TWI676076B - Photomask, method for manufacturing photomask, and semiconductor photomask substrate - Google Patents

Photomask, method for manufacturing photomask, and semiconductor photomask substrate Download PDF

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TWI676076B
TWI676076B TW107114575A TW107114575A TWI676076B TW I676076 B TWI676076 B TW I676076B TW 107114575 A TW107114575 A TW 107114575A TW 107114575 A TW107114575 A TW 107114575A TW I676076 B TWI676076 B TW I676076B
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layer
hard mask
mask layer
exposed
remaining
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TW107114575A
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TW201945826A (en
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許育銨
Yu An Hsu
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台灣美日先進光罩股份有限公司
Photronics Dnp Mask Corp.
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Abstract

一種光罩的製造方法包括:提供一半導體光罩基板,半導體光罩基板依序包含在一基材上的一相移層、一吸收層、一第一硬遮罩層、一第二硬遮罩層與一光阻層;圖案化光阻層以形成一開口;去除開口中暴露的第二硬遮罩層;圖案化第一硬遮罩層以去除暴露的第一硬遮罩層;去除第二硬遮罩層上的光阻層;將殘留的第二硬遮罩層與第一硬遮罩層作為吸收層的蝕刻遮罩,圖案化吸收層以去除暴露的吸收層;將殘留的吸收層作為相移層的蝕刻遮罩,圖案化相移層以去除暴露的相移層;去除殘留的第二硬遮罩層與第一硬遮罩層;以及去除殘留的吸收層。 A method for manufacturing a photomask includes: providing a semiconductor photomask substrate. The semiconductor photomask substrate sequentially includes a phase shift layer, an absorption layer, a first hard mask layer, and a second hard mask on a substrate. A mask layer and a photoresist layer; patterning the photoresist layer to form an opening; removing the second hard mask layer exposed in the opening; patterning the first hard mask layer to remove the exposed first hard mask layer; removing A photoresist layer on a second hard mask layer; an etching mask using the remaining second hard mask layer and the first hard mask layer as absorption layers, patterning the absorption layer to remove the exposed absorption layer; The absorption layer is used as an etching mask for the phase shift layer, and the phase shift layer is patterned to remove the exposed phase shift layer; the remaining second hard mask layer and the first hard mask layer are removed; and the remaining absorption layer is removed.

Description

光罩、光罩的製造方法及半導體光罩基板 Photomask, photomask manufacturing method, and semiconductor photomask substrate

本發明係關於一種光罩、光罩的製造方法及半導體光罩基板。 The present invention relates to a photomask, a method for manufacturing the photomask, and a semiconductor photomask substrate.

現行的光學微影(Lithography)技術中,倍縮光罩(Reticle)對晶圓光阻層的深紫外光(DUV)或極紫外光(EUV)曝光技術主要可以分為二元鉻膜光罩以及相位移光罩(Phase Shift Mask)兩種。二元鉻膜光罩,主要以鉻及其化合物為光線阻擋材質;而相位移光罩,是藉由降低繞射現象產生的問題,進而達到增加影像對比、提高解析度。由於添加了相位移材料,使得鄰近的兩個透光區域的光相位相反,造成繞射光產生破壞性干涉,使得不透光區域的光強度減弱,因此加強了原本的對比度,使得原本無法解析的區域變成可以解析出來。 In the current optical lithography (Lithography) technology, the deep ultraviolet (DUV) or extreme ultraviolet (EUV) exposure technology of the Reticle on the wafer photoresist layer can be mainly divided into binary chromium film masks and Phase shift mask (Phase Shift Mask) two. Binary chromium film masks mainly use chromium and its compounds as the light blocking material; phase shift masks reduce the problems caused by diffraction phenomena, thereby increasing image contrast and improving resolution. The phase shift material is added to make the light phases of two adjacent transparent areas opposite to each other, causing destructive interference of diffracted light and weakening the light intensity of the opaque areas. Therefore, the original contrast is strengthened, making the original unresolvable The area becomes resolvable.

請參照圖1所示,在習知一種相位移光罩光學微影技術中,相移層12、吸收層13與光阻層16是依序設置於光罩M的基材11上,其中,當對吸收層13進行電漿蝕刻製程時,電漿中的氧自由基會與光阻層16產生作用,除了會降低光阻層16的材料選擇性(Selectivity)外,光阻層16的厚度也需要較厚(例如1000Å,1Å=10-10m),而較厚的光阻層16也容易造成次解析輔助特徵(Sub-resolution assist feature,SRAF)顯影不良產生圖案缺陷,而且圖1的結構也存在著反應式離子蝕刻延遲(RIE lag)與電漿入射角(Plasma incident angles)效應的問題,使得製得的光罩圖案的解析度(Resolution)與均勻性(Uniformity)皆不佳。 Please refer to FIG. 1. In a conventional phase-shifting mask optical lithography technique, the phase-shifting layer 12, the absorbing layer 13, and the photoresist layer 16 are sequentially disposed on the substrate 11 of the mask M. Among them, When the plasma etching process is performed on the absorption layer 13, the oxygen radicals in the plasma will interact with the photoresist layer 16. In addition to reducing the material selectivity of the photoresist layer 16, the thickness of the photoresist layer 16 It also needs to be thicker (for example, 1000 Å, 1 Å = 10 -10 m), and the thicker photoresist layer 16 also easily causes sub-resolution assist feature (SRAF) poor development and pattern defects. The structure also has the problems of the reactive ion etching delay (RIE lag) and plasma incident angles effects, which make the resolution and uniformity of the prepared mask pattern poor.

本發明的目的是提供一種光罩、光罩的製造方法與半導體光罩基板,除了可以提高光阻層的選擇性外,還可大幅降低其厚度與光阻造成的蝕刻偏差,更可改善反應式離子蝕刻延遲與電漿入射角效應以提高光罩圖案的解析度與均勻性。 The object of the present invention is to provide a photomask, a method for manufacturing the photomask, and a semiconductor photomask substrate. In addition to improving the selectivity of the photoresist layer, the thickness and etching deviation caused by the photoresist can be greatly reduced, and the reaction can be improved. Ion etch delay and plasma incident angle effect to improve the resolution and uniformity of the mask pattern.

為達上述目的,本發明提供一種光罩的製造方法,包括:提供一半導體光罩基板,其中半導體光罩基板依序包含在一基材上的一相移層、一吸收層、一第一硬遮罩層、一第二硬遮罩層與一光阻層;圖案化光阻層以形成一開口,其中開口暴露部分的第二硬遮罩層;去除開口中暴露的第二硬遮罩層;將殘留的第二硬遮罩層作為第一硬遮罩層的蝕刻遮罩,圖案化第一硬遮罩層以去除暴露的第一硬遮罩層;去除第二硬遮罩層上的光阻層;將殘留的第二硬遮罩層與第一硬遮罩層作為吸收層的蝕刻遮罩,圖案化吸收層以去除暴露的吸收層;將殘留的吸收層作為相移層的蝕刻遮罩,圖案化相移層以去除暴露的相移層;去除殘留的第二硬遮罩層與第一硬遮罩層;以及去除殘留的吸收層。 To achieve the above object, the present invention provides a method for manufacturing a photomask, including: providing a semiconductor photomask substrate, wherein the semiconductor photomask substrate sequentially includes a phase shift layer, an absorption layer, and a first A hard mask layer, a second hard mask layer, and a photoresist layer; patterning the photoresist layer to form an opening, wherein the second hard mask layer of the exposed portion of the opening; removing the second hard mask exposed in the opening Layer; using the remaining second hard mask layer as an etching mask for the first hard mask layer, patterning the first hard mask layer to remove the exposed first hard mask layer; removing the second hard mask layer Photoresist layer; using the remaining second hard mask layer and the first hard mask layer as an etching mask for the absorption layer, patterning the absorption layer to remove the exposed absorption layer; using the remaining absorption layer as a phase shift layer Etching the mask, patterning the phase shift layer to remove the exposed phase shift layer; removing the remaining second hard mask layer and the first hard mask layer; and removing the remaining absorbing layer.

