TWI675052B - Isotropically reinforced sheet, FRP shaped body, and method for producing FRP shaped body - Google Patents

Isotropically reinforced sheet, FRP shaped body, and method for producing FRP shaped body Download PDF

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TWI675052B
TWI675052B TW107108786A TW107108786A TWI675052B TW I675052 B TWI675052 B TW I675052B TW 107108786 A TW107108786 A TW 107108786A TW 107108786 A TW107108786 A TW 107108786A TW I675052 B TWI675052 B TW I675052B
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sheet
quasi
width
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reinforcing
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TW201938654A (en
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金森尚哲
山﨑達也
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日商福美化學工業股份有限公司
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Abstract

為了提供:不僅強度優異且可成形為多種形狀之賦形性優異的擬等向性補強薄片、及以該擬等向性補強薄片為主要材料且具備不容易彎折的突起部之FRP成形體、以及該FRP成形體之高效率的製造方法。   由強化纖維材料(F)和熱可塑性樹脂(M)所構成之擬等向性補強薄片(S),將由連續纖維以單向排列的狀態進行接著一體化而成之多數個UD薄片(P・P…),在讓各薄片的纖維方向隨機配向的狀態且各薄片以彼此重疊的方式層狀排列的狀態下進行接著而形成薄片主體,且作為前述UD薄片(P・P…),是使用寬度2mm~20mm、長度5mm~70mm且寬度和長度的比例1:1~1:6之四角形狀者。In order to provide: a quasi-isotropic reinforcing sheet that is not only excellent in strength but can be formed into a variety of shapes, and an FRP molded body that uses the quasi-isotropic reinforcing sheet as a main material and has protrusions that are not easily bent. And an efficient manufacturing method of the FRP molded body. A plurality of UD sheets (P ・) composed of a reinforcing fiber material (F) and a thermoplastic resin (M), which is a quasi-isotropic reinforcing sheet (S), which is composed of continuous fibers in a unidirectional arrangement. P ...), in a state where the fiber direction of each sheet is randomly aligned and the sheets are arranged in a layered manner so as to overlap each other, to form a sheet body, and as the aforementioned UD sheet (P 薄片 P ...), it is used A quadrangular shape with a width of 2mm to 20mm, a length of 5mm to 70mm, and a ratio of width to length of 1: 1 to 1: 6.

Description

擬等向性補強薄片、FRP成形體、以及FRP成形體之製造方法Quasi-isotropic reinforcing sheet, FRP formed body, and method for manufacturing FRP formed body

本發明是關於預浸薄片的改良,詳而言之是關於強度和賦形性優異的擬等向性補強薄片、及以該擬等向性補強薄片作為主要材料之具備細長的突起部之FRP成形體、以及該FRP成形體之高效率的製造方法。The present invention relates to the improvement of prepreg sheets, and in particular, it relates to a quasi-isotropic reinforcing sheet excellent in strength and shapeability, and an FRP having a slender protrusion using the quasi-isotropic reinforcing sheet as a main material. A molded body and an efficient manufacturing method of the FRP molded body.

近年,由碳纖維、玻璃纖維等的強化纖維材料和基質樹脂所構成之纖維強化塑膠(FRP),基於其優異的機能性而被利用於各種用途。此外,作為FRP,在將作為強化纖維材料之連續纖維縱橫配向而成者、或在將連續纖維平織而成者,讓基質樹脂含浸而形成者是廣為人知的。In recent years, fiber-reinforced plastics (FRP) composed of reinforcing fiber materials such as carbon fibers and glass fibers, and matrix resins have been used in various applications based on their excellent performance. In addition, as the FRP, a continuous fiber as a reinforcing fiber material is vertically or horizontally aligned, or a continuous fiber is plain woven, and a matrix resin is impregnated and formed, and it is widely known.

然而,關於使用上述習知的連續纖維之FRP,當將積層後的預浸薄片藉由熱壓加工而成形為任意形狀時,橫跨薄片全體而延伸之長條狀的連續纖維成為阻害其對壓模的追隨性的主要原因,造成賦形性惡化,結果存在可成形的形狀被限定的問題點。However, as for the FRP using the conventional continuous fibers, when the laminated prepreg sheet is formed into an arbitrary shape by hot pressing, the long continuous fiber extending across the entire sheet becomes an obstacle to the FRP. The main cause of the followability of the stamper is the deterioration of the formability, and as a result, there is a problem that the formable shape is limited.

此外,當使用上述習知的預浸薄片的情況,為了形成細長條紋狀(肋狀)的突起部,必須將個別成形之突起片和主體部進行熱熔接或接著,當採用此方法時,在突起部的基部,突起部的強化纖維和主體部的強化纖維會分開,而有突起部的基部容易彎折的問題。In addition, when the conventional prepreg sheet is used, in order to form elongated stripe (rib) protrusions, it is necessary to heat-seal or adhere the individually formed protrusions and the main body. When this method is used, At the base of the protruding portion, the reinforcing fiber of the protruding portion and the reinforcing fiber of the main body portion are separated, and there is a problem that the base portion of the protruding portion is easily bent.

另一方面,以往,將由連續纖維沿單向排列而成的UD薄片(單向薄片)細細地切斷後,沿二維方向排列並用基質樹脂予以一體化而構成的預浸薄片已被開發出(參照專利文獻1),但在文獻1中,關於使用這種預浸薄片來製造具備細長突起部之FRP成形體的技術,並沒有提到。On the other hand, conventionally, a prepreg sheet formed by continuously cutting a UD sheet (unidirectional sheet) formed by continuous fibers in one direction and arranging them in a two-dimensional direction and integrating them with a matrix resin has been developed. (Refer to Patent Document 1), however, in Document 1, there is no mention of a technique for manufacturing an FRP molded body having an elongated protrusion using such a prepreg sheet.

