TWI657134B - Organic soap manufacturing process - Google Patents

Organic soap manufacturing process Download PDF

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Publication number
TWI657134B
TWI657134B TW107133353A TW107133353A TWI657134B TW I657134 B TWI657134 B TW I657134B TW 107133353 A TW107133353 A TW 107133353A TW 107133353 A TW107133353 A TW 107133353A TW I657134 B TWI657134 B TW I657134B
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soap
oil
sodium hydroxide
grams
water
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TW107133353A
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TW202012610A (en
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陳信行
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陳信行
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Abstract

一種有機皂製程,其步驟係包含有:發酵步驟:以草本植物利用預定微生物進行發酵取得發酵液;萃取步驟:將發酵液利用冷凍萃取,減少發酵液中的水分以取得植萃分子溶液;混合步驟:將油以皂化價比例混合氫氧化鈉及水混合並攪拌,待攪拌至稠狀時加入植萃分子溶液後攪拌均勻取得皂液;裝填步驟:將皂液裝填至模具中;靜置步驟:靜置至少45天,待皂液凝固並完全皂化形成皂塊;裁切步驟:將皂塊裁切取得成品;藉此,提供一種有機皂製程,藉以製造一種有機皂,以天然材料及製造方法製成,本發明亦可減少鹼性物質,具有溫和清潔之功效。An organic soap process, the steps comprising: a fermentation step: using a predetermined microorganism to ferment a fermentation liquid to obtain a fermentation liquid; and an extraction step: using a freeze extraction to reduce water in the fermentation liquid to obtain a planting molecular solution; Step: mixing the oil with sodium hydroxide and water in a saponification ratio and stirring, adding the planting molecular solution after stirring to a thick state, and uniformly stirring to obtain a soap liquid; filling step: filling the soap into the mold; and standing still : standing for at least 45 days, until the soap solidifies and completely saponified to form a soap bar; cutting step: cutting the soap bar to obtain a finished product; thereby providing an organic soap process to manufacture an organic soap, using natural materials and manufacturing The method is prepared, and the invention can also reduce the alkaline substance and has the effect of mild cleaning.

Description

有機皂製程Organic soap process

本發明係提供一種有機皂製程,尤指一種利用草本植物發酵後冷凍萃取以取得萃取液並混入皂液中靜置至完全皂化,可減少鹼性物質殘留,具有天然且溫和清潔之功效。 The invention provides an organic soap manufacturing process, in particular to a method of using a herb to ferment and extract to obtain an extract and mixing it into a soap solution to be completely saponified, thereby reducing the residue of the alkaline substance, and having the effect of being natural and mildly clean.

按,近年來化學物質充斥於生活中,導致在生活過程中人體皮膚多會接觸數百種化學物質,而皮膚吸收的毒素較難以代謝,為此,必須每日清潔皮膚,以保持潔淨減少毒素沉積,特別是每日所使用的清潔用品,也是混有化學物質的疑慮,而合成化學物質之成品的確使人類生活更為便利,其化學物質對人體影響雖短期內較難以發現,但在長期使用及接觸下,對人體的危害仍然可於生活中逐漸被發現,而皮膚係為接觸化學物質較多部位,因此現代人皮膚常有各種不同病徵,人們為改善生活也逐漸關注所使用物品的原料;其中市售有多種清潔用肥皂,而市售具有造型的肥皂多使用皂基製成,皂基係為肥皂的半成品,其易加工的特性令多數業者以購買工廠生產的皂基作為原料,以取代傳統肥皂,並簡化生產流程,但隨時代變遷,消費者的環保及健康意識逐漸提升,對於肥皂選用的製造原料要求較高,然而工廠生產的皂基其原料標示不 清楚,導致下游廠商在製造肥皂時品質難以控管,為此,肥皂業者逐漸採用以原料生產肥皂來取代皂基,以提升肥皂的品質控管。 According to recent years, chemical substances are immersed in life, causing human skin to be exposed to hundreds of chemical substances during life, and the toxins absorbed by the skin are difficult to metabolize. Therefore, the skin must be cleaned daily to keep clean and reduce toxins. Deposition, especially the cleaning products used every day, is also a mixture of chemical substances, and the finished products of synthetic chemicals do make human life more convenient. The impact of chemical substances on the human body is difficult to find in the short term, but in the long run. Under the use and contact, the harm to the human body can still be gradually found in life, and the skin is exposed to more chemical substances. Therefore, modern human skin often has various symptoms, and people gradually pay attention to the items used to improve their lives. Raw materials; among them, there are many kinds of cleaning soaps, and commercially available soaps are mostly made of soap base. The soap base is a semi-finished soap. Its easy-to-process characteristics make most manufacturers use the soap base produced by the factory as a raw material. To replace traditional soap and simplify the production process, but change over time, consumers' environmental and health awareness Lifting, selection for higher raw material for producing soap requirements, but its raw soap factory mislabeled Clearly, the quality of the downstream manufacturers in the manufacture of soap is difficult to control. To this end, the soap industry has gradually adopted the use of raw materials to produce soap instead of soap base to enhance the quality control of soap.