在一實施例中,第一硬遮罩層的厚度介於30埃(Å)與90埃之間。 In one embodiment, the thickness of the first hard mask layer is between 30 Angstroms (Å) and 90 Angstroms.

在一實施例中,是藉由一熱氧化製程氧化第一硬遮罩層以形成第二硬遮罩層,第二硬遮罩層膜厚介於20埃(Å)與40埃之間。 In one embodiment, the first hard mask layer is oxidized by a thermal oxidation process to form a second hard mask layer. The thickness of the second hard mask layer is between 20 Angstroms (Å) and 40 Angstroms.

在一實施例中,第一硬遮罩層與第二硬遮罩層是利用沉積製程依序形成在吸收層上。 In one embodiment, the first hard mask layer and the second hard mask layer are sequentially formed on the absorption layer by a deposition process.

在一實施例中,光阻層的厚度介於200埃(Å)與400埃之間。 In one embodiment, the thickness of the photoresist layer is between 200 Angstroms (Å) and 400 Angstroms.

在一實施例中,在去除暴露的第二硬遮罩層的步驟中,是利用溼蝕刻製程,並在光阻顯影後接著以5%的氫氟酸去除暴露的第二硬遮罩層。 In one embodiment, in the step of removing the exposed second hard mask layer, a wet etching process is used, and the exposed second hard mask layer is removed with 5% hydrofluoric acid after photoresist development.

在一實施例中,在圖案化第一硬遮罩層以去除暴露的第一硬遮罩層的步驟中,是藉由多次重覆的原子層蝕刻(Atomic layer etch,ALE)製程來完成。 In one embodiment, in the step of patterning the first hard mask layer to remove the exposed first hard mask layer, it is completed by multiple atomic layer etch (ALE) processes. .

在一實施例中,每一次的原子層蝕刻製程包含:使氯自由基 吸附在第一硬遮罩層的表面,以與表面的原子鍵結而形成多個矽氯(Si-Cl)鍵結物;清除多餘的氯自由基;藉由氬離子解吸附該些矽氯(Si-Cl)鍵結物;及去除多餘的氬離子與該些矽氯(Si-Cl)鍵結物。 In one embodiment, each atomic layer etching process includes: making chlorine radicals Adsorb on the surface of the first hard mask layer to form multiple silicon-chlorine (Si-Cl) bonds by bonding with the atoms on the surface; remove excess chlorine radicals; desorb these silicon chlorides by argon (Si-Cl) bonds; and removing excess argon ions and the silicon-chloride (Si-Cl) bonds.

在一實施例中,在圖案化吸收層以去除暴露的吸收層的步驟之前,更包括:藉由臭氧水將第一硬遮罩層的側邊氧化而形成一氧化層,其中氧化層的厚度介於10埃與25埃之間。 In an embodiment, before the step of patterning the absorption layer to remove the exposed absorption layer, the method further includes: oxidizing the sides of the first hard mask layer with ozone water to form an oxide layer, wherein the thickness of the oxide layer is Between 10 Angstroms and 25 Angstroms.

在一實施例中,在圖案化相移層的步驟中,同時去除殘留的第二硬遮罩層與第一硬遮罩層。 In one embodiment, in the step of patterning the phase shift layer, the remaining second hard mask layer and the first hard mask layer are simultaneously removed.

為達上述目的,本發明提供一種光罩,其是利用前述的製造方法製作而成。 To achieve the above object, the present invention provides a photomask, which is manufactured by using the aforementioned manufacturing method.

為達上述目的,本發明提供一種半導體光罩基板,包括一基材、一相移層、一吸收層、一矽硬遮罩層、一二氧化矽硬遮罩層以及一光阻層。相移層設置於基材上。吸收層設置於相移層上。矽硬遮罩層設置於吸收層上。二氧化矽硬遮罩層設置於矽硬遮罩層上。光阻層設置於二氧化矽硬遮罩層上。 To achieve the above object, the present invention provides a semiconductor photomask substrate, which includes a substrate, a phase shift layer, an absorption layer, a silicon hard mask layer, a silicon dioxide hard mask layer, and a photoresist layer. The phase shift layer is disposed on the substrate. The absorbing layer is disposed on the phase shift layer. A silicon hard mask layer is disposed on the absorption layer. The silicon dioxide hard mask layer is disposed on the silicon hard mask layer. The photoresist layer is disposed on the silicon dioxide hard mask layer.

為達上述目的,本發明更提供一種光罩的製造方法,包括:提供一半導體光罩基板,其中半導體光罩基板依序包含在一基材上的一多層膜層、一覆蓋層、一吸收層、一第一硬遮罩層、一第二硬遮罩層與一光阻層;圖案化光阻層以形成一開口,其中開口暴露部分的第二硬遮罩層;去除開口中暴露的第二硬遮罩層;將殘留的第二硬遮罩層作為第一硬遮罩層的蝕刻遮罩,圖案化第一硬遮罩層以去除暴露的第一硬遮罩層;去除第二硬遮罩層上的光阻層;將殘留的第二硬遮罩層與第一硬遮罩層作為吸收層的蝕刻遮罩,圖案化吸收層以去除暴露的吸收層;以及去除殘留的第二硬遮罩層與第一硬遮罩層。 To achieve the above object, the present invention further provides a method for manufacturing a photomask, including: providing a semiconductor photomask substrate, wherein the semiconductor photomask substrate sequentially includes a multilayer film layer, a cover layer, a Absorptive layer, a first hard mask layer, a second hard mask layer, and a photoresist layer; pattern the photoresist layer to form an opening, wherein the second hard mask layer of the exposed portion of the opening is removed; and the exposure is removed from the opening The second hard mask layer; using the remaining second hard mask layer as an etching mask for the first hard mask layer, patterning the first hard mask layer to remove the exposed first hard mask layer; removing the first hard mask layer; A photoresist layer on two hard mask layers; an etching mask using the remaining second hard mask layer and the first hard mask layer as absorption layers, patterning the absorption layer to remove the exposed absorption layer; and removing the remaining The second hard mask layer and the first hard mask layer.

為達上述目的,本發明更提供一種光罩,其是利用前述的製造方法製作而成。 To achieve the above object, the present invention further provides a photomask, which is manufactured by using the aforementioned manufacturing method.

為達上述目的,本發明更提供一種半導體光罩基板,包括一基材、一多層膜層、一覆蓋層、一吸收層、一矽硬遮罩層、一二氧化矽硬遮罩層以及一光阻層。多層膜層設置於基材上。覆蓋層設置於多層膜層上。 吸收層設置於覆蓋層上。矽硬遮罩層設置於吸收層上。二氧化矽硬遮罩層設置於矽硬遮罩層上。光阻層設置於二氧化矽硬遮罩層上。 To achieve the above object, the present invention further provides a semiconductor photomask substrate including a substrate, a multilayer film layer, a cover layer, an absorption layer, a silicon hard mask layer, a silicon dioxide hard mask layer, and A photoresist layer. A plurality of film layers are disposed on the substrate. The cover layer is disposed on the multilayer film layer. The absorbing layer is disposed on the cover layer. A silicon hard mask layer is disposed on the absorption layer. The silicon dioxide hard mask layer is disposed on the silicon hard mask layer. The photoresist layer is disposed on the silicon dioxide hard mask layer.

在一實施例中,多層膜層為一鉬矽多層膜層。 In one embodiment, the multilayer film is a molybdenum silicon multilayer film.