[專利文獻1]日本特開2016-27956號公報[Patent Document 1] Japanese Patent Laid-Open No. 2016-27956

[發明所欲解決之問題][Problems to be solved by the invention]

本發明是有鑑於上述問題而開發完成的,其目的是為了提供:不僅強度優異且可成形為多種形狀之賦形性優異的擬等向性補強薄片、及以該擬等向性補強薄片為主要材料且具備不容易彎折的突起部之FRP成形體、以及該FRP成形體之高效率的製造方法。 [解決問題之技術手段]The present invention has been developed in view of the above-mentioned problems, and an object thereof is to provide a quasi-isotropic reinforcing sheet that is not only excellent in strength but can be formed into various shapes and has excellent shaping properties, and the quasi-isotropic reinforcing sheet is An FRP molded body mainly composed of protrusions that are not easily bent, and an efficient manufacturing method of the FRP molded body. [Technical means to solve the problem]

關於本發明人為了解決上述問題所採用的手段,參照所附圖式說明如下。The means adopted by the inventors to solve the above problems will be described below with reference to the attached drawings.

亦即,本發明的擬等向性補強薄片,是由強化纖維材料F和熱可塑性樹脂M所構成之擬等向性補強薄片S,其特徵在於,將由連續纖維以單向排列的狀態進行接著一體化而成之多數個UD薄片P・P…,在讓各薄片的纖維方向隨機配向的狀態且各薄片以彼此重疊的方式層狀排列的狀態下進行接著而形成薄片主體,   作為前述UD薄片P・P…,是使用寬度2mm~20mm、長度5mm~70mm且寬度和長度的比例1:1~1:6之四角形狀者。That is, the quasi-isotropic reinforcing sheet of the present invention is a quasi-isotropic reinforcing sheet S composed of a reinforcing fiber material F and a thermoplastic resin M, and is characterized in that continuous fibers are bonded in a unidirectional state. The plurality of integrated UD sheets P ・ P ... are formed in a state where the fiber directions of the sheets are randomly aligned and the sheets are arranged in a layered manner so as to overlap each other to form a sheet body. P ・ P ... is a quadrangular shape with a width of 2mm to 20mm, a length of 5mm to 70mm, and a ratio of width to length of 1: 1 to 1: 6.

又在本發明中,上述強化纖維材料F是使用碳纖維,熱可塑性樹脂M是使用聚醯胺系樹脂、聚丙烯、氟系樹脂或聚苯硫醚,薄片主體之纖維體積含有率為20%~70%,且將複數個薄片主體進行積層一體化而成為厚度2.0mm時之破裂應變為1.10~1.75%,藉此可構成賦形性及延性優異的擬等向性補強薄片。In the present invention, the reinforcing fiber material F is made of carbon fiber, and the thermoplastic resin M is made of polyamide resin, polypropylene, fluorine resin, or polyphenylene sulfide. The fiber volume content of the sheet body is 20% ~ 70%, and a plurality of sheet bodies are laminated and integrated to form a rupture strain of 1.10 to 1.75% when the thickness is 2.0 mm, thereby forming a quasi-isotropic reinforcing sheet with excellent formability and ductility.

另一方面,在本發明中,在以上述擬等向性補強薄片S的積層體為主要材料之FRP成形體中,在表面形成寬度0.5mm以上、高度5mm(較佳為20mm,更佳為50mm)以上之條紋狀的突起部12,並在突起部12之基部B以連結主體部11和突起部12的方式讓強化纖維材料F存在,藉此可將寬度小高度大的突起部形成為相對於主體部不容易彎折。On the other hand, in the present invention, in the FRP molded body mainly composed of the above-mentioned laminated body of the quasi-isotropic reinforcing sheet S, a width of 0.5 mm or more and a height of 5 mm (preferably 20 mm, more preferably) is formed on the surface. 50 mm) or more stripe-shaped protrusions 12 and the reinforcing fiber material F is allowed to exist at the base portion B of the protrusions 12 to connect the main body portion 11 and the protrusions 12, thereby forming the protrusions having a small width and a large height as It is not easily bent with respect to the main body portion.

此外,上述突起部12之前端側的部位12a和基端側的部位12b是形成為相同寬度,相對於前述前端側的部位12a之抗彎強度,基端側的部位12b之抗彎強度為 -10%~+30%的大小,藉此可形成不同部位的強度差異少的突起部12。In addition, the front end portion 12a and the base end portion 12b of the protruding portion 12 are formed to have the same width. With respect to the bending strength of the front end portion 12a, the bending strength of the base end portion 12b is − With a size of 10% to + 30%, a protrusion 12 having a small difference in strength at different locations can be formed.

此外,在本發明,在製造上述FRP成形體時可採用的製造方法,係將擬等向性補強薄片S的積層體用模具進行熱壓成形,而在成形體之主體部11的表面形成寬度0.5mm以上、高度5mm以上之條紋狀的突起部12。 [發明效果]In addition, in the present invention, a manufacturing method that can be used when manufacturing the above-mentioned FRP formed article is a method in which a laminated body of the quasi-isotropic reinforcing sheet S is hot-pressed with a mold to form a width on the surface of the body portion 11 of the formed article Stripe-shaped protrusions 12 having a height of 0.5 mm or more and a height of 5 mm or more. [Inventive effect]

依據本發明,將多數個UD薄片在讓各薄片的纖維方向隨機配向的狀態、且各薄片以彼此重疊的方式層狀排列的狀態下進行接著而形成擬等向性補強薄片,又作為UD薄片是使用既定尺寸之四角形狀者,藉此可改善預浸薄片的賦形性。According to the present invention, a plurality of UD sheets are aligned in a state in which the fiber directions of the sheets are randomly aligned, and the sheets are arranged in a layered manner so as to overlap each other to form a quasi-isotropic reinforcing sheet, which is also used as a UD sheet. Those who use a square shape of a predetermined size can improve the shapeability of the prepreg sheet.

此外,只要將上述擬等向性補強薄片進行積層後熱壓成形,可輕易地在FRP成形體的主體部表面形成細長條紋狀的突起部,而且,在所形成的突起部之基部,成為以連結主體部和突起部的方式配置有強化纖維材料的狀態,因此可將細長條紋狀的突起部形成為在基部不容易彎折。In addition, as long as the quasi-isotropic reinforcing sheet is laminated and hot-pressed, it is easy to form elongated stripe-shaped protrusions on the surface of the main body of the FRP molded body, and the base of the formed protrusions becomes The state where the reinforcing fiber material is disposed so as to connect the main body portion and the protruding portion allows the elongated stripe-shaped protruding portion to be formed so as not to be easily bent at the base portion.

