TWI660902B - Turning mechanism and method for a steel beam - Google Patents
Turning mechanism and method for a steel beam Download PDFInfo
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- TWI660902B TWI660902B TW107123368A TW107123368A TWI660902B TW I660902 B TWI660902 B TW I660902B TW 107123368 A TW107123368 A TW 107123368A TW 107123368 A TW107123368 A TW 107123368A TW I660902 B TWI660902 B TW I660902B
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Abstract
一種翻轉機構及翻轉方法,係一懸吊翻轉裝置包含一翻轉器結合一轉動輪;以及一懸吊帶繞置在該轉動輪用以吊掛一型鋼。該懸吊翻轉裝置用以拉以及翻轉該型鋼;該懸吊翻轉裝置向下位移,則該型鋼而能夠重新回置於擺放裝置。致使對該型鋼具有方便、快速及穩定翻轉的效果,以及達到操作人力較少的功效。 A turning mechanism and a turning method are a suspension turning device including a turning device combined with a rotating wheel; and a suspension belt is wound around the rotating wheel for hanging a section steel. The hanging and overturning device is used for pulling and turning the section steel; when the hanging and overturning device is displaced downward, the section steel can be returned to the placing device. As a result, the section steel has the effect of convenient, rapid and stable turning, and achieves the effect of less manpower for operation.
Description
本發明係關於一種型鋼加工的技術領域,特別是指型鋼翻轉機構及翻轉方法。 The invention relates to the technical field of section steel processing, in particular to a section steel turning mechanism and a turning method.
型鋼依其斷面形狀,依般可區分為H型鋼、I型鋼、槽鋼、U型鋼等。由於各式型鋼具有抗彎能力強、便於施工、降低成本等優點,因此被廣泛應用在建築方面,或是大型機械的基礎結構上。由於一般型鋼在使用上都具有一定的長度,為避免型鋼因其長度而影響結構強度,通常都會預先焊接一定數量的補強肋板,亦或是因搭接的需要,而必需預先焊接搭接結構。 Shaped steel can be divided into H-shaped steel, I-shaped steel, channel steel, U-shaped steel, etc. according to their cross-sectional shapes. Because various types of steel have the advantages of strong bending resistance, easy construction, and reduced costs, they are widely used in construction or large machinery foundation structures. Because the general section steel has a certain length in use, in order to avoid the section steel from affecting the structural strength due to its length, a certain number of reinforcing ribs are usually welded in advance, or the overlap structure must be welded in advance because of the need for overlap .
不管是補強肋或是搭接結構,目前的加工方式都是先利用天車將型鋼吊至預定地點。焊接或加工過程中,若有翻面需要則同樣需藉助天車。舉例而言,可以在鄰近該型鋼二端處配接皮帶或纜繩,並利用天車將型鋼吊後,該皮帶或纜繩轉動,藉此帶動該型鋼產生翻轉。此種方式不僅耗費大量的時間,而且成本高。 Regardless of whether it is a reinforcing rib or an overlap structure, the current processing method is to first use a crane to lift the section steel to a predetermined location. During welding or processing, if there is a need to turn over, you also need to use a crane. For example, a belt or cable can be connected near the two ends of the section steel, and after the section steel is suspended by a crane, the belt or cable rotates, thereby driving the section steel to turn over. This method is not only time consuming, but also costly.
另外,也有利用鐵板夾搭配天車將該型鋼鋼吊起。然而,該鐵板夾對該型鋼的夾吊力量不佳,所以吊掛及翻轉該型鋼的過程,具有較高的危險性。 In addition, there is also an iron plate clamp used in conjunction with a crane to lift the profile steel. However, the clamping force of the iron plate clamp on the steel bar is not good, so the process of hanging and turning the steel bar has high danger.
本發明的目在於用以解決先前技術翻轉該型鋼不方便、操作危險及操作人力較多的缺點。 The purpose of the present invention is to solve the shortcomings of the prior art, such as the inconvenience of turning the profile steel, the danger of operation, and the large amount of manpower.
本發明的目的在於提供一種用於型鋼的翻轉機構及翻轉方法,其具有能夠使型鋼的翻轉達到更為方便及快速的功效。 An object of the present invention is to provide a turning mechanism and a turning method for a profile steel, which have the effect of enabling the turning of the profile steel to be more convenient and fast.
本發明的目的在於提供一種用於型鋼的翻轉機構及翻轉方法,其具有空間佔用率低,致使該翻轉機構適用於較小空間的功效。 An object of the present invention is to provide a turning mechanism and a turning method for a profile steel, which have a low space occupation rate, so that the turning mechanism is suitable for a small space.