承上所述,在本發明之光罩、光罩的製造方法及半導體光罩基板中,是藉由光阻層的開口去除暴露的第二硬遮罩層,並將殘留的第二硬遮罩層作為第一硬遮罩層的蝕刻遮罩後,圖案化第一硬遮罩層以去除暴露的第一硬遮罩層,再將殘留的第二硬遮罩層與第一硬遮罩層作為吸收層的蝕刻遮罩,且圖案化吸收層以去除暴露的吸收層,再去除殘留的第二硬遮罩層與第一硬遮罩層後,可得到基材上有圖案之相移層的光罩,或是基材上有相移層、覆蓋層及圖案化之吸收層的光罩。藉此,由於圖案化第一硬遮罩層時是利用第二硬遮罩層來定義第一硬遮罩層的形狀,因此,光阻層的厚度可以大幅降低,使得光阻層的選擇性效應不再存在,更可改善光阻造成的蝕刻偏差、反應式離子蝕刻延遲與電漿入射角效應的問題,進而可提高光罩圖案的解析度與均勻性。 As mentioned above, in the photomask, the method for manufacturing the photomask, and the semiconductor photomask substrate of the present invention, the exposed second hard mask layer is removed through the opening of the photoresist layer, and the remaining second hard mask is removed. After the mask layer is used as an etching mask of the first hard mask layer, the first hard mask layer is patterned to remove the exposed first hard mask layer, and the remaining second hard mask layer and the first hard mask are then patterned. Layer as an etching mask of the absorption layer, and patterning the absorption layer to remove the exposed absorption layer, and then removing the remaining second hard mask layer and the first hard mask layer, a patterned phase shift on the substrate can be obtained Layer, or a mask with a phase shift layer, a cover layer, and a patterned absorption layer on the substrate. Therefore, since the first hard mask layer is patterned by using the second hard mask layer to define the shape of the first hard mask layer, the thickness of the photoresist layer can be greatly reduced, making the photoresist layer selective. The effect no longer exists, and the problems of etching deviation caused by photoresistance, reactive ion etching delay, and plasma incident angle effect can be improved, and the resolution and uniformity of the mask pattern can be improved.

11、21、31‧‧‧基材 11, 21, 31‧‧‧ substrate

12、22‧‧‧相移層 12, 22‧‧‧ phase shift layer

13、23、33‧‧‧吸收層 13, 23, 33‧‧‧ absorbent layer

16、26、36‧‧‧光阻層 16, 26, 36‧‧‧ photoresist layer

2、2a、3、3a‧‧‧半導體光罩基板 2, 2a, 3, 3a ‧‧‧ semiconductor photomask substrate

24、34‧‧‧第一硬遮罩層 24, 34‧‧‧The first hard mask layer

24b‧‧‧氧化層 24b‧‧‧oxide

25、25a、25b、25c、35‧‧‧第二硬遮罩層 25, 25a, 25b, 25c, 35‧‧‧Second hard mask layer

261‧‧‧開口 261‧‧‧ opening

32a‧‧‧多層膜層 32a‧‧‧multi-layer film

24a、34a‧‧‧矽硬遮罩層 24a, 34a‧‧‧ Silicone hard mask layer

25d、35a‧‧‧二氧化矽硬遮罩層 25d, 35a‧‧‧ Silicon dioxide hard mask layer

37‧‧‧覆蓋層 37‧‧‧ Overlay

Ar+‧‧‧氬離子 Ar + ‧‧‧ argon ion

Cl‧‧‧氯 Cl‧‧‧chlorine

Cl*‧‧‧氯自由基 Cl * ‧‧‧ chlorine radical

Si-Cl‧‧‧矽氯鍵結物 Si-Cl‧‧‧ Silicon chloride bond

M、Ma‧‧‧光罩 M, Ma‧‧‧Mask

S01至S09、T01至T07‧‧‧步驟 S01 to S09, T01 to T07‧‧‧ steps

圖1為習知的半導體光罩基板的局部側視圖。 FIG. 1 is a partial side view of a conventional semiconductor photomask substrate.

圖2為本發明一實施例之光罩的製造方法的流程示意圖。 FIG. 2 is a schematic flowchart of a method for manufacturing a photomask according to an embodiment of the present invention.

圖3A至圖3M分別為圖2所示之光罩的製造方法的過程示意圖。 FIG. 3A to FIG. 3M are process schematic diagrams of the manufacturing method of the photomask shown in FIG. 2, respectively.

圖4為本發明一實施例的半導體光罩基板的示意圖。 FIG. 4 is a schematic diagram of a semiconductor mask substrate according to an embodiment of the present invention.

圖5為本發明另一實施例之光罩的製造方法的流程示意圖。 FIG. 5 is a schematic flowchart of a manufacturing method of a photomask according to another embodiment of the present invention.

圖6A為本發明另一實施例的半導體光罩基板的示意圖。 FIG. 6A is a schematic diagram of a semiconductor mask substrate according to another embodiment of the present invention.

圖6B為本發明另一實施例之光罩的示意圖。 FIG. 6B is a schematic diagram of a photomask according to another embodiment of the present invention.

圖7為本發明又一實施例的半導體光罩基板的示意圖。 FIG. 7 is a schematic diagram of a semiconductor mask substrate according to another embodiment of the present invention.

以下將參照相關圖式,說明依本發明較佳實施例之光罩、光罩的製造方法及半導體光罩基板,其中相同的元件將以相同的參照符號加以說明。 Hereinafter, a photomask, a method for manufacturing the photomask, and a semiconductor photomask substrate according to preferred embodiments of the present invention will be described with reference to related drawings. The same components will be described with the same reference symbols.

請參照圖2、圖3A至圖3M所示,其中,圖2為本發明一實施例之光罩的製造方法的流程示意圖,而圖3A至圖3M分別為圖2所示之光罩的製造方法的過程示意圖。 Please refer to FIG. 2, FIG. 3A to FIG. 3M, wherein FIG. 2 is a schematic flow chart of a method for manufacturing a photomask according to an embodiment of the present invention, and FIGS. 3A to 3M are the photomask manufacturing methods shown in FIG. 2, respectively. Process schematic of the method.

在本發明的一實施例中,光罩的製造方法可包括以下步驟:先提供一半導體光罩基板2,其中半導體光罩基板2依序包含在一基材21上的一相移層22、一吸收層23、一第一硬遮罩層24、一第二硬遮罩層25與一光阻層26(步驟S01)。如圖3A所示,基材21的材料可為石英、光學玻璃或藍寶石。相移層(Phase shifter layer)22的材料可例如但不限於為鉬矽多層膜層(例如MoSiON),並例如以化學氣相沉積(CVD)、物理氣相沉積(PVD)、或其他適當方式設置而形成在基材21上。吸收層(Absorber layer)23為深紫外光(DUV)的吸收層,其材料可例如但不限於為鉻(Cr)、二氧化鉻(CrO2)、鈦、鎢化鈦、鎢、氮化矽、二氧化矽或氮化鈦,並例如以CVD、PVD或其他適當的方式設置而形成於相移層22上。第一硬遮罩層(Hard mask layer)24的材料可例如但不限於包含矽(Si),並例如以CVD、PVD或其他適當的方式設置而形成於吸收層23上。前述的矽可為單晶矽(Monocrystalline)、多晶矽(Polycrystalline)或非晶矽(Amorphous)材料,並不限定。第一硬遮罩層24的厚度可介於30埃(Å)與90埃之間(30Å≦厚度≦90Å)。第二硬遮罩層25的材料可例如但不限於為二氧化矽(SiO2),第二硬遮罩層25厚度可介於20埃(Å)與40埃之間(20Å≦厚度≦40Å)。此外,光阻層(Photoresist layer)26可例如以塗佈、印刷或其他適當方式設置而形成於第二硬遮罩層25上,其厚度可介於200埃(Å)與400埃之間(200Å≦厚度≦400Å),或者,光阻層26的厚度也可小於200Å。 In an embodiment of the present invention, the method for manufacturing a photomask may include the following steps: first, a semiconductor photomask substrate 2 is provided, wherein the semiconductor photomask substrate 2 sequentially includes a phase shift layer 22 on a substrate 21, An absorbing layer 23, a first hard mask layer 24, a second hard mask layer 25, and a photoresist layer 26 (step S01). As shown in FIG. 3A, the material of the substrate 21 may be quartz, optical glass, or sapphire. The material of the phase shifter layer 22 may be, for example, but not limited to, a molybdenum-silicon multilayer film (such as MoSiON), and may be, for example, chemical vapor deposition (CVD), physical vapor deposition (PVD), or other suitable methods. It is formed on the base material 21. Absorber layer 23 is an absorber layer for deep ultraviolet light (DUV). The material may be, for example, but not limited to, chromium (Cr), chromium dioxide (CrO 2 ), titanium, titanium tungsten, tungsten, silicon nitride. , Silicon dioxide, or titanium nitride, and is formed on the phase shift layer 22 by, for example, CVD, PVD, or other suitable methods. The material of the first hard mask layer 24 may be, for example, but not limited to, silicon (Si), and is formed on the absorption layer 23 by, for example, CVD, PVD, or other suitable methods. The aforementioned silicon may be a monocrystalline silicon, a polycrystalline silicon, or an amorphous silicon material, which is not limited. The thickness of the first hard mask layer 24 may be between 30 Angstroms (Å) and 90 Angstroms (30 Å ≦ thickness ≦ 90 Å). The material of the second hard mask layer 25 may be, for example, but not limited to, silicon dioxide (SiO 2 ). The thickness of the second hard mask layer 25 may be between 20 Angstroms (Å) and 40 Angstroms (20Å ≦ thickness ≦ 40Å). ). In addition, the photoresist layer 26 may be formed on the second hard mask layer 25 by, for example, coating, printing, or other suitable methods. The thickness may be between 200 Angstroms (Å) and 400 Angstroms ( 200Å ≦ thickness ≦ 400Å), or the thickness of the photoresist layer 26 may be less than 200Å.

