TWI656008B - Multi-color layer processing forming method of full denture and dental tray and material block thereof - Google Patents

Multi-color layer processing forming method of full denture and dental tray and material block thereof Download PDF

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TWI656008B
TWI656008B TW107116578A TW107116578A TWI656008B TW I656008 B TWI656008 B TW I656008B TW 107116578 A TW107116578 A TW 107116578A TW 107116578 A TW107116578 A TW 107116578A TW I656008 B TWI656008 B TW I656008B
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color
block
hard
processing
material block
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TW107116578A
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TW201946759A (en
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邱玟鑫
蔡鎮國
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邱玟鑫
蔡鎮國
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Abstract

本發明係有關於一種全口義齒及牙托之多色層加工成形方法及其料塊,其特點包括提供一硬質色料塊,該硬質色料塊具有預定之定位部;將該硬質色料塊定位於一加工裝置進行第一次加工,並於該硬質色料塊局部位置形成預定排列型態之牙齒狀結構;將該硬質色料塊裝配固定於一射出模具盒內;將一軟膠料注入該射出模具盒,且必須局部覆蓋該牙齒狀結構,所述軟膠料之顏色係相異於該硬質色料塊,又該軟膠料注入之區域聚合成形後,係構成一牙齦色料塊而呈現出多色層整體結構型態;由該射出模具盒脫模一併取出該硬質色料塊、牙齦色料塊;進行第二次加工,包括令該牙齦色料塊形成牙托狀,藉以呈現異色之全口義齒及牙托成品型態。 The invention relates to a method for processing and forming a multi-color layer of a full denture and a dental tray and a block thereof, which are characterized by providing a hard color block, the hard color block having a predetermined positioning portion; The block is positioned in a processing device for the first processing, and a tooth-like structure of a predetermined arrangement is formed at a local position of the hard color block; the hard color block is assembled and fixed in an injection mold box; a soft rubber The plastic material is injected into the injection mold box, and the tooth-like structure must be partially covered. The color of the soft rubber material is different from the hard color material block, and the area where the soft rubber material is injected is polymerized to form a gum color. The material block presents the overall structure of the multi-color layer; the hard mold block and the gum color block are taken out from the injection mold box and the second processing is performed, including forming the gum block into a dental tray. Shape, so that full-color dentures and dental trays with different colors appear.

Description

全口義齒及牙托之多色層加工成形方法及其料塊 Multi-color layer processing forming method of full denture and dental tray and material block thereof

本發明係關於一種加工成形方法及其料塊,尤指一種全口義齒及牙托之創新多色層加工成形方法及其料塊結構揭示者。 The invention relates to a processing and forming method and a block thereof, and in particular to an innovative multi-color layer processing and forming method of a full denture and a dental tray and a revealer of a block structure thereof.

按,製作全口義齒之需求常見於年邁或因不良習慣(如抽菸、吃檳榔等)而致全口牙齒脫落之患者,普遍的全口義齒常見的形式為具有整組上、下顎之活動式義齒,就目前普遍習知的全口義齒製作及加工方法而言,多半是僅加工牙床底板部分,並於加工時在預定位置開設卡槽,復將市售的制式人工樹脂牙齒成品依序黏著於該牙床底板之卡槽上,進而完成全口義齒成品。此種製作及加工方式固然普遍,惟卻存在:1.牙齒容易脫落2.黏著劑不易控制而影響人工樹脂牙齒在卡槽內的位置3.產生位移之誤差等缺失;此外,若欲於人工樹脂一次加工完成全口義齒結構,如此又僅具有單一顏色(例如整個成品僅呈現牙齒顏色)而無法呈現真實人類牙齒、牙床顏色樣貌,亦無法如人類牙齒、牙床有顏色之區分。 According to the requirements, the need for making full dentures is common in patients who are elderly or lose their teeth due to bad habits (such as smoking, eating betel nut, etc.). The common form of full dentures is the activity of the entire upper and lower jaw. For the conventional denture manufacturing and processing methods, most of them are only processing the bottom part of the gum bed, and the card slot is opened at a predetermined position during processing, and then the commercially available artificial resin tooth products are sequentially processed. It is adhered to the groove of the bottom of the gum bed to complete the complete denture. Although this kind of manufacturing and processing method is common, but it exists: 1. teeth are easy to fall off 2. adhesives are not easy to control and affect the position of artificial resin teeth in the slot 3. errors such as displacement errors are missing; in addition, if artificial The resin completes the complete denture structure in a single process, so it has only a single color (for example, the entire finished product only shows the color of the teeth) and cannot show the color of real human teeth and gums, nor can it be distinguished by the color of human teeth and gums.

