TWI663031B - Control method for adaptive clamping and electric gripper - Google Patents
Control method for adaptive clamping and electric gripper Download PDFInfo
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- TWI663031B TWI663031B TW106143660A TW106143660A TWI663031B TW I663031 B TWI663031 B TW I663031B TW 106143660 A TW106143660 A TW 106143660A TW 106143660 A TW106143660 A TW 106143660A TW I663031 B TWI663031 B TW I663031B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1612—Programme controls characterised by the hand, wrist, grip control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/02—Gripping heads and other end effectors servo-actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1656—Programme controls characterised by programming, planning systems for manipulators
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- Robotics (AREA)
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- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Orthopedic Medicine & Surgery (AREA)
- Manipulator (AREA)
- Control Of Electric Motors In General (AREA)
Abstract
一種適應性夾持的控制方法由一電動夾爪執行,該電動夾爪包含一取物模組及一控制模組,該方法為該控制模組儲存N個不同的設定速度值,N≧2,並以第i個設定速度值作為目前目標速度值,i=1~N,該控制模組於該取物模組執行一第一動作的一穩態區間內,於可令該取物模組作動的電壓範圍進行取樣得到多個取樣電壓值,並根據該多個取樣電壓值進行平均,以得到多個對應於每一第i個設定速度值的平均電壓值,再將多個平均電壓值與其所對應的偏移值進行運算,得到多個分別對應該第i個設定速度值的電壓閥值。 An adaptive gripping control method is performed by an electric gripper. The electric gripper includes a pick-up module and a control module. The method stores N different set speed values for the control module, N ≧ 2 And taking the i-th set speed value as the current target speed value, i = 1 ~ N, the control module is in a steady state interval where the pick-up module performs a first action, so that the pick-up mode can be made Sampling the voltage range of the group to obtain a plurality of sampling voltage values, and averaging according to the plurality of sampling voltage values to obtain a plurality of average voltage values corresponding to each ith set speed value, and then a plurality of average voltages The value and its corresponding offset value are calculated to obtain a plurality of voltage thresholds respectively corresponding to the i-th set speed value.
Description
本發明是有關於一種夾持控制方法及裝置,特別是指一種適應性夾持的控制方法及電動夾爪。 The present invention relates to a clamping control method and device, and more particularly, to an adaptive clamping control method and an electric gripper.
現有的電動夾爪的作動方式是由一控制模組發送驅動信號控制一取物模組以所需的速度執行所需的動作,然而該驅動信號是預先寫入於該控制模組內部,並未考量取物模組在實際運作過程中可能會由於各種環境因素(例如:溫度、待取物件尺寸誤差、機台震動…)而造成在以某些設定的夾持速度下執行夾取動作時,會偶發性的發生夾持動作異常,造成機台停擺進而降低生產線產能。 In the existing operation mode of the electric gripper, a control module sends a driving signal to control a picking module to perform a required action at a desired speed. However, the driving signal is written in the control module in advance, and Without taking into account the actual operation of the retrieval module, it may be caused by various environmental factors (such as temperature, size error of the object to be retrieved, machine vibration, etc.) when the clamping action is performed at certain set clamping speeds. Occasionally, abnormal clamping action will occur, causing the machine to stop and reduce the production line capacity.
因此,本發明的一目的,即在提供一種可避免因夾持動作異常而造成機台停擺,並可提升生產線產能的適應性夾持的控制方法。 Therefore, it is an object of the present invention to provide an adaptive clamping control method that can avoid machine stoppage due to abnormal clamping action and can increase production line productivity.
於是,本發明一種適應性夾持的控制方法,由一電動夾 爪執行,該電動夾爪包含一取物模組,及一產生多個改變該取物模組作動狀態的驅動電壓的控制模組,該方法包含一步驟(A)、一步驟(B)、一步驟(C)、一步驟(D)、一步驟(E)、一步驟(F),及一步驟(G)。 Therefore, an adaptive clamping control method of the present invention consists of an electric clamp The claw is executed. The electric gripper includes a picking module and a control module that generates a plurality of driving voltages that change the operating state of the picking module. The method includes a step (A), a step (B), One step (C), one step (D), one step (E), one step (F), and one step (G).
該步驟(A)為該控制模組儲存N個不同的設定速度值,N≧2。 In step (A), the control module stores N different set speed values, N ≧ 2.
該步驟(B)為該控制模組以第i個設定速度值作為目前目標速度值,i=1,2,3...N。 This step (B) is that the control module takes the i-th set speed value as the current target speed value, i = 1,2,3 ... N.
該步驟(C)為該控制模組於該取物模組執行一第一動作的一穩態區間內,於可令該取物模組作動的電壓範圍進行取樣得到多個取樣電壓值,其中,該穩態區間的定義為該取物模組的一實際運行速度等於第i設定速度值的時間區間,該步驟(C)進一步地包括一步驟(C-1)、一步驟(C-2)、一步驟(C-3),及一步驟(C-4)。 The step (C) is to obtain a plurality of sampling voltage values by sampling the control module within a steady-state interval where the picking module performs a first action within a voltage range in which the picking module can operate. The steady state interval is defined as a time interval in which the actual running speed of the retrieval module is equal to the ith set speed value. This step (C) further includes a step (C-1) and a step (C-2). ), One step (C-3), and one step (C-4).