然,就上述肥皂製造過程而言,其肥皂品質控管程度相較於使用皂基已大幅提升,但消費者在選用肥皂上並不單純只要求清潔功能,其保養、修護等附加功能更是為購買考量,而肥皂在添加草本配方以提升肥皂價值時,因草本配方其保存期限較短,導致肥皂久置容易酸化或生菌,實為一大弊端,而亟待加以改良。 However, as far as the above soap manufacturing process is concerned, the degree of control of the quality of the soap is greatly improved compared to the use of the soap base, but the consumer does not simply require the cleaning function in selecting the soap, and the additional functions such as maintenance and repair are more For the sake of purchase, soap is added to the herbal formula to enhance the value of the soap. Because of the short shelf life of the herbal formula, the soap is prone to acidification or bacteria for a long time, which is a major drawback, and needs to be improved.

本發明人有鑑於此,並且依據多年從事此領域的相關經驗,細心觀察及研究,並配合學理運用,乃針對前述現有肥皂所面臨的問題深入探討,且積極尋求解決之道,經過長期研究與開發,已成功開發出一種有機皂,進而提出一種合理且有效之本發明,以克服現有肥皂問題並期使更為實用,以符合使用者之需求。 The present inventors have in view of this, and based on years of experience in this field, careful observation and research, and in conjunction with academic application, are in-depth discussion on the problems faced by the aforementioned existing soap, and actively seek solutions, after long-term research and Development, an organic soap has been successfully developed, and a reasonable and effective invention has been proposed to overcome the existing soap problem and to make it more practical to meet the needs of users.

本發明之主要目的係在於:提供一種有機皂製程,藉以製造一種有機皂,以天然材料及製造方法製成,本發明亦可減少鹼性物質殘留,具有溫和清潔之功效。 The main object of the present invention is to provide an organic soap process, thereby producing an organic soap, which is prepared by natural materials and a manufacturing method. The invention can also reduce the residue of alkaline substances and has the effect of mild cleaning.

發明之有機皂製程,其步驟係包含:S1發酵步驟:以草本植物利用預定微生物進行發酵取得發酵液;S2萃取步驟:將發酵液置入冷凍萃取機利用冷凍萃取,減少發酵液中的水分以取得植萃分子溶液,並於植萃分子溶液內加入沒藥精油,利用沒藥精油具有殺菌功能,進而提升成品保存期限; S3混合步驟:將油加熱至45~80℃,並以皂化價比例混合氫氧化鈉及水取得氫氧化鈉溶液,並將氫氧化鈉溶液調整至與油的溫度相近後混合並攪拌,待攪拌至稠狀時加入植萃分子溶液後攪拌均勻,取得皂液;S4裝填步驟:將皂液裝填至模具中;S5靜置步驟:靜置至少45天,待皂液凝固並完全皂化,形成皂塊;S6裁切步驟:將皂塊脫模並裁切成預定尺寸,取得成品。 The organic soap process of the invention comprises the steps of: S1 fermentation step: fermenting the herb with a predetermined microorganism to obtain a fermentation liquid; and S2 extracting step: placing the fermentation liquid in a freezing extractor to reduce the moisture in the fermentation liquid by using a freeze extraction method Obtaining the extracting molecular solution, adding the myrrh essential oil to the planting molecular solution, and using the myrrh essential oil to have a sterilization function, thereby improving the shelf life of the finished product; S3 mixing step: heating the oil to 45-80 ° C, and mixing sodium hydroxide and water in a saponification ratio to obtain a sodium hydroxide solution, and adjusting the sodium hydroxide solution to a temperature close to the oil, mixing and stirring, stirring Adding the phytochemical solution to the thick form and stirring evenly to obtain the soap; S4 filling step: filling the soap into the mold; S5 standing step: standing for at least 45 days, the soap is solidified and completely saponified to form soap Block; S6 cutting step: demolding the soap block and cutting into a predetermined size to obtain a finished product.

其中草本植物係為牛樟芝,並將牛樟芝利用微生物發酵,使牛樟芝發酵轉化為具有三萜類化合物、超氧歧化酵素、腺苷及多醣體等生化活性物質的發酵液;其中植萃分子溶液更可加入精油、純露;其中精油及純露係以牛樟芝、扁柏或絲瓜以蒸餾方式提煉出精油及純露,更可將扁柏或絲瓜經冷凍萃取以取得萃取液,並以預定比例混入植萃分子溶液中;其中混合步驟中所使用的油係以橄欖油、椰子油或蓖麻油之其中任一者或任一組合方式組成;其中氫氧化鈉及水添加比例,係以每1000公克橄欖油混合低於134公克氫氧化鈉及312~389公克水;每1000公克椰子油混合低於190公克氫氧化鈉及389~456公克水;每1000公克蓖麻油混合低於129公克氫氧化鈉及300~389公克水,致使皂化反應時符合皂化價比例,使氫氧化鈉可完全皂化,進而使成品的PH值接近中性;其中植萃分子溶液內更可加入珍珠萃取液; 其中混合步驟中更可將油以皂化價比例混合氫氧化鈉及水攪拌混合至固化後加入酒精使其保持於55~80℃並持續攪拌,令酒精溶解固化皂液後取得呈透光狀態的皂液。 The herbaceous plant is Antrodia camphorata, and the Fermented Antrodia camphorata is fermented by microorganisms to ferment the Antrodia camphorata into a fermentation liquid having biochemical active substances such as triterpenoids, superoxide dismutase, adenosine and polysaccharide; wherein the extracting molecular solution can be further Add essential oils and pure dews; among them, essential oils and pure dews are distilled to extract essential oils and pure dews, and cedar or loofah can be extracted by freezing to obtain extracts and mixed into the extracted molecules at a predetermined ratio. In the solution; wherein the oil used in the mixing step is composed of any one or any combination of olive oil, coconut oil or castor oil; wherein the ratio of sodium hydroxide and water is mixed per 1000 grams of olive oil. Less than 134 grams of sodium hydroxide and 312 to 389 grams of water; less than 190 grams of sodium hydroxide and 389 to 456 grams of water per 1000 grams of coconut oil; less than 129 grams of sodium hydroxide per 1000 grams of castor oil and 300~ 389 grams of water, causing the saponification reaction to meet the saponification ratio, so that sodium hydroxide can be completely saponified, so that the pH value of the finished product is close to neutral; More may be added to the pearl extract; In the mixing step, the oil may be mixed with sodium hydroxide and water in a saponification ratio, stirred and mixed until solidified, and then added to the alcohol to maintain the temperature at 55-80 ° C and continuously stirred, so that the alcohol dissolves and solidifies the soap liquid to obtain a light-transmitting state. Soap.