本發明的目的在於提供一種用於型鋼的翻轉機構及翻轉方法,其具有操作人力較少的功效。 An object of the present invention is to provide a turning mechanism and a turning method for a profile steel, which have the effect of less manpower for operation.
為達上述的目的與功效,本發明揭示的翻轉機構及翻轉方法,係一懸吊翻轉裝置包含一翻轉器結合一轉動輪;以及一懸吊帶繞置在該轉動輪用以吊掛該型鋼,且該懸吊帶對該型鋼的吊掛位置係鄰近該型鋼的中央位置。 In order to achieve the above-mentioned object and effect, the turning mechanism and turning method disclosed in the present invention are a suspension turning device including a turning device combined with a turning wheel; and a suspension belt is wound around the turning wheel for hanging the profile steel, And the hanging position of the suspension belt to the section steel is adjacent to the central position of the section steel.
如此該懸吊翻轉裝置吊升該型鋼,致使該型鋼的一端或二端離開該擺放裝置形成懸空狀;該翻轉器輸出扭力使該懸吊帶轉動則使該型鋼產生翻轉;該型鋼隨該懸吊翻轉裝置向下位移而能夠重新回置於該擺放裝置。 In this way, the suspension overturning device lifts the section steel, so that one or two ends of the section steel leave the placement device to form a suspension shape; the overturning device outputs a torque to rotate the suspension belt to cause the section steel to turn over; the section steel follows the suspension The hanging and overturning device is downwardly displaced and can be returned to the placing device.
根據上述說明本發明使該型鋼產生翻轉一角度,且該型鋼隨該懸吊翻轉裝置向下位移而能夠重新回置於該擺放裝置,故可達到使該型鋼產生方便、快速及穩定翻轉的效果。 According to the above description, the present invention allows the profile steel to be turned at an angle, and the profile steel can be returned to the placement device as the suspension flip device is displaced downward, so that the profile steel can be easily, quickly and stably flipped. effect.
由於僅使用單一懸吊翻轉裝置及一懸吊帶的組合,故一位操作者即可看顧整個翻轉機構及過程,達到操作人力較少的功效。 Because only a combination of a single suspension turning device and a suspension belt is used, an operator can take care of the entire turning mechanism and process, and achieve the effect of less manpower.
10‧‧‧型鋼 10‧‧‧ Section Steel
12‧‧‧第一端 12‧‧‧ the first end
14‧‧‧第二端 14‧‧‧ the second end
16‧‧‧擺放裝置 16‧‧‧Placing device
20‧‧‧懸吊翻轉裝置 20‧‧‧ Suspension Flip Device
22‧‧‧翻轉器 22‧‧‧turnover
220‧‧‧馬達 220‧‧‧ Motor
222‧‧‧齒輪箱 222‧‧‧Gearbox
24‧‧‧轉動輪 24‧‧‧Rotating wheel
26‧‧‧懸吊帶 26‧‧‧Sling
28‧‧‧配重塊 28‧‧‧ counterweight
29‧‧‧放置凹槽 29‧‧‧ Place the groove
30‧‧‧升降機構 30‧‧‧Lifting mechanism
第1圖係本發明與型鋼的配置狀態外觀圖。 FIG. 1 is an external view of the arrangement state of the present invention and a profile steel.
第2圖係本發明懸吊翻轉裝置的外觀圖。 Fig. 2 is an external view of a suspension flip device of the present invention.
第3圖係本發明懸吊型鋼的狀態示意圖。 Fig. 3 is a schematic view showing a state of a suspended steel according to the present invention.
第4圖係本發明翻轉動作示意圖 Fig. 4 is a schematic diagram of the turning action of the present invention
第5圖係本發明的翻轉動作示意圖。 Fig. 5 is a schematic diagram of the turning action of the present invention.
第6圖係本發明型鋼擺回擺放裝置的狀態示意圖。 FIG. 6 is a schematic diagram of the state of the profiled steel placing and returning device of the present invention.
第7圖係本發明型鋼翻轉的另一實施方式示意圖。 FIG. 7 is a schematic diagram of another embodiment of the section steel turning of the present invention.
請參閱第1圖,圖中揭示至少一型鋼10擺置在一擺放裝置16上方。該擺放裝置16可以是適當的工作台或相對的二支柱或型鋼等等。一懸吊翻轉裝置20用以連接該型鋼10。更包含一升降機構30連接該懸吊翻轉裝置20,且該升降機構30用以升高及降低該懸吊翻轉裝置20與該型鋼10。該升降機構30可以是配置在一預定軌道的升降機,該升降機係已知的結構,故不詳言贅敍。 Please refer to FIG. 1, which shows that at least one section steel 10 is placed above a placing device 16. The placing device 16 may be a suitable workbench or opposite two-pillar or profiled steel. A suspension flip device 20 is used to connect the profiled steel 10. Furthermore, a lifting mechanism 30 is connected to the suspension flip device 20, and the lifting mechanism 30 is used to raise and lower the suspension flip device 20 and the profiled steel 10. The lifting mechanism 30 may be an elevator arranged on a predetermined track, and the elevator has a known structure, so it will not be described in detail.