該步驟(C-1)為該控制模組產生相關於該第i個設定速度值的該驅動電壓以控制該取物模組執行該第一動作。 This step (C-1) generates the driving voltage related to the i-th set speed value for the control module to control the object taking module to perform the first action.
該步驟(C-2)為該控制模組判斷該取物模組的該實際運行速度是否等於該第i個設定速度值,當該控制模組判斷該取物模組的該實際運行速度不等於該第i個設定速度值時,回到該步驟 (C-1)。 This step (C-2) is for the control module to determine whether the actual running speed of the picking module is equal to the i-th set speed value. When the control module determines that the actual running speed of the picking module is not When it is equal to the i-th set speed value, return to this step (C-1).
該步驟(C-3)為當該控制模組判斷該取物模組的該實際運行速度等於該第i個設定速度值時,則該控制模組在該穩態區間內儲存多個取樣電壓值。 This step (C-3) is when the control module judges that the actual running speed of the pick-up module is equal to the i-th set speed value, then the control module stores a plurality of sampling voltages in the steady state interval value.
該步驟(C-4)為該控制模組判斷該取物模組以該實際運行速度運作所達到的一實際位置是否等於一設定位置,該設定位置相關於該取物模組被驅動地以該第i個設定速度值執行該第一動作時所達到的位置,當該控制模組判斷該取物模組的該實際位置不等於該設定位置時,則回到該步驟(C-1)。 This step (C-4) is for the control module to determine whether an actual position reached by the picking module operating at the actual running speed is equal to a set position. The set position is related to the picking module being driven to The position reached when the i-th set speed value executes the first action. When the control module determines that the actual position of the pick-up module is not equal to the set position, it returns to step (C-1) .
該步驟(D)為該控制模組根據多個取樣電壓值進行平均,以得到一對應該第一動作及該第i個設定速度值的平均電壓值。 In step (D), the control module performs averaging according to a plurality of sampling voltage values to obtain a pair of average voltage values corresponding to the first action and the i-th set speed value.
該步驟(E)為該控制模組於該取物模組執行一第二動作的該穩態區間內,對該穩態區間範圍內的驅動電壓進行取樣以得到多個取樣電壓值。 The step (E) is that the control module samples the driving voltage in the steady-state interval within the steady-state interval during which the object taking module performs a second action to obtain a plurality of sampling voltage values.
該步驟(F)為該控制模組對該等取樣電壓值進行平均,以得到一對應該第二動作及該第i個設定速度值的平均電壓值。 In step (F), the control module averages the sampling voltage values to obtain a pair of average voltage values corresponding to the second action and the i-th set speed value.
該步驟(G)為該控制模組將多個平均電壓值與其所對應的偏移值進行運算,得到多個分別對應於第i個設定速度值的電壓閥值。 In step (G), the control module calculates a plurality of average voltage values and their corresponding offset values to obtain a plurality of voltage threshold values respectively corresponding to the i-th set speed value.
又,本發明的另一目的,即在提供一種可避免因夾持動作異常而造成機台停擺,並可提升生產線產能的電動夾爪。 In addition, another object of the present invention is to provide an electric gripper that can prevent the machine from being stopped due to abnormal clamping action and can increase the production line productivity.
於是,本發明電動夾爪包含一取物模組,及一控制模組。 Therefore, the electric gripper of the present invention includes an object taking module and a control module.
該控制模組用以產生多個改變該取物模組作動狀態的驅動電壓。 The control module is used to generate a plurality of driving voltages for changing the operating state of the object taking module.