在一實施例中,基材21的材料為石英;相移層22的材料為鉬矽多層膜(MoSiON),其厚度為690Å;吸收層23的材料為Cr或CrO2,其厚度為480Å;第一硬遮罩層24的材料為Si,其厚度為30Å;第二硬遮罩層25的材料為SiO2,其厚度為20Å;而光阻層26的厚度為200Å。再一提的是,在一些實施例中,可藉由一熱氧化製程(Thermal oxidation process)氧化第一硬遮罩層24(材料例如為Si)的上層,使第一硬遮罩層24的上層部分被氧化而成為第二硬遮罩層25(材料例如為SiO2)。在此情況下,形成 在吸收層23上之第一硬遮罩層24的厚度例如可為70Å,之後,利用熱氧化製程氧化第一硬遮罩層24的上層部分後形成第二硬遮罩層25時,形成的第二硬遮罩層25的厚度例如可為20Å,此時第一硬遮罩層24的厚度剩下例如30Å(其餘消失的20Å為製程損耗)。或者,在另一些實施例中,也可分別利用沉積製程依序在吸收層23上形成第一硬遮罩層24與第二硬遮罩層25,本發明並不限制其作法。 In one embodiment, the material of the substrate 21 is quartz; the material of the phase shift layer 22 is a molybdenum-silicon multilayer film (MoSiON) with a thickness of 690Å; the material of the absorption layer 23 is Cr or CrO 2 with a thickness of 480Å; The material of the first hard mask layer 24 is Si and its thickness is 30 Å; the material of the second hard mask layer 25 is SiO 2 and its thickness is 20 Å; and the thickness of the photoresist layer 26 is 200 Å. It is further mentioned that, in some embodiments, an upper layer of the first hard mask layer 24 (material, for example, Si) can be oxidized by a thermal oxidation process to make the first hard mask layer 24 The upper layer is oxidized to become the second hard mask layer 25 (the material is, for example, SiO 2 ). In this case, the thickness of the first hard mask layer 24 formed on the absorption layer 23 may be, for example, 70 Å. After that, the upper hard part of the first hard mask layer 24 is oxidized by a thermal oxidation process to form a second hard mask. When the layer 25 is formed, the thickness of the second hard mask layer 25 may be, for example, 20 Å. At this time, the thickness of the first hard mask layer 24 is, for example, 30 Å (the remaining 20 Å disappearing is a process loss). Alternatively, in other embodiments, the first hard mask layer 24 and the second hard mask layer 25 may be sequentially formed on the absorption layer 23 by using a deposition process, respectively. The present invention does not limit the method.

接著,如圖3B所示,圖案化光阻層26以形成一開口261,其中開口261暴露部分的第二硬遮罩層25(步驟S02)。本實施例所稱的「暴露」指的是一膜層中,沒有被其他膜層覆蓋住的部分,例如圖3B中標示的25a、25b與25c。在一些實施例中,可利用光微影(Lithography)技術圖案化光阻層26而形成至少一個開口261。之後,再去除開口261中暴露的第二硬遮罩層25(步驟S03),如圖3C所示,暴露的第二硬遮罩層25,即25a、25b、25c已被去除,使光阻層26與第一硬遮罩層24之間才有第二硬遮罩層25。其中,在去除暴露的第二硬遮罩層25的步驟S03中,可例如利用溼蝕刻製程並在光阻顯影後以5%的氫氟酸(HF)來去除暴露的第二硬遮罩層25。 Next, as shown in FIG. 3B, the photoresist layer 26 is patterned to form an opening 261, wherein the opening 261 exposes a portion of the second hard mask layer 25 (step S02). The "exposure" referred to in this embodiment refers to the part of a film layer that is not covered by other film layers, such as 25a, 25b, and 25c shown in FIG. 3B. In some embodiments, at least one opening 261 may be formed by patterning the photoresist layer 26 using Lithography technology. After that, the second hard mask layer 25 exposed in the opening 261 is removed (step S03). As shown in FIG. 3C, the exposed second hard mask layer 25, that is, 25a, 25b, and 25c has been removed to make the photoresist Only the second hard mask layer 25 is between the layer 26 and the first hard mask layer 24. In step S03 of removing the exposed second hard mask layer 25, for example, the exposed second hard mask layer may be removed by using a wet etching process and 5% hydrofluoric acid (HF) after photoresist development. 25.

之後,再將殘留的第二硬遮罩層25作為第一硬遮罩層24的蝕刻(硬)遮罩,並圖案化第一硬遮罩層24以去除暴露的第一硬遮罩層24(步驟S04)。在此去除暴露的第一硬遮罩層24的步驟S04中,是利用電漿蝕刻(Plasma etch),以藉由多次重覆的原子層蝕刻(Atomic layer etch,ALE)製程來完成。在本實施例中,第一硬遮罩層24的材料為矽,而每一次的原子層蝕刻製程可包含以下的步驟:首先,如圖3D所示,使氯自由基吸附(Adsorption)在第一硬遮罩層24的表面,以與第一硬遮罩層24表面的原子鍵結而形成多個矽氯(Si-Cl)鍵結物。於此,是利用電漿中的氯自由基(Cl*)射向曝露的第一硬遮罩層24(矽),使氯離子與表面的矽原子鍵結而形成矽氯(Si-Cl)鍵結物結構;接著,如圖3E所示,清除(Purge)多餘的氯自由基。之後,如圖3F所示,再藉由氬氣電漿中的氬離子(Ar+)射向第一硬遮罩層24的表面以解吸附(Desorption)前述的矽氯(Si-Cl)鍵結物。最後,如圖3G所示,再去除(Purge)多餘的氬離子與矽氯(Si-Cl)鍵結物。由圖3G中可發現,通過氬離子射向第一硬遮罩層24的表面以解吸附表面上的Si-Cl時,可帶走有限的Si原子,進而減少第一硬遮罩層24的厚度,再持續多次重覆的原子層蝕刻製程的步驟,如圖3H所示,直到暴露的第一硬遮罩層24完全被去除為止。由於每一次的原子層蝕刻製程可以去除的厚度只有大約1Å到3Å,因此,在一些實施例中,需重覆循環例如10到20次的原子層蝕刻製程才可完全去除暴露的第一硬遮罩層24。 After that, the remaining second hard mask layer 25 is used as an etching (hard) mask of the first hard mask layer 24, and the first hard mask layer 24 is patterned to remove the exposed first hard mask layer 24. (Step S04). In step S04 of removing the exposed first hard mask layer 24, plasma etching is used to complete the process by repeating the atomic layer etch (ALE) process. In this embodiment, the material of the first hard mask layer 24 is silicon, and each atomic layer etching process may include the following steps: First, as shown in FIG. 3D, the chlorine radical adsorption (Adsorption) A surface of a hard mask layer 24 is bonded with atoms on the surface of the first hard mask layer 24 to form a plurality of silicon-chlorine (Si-Cl) bonds. Here, the chlorine radicals (Cl * ) in the plasma are radiated toward the exposed first hard mask layer 24 (silicon), and the chlorine ions are bonded to the silicon atoms on the surface to form silicon chloride (Si-Cl). Bond structure; Next, as shown in FIG. 3E, excess chlorine radicals are purged. After that, as shown in FIG. 3F, argon ions (Ar + ) in the argon plasma are radiated toward the surface of the first hard mask layer 24 to desorb the aforementioned silicon-chlorine (Si-Cl) bonds. Knot. Finally, as shown in FIG. 3G, excess argon ions and silicon-chlorine (Si-Cl) bonds are removed (Purge). It can be found from FIG. 3G that when argon ions are irradiated onto the surface of the first hard mask layer 24 to desorb Si-Cl on the surface, limited Si atoms can be taken away, thereby reducing the Thickness, and then repeat the steps of the atomic layer etching process repeatedly, as shown in FIG. 3H, until the exposed first hard mask layer 24 is completely removed. Since the thickness that can be removed by each atomic layer etching process is only about 1Å to 3Å, in some embodiments, it is necessary to repeat the atomic layer etching process, such as 10 to 20 times, to completely remove the exposed first hard mask Cover layer 24.