因此,依據本發明能夠提供:可藉由熱壓成形而成形為多種形狀之擬等向性補強薄片、及以該擬等向性補強薄片為主要材料之耐久性優異的具備突起部之FRP成形體,因此本發明的實用利用價值極高。Therefore, according to the present invention, it is possible to provide a pseudo-isotropic reinforcing sheet that can be formed into a variety of shapes by hot press forming, and an FRP molding having protrusions that uses the pseudo-isotropic reinforcing sheet as a main material and has excellent durability. Therefore, the practical use value of the present invention is extremely high.

『第一實施形態』   針對本發明的第一實施形態,根據圖1~圖3做說明。圖中,符號S表示擬等向性補強薄片,符號P表示UD薄片。符號F表示強化纖維材料,符號M表示熱可塑性樹脂。[First Embodiment] The first embodiment of the present invention will be described with reference to Figs. 1 to 3. In the figure, the symbol S represents a quasi-isotropic reinforcing sheet, and the symbol P represents a UD sheet. A symbol F indicates a reinforcing fiber material, and a symbol M indicates a thermoplastic resin.

「擬等向性補強薄片的構成」   [1]關於擬等向性補強薄片的基本構成   首先,針對擬等向性補強薄片S的基本構成做說明。在本實施形態,如圖1所示般,將多數個UD薄片P・P…,在讓各薄片的纖維方向隨機配向(薄片之纖維方向的配向成為散亂的方式排列)且各薄片以彼此重疊的方式呈層狀(沿二維方向)排列的狀態下,進行接著而構成擬等向性補強薄片S。"Composition of quasi-isotropic reinforcement sheet" [1] About the basic structure of quasi-isotropic reinforcement sheet First, the basic structure of the quasi-isotropic reinforcement sheet S will be described. In this embodiment, as shown in FIG. 1, a plurality of UD sheets P ・ P... Are randomly aligned in the fiber direction of each sheet (the orientation of the sheet in the fiber direction is scattered) and the sheets are arranged with each other In a state of being stacked in a layered manner (along the two-dimensional direction), the quasi-isotropic reinforcing sheet S is formed by performing the next step.

此外,上述擬等向性補強薄片S,如圖2所示般,是在強化纖維材料F讓作為基質樹脂之熱可塑性樹脂M含浸而成,關於構成上述擬等向性補強薄片S之各UD薄片P,如圖3所示般,是將連續纖維(本實施形態為碳纖維)以沿單向排列的狀態進行接著一體化而形成。藉此可構成強度和賦形性優異的擬等向性補強薄片S。In addition, as shown in FIG. 2, the quasi-isotropic reinforcing sheet S is impregnated with a thermoplastic resin M as a matrix resin in the reinforcing fiber material F, and each of the UDs constituting the quasi-isotropic reinforcing sheet S is impregnated. As shown in FIG. 3, the sheet P is formed by continuous fibers (carbon fibers in the present embodiment) aligned in a unidirectional manner and then integrated. Thereby, a quasi-isotropic reinforcing sheet S having excellent strength and shapeability can be formed.

[2]關於強化纖維材料   接下來,針對上述擬等向性補強薄片S的各構成要素做說明。首先,關於上述強化纖維材料F,在本實施形態雖是採用碳纖維,但只要是高強度的纖維材料即可,也能夠使用碳纖維以外的纖維,例如玻璃纖維、聚芳醯胺纖維,陶瓷纖維、金屬纖維等的無機纖維,聚芳酯纖維、PBO(聚對苯撐苯并二噁唑)纖維等的有機纖維。[2] Reinforcing fiber material Next, the constituent elements of the aforementioned quasi-isotropic reinforcing sheet S will be described. First, although the above-mentioned reinforcing fiber material F is carbon fiber in this embodiment, as long as it is a high-strength fiber material, fibers other than carbon fiber can also be used, such as glass fiber, polyamide fiber, ceramic fiber, Inorganic fibers such as metal fibers, organic fibers such as polyarylate fibers and PBO (polyparaphenylene benzodioxazole) fibers.

[3]關於纖維體積含有率(Vf)   此外,關於上述擬等向性補強薄片S中之強化纖維材料的纖維體積含有率(Vf),當強化纖維的含有率過低時無法獲得充分的強度,此外,當強化纖維的含有率過高時樹脂的比例變少而難以獲得充分的賦形性,因此較佳為在Vf20%~70%的範圍內調整。[3] About the fiber volume fraction (Vf) In addition, regarding the fiber volume fraction (Vf) of the reinforcing fiber material in the quasi-isotropic reinforcing sheet S described above, sufficient strength cannot be obtained when the content of the reinforcing fiber is too low In addition, when the content of the reinforcing fiber is too high, the proportion of the resin decreases and it is difficult to obtain sufficient forming properties. Therefore, it is preferable to adjust it in the range of Vf 20% to 70%.

[4]關於熱可塑性樹脂   此外,關於上述熱可塑性樹脂M,在本實施形態雖是採用聚醯胺系樹脂(尼龍樹脂),但只要是對於強化纖維材料具有含浸性的熱可塑性樹脂(丙烯酸樹脂、PET、聚乙烯、聚苯乙烯、聚碳酸酯、ABS樹脂、聚醚醯亞胺、氟系樹脂、聚苯硫醚等)即可,也能使用其他的材料,其中較佳為使用聚醯胺系樹脂、聚丙烯、氟系樹脂或聚苯硫醚。[4] Thermoplastic resin In addition to the above-mentioned thermoplastic resin M, although a polyamide resin (nylon resin) is used in this embodiment, as long as it is a thermoplastic resin (acrylic resin) that has impregnation with reinforcing fiber materials, , PET, polyethylene, polystyrene, polycarbonate, ABS resin, polyetherimide, fluororesin, polyphenylene sulfide, etc.), other materials can also be used, of which polyfluorene is preferred Amine resin, polypropylene, fluorine resin or polyphenylene sulfide.

