TWI666297B - An ultra-thin white cover film and led substrate using the same - Google Patents

An ultra-thin white cover film and led substrate using the same Download PDF

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TWI666297B
TWI666297B TW107109067A TW107109067A TWI666297B TW I666297 B TWI666297 B TW I666297B TW 107109067 A TW107109067 A TW 107109067A TW 107109067 A TW107109067 A TW 107109067A TW I666297 B TWI666297 B TW I666297B
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white
layer
cover film
white ink
resin
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TW107109067A
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TW201903088A (en
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楊立志
林志銘
李建輝
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亞洲電材股份有限公司
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0274Optical details, e.g. printed circuits comprising integral optical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284Application of adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/06Interconnection of layers permitting easy separation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/10Interconnection of layers at least one layer having inter-reactive properties
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/20Details of printed circuits not provided for in H05K2201/01 - H05K2201/10
    • H05K2201/2009Reinforced areas, e.g. for a specific part of a flexible printed circuit
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/20Details of printed circuits not provided for in H05K2201/01 - H05K2201/10
    • H05K2201/2054Light-reflecting surface, e.g. conductors, substrates, coatings, dielectrics
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/13Moulding and encapsulation; Deposition techniques; Protective layers
    • H05K2203/1377Protective layers

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Laminated Bodies (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

一種白色覆蓋膜及LED基板,該白色覆蓋膜係包括接著劑層;以及係形成於該接著劑層上之白色油墨層,係選自有機顏料與白色填料之組合物、無機顏料及有機顏料所組成之群組之至少一種,該無機顏料為白色顏料或灰色顏料,該有機顏料為低透光聚合物且其透光率為0至1%,該白色填料係選自二氧化矽、二氧化鈦、二氧化鋁及氧化鋁所組成之群組之至少一種粉體,且該白色油墨層和該接著劑層二者之總厚度為4至50微米。本發明具有低介電常數及損耗、低穿透率、低光澤度、低反彈力、高離子純度、高反射率、高撓曲性、高表面硬度、耐高溫黃變及耐候性佳之特點,適用於軟硬結合板之LED照明。 A white cover film and an LED substrate. The white cover film includes an adhesive layer; and a white ink layer formed on the adhesive layer, which is selected from the group consisting of an organic pigment and a white filler, an inorganic pigment, and an organic pigment. At least one of the group consisting of: the inorganic pigment is a white pigment or a gray pigment; the organic pigment is a low-light-transmitting polymer; and its light transmittance is 0 to 1%; the white filler is selected from the group consisting of silicon dioxide, titanium dioxide, At least one powder of a group consisting of alumina and alumina, and the total thickness of the white ink layer and the adhesive layer is 4 to 50 microns. The invention has the characteristics of low dielectric constant and loss, low transmittance, low gloss, low rebound force, high ion purity, high reflectivity, high flexibility, high surface hardness, high temperature yellowing resistance and good weather resistance. Suitable for LED lighting of flexible and rigid board.

Description

一種超薄白色覆蓋膜及使用該白色覆蓋膜的LED基板    Ultra-thin white cover film and LED substrate using the white cover film   

本發明係關於LED(發光二極體)用覆蓋膜,尤係關於一種超薄白色覆蓋膜及使用該白色覆蓋膜之LED基板。 The present invention relates to a cover film for an LED (light emitting diode), and more particularly to an ultra-thin white cover film and an LED substrate using the white cover film.

隨著資訊、通訊產業的發展,帶動微電子業高速發展之可撓性印刷電路板(Flexible Printed Circuit,FPC)應運而生,並得到迅猛發展,在移動手機、液晶顯示器、平板等諸多領域得到廣泛應用。可撓性印刷電路板和PCB(Printed Circuit Board,剛性印刷電路板)最大的不同在於前者採用覆蓋膜,不同於PCB用的防焊油墨,不僅具阻焊作用,使FPC不受塵埃、潮氣、化學藥品的侵蝕而且能減少彎曲過程中應力的影響。此外,隨著FPC市場的發展,覆蓋膜被賦予了更多的功能,其中,白色覆蓋膜具有高反射性、低穿透率、耐高溫、耐候性等特點能達到遮蔽效果,並被大力應用在LED燈條(light bar)領域。於當前全球能源短缺的憂慮之情況下,節約能源是我們未來面臨的重要的問題,在照明領域,LED發光產品的應用正吸 引著世人的目光,LED作為一種新型的綠色光源產品,必然是未來發展的趨勢,二十一世紀將進入以LED為代表的新型照明光源時代。 With the development of the information and communication industry, a flexible printed circuit board (FPC), which has driven the rapid development of the microelectronics industry, came into being and has developed rapidly. It has been used in many fields such as mobile phones, liquid crystal displays, and flat panels. widely used. The biggest difference between a flexible printed circuit board and a PCB (Printed Circuit Board) is that the former uses a cover film, which is different from the solder mask ink used for PCBs. It not only has a solder mask effect, but also protects the FPC from dust, moisture, Chemical attack also reduces the effects of stress during bending. In addition, with the development of the FPC market, the cover film has been given more functions. Among them, the white cover film has the characteristics of high reflectivity, low transmittance, high temperature resistance, and weather resistance. In the field of LED light bars. Given the current global energy shortage concerns, energy conservation is an important issue facing us in the future. In the lighting field, the application of LED lighting products is attracting the attention of the world. As a new type of green light source products, LED is bound to be the future The development trend, the 21st century will enter the era of new lighting sources represented by LEDs.

目前白色LED燈帶產品之傳統工藝係選自下述方法所群組中之其中一種:第一種:覆蓋膜經開窗後壓合基板,再經低溫烘乾後,於其表面塗覆一層白色油墨A100,以提高LED產品之對比度、增強其印襯效果,惟,缺點是印刷厚度不均且可撓曲性較差(如第1圖所示);第二種:如第2圖所示,以白色油墨覆蓋膜直接貼附於可撓性印刷電路板上,該白色油墨覆蓋膜係包括第一白色油墨層B100、黃色PI(聚醯亞胺)層B200、第一接著劑層B300和第一離型層B400,可達減化下游製程之目的,但該白色油墨覆蓋膜的耐高溫黃變性較差,並且難於實現薄型化;第三種:如第3圖所示,以白色PI覆蓋膜直接貼附在可撓性印刷電路板上,該白色PI覆蓋膜係包括白色PI層C100、白色接著劑層C200和第二離型層C300,具耐高溫黃變性、耐候性佳且具有高反射率之特點,但其成本較高且薄型化難於實現。 At present, the traditional process of white LED light strip products is selected from one of the following methods: the first type: the cover film is pressed on the substrate after opening the window, and then the surface is coated with a layer after low temperature drying White ink A100, to improve the contrast of LED products and enhance the printing effect, but the disadvantages are uneven printing thickness and poor flexibility (as shown in Figure 1); the second: as shown in Figure 2 A white ink cover film is directly attached to the flexible printed circuit board. The white ink cover film includes a first white ink layer B100, a yellow PI (polyimide) layer B200, a first adhesive layer B300, and The first release layer B400 can achieve the purpose of reducing the downstream process, but the white ink cover film has poor high temperature yellowing resistance and is difficult to achieve thinning; the third type: as shown in Figure 3, covered with white PI The film is directly attached to a flexible printed circuit board. The white PI cover film system includes a white PI layer C100, a white adhesive layer C200, and a second release layer C300. It has high temperature yellowing resistance, good weather resistance and high Characteristics of reflectivity, but its cost is high and thinning is difficult Now.

