TWI669163B - Powder removal device for coil - Google Patents
Powder removal device for coil Download PDFInfo
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- TWI669163B TWI669163B TW106109418A TW106109418A TWI669163B TW I669163 B TWI669163 B TW I669163B TW 106109418 A TW106109418 A TW 106109418A TW 106109418 A TW106109418 A TW 106109418A TW I669163 B TWI669163 B TW I669163B
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- opening
- powder
- box body
- steel brush
- metal wire
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- 239000000843 powder Substances 0.000 title claims abstract description 44
- 239000002184 metal Substances 0.000 claims abstract description 51
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 38
- 239000010959 steel Substances 0.000 claims abstract description 38
- 238000007599 discharging Methods 0.000 claims description 6
- 239000000428 dust Substances 0.000 claims description 5
- 239000012780 transparent material Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000010273 cold forging Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- XTEGARKTQYYJKE-UHFFFAOYSA-M Chlorate Chemical compound [O-]Cl(=O)=O XTEGARKTQYYJKE-UHFFFAOYSA-M 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Landscapes
- Brushes (AREA)
- Cleaning In General (AREA)
Abstract
一種盤元除粉裝置,用以清除盤元的金屬線材上的粉末,盤元除粉裝置包含盒體以及內捲鋼刷,內捲鋼刷包含螺旋刷毛座以及朝向內側延伸的金屬刷毛,內捲鋼刷第一端部對接於入料開口,當金屬線材透過入料開口進入內捲鋼刷通過金屬刷毛後,金屬線材上的粉末會被刷落於盒體的底部。A disk element powder removing device for removing powder on a metal wire of a disk element, the disk element powder removing device comprising a box body and an inner coiled steel brush, the inner coiled steel brush comprising a spiral bristle holder and a metal bristles extending toward the inner side, The first end of the coiled steel brush is butted to the inlet opening. When the metal wire passes through the inlet opening and enters the inner coiled steel brush and passes through the metal bristles, the powder on the metal wire is brushed on the bottom of the casing.
Description
本發明係關於一種除粉裝置,尤指利用以清除盤元的金屬線材上粉末的盤元除粉裝置。The present invention relates to a powder removing device, and more particularly to a disk removing device for removing powder on a metal wire of a disk unit.
盤元通常採用低碳鋼以冷抽的方式製成,其金屬線材再加工後可生產螺絲、螺帽、鋼線等下游產品。盤元在外觀上看起來是成捲的金屬線材,當還沒有製成下游產品前,會被儲放一段時間,為了防止長期儲放時表面生銹,通常在盤元的金屬線材表面會塗佈氯酸鹽類粉末,作為盤元防銹的處理方式。The troughs are usually made of low-carbon steel in a cold-drawn manner, and the metal wires can be processed to produce downstream products such as screws, nuts and steel wires. The panel looks like a rolled metal wire in appearance. It will be stored for a period of time before it has been made into a downstream product. In order to prevent surface rust during long-term storage, it is usually coated on the surface of the metal wire of the panel. The chlorate powder is used as a treatment method for rust prevention of the disk.
在進行生產下游產品時,如生產螺絲、螺帽…等,金屬線材會因塑性變形產生高剪切摩擦之高溫,故製造過程中加上冷鍛油,為了潤滑以及散熱,然而,若進料前未將粉末清除或是清除不夠徹底的話,粉末跟冷鍛油會混合變成泥狀,對於後續清理或是整理都較為困難。In the production of downstream products, such as the production of screws, nuts, etc., metal wire will produce high shear friction due to plastic deformation, so the process of adding cold forging oil, for lubrication and heat dissipation, however, if feeding If the powder is not removed or removed thoroughly before, the powder and the cold forging oil will be mixed into a muddy shape, which is difficult for subsequent cleaning or finishing.
進一步,若冷鍛油未被粉末嚴重汙染的話,還蠻容易回收以重覆使用,如此,可以節省冷鍛油的消耗,於生產上更具成本的競爭優勢。Further, if the cold forging oil is not seriously contaminated by the powder, it is easy to recycle and reused. Thus, the consumption of the cold forging oil can be saved, and the production cost is more competitive.