之後,如圖3I所示,再去除第二硬遮罩層25上的光阻層26(步驟S05)。之後,再將殘留的第二硬遮罩層25與第一硬遮罩層24作為吸收層23的蝕刻(硬)遮罩,並圖案化吸收層23以去除暴露的吸收層23(步驟S06)。不過,在進行步驟S06之前,如圖3J所示,需先藉由臭氧(O3)水將第一硬遮罩層24的側邊氧化而形成一層氧化層24b,以保護第一硬遮罩層24,氧化層24b的厚度可介於10Å與25Å之間。在一些實施例中,可將第一硬遮罩層24浸泡在臭氧水中,利用臭氧水氧化第一硬遮罩層24的側表面而形成很薄的氧化層(SiO2)。由於形成的氧化層很薄,因此不會影響後續製程精度。於此,將第一硬遮罩層24的側表面氧化而形成二氧化矽(SiO2)的目的是為了保護第一硬遮罩層24(Si),避免後續的製程中,第一硬遮罩層24的材料與乾蝕刻電漿製程中的Cl2或O2產生反應而破壞其特性。前述的臭氧水中含有例如10ppb至20ppb的臭氧(O3)濃度,其作用時間例如可介於10秒到10分鐘之間。 After that, as shown in FIG. 3I, the photoresist layer 26 on the second hard mask layer 25 is removed (step S05). After that, the remaining second hard mask layer 25 and the first hard mask layer 24 are used as etching (hard) masks of the absorption layer 23, and the absorption layer 23 is patterned to remove the exposed absorption layer 23 (step S06). . However, before step S06, as shown in FIG. 3J, must first by ozone (O 3) water to form a first layer of hard mask oxide layer 24b side oxide layer 24, a first hard mask to protect the The thickness of the layer 24 and the oxide layer 24b may be between 10Å and 25Å. In some embodiments, the first hard mask layer 24 can be immersed in ozone water, and the side surface of the first hard mask layer 24 can be oxidized with ozone water to form a very thin oxide layer (SiO 2 ). Because the formed oxide layer is very thin, it will not affect the accuracy of subsequent processes. Here, the purpose of oxidizing the side surface of the first hard mask layer 24 to form silicon dioxide (SiO 2 ) is to protect the first hard mask layer 24 (Si) and avoid the first hard mask in subsequent processes. The material of the cover layer 24 reacts with Cl 2 or O 2 in the dry etching plasma process to destroy its characteristics. The aforementioned ozone water contains, for example, an ozone (O 3 ) concentration of 10 ppb to 20 ppb, and its action time may be, for example, between 10 seconds and 10 minutes.

之後,如圖3K所示,再進行步驟S06:將殘留的第二硬遮罩層25與第一硬遮罩層24作為吸收層23的蝕刻遮罩,以利用電漿蝕刻圖案化吸收層23而去除暴露的吸收層23。因此,只有位於第二硬遮罩層25與第一硬遮罩層24的下方有吸收層23,其餘皆被去除。接著,再將殘留的吸收層23作為相移層22的蝕刻遮罩,並圖案化相移層22以去除暴露的相移層22(步驟S07);以及,去除殘留的第二硬遮罩層25與第一硬遮罩層24(步驟S08)。在本實施例的步驟S07與步驟S08中,如圖3L所示,可利用SF6/O2電漿蝕刻以去除暴露的相移層22的同時,將相移層22上殘留的第二硬遮罩層25與第一硬遮罩層24也同時去除。最後,如圖3M所示,再去除殘留的吸收層23(步驟S09),以於基材21上得到圖案化的相移層 22,進而得到光罩M。 After that, as shown in FIG. 3K, step S06 is performed: the remaining second hard mask layer 25 and the first hard mask layer 24 are used as etching masks for the absorption layer 23, and the absorption layer 23 is patterned by plasma etching. And the exposed absorption layer 23 is removed. Therefore, only the absorption layer 23 is located below the second hard mask layer 25 and the first hard mask layer 24, and the rest are removed. Next, the remaining absorption layer 23 is used as an etching mask for the phase shift layer 22, and the phase shift layer 22 is patterned to remove the exposed phase shift layer 22 (step S07); and the remaining second hard mask layer is removed. 25 and the first hard mask layer 24 (step S08). In step S07 and step S08 of this embodiment, as shown in FIG. 3L, the SF 6 / O 2 plasma etching can be used to remove the exposed phase shift layer 22, and at the same time, the second hard layer remaining on the phase shift layer 22 can be removed. The mask layer 25 and the first hard mask layer 24 are also removed at the same time. Finally, as shown in FIG. 3M, the remaining absorption layer 23 is removed (step S09) to obtain a patterned phase shift layer 22 on the substrate 21, and a photomask M is obtained.

請參照圖4所示,其為本發明一實施例的半導體光罩基板2a的示意圖。本實施例的半導體光罩基板2a包括一基材21、一相移層22、一吸收層23、一矽硬遮罩層(Si hard mask layer)24a、一二氧化矽硬遮罩層(SiO2 hard mask layer)25d以及一光阻層36。相移層22設置於基材21上;吸收層23設置於相移層22上;矽硬遮罩層24a設置於吸收層23上;二氧化矽硬遮罩層25d設置於矽硬遮罩層24a;光阻層36設置於二氧化矽硬遮罩層25d上。半導體光罩基板2a之膜層的其他技術特徵可參照上述相同元件名稱與其技術內容,於此不再贅述。 Please refer to FIG. 4, which is a schematic diagram of a semiconductor mask substrate 2 a according to an embodiment of the present invention. The semiconductor photomask substrate 2a of this embodiment includes a substrate 21, a phase shift layer 22, an absorption layer 23, a Si hard mask layer 24a, and a silicon dioxide hard mask layer (SiO 2 hard mask layer) 25d and a photoresist layer 36. The phase shift layer 22 is disposed on the substrate 21; the absorption layer 23 is disposed on the phase shift layer 22; the silicon hard mask layer 24a is provided on the absorption layer 23; the silicon dioxide hard mask layer 25d is provided on the silicon hard mask layer 24a; a photoresist layer 36 is disposed on the silicon dioxide hard mask layer 25d. For other technical features of the film layer of the semiconductor photomask substrate 2a, reference may be made to the same component names and their technical contents as described above, which will not be repeated here.

