TWI664097B - 複合材質輪圈的強化結構 - Google Patents

複合材質輪圈的強化結構 Download PDF

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Publication number
TWI664097B
TWI664097B TW107119302A TW107119302A TWI664097B TW I664097 B TWI664097 B TW I664097B TW 107119302 A TW107119302 A TW 107119302A TW 107119302 A TW107119302 A TW 107119302A TW I664097 B TWI664097 B TW I664097B
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carbon fiber
wheel frame
composite material
fiber cloth
spoke
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TW107119302A
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English (en)
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TW202003283A (zh
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陳漢傑
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複邦實業有限公司
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Priority to TW107119302A priority Critical patent/TWI664097B/zh
Priority to CN201810599618.2A priority patent/CN108515807A/zh
Priority to CN201820912913.4U priority patent/CN208469454U/zh
Priority to EP18183779.0A priority patent/EP3578387A1/en
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Publication of TWI664097B publication Critical patent/TWI664097B/zh
Publication of TW202003283A publication Critical patent/TW202003283A/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B5/00—Wheels, spokes, disc bodies, rims, hubs, wholly or predominantly made of non-metallic material
    • B60B5/02—Wheels, spokes, disc bodies, rims, hubs, wholly or predominantly made of non-metallic material made of synthetic material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B3/00—Disc wheels, i.e. wheels with load-supporting disc body
    • B60B3/02—Disc wheels, i.e. wheels with load-supporting disc body with a single disc body integral with rim
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B29C70/22—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least two directions forming a two dimensional structure
    • B29C70/222—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least two directions forming a two dimensional structure the structure being shaped to form a three dimensional configuration
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B29C70/22—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least two directions forming a two dimensional structure
    • B29C70/228—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length oriented in at least two directions forming a two dimensional structure the structure being stacked in parallel layers with fibres of adjacent layers crossing at substantial angles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B21/00—Rims
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B3/00—Disc wheels, i.e. wheels with load-supporting disc body
    • B60B3/10—Disc wheels, i.e. wheels with load-supporting disc body apertured to simulate spoked wheels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/32—Wheels, pinions, pulleys, castors or rollers, Rims
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2310/00—Manufacturing methods
    • B60B2310/20—Shaping
    • B60B2310/204—Shaping by moulding, e.g. injection moulding, i.e. casting of plastics material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60B—VEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B2360/00—Materials; Physical forms thereof
    • B60B2360/30—Synthetic materials
    • B60B2360/34—Reinforced plastics
    • B60B2360/341—Reinforced plastics with fibres
    • B60B2360/3416—Carbone fibres

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Materials Engineering (AREA)
  • Laminated Bodies (AREA)
  • Braking Arrangements (AREA)
  • Moulding By Coating Moulds (AREA)
  • Woven Fabrics (AREA)

Abstract

一種複合材質輪圈的強化結構，主要是在複合材質輪圈的輪輻在以碳纖維布堆疊成型時，部分碳纖維布是以零度角的方向設置，且由輪輻的位置一直延伸至輪框位置進行堆疊，藉此，將輪輻與輪框兩部分連結，以提升整個輪圈(或輪框)的環向抗壓力、抗衝擊力、抗扭曲力及剛性者。