因此,本發明的主要目的在於提供一種利用以清除盤元的金屬線材上粉末的盤元除粉裝置,以解決上述問題。SUMMARY OF THE INVENTION Accordingly, it is a primary object of the present invention to provide a disk removing device for removing powder on a metal wire of a disk unit to solve the above problems.
本發明之目的在提供一種盤元除粉裝置,能夠有效的清除盤元的金屬線材上的粉末,使後續再加工生產下游產品時,既能節省生產成本又能增加生產效率。The object of the present invention is to provide a disk element powder removing device which can effectively remove the powder on the metal wire of the disk element, so that when the downstream product is subsequently processed and processed, the production cost can be saved and the production efficiency can be increased.
本發明係關於一種盤元除粉裝置,用以清除盤元的金屬線材上的粉末,盤元除粉裝置包含架體以及內捲鋼刷。The invention relates to a disk element powder removing device for removing powder on a metal wire of a disk element, and the disk element powder removing device comprises a frame body and an inner coiled steel brush.
架體具有入料開口以及出料開口。內捲鋼刷設置於架體中,包含螺旋刷毛座以及設置在螺旋刷毛座上朝向螺旋內側延伸的複數個金屬刷毛。The frame has a feed opening and a discharge opening. The inner coiled steel brush is disposed in the frame body and includes a spiral bristle holder and a plurality of metal bristles disposed on the spiral bristle holder extending toward the inner side of the spiral.
其中,螺旋刷毛座的第一端部係對接於入料開口且固定於架體,其中金屬線材透過入料開口進入內捲鋼刷的螺旋內側後,係接觸該等金屬刷毛,後續自出料開口離開架體,當金屬線材通過該等金屬刷毛時,金屬線材上的粉末會被刷落於架體的底部。Wherein, the first end of the spiral bristle holder is butted to the feeding opening and fixed to the frame body, wherein the metal wire passes through the inlet opening into the inner side of the spiral of the inner coiled steel brush, and contacts the metal bristles, and the subsequent self-discharge The opening leaves the frame, and when the metal wire passes through the metal bristles, the powder on the metal wire is brushed to the bottom of the frame.
在本發明的一實施例中,上述之架體可以為盒體,更包含上蓋、盒身及集粉盒,盒身具有上部開口與底側開口,盒身收容內捲鋼刷,上蓋為可掀開的方式覆蓋於上部開口,集粉盒係以抽屜式的方式通過底側開口可設於盒身的底部以承接被刷落的粉末。其中,上蓋以透明材質為佳。In an embodiment of the invention, the frame body may be a box body, and further comprises an upper cover, a box body and a powder collecting box, wherein the box body has an upper opening and a bottom side opening, the box body houses the inner coiled steel brush, and the upper cover is The splitting method covers the upper opening, and the dust collecting box is disposed in the drawer type through the bottom side opening at the bottom of the box body to receive the powder to be brushed. Among them, the upper cover is preferably made of a transparent material.
進一步說明,內捲鋼刷相對兩端分別是第一端部以及第二端部,入料開口以及出料開口分別開設於盒身的相對側面上,入料開口周緣的盒身上設有朝向盒體內部的二個勾持件,此二個勾持件分別勾持內捲鋼刷的第一端部,第二端部係懸垂於盒身中。Further, the opposite ends of the inner rolled steel brush are respectively a first end portion and a second end portion, and the feeding opening and the discharging opening are respectively opened on opposite sides of the box body, and the box body on the periphery of the feeding opening is provided facing the box Two hooking members inside the body, the two hooking members respectively hook the first end portion of the inner coiled steel brush, and the second end portion is suspended in the box body.
因此,利用本發明所提供一種盤元除粉裝置,藉由內捲鋼刷的設計,能夠有效的清除盤元的金屬線材上的粉末,使後續再加工生產下游產品時,既能節省生產成本又能增加生產效率。Therefore, with the disk removing device of the present invention, the design of the inner coiled steel brush can effectively remove the powder on the metal wire of the disk element, so that the subsequent processing can produce the downstream product, thereby saving production cost. It can also increase production efficiency.