[5]關於熱可塑性樹脂的含浸方法   此外,關於熱可塑性樹脂M對於強化纖維材料F之含浸方法,在本實施形態,是在呈層狀排列的UD薄片P・P…上積層薄膜狀的熱可塑性樹脂M,將該熱可塑性樹脂M和UD薄片P・P…進行熱壓,藉此讓熱可塑性樹脂M含浸於強化纖維材料F中,但也能在UD薄片P・P…上積層粒狀或短纖維狀的熱可塑性樹脂M而讓其含浸。此外,關於熱可塑性樹脂M的含浸率,沒有必要讓其完全含浸於所有的UD薄片P之強化纖維F中,只要以能讓各UD薄片P・P…接著的程度讓其含浸即可。[5] Method of impregnating thermoplastic resin In addition, the method of impregnating thermoplastic resin M with reinforcing fiber material F, in this embodiment, a thin film-like heat is laminated on UD sheets P ・ P ... which are arranged in layers. The thermoplastic resin M is hot-pressed with the thermoplastic resin M and the UD sheet P ・ P ..., so that the thermoplastic resin M is impregnated in the reinforcing fiber material F, but the UD sheet P ・ P ... can also be laminated in granular form Or short-fiber thermoplastic resin M is impregnated. In addition, as for the impregnation rate of the thermoplastic resin M, it is not necessary to completely impregnate the reinforcing fibers F of all the UD sheets P, as long as they are impregnated to such an extent that each of the UD sheets P ・ P...

[6]關於熱可塑性樹脂的含浸性   在上述熱可塑性樹脂M的含浸方法當中,當採用在UD薄片P・P…上將薄膜積層並熱壓的方法的情況,較佳為採用聚醯胺系樹脂,更佳為低黏度者。此外,也能採用含浸性比聚醯胺系樹脂差之聚丙烯、ETFE(四氟乙烯、乙烯之共聚物)。為了供參考,熱可塑性樹脂之含浸性的試驗結果如以下表1所示。 [6] Regarding the impregnation properties of the thermoplastic resin In the above-mentioned impregnation method of the thermoplastic resin M, when a method in which a film is laminated and hot-pressed on a UD sheet P ・ P ... is preferably a polyamide-based system. Resin, more preferably low viscosity. In addition, polypropylene and ETFE (tetrafluoroethylene, copolymer of ethylene), which is inferior to the polyamide resin, can also be used. For reference, the test results of the impregnation properties of the thermoplastic resin are shown in Table 1 below.

[7]關於UD薄片的形狀   此外,關於圖3所示之UD薄片P,在本實施形態雖是使用寬度W5mm×長度L20mm者,但考慮到強度和賦形性,可使用寬度W2mm~20mm(較佳為5mm~10mm)、長度L5mm~70mm(較佳為10mm~30mm)且寬度W和長度L的比率1:1~1:6之四角形狀者。又在本說明書中,將與強化纖維材料之長度方向平行的方向稱為UD薄片P之長度方向,將與其垂直的方向稱為寬度方向。[7] Regarding the shape of the UD sheet In addition, regarding the UD sheet P shown in FIG. 3, although a width W5mm × length L20mm is used in this embodiment, considering the strength and shapeability, a width W2mm to 20mm ( It is preferably a quadrangular shape having a length L5mm to 70mm (preferably 10mm to 30mm) and a ratio of the width W to the length L of 1: 1 to 1: 6. In this specification, a direction parallel to the longitudinal direction of the reinforcing fiber material is referred to as a longitudinal direction of the UD sheet P, and a direction perpendicular thereto is referred to as a width direction.

[8]關於擬等向性補強薄片和UD薄片的厚度   此外,關於上述擬等向性補強薄片S的厚度,較佳為在0.3mm~1.0mm的範圍內設計,此外,關於UD薄片P的厚度,較佳為在40μm~100μm的範圍內設計。此外,關於在擬等向性補強薄片S中所積層之UD薄片P・P…在厚度方向的平均片數,在本實施形態雖是在5.0片~8.0片的範圍內設計,但考慮到強度、樹脂的含浸性,較佳為在2.0片~15.0片的範圍內設計。[8] Regarding the thickness of the quasi-isotropic reinforcement sheet and the UD sheet In addition, the thickness of the quasi-isotropic reinforcement sheet S is preferably designed in the range of 0.3 mm to 1.0 mm, and the thickness of the UD sheet P The thickness is preferably designed in a range of 40 μm to 100 μm. In addition, regarding the average number of UD sheets P ・ P, which are laminated in the quasi-isotropic reinforcing sheet S, in the thickness direction, although this embodiment is designed in the range of 5.0 to 8.0, the strength is considered The impregnation property of the resin is preferably designed in the range of 2.0 to 15.0 pieces.

[9]關於擬等向性補強薄片的物性值   此外,上述擬等向性補強薄片S較佳為設計成,使厚度2.0mm時的破裂應變成為1.10~1.75%。又關於本實施形態之擬等向性補強薄片S,當將複數片的薄片積層一體化成厚度2.0mm時進行破裂應變試驗的結果,將碳纖維的平織薄片積層而讓樹脂含浸所構成之習知薄片積層品為0.71%,相當於此,本實施形態的薄片積層品為1.53%。關於其他物性值的比較是如以下表2所示。又表中之「破裂應變、抗拉強度、拉伸模數」的數值是依據JISK7164而算出,「抗彎破裂強度、抗彎模數」的數值是依據JISK7074而算出,「壓縮強度」則是依據JISK7076而算出。此外,各積層品之試驗體的數目為n=6,表中的數值為其平均值。 [9] About the physical properties of the quasi-isotropic reinforcing sheet In addition, the quasi-isotropic reinforcing sheet S is preferably designed so that the breaking strain at a thickness of 2.0 mm becomes 1.10 to 1.75%. Regarding the quasi-isotropic reinforcing sheet S of this embodiment, when a plurality of sheets were laminated to form a thickness of 2.0 mm, a burst strain test was performed, and a plain sheet of carbon fiber was laminated to impregnate a resin with a conventional sheet. The laminated product is 0.71%, which is equivalent to this, and the laminated product of this embodiment is 1.53%. The comparison of other physical property values is shown in Table 2 below. The values of "rupture strain, tensile strength, and tensile modulus" in the table are calculated in accordance with JISK7164, the values of "flexural fracture strength, flexural modulus" are calculated in accordance with JISK7074, and the "compressive strength" is Calculated based on JISK7076. In addition, the number of test bodies of each laminated product is n = 6, and the values in the table are average values.