承前述,本發明人有鑑於目前習知該等問題點,就從事相關產品的多年產銷經驗,深思改善的方法,在經過多次改良測試後,終得本發明之方法、結構者。 In view of the foregoing, the present inventors have been aware of these problems at present, and have been engaged in the production and marketing of related products for many years. They have pondered the improvement methods, and after many improvements and tests, they finally obtained the method and structure of the present invention.

緣此,本發明之主要目的係在於提供多色層加工成形方法,能透過多色層加工成形之過程一次呈現出具有軟硬區分、異色配置之全口義齒及牙托成品型態,無須如習知加工法必須透過黏著而導致誤差;本發明之另一目的,係在於提供料塊,能藉由該料塊之定位部設置而使加工成形過程中可重複精準定位,有效提升加工之便利性及成品之精確度。 For this reason, the main purpose of the present invention is to provide a multi-color layer processing and forming method, which can present the finished denture and dental tray finished products with soft and hard differentiation and different color configurations at one time through the process of multi-color layer processing. The conventional processing method must lead to errors through adhesion; another object of the present invention is to provide a block, which can be repeatedly and accurately positioned during the processing and forming process by setting the positioning portion of the block, effectively improving the convenience of processing And the accuracy of the finished product.

為了達到上述目的,本發明提出了一種全口義齒及牙托之多色層加工成形方法,所述多色層加工成形方法包括:提供一硬質色料塊,該硬質色料塊具有預定之定位部;將該硬質色料塊定位於一加工裝置進行第一次加工,該第一次加工係於該硬質色料塊局部位置形成預定排列型態之牙齒狀結構;於第一次加工形成該牙齒狀結構,取下該硬質色料塊後係先於各牙齒狀結構一端鑽孔,復將該硬質色料塊裝配固定於一射出模具盒內;將一軟膠料注入該射出模具盒,且必須局部覆蓋該牙齒狀結構,所述軟膠料之顏色係相異於該硬質色料塊,又該軟膠料注入之區域聚合成形後,係構成一牙齦色料塊而呈現出多色層整體結構型態;由該射出模具盒脫模一併取出該硬質色料塊、牙齦色料塊,並將該硬質色料塊所設定位部裝配於該加工裝置;進行第二次加工,包括令該牙齦色料塊形成牙托狀,藉以呈現異色之全口義齒及牙托成品型態。 In order to achieve the above object, the present invention provides a method for processing and forming a multi-color layer of a full denture and a dental tray. The multi-color layer processing and forming method includes: providing a hard color block, the hard color block having a predetermined positioning; Positioning the hard color block at a processing device for the first processing, the first processing is to form a tooth-like structure of a predetermined arrangement type at a local position of the hard color block; forming the first processing Tooth-like structure, after removing the hard color material block, drill a hole at one end of each tooth-shaped structure, and then assemble and fix the hard color material block in an injection mold box; inject a soft rubber into the injection mold box, And the tooth-like structure must be partially covered. The color of the soft rubber material is different from the hard color material block. After the area where the soft rubber material is injected is polymerized, it forms a gum color material block and appears multi-colored. Layer overall structure type; demolding the injection mold box to take out the hard color block, gum color block, and set the position of the hard color block to the processing device; perform the second processing, Include order Tray-shaped block is formed toner gums, thereby presenting the denture heterochromatic finished and tray type.

本發明另提供一種料塊,該料塊預定區域係設置有一定位 部,該定位部至少包括定位孔、定位軸、定位槽、定位緣任其中一種型態或任其中之組合型態。 The invention also provides a material block, the predetermined area of the material block is provided with a positioning The positioning portion includes at least one of a positioning hole, a positioning shaft, a positioning groove, and a positioning margin, or any combination thereof.

以下茲配合本發明較佳實施例之圖式進一步說明如下,以期能使熟悉本發明相關技術之人士,得依本說明書之陳述據以實施。 The following is further described in conjunction with the drawings of the preferred embodiment of the present invention, in order to enable those familiar with the related technology of the present invention to implement it according to the statements in this specification.

A‧‧‧加工裝置 A‧‧‧Processing Equipment

10‧‧‧硬質色料塊 10‧‧‧hard color block

11‧‧‧定位部 11‧‧‧Positioning Department

12‧‧‧牙齒狀結構 12‧‧‧ Tooth-like structure

121‧‧‧連接部 121‧‧‧ Connection Department

122‧‧‧鑽孔 122‧‧‧ Drilling

13‧‧‧射出模具盒 13‧‧‧ injection mold box

20‧‧‧牙齦色料塊 20‧‧‧ gum color block

L‧‧‧軟膠料 L‧‧‧ soft rubber

第一圖係本發明成形過程示意圖。 The first figure is a schematic diagram of the forming process of the present invention.

