target 220 with the recessed surface erosion region 222 to improve the subsequent sprayed powder 130 on the sputtering target 220 with the recessed surface. Adhesion on the surface of the erosion area 222.

該製備方法,更包含步驟:於該整新濺射靶材300進行一表面加工。表面加工包含,但不限於,(一)熱浸鍍:整新濺射靶材300放入熔融金屬中,令其表面形成塗層的過程。(二)熱噴塗:整新濺射靶材300使用熔融金屬霧化,噴塗於工件表面,形成塗層的過程。(三)熱燙印:將金屬箔加溫、加壓覆蓋於整新濺射靶材300表面上,形成塗覆層的過程。(四)化學熱處理:整新濺射靶材300與化學物質接觸、加熱,在高溫態下令某種元素進入工件表面的過程,如滲氮、滲碳等。(五)堆焊:以焊接方式,令熔覆金屬堆集於整新濺射靶材300表面而形成焊層的過程,稱為堆焊,如堆焊耐磨合金等。(六)電鍍:利用電解的原理於該整新濺射靶材300鋪上一層金屬以形成整新濺射靶材300的方法。 The preparation method further includes a step of performing a surface processing on the refurbished sputtering target 300. Surface processing includes, but is not limited to, (1) hot dip plating: a process in which a new sputtering target 300 is put into a molten metal to form a coating on its surface. (2) Thermal spraying: The process of forming a new sputtering target 300 by atomizing it with molten metal and spraying it on the surface of the workpiece to form a coating. (3) Hot stamping: a process in which metal foil is heated and pressurized to cover the surface of the new sputtering target 300 to form a coating layer. (4) Chemical heat treatment: a process in which the sputtering target 300 is brought into contact with a chemical substance, heated, and a certain element is allowed to enter the surface of the workpiece under a high temperature state, such as nitriding or carburizing. (5) Surfacing: The process of depositing the cladding metal on the surface of the new sputtering target 300 by welding to form a welding layer is called surfacing, such as surfacing welding of wear-resistant alloys. (6) Electroplating: A method of laying a layer of metal on the reformed sputtering target 300 by using the principle of electrolysis to form the reformed sputtering target 300.

該製備方法,更包含步驟:於整新濺射靶材300進行一熱退火處理。其中該熱退火處理係選自:加熱處理、紅外線處理、UV光處理、雷射處理與微波處理。 The preparation method further includes a step of performing a thermal annealing treatment on the newly-reformed sputtering target 300. The thermal annealing treatment is selected from the group consisting of heat treatment, infrared treatment, UV light treatment, laser treatment, and microwave treatment.

雖然本發明已以前述較佳實施例揭示,然其並非用以限定本 發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與修改。如上述的解釋,都可以作各型式的修正與變化,而不會破壞此發明的精神。因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the foregoing preferred embodiments, it is not intended to limit the present invention. Invention, anyone skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. As explained above, all types of modifications and changes can be made without destroying the spirit of the invention. Therefore, the protection scope of the present invention shall be determined by the scope of the appended patent application.

Claims (10)