圖5為本發明另一實施例之光罩的製造方法的流程示意圖,圖6A為本發明另一實施例的半導體光罩基板的示意圖,而圖6B為本發明另一實施例之光罩的示意圖。 FIG. 5 is a schematic flowchart of a photomask manufacturing method according to another embodiment of the present invention, FIG. 6A is a schematic view of a semiconductor photomask substrate according to another embodiment of the present invention, and FIG. 6B is a photomask of another embodiment of the present invention. schematic diagram.

如圖5所示,本實施例之光罩Ma的製造方法可包括以下步驟:如圖6A所示,步驟T01為:提供一半導體光罩基板3,其中半導體光罩基板3依序包含在一基材31上的一多層膜層32a、一覆蓋層(Capping layer)37、一吸收層33、一第一硬遮罩層34、一第二硬遮罩層35與一光阻層36;步驟T02為:圖案化光阻層36以形成一開口,其中開口暴露部分的第二硬遮罩層35;步驟T03為:去除開口中暴露的第二硬遮罩層35;步驟T04為:將殘留的第二硬遮罩層35作為第一硬遮罩層34的蝕刻遮罩,圖案化第一硬遮罩層34以去除暴露的第一硬遮罩層34;步驟T05為:去除第二硬遮罩層35上的光阻層36;步驟T06為:將殘留的第二硬遮罩層35與第一硬遮罩層34作為吸收層33的蝕刻遮罩,圖案化吸收層33以去除暴露的吸收層33;以及步驟T07為:去除殘留的第二硬遮罩層35與第一硬遮罩層34(步驟T07)。 As shown in FIG. 5, the manufacturing method of the photomask Ma in this embodiment may include the following steps. As shown in FIG. 6A, step T01 is to provide a semiconductor photomask substrate 3, wherein the semiconductor photomask substrate 3 is sequentially included in a semiconductor photomask substrate 3. A multilayer film layer 32a, a capping layer 37, an absorption layer 33, a first hard mask layer 34, a second hard mask layer 35, and a photoresist layer 36 on the substrate 31; Step T02 is: patterning the photoresist layer 36 to form an opening, in which the second hard mask layer 35 of the exposed portion is removed; step T03 is: removing the second hard mask layer 35 exposed in the opening; step T04 is: The remaining second hard mask layer 35 is used as an etching mask for the first hard mask layer 34. The first hard mask layer 34 is patterned to remove the exposed first hard mask layer 34. Step T05 is: removing the second Photoresist layer 36 on the hard mask layer 35; Step T06 is: using the remaining second hard mask layer 35 and the first hard mask layer 34 as an etching mask for the absorption layer 33, and patterning the absorption layer 33 to remove The exposed absorbing layer 33 and step T07 are: removing the remaining second hard mask layer 35 and the first hard mask layer 34 (step T07).

因此,如圖6B所示,可得到基材31上有多層膜層32a、覆蓋層37及圖案化之吸收層33的光罩Ma。其中,步驟T01、…、步驟T06與步驟T07的技術內容可對應參照前述步驟S01、…、步驟S06與步驟S08的內容,在此不再贅述。在一實施例中,多層膜層32a可為一鉬矽多層膜層(例如MoSi)。在一實施例中,覆蓋層37的材料為釕(Ru),其厚度為 20Å。 Therefore, as shown in FIG. 6B, a photomask Ma having a multilayer film layer 32a, a cover layer 37, and a patterned absorption layer 33 on the substrate 31 can be obtained. The technical content of steps T01,..., T06, and T07 may refer to the contents of steps S01,..., S06, and S08 correspondingly, and details are not described herein again. In one embodiment, the multilayer film layer 32a may be a molybdenum-silicon multilayer film (eg, MoSi). In an embodiment, the material of the cover layer 37 is ruthenium (Ru), and the thickness thereof is 20Å.

請參照圖7所示,其為本發明又一實施例的半導體光罩基板3a的示意圖。本實施例的半導體光罩基板3a包括一基材31、一多層膜層32a、一覆蓋層37、一吸收層33、一矽硬遮罩層34a、一二氧化矽硬遮罩層35a以及一光阻層36。基材31為LTEM製成,例如為低熱膨脹石英;多層膜層32a可為一鉬矽多層膜層(例如MoSi),並設置於基材31上;覆蓋層37設置於多層膜層32a上;吸收層33為極紫外線(EUV)的吸收層,其材料例如為TaNO或TaN,並設置於覆蓋層37上;矽硬遮罩層34a設置於吸收層33上;二氧化矽硬遮罩層35a設置於矽硬遮罩層34a上;光阻層36設置於二氧化矽硬遮罩層35a上。此外,半導體光罩基板3a之膜層的其他技術特徵可參照上述相同元件名稱及其技術內容,在此不再多作說明。 Please refer to FIG. 7, which is a schematic diagram of a semiconductor photomask substrate 3 a according to another embodiment of the present invention. The semiconductor photomask substrate 3a of this embodiment includes a substrate 31, a multilayer film layer 32a, a cover layer 37, an absorption layer 33, a silicon hard mask layer 34a, a silicon dioxide hard mask layer 35a, and A photoresist layer 36. The substrate 31 is made of LTM, such as low thermal expansion quartz; the multilayer film layer 32a may be a molybdenum silicon multilayer film (such as MoSi), and is disposed on the substrate 31; the cover layer 37 is disposed on the multilayer film layer 32a; The absorption layer 33 is an extreme ultraviolet (EUV) absorption layer. The material is, for example, TaNO or TaN, and is disposed on the cover layer 37. A silicon hard mask layer 34a is provided on the absorption layer 33. A silicon dioxide hard mask layer 35a. The photoresist layer 36 is disposed on the silicon hard mask layer 34a. The photoresist layer 36 is disposed on the silicon dioxide hard mask layer 35a. In addition, for other technical features of the film layer of the semiconductor photomask substrate 3a, reference may be made to the same component names and their technical contents as described above, and no further description is given here.

承上,上述實施例的光罩與光罩的製造方法具有以下的特點:第一點、在利用原子層蝕刻(ALE)以圖案化第一硬遮罩層時,是利用第二硬遮罩層來定義第一硬遮罩層的形狀而不是光阻層,因此,光阻層的厚度可以大大的降低(例如可減少80%),使得光阻的選擇性效應不再存在;而光阻層的厚度大幅降低的話,則可大幅提升光罩圖案的解析度。第二點、由於反應式離子蝕刻延遲、電漿入射角度與硬遮罩的整體負載等效應影響的降低,因此可以獲得更好的圖案轉移保真度(均勻性/線性更好)。第三點、利用電漿蝕刻以去除暴露的相移層的同時,可一同去除硬遮罩(殘留的第二硬遮罩層與第一硬遮罩層),因此不會增加製程成本。 According to the above, the photomask and photomask manufacturing method of the above embodiments have the following characteristics: The first point is that when atomic layer etching (ALE) is used to pattern the first hard mask layer, a second hard mask is used Layer to define the shape of the first hard mask layer instead of the photoresist layer, so the thickness of the photoresist layer can be greatly reduced (for example, it can be reduced by 80%), so that the selective effect of photoresist no longer exists; and the photoresist If the thickness of the layer is greatly reduced, the resolution of the mask pattern can be greatly improved. Second, due to the reduction of the effects of reactive ion etching delay, plasma incident angle, and overall loading of the hard mask, better pattern transfer fidelity (better uniformity / linearity) can be obtained. Third, while using the plasma etching to remove the exposed phase shift layer, the hard mask (the remaining second hard mask layer and the first hard mask layer) can be removed together, so the process cost is not increased.