該控制模組儲存N個不同的設定速度值,N≧2,並以第i個設定速度值作為目前目標速度值,i=1~N,該控制模組產生相關於該第i個設定速度值的該驅動電壓以控制該取物模組執行一第一動作,該控制模組在該取物模組執行該第一動作時,判斷該取物模組的一實際運行速度是否等於該第i個設定速度值,當該控制模組判斷該取物模組的該實際運行速度不等於該第i個設定速度值時,該控制模組繼續產生相關於該第i個設定速度值的該驅動電壓以控制該取物模組執行該第一動作,當該控制模組判斷該取物模組的該實際運行速度等於該第i個設定速度值時,該控制模組在一穩態區間內儲存多個取樣電壓值,該穩態區間的定義為該取物模組的一實際運行速度等於第i個設定速度值的時間區間,該控制模組並判斷該取物模組以該實際運行速度運作所達到的一實際位置是否等於一設定位置,該設定位置相關於該取物模組被驅動地以該第i個設定速度值執行該第一動作時所達到的位置,當該控制模組判斷該取 物模組的該實際位置不等於該設定位置時,則該控制模組繼續產生相關於該第i個設定速度值的該驅動電壓以控制該取物模組執行該第一動作,當該控制模組判斷該取物模組的該實際位置等於該設定位置時,該控制模組根據該多個取樣電壓值進行平均,以得到一對應該第一動作及該第i個設定速度值的平均電壓值,該控制模組於該取物模組執行一第二動作的該穩態區間內,對該穩態區間範圍內的驅動電壓進行取樣以得到多個取樣電壓值,該控制模組對該等取樣電壓值進行平均,以得到一對應該第二動作及該第i個設定速度值的平均電壓值,該控制模組再將多個平均電壓值與其所對應的偏移值進行運算,得到多個分別對應於第i個設定速度值的電壓閥值。 The control module stores N different set speed values, N ≧ 2, and uses the i-th set speed value as the current target speed value, i = 1 ~ N, the control module generates a value corresponding to the i-th set speed. The value of the driving voltage is used to control the retrieval module to perform a first action. When the retrieval module performs the first action, the control module determines whether an actual operating speed of the retrieval module is equal to the first movement speed. i set speed values, when the control module judges that the actual running speed of the pick-up module is not equal to the i-th set speed value, the control module continues to generate the related to the i-th set speed value Drive voltage to control the picking module to perform the first action. When the control module judges that the actual running speed of the picking module is equal to the i-th set speed value, the control module is in a steady state interval. A plurality of sampling voltage values are stored therein. The steady state interval is defined as a time interval in which the actual running speed of the retrieval module is equal to the i-th set speed value. The control module judges that the retrieval module uses the actual The actual position reached by the running speed operation is Is equal to a set position, the set position associated with the module are driven to extract the i-th to the set speed value when performing the first operation position reached, when the control module determines that the take When the actual position of the object module is not equal to the set position, the control module continues to generate the driving voltage related to the i-th set speed value to control the object taking module to perform the first action. When the module determines that the actual position of the pick-up module is equal to the set position, the control module averages the plurality of sampling voltage values to obtain a pair of averages corresponding to the first action and the i-th set speed value Voltage value, the control module samples the driving voltage within the steady-state interval within the steady-state interval during which the fetch module performs a second action to obtain multiple sampling voltage values, and the control module The sampling voltage values are averaged to obtain a pair of average voltage values corresponding to the second action and the i-th set speed value. The control module then calculates a plurality of average voltage values and their corresponding offset values. A plurality of voltage thresholds corresponding to the i-th set speed value are obtained.
本發明的功效在於:藉由該控制模組在該取物模組執行該第一動作的穩態區間時,對該穩態區間內對應的多個驅動電壓進行取樣而得到多個取樣電壓值,並對多個取樣電壓值進行平均而得到對應於該第一動作及該第i個設定速度值的平均電壓值,並再將每一平均電壓值與相對應的偏移值進行運算所得的該相對應的電壓閥值,可正確的用以驅動該取物模組執行所需的速度及取物動作。 The effect of the present invention is that by using the control module to obtain a plurality of sampling voltage values by sampling a plurality of driving voltages corresponding to the steady state interval when the picking module executes the first steady state interval of the first action. , And average multiple sampling voltage values to obtain an average voltage value corresponding to the first action and the i-th set speed value, and then calculate each average voltage value and a corresponding offset value. The corresponding voltage threshold can be correctly used to drive the object taking module to perform the required speed and object taking action.
2‧‧‧控制模組 2‧‧‧Control Module
21‧‧‧控制器 21‧‧‧controller
22‧‧‧驅動器 22‧‧‧Driver
23‧‧‧儲存器 23‧‧‧Memory
C‧‧‧量測數值的步驟 C‧‧‧Measurement steps
D‧‧‧運算數值的步驟 D‧‧‧ Procedure for calculating values
E‧‧‧量測數值的步驟 E‧‧‧Measurement steps
F‧‧‧運算數值的步驟 F‧‧‧ Procedure for calculating values