本發明之主要目的功效在於:藉由一種有機皂製程,其製程步驟係包含下列步驟:以草本植物利用預定微生物進行發酵取得發酵液,將發酵液置入冷凍萃取機利用冷凍萃取,減少發酵液中的水分以取得植萃分子溶液,並於植萃分子溶液內加入沒藥精油,利用沒藥精油具有殺菌功能,進而提升成品保存期限,再將油加熱至45~80℃,且以皂化價比例混合氫氧化鈉及水取得氫氧化鈉溶液,並將氫氧化鈉溶液調整至與油的溫度相近後混合並攪拌,待攪拌至稠狀時加入植萃分子溶液後攪拌均勻,取得皂液,再將皂液裝填至模具中靜置至少45天,待皂液凝固並完全皂化,形成皂塊,將皂塊脫模並裁切成預定尺寸,取得成品;藉此,提供一種有機皂製程,藉以製造一種有機皂,以天然材料及製造方法製成,本發明亦可減少鹼性物質殘留,具有溫和清潔之功效。 The main purpose of the present invention is to: through an organic soap process, the process step comprises the steps of: fermenting a herb with a predetermined microorganism to obtain a fermentation liquid, placing the fermentation liquid in a freezing extractor, and using a freeze extraction to reduce the fermentation liquid. The water in the solution is used to obtain the extracting molecular solution, and the myrrh oil is added into the planting molecular solution, and the myrrh essential oil has a bactericidal function, thereby improving the shelf life of the finished product, and then heating the oil to 45-80 ° C, and saponifying the price Mix sodium hydroxide and water to obtain sodium hydroxide solution, adjust the sodium hydroxide solution to be close to the temperature of the oil, mix and stir. When stirring until thick, add the planting molecular solution and stir evenly to obtain soap. Then, the soap liquid is filled into the mold and allowed to stand for at least 45 days, and the soap liquid is solidified and completely saponified to form a soap bar, and the soap bar is demolded and cut into a predetermined size to obtain a finished product; thereby, an organic soap process is provided. By making an organic soap, which is made by natural materials and a manufacturing method, the invention can also reduce the residue of alkaline substances and has the effect of mild cleaning.

〔本發明〕 〔this invention〕

1‧‧‧皂體 1‧‧‧ soap body

11‧‧‧碳氫鏈 11‧‧‧ Hydrocarbon chain

111‧‧‧親油端 111‧‧‧ lipophilic end

112‧‧‧親水端 112‧‧‧Hydrophilic end

12‧‧‧甘油分子 12‧‧‧glycerol molecules

13‧‧‧植萃分子 13‧‧‧Phytic molecules

S1~S6‧‧‧流程步驟 S1~S6‧‧‧ process steps

S10~S60‧‧‧流程步驟 S10~S60‧‧‧ Process steps

第1圖係本發明之流程方塊示意圖(一)。 Figure 1 is a schematic diagram of the flow block of the present invention (1).

第2圖係本發明之流程方塊示意圖(二)。 Figure 2 is a schematic diagram of the flow block of the present invention (2).

第3圖係本發明較佳實施例之局部剖面放大示意圖。 Figure 3 is a partial cross-sectional enlarged view of a preferred embodiment of the present invention.

為使 貴審查委員對本發明之目的、特徵及功效能夠有更進一步 之瞭解與認識,以下茲請配合〔圖式簡單說明〕詳述如后:請參閱第1圖所示,為本發明「有機皂製程」;其製程包括下列步驟:S1發酵步驟:以草本植物利用預定微生物進行發酵取得發酵液;S2萃取步驟:將發酵液置入冷凍萃取機利用萃取6倍技術冷凍萃取,減少發酵液中的水分以取得植萃分子溶液,並於植萃分子溶液內加入沒藥精油,利用沒藥精油具有殺菌功能,進而提升成品保存期限;S3混合步驟:將油加熱至45~80℃,並以皂化價比例混合氫氧化鈉及水取得氫氧化鈉溶液,並將氫氧化鈉溶液調整至與油的溫度相近後混合並攪拌,待攪拌至稠狀時加入植萃分子溶液後攪拌均勻,取得皂液;S4裝填步驟:將皂液裝填至模具中;S5靜置步驟:靜置至少45天,待皂液凝固並完全皂化,形成皂塊;S6裁切步驟:將皂塊脫模並裁切成預定尺寸,取得成品。 In order for your review board to further develop the purpose, features and efficacy of the present invention For the understanding and understanding, please refer to the following [detailed description of the drawings] as follows: Please refer to Figure 1 for the "organic soap process" of the present invention; the process includes the following steps: S1 fermentation step: herbaceous plants Fermentation liquid is obtained by fermentation with a predetermined microorganism; S2 extraction step: the fermentation liquid is placed in a freezing extractor and extracted by a 6-fold extraction technique to reduce the moisture in the fermentation liquid to obtain a planting molecular solution, and is added to the planting molecular solution. Myrrh essential oil, using myrrh essential oil has a bactericidal function, thereby improving the shelf life of the finished product; S3 mixing step: heating the oil to 45-80 ° C, and mixing sodium hydroxide and water at a saponification price ratio to obtain a sodium hydroxide solution, and The sodium hydroxide solution is adjusted to be close to the temperature of the oil, and then mixed and stirred. When the mixture is stirred until thick, the planting molecular solution is added and stirred uniformly to obtain a soap liquid; S4 loading step: filling the soap into the mold; S5 is allowed to stand Step: Allow to stand for at least 45 days, until the soap liquid solidifies and completely saponifies to form a soap bar; S6 cutting step: demold the soap bar and cut into a predetermined size to obtain a finished product.