為了滿足市場的需求,本發明旨在研發一種具有高反射率、耐高溫黃變、低反彈力及低製造成本且適用於LED照明領域之超薄白色覆蓋膜。 In order to meet the needs of the market, the present invention aims to develop an ultra-thin white cover film with high reflectivity, high temperature yellowing resistance, low rebound force, and low manufacturing cost, which is suitable for the field of LED lighting.

本發明提供一種LED基板用白色覆蓋膜及使用該白色覆蓋膜的LED基板,具有極低的介電常數與損耗、低反彈力、低穿透率、低光澤度、極高的離子純度、高反射率、高撓曲性、高表面硬度、耐高溫黃變及耐候性佳的超薄白色覆蓋膜,以用於軟硬結合板之高效能LED照明。 The invention provides a white cover film for an LED substrate and an LED substrate using the white cover film, which has extremely low dielectric constant and loss, low rebound force, low transmittance, low gloss, extremely high ionic purity, high Ultra-thin white cover film with high reflectivity, high flexibility, high surface hardness, high temperature yellowing resistance, and good weather resistance for high-performance LED lighting of flexible and rigid boards.

本發明提供一種超薄白色覆蓋膜,係包括:厚度為3至25微米之接著劑層;以及厚度為1至25微米之白色油墨層,係形成於該接著劑層上,且該白色油墨層和該接著劑層二者之總厚度為4至50微米;其中,該白色油墨層係選自有機顏料與白色填料之組合物、無機顏料及有機顏料所組成之群組之至少一種,且該無機顏料為白色顏料或灰色顏料,該有機顏料為低透光聚合物且透光率為0至1%,該白色填料係選自二氧化矽、二氧化鈦、二氧化鋁及氧化鋁所組成之群組之至少一種粉體;其中,該白色覆蓋膜之硬度值為HB至5H,於該白色油墨層表面之60°光澤度為0至50GU,該白色油墨層表面之表面粗糙度為50至10000奈米,於260℃下之高溫耐黃變平均值(△L值)小於3,反射率大於90%,反彈力小於5克重,且透光率小於1%。 The invention provides an ultra-thin white cover film, which includes: an adhesive layer having a thickness of 3 to 25 microns; and a white ink layer having a thickness of 1 to 25 microns, which is formed on the adhesive layer and the white ink layer And the adhesive layer have a total thickness of 4 to 50 microns; wherein the white ink layer is at least one selected from the group consisting of a combination of an organic pigment and a white filler, an inorganic pigment, and an organic pigment, and the The inorganic pigment is a white pigment or a gray pigment. The organic pigment is a low-light-transmitting polymer with a light transmittance of 0 to 1%. The white filler is selected from the group consisting of silicon dioxide, titanium dioxide, alumina, and alumina. At least one powder of the group; wherein the hardness value of the white cover film is HB to 5H, the 60 ° gloss on the surface of the white ink layer is 0 to 50GU, and the surface roughness of the surface of the white ink layer is 50 to 10000 Nanometer, the average yellowing resistance (△ L value) at 260 ℃ is less than 3, the reflectivity is greater than 90%, the rebound force is less than 5 grams, and the light transmittance is less than 1%.

於一具體實施態樣中,所述白色油墨層和所述接著劑層兩者之總厚度為6至15微米,其中,該白色油墨層之厚度為3至5微米,且該接著劑層的厚度為3至10微米。 In a specific embodiment, the total thickness of the white ink layer and the adhesive layer is 6 to 15 microns, wherein the thickness of the white ink layer is 3 to 5 microns, and the thickness of the adhesive layer The thickness is 3 to 10 microns.

於一具體實施態樣中,所述低透光聚合物係選自環氧 樹脂、丙烯酸系樹脂、胺基甲酸酯系樹脂、矽橡膠系樹脂、聚對二甲苯系樹脂、雙馬來醯亞胺系樹脂、聚醯亞胺樹脂、聚醯胺樹脂、聚醯胺-醯亞胺樹脂及聚氨酯樹脂所組成之群組之至少一種。 In a specific embodiment, the low-light-transmitting polymer is selected from the group consisting of epoxy resin, acrylic resin, urethane resin, silicone rubber resin, parylene resin, and bismaleic acid. At least one of the group consisting of an imine resin, a polyimide resin, a polyimide resin, a polyimide-fluorimide resin, and a polyurethane resin.

於一具體實施態樣中,所述白色油墨層係含消光粉體,且該消光粉體之D90粒徑為2至12微米。 In a specific embodiment, the white ink layer contains a matting powder, and the D90 particle size of the matting powder is 2 to 12 microns.

於另一具體實施態樣中,所述消光粉體係選自無機化合物、有機化合物及具阻燃性化合物所組成之群組之至少一種,且該無機化合物係選自硫酸鈣、二氧化矽、二氧化鈦、硫化鋅、氧化鋯、碳酸鈣、氮化硼、氫氧化鋁、氧化鋁、滑石粉、氮化鋁、玻璃粉體、石英粉體、金剛砂及黏土所組成群組之至少一種,該有機化合物為聚醯亞胺系樹脂,該具阻燃性化合物係選自含鹵素、磷系化合物、氮系化合物及硼系化合物所組成之群組之至少一種。 In another embodiment, the matting powder system is selected from at least one of the group consisting of inorganic compounds, organic compounds, and flame retardant compounds, and the inorganic compound is selected from calcium sulfate, silicon dioxide, At least one of the group consisting of titanium dioxide, zinc sulfide, zirconia, calcium carbonate, boron nitride, aluminum hydroxide, aluminum oxide, talc, aluminum nitride, glass powder, quartz powder, corundum and clay, the organic The compound is a polyimide-based resin, and the flame-retardant compound is at least one selected from the group consisting of a halogen-containing compound, a phosphorus-based compound, a nitrogen-based compound, and a boron-based compound.

於一具體實施態樣中,所述接著劑層係一膠層,其中,該膠層於10GHz量測頻率下之介電常數(Dk值)為2.4至2.8,且其於10GHz量測頻率下之介電損耗(Df值)為0.002至0.006,且其吸水率介於0.03至0.2%,且其線間絕緣阻抗大於1011歐姆(Ω),其表面電阻大於1012歐姆(Ω),以及其體積電阻大於1013歐姆-厘米(Ω-cm)。 In a specific embodiment, the adhesive layer is an adhesive layer, wherein the dielectric constant (Dk value) of the adhesive layer at a measurement frequency of 10 GHz is 2.4 to 2.8, and the adhesive layer is at a measurement frequency of 10 GHz. The dielectric loss (Df value) is 0.002 to 0.006, and its water absorption is between 0.03 to 0.2%, and its line-to-line insulation resistance is greater than 10 11 ohms (Ω), and its surface resistance is greater than 10 12 ohms (Ω), and Its volume resistance is greater than 10 13 ohm-cm (Ω-cm).