關於本發明之優點與精神可以藉由以下的發明詳述及所附圖式得到進一步的瞭解。The advantages and spirit of the present invention will be further understood from the following detailed description of the invention.
請參閱圖1以及圖2,圖1係本發明盤元除粉裝置20之第一例示意圖。圖2係金屬線材10伸入圖1盤元除粉裝置20之示意圖。本發明係關於一種盤元除粉裝置20,用以清除盤元的金屬線材10上的粉末,盤元除粉裝置20包含架體30以及內捲鋼刷32。Please refer to FIG. 1 and FIG. 2. FIG. 1 is a schematic diagram of a first example of the disk removing device 20 of the present invention. 2 is a schematic view showing the metal wire 10 extending into the disk removing device 20 of FIG. The present invention relates to a disk element powder removing device 20 for removing powder on a metal wire 10 of a disk unit, and the disk element powder removing device 20 includes a frame body 30 and an inner coiled steel brush 32.
架體30具有入料開口40以及出料開口42,入料開口40以及出料開口42分別開設於架體30的相對側面上,入料開口40周緣的架體30上設有朝向架體30內部的二勾持件34。The frame body 30 has a feeding opening 40 and a discharging opening 42. The feeding opening 40 and the discharging opening 42 are respectively opened on opposite sides of the frame body 30, and the frame body 30 on the periphery of the feeding opening 40 is provided facing the frame body 30. The inner two hooks 34.
內捲鋼刷32設置於架體30中,內捲鋼刷32相對兩端分別是第一端部32A以及第二端部32B,內捲鋼刷32的第一端部32A對接於入料開口40,其中此二個勾持件34分別勾持內捲鋼刷32的第一端部32A以固定於架體30上,並使第二端部32B如圖1懸垂於架體30中。The inner coiled steel brush 32 is disposed in the frame body 30. The opposite ends of the inner coiled steel brush 32 are a first end portion 32A and a second end portion 32B, respectively, and the first end portion 32A of the inner coiled steel brush 32 abuts the feeding opening. 40, wherein the two hooking members 34 respectively hook the first end portion 32A of the inner coiled steel brush 32 to be fixed to the frame body 30, and the second end portion 32B is suspended in the frame body 30 as shown in FIG.
如圖2所示,金屬線材10透過入料開口40進入內捲鋼刷32的螺旋內側後,後續自出料開口42離開架體30,內捲鋼刷32的第二端部32B雖然懸垂,但不會影響金屬線材10自入料開口40進且從出料開口42出,反而因結構簡單而可減少故障率。後續,當金屬線材10通過內捲鋼刷32時,金屬線材10上的粉末會被刷落於架體30的底部。As shown in FIG. 2, after the metal wire 10 enters the spiral inner side of the inner coiled steel brush 32 through the feed opening 40, the subsequent self-discharge opening 42 leaves the frame body 30, and the second end portion 32B of the inner coiled steel brush 32 hangs. However, it does not affect the metal wire 10 from entering the material opening 40 and exiting from the discharge opening 42. On the contrary, the failure rate can be reduced due to the simple structure. Subsequently, when the metal wire 10 passes through the inner coiled steel brush 32, the powder on the metal wire 10 is brushed on the bottom of the frame body 30.
進一步參閱圖3,圖3係本發明內捲鋼刷32之示意圖。內捲鋼刷32包含螺旋刷毛座3202以及設置在螺旋刷毛座3202上朝向螺旋內側延伸的複數個金屬刷毛3204,螺旋刷毛座3202的第一端部32A即為內捲鋼刷32的第一端部32A,用以對接於入料開口40且固定於架體30,螺旋刷毛座3202的第二端部32B即為內捲鋼刷32的第二端部32B。Further referring to Fig. 3, Fig. 3 is a schematic view of the inner coiled steel brush 32 of the present invention. The inner coiled steel brush 32 includes a spiral bristle holder 3202 and a plurality of metal bristles 3204 disposed on the spiral bristle holder 3202 extending toward the inner side of the spiral. The first end portion 32A of the spiral bristle holder 3202 is the first end of the inner coiled steel brush 32. The portion 32A is for abutting against the feeding opening 40 and is fixed to the frame body 30. The second end portion 32B of the spiral bristle holder 3202 is the second end portion 32B of the inner coiled steel brush 32.
