TWI666100B - Cloud material elastic cutting, marking and processing automatic guiding system and method for pipeline materials - Google Patents

Abstract

The invention discloses a cloud elastic cutting, marking and processing automatic guidance system and method for pipeline materials, which belongs to the technical field of engineering material preparation, especially the pipeline engineering material preparation optimization system and method. The requirements of operations such as systemization, identification, guidance, etc., have established a new cloud-based processing mode for engineering materials preparation, especially for flexible pipelines, flexible cutting marks, and processing operations requirements. A new automatic guidance system is established to facilitate material preparation and processing. Operation to meet pipeline material preparation needs. The system can provide material preparation information guidance for the material preparation personnel to clear the operation information. Through the system operation check and control process to ensure the reliability of the material preparation task, the production can automatically guide the application of functional materials to meet the requirements of engineering works to meet the requirements of engineering operations. , To solve the engineering material management and application of material control blind spots, improve the efficiency of application.

Description

Cloud material elastic cutting, marking and processing automatic guiding system and method for pipeline materials

The invention relates to a cloud elastic cutting, marking and processing automatic guidance system and method for pipeline materials, and belongs to the technical field of engineering material preparation, especially the pipeline engineering material preparation optimization system and method; in particular, it belongs to the technology of preparation and processing of engineering material It is related to the structure of processing equipment system, especially for the elastic pipeline preparation mode of engineering pipeline materials, how to effectively deal with the unique special processing operation of the applied materials; how to quickly cut the pipeline, label it correctly, and guide the further processing requirements to ensure the production The technical field of automatic guidance application materials for engineering needs and material preparation optimization systems and methods to assist in engineering application tasks.

At present, when engineering pipelines are prepared for the application of materials, when customized and non-standard products are required to be supplied, the use of materials and the combined location will not be identified, and engineering operation requirements will not be provided. So at this stage, it still operates in the product specification preparation mode. The engineering staff calculates the demand for the application materials through the design drawings, receives the product specifications and supplies to the application site, and then performs cutting operations. To make the application smooth, too much use is often used. Materials are prepared, and there are surplus materials and uncut products after application. The surplus material often further forms dull material, and further forms waste material after construction, while uncut goods are susceptible to environmental pollution and loss, which is difficult and wasteful for the management of useful materials.

If you need to customize customized construction materials according to engineering requirements, in addition to facing the problem of identification, it is also because the existing material processing equipment is designed with quantitative production goals, which is difficult to meet the flexible processing mode. If you use existing equipment, each processing For a component, the data size must be updated, which will not conform to production efficiency and equipment production principles. The processing data will increase significantly, and the original equipment data will have less memory capacity, which will not meet the needs of flexible processing operations. After processing, it is more troublesome in management and has a lot of blind spots in operation. Therefore, it is still impossible to carry out the mode operation of material preparation in advance. For the pre-processing of application materials, clear material information and perfect labeling operations are required to enable cloud-based material preparation. Cutting and marking application components in advance can have unique feasibility for exclusive materials.

If you can create a set of automatic guidance material preparation information, you can obtain the size of each component through analysis and calculation in advance, you can obtain the material cutting information, and further through the analog connection, you can easily set up the automatic guidance application function labeling and further integration of works Allocate to form a management function label. The above-mentioned three kinds of information can overcome the advance cloud preparation technology of the applied materials, and in the process of promoting the cloud preparation, faced with quantifiable and high-cost production operations. Method to realize the feasibility of cloud service for pipeline preparation of engineering construction.

The invention aims at the shortcomings of the prior art, and provides a pipeline material cloud elasticity. Cutting, marking and processing automatic guidance systems and methods to achieve the purpose of optimizing the overall preparation of pipeline materials. In order to achieve the stated purpose, the technical solution and method of the present invention are: an automatic guidance system for elastic cutting, marking, and processing of pipeline materials in the cloud, including a material preparation cloud workstation, a marking component production system, and a pipeline material preparation cutting And processing automatic guidance system; the material preparation cloud workstation is electrically connected to the marking component production system and the pipeline material preparation cutting and processing automatic guidance system through a network connection device; the material preparation cloud workstation has the Internet The connection interface is connected to the LAN connection interface and the USB access interface. The preparation cloud workstation is connected to a remote computer terminal or a local area network that stores the preparation information through the Internet connection interface, and is responsible for automatically guiding the preparation of materials for the project. Information, read the project preparation material preparation information through a direct Internet connection. The material preparation information can also be stored in the material preparation cloud workstation via a USB mobile storage device using a USB interface. After the material preparation information is collected, the material preparation information is stored in accordance with the material preparation cloud workstation. Classified according to the specifications of the materials, and further produced the materials according to the structure of the prepared materials. The work order can be transmitted to the marking component production system and the pipeline material cutting and processing automatic guidance system through the local network to prepare the material preparation. The material preparation process can also be read and stored by USB mobile storage device via USB interface. Into the marking component production system and the pipeline material preparation cutting and processing automatic guidance system; the marking component production system has a local area network connection interface and a USB access interface, and can receive preparation processing through a local area network or a USB interface Single, can be prepared The program operation produces a flexible labeling component that meets the requirements of material preparation, which can cooperate with the labeling operation of the material preparation operation program, and has the convenience of labeling; the pipeline material preparation cutting and processing automatic guidance system has a local network interface and USB storage Through the interface, the material preparation and processing order can be loaded into the material preparation cutting and processing automatic guidance system through the LAN and the USB interface, and the information can be transmitted to the man-machine interface display of the operation unit, and the automatic preparation of the material can be performed through the man-machine interface. Guidance information is displayed on the screen to form automatic guidance information for the preparation of materials, which can guide the preparation personnel to perform preparation procedures and check whether the control operation is correct; allow cutting, marking and further end processing customization operations of the preparation operations to be clearly performed , Smoothly manage and control the preparation program, guide the preparation operation content, and gradually complete the preparation task.