『第二實施形態』 「FRP成形體的構成」 [1]關於FRP成形體的基本構成   接下來,針對本發明的第二實施形態,根據圖4~圖5做說明。在本實施形態,是使用寬度W5mm×長度L20mm的UD薄片而構成Vf54%之擬等向性補強薄片S(其他條件與第一實施形態相同)的積層體,如圖4所示般,在以該積層體為主要材料之FRP成形體1之主體部11的表面具備條紋狀的突起部12。[Second Embodiment] [Configuration of FRP molded article] [1] Basic configuration of FRP molded article Next, a second embodiment of the present invention will be described with reference to FIGS. 4 to 5. In this embodiment, a laminated body having a quasi-isotropic reinforcing sheet S (other conditions are the same as the first embodiment) of Vf54% is formed by using a UD sheet having a width of W5mm × length L20mm, as shown in FIG. 4. The surface of the main body portion 11 of the FRP molded body 1 whose main material is this laminate is provided with stripe-shaped protrusions 12.

此外,上述條紋狀的突起部12,能夠以寬度0.5mm以上、高度5mm(較佳為20mm,更佳為50mm)以上的大小來設計。此外,如圖5所示般,在上述突起部12的基部B,讓以連結主體部11和突起部12的方式彎曲之強化纖維材料F存在。藉此,能夠使細長肋狀的突起部12形成為比以往更不容易彎折。The stripe-shaped protrusions 12 can be designed to have a width of 0.5 mm or more and a height of 5 mm (preferably 20 mm, more preferably 50 mm). In addition, as shown in FIG. 5, a reinforcing fiber material F that is bent so as to connect the main body portion 11 and the protruding portion 12 exists in the base portion B of the protruding portion 12. Thereby, it is possible to form the elongated rib-shaped protrusions 12 so that they are less likely to be bent than in the past.

[2]關於突起部的形狀   此外,關於上述突起部12,在本實施形態,如圖5所示般,突起部12之前端側的部位12a和基端側的部位12b是形成相同寬度,且纖維體積含有率(Vf)沒有太大的差異。   藉此,相對於前端側的部位12a之抗彎強度,基端側的部位12b之抗彎強度成為-10%~+30%,而形成在不同部位的強度差異少之突起部12。[2] Regarding the shape of the protruding portion In addition to the above-mentioned protruding portion 12, in this embodiment, as shown in FIG. 5, the front end portion 12a and the base end portion 12b of the protruding portion 12 have the same width, and There is not much difference in fiber volume fraction (Vf). As a result, the flexural strength of the base portion 12b is -10% to + 30% relative to the flexural strength of the front portion 12a, and the protrusions 12 having small differences in strength at different locations are formed.

「FRP成形體之製造方法」   此外,在製造本實施形態的FRP成形體1時,藉由將擬等向性補強薄片S的積層體用模具進行熱壓成形,能夠簡單地在成形體之主體部11的表面形成寬度1.0mm~6.0mm、高度20mm以上之條紋狀的突起部12。此外,藉由採用該製法,能在突起部12的基部B讓用於連結主體部11和突起部12之強化纖維材料F存在。 [實施例]」Method of manufacturing FRP molded body 体 In addition, when manufacturing the FRP molded body 1 of this embodiment, the laminated body of the quasi-isotropic reinforcing sheet S can be hot-pressed with a mold, so that the main body of the molded body can be easily formed. Stripe-shaped protrusions 12 having a width of 1.0 mm to 6.0 mm and a height of 20 mm or more are formed on the surface of the portion 11. In addition, by adopting this manufacturing method, a reinforcing fiber material F for connecting the main body portion 11 and the protrusion portion 12 can be made to the base portion B of the protrusion portion 12. [Example]

[效果的驗證試驗(i)]   接下來說明本發明的效果之驗證試驗(i)。首先在本試驗,是改變作為FRP成形體的主要材料之擬等向性補強薄片的種類、以及FRP成形體上所形成之條紋狀的突起部的尺寸而進行熱壓成形,根據其等的成形結果來進行賦形性的評價。[Verification Test of Effect (i)] Next, a verification test (i) of the effect of the present invention will be described. First, in this test, the type of the quasi-isotropic reinforcing sheet as the main material of the FRP molded body and the size of the stripe-shaped protrusions formed on the FRP molded body were changed to perform hot press molding. The results were used to evaluate the shapeability.

「實施例1」   採用在第二實施形態的FRP成形體中所使用之擬等向性補強薄片(強化纖維材料:碳纖維、熱可塑性樹脂:聚醯胺樹脂、UD薄片的尺寸:寬度5mm×長度20mm、纖維含有率:Vf54%),使用具有寬度0.5mm、深度45mm的凹部之模具,將該薄片的積層體進行熱壓成形。結果,可成形出在主體部的表面具有寬度0.5mm、高度45mm的突起部之FRP成形體。"Example 1" The pseudo-isotropic reinforcing sheet (reinforcing fiber material: carbon fiber, thermoplastic resin: polyamide resin, UD sheet) used in the FRP molded body of the second embodiment was adopted. Dimensions: width 5mm × length 20mm, fiber content: Vf54%), and using a mold having a recess with a width of 0.5mm and a depth of 45mm, the laminated body of this sheet was hot-pressed. As a result, an FRP molded body having protrusions having a width of 0.5 mm and a height of 45 mm on the surface of the main body portion can be formed.

「實施例2」   採用在第二實施形態的FRP成形體中所使用的擬等向性補強薄片(強化纖維材料:碳纖維、熱可塑性樹脂:聚醯胺樹脂、UD薄片的尺寸:寬度5mm×長度20mm、纖維含有率:Vf54%),使用具有寬度1.0mm、深度45mm的凹部之模具,將該薄片的積層體進行熱壓成形。結果,可成形出在主體部的表面具有寬度1.0mm、高度45mm的突起部之FRP成形體。"Example 2" The pseudo-isotropic reinforcing sheet (reinforcing fiber material: carbon fiber, thermoplastic resin: polyamide resin, UD sheet) used in the FRP molded body of the second embodiment was used. Dimensions: width 5mm × length 20mm, fiber content rate: Vf54%), and using a mold having a recess with a width of 1.0mm and a depth of 45mm, the laminated body of this sheet was hot-pressed. As a result, an FRP molded body having protrusions having a width of 1.0 mm and a height of 45 mm on the surface of the main body portion can be formed.