藉由以上說明,本發明主要目的功效在於:前述草本植物係為牛樟芝,並將牛樟芝利用微生物發酵,使牛樟芝發酵轉化為具有三萜類化合物、超氧歧化酵素、腺苷及多醣體等生化活性物質的發酵液;前述植萃分子溶液更可加入精油、純露,利用混入一定比例的精油可有效提升成品的抗菌功效,進而延長成品的保存期限;其中精油及純露係以牛樟芝、扁柏或絲瓜以蒸餾方式提煉出精油及純露,更可將扁柏或絲瓜經冷凍萃取以取得萃取液,並以預定比例混入植萃分子溶液中,藉此,利用牛樟芝係具有三萜類化合物、超氧歧化酵素、腺苷及多醣體, 使成品具有消炎、抗痘、保濕、滋養並活化肌膚,並利用絲瓜可增加保濕、滋養及活化肌膚功效,更可利用扁柏成分來保養頭皮、滋養毛囊;前述混合步驟中所使用的油係以橄欖油、椰子油或蓖麻油之其中任一者或任一組合方式組成,其中橄欖油係富含維生素A、B、D、E、K以促進皮膚膠原增生並延緩老化,更可添加椰子油增加該成品的硬度、清潔力及泡沫量;及添加蓖麻油提升該成品的透明度,進而達到美觀且具清潔及保養之肥皂功能者;其中氫氧化鈉及水添加比例,係以每1000公克橄欖油混合低於134公克氫氧化鈉及312~389公克水;每1000公克椰子油混合低於190公克氫氧化鈉及389~456公克水;每1000公克蓖麻油混合低於129公克氫氧化鈉及300~389公克水,致使皂化反應時符合皂化價比例,使氫氧化鈉可完全皂化,進而使成品的PH值接近中性;前述植萃分子溶液內更可加入珍珠萃取液,珍珠萃取液係具有CaCO3和微量的Conchiolin珍珠蛋白,致使成品具有抗氧化、抗衰老、清除自由基等功效;前述混合步驟中更可將油以皂化價比例混合氫氧化鈉及水攪拌混合至固化後加入酒精使其保持於55~80℃並持續攪拌,令酒精溶解固化皂液後取得呈透光狀態的皂液;其中呈透光狀態的皂液以添加預定比例植萃分子溶液,使皂液以預定色澤呈現;藉由以上說明,本發明主要目的功效在於:藉由一種有機皂製程,其製程步驟係包含下列步驟:以草本植物利用預定微生物進行發酵取得發酵液,將發酵液置入冷凍萃取機利用冷凍萃取,減少發酵液中的水分以取得植萃分子溶液,並於植萃分子溶液內加入沒藥精油,利用 沒藥精油具有殺菌功能,進而提升成品保存期限,再將油加熱至45~80℃,且以皂化價比例混合氫氧化鈉及水取得氫氧化鈉溶液,並將氫氧化鈉溶液調整至與油的溫度相近後混合並攪拌,待攪拌至稠狀時加入植萃分子溶液後攪拌均勻,並取得皂液,再將皂液裝填至模具中靜置至少45天,待皂液凝固並完全皂化而形成皂塊,將皂塊脫模並裁切成預定尺寸,取得成品;藉此,提供一種有機皂製程,藉以製造一種有機皂,以天然材料及製造方法製成,本發明亦可減少鹼性物質殘留,具有溫和清潔之功效。 According to the above description, the main purpose of the present invention is that the herbaceous plant line is Antrodia camphorata, and the microorganism is fermented by the microorganism to ferment the Antrodia camphorata into a biochemical activity such as a triterpenoid compound, a superoxide dismutase, an adenosine and a polysaccharide. The fermentation liquid of the substance; the above-mentioned planting molecular solution can be added with essential oil and pure dew, and the use of a certain proportion of essential oil can effectively improve the antibacterial effect of the finished product, thereby prolonging the shelf life of the finished product; wherein the essential oil and pure dew are burdock, cypress or cypress The loofah is distilled to extract the essential oil and the pure dew, and the cypress or loofah is subjected to freeze extraction to obtain the extract, and is mixed into the planting molecular solution at a predetermined ratio, thereby utilizing the triterpenoid compound and superoxide. Disproportionation enzymes, adenosine and polysaccharides make the finished product anti-inflammatory, anti-acne, moisturizing, nourish and revitalize the skin, and use loofah to increase moisturizing, nourish and revitalize the skin, and use cypress ingredients to maintain the scalp and nourish the hair follicle; The oil used in the mixing step is either olive oil, coconut oil or castor oil. Or any combination of the methods, wherein the olive oil is rich in vitamins A, B, D, E, K to promote skin collagen proliferation and delay aging, more coconut oil can be added to increase the hardness, cleansing power and foam of the finished product; And adding castor oil to enhance the transparency of the finished product, thereby achieving a beautiful and clean and maintainable soap function; wherein the sodium hydroxide and water addition ratio is less than 134 grams of sodium hydroxide per 3,000 grams of olive oil and 312~ 389 grams of water; less than 190 grams of sodium hydroxide and 389 to 456 grams of water per 1000 grams of coconut oil; less than 129 grams of sodium hydroxide and 300 to 389 grams of water per 1000 grams of castor oil, resulting in saponification in response to saponification The ratio of the price makes the sodium hydroxide completely saponified, so that the pH value of the finished product is close to neutral; the pearl extract can be added to the above-mentioned planting molecular solution, and the pearl extract has CaCO 3 and a trace amount of Conchiolin pearl protein, resulting in the finished product. It has the functions of anti-oxidation, anti-aging, scavenging free radicals, etc. In the above mixing step, the oil can be mixed with sodium hydroxide and water in a saponification ratio, stirred and mixed until solidified. Keep it at 55~80 °C and continue to stir, so that the alcohol dissolves and solidifies the soap liquid to obtain a light-transmissive soap liquid; the liquid liquid in the light-transmissive state is added with a predetermined proportion of the molecular solution to make the soap liquid By the above description, the main purpose of the present invention is to: through an organic soap process, the process step comprises the steps of: fermenting the fermentation liquid with a predetermined microorganism by using the herb, and placing the fermentation liquid into the frozen extraction The machine uses freezing extraction to reduce the water in the fermentation liquid to obtain the planting molecular solution, and to add the myrrh essential oil in the planting molecular solution, and the antibacterial essential oil has the sterilization function, thereby improving the shelf life of the finished product, and then heating the oil to 45. ~80 ° C, and sodium hydroxide and water are mixed in a saponification ratio to obtain a sodium hydroxide solution, and the sodium hydroxide solution is adjusted to be close to the temperature of the oil, and then mixed and stirred. When the mixture is stirred until thick, the planting molecular solution is added. After the mixture is evenly stirred, and the soap liquid is obtained, and then the soap liquid is filled into the mold and allowed to stand for at least 45 days, until the soap liquid is solidified and completely saponified to form a soap bar, and the soap bar is formed. The mold is demolded and cut into a predetermined size to obtain a finished product; thereby, an organic soap process is provided, thereby manufacturing an organic soap, which is prepared by a natural material and a manufacturing method, and the invention can also reduce the residue of the alkaline substance, and has a mild cleanness. efficacy.