於另一具體實施態樣中,所述接著劑層係包括燒結二氧化矽、鐵氟龍、氟系樹脂、磷系耐燃劑及具有低Dk/Df值之低介電聚醯亞胺樹脂,其中,該低介電聚醯亞胺樹脂之介電常數為2.4至2.5,及其介電損耗為0.002至0.003, 且該燒結二氧化矽、該鐵氟龍、該氟系樹脂和該磷系耐燃劑之比例總和占總固含量的8至50重量%,該低介電聚醯亞胺樹脂之比例為40至90重量%。 In another specific embodiment, the adhesive layer system includes sintered silicon dioxide, Teflon, fluorine-based resin, phosphorus-based flame retardant, and low-dielectric polyfluorene imide resin having a low Dk / Df value. Wherein, the dielectric constant of the low-dielectric polyfluorene imide resin is 2.4 to 2.5, and the dielectric loss thereof is 0.002 to 0.003, and the sintered silicon dioxide, the Teflon, the fluorine-based resin, and the phosphorus-based The total proportion of the flame retardants is 8 to 50% by weight of the total solid content, and the proportion of the low-dielectric polyfluorene imine resin is 40 to 90% by weight.

於一具體實施態樣中,所述超薄白色覆蓋膜復包括形成於該白色油墨層上之上離型層,以及形成於該接著劑層上之下離型層。於一具體實施態樣中,該上離型層係消光離型膜,且該消光離型膜與該白色油墨層之接觸面之表面粗糙度(Rz值)為0.2至10微米。 In a specific embodiment, the ultra-thin white coverlay film includes a release layer formed on the white ink layer, and a release layer formed on the adhesive layer. In a specific embodiment, the upper release layer is a matting release film, and the surface roughness (Rz value) of the contact surface between the matting release film and the white ink layer is 0.2 to 10 microns.

於另一具體實施態樣中,形成所述上離型層及所述下離型層之材質係獨立選自聚丙烯、雙向拉伸聚丙烯及聚對苯二甲酸乙二醇酯所組成之群組之至少一者。 In another embodiment, the material forming the upper release layer and the lower release layer is independently selected from the group consisting of polypropylene, biaxially oriented polypropylene, and polyethylene terephthalate. At least one of the group.

本發明復提供一種LED基板,係包括:基底層;以及上述任一之超薄白色覆蓋膜,係設於該基底層上,其中該白色油墨層位於該基底層和該接著劑層之間。 The invention further provides an LED substrate, comprising: a base layer; and any one of the above-mentioned ultra-thin white cover films, disposed on the base layer, wherein the white ink layer is located between the base layer and the adhesive layer.

本發明復提供一種超薄白色覆蓋膜之製備方法,係包括:於上離型層之指定離型面上塗佈白色油墨原料,於100至200℃固化該白色油墨原料,以形成白色油墨層,其中,該白色油墨原料係選自有機顏料與白色填料之組合物、無機顏料及有機顏料所組成之群組之至少一種,且該無機顏料為白色顏料或灰色顏料,該有機顏料為低透光聚合物且其透光率為0至1%,該白色填料係選自二氧化矽、二氧化鈦、二氧化鋁及氧化鋁所組成之群組之至少一種;以塗布法或轉印法將接著劑層形成於該白色油墨層上;以及貼覆下離型層於該接著劑層上,使該接著劑層位於該白色油 墨層與下離型層之間。 The invention further provides a method for preparing an ultra-thin white cover film, which comprises: coating a white ink material on a specified release surface of an upper release layer, and curing the white ink material at 100 to 200 ° C. to form a white ink layer. Wherein, the white ink raw material is at least one selected from the group consisting of a combination of an organic pigment and a white filler, an inorganic pigment, and an organic pigment, and the inorganic pigment is a white pigment or a gray pigment, and the organic pigment is a low permeability The photopolymer has a light transmittance of 0 to 1%. The white filler is at least one selected from the group consisting of silicon dioxide, titanium dioxide, alumina, and alumina; An agent layer is formed on the white ink layer; and a lower release layer is covered on the adhesive layer, so that the adhesive layer is located between the white ink layer and the lower release layer.

本發明之效果至少具有下列幾點: The effect of the present invention has at least the following points:

一、本發明之白色覆蓋膜之60°光澤度為0至50GU,較佳可以達到5GU以下;其硬度值為HB至5H,較佳可以達到2H至5H;且其表面粗糙度為50至10000奈米,而其高硬度可以防止表面刮傷,且不易被下游製程中的化學試劑腐蝕,耐候性佳。 1. The 60 ° gloss of the white cover film of the present invention is 0 to 50GU, preferably less than 5GU; its hardness value is HB to 5H, preferably 2H to 5H; and its surface roughness is 50 to 10000 Nanometer, and its high hardness can prevent the surface from being scratched, and it is not easy to be corroded by chemical reagents in the downstream process, and has good weather resistance.

二、本發明之白色油墨層於含消光粉體時,具消光效果,令白色油墨層呈現霧面狀態。另外,可透過控制粉體粒徑大小來調整塗佈成膜表面消光程度,消光粉體粒徑越小,其表面gloss(光澤度)值越大,即表面形態越亮,通過調整消光粉體之粒徑、種類和含量等,得到所需(如光澤度、耐燃性、硬度或成本等)的產品,且經消光粉體的添加以進一步提升白色油墨層之硬度,俾使本產品具有較佳機械性能、電氣性能及可操作性能等。 2. The white ink layer of the present invention has a matting effect when the matting powder is contained, so that the white ink layer has a matte state. In addition, the degree of matting of the coated film surface can be adjusted by controlling the particle size of the powder. The smaller the particle size of the matte powder, the larger the surface gloss (gloss) value, that is, the brighter the surface morphology. By adjusting the matte powder Particle size, type and content, etc., to obtain the desired product (such as gloss, flame resistance, hardness or cost, etc.), and the addition of matting powder to further enhance the hardness of the white ink layer, so that this product has a relatively Good mechanical properties, electrical properties and operability.

三、本發明之上離型層為消光離型膜,其與白色油墨層之接觸面之表面粗糙度(Rz值)為0.2至10微米,透過該消光離型膜之粗糙度,以使覆蓋膜之白色油墨層較易與上離型層分離,從而提高下游終端之可操作性,同時,覆蓋膜經快壓成型,並撕去離型膜層後,該消光離型膜有助於白色油墨層之表面形態呈消光形態。 3. The upper release layer of the present invention is a matte release film, and the surface roughness (Rz value) of the contact surface with the white ink layer is 0.2 to 10 micrometers. The roughness of the matte release film is passed to cover The white ink layer of the film is easier to separate from the upper release layer, thereby improving the operability of the downstream terminal. At the same time, after the cover film is quickly pressed and the release film layer is torn off, the extinction release film helps the white The surface morphology of the ink layer is matte.

四、由於本發明之接著劑層含有聚醯亞胺系樹脂、燒結二氧化矽、鐵氟龍、氟系樹脂、磷系耐燃劑及低介電聚醯亞胺樹脂,使其具有較低的吸水率,不僅吸水後性能穩 定,電氣性能佳,可減少訊號傳輸插入損耗,而且於高溫及濕度環境下具有極低且穩定之Dk/Df值,使得本發明可適合於低溫(低於180℃)環境下快速壓合,其工藝加工性強,且對製作設備要求低,進而降低生產成本。 4. The adhesive layer of the present invention contains polyimide resin, sintered silicon dioxide, Teflon, fluorine-based resin, phosphorus-based flame retardant, and low-dielectric polyimide resin, which has a lower dielectric strength. Water absorption rate, not only stable performance after water absorption, good electrical performance, can reduce signal transmission insertion loss, but also has extremely low and stable Dk / Df value under high temperature and humidity environment, making the invention suitable for low temperature (below 180 ℃) Fast pressing under the environment, its process is strong, and low requirements for production equipment, thereby reducing production costs.