請參閱第2圖,該懸吊翻轉裝置20包含一翻轉器22結合一轉動輪24,以及一懸吊帶26繞置在該轉動輪24用以吊掛該型鋼10(如第1圖所示)。該第一翻轉器22係包含一馬達220及一齒輪箱222的組合,該齒輪箱222的輸出端連結該轉動輪24。該懸吊帶26為皮帶、布帶、纜繩或鏈條的其中之一。此外該翻轉裝置20的一端配置有一配重塊28。該配重塊28可為反置L形狀且具有一放置凹槽29。 Referring to FIG. 2, the suspension flip device 20 includes a flipper 22 combined with a rotating wheel 24, and a suspension belt 26 is wound around the rotating wheel 24 for hanging the profiled steel 10 (as shown in FIG. 1). . The first flipper 22 includes a combination of a motor 220 and a gear box 222. The output end of the gear box 222 is connected to the rotating wheel 24. The suspension belt 26 is one of a belt, a cloth belt, a cable, or a chain. In addition, one end of the turning device 20 is provided with a weight block 28. The weight block 28 can be an inverted L shape and has a placing groove 29.
請參閱第3圖,該型鋼10懸空的一端為一第一端12,另一端為一第二端14。該懸吊翻轉裝置20的該懸吊帶26在該型鋼10的吊掛位置與該型鋼10的該第一端12的間距為L1;該吊掛位置與該型鋼10的該第二端14的間距為L2。該L1的距離相當於或等於該L2的距離。 Referring to FIG. 3, the suspended end of the profiled steel 10 is a first end 12 and the other end is a second end 14. The distance between the hanging position of the suspension belt 26 of the suspension turning device 20 and the first end 12 of the section 10 is L1; the distance between the hanging position and the second end 14 of the section 10 Is L2. The distance of L1 is equal to or equal to the distance of L2.
由於該懸吊帶26對該型鋼10的吊掛位置係鄰近該型鋼10的中央位置。所以當該懸吊翻轉裝置20升高則該型鋼10的二端離開該擺放裝置16形成懸空狀,且可以使該型鋼10被吊掛成近於水平狀。 Because the hanging position of the suspension belt 26 on the profiled steel 10 is adjacent to the central position of the profiled steel 10. Therefore, when the suspension overturning device 20 is raised, the two ends of the profiled steel 10 leave the placement device 16 to form a suspended shape, and the profiled steel 10 can be suspended to be nearly horizontal.
請參閱第3、4圖,當該翻轉器22的輸出扭力帶動該懸吊帶26轉動及該型鋼10翻動,則該型鋼10在該懸吊翻轉裝置20及該懸吊帶26的作用下,可以產生翻轉一角度。 Please refer to FIGS. 3 and 4, when the output torque of the flipper 22 drives the suspension belt 26 to rotate and the section steel 10 is turned, the section steel 10 can produce the action of the suspension flipping device 20 and the suspension belt 26. Flip at an angle.
請參閱第5、6圖,該型鋼10可以隨該懸吊翻轉裝置20向下位移而能夠重新回置於該擺放裝置16。進一步,該型鋼10由升高至回置的過程,翻轉角度為一百八十度且可以擺回原來的置放位置。是以本發明無需預留橫向空間供給該型鋼10翻轉及位移,進而達到佔用空間小,具有較佳空間利用率的功效。 Referring to FIGS. 5 and 6, the profiled steel 10 can be returned to the placing device 16 with the downward displacement of the suspension flip device 20. Further, in the process of the profiled steel 10 from being raised to being set back, the turning angle is one hundred and eighty degrees and can be swung back to the original placement position. Therefore, the present invention does not need to reserve lateral space to supply the section steel 10 for turning and displacement, thereby achieving a small occupied space and a better space utilization efficiency.
由於該懸吊翻轉裝置220掛起該型鋼10,且使該型鋼10的二端被拉起形成懸空狀,故該翻轉器22及懸吊帶26對該型鋼10所輸出的扭矩作用力,可使該型鋼10產生快速及穩定翻轉的效果,以利對該型鋼10進行後的加工作業。 Since the suspension overturning device 220 suspends the profiled steel 10 and causes the two ends of the profiled steel 10 to be pulled up to form a suspended shape, the torque acting on the profiled steel 10 by the flipper 22 and the suspension belt 26 can make The section steel 10 has the effect of rapid and stable turning, so as to facilitate the post-processing operation of the section steel 10.