後續,當金屬線材10透過入料開口40進入內捲鋼刷32的螺旋內側後,係接觸該等金屬刷毛3204,並自出料開口42離開架體30。當金屬線材10通過該等金屬刷毛3204時,金屬線材10上的粉末會被金屬刷毛3204刷落於架體30的底部。Subsequently, after the metal wire 10 enters the spiral inner side of the inner coiled steel brush 32 through the feed opening 40, it contacts the metal bristles 3204 and exits the frame body 30 from the discharge opening 42. When the metal wire 10 passes through the metal bristles 3204, the powder on the metal wire 10 is brushed by the metal bristles 3204 to the bottom of the frame body 30.
請參閱圖4,圖4係本發明盤元除粉裝置20之第二例示意圖。如前述之盤元除粉裝置20,其中架體30可以為盒體50,盒體50具有較佳的包覆性,防止粉末飄出。Please refer to FIG. 4. FIG. 4 is a schematic view showing a second example of the disk removing device 20 of the present invention. As described above, the disk removing device 20 can be a case 50, and the case 50 has a better covering property to prevent the powder from floating out.
盒體50更包含上蓋52、盒身54及集粉盒56。盒身54具有上部開口50A與底側開口50B,盒身54收容內捲鋼刷32,上蓋52為可掀開的方式覆蓋於上部開口50A,以採用透明材質為佳,可以減少掀開查看的次數,減少粉塵向上飄散的機會。The casing 50 further includes an upper cover 52, a box body 54 and a dust collecting box 56. The box body 54 has an upper opening 50A and a bottom side opening 50B. The box body 54 accommodates the inner coiled steel brush 32. The upper cover 52 covers the upper opening 50A in a pleatable manner, preferably using a transparent material, which can reduce the opening view. The number of times reduces the chance of dust floating up.
集粉盒56係以抽屜式的方式通過底側開口50B,可設於盒身54的底部以承接被刷落的粉末,當集粉盒56累積一定量的粉末後,可以方便抽出傾倒粉末。依照實務,根據集粉的速度跟量,可以採用適當深度的集粉盒56。The powder collecting box 56 is passed through the bottom side opening 50B in a drawer type, and can be disposed at the bottom of the box body 54 to receive the powder to be brushed. When the powder collecting box 56 accumulates a certain amount of powder, the pouring powder can be conveniently extracted. According to the practice, according to the speed and amount of powder collection, a powder container 56 of a suitable depth can be used.
同樣的,內捲鋼刷32相對兩端分別是第一端部32A以及第二端部32B,入料開口40以及出料開口42分別開設於盒身54的相對側面上,入料開口40周緣的盒身54上設有朝向盒體50內部的二個勾持件34,此二個勾持件34分別勾持內捲鋼刷32的第一端部32A,第二端部32B係懸垂於盒身54中。Similarly, the opposite ends of the inner coiled steel brush 32 are a first end portion 32A and a second end portion 32B, respectively, and the feeding opening 40 and the discharging opening 42 are respectively opened on opposite sides of the box body 54, and the periphery of the feeding opening 40 The box body 54 is provided with two hooking members 34 facing the inside of the box body 50. The two hooking members 34 respectively hook the first end portion 32A of the inner coiled steel brush 32, and the second end portion 32B is suspended from the second end portion 32B. In the box body 54.
當金屬線材10透過入料開口40進入內捲鋼刷32的螺旋內側後,係接觸該等金屬刷毛3204,金屬線材10並自出料開口42離開架體30。當金屬線材10通過該等金屬刷毛3204時,金屬線材10上的粉末會被金屬刷毛3204刷落於盒體50的底部的集粉盒56。After the metal wire 10 enters the spiral inner side of the inner coiled steel brush 32 through the feed opening 40, the metal bristles 3204 are contacted, and the metal wire 10 exits the frame body 30 from the discharge opening 42. When the metal wire 10 passes through the metal bristles 3204, the powder on the metal wire 10 is brushed by the metal bristles 3204 to the dust collecting box 56 at the bottom of the casing 50.