綜上所述,在本發明之光罩、光罩的製造方法及半導體光罩基板中,是藉由光阻層的開口去除暴露的第二硬遮罩層,並將殘留的第二硬遮罩層作為第一硬遮罩層的蝕刻遮罩後,圖案化第一硬遮罩層以去除暴露的第一硬遮罩層,再將殘留的第二硬遮罩層與第一硬遮罩層作為吸收層的蝕刻遮罩,且圖案化吸收層以去除暴露的吸收層,再去除殘留的第二硬遮罩層與第一硬遮罩層後,可得到基材上有圖案之相移層的光罩,或是基材上有相移層、覆蓋層及圖案化之吸收層的光罩。藉此,由於圖案化第一硬遮罩層時是利用第二硬遮罩層來定義第一硬遮罩層的形狀,因此,光阻層的厚度可以大幅降低,使得光阻層的選擇性效應不再存在,更可改善光 阻造成的蝕刻偏差、反應式離子蝕刻延遲與電漿入射角效應的問題,進而可提高光罩圖案的解析度與均勻性。 In summary, in the photomask, the photomask manufacturing method, and the semiconductor photomask substrate of the present invention, the exposed second hard mask layer is removed through the opening of the photoresist layer, and the remaining second hard mask is removed. After the mask layer is used as an etching mask of the first hard mask layer, the first hard mask layer is patterned to remove the exposed first hard mask layer, and the remaining second hard mask layer and the first hard mask are then patterned. Layer as an etching mask of the absorption layer, and patterning the absorption layer to remove the exposed absorption layer, and then removing the remaining second hard mask layer and the first hard mask layer, a patterned phase shift on the substrate can be obtained Layer, or a mask with a phase shift layer, a cover layer, and a patterned absorption layer on the substrate. Therefore, since the first hard mask layer is patterned by using the second hard mask layer to define the shape of the first hard mask layer, the thickness of the photoresist layer can be greatly reduced, making the photoresist layer selective. The effect no longer exists, which can improve the light The problems of etching deviation caused by resistance, reactive ion etching delay and plasma incident angle effect can further improve the resolution and uniformity of the mask pattern.

以上所述僅為舉例性,而非為限制性者。任何未脫離本發明之精神與範疇,而對其進行之等效修改或變更,均應包含於後附之申請專利範圍中。 The above description is exemplary only, and not restrictive. Any equivalent modification or change made without departing from the spirit and scope of the present invention shall be included in the scope of the attached patent application.

Claims (11)