五、本發明之白色油墨層及接著劑層二者之總厚度為4至50微米,較佳可達到6至15微米,以符合目前FPC細線化線路之設計需求。 5. The total thickness of both the white ink layer and the adhesive layer of the present invention is 4 to 50 micrometers, preferably 6 to 15 micrometers, in order to meet the current design requirements of thin-line FPC circuits.

六、本發明具有較低的反彈力,適合下游高密度組裝製程。 6. The invention has a lower rebound force and is suitable for downstream high-density assembly processes.

七、本發明係經白色油墨層及接著劑層所疊構組成,其結構合理且簡單,減少在FPC上塗布一層白色油墨於覆蓋膜上的工序,節省人力工時,降低生產成本。 7. The present invention is composed of a white ink layer and an adhesive layer. The structure is reasonable and simple, reducing the process of coating a layer of white ink on the FPC on the cover film, saving man-hours and reducing production costs.

八、本發明之白色油墨層在FPC製程中的快壓、覆蓋膜熟化及SMT等流程中不會產生黃變現象,且表面具有上離型層的保護而不被污染、變色或帶有雜質,也不會出現蝕刻、電鍍藥水滲透等異常現象,從而提高產品良率。 8. The white ink layer of the present invention does not cause yellowing in the process of fast pressing, cover film aging and SMT in the FPC process, and the surface has the protection of the release layer from being contaminated, discolored or containing impurities , There will be no abnormal phenomena such as etching and plating solution penetration, thereby improving product yield.

100‧‧‧白色油墨層 100‧‧‧white ink layer

200‧‧‧接著劑層 200‧‧‧ Adhesive layer

300‧‧‧上離型層 300‧‧‧ Upper release layer

400‧‧‧下離型層 400‧‧‧ lower release layer

500‧‧‧基底層 500‧‧‧ basal layer

A100‧‧‧白色油墨 A100‧‧‧White ink

B100‧‧‧第一白色油墨層 B100‧‧‧The first white ink layer

B200‧‧‧黃色PI(聚醯亞胺)層 B200‧‧‧Yellow PI (Polyimide) layer

B300‧‧‧第一接著劑層 B300‧‧‧The first adhesive layer

B400‧‧‧第一離型層 B400‧‧‧The first release layer

C100‧‧‧白色PI層 C100‧‧‧White PI layer

C200‧‧‧白色接著劑層 C200‧‧‧white adhesive layer

C300‧‧‧第二離型層 C300‧‧‧Second Release Layer

透過例示性之參考附圖說明本發明的實施方式:第1圖係白色油墨層之結構示意圖;第2圖係習知白色油墨覆蓋膜貼附於可撓性印刷電路板上之結構示意圖;第3圖係習知白色PI覆蓋膜貼附在可撓性印刷電路板上的結構示意圖;第4圖係本發明之白色覆蓋膜之結構示意圖;以及 第5圖係本發明之LED基板之結構示意圖。 The embodiments of the present invention will be described by way of example with reference to the accompanying drawings: FIG. 1 is a schematic diagram of a structure of a white ink layer; FIG. 2 is a schematic diagram of a structure in which a conventional white ink cover film is attached to a flexible printed circuit board; Figure 3 is a schematic diagram of a conventional white PI cover film attached to a flexible printed circuit board; Figure 4 is a schematic diagram of a white cover film of the present invention; and Figure 5 is a schematic diagram of a LED substrate of the present invention. .

以下係藉由特定的具體實施例說明本發明之實施方式,熟習此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之優點及功效。 The following is a description of specific embodiments of the present invention. Those skilled in the art can easily understand the advantages and effects of the present invention from the content disclosed in this specification.

須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如「一」、「下」及「上」亦僅為便於敘述之明瞭,而非用以限定本發明可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本發明可實施之範疇。此外,本文所有範圍和值都係包含及可合併的。落在本文中所述的範圍內之任何數值或點,例如任何整數都可以作為最小值或最大值以導出下位範圍等。 It should be noted that the structures, proportions, sizes, etc. shown in the drawings in this specification are only used to match the content disclosed in the specification for the understanding and reading of those skilled in the art, and are not intended to limit the implementation of the present invention. The limited conditions are not technically significant. Any modification of the structure, change of the proportional relationship, or adjustment of the size should still fall within the scope of this invention without affecting the effects and goals that can be achieved by the present invention. The technical content disclosed by the invention can be covered. At the same time, the references such as “一”, “下” and “上” in this specification are for clarity only, and are not intended to limit the scope of the present invention. Substantially changing the technical content should also be regarded as the scope in which the present invention can be implemented. In addition, all ranges and values herein are inclusive and combinable. Any value or point that falls within the range described herein, for example, any integer can be used as the minimum or maximum value to derive the lower range, etc.

如第4圖所示,本發明提供一種超薄白色覆蓋膜,係包括:厚度為3至25微米之接著劑層200;以及厚度為1至25微米之白色油墨層100,係形成於該接著劑層200之上表面,且該白色油墨層100和該接著劑層200二者之總厚度為4至50微米。 As shown in FIG. 4, the present invention provides an ultra-thin white cover film including: an adhesive layer 200 having a thickness of 3 to 25 μm; and a white ink layer 100 having a thickness of 1 to 25 μm, which is formed on the adhesive The top surface of the adhesive layer 200, and the total thickness of the white ink layer 100 and the adhesive layer 200 is 4 to 50 microns.

所述白色油墨層100係選自有機顏料與白色填料之組 合物、無機顏料及有機顏料所組成之群組之至少一種,且該無機顏料為白色顏料或灰色顏料,該有機顏料為低透光聚合物且其透光率為0至1%,該白色填料係選自二氧化矽、二氧化鈦、二氧化鋁及氧化鋁所組成之群組之至少一種粉體。 The white ink layer 100 is at least one selected from the group consisting of a combination of an organic pigment and a white filler, an inorganic pigment, and an organic pigment, and the inorganic pigment is a white pigment or a gray pigment, and the organic pigment is low-light transmission The polymer has a light transmittance of 0 to 1%. The white filler is at least one powder selected from the group consisting of silicon dioxide, titanium dioxide, alumina, and alumina.

所述白色覆蓋膜之硬度值為HB至5H,尤以2H至5H為佳。 The hardness value of the white cover film is HB to 5H, and preferably 2H to 5H.

所述白色覆蓋膜之白色油墨層表面之60°光澤度為0至50GU,尤以0至5GU為佳。 The 60 ° gloss of the surface of the white ink layer of the white cover film is 0 to 50 GU, particularly preferably 0 to 5 GU.

所述白色覆蓋膜之白色油墨層該側之表面粗糙度(Rz值)為50至10000奈米,尤以600至800奈米為佳。 The surface roughness (Rz value) on the side of the white ink layer of the white cover film is 50 to 10,000 nanometers, particularly preferably 600 to 800 nanometers.

所述白色覆蓋膜於260℃下之高溫耐黃變平均值(△L值)小於3,尤以0.5至1.5為佳。 The average high temperature yellowing resistance (ΔL value) of the white cover film at 260 ° C is less than 3, and preferably 0.5 to 1.5.

所述白色覆蓋膜之反射率大於90%,尤以90至95%為佳。 The reflectance of the white cover film is greater than 90%, and preferably 90 to 95%.

所述白色覆蓋膜之反彈力小於5克重,尤以4.0至4.2克重為佳。 The rebound force of the white cover film is less than 5 grams, and preferably 4.0 to 4.2 grams.