再者,續請參閱第2圖至第3圖所示,為本發明「有機皂製程」另一製成步驟;其製程包括下列步驟:S10:發酵步驟:以牛樟芝利用預定微生物進行發酵取得發酵液;S20:萃取步驟:將發酵液置入冷凍萃取機利用萃取6倍技術冷凍萃取,減少發酵液中的水分,並混合預定比例的精油、純露,以取得植萃分子溶液,並於植萃分子溶液內加入沒藥精油,利用沒藥精油具有殺菌功能,進而提升成品保存期限;S30:混合步驟:將油加熱至45~80℃,並以皂化價比例混合氫氧化鈉及水取得氫氧化鈉溶液,並將氫氧化鈉溶液調整至與油的溫度相近後混合並攪拌,待攪拌混合至固化後加入酒精使其保持於55~80℃並持續攪拌,令酒精溶解固化皂液後取得呈透光狀態的皂液,並將皂液以添加預定比例植萃分子溶液,使皂液以預定色澤呈現;S40:裝填步驟:將皂液裝填至模具中;S50:靜置步驟:靜置至少45天,待皂液凝固並完全皂化,形成皂塊;S60:裁切步驟:將皂塊脫模並裁切成預定尺寸,取得複數個皂體1。 Furthermore, please refer to FIG. 2 to FIG. 3 , which is another manufacturing step of the “organic soap process” of the present invention; the process comprises the following steps: S10: fermentation step: fermentation is carried out by using a predetermined microorganism to ferment with Antrodia camphorata. Liquid; S20: extraction step: the fermentation liquid is placed in a freezing extractor by means of extraction 6 times technology to freeze extraction, reduce the moisture in the fermentation liquid, and mix a predetermined proportion of essential oil, pure dew to obtain a planting molecular solution, and plant Adding myrrh essential oil to the extracted molecular solution, using the myrrh essential oil to have a bactericidal function, thereby improving the shelf life of the finished product; S30: mixing step: heating the oil to 45-80 ° C, and mixing sodium hydroxide and water at a saponification ratio to obtain hydrogen Sodium oxide solution, and adjust the sodium hydroxide solution to the temperature of the oil, mix and stir, stir and mix until solidified, add alcohol to keep it at 55~80 °C and keep stirring, so that the alcohol dissolves and solidifies the soap. a liquid soap in a light-transmissive state, and the soap solution is planted in a predetermined ratio to prepare the molecular solution to make the soap liquid appear in a predetermined color; S40: filling step: filling the soap into the mold S50: standing step: standing for at least 45 days, until the soap solidifies and completely saponified to form a soap bar; S60: cutting step: demolding the soap bar and cutting into a predetermined size to obtain a plurality of soap bodies 1.