一種濺射靶材的製備方法,其包含下列步驟:提供一背板,該背板可以是平面型、管型、圓柱型或長條型;將一冷噴射沉積槍設置在該背板上,該冷噴射沉積槍可以調整與其下方的該背板之間相距一距離且與該背板之間傾斜一角度;通過移動該冷噴射沉積槍於該背板上以高溫高壓的一製程氣體噴射噴塗粉末以沉積於該背板上以獲得一濺射靶材,該冷噴射沉積槍之一噴射速率係由該噴塗材料決定,該噴射速度介於200m/s~1200m/s之間,該製程氣體壓力介於1MPa至10MPa;其中,該些噴塗粉末之粒徑係介於1.0μm至200μm;藉由調整該距離且該角度可以獲得該背板上該濺射靶材之不同形狀。A method for preparing a sputtering target includes the following steps: providing a back plate, the back plate may be a flat type, a tube type, a cylindrical type or a long type; setting a cold spray deposition gun on the back plate, The cold spray deposition gun can adjust a distance from the back plate below it and tilt an angle with the back plate; by moving the cold spray deposition gun on the back plate, a high-temperature and high-pressure process gas spray coating is performed. The powder is deposited on the back plate to obtain a sputtering target. One spray rate of the cold spray deposition gun is determined by the spray material. The spray speed is between 200m / s and 1200m / s. The process gas The pressure is between 1 MPa and 10 MPa; the particle size of the sprayed powder is between 1.0 μm and 200 μm ; different shapes of the sputtering target on the back plate can be obtained by adjusting the distance and the angle. 根據請求項1所述的製備方法,其中該角度介於45°至135°之間。The preparation method according to claim 1, wherein the angle is between 45 ° and 135 °. 根據請求項1所述的製備方法,其中該距離介於10mm至100mm之間。The preparation method according to claim 1, wherein the distance is between 10 mm and 100 mm. 根據請求項1所述的製備方法,更包含:於該背板上的該濺射靶材進行一表面加工。The preparation method according to claim 1, further comprising: performing a surface processing on the sputtering target on the back plate. 根據請求項1所述的製備方法,更包含:於該背板上的該濺射靶材進行一熱退火處理。The manufacturing method according to claim 1, further comprising: performing a thermal annealing treatment on the sputtering target on the back plate. 根據請求項5所述的製備方法,其中該熱退火處理係選自:加熱處理、紅外線處理、UV光處理、雷射處理、微波處理與高週波處理。The preparation method according to claim 5, wherein the thermal annealing treatment is selected from the group consisting of a heat treatment, an infrared treatment, a UV light treatment, a laser treatment, a microwave treatment, and a high frequency treatment. 一種濺射靶材的製備方法,該濺射靶材具有凹陷的表面侵蝕區域,該凹陷的表面侵蝕區域是非平面,該製備方法包括下列步驟:將一冷噴射沉積槍設置在該凹陷的表面侵蝕區域上;調整該冷噴射沉積槍與其下方的該凹陷的表面侵蝕區域之間相距一距離且與該凹陷的表面侵蝕區域之間傾斜一角度,該冷噴射沉積槍之一噴射速率係由該距離且該角度來決定;通過移動該冷噴射沉積槍於該濺射靶材之該凹陷的表面侵蝕區域上以高溫高壓的一製程氣體噴射噴塗粉末,沉積於該凹陷的表面侵蝕區域上以形成一整新濺射靶材;其中,該些噴塗粉末之粒徑係介於1.0μm至200μm,該噴射速度介於200m/s~1200m/s之間,該製程氣體壓力介於1MPa至10MPa。A method for preparing a sputtering target. The sputtering target has a recessed surface erosion area. The recessed surface erosion area is non-planar. The preparation method includes the following steps: a cold spray deposition gun is set on the recessed surface erosion. Area; adjust the distance between the cold spray deposition gun and the surface erosion area of the depression below it and tilt at an angle with the surface erosion area of the depression, and one of the spray speeds of the cold spray deposition gun is determined by the distance And the angle is determined; by moving the cold spray deposition gun on the surface erosion area of the depression of the sputtering target, spray powder with a process gas at a high temperature and high pressure, and deposit on the surface erosion area of the depression to form a Renovate the sputtering target; the particle size of the spray powder is between 1.0 μm and 200 μm , the spray speed is between 200m / s and 1200m / s, and the process gas pressure is between 1MPa and 10MPa. 根據請求項7所述的製備方法,其中該角度介於45°至135°之間。The method according to claim 7, wherein the angle is between 45 ° and 135 °. 根據請求項7所述的製備方法,其中該距離介於10mm至100mm之間。The preparation method according to claim 7, wherein the distance is between 10 mm and 100 mm. 根據請求項7所述的製備方法,更包含:於該背板上的該整新濺射靶材進行一表面加工,以平坦化該濺射靶材的表面。The preparation method according to claim 7, further comprising: performing a surface processing on the fresh sputtering target on the back plate to planarize the surface of the sputtering target.
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TW201317380A (en) * 2011-10-14 2013-05-01 Ulvac Inc Target assembly and manufacturing method thereof
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