所述白色覆蓋膜之透光率小於1%,尤以0.2至0.4為佳。 The light transmittance of the white cover film is less than 1%, and preferably 0.2 to 0.4.

於一具體實施態樣中,所述白色油墨層100和所述接著劑層200兩者之總厚度為6至15微米,其中,該白色油墨層100之厚度為3至5微米,且該接著劑層200的厚度為3至10微米。 In a specific embodiment, the total thickness of the white ink layer 100 and the adhesive layer 200 is 6 to 15 microns, wherein the thickness of the white ink layer 100 is 3 to 5 microns, and the adhesive The thickness of the agent layer 200 is 3 to 10 micrometers.

於一具體實施態樣中,白色油墨層係以有機顏料與白 色填料之組合物為佳。 In one embodiment, the white ink layer is preferably a combination of an organic pigment and a white filler.

所述低透光聚合物係選自環氧樹脂、丙烯酸系樹脂、胺基甲酸酯系樹脂、矽橡膠系樹脂、聚對二甲苯系樹脂、雙馬來醯亞胺系樹脂、聚醯亞胺樹脂、聚醯胺樹脂、聚醯胺-醯亞胺樹脂及聚氨酯樹脂所組成之群組之至少一種。 The low-light-transmitting polymer is selected from the group consisting of epoxy resin, acrylic resin, urethane resin, silicone rubber resin, parylene resin, bismaleimide resin, and polyfluorene. At least one of the group consisting of an amine resin, a polyamide resin, a polyamide-amimine resin, and a polyurethane resin.

於一具體實施態樣中,所述白色油墨層係含消光粉體之油墨層,且該消光粉體之D90粒徑為2至12微米。 In a specific embodiment, the white ink layer is an ink layer containing a matting powder, and the D90 particle size of the matting powder is 2 to 12 microns.

於另一具體實施態樣中,所述消光粉體係選自無機化合物、有機化合物及具阻燃性化合物所組成之群組之至少一種,且該無機化合物係選自硫酸鈣、二氧化矽、二氧化鈦、硫化鋅、氧化鋯、碳酸鈣、氮化硼、氫氧化鋁、氧化鋁、滑石粉、氮化鋁、玻璃粉體、石英粉體、金剛砂及黏土所組成群組之至少一種,該有機化合物為聚醯亞胺系樹脂,該具阻燃性化合物係選自含鹵素、磷系化合物、氮系化合物及硼系化合物所組成之群組之至少一種。 In another embodiment, the matting powder system is selected from at least one of the group consisting of inorganic compounds, organic compounds, and flame retardant compounds, and the inorganic compound is selected from calcium sulfate, silicon dioxide, At least one of the group consisting of titanium dioxide, zinc sulfide, zirconia, calcium carbonate, boron nitride, aluminum hydroxide, aluminum oxide, talc, aluminum nitride, glass powder, quartz powder, corundum and clay, the organic The compound is a polyimide-based resin, and the flame-retardant compound is at least one selected from the group consisting of a halogen-containing compound, a phosphorus-based compound, a nitrogen-based compound, and a boron-based compound.

於又一具體實施態樣中,所述消光粉體僅包括二氧化矽、滑石粉、碳酸鈣、玻璃粉體、石英粉體和磷系化合物,且二氧化矽、滑石粉、碳酸鈣、玻璃粉體、石英粉體占總固含量的10至50重量%,且磷系化合物之添加比例占總固含量的2至40重量%。 In yet another specific embodiment, the matting powder includes only silicon dioxide, talc, calcium carbonate, glass powder, quartz powder, and phosphorus compounds, and the silicon dioxide, talc, calcium carbonate, and glass The powder and quartz powder account for 10 to 50% by weight of the total solid content, and the addition ratio of the phosphorus-based compound accounts for 2 to 40% by weight of the total solid content.

該消光粉體之添加比例不同,其白色油墨層之性能亦不同。具體而言,為符合高耐燃性之需求,該消光粉體選自二氧化矽、二氧化鈦、氧化鋁、氫氧化鋁、碳酸鈣、含 磷系化合物、含鹵素化合物、含氮系化合物及含硼系化合物所組成之群組中之至少一種之添加比例需較高。為符合高硬度之需求,該消光粉體選自二氧化鈦及二氧化矽之至少一種之添加比例需較高。 The addition ratio of the matting powder is different, and the performance of the white ink layer is also different. Specifically, in order to meet the requirements of high flame resistance, the matting powder is selected from the group consisting of silicon dioxide, titanium dioxide, aluminum oxide, aluminum hydroxide, calcium carbonate, phosphorus-containing compounds, halogen-containing compounds, nitrogen-containing compounds, and boron-containing compounds. The addition ratio of at least one of the group consisting of the compounds needs to be high. In order to meet the requirements of high hardness, the matting powder needs to have a higher addition ratio of at least one selected from titanium dioxide and silicon dioxide.

於一具體實施態樣中,所述接著劑層200係一膠層,其中,該膠層於10GHz量測頻率下之介電常數(Dk值)為2.4至2.8,且其於10GHz量測頻率下之介電損耗(Df值)為0.002至0.006,且其吸水率介於0.03至0.2%,且其線間絕緣阻抗大於1011歐姆(Ω),其表面電阻大於1012歐姆(Ω),以及其體積電阻大於1013歐姆-厘米(Ω-cm)。 In a specific embodiment, the adhesive layer 200 is an adhesive layer, wherein a dielectric constant (Dk value) of the adhesive layer at a measurement frequency of 10 GHz is 2.4 to 2.8, and a measurement frequency thereof at 10 GHz The dielectric loss (Df value) below is 0.002 to 0.006, and its water absorption is between 0.03 and 0.2%, and its line-to-line insulation resistance is greater than 10 11 ohms (Ω), and its surface resistance is greater than 10 12 ohms (Ω), And its volume resistance is greater than 10 13 ohm-cm (Ω-cm).

於一具體實施態樣中,所述接著劑層200係包括燒結二氧化矽、鐵氟龍、氟系樹脂、磷系耐燃劑及低介電聚醯亞胺樹脂,且該燒結二氧化矽、該鐵氟龍、該氟系樹脂和該磷系耐燃劑之比例總和占總固含量的8至50重量%,該低介電聚醯亞胺樹脂之比例為40至90重量%。 In a specific embodiment, the adhesive layer 200 series includes sintered silicon dioxide, Teflon, fluorine-based resin, phosphorus-based flame retardant, and low-dielectric polyimide resin, and the sintered silicon dioxide, The total ratio of the Teflon, the fluorine-based resin, and the phosphorus-based flame retardant accounts for 8 to 50% by weight of the total solid content, and the ratio of the low-dielectric polyfluorene imide resin is 40 to 90% by weight.

於一具體實施態樣中,所述超薄白色覆蓋膜復包括離型層,其中,該離型層係包括:上離型層300,係形成於該白色油墨層100之上表面之消光離型膜,且該消光離型膜與該白色油墨層100接觸的一面之表面粗糙度(Rz值)為0.2至10微米;以及下離型層400,係形成於該接著劑層200之下表面。 In a specific embodiment, the ultra-thin white cover film includes a release layer, wherein the release layer includes: an upper release layer 300, which is an extinction layer formed on a surface of the white ink layer 100. A release film, and a surface roughness (Rz value) of a side of the extinction release film in contact with the white ink layer 100 is 0.2 to 10 μm; and a lower release layer 400 is formed on a lower surface of the adhesive layer 200 .