The system structure of the pipeline material preparation cutting and processing automatic guidance system includes: a pipeline cutting measurement system, at least one of which includes a material preparation operation automatic guidance system and a material preparation processing operation system corresponding to the material preparation operation system; the pipeline The cutting measurement system is electrically connected to the automatic preparation operation guidance system through a local network and an operation circuit; the automatic preparation operation guidance system is connected to the corresponding preparation processing operation system; the pipeline cutting measurement system is provided by Pipeline measurement cutting control center, pipeline storage input device, pipeline measurement conveyor, measurement decoder, pipeline cutting device and pipeline cutting output device; the pipeline cutting device is located in the pipeline storage input device and the pipeline cutting Between the output device; the pipeline metering conveyor is arranged between the pipeline storage input device and the pipeline cutting device; the metering decoder is arranged between the pipeline metering conveyor and the pipeline cutting device; Form the length of the pipeline measurement and cutting control center to receive the continuous material retrieval and delivery requirements transmitted by the automatic guidance system for the preparation operation, and guide the pipeline measurement conveyor to send the cutting materials from the pipeline storage input device, and further decode through the measurement The device obtains the material output length, calculates and compares it in the pipeline measurement and cutting control center, cuts out the customized application material through the pipeline cutting device, and further outputs it to the material processing operation system through the pipeline cutting output device to allow the material to be prepared. The structure of the personnel's next preparation program; the automatic guidance system for the preparation operation is composed of an operation indicator light group, a local area network and a USB interface, an automatic guidance man-machine interface for the preparation operation, and an operation switch interface for the preparation operation; The automatic guided human-machine interface is electrically connected to the pipeline measurement and cutting control center; the interface of the operation indicator lamp group and the material preparation operation switch group interface is set on the material automatic guided human-machine interface and is electrically connected to the interface; Automatic operation guidance system, which can read and load material processing information through LAN and USB interface. Processing systems into a single preparation, stock personnel may automatically stock preparation man-machine interface display information, can automatically guide preparation operations.

The material guide automatically guides the man-machine interface to guide the operation status of the material preparation through the operation indicator. The man-machine operation screen can display the material preparation processing order. During operation, the execution item will be enlarged and flashed to facilitate material preparation. The material preparation operation operation switch interface Controlled as an operation confirmation signal; the material preparation processing operation system is composed of a material preparation processing workbench, material preparation processing equipment and equipment materials, and used to store the elastic labeling elements that can be fixed at both ends of the customized application material. Marking component box for preparation, processing component box for preparation and preparation It is composed of a material packaging collection box; the material packaging collection box is located below the material processing workbench; the material processing equipment and equipment materials are mechanically connected to the material processing workbench; the material component marking box and the material preparation The processing element box is respectively connected with the preparation processing equipment and the equipment material machinery; a customized application material output by the pipeline cutting output device which displays information through the automatic operation guidance system of the preparation operation is entering the preparation material. A necessary material preparation program is performed on the processing workbench, and the corresponding elastic marking element is fixed at both ends of the customized application material to complete the structure of the material preparation task.

This material preparation automatic guidance human-machine interface guidance scheme can adopt text guidance mode, use image data guidance mode scheme, or can use text and combination processing images to guide the combination and connection of materials before and after processing and marking direction guidance. Lead job plan.

The data structure of the preparation processing order is the processing serial number field, the left connected component field, the left indicates the content field, the length dimension field, the right indicates the content field, and the right connects the component field and the remark field.

The processing scheme for fixing the elastic marking element in the material preparation processing operation system is a crimping, hot-melt, gluing, heat shrinking, welding or combination connection scheme, so as to fix the elastic marking element to the preparation, complete the preparation preparation scheme, and provide engineering. Cast application.

The USB mobile storage device is a removable hard disk, a USB flash drive, a compact disc, or other mobile storage device; the network connection device is a cable or a USB mobile storage device connected to a local network connection interface.

The marking element production system can be used for printing, laser or thermal transfer solutions to make the flexible marking element; the flexible marking element can be conveniently labeled on the material. In the above, a hollow sleeve or label with automatic guidance and application function marking is provided.

The pipeline cutting device is a power cutting device, a laser cutting device, a plasma cutting device, a plasma cutting device, a waterjet cutting device, a flame cutting device, a wire saw or an electric saw.

The number of the preparation operation devices is n, where n is a natural number of 1,2,3,4, ...; and the number of each automatic guidance system of the preparation operation must be the same as that of the preparation processing operation system. The number is a one-to-one combination.

The purpose of the automatic guidance system is to prepare wires, cables, optical fibers, wire and cable protection pipes, plastic pipes, metal pipes, composite pipes, or air-hydraulic pipes and related fields.

An elastic cloud cutting, marking and processing automatic guidance method for pipeline materials, which uses automatic guidance material preparation information as information for the material preparation system to automatically guide and reference material operations, and provides material preparation personnel to perform material preparation tasks, including the following steps: (1). Receive automatic guidance and preparation information from the project implementation; (2). Classification pipeline preparation information completion processing list; (3). Transfer the preparation processing list to the labeling component system to produce the labeling component; (4). Each requirement before the material preparation Preparation of materials and equipment; (5). Transfer the preparation processing order to the automatic guided preparation processing system to complete the preparation before the preparation processing; (6). Perform the preparation processing operation; (7). Complete the preparation and packaging management; form utilization Information on the preparation of processing materials for the engineering application, which is displayed on the man-machine interface of the automatic material preparation guide during material preparation, and the screen display of the man-machine interface is automatically guided by material preparation. Guidelines for preparation and processing operations, providing material cutting, labeling, and processing operation guidance information, further automatically presenting guidance operations information, providing operational program guidance, and a structure for checking and confirming the preparation steps.

By adopting the technical scheme and method of the present invention, since the automatic guidance and preparation information is used as the information for the preparation system to automatically guide the preparation operation, the preparation personnel are provided to perform the preparation task, and through the human-machine interface guide and the operation of the operation system, the application requirements are easily implemented. The customized cutting of materials and the production of customized marking components are completed, which further guides the material preparation personnel to cut and mark the materials and complete the end processing operations. The customized requirements are automatically guided to prepare the materials for completion.

By adopting the technical scheme and method of the present invention, since the use of energy efficiency of the material preparation system is improved, material processing of the same specification can provide multiple project material preparation operations, and different materials preparation personnel can easily complete the material preparation engineering operations of different projects, allowing the material preparation system to be used. It can greatly improve and move towards the demand for professional material preparation.