因此,利用本發明所提供一種盤元除粉裝置20,藉由內捲鋼刷32的設計,能夠有效的清除盤元的金屬線材10上的粉末,使後續再加工生產下游產品時,既能節省生產成本又能增加生產效率。Therefore, with the disk removing device 20 provided by the present invention, the design of the inner coiled steel brush 32 can effectively remove the powder on the metal wire 10 of the disk element, so that when the downstream product is subsequently processed and processed, Saving production costs and increasing production efficiency.
藉由以上較佳具體實施例之詳述,係希望能更加清楚描述本發明之特徵與精神,而並非以上述所揭露的較佳具體實施例來對本發明之範疇加以限制。相反地,其目的是希望能涵蓋各種改變及具相等性的安排於本發明所欲申請之專利範圍的範疇內。The features and spirit of the present invention will be more apparent from the detailed description of the preferred embodiments. On the contrary, the intention is to cover various modifications and equivalents within the scope of the invention as claimed.
10‧‧‧金屬線材 10‧‧‧Metal wire
20‧‧‧盤元除粉裝置 20‧‧‧Distribution device
30‧‧‧架體 30‧‧‧ ‧ body
40‧‧‧入料開口 40‧‧‧Inlet opening
42‧‧‧出料開口 42‧‧‧ discharge opening
32‧‧‧內捲鋼刷 32‧‧‧Involved steel brush
34‧‧‧勾持件 34‧‧‧Hooking parts
3202‧‧‧螺旋刷毛座 3202‧‧‧Spiral brush holder
3204‧‧‧金屬刷毛 3204‧‧‧Metal bristles
32A‧‧‧第一端部 32A‧‧‧First end
32B‧‧‧第二端部 32B‧‧‧second end
50‧‧‧盒體 50‧‧‧ box
52‧‧‧上蓋 52‧‧‧Upper cover
54‧‧‧盒身 54‧‧‧Box
56‧‧‧集粉盒 56‧‧‧set powder box
50A‧‧‧上部開口 50A‧‧‧Upper opening
50B‧‧‧底側開口 50B‧‧‧ bottom opening
圖1 係本發明盤元除粉裝置之第一例示意圖; 圖2 係金屬線材伸入圖1盤元除粉裝置之示意圖; 圖3 係本發明內捲鋼刷之示意圖;以及 圖4 係本發明盤元除粉裝置之第二例示意圖。1 is a schematic view showing a first example of a disk removing device of the present invention; FIG. 2 is a schematic view showing a metal wire extending into the disk removing device of FIG. 1; FIG. 3 is a schematic view of the inner rolled steel brush of the present invention; A schematic diagram of a second example of a disk unit for removing powder.
Claims (4)
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TW106109418A TWI669163B (en) | 2017-03-21 | 2017-03-21 | Powder removal device for coil |
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TW106109418A TWI669163B (en) | 2017-03-21 | 2017-03-21 | Powder removal device for coil |
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TW201834759A TW201834759A (en) | 2018-10-01 |
TWI669163B true TWI669163B (en) | 2019-08-21 |
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CN109500132B (en) * | 2018-11-29 | 2020-06-05 | 宁波九隆五金有限公司 | Wire surface multistage treatment process |
CN111761436A (en) * | 2020-06-30 | 2020-10-13 | 安徽盛达前亮铝业有限公司 | Grinding processing device in aluminum sheet production process |
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CN102534173A (en) * | 2010-12-24 | 2012-07-04 | 日立金属株式会社 | Thermal processing apparatus for metal wire rods |
CN203711522U (en) * | 2014-02-14 | 2014-07-16 | 桂林市鸿桂电子科技有限公司 | Metal wire surface cleaning equipment |
CN204769959U (en) * | 2015-01-06 | 2015-11-18 | 上海中炼线材有限公司 | Wire rod surface cleaning device |
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TW201834759A (en) | 2018-10-01 |
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