3‧‧‧取物模組 3‧‧‧ Pickup Module
31‧‧‧馬達 31‧‧‧Motor
32‧‧‧夾持器 32‧‧‧ Clamp
33‧‧‧編碼器 33‧‧‧ Encoder
T‧‧‧穩態區間 T‧‧‧steady-state interval
SGV‧‧‧平均電壓值 SGV‧‧‧Average voltage
SGT_H‧‧‧電壓閥上限 SGT_H‧‧‧ Upper limit of voltage valve
SGT_L‧‧‧電壓閥下限 SGT_L‧‧‧Lower limit of voltage valve
A‧‧‧儲存數值的步驟 A‧‧‧ Procedure for storing values
B‧‧‧讀取數值的步驟 B‧‧‧ steps to read the value
G‧‧‧產生數值的步驟 G‧‧‧Steps to generate numerical values
H‧‧‧載入數值的步驟 H‧‧‧ Loading steps
I‧‧‧執行動作的步驟 I‧‧‧ steps to perform actions
J~K‧‧‧判斷數值的步驟 J ~ K‧‧‧ Judgment steps
L‧‧‧運算數值的步驟 L‧‧‧ steps to calculate the value
M‧‧‧產生數值的步驟 M‧‧‧Steps to Generate Values
C-1~C-4‧‧‧判斷數值的子步驟 C-1 ~ C-4‧‧‧Sub-steps for judging values
E-1~E-4‧‧‧判斷數值的子步驟 E-1 ~ E-4‧‧‧Sub-steps for judging values
G-1~G-2‧‧‧產生數值的子步驟 G-1 ~ G-2‧‧‧ Substeps for generating values
I-1~I-3‧‧‧數值取樣的子步驟 I-1 ~ I-3‧‧‧ Substeps for numerical sampling
本發明的其他的特徵及功效,將於參照圖式的實施方式 中清楚地呈現,其中:圖1是一方塊圖,說明執行本發明適應性夾持的控制方法之一實施例的一電動夾爪;圖2A是一流程圖,說明該實施例之一初始程序;圖2B是一流程圖,輔助說明該初始程序;圖2C是一流程圖,輔助說明該初始程序;圖2D是一流程圖,輔助說明該初始程序;圖3是一波形圖,說明一設定速度值與電壓對應關係;圖4是一波形圖,說明一穩態區間與一取樣電壓對應關係;圖5A是一流程圖,說明該實施例之一更新程序;圖5B是一流程圖,輔助說明該更新程序;圖6是一波形圖,輔助說明電壓閥值範圍;圖7是一波形圖,說明該設定速度值與該穩態區間對應關係;及圖8是一波形圖,說明一設定位置與該穩態區間對應關係。 Other features and effects of the present invention will be described with reference to the embodiments of the drawings. 1 is a block diagram illustrating an electric gripper for performing an embodiment of a control method of adaptive grip of the present invention; FIG. 2A is a flowchart illustrating an initial procedure of the embodiment ; Figure 2B is a flowchart to help explain the initial procedure; Figure 2C is a flowchart to help explain the initial procedure; Figure 2D is a flowchart to help explain the initial procedure; Figure 3 is a waveform diagram illustrating a setting Correspondence between speed value and voltage; Fig. 4 is a waveform diagram illustrating the correspondence between a steady state interval and a sampling voltage; Fig. 5A is a flowchart illustrating an update procedure of this embodiment; Fig. 5B is a flowchart to assist Explain the update procedure; Figure 6 is a waveform diagram to assist in explaining the voltage threshold range; Figure 7 is a waveform diagram to illustrate the correspondence between the set speed value and the steady state interval; and Figure 8 is a waveform diagram to illustrate a setting The position corresponds to this steady state interval.
在本發明被詳細描述前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。 Before the present invention is described in detail, it should be noted that in the following description, similar elements are represented by the same numbers.
參閱圖1、圖2A,本發明電動夾爪的一實施例,該電動 夾爪包含一控制模組2,及一由該控制模組2產生一驅動電壓所驅動的取物模組3,該控制模組2包括一控制器21、一電連接該控制器21的驅動器22、一電連接該控制器21的儲存器23,及一電連接該控制器21的傳收器24,該取物模組3包括一電連接該驅動器22的馬達31、一連接該馬達31的夾持器32,及一電連接該馬達31的編碼器33,該馬達31受驅動地以控制該夾持器32執行一第一動作及一第二動作的二者其中之一。電動夾爪主要由該控制模組2與該取物模組3所組成,但在此不限於將兩者分開,亦可將該控制模組2整合入該取物模組3內,該傳收器24用以供使用者傳收該控制器21的操作相關訊息,該儲存器23用以記錄開發者建立資料與模型資料,該驅動器22用以驅動該馬達31與回授電壓信號,該夾持器32由該馬達31旋轉所帶動,轉換成往復開闔之直線運動,該編碼器33用以感測該馬達31位置。 Referring to FIG. 1 and FIG. 2A, an embodiment of the electric gripper of the present invention, the electric The clamping jaw includes a control module 2 and a pick-up module 3 driven by a control voltage generated by the control module 2. The control module 2 includes a controller 21 and a driver electrically connected to the controller 21. 22. A storage 23 electrically connected to the controller 21, and a receiver 24 electrically connected to the controller 21. The retrieval module 3 includes a motor 31 electrically connected to the driver 22, and a motor 31 A gripper 32 and an encoder 33 electrically connected to the motor 31, the motor 31 is driven to control the gripper 32 to perform one of a first action and a second action. The electric gripper is mainly composed of the control module 2 and the pick-up module 3, but it is not limited here to separate the two, and the control module 2 can also be integrated into the pick-up module 3. The receiver 24 is used for the user to transmit the operation-related information of the controller 21, the storage 23 is used to record the developer creation data and model data, the driver 22 is used to drive the motor 31 and the feedback voltage signal, the The holder 32 is driven by the rotation of the motor 31 and is converted into a linear motion of reciprocating opening and closing. The encoder 33 is used to sense the position of the motor 31.