於一具體實施態樣中,所述上離型層300及所述下離型層400各選自聚丙烯、雙向拉伸聚丙烯及聚對苯二甲酸乙二酯所組成之群組之至少一者構成之離型膜或離型紙。 In a specific embodiment, the upper release layer 300 and the lower release layer 400 are each selected from at least a group consisting of polypropylene, biaxially oriented polypropylene, and polyethylene terephthalate. One is a release film or release paper.

如第5圖所示,本發明復提供一種LED基板,係包括:基底層500;以及上述任一之超薄白色覆蓋膜,係設於該基底層500上,其中該白色油墨層100位於該基底層500和該接著劑層200之間。 As shown in FIG. 5, the present invention further provides an LED substrate including: a base layer 500; and any one of the above-mentioned ultra-thin white cover films disposed on the base layer 500, wherein the white ink layer 100 is located on the base layer 500. Between the base layer 500 and the adhesive layer 200.

本發明復提供一種超薄白色覆蓋膜之製備方法,係包括:於上離型層之指定離型面上塗佈白色油墨原料,於100至200℃固化該白色油墨原料,以形成白色油墨層,其中,該白色油墨原料係選自有機顏料與白色填料之組合物、無機顏料及有機顏料所組成之群組之至少一種,且該無機顏料為白色顏料或灰色顏料,該有機顏料為低透光聚合物且其透光率為0至1%,該白色填料係選自二氧化矽、二氧化鈦、二氧化鋁及氧化鋁所組成之群組之至少一種;以塗布法或轉印法將接著劑層形成於該白色油墨層上;以及貼覆下離型層於該接著劑層上,使該接著劑層位於該白色油墨層與下離型層之間。 The invention further provides a method for preparing an ultra-thin white cover film, which comprises: coating a white ink material on a specified release surface of an upper release layer, and curing the white ink material at 100 to 200 ° C. to form a white ink layer. Wherein, the white ink raw material is at least one selected from the group consisting of a combination of an organic pigment and a white filler, an inorganic pigment, and an organic pigment, and the inorganic pigment is a white pigment or a gray pigment, and the organic pigment is a low permeability The photopolymer has a light transmittance of 0 to 1%. The white filler is at least one selected from the group consisting of silicon dioxide, titanium dioxide, alumina, and alumina; An agent layer is formed on the white ink layer; and a lower release layer is covered on the adhesive layer, so that the adhesive layer is located between the white ink layer and the lower release layer.

實施例1:Example 1:

白色油墨原料係包括無機顏料及有機顏料,其中,選用苯胺黑及肽青藍作為有機顏料,其有機顏料之比例之和佔總固含量為10重量%,以及選用二氧化鈦、碳黑作為無機顏料,其無機顏料之比例之和佔總固含量為35重量%,其餘比例為丁氰橡膠、丁酮溶劑以及樹脂進行混合,製成白色油墨原料。 White ink raw materials include inorganic pigments and organic pigments. Among them, aniline black and peptide cyan blue are used as organic pigments, and the sum of the proportion of organic pigments accounts for 10% by weight of the total solids content, and titanium dioxide and carbon black are used as inorganic pigments. The sum of the proportions of its inorganic pigments accounts for 35% by weight of the total solid content, and the remaining proportions are mixed with butadiene rubber, methyl ethyl ketone solvent and resin to make a white ink raw material.

將上述之白色油墨原料塗佈於上離型層之指定離型面上,置於120℃固化該白色油墨原料,以形成3微米厚度 之白色油墨層,且該白色油墨層之表面粗糙度(Rz值)約為6.4微米。 The above-mentioned white ink raw material is coated on a specified release surface of the upper release layer, and the white ink raw material is cured at 120 ° C. to form a white ink layer with a thickness of 3 μm, and the surface roughness of the white ink layer ( Rz value) is about 6.4 microns.

接著,選用燒結二氧化矽、鐵氟龍、氟系樹脂、磷系耐燃劑及聚醯亞胺樹脂作為接著劑層之材料,其中,該聚醯亞胺樹脂於10GHz量測頻率下之介電常數(Dk)為2.4及介電損耗(Df)為0.003,吸水率0.05%,線間絕緣阻抗>1011歐姆(Ω),表面電阻>1012歐姆(Ω),以及體積電阻>1013歐姆-釐米(Ω-cm)。所述之燒結二氧化矽、該鐵氟龍、該氟系樹脂和該磷系耐燃劑之比例總和占接著劑層之總固含量的15重量%,該聚醯亞胺樹脂之比例為50重量%;以塗布法將接著劑層形成於該白色油墨層上,形成3微米厚度之接著劑層。最後,於該白色油墨層上貼覆聚丙烯,作為上離型層,以及於該接著劑層上貼覆之聚丙烯,作為下離型層,即得超薄白色覆蓋膜成品,其中,該上離型層係消光離型膜,且該消光離型膜與該白色油墨層之接觸面之表面粗糙度(Rz值)約為6.7微米。 Next, sintered silicon dioxide, Teflon, fluorine-based resin, phosphorus-based flame retardant, and polyimide resin are selected as the material of the adhesive layer. The dielectric of the polyimide resin at a frequency of 10 GHz is measured. The constant (Dk) is 2.4 and the dielectric loss (Df) is 0.003, the water absorption is 0.05%, the insulation resistance between the wires is> 10 11 ohms (Ω), the surface resistance is> 10 12 ohms (Ω), and the volume resistance is> 10 13 ohms -Cm (Ω-cm). The total ratio of the sintered silicon dioxide, the Teflon, the fluorine-based resin, and the phosphorus-based flame retardant accounted for 15% by weight of the total solids content of the adhesive layer, and the ratio of the polyfluorene imide resin was 50% by weight. %; The adhesive layer is formed on the white ink layer by a coating method to form a 3 μm-thick adhesive layer. Finally, the white ink layer is coated with polypropylene as an upper release layer, and the polypropylene coated on the adhesive layer is used as a lower release layer to obtain an ultra-thin white cover film finished product. The upper release layer is a matte release film, and the surface roughness (Rz value) of the contact surface between the matte release film and the white ink layer is about 6.7 microns.

實施例2至3及比較例1至3之超薄白色覆蓋膜之製備方法同實施例1,惟,僅異動白色油墨層及接著劑層之厚度如表1,測試其超薄白色覆蓋膜之表面硬度、高溫耐黃變△L值、60°光澤度及500奈米波長之反射率,並記錄於表1中。 The methods for preparing the ultra-thin white cover films of Examples 2 to 3 and Comparative Examples 1 to 3 are the same as those in Example 1, except that only the thickness of the white ink layer and the adhesive layer was changed as shown in Table 1. The ultra-thin white cover films were tested. Surface hardness, high temperature resistance to yellowing ΔL value, 60 ° gloss, and reflectance at 500 nm wavelength are recorded in Table 1.

測試方法:Test Methods:

(1)表面硬度:依據GB/T 6739-2006之色漆和清漆鉛筆法測定其表面硬度。 (1) Surface hardness: The surface hardness is measured according to the colored paint and varnish pencil method of GB / T 6739-2006.