By adopting the technical scheme and method of the present invention, because the preparation of materials is not only cutting and marking, but also further improves the function of preparing materials, increases the demand for end processing guidance, better meets the needs of preparation operations, saves engineering work, and further saves operations. Cost, strengthen the demand for customized professional engineering materials, and meet the needs of engineering implementation.

By adopting the technical scheme and method of the present invention, due to the establishment of a professional processing system for diversified pipeline material requirements, it can meet the requirements of different pipeline material preparations, and can easily complete the automatic guidance and application of material processing to achieve the automation of engineering materials. Guide the professional needs of material preparation to achieve the goal of cloud material preparation.

By adopting the technical scheme and method of the present invention, since the automatic guided material preparation system is adopted, Solve the blind spots of material preparation personnel, and will not generate blind spots due to flexible size, standard specialization, flexibility of terminal processing and a large amount of information operations. Through comparison of the guidance system guidance and actual operation, it can clearly guide the preparation procedure, content and related necessary operation guidelines. , Can reduce personnel negligence and improve the accuracy of material preparation.

1‧‧‧ internet

2‧‧‧ preparation cloud workstation

3‧‧‧USB interface

4‧‧‧ LAN

5‧‧‧Marking component production system

6‧‧‧USB mobile storage device

7‧‧‧ Pipeline material cutting and processing automatic guidance system

10‧‧‧ Pipeline cutting measurement system

11‧‧‧ Pipeline Measurement and Cutting Control Center

12‧‧‧Pipeline storage input device

13‧‧‧line metering conveyor

P‧‧‧Stock code

N‧‧‧Material number

A‧‧‧Left Processing Guide

B‧‧‧Left Mark Guide

C‧‧‧ Length Guide

D‧‧‧right sign guide

E‧‧‧Right Processing Guide

F‧‧‧ auxiliary guidance for material confirmation

G‧‧‧ Left group table processing image

H‧‧‧ Right combined processing image

14‧‧‧metering decoder

15‧‧‧pipe cutting device

16‧‧‧pipe cutting output device

17‧‧‧ Cutting completed pipeline

20‧‧‧ Automatic guidance system for material preparation

21‧‧‧Job running indicator group

22‧‧‧Automatic guided human-machine interface

23‧‧‧ Material operation switch set

30‧‧‧ material preparation operation system

31‧‧‧Marking component box for stocking

32‧‧‧Machining element box for material preparation

33‧‧‧Material preparation equipment and equipment materials

34‧‧‧Working table for material preparation

35‧‧‧Prepare packing collection box

36‧‧‧Complete material preparation

40‧‧‧Second group automatic preparation guidance system

50‧‧‧The second set of material processing operation system

60‧‧‧The nth group automatic preparation guidance system

70‧‧‧group n stock preparation processing operation system.

Figure 1 is a schematic diagram of a flexible cutting, marking and processing automatic guidance system for pipeline materials in the cloud; Figure 2 is a schematic diagram of the system structure of the pipeline material preparation cutting and processing automatic guidance system; FIG. 3 is a schematic diagram of a graphic guidance implementation scheme; FIG. FIG. 4 is an implementation program chart of automatic guided material preparation; Figure 5 is a schematic diagram of different pipeline processing modes; FIG. 6 is a schematic diagram of the second scheme of the graphic guidance implementation.

The technical solutions and methods of the present invention are described in detail below with reference to the accompanying drawings in order to fully understand the technical solutions and methods of the present invention.

As shown in FIG. 1, a cloud flexible cutting, marking and processing automatic guidance system for pipeline materials includes a cloud preparation workstation 2, a marking component production system 5 and an automatic pipeline cutting preparation and processing guidance system 7; The Cloud Workstation 2 is connected via the network. The connection device is electrically connected to the marking component production system 5 and the pipeline material preparation cutting and processing automatic guidance system 7; the material preparation cloud workstation 2 has an Internet connection interface, a local area network connection interface, and USB access Interface; the preparation cloud workstation 2 is connected to a remote computer terminal or local area network 4 that stores the preparation information through an Internet connection interface, and is responsible for collecting the automatic guidance and preparation information of the engineering materials, which is directly read through the Internet connection Engineering works as preparation information. The preparation information can also be stored in the preparation cloud workstation 2 through the USB mobile storage device 6 and the USB interface 3. After collecting the preparation information, the preparation cloud storage workstation 2 classifies the preparation information content according to the material specifications. According to the structure of the spare material processing order, a spare material processing order can be generated, which can be transmitted to the marking component production system 5 and the pipeline material cutting and processing automatic guidance system 7 through the local network 4 to prepare the material processing preparation. The USB mobile storage device 6 can be used to read and store the marked component production system 5 and the pipeline material cutting and processing through the USB interface 3 Dynamic guidance system 7; The above-mentioned marking component production system 5 has a local area network 4 connection interface and a USB access interface 3, and can receive a material preparation processing order through the local area network 4 or the USB interface 3, and can produce products according to a material preparation program. Provide flexible labeling components that meet the requirements of material preparation, which can cooperate with the marking operation of the preparation processing program, and have the convenience of marking; the pipeline material preparation cutting and processing automatic guidance system 7 has a local network interface and a USB access interface , Through the local network 4 and the USB interface 3, the preparation processing order can be loaded into the pipeline, and the cutting and processing automatic guidance system 7 can be transmitted to the man-machine interface display of the operation unit, and the prepared material can be displayed through the man-machine interface. The automatic guidance information is displayed on the screen to form the automatic guidance information for the preparation of materials, which can guide the preparation personnel to carry out the preparation procedure and check whether the control operation is correct; make the cutting, marking and further end processing customization of the preparation work clear Implementation, smoothly control the preparation program, guide the content of the preparation operation, and gradually complete the preparation task.