藉由以上說明,本發明主要目的功效在於:前述各皂體1係具有複數個碳氫鏈11、複數個甘油分子12及複數個植萃分子13,該皂體1之各碳氫鏈11係各設有一親油端111及一親水端112,而該皂體1之各碳氫鏈11及該皂體1之各甘油分子12係以皂化反應製成;前述發酵液係以牛樟芝利用微生物發酵,使牛樟芝發酵轉化為具有三萜類化合物、超氧歧化酵素、腺苷及多醣體等生化活性物質製成;前述精油及純露係以牛樟芝、扁柏或絲瓜以蒸餾方式提煉出精油及純露,更可將扁柏或絲瓜經冷凍萃取以取得萃取液,並以預定比例混入植萃分子溶液中,藉由牛樟芝係具有三萜類化合物、超氧歧化酵素、腺苷及多醣體,使該皂體1具有消炎、抗痘、保濕、滋養並活化肌膚,並利用絲瓜可增加保濕、滋養及活化肌膚功效,更可利用扁柏成分來保養頭皮、滋養毛囊;前述該皂體1所使用的油係以橄欖油、椰子油或蓖麻油之其中任一者或任一組合方式組成,其中橄欖油係富含維生素A、B、D、E、K以促進皮膚膠原增生並延緩老化,更可添加椰子油增加該皂體1的硬度、清潔力及泡沫量;及添加蓖麻油提升該皂體1的透明度,進而達到美觀且具清潔及保養之肥皂功能者;其中氫氧化鈉及水添加比例,係以每1000公克橄欖油混合低於134公克氫氧化鈉及312~389公克水;每1000公克椰子油混合低於190公克氫氧化鈉及389~456公克水;每1000公克蓖麻油混合低於129公克氫氧化鈉及300~389公克水,致使皂化反應時符合皂化價比例,使氫氧化鈉可完全皂化,進而使成品的PH值接近中性; 前述植萃分子溶液內更可加入珍珠萃取液,珍珠萃取液係具有CaCO3和微量的Conchiolin珍珠蛋白,致使該皂體1具有抗氧化、抗衰老、清除自由基等功效;前述該皂體1係以靜置45~60天方式,令該皂體1完全皂化,該皂體1藉由皂化反應使氫氧化鈉與三酸甘油脂反應形成各碳氫鏈11及各甘油分子12,進而減少氫氧化鈉含量,並使PH值降至9以下,進而令該皂體1呈偏中性狀態,於清洗時較不易刺激皮膚;前述混合步驟中加入酒精係以提升該皂體1的美觀度,並利用酒精具有殺菌功能,以清除該皂體1原料中的細菌及微生物,保持該皂體1具有抗菌功能,進而延長該皂體1的保存期限;前述植萃分子溶液係以混入精油或草本方式調色,令該皂體1顏色具有多樣性,並可利用顏色區分不同成分及功效,藉此提供可快速區分種類及功效之肥皂功能者;前述該皂體1係於完全皂化後,裁切成預定尺寸,並於該皂體1外緣套設有外包裝,以隔絕該皂體1與空氣接觸,進而減少氧化酸敗及避免細菌孳生以延長保存期限;藉由以上說明,本發明主要目的功效在於:藉由一種有機皂製程,其製程步驟係包含下列步驟:以牛樟芝利用預定微生物進行發酵取得發酵液,將發酵液置入冷凍萃取機利用冷凍萃取,減少發酵液中的水分,並混合預定比例的精油、純露,以取得植萃分子溶液,並於植萃分子溶液內加入沒藥精油,利用沒藥精油具有殺菌功能,進而提升成品保存期限,將油加熱至45~80℃,並以皂化價比例混合氫氧化鈉及水取得氫氧化鈉溶液, 並將氫氧化鈉溶液調整至與油的溫度相近後混合並攪拌,待攪拌混合至固化後加入酒精使其保持於55~80℃並持續攪拌,令酒精溶解固化皂液後取得呈透光狀態的皂液,並將皂液以添加預定比例植萃分子溶液,使皂液以預定色澤呈現,再將皂液裝填至模具中靜置45~60天,待皂液凝固並完全皂化,形成皂塊,將皂塊脫模並裁切成預定尺寸,取得該皂體1;藉此,提供一種有機皂製程,藉以製造一種有機皂,以天然材料及製造方法製成,本發明亦可減少鹼性物質殘留,具有溫和清潔之功效。 According to the above description, the main purpose of the present invention is that each of the soap bodies 1 has a plurality of hydrocarbon chains 11, a plurality of glycerol molecules 12, and a plurality of planting molecules 13, each of which has a hydrocarbon chain 11 Each of the oleophilic end 111 and the hydrophilic end 112 is provided, and each of the hydrocarbon chains 11 of the soap body 1 and each glycerol molecule 12 of the soap body 1 are prepared by a saponification reaction; the fermentation broth is fermented by microorganisms using Antrodia camphorata The Astragalus sinensis is fermented and converted into a biochemical active substance such as a triterpenoid compound, a superoxide dismutase, an adenosine and a polysaccharide; the essential oil and the pure dew are extracted from the essential oil and the pure dew by using anthraquinone, cypress or loofah by distillation. Further, the cypress or the loofah can be subjected to freeze extraction to obtain an extract, and mixed into the planting molecular solution at a predetermined ratio, and the soap is obtained by having a triterpenoid, a superoxide dismutase, an adenosine and a polysaccharide. Body 1 has anti-inflammatory, anti-acne, moisturizing, nourishing and revitalizing skin, and uses loofah to increase moisturizing, nourishing and revitalizing skin. It can also use cypress ingredients to maintain scalp and nourish hair follicles. The oil used is composed of any one or any combination of olive oil, coconut oil or castor oil, wherein the olive oil is rich in vitamins A, B, D, E, K to promote skin collagen proliferation and delay aging. More coconut oil can be added to increase the hardness, cleansing power and foaming amount of the soap body 1; and adding castor oil to enhance the transparency of the soap body 1, thereby achieving an aesthetically pleasing and cleansing soap function; among them, sodium hydroxide and water Adding a ratio of less than 134 grams of sodium hydroxide and 312 to 389 grams of water per 1000 grams of olive oil; less than 190 grams of sodium hydroxide and 389 to 456 grams of water per 1000 grams of coconut