「實施例3」   採用在第二實施形態的FRP成形體中所使用的擬等向性補強薄片(強化纖維材料:碳纖維、熱可塑性樹脂:聚醯胺樹脂、UD薄片的尺寸:寬度5mm×長度20mm、纖維含有率:Vf54%),使用具有寬度2.0mm、深度45mm的凹部之模具,將該薄片的積層體進行熱壓成形。結果,可成形出在主體部的表面具有寬度2.0mm、高度45mm的突起部之FRP成形體。"Example 3" The pseudo-isotropic reinforcing sheet (reinforcing fiber material: carbon fiber, thermoplastic resin: polyamide resin, UD sheet) used in the FRP molded body of the second embodiment was used. Dimensions: width 5mm × length 20mm, fiber content rate: Vf54%), and using a mold having a concave portion with a width of 2.0mm and a depth of 45mm, the laminated body of this sheet was hot-pressed. As a result, an FRP molded body having protrusions having a width of 2.0 mm and a height of 45 mm on the surface of the main body portion can be formed.

「實施例4」   採用在第二實施形態的FRP成形體中所使用的擬等向性補強薄片(強化纖維材料:碳纖維、熱可塑性樹脂:聚醯胺樹脂、UD薄片的尺寸:寬度5mm×長度20mm、纖維含有率:Vf54%),使用具有寬度3.0mm、深度45mm的凹部之模具,將該薄片的積層體進行熱壓成形。結果,可成形出在主體部的表面具有寬度3.0mm、高度45mm的突起部之FRP成形體。"Example 4" The pseudo-isotropic reinforcing sheet (reinforcing fiber material: carbon fiber, thermoplastic resin: polyamide resin, UD sheet) used in the FRP molded body of the second embodiment was used. Dimensions: width 5mm × length 20mm, fiber content rate: Vf54%), and using a die having a concave portion having a width of 3.0mm and a depth of 45mm, the laminated body of the sheet was subjected to hot pressing. As a result, an FRP molded body having protrusions having a width of 3.0 mm and a height of 45 mm on the surface of the main body portion can be formed.

「實施例5」   採用在第二實施形態的FRP成形體中所使用的擬等向性補強薄片(強化纖維材料:碳纖維、熱可塑性樹脂:聚醯胺樹脂、UD薄片的尺寸:寬度5mm×長度20mm、纖維含有率:Vf54%),使用具有寬度5.0mm、深度45mm的凹部之模具,將該薄片的積層體進行熱壓成形。結果,可成形出在主體部的表面具有寬度5.0mm、高度45mm的突起部之FRP成形體。"Example 5" A pseudo-isotropic reinforcing sheet (reinforcing fiber material: carbon fiber, thermoplastic resin: polyamide resin, UD sheet) used in the FRP molded body of the second embodiment was used. Dimensions: width 5mm × length 20mm, fiber content rate: Vf54%), and using a mold having a concave portion with a width of 5.0mm and a depth of 45mm, the laminated body of this sheet was hot-pressed. As a result, an FRP molded body having protrusions having a width of 5.0 mm and a height of 45 mm on the surface of the main body portion can be formed.

「比較例1」   使用將強化纖維材料的平織薄片積層後讓樹脂含浸而構成的擬等向性補強薄片(強化纖維材料:碳纖維、熱可塑性樹脂:聚醯胺樹脂、纖維含有率:Vf45%),使用具有寬度1.0mm、深度45mm的凹部之模具將該薄片的積層體進行熱壓成形。結果,在主體部的表面只能形成高度3mm以下的突起部。"Comparative Example 1" A quasi-isotropic reinforcing sheet formed by laminating flat-woven sheets of reinforcing fiber material and impregnating the resin (reinforcing fiber material: carbon fiber, thermoplastic resin: polyamide resin, fiber content rate: Vf45%) The laminated body of this sheet was hot-pressed using a mold having a recessed portion having a width of 1.0 mm and a depth of 45 mm. As a result, only a protrusion having a height of 3 mm or less can be formed on the surface of the main body portion.

「比較例2」   使用將強化纖維材料的平織薄片積層後讓樹脂含浸而構成的擬等向性補強薄片(強化纖維材料:碳纖維、熱可塑性樹脂:聚醯胺樹脂、纖維含有率:Vf45%),使用具有寬度2.0mm、深度45mm的凹部之模具將該薄片的積層體進行熱壓成形。結果,在主體部的表面只能形成高度3mm以下的突起部。"Comparative Example 2" A quasi-isotropic reinforcing sheet formed by laminating flat-woven sheets of reinforcing fiber material and impregnating the resin (reinforcing fiber material: carbon fiber, thermoplastic resin: polyamide resin, fiber content rate: Vf45%) The laminated body of this sheet was hot-pressed by using a mold having a concave portion having a width of 2.0 mm and a depth of 45 mm. As a result, only a protrusion having a height of 3 mm or less can be formed on the surface of the main body portion.

「比較例3」   使用將強化纖維材料的平織薄片積層後讓樹脂含浸而構成的擬等向性補強薄片(強化纖維材料:碳纖維、熱可塑性樹脂:聚醯胺樹脂、纖維含有率:Vf45%),使用具有寬度3.0mm、深度45mm的凹部之模具將該薄片的積層體進行熱壓成形。結果,在主體部的表面只能形成高度3mm以下的突起部。"Comparative Example 3" A quasi-isotropic reinforcing sheet formed by laminating flat-woven sheets of reinforcing fiber material and impregnating the resin (reinforcing fiber material: carbon fiber, thermoplastic resin: polyamide resin, fiber content rate: Vf45%) The laminated body of this sheet was hot-pressed by using a mold having a concave portion having a width of 3.0 mm and a depth of 45 mm. As a result, only a protrusion having a height of 3 mm or less can be formed on the surface of the main body portion.

「比較例4」   使用將強化纖維材料的平織薄片積層後讓樹脂含浸而構成的擬等向性補強薄片(強化纖維材料:碳纖維、熱可塑性樹脂:聚醯胺樹脂、纖維含有率:Vf45%),使用具有寬度5.0mm、深度45mm的凹部之模具將該薄片的積層體進行熱壓成形。結果,在主體部的表面只能形成高度3mm以下的突起部。"Comparative Example 4" A quasi-isotropic reinforcing sheet formed by laminating flat-woven sheets of reinforcing fiber material and impregnating the resin (reinforcing fiber material: carbon fiber, thermoplastic resin: polyamide resin, fiber content rate: Vf45%) The laminated body of this sheet was hot-pressed by using a mold having a concave portion having a width of 5.0 mm and a depth of 45 mm. As a result, only a protrusion having a height of 3 mm or less can be formed on the surface of the main body portion.