As shown in FIG. 2, the pipeline material preparation cutting and processing automatic guidance system 7 includes a pipeline cutting measurement system 10, and at least one includes a material preparation automatic guidance system 20 and a corresponding material preparation processing operation system. The preparation operation device composed of 30; the pipeline cutting measurement system 10 is electrically connected to the preparation operation automatic guidance system 20 through a local network and an operation circuit; the preparation operation automatic guidance system 20 and the corresponding preparation processing operation system 30 controlled connection; the pipeline cutting measurement system 10 is composed of pipeline measurement cutting control center 11, pipeline storage input device 12, pipeline measurement conveyor 13, measurement decoder 14, pipeline cutting device 15 and pipeline cutting output device 16; the pipeline cutting device 15 is located between the pipeline storage input device 12 and the pipeline cutting output device 16; the pipeline metering conveyor 13 is provided between the pipeline storage input device 12 and the pipeline cutting device 15 The metrology decoder 14 is disposed between the pipeline metrology conveyor 13 and the pipeline cutting device 15; the pipeline metrology and cutting control center 11 is formed. The length of the continuous material retrieval and delivery required by the automatic guidance system 20 for the preparation operation guides the pipeline metering conveyor 13 to send out the cutting materials from the pipeline storage input device 12 and further obtains the material output length through the measurement decoder 14 In the pipeline measurement and cutting control center 11 for calculation and comparison, the customized material is cut through the pipeline cutting device 15 (that is, the cutting completion pipeline 17), and further output to the preparation material through the pipeline cutting output device 16 The processing operation system 30 allows the material preparation personnel to carry out the structure of the next material preparation program; the material preparation automatic guidance system 20 is composed of an operation operation indicator group 21, a local area network 4 connection interface and a USB interface 3, and the material preparation automatic guidance person The machine interface 22 and the preparation operation operation switch group 23 are composed of the interface; the preparation automatic guide man-machine interface 22 is electrically connected to the pipeline measuring and cutting control center 11; the operation operation indicator group 21 and the preparation operation operation switch group 23 interface It is arranged on and electrically connected to the material preparation automatic guide human-machine interface 22; the material preparation automatic guide human-machine interface 22 guides material preparation through the operation running indicator 21 Operating state, the display unit may display an operation screen preparation work order, the needle runtime The execution item is enlarged and flashed to facilitate material preparation. The interface of the material preparation operation switch group 23 is controlled as a running confirmation signal; the material preparation processing operation system 30 is composed of a material preparation processing workbench 34, material preparation processing equipment and equipment materials. 33. A preparation marking component box 31, a preparation processing component box 32, and a preparation packaging collection box 35, which are used to store the elastic marking elements that can be fixed at both ends of the customized application material; the preparation packaging collection box 35 is located at Below the processing workbench 34 for material preparation is used to store the completed processing preparation material element 36; the processing equipment for material preparation and the equipment material 33 are mechanically connected to the processing worktable 34 for material preparation, and the component box 31 for material preparation and The preparation processing element box 32 is mechanically connected to the preparation processing equipment and equipment material 33 respectively (as shown in FIG. 2); and the information displayed by the pipeline cutting output device 16 is displayed by the automatic guidance system 20 for the preparation operation. The customized application material enters the processing workbench 34 for material preparation, performs necessary material preparation processing programs, and marks the corresponding elasticity. Fixing the customized application function by the two ends, to complete the preparation of the task structure.

The guidance scheme of the prepared automatic guided human-machine interface 22 can adopt a text guidance mode (as shown in FIG. 3), or an image data guidance mode scheme (as shown in FIG. 5), and can also use text and combination processing images Guide the combination of materials before and after the preparation, connection processing, and marking direction guidance scheme (see Figure 6). By combining the display directions as the marking direction guide, it is more in line with the needs of marking operations.

The data structure of the preparation processing order is the processing serial number field, the left connected component field, the left indicates the content field, the length dimension field, the right indicates the content field, and the right connects the component field and the remark field.

The processing scheme for fixing the elastic marking element in the material preparation processing operation system 30 is a crimping, hot-melt, gluing, heat shrinking, welding, or combination connection scheme to fix the elastic marking element on the preparation, and complete the preparation preparation scheme. Provide Engineering application.

The USB mobile storage device 6 is a removable hard disk, a USB flash drive, a compact disc, or other mobile storage device; the network connection device is connected to a local network connection interface. Cable or USB storage device.

The marking element production system 5 can be produced by a printing, laser, or thermal transfer scheme; the flexible marking element is a hollow that can be conveniently labeled on the material and provides automatic guidance for the function marking. Sleeves or labels.

The pipeline cutting device 15 is a power cutting device, a laser cutting device, a plasma cutting device, a plasma cutting device, a waterjet cutting device, a flame cutting device, a wire saw or a chainsaw.

The number of the preparation operation devices is n, where n is a natural number of 1,2,3,4, ...; and the number of each automatic preparation system 20 of the preparation operation must be equal to that of the preparation processing operation. The number of systems 30 is a one-to-one combination. As shown in FIG. 2, a second set of automatic preparation guidance system 40 and a second set of processing operations system 50; an nth set of automatic preparations guidance system 60 and an nth set of processing operations system 70; the automatic guidance system The purpose is for wire, cable, optical fiber, wire and cable protection pipe, plastic pipe, metal pipe, composite pipe or air oil pressure pipe and related fields.

As shown in Fig. 4, a cloud elastic cutting, marking and processing automatic guidance method for pipeline materials includes the following steps: (1) receiving automatic project preparation information received by the project; (2) sorting pipeline material preparation to complete information processing (3). Transfer the preparation processing order to the marking component system to produce the marking component; (4). Prepare the required materials and equipment before the preparation; (5). Transfer the preparation processing order to the automatic guided preparation processing The system completes the preparation before material preparation; (6). Performs the material preparation processing operation; (7). The material preparation is completed and the packaging management; the information of the processing order is prepared by using the engineering material to be processed, and it is displayed on the material preparation automatic guidance man-machine interface when the material is prepared. , Through the screen of man-machine interface of automatic material preparation guide to display material preparation processing operation guide, provide material cutting, marking and processing operation guidance information, further The step-by-step automatically presents the guide operation message, provides the operation program guide and the structure of the material preparation step check and confirmation basis.

In summary, in order to carry out the purpose of the invention, the cloud material elastic cutting, marking and processing automatic guiding system of the present invention, as shown in FIG. 1, is caused by:

First, prepare the cloud workstation 2

The material preparation cloud workstation 2 can communicate externally through the Internet 1 to accept various pipeline material preparation information of the engineering unit, and the pipeline information needs to have material specifications, dimensions, marking content, and processing information, which meets the requirements for performing cloud material preparation. The local area network 4 can be connected to the marking component production system 5 and the pipeline material preparation cutting and processing automatic guidance system 7 behind the workstation. The material preparation information is transmitted to the material preparation device through the area network 4 for material preparation tasks. The data can be transmitted through the memory and accessed through the USB interface 3 through a USB mobile storage device.