Description

複合材質輪圈的強化結構
本發明係有關於一種複合材質輪圈的強化結構，尤指一種可提升輪圈的環向抗壓力、抗衝擊力、抗扭曲力及剛性的複合材質輪圈。
按，複合材質主要是由碳纖維(Carbon fiber) 與其他材料結合而成，因具質地強而輕，耐高溫、防輻射、耐水及耐腐蝕等特性，致廣泛被應用於大型風力發電機的葉片，賽車、汽機車、自行車的車身，甚至大型飛機上，以減輕重量。該複合材質以應用於車輛輪圈為例，輪圈包含有輪框及輪輻兩部分，習知複合材質輪圈的做法，是將輪框及輪輻兩部分個別以複合材質獨立成型後，之後再加以結合，以形成一完整的複合材質輪圈。該種作法，雖然輪框與輪輻間有結合工序處理，惟結合力仍不足，對輪框的環向抗壓力(即由輪框周面向軸心的徑向力)而言，會有抗壓力差之缺失，相對的亦影響到整個複合材質輪圈的抗衝擊力、抗扭曲力及剛性。
本發明人有鑑於此，乃加以設計改良，遂有本發明的產生。
爰是，本發明的主要發明目的，是在提供一種可提升輪圈的環向抗壓力、抗衝擊力、抗扭曲力及剛性的複合材質輪圈。
本發明的主要特徵，是在複合材質輪圈的輪輻在以碳纖維布堆疊成型時，部分碳纖維布是以零度角的方向設置，且由輪輻的位置一直延伸至輪框位置進行堆疊，藉此，將輪輻與輪框兩部分成型時即連結，以提升整個輪圈(或輪框)的環向抗壓力、抗衝擊力、抗扭曲力及剛性者。
有關本發明為達成上述目的功效所採用的技術手段及結構，茲舉以下實施例加以說明。
請參閱圖1〜6所示。本發明實施例的複合材質輪圈1，包含有環形中空設置的一輪框10，及複數支輪輻20。其中該輪框10的外週面用以固定輪胎，內部具一框內部11，用以容納剎車卡鉗及剎車盤等。該輪輻20，是位於該框內部11的一側，對應於該輪框10的軸心位置是區隔有一中心孔21，各該輪輻20再由該中心孔21的周緣往外放射狀延伸，外端與前述輪框10的內側壁連接，將該輪框10支撐。
請參閱圖4〜6所示，堆疊成型輪輻20的碳纖維布，主要部份是由±45度角交叉配置的第一碳纖維布22所堆疊而成，經由該第一碳纖維布22的±45度角交叉配置，以提升輪輻20的側向應力；次要部分是由穿插在堆疊排列的該第一碳纖維布22之間，並以零度角的方向延伸設置的複數個第二碳纖維布23所組成，該第二碳纖維布23是由輪輻20的位置一直延伸經過轉折轉至輪框10位置進行堆疊，以將輪輻20與輪框10連結。而且藉由該第二碳纖維布23為零度角的方向延伸，以提升該輪圈1(輪框10)的環向抗壓力。該輪框10部分另堆疊有零度角方向延伸的第三碳纖維布24，該第三碳纖維布24係與第二碳纖維布23垂直交叉堆疊設置。
請參閱圖4所示，成型時的步驟，是(1)設置一預型模；(2)以上述配置方式堆疊第一、二、三碳纖維布22、23、24至預型模上後成型一具厚度且具軟性的輪圈雛型；(3)移開及脫離預型模；(4)將輪圈雛型移入一成型模內；(5)對成型模進行加溫、加壓；(6)完成，由成型模取出複合材質輪圈。
本發明的輪圈1在以碳纖維布堆疊成型時，該第二碳纖維布23以零度角的方向設置，由輪輻20的位置一直延伸至輪框10位置進行堆疊，將輪輻20與輪框10兩部分成型時即連結，致可提升整個輪圈1(或輪框10)的環向抗壓力、抗衝擊力、抗扭曲力及剛性。
綜上所述，本發明確可改善習知複合材質輪圈的輪輻與輪框個別型成後再結合，所造成的環向抗壓力差的缺失，致具產業利用性。依法提出發明專利申請，懇請惠予審查並賜予核准，實感德便。
1‧‧‧複合材質輪圈
10‧‧‧輪框
20‧‧‧輪輻
11‧‧‧框內部
21‧‧‧中心孔
22‧‧‧第一碳纖維布
23‧‧‧第二碳纖維布
24‧‧‧第三碳纖維布
圖1所示是本發明實施例的立體圖。 圖2所示是本發明實施例另一角度的立體圖。 圖3所示是本發明實施例的剖面圖。 圖4所示是本發明實施例的成型步驟方塊圖。 圖5所示是本發明實施例的碳纖維布由輪輻位置延伸至輪框位置堆疊的立體分解示意圖。 圖6所示是本發明實施例的碳纖維布由輪輻位置延伸至輪框位置堆疊的平面示意圖。

Claims (3)

  1. 一種複合材質輪圈的強化結構，包含有環形中空設置的一輪框，及複數支輪輻；其中該輪框的內部具一框內部，該輪輻是位於該框內部的一側，以放射狀延伸，外端與該輪框連接；其中該輪輻是以複數個第一碳纖維布所堆疊而成；其特徵在於，複數個該第一碳纖維布之間是穿插有複數個第二纖維布，該第二纖維布是以零度角的方向設置，由該輪輻的位置一直延伸至該輪框位置進行堆疊，將該輪輻與該輪框兩部分連結者。
  2. 如請求項1所述的複合材質輪圈的強化結構，其中該第一纖維布是以±45度角交叉配置。
  3. 如請求項1或2所述的複合材質輪圈的強化結構，其中該輪框更堆疊有零度角方向延伸的複數個第三碳纖維布，該第三碳纖維布係與該第二碳纖維布垂直交叉堆疊設置。
TW107119302A 2018-06-05 2018-06-05 複合材質輪圈的強化結構 TWI664097B (zh)

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Application Number Priority Date Filing Date Title
TW107119302A TWI664097B (zh) 2018-06-05 2018-06-05 複合材質輪圈的強化結構
CN201810599618.2A CN108515807A (zh) 2018-06-05 2018-06-12 复合材质轮圈的强化结构
CN201820912913.4U CN208469454U (zh) 2018-06-05 2018-06-12 复合材质轮圈的强化结构
EP18183779.0A EP3578387A1 (en) 2018-06-05 2018-07-16 Reinforced structure of wheel rim made of composite material

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TWI664097B (zh) * 2018-06-05 2019-07-01 複邦實業有限公司 複合材質輪圈的強化結構
CN111806147B (zh) * 2020-03-23 2022-08-05 同济大学 一种fsae赛车复合材料轮辋及其成型方法

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CN103796875A (zh) * 2011-09-14 2014-05-14 宝马股份公司 具有由纤维增强塑料材料构成的轮辋的车轮
CN105189140A (zh) * 2012-12-10 2015-12-23 碳革命有限公司 用于复合轮的面-毂连接部
CN105939869A (zh) * 2014-01-16 2016-09-14 因诺泰轻质工程与聚合物技术有限公司 轮组轴和轮组及其制造方法
CN103963559A (zh) * 2014-05-05 2014-08-06 王明 一种新型碳纤维轮辋及其生产工艺
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CN107791740A (zh) * 2017-09-26 2018-03-13 浙江大学 一体化成型碳纤维复合材料轮辋及制备方法
TWM565134U (zh) * 2018-06-05 2018-08-11 複邦實業有限公司 Reinforced structure of composite material rim

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CN208469454U (zh) 2019-02-05
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CN108515807A (zh) 2018-09-11

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