「比較例5」   採用在第二實施形態的FRP成形體中所使用的擬等向性補強薄片(強化纖維材料:碳纖維、熱可塑性樹脂:聚醯胺樹脂、UD薄片的尺寸:寬度5mm×長度20mm、纖維含有率:Vf54%),使用具有寬度0.1mm、深度45mm的凹部之模具,將該薄片的積層體進行熱壓成形。結果,在主體部的表面並無法形成漂亮的突起部。"Comparative Example 5" The quasi-isotropic reinforcing sheet (reinforcing fiber material: carbon fiber, thermoplastic resin: polyamide resin, UD sheet) used in the FRP molded body of the second embodiment was used. Dimensions: width 5 mm × length 20mm, fiber content rate: Vf54%), and using a mold having a recess with a width of 0.1mm and a depth of 45mm, the laminated body of this sheet was hot-pressed. As a result, beautiful protrusions cannot be formed on the surface of the main body portion.

<試驗結果的總結>   根據上述實施例1~5的結果可確認出,藉由採用本發明的擬等向性補強薄片進行熱壓成形,可毫無問題地形成寬度0.5mm~5.0mm、高度45mm之條紋狀的突起部。此外,根據比較例1~4的結果可確認出,採用習知的擬等向性補強薄片,要形成寬度1.0mm~5.0mm、高度45mm之條紋狀的突起部是困難的。此外,根據比較例5的結果可確認出,縱使是採用本發明的擬等向性補強薄片進行熱壓成形,要形成寬度0.1mm以下的突起部仍是困難的。<Summary of test results> From the results of Examples 1 to 5 above, it was confirmed that by using the quasi-isotropic reinforcing sheet of the present invention for hot pressing, a width of 0.5 mm to 5.0 mm and a height can be formed without any problem. 45mm stripe-shaped protrusions. In addition, it is confirmed from the results of Comparative Examples 1 to 4 that it is difficult to form a stripe-shaped protrusion with a width of 1.0 mm to 5.0 mm and a height of 45 mm using a conventional quasi-isotropic reinforcing sheet. In addition, from the results of Comparative Example 5, it was confirmed that even if the quasi-isotropic reinforcing sheet of the present invention is used for hot press molding, it is still difficult to form protrusions having a width of 0.1 mm or less.

[效果的驗證試驗(ii)]   接下來說明本發明的效果之驗證試驗(ii)。在本試驗,是採用在第二實施形態的FRP成形體中所使用的擬等向性補強薄片(強化纖維材料:碳纖維、熱可塑性樹脂:聚醯胺樹脂、UD薄片的尺寸:寬度5mm×長度20mm、纖維含有率:Vf54%),使用具有寬度2.0mm、深度60mm的凹部之模具將該薄片的積層體進行熱壓成形,而製作出如圖6所示般在主體部的表面具備寬度2.0mm、高度60mm的突起部之FRP成形體。[Verification Test of Effect (ii)] Next, a verification test (ii) of the effect of the present invention will be described. In this test, a quasi-isotropic reinforcing sheet (reinforcing fiber material: carbon fiber, thermoplastic resin: polyamide resin, and UD sheet) used in the FRP molded body of the second embodiment was used. Dimensions: width 5mm × length 20mm, fiber content rate: Vf54%), the laminated body of this sheet was hot-pressed using a mold having a recess with a width of 2.0mm and a depth of 60mm to produce a width of 2.0 on the surface of the main body as shown in FIG. 6 FRP molded body with a projection of 60 mm in height and 60 mm in height.

接下來,從上述FRP成形體之突起部之前端側、中央部、基端側的各部位切出板狀的試驗片(尺寸:寬度15mm×長度120mm×厚度2mm),將試驗片修整成長度100mm,而準備好各部位的試驗片各3片(合計9片,n=3),依JISK7074進行4點彎曲試驗並算出平均值。   又如圖6所示般,前端側和基端側的試驗片,是與突起部之前端和基端的緣部隔著5.5mm的間隔而切出,此外,各部位的試驗片,是在試驗片彼此間分別隔著2.0mm的間隔而切出。Next, a plate-shaped test piece (size: width 15 mm × length 120 mm × thickness 2 mm) was cut out from each of the front, center, and base end portions of the protruding portion of the FRP molded body, and the test piece was trimmed to a length At 100 mm, three test pieces at each location (nine in total, n = 3) were prepared, and a four-point bending test was performed in accordance with JIS K7074 to calculate the average value. As shown in FIG. 6, the test pieces on the front end side and the base end side were cut out at a distance of 5.5 mm from the edges of the front end and the base end of the protrusion. In addition, the test pieces in each part were tested. The sheets were cut out at intervals of 2.0 mm from each other.

<試驗結果>   對於上述前端側、中央部、基端側的各試驗片進行4點彎曲試驗的結果可確認出,各部位的抗彎破裂強度數值在±10%以內,試驗片間沒有太大的差異,在突起部中可無偏而均等地讓UD薄片分散。如此可知,本發明的成形方法,不僅平板,甚至立體形狀的成形也是有效。將本試驗的資料彙整後的表3如以下所示。 <Test results> As a result of performing a 4-point bending test on each of the test pieces at the front end side, the center portion, and the base end side, it was confirmed that the value of the flexural rupture strength of each part was within ± 10%, and there was not much between the test pieces. The UD sheet can be uniformly dispersed in the protrusions without bias. In this way, it can be seen that the forming method of the present invention is effective for forming not only flat plates but also three-dimensional shapes. Table 3, which summarizes the data of this test, is shown below.