Second, the marking component production system 5

The marking component production system 5 is connected to the preparation cloud workstation 2 through the local area network 4. It can also obtain the marking information in the preparation through the USB mobile storage device 6 through the USB mobile storage device 6 and the USB interface 3. Automatically guide the function labeling and management function labeling content, and produce labeling components that meet the requirements of material preparation. The marking method is laser marking, inkjet marking tape and thermal transfer method. It can be a commercially available inkjet printer or a marking printing device, which can generate labels and nameplates for applying function marking components according to the order of preparation materials. The component can be a hollow casing penetrating the pipeline or a label directly attached to the pipeline, and a label can be used to tie the pipeline.

Third, the pipeline material cutting and processing automatic guidance system 7

Pipeline material preparation cutting and processing automatic guidance system 7 obtains material preparation information of the cloud preparation station 2 through the local area network 4 and can also access the material preparation information through the USB mobile storage device 6 through the USB interface 3, and registers the material preparation information in the material preparation cutting Plus The man-machine display interface in the automatic guidance system of the industrial robot allows the material preparation personnel to clearly understand the cutting, marking and processing operations of the material preparation, and controls the material preparation operation program according to the operating device, and provides the necessary automatic guidance information to make the material preparation personnel clear. Is there any certainty about the operation of material preparation? Prepare tasks for material preparation.

Through the combination of the above three systems, a flexible cutting, marking, and processing guidance system for the pipeline materials for the engineering cloud can be completed, that is, the task of preparing materials in the cloud can be easily achieved, and the applied materials can also meet the requirements of the engineering application.

The structure and content of the above-mentioned pipeline material preparation cutting and processing automatic guidance system 7 is shown in FIG. 2 by:

I. Pipeline measurement cutting system 10

The pipeline cutting measurement system 10 is connected to the automatic preparation system 20 through a local network 4 and an operation circuit. The pipeline cutting measurement system 10 is composed of a pipeline measurement cutting control center 11, a pipeline storage input device 12, a pipeline measurement conveyor 13, and a measurement decoder 14. , Pipeline cutting device 15 and pipeline cutting output device 16 and other systems. The data displayed on the man-machine screen in the automatic guidance system 20 during material preparation will load the data on the man-machine into the pipeline measurement and cutting control center 11 in the pipeline cutting and measurement system 10 through the material preparation operation signal. After the material data is applied, the pipeline metering conveyor 13 will be driven, and the pipeline on the pipeline storage input device 12 will be led out, and the signal feedback amount of the metering decoder 14 will be used to make the pipeline metering and cutting control center 11 actually operate and locate the material data When the value is reached, the pipeline cutting device 15 is further driven to cut the pipeline, and the pipeline cutting output device 16 is used to guide the working material that meets the required length of the project and further accurate cutting to complete the material preparation cutting task. The above-mentioned cutting device can use a dynamic cutting method, and can also be implemented using laser cutting, plasma cutting, plasma cutting, waterjet cutting, flame cutting, wire sawing and electric sawing schemes.

Second, the automatic guidance system for material preparation 20

The automatic stock preparation guidance system 20 is connected to the material preparation cloud workstation 2 through the local network 4 and further uses the Internet 1 to transmit the processing data to the automatic preparation work guidance. The system 20 operates. The system is composed of a working operation indicator light group 21, a preparation automatic guide human-machine interface 22, and a preparation operation operation switch group 23. Through the preparation cloud workstation 2, the content information of the preparation can be transmitted to the preparation through the local network 4. The man-machine interface 22 of the automatic guide for preparing materials in the work automatic guidance system 20 is displayed on the screen of the man-machine, as shown in Tables 1 to 5, and the contents of the materials can be clearly seen, which can guide the operations of the materials preparers. Its operation is indicated by the operation operation indicator group 21 to allow the operation of the cutting task light. When the green light is on, it can provide the operator with the material cutting operation. By operating the operation switch group 23, the material can be automatically guided to the man-machine. The information of the interface 22 is transmitted to the pipeline measurement and cutting control center 11 for material cutting. The material preparation guides the human-machine interface 22 automatically. With the material preparation operation, the content of the material is converted into an enlarged information display or a flashing guide operation program. You can clearly see the material preparation operation information. Is the comparison of the cutting operation information correct? After cutting the pipeline 17, the material preparation pipeline is output through the pipeline cutting output device 16 so that the material preparation personnel can take it out and press the confirmation button of the material preparation operation switch group 23. At this time, the operation operation indicator group 21 will change to yellow for the material preparation personnel Clearly prepare the material into the processing program, and display the operation content that can be marked and processed through the display of the man-machine screen. Each time a project is completed in accordance with the operation sequence, the confirmation button of the operation switch 23 of the backup operation is operated, and the preparation automatically guides the human-machine interface. 22 can clearly show the operation status, clearly show the operation steps, and through text, as shown in Table 1 to Table 5, or as shown in Figure 3 to guide the marking and processing content, as a basis for automatic preparation of preparations, eliminating the need for preparation staff to prepare a large number of materials The operation of information generates errors and can easily complete the material preparation goal. This material preparation operation automatic guidance system can increase the number as the operation needs, allowing multiple operating systems to share a set of measuring and cutting systems to improve equipment utilization. For the transmission of the material preparation information of the material preparation cloud workstation 2 described above, in addition to using the local network 4 for transmission, it is also possible to use the USB mobile storage device 6 to log in through the USB interface 3 interface.

三 、 Material preparation operation system 30

The stock preparation processing operation system 30 is centered on the stock preparation processing work table 34, and a stock marking component box 31 is placed above it. The elastic marking components made according to the requirements of the stock are placed in the box; the stock processing component box 32, will be used for processing needs The components are placed therein; the processing equipment for preparing materials and the equipment material 33 fix the processing equipment for preparing materials on the processing work table 34 for preparing materials. On its side, there is a material packing and collecting box 35 and a material preparing and finishing element 36. The material packing and packaging box can also be replaced by a collecting bag. This material preparation processing operation system 30 is matched with the material preparation operation automatic guidance system 20, and the system operation is also expanded with its quantity. The second group of automatic preparation guidance system 40 is combined with the second group of automatic preparation processing system 50 and the nth group of automatic preparation guidance system 60 is combined with the nth group of automatic preparation processing system 70, which can flexibly increase the operation mode according to demand. . The processing equipment in this system can be a crimping device, a welding device, a heating device, a glue injection device, a hot-melt device, etc. It can also be a manual combination tool that is configured according to the processing requirements, and can also be used in a variety of combinations to respond to operational requirements.