一種光罩的製造方法,包括:提供一半導體光罩基板,其中該半導體光罩基板依序包含在一基材上的一相移層、一吸收層、一第一硬遮罩層、一第二硬遮罩層與一光阻層;圖案化該光阻層以形成一開口,其中該開口暴露部分的該第二硬遮罩層;去除該開口中暴露的該第二硬遮罩層;將殘留的該第二硬遮罩層作為該第一硬遮罩層的蝕刻遮罩,圖案化該第一硬遮罩層以去除暴露的該第一硬遮罩層;去除該第二硬遮罩層上的該光阻層;將殘留的該第二硬遮罩層與該第一硬遮罩層作為該吸收層的蝕刻遮罩,圖案化該吸收層以去除暴露的該吸收層;將殘留的該吸收層作為該相移層的蝕刻遮罩,圖案化該相移層以去除暴露的該相移層;去除殘留的該第二硬遮罩層與該第一硬遮罩層;以及去除殘留的該吸收層;其中該第一硬遮罩層的厚度介於30埃(Å)與90埃之間。A method for manufacturing a photomask includes: providing a semiconductor photomask substrate, wherein the semiconductor photomask substrate sequentially includes a phase shift layer, an absorption layer, a first hard mask layer, and a first Two hard mask layers and a photoresist layer; patterning the photoresist layer to form an opening, wherein the second hard mask layer of an exposed portion of the opening; removing the second hard mask layer exposed in the opening; Using the remaining second hard mask layer as an etching mask for the first hard mask layer, patterning the first hard mask layer to remove the exposed first hard mask layer; removing the second hard mask The photoresist layer on the mask layer; using the remaining second hard mask layer and the first hard mask layer as etching masks of the absorption layer, patterning the absorption layer to remove the exposed absorption layer; The remaining absorption layer serves as an etching mask for the phase shift layer, patterning the phase shift layer to remove the exposed phase shift layer; removing the remaining second hard mask layer and the first hard mask layer; and The remaining absorption layer is removed; wherein the thickness of the first hard mask layer is between 30 Angstroms (Å) and 90 Angstroms. 一種光罩的製造方法,包括:提供一半導體光罩基板,其中該半導體光罩基板依序包含在一基材上的一相移層、一吸收層、一第一硬遮罩層、一第二硬遮罩層與一光阻層;圖案化該光阻層以形成一開口,其中該開口暴露部分的該第二硬遮罩層;去除該開口中暴露的該第二硬遮罩層;將殘留的該第二硬遮罩層作為該第一硬遮罩層的蝕刻遮罩,圖案化該第一硬遮罩層以去除暴露的該第一硬遮罩層;去除該第二硬遮罩層上的該光阻層;將殘留的該第二硬遮罩層與該第一硬遮罩層作為該吸收層的蝕刻遮罩,圖案化該吸收層以去除暴露的該吸收層;將殘留的該吸收層作為該相移層的蝕刻遮罩,圖案化該相移層以去除暴露的該相移層;去除殘留的該第二硬遮罩層與該第一硬遮罩層;以及去除殘留的該吸收層;其中,是藉由一熱氧化製程氧化該第一硬遮罩層以形成該第二硬遮罩層,該第二硬遮罩層膜厚介於20埃與40埃之間。A method for manufacturing a photomask includes: providing a semiconductor photomask substrate, wherein the semiconductor photomask substrate sequentially includes a phase shift layer, an absorption layer, a first hard mask layer, and a first Two hard mask layers and a photoresist layer; patterning the photoresist layer to form an opening, wherein the second hard mask layer of an exposed portion of the opening; removing the second hard mask layer exposed in the opening; Using the remaining second hard mask layer as an etching mask for the first hard mask layer, patterning the first hard mask layer to remove the exposed first hard mask layer; removing the second hard mask The photoresist layer on the mask layer; using the remaining second hard mask layer and the first hard mask layer as etching masks of the absorption layer, patterning the absorption layer to remove the exposed absorption layer; The remaining absorption layer serves as an etching mask for the phase shift layer, patterning the phase shift layer to remove the exposed phase shift layer; removing the remaining second hard mask layer and the first hard mask layer; and Removing the remaining absorption layer; wherein the first hard mask layer is oxidized by a thermal oxidation process to form The second hard mask layer, the second hard mask layer having a thickness between 20 Å and 40 Å. 一種光罩的製造方法,包括:提供一半導體光罩基板,其中該半導體光罩基板依序包含在一基材上的一相移層、一吸收層、一第一硬遮罩層、一第二硬遮罩層與一光阻層;圖案化該光阻層以形成一開口,其中該開口暴露部分的該第二硬遮罩層;去除該開口中暴露的該第二硬遮罩層;將殘留的該第二硬遮罩層作為該第一硬遮罩層的蝕刻遮罩,圖案化該第一硬遮罩層以去除暴露的該第一硬遮罩層;去除該第二硬遮罩層上的該光阻層;將殘留的該第二硬遮罩層與該第一硬遮罩層作為該吸收層的蝕刻遮罩,圖案化該吸收層以去除暴露的該吸收層;將殘留的該吸收層作為該相移層的蝕刻遮罩,圖案化該相移層以去除暴露的該相移層;去除殘留的該第二硬遮罩層與該第一硬遮罩層;以及去除殘留的該吸收層;其中該光阻層的厚度介於200埃與400埃之間。A method for manufacturing a photomask includes: providing a semiconductor photomask substrate, wherein the semiconductor photomask substrate sequentially includes a phase shift layer, an absorption layer, a first hard mask layer, and a first Two hard mask layers and a photoresist layer; patterning the photoresist layer to form an opening, wherein the second hard mask layer of an exposed portion of the opening; removing the second hard mask layer exposed in the opening; Using the remaining second hard mask layer as an etching mask for the first hard mask layer, patterning the first hard mask layer to remove the exposed first hard mask layer; removing the second hard mask The photoresist layer on the mask layer; using the remaining second hard mask layer and the first hard mask layer as etching masks of the absorption layer, patterning the absorption layer to remove the exposed absorption layer; The remaining absorption layer serves as an etching mask for the phase shift layer, patterning the phase shift layer to remove the exposed phase shift layer; removing the remaining second hard mask layer and the first hard mask layer; and The remaining absorption layer is removed; wherein the thickness of the photoresist layer is between 200 and 400 angstroms. 一種光罩的製造方法,包括:提供一半導體光罩基板,其中該半導體光罩基板依序包含在一基材上的一相移層、一吸收層、一第一硬遮罩層、一第二硬遮罩層與一光阻層;圖案化該光阻層以形成一開口,其中該開口暴露部分的該第二硬遮罩層;去除該開口中暴露的該第二硬遮罩層;將殘留的該第二硬遮罩層作為該第一硬遮罩層的蝕刻遮罩,圖案化該第一硬遮罩層以去除暴露的該第一硬遮罩層;去除該第二硬遮罩層上的該光阻層;將殘留的該第二硬遮罩層與該第一硬遮罩層作為該吸收層的蝕刻遮罩,圖案化該吸收層以去除暴露的該吸收層;將殘留的該吸收層作為該相移層的蝕刻遮罩,圖案化該相移層以去除暴露的該相移層;去除殘留的該第二硬遮罩層與該第一硬遮罩層;以及去除殘留的該吸收層;其中在圖案化該第一硬遮罩層以去除暴露的該第一硬遮罩層的步驟中,是藉由多次重覆的原子層蝕刻製程來完成。A method for manufacturing a photomask includes: providing a semiconductor photomask substrate, wherein the semiconductor photomask substrate sequentially includes a phase shift layer, an absorption layer, a first hard mask layer, and a first Two hard mask layers and a photoresist layer; patterning the photoresist layer to form an opening, wherein the second hard mask layer of an exposed portion of the opening; removing the second hard mask layer exposed in the opening; Using the remaining second hard mask layer as an etching mask for the first hard mask layer, patterning the first hard mask layer to remove the exposed first hard mask layer; removing the second hard mask The photoresist layer on the mask layer; using the remaining second hard mask layer and the first hard mask layer as etching masks of the absorption layer, patterning the absorption layer to remove the exposed absorption layer; The remaining absorption layer serves as an etching mask for the phase shift layer, patterning the phase shift layer to remove the exposed phase shift layer; removing the remaining second hard mask layer and the first hard mask layer; and Removing the remaining absorbing layer; wherein the first hard mask layer is patterned to remove the exposed first hard mask layer Step cap layer, is repeated several times by an atomic layer etching process to complete. 如申請專利範圍第4項所述的製造方法,其中各該原子層蝕刻製程包含:使氯自由基吸附在該第一硬遮罩層的表面,以與表面的原子鍵結而形成多個矽氯(Si-Cl)鍵結物;清除多餘的氯自由基;藉由氬離子解吸附該些矽氯(Si-Cl)鍵結物;及去除多餘的氬離子與該些矽氯(Si-Cl)鍵結物。The manufacturing method according to item 4 of the scope of patent application, wherein each of said atomic layer etching processes comprises: causing chlorine radicals to be adsorbed on a surface of said first hard mask layer to form a plurality of silicon by bonding with atoms on the surface Chlorine (Si-Cl) bonds; removal of excess chlorine radicals; desorption of the silicon-chloride (Si-Cl) bonds by argon ions; and removal of excess argon ions and the silicon-chloride (Si- Cl) bond. 如申請專利範圍第4項所述的製造方法,其中在去除暴露的該第二硬遮罩層的步驟中,是利用溼蝕刻製程,並在光阻顯影後以5%的氫氟酸去除暴露的該第二硬遮罩層。The manufacturing method according to item 4 of the scope of patent application, wherein in the step of removing the exposed second hard mask layer, a wet etching process is used, and the exposure is removed with 5% hydrofluoric acid after photoresist development. The second hard mask layer. 一種光罩的製造方法,包括:提供一半導體光罩基板,其中該半導體光罩基板依序包含在一基材上的一相移層、一吸收層、一第一硬遮罩層、一第二硬遮罩層與一光阻層;圖案化該光阻層以形成一開口,其中該開口暴露部分的該第二硬遮罩層;去除該開口中暴露的該第二硬遮罩層;將殘留的該第二硬遮罩層作為該第一硬遮罩層的蝕刻遮罩,圖案化該第一硬遮罩層以去除暴露的該第一硬遮罩層;去除該第二硬遮罩層上的該光阻層;將殘留的該第二硬遮罩層與該第一硬遮罩層作為該吸收層的蝕刻遮罩,圖案化該吸收層以去除暴露的該吸收層;將殘留的該吸收層作為該相移層的蝕刻遮罩,圖案化該相移層以去除暴露的該相移層;去除殘留的該第二硬遮罩層與該第一硬遮罩層;以及去除殘留的該吸收層;其中在圖案化該吸收層以去除暴露的該吸收層的步驟之前,更包括:藉由臭氧水將該第一硬遮罩層的側邊氧化而形成一氧化層,其中該氧化層的厚度介於10埃與25埃之間。A method for manufacturing a photomask includes: providing a semiconductor photomask substrate, wherein the semiconductor photomask substrate sequentially includes a phase shift layer, an absorption layer, a first hard mask layer, and a first Two hard mask layers and a photoresist layer; patterning the photoresist layer to form an opening, wherein the second hard mask layer of an exposed portion of the opening; removing the second hard mask layer exposed in the opening; Using the remaining second hard mask layer as an etching mask for the first hard mask layer, patterning the first hard mask layer to remove the exposed first hard mask layer; removing the second hard mask The photoresist layer on the mask layer; using the remaining second hard mask layer and the first hard mask layer as etching masks of the absorption layer, patterning the absorption layer to remove the exposed absorption layer; The remaining absorption layer serves as an etching mask for the phase shift layer, patterning the phase shift layer to remove the exposed phase shift layer; removing the remaining second hard mask layer and the first hard mask layer; and Removing the remaining absorption layer; wherein the step of patterning the absorption layer to remove the exposed absorption layer Before, further comprising: an ozone water by the side of the first hard mask oxide layer to form an oxide layer, wherein the thickness of the oxide layer is between 10 Å and 25 Å. 一種光罩,其是利用如申請專利範圍第1項至第7項任一項所述的製造方法製作而成。A photomask is manufactured by using the manufacturing method according to any one of claims 1 to 7 of the scope of patent application. 一種半導體光罩基板,包括:一基材;一相移層,設置於該基材上;一吸收層,設置於該相移層上;一矽硬遮罩層,設置於該吸收層上;一二氧化矽硬遮罩層,設置於該矽硬遮罩層上;以及一光阻層,設置於該二氧化矽硬遮罩層上。A semiconductor photomask substrate includes: a substrate; a phase shift layer disposed on the substrate; an absorption layer disposed on the phase shift layer; a silicon hard mask layer disposed on the absorption layer; A silicon dioxide hard mask layer is disposed on the silicon hard mask layer; and a photoresist layer is disposed on the silicon dioxide hard mask layer. 一種半導體光罩基板,包括:一基材;一多層膜層,設置於該基材上;一覆蓋層,設置於該多層膜層上;一吸收層,設置於覆蓋層上;一矽硬遮罩層,設置於該吸收層上;一二氧化矽硬遮罩層,設置於該矽硬遮罩層上;以及一光阻層,設置於該二氧化矽硬遮罩層上。A semiconductor photomask substrate includes: a substrate; a multilayer film layer disposed on the substrate; a cover layer disposed on the multilayer film layer; an absorption layer disposed on the cover layer; a silicon hard A mask layer is disposed on the absorbing layer; a silicon dioxide hard mask layer is disposed on the silicon hard mask layer; and a photoresist layer is disposed on the silicon dioxide hard mask layer. 如申請專利範圍第10項所述的半導體光罩基板,其中該多層膜層為一鉬矽多層膜層。The semiconductor photomask substrate according to item 10 of the application, wherein the multilayer film layer is a molybdenum-silicon multilayer film layer.
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