再者,本實施例利用該懸吊翻轉裝置20將該型鋼10吊起懸空,且該懸吊帶26的吊掛位置接近該型鋼10的中間位置,故僅需一位操作者即可以執行該型鋼10的翻轉,使本發明的操作使用所需人力明顯減少。 Furthermore, in this embodiment, the section steel 10 is suspended by using the suspension flip device 20, and the hanging position of the suspension belt 26 is close to the middle position of the section steel 10, so only one operator can execute the section steel. The turning of 10 significantly reduces the manpower required for the operation and use of the present invention.
請參閱第7圖,本實施例揭示該懸吊帶26吊掛在型鋼10的預定位置,例如接近中央位置,則該懸吊裝翻轉置20上升,該型鋼10可以被吊起且呈傾斜狀,該第一端12靠置在該擺放裝置16上。如此該型鋼10可以順利翻轉。上述的該懸吊帶26對該第一端12的距離L1及該懸吊帶26對該第二端14的距離L2,可呈現L1不等於L2的狀態。請搭配參閱第6圖,該型鋼10被翻轉後,可以再重新置回初始位置。 Referring to FIG. 7, this embodiment discloses that the suspension belt 26 is suspended at a predetermined position of the profiled steel 10, for example, near the central position, the suspension device is flipped up 20 and the profiled steel 10 can be lifted and inclined. The first end 12 rests on the placing device 16. In this way, the section steel 10 can be smoothly turned. The above-mentioned distance L1 of the sling strap 26 from the first end 12 and the distance L2 of the sling strap 26 from the second end 14 may be in a state where L1 is not equal to L2. Please refer to Fig. 6 for details. After the section steel 10 is turned over, it can be reset to the original position again.
請再參閱第2圖,該此外該翻轉裝置20的一端所配置的該配重塊28係用以與該翻轉器22形成平衡,該懸吊翻轉裝置20的使用過程能保持良好的平衡與穩定。該配重塊28上的該放置凹槽29係提供適當的位置與空間以利於擺置用以控制該懸吊翻轉裝置20的電線及操作器。 Please refer to FIG. 2. In addition, the weight block 28 disposed at one end of the turning device 20 is used to form a balance with the turning device 22, and the suspension turning device 20 can maintain a good balance and stability during use. . The placement groove 29 on the weight block 28 provides an appropriate position and space to facilitate the placement of wires and operators for controlling the suspension flip device 20.
上述實施例僅為例示性說明本發明之技術及其功效,而非用於限制本發明。任何熟於此項技術人士均可在不違背本發明之技術原理及精神的情況下,對上述實施例進行修改及變化,因此本發明之權利保護範圍應如後所述之申請專利範圍所列。 The above-mentioned embodiments are merely for illustrative purposes to illustrate the technology of the present invention and its effects, and are not intended to limit the present invention. Anyone skilled in the art can modify and change the above embodiments without violating the technical principles and spirit of the present invention. Therefore, the scope of protection of the rights of the present invention should be listed in the scope of patent application described below. .
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CN206088260U (en) * | 2016-08-31 | 2017-04-12 | 无锡市光彩机械制造有限公司 | Automatic tilting mechanism of collection forming steel |
CN206200471U (en) * | 2016-10-26 | 2017-05-31 | 中铁四局集团第五工程有限公司 | A kind of H profile steel automatic turning device |
CN207171362U (en) * | 2017-06-28 | 2018-04-03 | 济南天辰铝机股份有限公司 | A kind of shaped steel reverse welding forming production line |
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JPH04223994A (en) * | 1990-12-26 | 1992-08-13 | Ishikawajima Harima Heavy Ind Co Ltd | Overhead travelling crane |
CN103240562A (en) * | 2013-05-03 | 2013-08-14 | 湖北弘毅钢结构工程有限公司 | Chained turnover equipment for H-shaped steel |
CN104526236A (en) * | 2014-12-31 | 2015-04-22 | 济南天辰铝机股份有限公司 | H-shaped steel turnover welding device |
CN104925528A (en) * | 2015-04-30 | 2015-09-23 | 天津市金万方钢结构有限公司 | Horizontal type C-type steel transverse moving and turnover device |
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CN206200471U (en) * | 2016-10-26 | 2017-05-31 | 中铁四局集团第五工程有限公司 | A kind of H profile steel automatic turning device |
CN207171362U (en) * | 2017-06-28 | 2018-04-03 | 济南天辰铝机股份有限公司 | A kind of shaped steel reverse welding forming production line |
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