Through the combination of the above systems, an automatic guidance system for pipeline material cutting and processing is established, which can meet the pipeline material demand operation and easily achieve the cloud material preparation task of engineering materials.

Table 2 Guidance information for wire preparation processing

1 inch is now written as 1 inch, which is approximately equal to 25.4 mm;

As shown in Figure 4

First, receive the automatic guidance and preparation information from the project

The material preparation cloud workstation 2 can directly receive the engineering material preparation information through the Internet 1 communication network, and can also access the engineering material preparation information through the USB mobile storage device 6 and the USB interface 3, and introduce the material preparation requirements into the material preparation cloud workstation 2 to start the material preparation. System operation.

Second, sort the pipeline material preparation information and complete the material preparation processing order

The material preparation cloud workstation 2 arranges the material preparation processing files according to the specifications of the pipeline materials, classifies the material requirements of the same specifications as necessary, and completes the material preparation processing list, as shown in Table 1 to Table 5, which facilitates the subsequent material preparation processing operations.

3.Transfer the stock preparation order to the labeling component production system to make labeling components

As shown in Tables 1 to 5, the preparation processing list is sent to the labeling component generation system via the local network 4. You can also use the USB mobile storage device 6 to log in to the labeling component production system via the USB interface 3 and process the material according to the preparation. The content of the program creates a labeling component that conforms to the processing program, and completes the management function labeling in the processing order, which is convenient for preparing materials to complete the labeling of the packaging combination. The preparation worksheet can also be logged in using mobile memory.

4. Preparation of required materials and equipment before preparing materials

Place the required components for the preparation of materials, the materials for the processing requirements and the equipment on the processing workbench 34 for preparation of materials, prepare the preparations for preparation before preparation, and place the pipeline materials on the pipeline storage input device 12, and prepare for preparation of materials before processing. ready.

Fifth, transfer the preparation processing order to the pipeline preparation and cutting and processing automatic guidance system. 7 Prepare the preparation program, and send the engineering pipeline processing order information, as shown in Tables 1 to 5, to the automatic preparation guidance via the regional network 4. The man-machine interface processing operation database in the lead system 20 can also be used to load the preparation information into the preparation automatic guide man-machine interface 22 processing operation database through the USB mobile storage device 6 and the USB interface 3 to complete the preparation of preparation information.

Six, carry out material preparation operations

Operate the material preparation operation operation switch group 23 to perform the material preparation task, display the material preparation operation information content in the material preparation automatic guidance man-machine interface 22, start the material preparation operation operation switch group 23, and transfer the processing list pipeline data to the pipeline measurement cutting control center 11 , Perform measurement and cutting tasks. Using the pipeline measurement conveyor 13, the measurement decoder 14, and the pipeline cutting device 15, the cutting pipeline 17 is led out through the pipeline cutting output device 16. When the material is cut, the material preparation operation operation switch group 23 is operated to confirm that the cutting program is completed. The man-machine interface 22 can clearly indicate whether the material size is correct through the material preparation automatic guide. The material preparation staff takes out the cut Use the material and automatically guide the man-machine interface 22 according to the prepared material, and then the operation information will flash, as shown in Table 1 to Table 5 or Figure 3, to inform the material preparation personnel to perform the necessary operation procedures, such as marking the content, processing Programs such as content, marking content, processing content, etc. will be gradually confirmed according to the information amplification or flashing guidance operation. When the operation is indeed completed, it will enter the next material preparation program, and the materials for processing operation are placed in the material packaging collection box 35. Proceed to the next stocking element.

Seven, preparation is completed

When the content of the processing order is completed through the processing program, the application materials in the packaging box are uniformly packaged, and the management function label of the processing order is affixed on the surface to complete the material preparation work and further arrange the distribution tasks.

The above program explains the flexible cutting, marking and processing guidance of pipeline materials. It uses the material preparation information of engineering materials to display the content through the human-machine interface in the material preparation system. For the length of pipeline materials, In the processing content, in the marking content and in the processing content information to guide the preparation processing operations, you can also turn the preparation information into a graphical guide representation, as shown in Figure 3, by using the automatic preparation guide to guide the man-machine interface 22 display screen function to enlarge And flashing to inform the preparation personnel to execute the program content, to enhance the accuracy of the preparation program and the operation content, so that the preparation personnel know whether the preparation program and the operation content are accurate? Implementation of cloud material preparation tasks