(2)高溫耐黃變△L值:依據ASTM E308之標準試驗方法執行,將產品放置在265℃放置15至20分鐘後,以色差量測儀(型號:CM-2300D;購自KONICA MINOLTA)量測測試前後的△L值,欲達高溫耐黃變之要求其△L值需小於1.5。 (2) High temperature resistance to yellowing △ L value: Performed in accordance with the standard test method of ASTM E308. After placing the product at 265 ° C for 15 to 20 minutes, use a color difference measuring instrument (model: CM-2300D; purchased from KONICA MINOLTA) Measure the △ L value before and after the test. The △ L value should be less than 1.5 to achieve high temperature and yellowing resistance.

(3)60°光澤度:以光澤度儀器(型號4440;購自德國BYK)並依據ISO 2813或JIS Z 8741之標準試驗方法執行,該光澤度儀器係使用與入射表面法線的60°夾角的入射光線量測該白色油墨層表面,讀取其表面光澤度之數值并記錄。 (3) Gloss at 60 °: Gloss instrument (model 4440; purchased from BYK, Germany) and implemented according to ISO 2813 or JIS Z 8741 standard test method. The gloss instrument uses an angle of 60 ° from the normal of the incident surface. The surface of the white ink layer was measured by the incident light, and the surface gloss value was read and recorded.

(4)500奈米波長之反射率:以積分球式分光儀(SP60;X-Rite)並依據GB9271-88之標準試驗方法測試反射率。 (4) Reflectance at 500nm wavelength: Reflectance is measured with an integrating sphere spectrometer (SP60; X-Rite) and according to the standard test method of GB9271-88.

(5)透光率:以霧度儀設備(型號NDH-2000;購自Nippon Denshoku)量測。 (5) Light transmittance: Measured with a haze meter device (model NDH-2000; purchased from Nippon Denshoku).

由表1可知,本發明之白色覆蓋膜,係經由白色油墨層及接著劑層所疊構而成,不僅具有超薄的厚度,還具有高表面硬度、低光澤度、較低之高溫耐變黃性及具有大於85%之高反射率。 As can be seen from Table 1, the white cover film of the present invention is formed by stacking a white ink layer and an adhesive layer, and has not only an ultra-thin thickness, but also high surface hardness, low gloss, and low temperature resistance. Yellowish and has a high reflectance greater than 85%.

實施例樣品1至3之超薄白色覆蓋膜之製備方法同實施例1,惟,復包含消光粉體的種類、含量、平均粒徑及異動上離型層之表面粗糙度如表1,並使用市售白色聚醯 亞胺薄膜作為比較例,測試其超薄白色覆蓋膜之60°光澤度並記錄於表2中。 The preparation methods of the ultra-thin white cover films of the samples 1 to 3 are the same as those of the embodiment 1, except that the type, content, average particle size and surface roughness of the release layer on the surface of the matte powder are shown in Table 1. A commercially available white polyimide film was used as a comparative example, and its ultra-thin white cover film was tested for 60 ° gloss and recorded in Table 2.

由表2可知,粗化的上離型層有助於降低成品的光澤度,且於白色油墨層中添加平均粒徑大的粉體,亦可降低白色油墨層的光澤度。 As can be seen from Table 2, the roughened upper release layer contributes to reducing the gloss of the finished product, and adding a powder having a large average particle size to the white ink layer can also reduce the gloss of the white ink layer.

將上述實施例樣品1至3及比較例1至3之超薄白色覆蓋膜之上離型層及下離型層撕除,以可撓性印刷電路板(FPC)為基底層,將白色油墨層直接貼附在可撓性印刷電路板(FPC)上,如第5圖結構所示,使該白色油墨層位於該FPC和該接著劑層之間,製成LED基板,測試其反彈力及厚度並記錄於表3中。 The upper and lower release layers of the ultra-thin white cover films of the above-mentioned samples 1 to 3 and comparative examples 1 to 3 were torn off, and a flexible printed circuit board (FPC) was used as a base layer, and white ink was used. The layer is directly attached to a flexible printed circuit board (FPC). As shown in the structure of FIG. 5, the white ink layer is positioned between the FPC and the adhesive layer to make an LED substrate. The rebound force and The thickness is also reported in Table 3.

由表3可知,超薄白色覆蓋膜結合FPC所得之LED基板產品其反彈力遠小於比較例,且反彈力小於5.0克重。 As can be seen from Table 3, the rebound force of the LED substrate product obtained by combining the ultra-thin white cover film with FPC is much smaller than that of the comparative example, and the rebound force is less than 5.0 grams.

上述實施例僅為例示性說明,而非用於限制本發明。任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修飾與改變。因此,本發明之權利保護範圍係由本發明所附之申請專利範圍所定義,只要不影響本發明之效果及實施目的,應涵蓋於此公開技術內容中。 The above-mentioned embodiments are merely illustrative and not intended to limit the present invention. Anyone skilled in the art can modify and change the above embodiments without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the rights of the present invention is defined by the scope of the patent application attached to the present invention, as long as it does not affect the effect and implementation purpose of the present invention, it should be covered in this disclosed technical content.

Claims (11)