oil; castor oil per 1000 grams Mixing less than 129g of sodium hydroxide and 300~389g of water, so that the saponification reaction meets the saponification ratio, so that sodium hydroxide can be completely saponified, so that the pH value of the finished product is close to neutral; pearl extract was added, was extracted with pearls based CaCO 3 and traces of Conchiolin pearl protein, resulting in the soap body 1 has antioxidant, anti-aging, free radical scavenging and other effects; the body of the soap system to a stand 45 to 60 In a manner, the soap body 1 is completely saponified, and the soap body 1 reacts sodium hydroxide with triglyceride by a saponification reaction to form each hydrocarbon chain 11 and each glycerol molecule 12, thereby reducing the sodium hydroxide content and making the PH The value falls below 9 and the soap body 1 is in a neutral state, which is less likely to irritate the skin during washing; the alcohol is added in the mixing step to enhance the appearance of the soap body 1, and the alcohol has a bactericidal function. The bacteria and microorganisms in the raw material of the soap body 1 are removed, and the soap body 1 has an antibacterial function, thereby prolonging the shelf life of the soap body 1. The planting molecular solution is colored by mixing with essential oil or herbs to make the soap The color of the body 1 is versatile, and the color can be used to distinguish different components and effects, thereby providing a soap function capable of quickly distinguishing between types and effects; the soap body 1 is cut into a predetermined size after being completely saponified, and The outer edge of the soap body 1 is sheathed to prevent the soap body 1 from coming into contact with air, thereby reducing oxidative rancidity and avoiding bacterial growth to prolong the shelf life; by the above description, the main purpose of the present invention is to The process step comprises the steps of: fermenting the fermentation liquid with a predetermined microorganism by using a predetermined microorganism, and placing the fermentation liquid into a freezing extractor to reduce the moisture in the fermentation liquid and mixing the predetermined proportion by an organic soap process. Essential oil, pure dew, in order to obtain the plant extract molecular solution, and add myrrh essential oil in the planting molecular solution, using the myrrh essential oil has a sterilization function, thereby improving the shelf life of the finished product, heating the oil to 45~80 ° C, and The ratio of saponification price is mixed with sodium hydroxide and water to obtain sodium hydroxide solution, and the sodium hydroxide solution is adjusted to be close to the temperature of the oil, and then mixed and stirred. After being stirred and mixed until solidified, alcohol is added to keep it at 55-80 ° C and Continuous stirring, so that the alcohol dissolves the solidified soap liquid to obtain a light-transmissive soap liquid, and the soap liquid is planted in a predetermined proportion to the molecular solution, so that the soap liquid is presented in a predetermined color, and then the soap liquid is filled into the mold and allowed to stand. 45~60 days, after the soap liquid solidifies and completely saponifies, forms a soap block, demolds the soap block and cuts it into a predetermined size, and obtains the soap body 1; thereby, providing an organic Process, thereby producing an organic soap, made of natural materials and manufacturing method, the present invention also reduces the residual alkaline material, a mild cleaning effect.