The preferred embodiment is as shown in Table 1, which is an example of a single wire processing application. It can be clearly seen that The length of the applied material of a wire, the contents of the left and right, and the left and right processing connection ends. The information in Table 1 can be transmitted to the marking component production system 5 through the preparation cloud workstation 2 through the local network 4 and produced, as shown in Table 1 for the line number sleeve marking component and management marking of the preparation program operation. After the marking component is completed, it can be placed on the processing workbench 34 for material preparation, and the terminals with various requirements are added to the workbench, and the information of the workstation is further transmitted to the pipeline material preparation cutting and processing automatic guidance system 7 In the man-machine interface, the processing content can be uploaded to Table 1 for display on the man-machine screen. We are clearly prepared. Table 1 is the 1007 18AWG control line processing. After the preparation is completed (the green light is on), it is guided by the automatic preparation system. The operation switch group 23 for material preparation operation in 20 automatically guides the length of the pipeline material from the material preparation to the human-machine interface 22, and transmits it to the pipeline measurement and cutting control center 11 via the local network 4 for pipeline cutting (green light off, yellow (Light on) represents the preparation program. The human-machine interface can further enlarge and flash the content of the processing program field or use the figure shown in Figure 3 (where P is the preparation code, N is the preparation serial number, A is the left processing guide, and B is the left mark. Guidelines, C is the length guide, D is the right marking guide, E is the right processing guide, F is the auxiliary guide for confirming the preparation, and the specific corresponding preparation processing order is the processing serial number field corresponding to the preparation order. N, the left connected component field corresponds to the left processing guide A, the left marked content field corresponds to the left marked guide B, the length dimension field corresponds to the length guide C, the right marked content field corresponds to the right marked guide D, and the right link The component column corresponds to the right processing guide E, the remarks column corresponds to the auxiliary guide for preparation confirmation F, and the preparation number corresponds to the preparation code P; see Table 1; Table 2 to Table 5 and so on), to inform the operator of the preparation information, the first is Cutting length, can you clearly know whether the cut wire meets the needs of material preparation? When the cutting line is completed, the material preparation staff operates the material preparation operation operation switch group 23 to confirm that the cutting thread type is completed. When the pipeline cutting is completed, the pipeline cutting measurement system 10 can be separated from the automatic preparation man-machine interface 22 for operation and control, and other automatic preparation systems can be guided, such as the second automatic preparation system 40 and the first The n sets of material preparation automatic guidance system 60 perform the next (different application) material cutting program. At this time, the preparation automatic guide human-machine interface 22 is about to display the content of the label enlarged and flashed to inform the preparation personnel that the line number sleeve will be correctly marked. The component with the same wire number in the material marking component box 31 is sleeved into the left wire of the preparation material, and the marking is completed. The operator then presses the confirmation key of the operation switch group 23 of the material preparation operation, and the material display automatically guides the display content of the man-machine interface 22, which will be changed to the content of the processing program, and the information of the processing terminal on the left end of the wire can be clearly seen. Detach the left end of the wire and remove the wire, and further put the same terminal in the processing component box 32 for the preparation on the left end of the wire, and further crimp the equipment through the processing equipment for preparation and the equipment material 33, and crimp the terminals on the wire. The button for confirming the operation of the standby material operation switch group 23, at this time, the automatic guide for the preparation of the human-machine interface 22 will display the right mark information flashing, the material preparation personnel will take the right mark from the mark component box 31 for preparation and insert the right wire End, and press the operation switch set 23 to confirm the preparation, and then the man-machine interface 22 will display the information of the left processing terminal. The pre-cut wire insulation of the wire end will be removed first, and the processing component box 32 for preparation will be further removed. Insert it, and then use the processing equipment for material preparation and equipment material 33 to perform the crimping step. After checking the information, you can know whether it is correct, but press the confirmation button of the material operation switch group 23 to complete a material preparation operation. . Put the prepared preparation completion component 36 wire into the preparation packaging collection box 35 to prepare the package. When the above confirmation is pressed at the end, the operation indicator will turn to a green light, which indicates that the preparation is allowed to run, and the preparation guide automatically guides the man-machine interface 22 to execute the screen automatically. Jump to the next machining program and prepare for the next material preparation job. After the material preparation project is completed, the operation indicator will automatically turn red, and the material will be packed by the material preparation staff. After the material preparation is completed and the confirmation is pressed, the material preparation task will be cleared. The red signal disappears and returns to the initial screen to introduce the next project material preparation. task. Through the above material preparation scheme, this system can be used in material preparation tasks for different pipelines, such as wires, cables, optical fibers, wire and cable protection pipes, plastic pipes, metal pipes, composite pipes, and air-hydraulic pipes. As shown in Figure 5, as long as the relevant components for processing and connection operations are applicable at both ends, in addition to the use of hollow ferrules, the labels can be attached to the surfaces of both ends of the object for easy identification, and the task of preparing materials can be easily completed. Make the stocking component have identification function. As shown in FIG. 6, through the data and image guidance scheme, it is possible to further achieve the front-end and back-combination combination connection processing and marking direction guidance, which is more in line with the material demand guidance scheme. The marking direction can be indicated by ← or →, and can also be guided by the image direction (where P is the stocking code, N is the stocking serial number, G is the left combined processed image, H is the right combined processed image, C The length guide, D is the right marking guide, E is the right processing guide, F is the auxiliary guide to confirm the preparation, the specific corresponding preparation processing order is the processing serial number field corresponding to the preparation serial number N, and the left connecting component field corresponds to the left processing. Guideline A, the left-marked content field corresponds to the left-marked guidance B, the length dimension field corresponds to the length-guided C, the right-marked content field corresponds to the right-marked guidance D, and the right-connected component field corresponds to the right-handed guidance E, remarks The column corresponds to the auxiliary guidance F for the confirmation of preparation, and the preparation number corresponds to the preparation code P; refer to Table 1; Table 2 to Table 5 and so on).

Claims (11)