該電動夾爪執行一種適應性夾持的控制方法,適應性夾持的控制方法包括一初始程序及一更新程序。該初始程序包含一步驟(A)、一步驟(B)、一步驟(C)、一步驟(D)、一步驟(E)、一步驟(F),及一步驟(G)。 The electric gripper performs an adaptive clamping control method. The adaptive clamping control method includes an initial program and an updated program. The initial procedure includes a step (A), a step (B), a step (C), a step (D), a step (E), a step (F), and a step (G).
該步驟(A)中,該控制模組2的該儲存器23儲存N個不同的設定速度值,N≧2。 In step (A), the memory 23 of the control module 2 stores N different set speed values, N ≧ 2.
參閱圖3,每一設定速度值皆對應一相關的驅動電壓的電壓波形,以第I區間為例,即為速度為1(mm/s)時所對應的電壓值,以第II區間為例,即為速度為2(mm/s)時所對應的電壓值。 Referring to FIG. 3, each set speed value corresponds to a voltage waveform of a related driving voltage. Taking the first interval as an example, that is, the corresponding voltage value when the speed is 1 (mm / s), taking the second interval as an example. , Which is the corresponding voltage value when the speed is 2 (mm / s).
再參閱圖2A,該步驟(B)中,該控制模組2的該控制器21依序以第i個設定速度值作為目前目標速度值,i=1,2,3...N。 Referring to FIG. 2A again, in step (B), the controller 21 of the control module 2 sequentially uses the i-th set speed value as the current target speed value, i = 1,2,3 ... N.
該步驟(C)中,該控制器21在控制該驅動器22驅動該馬達31運轉,進而控制該夾持器32執行該第一動作的一穩態區間T內,對該驅動電壓進行取樣以得到多個取樣電壓值。 In this step (C), the controller 21 controls the driver 22 to drive the motor 31 to run, and then controls the gripper 32 to execute the first action within a steady state interval T, and samples the driving voltage to obtain Multiple sampling voltage values.
參閱圖4,該取物模組3受電壓驅動運轉的初始瞬間,由於此時會有較大的電壓突波,造成驅動電壓不穩定,因此該控制器21是在對應於電壓達穩態時的穩態區間T內才對該驅動電壓進行取樣,該穩態區間T的定義為該取物模組3的一實際運行速度等於該第i個設定速度值,且為電壓突波消除時的時間區間。 Referring to FIG. 4, at the initial moment when the object-removing module 3 is driven by a voltage, since there will be a large voltage surge at this time, causing the driving voltage to be unstable, the controller 21 corresponds to when the voltage reaches a steady state. The driving voltage is sampled only in the steady state interval T. The steady state interval T is defined as an actual operating speed of the fetch module 3 equal to the i-th set speed value, and is the value when the voltage surge is eliminated. Time interval.
參閱圖7,在穩態區間T內,該第i個設定速度值此時為固定值,且即為實際運行速度。 Referring to FIG. 7, in the steady state interval T, the i-th set speed value is a fixed value at this time, and is the actual running speed.
參閱圖2B、圖8,該步驟(C)還進一步地包括以下一子步驟(C-1)、一子步驟(C-2)、一子步驟(C-3),及一子步驟(C-4)之細部流程。 Referring to FIG. 2B and FIG. 8, the step (C) further includes the following sub-step (C-1), a sub-step (C-2), a sub-step (C-3), and a sub-step (C -4) detailed process.
該子步驟(C-1)中,該控制器21產生相關於該第i個設 定速度值的該驅動電壓,用以經由該驅動器22驅動該馬達31進而控制該夾持器32執行該第一動作。 In the sub-step (C-1), the controller 21 generates a parameter corresponding to the i-th device. The driving voltage with a constant speed value is used to drive the motor 31 through the driver 22 to control the holder 32 to perform the first action.
該子步驟(C-2)中,該控制器21經由該編碼器33回饋的電壓訊號判斷該夾持器32的該實際運行速度是否等於該第i個設定速度值,當該控制器21判斷該夾持器32的該實際運行速度不等於該第i個設定速度值時,回到步驟(C-1)。 In this sub-step (C-2), the controller 21 determines whether the actual running speed of the gripper 32 is equal to the i-th set speed value via the voltage signal fed back by the encoder 33. When the controller 21 judges When the actual running speed of the gripper 32 is not equal to the i-th set speed value, the process returns to step (C-1).
該子步驟(C-3)中,當該控制器21判斷該夾持器32的該實際運行速度等於該第i個設定速度值時,則該控制器21將在該穩態區間T內所取樣到的多個取樣電壓值儲存於該儲存器23。 In this sub-step (C-3), when the controller 21 judges that the actual running speed of the gripper 32 is equal to the i-th set speed value, the controller 21 will be within the steady state interval T The sampled voltage values are stored in the memory 23.