綜上所述,當知本發明確實可為相關產業廣為利用,極具有進步性與新穎性,且發明於申請前未見公開,已符合專利法之規定,爰依法提出發明專利申請,懇請 鈞局明察,惠准專利,實為感禱。 In summary, it is known that the present invention can be widely used by related industries, and is extremely progressive and novel, and the invention has not been disclosed before the application, and has complied with the provisions of the Patent Law, and has filed an invention patent application according to law. It is a pray that the bureau has clearly examined and patented patents.

惟以上所述者,僅為本發明之其中較佳實施例而已,當不能以之限定本發明實施之範圍;即大凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。 The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto; that is, the equivalent changes and modifications made by the scope of the present invention should still belong to the present invention. Within the scope of the patent.

Claims (8)

一種有機皂製程,其製程步驟係包含下列步驟:a)發酵步驟:以草本植物利用預定微生物進行發酵取得發酵液;b)萃取步驟:將發酵液置入冷凍萃取機利用冷凍萃取,減少發酵液中的水分以取得植萃分子溶液,並於植萃分子溶液內加入沒藥精油,利用沒藥精油具有殺菌功能,進而提升成品保存期限;c)混合步驟:將油加熱至45~80℃,並以皂化價比例混合氫氧化鈉及水取得氫氧化鈉溶液,並將氫氧化鈉溶液調整至與油的溫度相近後混合並攪拌,待攪拌至稠狀時加入植萃分子溶液後攪拌均勻,取得皂液;d)裝填步驟:將皂液裝填至模具中;e)靜置步驟:靜置至少45天,待皂液凝固並完全皂化,形成皂塊;f)裁切步驟:將皂塊脫模並裁切成預定尺寸,取得成品。 An organic soap process, the process step comprising the following steps: a) a fermentation step: fermenting the herb with a predetermined microorganism to obtain a fermentation liquid; b) an extraction step: placing the fermentation liquid in a freezing extractor, using a freeze extraction to reduce the fermentation liquid The water in the solution is used to obtain the extracting molecular solution, and the myrrh oil is added into the planting molecular solution, and the myrrh essential oil has a sterilization function, thereby improving the shelf life of the finished product; c) mixing step: heating the oil to 45-80 ° C, The sodium hydroxide solution is prepared by mixing sodium hydroxide and water in a saponification ratio, and the sodium hydroxide solution is adjusted to be close to the temperature of the oil, and then mixed and stirred. When the mixture is stirred until thick, the planting molecular solution is added and stirred uniformly. Obtaining the soap; d) filling step: filling the soap into the mold; e) standing step: standing for at least 45 days, allowing the soap to solidify and completely saponify to form a soap bar; f) cutting step: placing the bar The mold is released and cut into a predetermined size to obtain a finished product. 如請求項1所述之有機皂製程,其中草本植物係為牛樟芝,並將牛樟芝利用微生物發酵,使牛樟芝發酵轉化為具有三萜類化合物、超氧歧化酵素、腺苷及多醣體等生化活性物質的發酵液。 The organic soap process according to claim 1, wherein the herbaceous plant is Antrodia camphorata, and the Astragalus sinensis is fermented by microorganisms to ferment the Astragalus sinensis into a biochemical active substance such as a triterpenoid compound, a superoxide dismutase, an adenosine and a polysaccharide. Fermentation broth. 如請求項1所述之有機皂製程,其中植萃分子溶液更可加入精油或純露。 The organic soap process of claim 1, wherein the extracting molecular solution is further added to an essential oil or a pure dew. 如請求項3所述之有機皂製程,其中精油及純露係以牛樟芝、扁柏或絲瓜以蒸餾方式提煉出精油及純露,更可將扁柏或絲瓜經冷凍萃取以取得萃取液,並以預定比例混入植萃分子溶液中。 The organic soap process as claimed in claim 3, wherein the essential oil and the pure dew are extracted from the essential oil and the pure dew by using anthraquinone, cypress or loofah, and the cypress or loofah is subjected to freeze extraction to obtain an extract, and the preparation is as follows. The ratio is mixed into the implanted molecular solution. 如請求項1所述之有機皂製程,其中混合步驟中所使用的油係以橄欖油、椰子油或蓖麻油之其中任一者或任一組合方式組成。 The organic soap process of claim 1, wherein the oil used in the mixing step is composed of any one or any combination of olive oil, coconut oil or castor oil. 如請求項5所述之有機皂製程,其中氫氧化鈉及水添加比例,係以每1000公克橄欖油混合低於134公克氫氧化鈉及312~389公克水;每1000公克椰 子油混合低於190公克氫氧化鈉及389~456公克水;每1000公克蓖麻油混合低於129公克氫氧化鈉及300~389公克水,致使皂化反應時符合皂化價比例,使氫氧化鈉可完全皂化,進而使成品的PH值接近中性。 The organic soap process as claimed in claim 5, wherein the sodium hydroxide and water addition ratio is less than 134 grams of sodium hydroxide and 312 to 389 grams of water per 1000 grams of olive oil; each 1000 grams of coconut The sub-oil mix is less than 190 grams of sodium hydroxide and 389 to 456 grams of water; each 1000 grams of castor oil is mixed with less than 129 grams of sodium hydroxide and 300 to 389 grams of water, causing the saponification reaction to meet the saponification ratio, so that sodium hydroxide It can be completely saponified, so that the pH of the finished product is close to neutral. 如請求項1所述之有機皂製程,其中植萃分子溶液內更可加入珍珠萃取液。 The organic soap process of claim 1, wherein the extracting solution is further added to the pearl extract. 如請求項1所述之有機皂製程,其中混合步驟中更可將油以皂化價比例混合氫氧化鈉及水攪拌混合至固化後加入酒精使其保持於55~80℃並持續攪拌,令酒精溶解固化皂液後取得呈透光狀態的皂液。 The organic soap process as claimed in claim 1, wherein in the mixing step, the oil is further mixed with sodium hydroxide and water in a saponification ratio, and stirred and mixed until solidified, and the alcohol is kept at 55 to 80 ° C and continuously stirred to make the alcohol After dissolving the solidified soap liquid, a soap liquid in a light transmitting state is obtained.
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CN112980614A (en) * 2019-09-18 2021-06-18 重庆第二师范学院 Preparation system of prickly ash degerming soap

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CN106929231A (en) * 2017-03-08 2017-07-07 蔡颖欣 A kind of transparent amino acid crystal soap of Cinnamomum kanahirai hay and preparation method thereof
CN107266517A (en) * 2017-07-26 2017-10-20 上海理工大学 A kind of method that active component is extracted in the tunning extract from Antrodia camphorata

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106929231A (en) * 2017-03-08 2017-07-07 蔡颖欣 A kind of transparent amino acid crystal soap of Cinnamomum kanahirai hay and preparation method thereof
CN107266517A (en) * 2017-07-26 2017-10-20 上海理工大学 A kind of method that active component is extracted in the tunning extract from Antrodia camphorata

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112980614A (en) * 2019-09-18 2021-06-18 重庆第二师范学院 Preparation system of prickly ash degerming soap
CN112980614B (en) * 2019-09-18 2023-04-18 重庆第二师范学院 Preparation system of prickly ash degerming soap

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