一種超薄白色覆蓋膜,係包括:厚度為3至25微米之接著劑層;以及厚度為1至25微米之白色油墨層,係形成於該接著劑層上,且該白色油墨層和該接著劑層二者之總厚度為4至50微米;其中,該白色油墨層係選自有機顏料與白色填料之組合物、無機顏料及有機顏料所組成之群組之至少一種,且該無機顏料為白色顏料或灰色顏料,該有機顏料為低透光聚合物且其透光率為0至1%,該白色填料係選自二氧化矽、二氧化鈦、二氧化鋁及氧化鋁所組成之群組之至少一種粉體;其中,該白色覆蓋膜之硬度值為HB至5H,於該白色油墨層表面之60°光澤度為0至50GU,該白色油墨層表面之表面粗糙度為50至10000奈米,於260℃下之高溫耐黃變平均值(△L值)小於3,反射率大於90%,反彈力小於5克重,且透光率小於1%。An ultra-thin white cover film includes: an adhesive layer having a thickness of 3 to 25 microns; and a white ink layer having a thickness of 1 to 25 microns, formed on the adhesive layer, and the white ink layer and the adhesive The total thickness of the two agent layers is 4 to 50 microns; wherein the white ink layer is at least one selected from the group consisting of a combination of an organic pigment and a white filler, an inorganic pigment, and an organic pigment, and the inorganic pigment is White pigment or gray pigment, the organic pigment is a low-light-transmitting polymer and its light transmittance is 0 to 1%, and the white filler is selected from the group consisting of silica, titania, alumina, and alumina At least one powder; wherein the hardness of the white cover film is HB to 5H, the 60 ° gloss on the surface of the white ink layer is 0 to 50GU, and the surface roughness of the surface of the white ink layer is 50 to 10,000 nm The average yellowing resistance (△ L value) at 260 ° C is less than 3, the reflectivity is greater than 90%, the rebound force is less than 5 grams, and the light transmittance is less than 1%. 如申請專利範圍第1項所述之超薄白色覆蓋膜,其中,該低透光聚合物係選自環氧樹脂、丙烯酸系樹脂、胺基甲酸酯系樹脂、矽橡膠系樹脂、聚對二甲苯系樹脂、雙馬來醯亞胺系樹脂、聚醯亞胺樹脂、聚醯胺樹脂、聚醯胺-醯亞胺樹脂及聚氨酯樹脂所組成之群組之至少一種。The ultra-thin white cover film according to item 1 of the scope of the patent application, wherein the low-light-transmitting polymer is selected from the group consisting of epoxy resin, acrylic resin, urethane resin, silicone rubber resin, and polypair At least one selected from the group consisting of a xylene resin, a bismaleimide resin, a polyimide resin, a polyimide resin, a polyimide-fluorimide resin, and a polyurethane resin. 如申請專利範圍第1項所述之超薄白色覆蓋膜,其中,該白色油墨層係含消光粉體,且該消光粉體之D90粒徑為2至12微米。The ultra-thin white cover film according to item 1 of the patent application scope, wherein the white ink layer contains a matting powder, and the D90 particle diameter of the matting powder is 2 to 12 microns. 如申請專利範圍第3項所述之超薄白色覆蓋膜,其中,該消光粉體係選自無機化合物、有機化合物及具阻燃性化合物所組成之群組之至少一種,且該無機化合物係選自硫酸鈣、二氧化矽、二氧化鈦、硫化鋅、氧化鋯、碳酸鈣、氮化硼、氫氧化鋁、氧化鋁、滑石粉、氮化鋁、玻璃粉體、石英粉體、金剛砂及黏土所組成群組之至少一種,該有機化合物為聚醯亞胺系樹脂,該具阻燃性化合物係選自含鹵素、磷系化合物、氮系化合物及硼系化合物所組成之群組之至少一種。The ultra-thin white cover film according to item 3 of the scope of patent application, wherein the matting powder system is at least one selected from the group consisting of an inorganic compound, an organic compound, and a flame-retardant compound, and the inorganic compound is selected Composed of calcium sulfate, silicon dioxide, titanium dioxide, zinc sulfide, zirconia, calcium carbonate, boron nitride, aluminum hydroxide, aluminum oxide, talc, aluminum nitride, glass powder, quartz powder, silicon carbide and clay The organic compound is at least one of the group, the organic compound is a polyimide-based resin, and the flame-retardant compound is at least one selected from the group consisting of a halogen-containing, a phosphorus-based compound, a nitrogen-based compound, and a boron-based compound. 如申請專利範圍第1項所述之超薄白色覆蓋膜,其中,該接著劑層於10GHz量測頻率下之介電常數(Dk值)為2.4至2.8,於10GHz量測頻率下之介電損耗(Df值)為0.002至0.006,吸水率介於0.03至0.2%,線間絕緣阻抗大於1011歐姆(Ω),表面電阻大於1012歐姆(Ω),以及體積電阻大於1013歐姆-厘米(Ω-cm)。The ultra-thin white cover film according to item 1 of the scope of patent application, wherein the dielectric constant (Dk value) of the adhesive layer at a measurement frequency of 10 GHz is 2.4 to 2.8, and the dielectric constant at a measurement frequency of 10 GHz The loss (Df value) is 0.002 to 0.006, the water absorption is 0.03 to 0.2%, the insulation resistance between the wires is greater than 10 11 ohms (Ω), the surface resistance is greater than 10 12 ohms (Ω), and the volume resistance is greater than 10 13 ohm-cm (Ω-cm). 如申請專利範圍第1項所述之超薄白色覆蓋膜,其中,該接著劑層係包括燒結二氧化矽、鐵氟龍、氟系樹脂、磷系耐燃劑及具有低Dk/Df值之低介電聚醯亞胺樹脂;其中,該低介電聚醯亞胺樹脂之介電常數(Dk)為2.4至2.5,其介電損耗(Df)為0.002至0.003,且該燒結二氧化矽、該鐵氟龍、該氟系樹脂和該磷系耐燃劑的比例總和占總固含量的8至50重量%,該低介電聚醯亞胺樹脂的比例為40至90重量%。The ultra-thin white cover film according to item 1 of the scope of patent application, wherein the adhesive layer includes sintered silicon dioxide, Teflon, fluorine-based resin, phosphorus-based flame retardant, and a low Dk / Df value. Dielectric polyfluorene imide resin; wherein, the low dielectric polyfluorene imide resin has a dielectric constant (Dk) of 2.4 to 2.5, a dielectric loss (Df) of 0.002 to 0.003, and the sintered silicon dioxide, The total ratio of the Teflon, the fluorine-based resin, and the phosphorus-based flame retardant accounts for 8 to 50% by weight of the total solid content, and the ratio of the low-dielectric polyfluorene imide resin is 40 to 90% by weight. 如申請專利範圍第1項所述之超薄白色覆蓋膜,復包括形成於該白色油墨層上之上離型層,以及形成於該接著劑層上之下離型層。The ultra-thin white cover film according to item 1 of the scope of the patent application, which includes a release layer formed on the white ink layer, and a release layer formed on the adhesive layer. 如申請專利範圍第7項所述之超薄白色覆蓋膜,其中,該上離型層係消光離型膜,且該消光離型膜與該白色油墨層之接觸面之表面粗糙度(Rz值)為0.2至10微米。The ultra-thin white cover film according to item 7 of the scope of the patent application, wherein the upper release layer is a matte release film, and the surface roughness (Rz value) of the contact surface of the matte release film and the white ink layer ) Is 0.2 to 10 microns. 如申請專利範圍第7項所述之超薄白色覆蓋膜,其中,形成該上離型層及該下離型層之材質係獨立選自聚丙烯、雙向拉伸聚丙烯及聚對苯二甲酸乙二酯所組成之群組之至少一者。The ultra-thin white cover film according to item 7 of the scope of patent application, wherein the material forming the upper release layer and the lower release layer is independently selected from polypropylene, biaxially oriented polypropylene, and polyterephthalic acid At least one of the groups consisting of ethylene glycol. 一種LED基板,係包括:基底層;以及如申請專利範圍第1項所述之超薄白色覆蓋膜,係設於該基底層上,其中,該白色油墨層位於該基底層和該接著劑層之間。An LED substrate includes: a base layer; and the ultra-thin white cover film described in item 1 of the scope of patent application, which is provided on the base layer, wherein the white ink layer is located on the base layer and the adhesive layer between. 一種如申請專利範圍第1項所述之超薄白色覆蓋膜之製備方法,係包括:於上離型層之指定離型面上塗佈白色油墨原料;於100至200℃固化該白色油墨原料,以形成白色油墨層,其中,該白色油墨原料係選自有機顏料與白色填料之組合物、無機顏料及有機顏料所組成之群組之至少一種,且該無機顏料為白色顏料或灰色顏料,該有機顏料為低透光聚合物且其透光率為0至1%,該白色填料係選自二氧化矽、二氧化鈦、二氧化鋁及氧化鋁所組成之群組之至少一種;以塗布法或轉印法將接著劑層形成於該白色油墨層上;以及貼覆下離型層於該接著劑層上,使該接著劑層位於該白色油墨層與下離型層之間。A method for preparing an ultra-thin white cover film as described in item 1 of the scope of patent application, comprising: coating a white ink material on a specified release surface of an upper release layer; and curing the white ink material at 100 to 200 ° C. To form a white ink layer, wherein the white ink raw material is at least one selected from the group consisting of a combination of an organic pigment and a white filler, an inorganic pigment and an organic pigment, and the inorganic pigment is a white pigment or a gray pigment, The organic pigment is a low-light-transmitting polymer and has a light transmittance of 0 to 1%. The white filler is at least one selected from the group consisting of silicon dioxide, titanium dioxide, alumina, and alumina; Or a transfer method to form an adhesive layer on the white ink layer; and apply a lower release layer on the adhesive layer so that the adhesive layer is located between the white ink layer and the lower release layer.
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