該子步驟(C-4)中,該控制器21判斷該夾持器32以該實際運行速度運作所達到的一實際位置是否等於一設定位置,該設定位置相關於該馬達31被驅動地以該第i個設定速度值控制該夾持器32執行該第一動作時所達到的位置,當該控制器21判斷該夾持器32的該實際位置不等於該設定位置時,則回到步驟(C-1),當該控制器21判斷該夾持器32的該實際位置等於該設定位置時,則進到步驟(D)。其中,該編碼器33用以感應該馬達31位置,且將位置資訊回傳給該控制器21。 In this sub-step (C-4), the controller 21 determines whether an actual position reached by the gripper 32 operating at the actual running speed is equal to a set position. The set position is related to the position where the motor 31 is driven. The i-th set speed value controls the position reached by the gripper 32 when performing the first action. When the controller 21 determines that the actual position of the gripper 32 is not equal to the set position, it returns to step (C-1), when the controller 21 determines that the actual position of the holder 32 is equal to the set position, it proceeds to step (D). The encoder 33 is used to sense the position of the motor 31 and return position information to the controller 21.
再參閱圖2A,該步驟(D)中,該控制器21根據多個取樣電壓值進行平均,以得到一對應該第一動作及該第i個設定速度 值的平均電壓值SGV。 Referring to FIG. 2A again, in step (D), the controller 21 averages according to a plurality of sampling voltage values to obtain a pair of first actions and the i-th set speed. The average voltage value is SGV.
該步驟(E)中,該控制器21於該夾持器32執行該第二動作的該穩態區間T內,對該驅動電壓進行取樣以得到多個取樣電壓值。 In step (E), the controller 21 samples the driving voltage to obtain a plurality of sampling voltage values within the steady state interval T in which the gripper 32 performs the second action.
參閱圖2C,該步驟(E)還進一步地包括以下一子步驟(E-1)、一子步驟(E-2)、一子步驟(E-3),及一子步驟(E-4)之細部流程。 Referring to FIG. 2C, the step (E) further includes the following sub-step (E-1), a sub-step (E-2), a sub-step (E-3), and a sub-step (E-4) Detailed process.
該子步驟(E-1)中,該控制器21產生相關於該第i個設定速度值的該驅動電壓,以經由該驅動器22驅動該馬達31,進而控制該夾持器32執行該第二動作。 In the sub-step (E-1), the controller 21 generates the driving voltage related to the i-th set speed value to drive the motor 31 through the driver 22, and then controls the holder 32 to execute the second action.
該子步驟(E-2)中,該控制器21經由該編碼器33回饋的電壓訊號判斷該夾持器32的該實際運行速度是否等於該第i個設定速度值,當該控制器21判斷該夾持器32的該實際運行速度不等於該第i個設定速度值時,回到步驟(E-1)。 In the sub-step (E-2), the controller 21 determines whether the actual running speed of the gripper 32 is equal to the i-th set speed value via the voltage signal fed back by the encoder 33. When the controller 21 determines When the actual running speed of the gripper 32 is not equal to the i-th set speed value, the process returns to step (E-1).
該子步驟(E-3)中,當該控制器21判斷該夾持器32的該實際運行速度等於該第i個設定速度值時,該控制器21在該穩態區間T內將多個取樣電壓值儲存。 In the sub-step (E-3), when the controller 21 judges that the actual running speed of the gripper 32 is equal to the i-th set speed value, the controller 21 sets a plurality of The sampling voltage value is stored.
該子步驟(E-4)中,該控制器21判斷該夾持器32以該實際運行速度運作所達到的該實際位置是否等於該設定位置,該設 定位置相關於該馬達31被驅動地以該第i個設定速度值控制該夾持器32執行該第二動作時所達到的位置,當該控制器21判斷該夾持器32的該實際位置不等於該設定位置時,則回到步驟(E-1),當該控制器21判斷該夾持器32的該實際位置等於該設定位置時,則進到步驟(F)。 In this sub-step (E-4), the controller 21 determines whether the actual position reached by the gripper 32 operating at the actual running speed is equal to the set position, and the setting The fixed position is related to the position at which the motor 31 is driven to control the gripper 32 to perform the second action at the i-th set speed value. When the controller 21 determines the actual position of the gripper 32 When it is not equal to the set position, it returns to step (E-1). When the controller 21 determines that the actual position of the gripper 32 is equal to the set position, it proceeds to step (F).
該步驟(F)中,該控制器21對根據多個取樣電壓值進行平均,以得到一對應該第二動作及該第i個設定速度值的平均電壓值SGV。 In step (F), the controller 21 averages a plurality of sampling voltage values to obtain a pair of average voltage values SGV corresponding to the second action and the i-th set speed value.
再參閱圖2A,該步驟(G)中,該控制器21將每一個平均電壓值SGV與一所對應的偏移值,進行運算以得到一電壓閥值。 Referring to FIG. 2A again, in step (G), the controller 21 calculates each average voltage value SGV and a corresponding offset value to obtain a voltage threshold.
參閱圖2D,該步驟(G)還進一步地包括以下一子步驟(G-1),及一子步驟(G-2)之細部流程。 Referring to FIG. 2D, the step (G) further includes a detailed process of the following sub-step (G-1) and a sub-step (G-2).
該子步驟(G-1)中,該控制器21判斷該設定速度值是否已達N,若為否,則回到該步驟(B)並執行後續步驟。 In this sub-step (G-1), the controller 21 determines whether the set speed value has reached N, and if not, returns to step (B) and executes subsequent steps.