An elastic cloud cutting, marking and processing automatic guidance system for pipeline materials includes a cloud preparation workstation, a marking component production system, and an automatic guidance system for pipeline preparation cutting and processing; the cloud preparation workstation The road connection device is electrically connected with the marking component production system and the pipeline material preparation cutting and processing automatic guidance system; the material preparation cloud workstation has an Internet connection interface, a local area network connection interface, and a USB access interface; The material preparation cloud workstation is connected to a remote computer terminal or a local area network that stores material preparation information through an Internet connection interface, and is responsible for collecting the automatic guide material preparation information of the engineering material, and directly reading the engineering material preparation through the Internet connection. Information, the material preparation information can also be stored in the material preparation cloud workstation through a mobile network memory using a USB interface; after the material preparation information is collected, the material preparation information is classified according to the material specification according to the material preparation cloud workstation, and further produced according to the material processing unit structure. Prepare a material processing order, which can be sent to the marked component through the local network Production system and the pipeline material preparation cutting and processing automatic guidance system to prepare the material preparation processing. The material preparation processing order can also be read by the mobile network memory and stored in the marking component production system and the pipeline material cutting through the USB interface. And processing automatic guidance system; the marking component production system has a local area network connection interface and a USB access interface, and can receive a preparation processing order through a local area network or a USB interface, and can meet the preparation requirements according to the preparation program operation output. The flexible marking element can cooperate with the marking operation of the preparation processing program, and has the convenience of marking. The pipeline material cutting and processing automatic guidance system has a local network interface and a USB access interface, and can pass the local network. And the USB interface, the material preparation processing order is loaded into the pipeline material preparation cutting and processing automatic guidance system, and the information is transmitted to the man-machine interface display of the operation unit, and the automatic guide information of the material preparation is displayed on the screen through the man-machine interface. , To form automatic guidance information for preparation, which can guide the preparation personnel to carry out the preparation procedure and check whether the control operation is correct; Cutting preparation work, marking the end of the processing and further customized to perform the job clearly and smoothly control program preparation, preparation work content guidelines, and gradually complete the preparation tasks. The elastic cloud cutting, marking and processing automatic guidance system for pipeline materials according to claim 1, wherein the system structure of the pipeline material cutting, cutting and processing automatic guidance system includes: a pipeline cutting measurement system, at least one including The material preparation operation device composed of the material preparation automatic guidance system and the corresponding material preparation processing operation system; the pipeline cutting measurement system is electrically connected to the material preparation automatic guidance system through a local network and an operation circuit; the material preparation operation The automatic guidance system is in control connection with the corresponding material preparation and processing operation system; the pipeline cutting and measuring system is composed of a pipeline measuring and cutting control center, a pipeline storage input device, a pipeline measuring conveyor, a measuring decoder, a pipeline cutting device and Composed of a pipeline cutting output device; the pipeline cutting device is located between the pipeline storage input device and the pipeline cutting output device; the pipeline metering conveyor is arranged between the pipeline storage input device and the pipeline cutting device; The metrology decoder is disposed between the pipeline metrology conveyor and the pipeline cutting device; The pipeline metering and cutting control center receives the length of the continuous material demand required by the automatic guidance system for the preparation operation, and guides the pipeline metering conveyor to send the cutting materials out of the pipeline storage input device, and further obtains it through the metrology decoder. The output length of the material is calculated and compared in the pipeline measurement and cutting control center, and the customized material is cut through the pipeline cutting device, and then output to the material processing operation system through the pipeline cutting output device for the material preparation personnel to perform The structure of the preparation program for the next step; the automatic guidance system for the preparation operation is composed of an operation operation indicator group, a local area network and a USB interface, an automatic guidance man-machine interface for the preparation operation, and an operation switch interface for the preparation operation; The human-machine interface is electrically connected with the pipeline measuring and cutting control center; the interface of the operation indicator light group and the material preparation operation switch group interface is arranged on the material automatic guide human-machine interface and is electrically connected thereto; Automatic operation guidance system, which can be read via LAN and USB interface, loading material processing information, The material processing order is stored in the system, and the material preparation personnel can display the material preparation information through the material preparation automatic guidance human-machine interface, which can guide the automatic material preparation operation; the material preparation automatic guidance human-machine interface indicates the operation status of the material preparation through the operation indicator light. The machine operation screen can display the material preparation processing order, and the execution item will be enlarged and flickered during the operation to facilitate material preparation. The interface of the material preparation operation switch group is controlled by the operation confirmation signal; the material preparation operation system is described by the material preparation processing workbench. Material processing equipment and equipment materials, material marking component boxes, material processing component boxes, and material packaging collection boxes for storing the elastic labeling elements that can be fixed at both ends of the customized application material; The packaging collection box is located under the processing workbench for material preparation; the processing equipment and equipment for preparation material are mechanically connected to the processing workbench for material preparation, and the marking component box for preparation and the processing component box for preparation are respectively connected to the preparation Use processing equipment to mechanically connect with equipment materials; The customized application material output by the pipeline cutting output device displayed by the guidance system displays the necessary material preparation processing program on the processing workbench entering the material preparation and fixes the corresponding elastic label element on the customized material. The structure of applying material at both ends to complete the material preparation task. The cloud-based flexible cutting, marking, and processing automatic guidance system for pipeline materials as described in claim 2, wherein the guidance scheme for automatic preparation of the human-machine interface can adopt a text guidance mode and an image data guidance mode The plan may use text and combined processing images to guide the combination and connection processing of materials before and after the preparation, and the direction of the guide to guide the operation plan. The cloud elastic cutting, marking and processing automatic guiding system for pipeline materials as described in any one of claims 1 or 2, wherein the data structure of the material preparation processing order is a processing serial number field, the left connecting component field, and the left marking content Field, length field, content field on the right, and component field and remark field on the right. The elastic cutting, marking and processing automatic guidance system for pipeline material cloud according to claim 2, wherein the processing scheme for fixing the elastic marking element in the material preparation processing system is crimping, hot melting, gluing, heat shrinking , Welding or combination of joint solutions to fix the flexible marking element on the material, complete the material preparation program, and provide engineering applications. The cloud-based flexible cutting, marking, and processing automatic guidance system for pipeline materials according to claim 1, wherein the mobile network memory is a mobile hard disk, a USB flash drive, a CD-ROM, or other mobile storage device; the network connection The device is a cable or mobile network memory connected to the LAN interface. The flexible cutting, marking and processing automatic guiding system for pipeline materials cloud as described in claim 1 or 2, wherein the marking element production system can be a printing, laser or thermal transfer solution to make the flexible marking element ; The elastic labeling element is a hollow sleeve or label that can be easily labeled on the material and provides automatic guidance for labeling. The elastic cutting, marking and processing automatic guiding system for pipeline materials according to claim 2, wherein the pipeline cutting device is a power cutting device, laser cutting device, plasma cutting device, plasma cutting device, water Knife cutting device, flame cutting device, wire saw or electric saw. The cloud elastic cutting, marking and processing automatic guiding system for pipeline materials as described in claim 2, wherein the number of the material preparation operation devices is n, where n is 1,2,3,4, ... .. natural number; and the number of each of the automatic guidance system for the preparation operation must be combined with the number of the preparation processing operation system in a one-to-one combination. The cloud-based flexible cutting, marking and processing automatic guiding system for pipeline materials according to claim 1, wherein the automatic guiding system is used for wires, cables, optical fibers, wire and cable protection tubes, plastic tubes, metal tubes, composites Pipes or air-hydraulic pipes and related areas in preparation for processing materials. An elastic cloud cutting, marking and processing automatic guidance method for pipeline materials, which uses automatic guidance material preparation information as information for the material preparation system to automatically guide and reference material operations, to provide material preparation personnel to perform material preparation tasks, and to use engineering materials to prepare materials for processing The single information is displayed on the automatic man-machine interface for material preparation during material preparation. The material preparation operation guide is displayed on the screen of the automatic man-machine interface for material preparation. It provides material cutting, marking and processing operation guide information, and further provides automatic program guidance. Quoting job messages.