1:FRP成形體 11:主體部 12:突起部 12a:前端側的部位 12b:基端側的部位 S:擬等向性補強薄片 P:UD薄片 F:強化纖維材料 M:熱可塑性樹脂 B:基部1: FRP molded body 11: Main body portion 12: Protruded portion 12a: Front end side portion 12b: Base end side portion S: Quasi-isotropic reinforcing sheet P: UD sheet F: Reinforced fiber material M: Thermoplastic resin B: Base

圖1係顯示本發明的第一實施形態之擬等向性補強薄片的放大俯視圖。   圖2係顯示本發明的第一實施形態之擬等向性補強薄片的剖面構造之剖面說明圖。   圖3係顯示本發明的第一實施形態的UD薄片之全體立體圖。   圖4係顯示本發明的第二實施形態的FRP成形體之全體立體圖。   圖5係顯示本發明的第二實施形態的FRP成形體的剖面構造之X-X’剖面的說明圖。   圖6係用於說明效果的驗證試驗的方法之說明圖。FIG. 1 is an enlarged plan view showing a quasi-isotropic reinforcing sheet according to a first embodiment of the present invention. 2 is a cross-sectional explanatory view showing a cross-sectional structure of a quasi-isotropic reinforcing sheet according to a first embodiment of the present invention. FIG. 3 is a perspective view of the entire UD sheet according to the first embodiment of the present invention. FIG. 4 is an overall perspective view showing an FRP molded body according to a second embodiment of the present invention. Fig. 5 is an explanatory view showing an X-X 'cross-section of a cross-sectional structure of an FRP molded article according to a second embodiment of the present invention. FIG. 6 is an explanatory diagram for explaining a method for verifying an effect.

Claims (4)

一種擬等向性補強薄片,係由強化纖維材料(F)和熱可塑性樹脂(M)所構成的擬等向性補強薄片,其特徵在於,將由連續纖維以單向排列的狀態進行接著一體化而成之多數個UD薄片(P)(P)...,在讓各薄片的纖維方向隨機配向的狀態且各薄片以彼此重疊的方式層狀排列的狀態下進行接著而形成薄片主體,作為前述UD薄片(P),是使用寬度2mm~20mm、長度5mm~70mm且寬度和長度的比例1:1~1:6之四角形狀者,前述強化纖維材料(F)是使用碳纖維,前述熱可塑性樹脂(M)是使用聚醯胺系樹脂、聚丙烯、氟系樹脂或聚苯硫醚,前述薄片主體之纖維體積含有率為20%~70%,且將複數個前述薄片主體進行積層一體化而成為厚度2.0mm時之破裂應變為1.10~1.75%。 A quasi-isotropic reinforcing sheet is a quasi-isotropic reinforcing sheet composed of a reinforcing fiber material (F) and a thermoplastic resin (M), which is characterized by continuous integration of continuous fibers in a unidirectional arrangement state and subsequent integration The plurality of UD sheets (P) (P) ... formed in the state where the fiber directions of the sheets are randomly aligned and the sheets are arranged in a layered manner so as to overlap each other to form a sheet body as The UD sheet (P) is a quadrangular shape having a width of 2 mm to 20 mm, a length of 5 mm to 70 mm, and a ratio of width to length of 1: 1 to 1: 6. The reinforcing fiber material (F) is a carbon fiber, and the thermoplastic The resin (M) is made of polyamide resin, polypropylene, fluororesin or polyphenylene sulfide. The fiber volume content of the sheet body is 20% to 70%, and a plurality of sheet bodies are laminated and integrated. When the thickness is 2.0 mm, the breaking strain is 1.10 to 1.75%. 一種FRP成形體,係以如請求項1所述之擬等向性補強薄片(S)之積層體為主要材料之FRP成形體,其特徵在於,在主體部(11)之表面形成有寬度0.5mm以上、高度5mm以上之條紋狀的突起部(12),進一步在突起部(12)的基部(B),以連結主體部(11)和突起部(12)的方式讓強化纖 維材料(F)存在。 An FRP formed body is an FRP formed body comprising a laminated body of the quasi-isotropic reinforcing sheet (S) as described in claim 1 as a main material, characterized in that a width of 0.5 is formed on the surface of the main body portion (11). The stripe-shaped protrusions (12) with a height of 5 mm or more and a height of 5 mm or more are further reinforced with a reinforcing fiber at the base (B) of the protrusions (12) to connect the main body portion (11) and the protrusions (12). The dimension material (F) exists. 如請求項2所述之FRP成形體,其中,突起部(12)之前端側的部位(12a)和基端側的部位(12b)是形成為相同寬度,相對於前述前端側的部位(12a)之抗彎強度,基端側的部位(12b)之抗彎強度為-10%~+30%的大小。 The FRP molded article according to claim 2, wherein the front end portion (12a) and the base end portion (12b) of the protrusion (12) are formed to have the same width as the front end portion (12a) ), The bending strength of the base (12b) is -10% ~ + 30%. 一種FRP成形體之製造方法,其特徵在於,是將如請求項1所述之擬等向性補強薄片(S)之積層體用模具進行熱壓成形,而在成形體之主體部(11)的表面形成寬度0.5mm以上、高度5mm以上之條紋狀的突起部(12)。 A method for manufacturing an FRP molded article, characterized in that a laminated body of the quasi-isotropic reinforcing sheet (S) as described in claim 1 is hot-pressed with a mold, and a main body portion (11) of the molded article is formed. A stripe-shaped protrusion (12) having a width of 0.5 mm or more and a height of 5 mm or more is formed on the surface.
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CN101711230A (en) * 2007-06-04 2010-05-19 东丽株式会社 Chopped fiber bundle, molding material, and fiber reinforced plastic, and process for producing them
CN103974819A (en) * 2011-10-19 2014-08-06 赫克塞尔公司 High pressure molding of composite parts
JP2016027956A (en) * 2014-07-08 2016-02-25 福井県 Pseudo-isotropic reinforced sheet material and method for producing the same
CN106794641A (en) * 2014-08-27 2017-05-31 赛峰飞机发动机公司 For gas-turbine engine, the guide vane that is made up of composite and its manufacture method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101711230A (en) * 2007-06-04 2010-05-19 东丽株式会社 Chopped fiber bundle, molding material, and fiber reinforced plastic, and process for producing them
CN103974819A (en) * 2011-10-19 2014-08-06 赫克塞尔公司 High pressure molding of composite parts
JP2016027956A (en) * 2014-07-08 2016-02-25 福井県 Pseudo-isotropic reinforced sheet material and method for producing the same
CN106794641A (en) * 2014-08-27 2017-05-31 赛峰飞机发动机公司 For gas-turbine engine, the guide vane that is made up of composite and its manufacture method

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