該子步驟(G-2)中,當該設定速度值已達N,該控制器21將每一個平均電壓值SGV與該對應的偏移值相加而得到該電壓閥值,並將該電壓閥值儲存於該儲存器23。 In the sub-step (G-2), when the set speed value has reached N, the controller 21 adds each average voltage value SGV and the corresponding offset value to obtain the voltage threshold value, and applies the voltage The threshold is stored in the storage 23.
上述適應性夾持的控制方法的該初始程序藉由該控制模組的該控制器依據其儲存於儲存器的1~N種不同設定速度值產生 相關的驅動電壓,並用以經由該驅動器驅動該取物模組的該馬達進而控制該夾持器分別依序以N種不同的設定速度值執行該第一動作與該第二動作,並在該夾持器的實際運行速度等於第i個設定速度值時,該控制器在該時間區間內進行相關於該夾持器的實際運行速度的該驅動電壓進行取樣、記錄,並進行平均運算,而得到相對於以每一設定速度值執行該第一、第二動作的平均電壓值,並再依據經驗法則對於每一平均電壓值加上一相關的偏移值而得到相對應的電壓閥值,作為電動夾爪在正式運作取物時可正確執行所需速度及取物動作的作參考業參數,確實可使得機台可正常運作,並提高生產線產能。 The initial program of the above-mentioned adaptive clamping control method is generated by the controller of the control module according to 1 to N different set speed values stored in the memory. The relevant driving voltage is used to drive the motor of the pick-up module through the driver to control the gripper to perform the first action and the second action in sequence with N different set speed values, respectively. When the actual operating speed of the gripper is equal to the i-th set speed value, the controller samples, records, and averages the driving voltage related to the actual operating speed of the gripper within the time interval, and Obtain the average voltage value relative to performing the first and second actions at each set speed value, and then add a relevant offset value to each average voltage value according to the rule of thumb to obtain the corresponding voltage threshold, As a reference industry parameter that the electric gripper can correctly perform the required speed and object picking operation when the object is officially operated, it can indeed make the machine operate normally and increase the production line capacity.
參閱圖1、圖5A,該更新程序包含一步驟(H)、一步驟(I)、一步驟(J)、一步驟(K)、一步驟(L),及一步驟(M)。 Referring to FIG. 1 and FIG. 5A, the update program includes a step (H), a step (I), a step (J), a step (K), a step (L), and a step (M).
該步驟(H)中,該控制器21從該儲存器23載入每一電壓閥值。 In step (H), the controller 21 loads each voltage threshold from the storage 23.
該步驟(I)中,該控制器21經由該驅動器22驅動該馬達31運轉,進而控制該夾持器32以該第i個設定速度值執行該第一動作及該第二動作二者其中之一,並於該夾持器32執行該動作時的該穩態區間T內,對相關於該設定速度值的該驅動電壓進行取樣以得到多個取樣電壓值。 In step (I), the controller 21 drives the motor 31 to operate via the driver 22, and then controls the gripper 32 to perform the first action and the second action at the i-th set speed value. First, in the steady state interval T when the gripper 32 executes the action, the driving voltage related to the set speed value is sampled to obtain a plurality of sampling voltage values.
參閱圖5B,該步驟(I)還進一步地包括以下一子步驟(I-1)、一子步驟(I-2),及一子步驟(I-3)之細部流程。 Referring to FIG. 5B, the step (I) further includes the detailed flow of the following sub-step (I-1), a sub-step (I-2), and a sub-step (I-3).
該子步驟(I-1)中,該控制器21經由該驅動器22驅動該馬達31運轉,進而控制該夾持器32以該第i個設定速度值執行該第一動作及該第二動作二者其中之一。 In the sub-step (I-1), the controller 21 drives the motor 31 through the driver 22, and then controls the gripper 32 to perform the first action and the second action at the i-th set speed value. One of them.
該子步驟(I-2)中,該控制器21判斷該夾持器32的該實際運行速度是否等於該第i個設定速度值,當該控制器21判斷該夾持器32的該實際運行速度不等於該第i個設定速度值時,回到步驟(I-1)。 In the sub-step (I-2), the controller 21 determines whether the actual running speed of the gripper 32 is equal to the i-th set speed value. When the controller 21 determines the actual running speed of the gripper 32 When the speed is not equal to the i-th set speed value, the process returns to step (I-1).
該子步驟(I-3)中,當該控制器21判斷該夾持器32的該實際運行速度等於該第i個設定速度值時,該控制器21在該穩態區間T內將多個取樣電壓值儲存。 In the sub-step (I-3), when the controller 21 determines that the actual running speed of the gripper 32 is equal to the i-th set speed value, the controller 21 sets a plurality of The sampling voltage value is stored.
再圖5A,該步驟(J)中,該控制器21判斷該夾持器32以該第i個設定速度值運作後所達到的該實際位置是否等於該設定位置,該設定位置相關於該夾持器32由該被驅動的馬達31所帶動而以該第i個設定速度值運作時所達到的位置。 5A, in step (J), the controller 21 determines whether the actual position reached after the gripper 32 operates at the i-th set speed value is equal to the set position, and the set position is related to the grip The position reached by the holder 32 when driven by the driven motor 31 and operating at the i-th set speed value.
該步驟(K)中,當該控制器21判斷該夾持器32的該實際位置不等於該設定位置時,該控制器21再判斷該夾持器32以該第i個設定速度值運作時所對應的該平均電壓值SGV是否大於相對 應的該電壓閥值,若為否,則回到步驟(I)。 In step (K), when the controller 21 determines that the actual position of the gripper 32 is not equal to the set position, the controller 21 determines that the gripper 32 operates at the i-th set speed value. Whether the corresponding average voltage value SGV is greater than the relative If the corresponding voltage threshold is not, then return to step (I).
該步驟(L)中,當該控制器21判斷該夾持器32的該實際位置等於該設定位置,及該控制器21判斷該夾持器32以該第i個設定速度值運作時所對應的該平均電壓值SGV大於相對應的該電壓閥值二者其中之一成立時,該控制器21根據多個取樣電壓值進行平均,以得到對應該動作及該第i個設定速度值的平均電壓值SGV。 In step (L), when the controller 21 determines that the actual position of the gripper 32 is equal to the set position, and the controller 21 determines that the gripper 32 operates at the i-th set speed value When the average voltage value SGV is larger than the corresponding one of the voltage thresholds, the controller 21 averages a plurality of sampling voltage values to obtain an average corresponding to the action and the i-th set speed value. The voltage value is SGV.
該步驟(M)中,該控制器21將該平均電壓值SGV與相對應的該偏移值進行運算以得到一更新電壓閥值。 In step (M), the controller 21 calculates the average voltage value SGV and the corresponding offset value to obtain an updated voltage threshold.
參閱圖6,SGT_H及SGT_L即為該平均電壓值SGV與相對應的該偏移值進行運算後的數值可變動的上、下限,亦為該更新電壓閥值可變動的上、下限。 Referring to FIG. 6, SGT_H and SGT_L are the upper and lower limits of the value that can be changed after the average voltage SGV and the corresponding offset value are calculated, and also the upper and lower limits of the update voltage threshold.
上述更新程序藉由該控制模組的該控制器依據由該儲存器載入的每一電壓閥值,經由該驅動器驅動該取物模組的該馬達進而控制該夾持器以第i個設定速度值執行該第一、第二動作二者其中之一,並在該夾持器的實際運行速度等於第i個設定速度值時,該控制器在該時間區間內進行相關於該夾持器的實際運行速度的該驅動電壓進行取樣、記錄,並進行平均運算,而得到相對於以該設定速度值執行該第一、第二動作二者其中之一的平均電壓值,並再依據經驗法則對於該平均電壓值加上相關的該偏移值而得到相 對應的電壓閥值,據以更新原有的電壓閥值,作為電動夾爪在下一次運作取物時可正確執行所需速度及取物動作的作業參數,確實使得機台可持續地正常運作,並提高生產線產能。 In the above update procedure, the controller of the control module drives the motor of the pick-up module through the driver according to each voltage threshold value loaded from the storage, and then controls the holder to set the i-th setting. The speed value performs one of the first and second actions, and when the actual running speed of the gripper is equal to the i-th set speed value, the controller performs correlation with the gripper within the time interval. The driving voltage of the actual operating speed is sampled, recorded, and averaged to obtain an average voltage value relative to performing one of the first and second actions at the set speed value, and then according to the rule of thumb For the average voltage value plus the related offset value to get the phase The corresponding voltage threshold value is used to update the original voltage threshold value as the operating parameter for the electric gripper to correctly perform the required speed and object picking operation in the next operation of picking, which indeed makes the machine continue to operate normally. And increase production line capacity.
綜上所述,本發明適應性夾持的控制方法藉由控制模組的控制器對取物模組的夾持器運行時所對應的電壓訊號進行取樣、運算,而得到相對於以每一設定速度值執行該第一、第二動作的平均電壓值,並再依據經驗法則對於每一平均電壓值加上一相關的偏移值而得到相對應的電壓閥值,作為電動夾爪運作取物時可正確執行所需速度及取物動作的作參考業參數,使機台可正常運作,並提升產能,故確實能達成本發明的目的。 In summary, in the adaptive clamping control method of the present invention, the controller of the control module samples and calculates the voltage signal corresponding to the gripper of the picking module during operation, and obtains Set the speed value to perform the average voltage value of the first and second actions, and then add a relevant offset value to each average voltage value according to the rule of thumb to obtain the corresponding voltage threshold value. As the reference industry parameters, the required speed and object picking movement can be correctly performed when the object is being made, so that the machine can operate normally and the production capacity can be improved, so it can indeed achieve the purpose of cost invention.
惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。 However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited by this, any simple equivalent changes and modifications made according to the scope of the patent application and the contents of the patent specification of the present invention are still Within the scope of the invention patent.
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