第二圖係本發明成形過程示意圖。 The second figure is a schematic diagram of the forming process of the present invention.

第三圖係本發明成形過程示意圖。 The third figure is a schematic diagram of the forming process of the present invention.

第四圖係本發明成形過程示意圖。 The fourth figure is a schematic diagram of the forming process of the present invention.

第五圖係本發明成形過程示意圖。 The fifth diagram is a schematic diagram of the forming process of the present invention.

首先,請配合參閱第一圖至第五圖所示,本發明提供一種全口義齒及牙托之多色層加工成形方法,所述多色層加工成形方法主要包括:提供一硬質色料塊10,該硬質色料塊10具有預定之定位部11;所述定位部11實施上至少包括定位孔、定位軸、定位槽、定位緣任其中一種型態或任其中之組合型態者,此部分並不侷限;將該硬質色料塊10定位於一加工裝置A進行第一次加工,該第一次加工係於該硬質色料塊10局部位置形成預定排列型態之牙齒狀結構12;具體實施上,於進行第一次加工形成之牙齒狀結構12,係具有多數連接部121而連設於該硬質色料塊10上呈非脫落狀;實施 上該硬質色料塊10藉由所述定位部11,係可完成重複精準定位至該加工裝置A,加工頂部或底部之面向。 First, please refer to the first to fifth figures. The present invention provides a multi-color layer processing method for full dentures and trays. The multi-color layer processing method mainly includes: providing a hard color material block 10. The hard coloring material block 10 has a predetermined positioning portion 11. The positioning portion 11 includes at least one of a positioning hole, a positioning shaft, a positioning groove, and a positioning margin. The part is not limited; the hard color material block 10 is positioned at a processing device A for the first processing, and the first processing is formed at the local position of the hard color material block 10 to form a tooth-like structure 12 of a predetermined arrangement type; In specific implementation, the tooth-like structure 12 formed by the first processing has a plurality of connecting portions 121 and is connected to the hard color block 10 in a non-shedding form; The hard color block 10 can be repeatedly and accurately positioned to the processing device A by the positioning portion 11 to process the top or bottom face.

將該硬質色料塊10裝配固定於一射出模具盒13內;將一軟膠料(僅標示於第四圖下圖標示件號L)注入該射出模具盒13,且必須局部覆蓋該牙齒狀結構12,所述軟膠料L之顏色係相異於該硬質色料塊10,又該軟膠料注入之區域聚合成形後,係構成一牙齦色料塊20而呈現出多色層整體結構型態;具體實施上,所述硬質色料塊10係採用仿牙齒顏色之複合樹脂材質所構成,而所述軟膠料係採用仿牙齦顏色之塑料材質。 The hard color block 10 is assembled and fixed in an injection mold box 13; a soft rubber material (only labeled with the number L in the icon below the fourth figure) is injected into the injection mold box 13, and the tooth shape must be partially covered. Structure 12, the color of the soft rubber material L is different from that of the hard rubber material block 10, and after the area where the soft rubber material is injected is polymerized and formed, it forms a gum color material block 20 and presents an overall structure of a multi-color layer In specific implementation, the hard color material block 10 is made of a composite resin material that mimics the color of teeth, and the soft rubber material is made of plastic material that mimics the color of gums.

由該射出模具盒13脫模一併取出該硬質色料塊10、牙齦色料塊20,並將該硬質色料塊10之定位部11裝配於該加工裝置A;進行第二次加工,包括令該牙齦色料塊20形成牙托狀,藉以呈現異色之全口義齒及牙托成品型態。本發明另提供一種料塊(即上述硬質色料塊10),細部實施形態不再贅述。 The injection mold box 13 is demoulded and the hard color block 10 and gum color block 20 are taken out, and the positioning portion 11 of the hard color block 10 is assembled in the processing device A; the second processing includes: The gum color material block 20 is formed into a tray shape, so as to present a full-color denture and a finished tray shape in different colors. The present invention further provides a material block (that is, the above-mentioned hard color material block 10).

本發明主要具體實施方式配合功效說明,請參閱第三圖至第五圖所示:其中於第一次加工形成該牙齒狀結構12,取下該硬質色料塊10後係先於各牙齒狀結構12一端鑽孔122,復裝配固定於該射出模具盒13內,又該軟膠料L注入於該射出模具盒13時,必須使該軟膠料L覆蓋填充各該牙齒狀結構12之鑽孔122。 For the description of the main embodiments of the present invention, please refer to the third to fifth figures: the tooth-like structure 12 is formed in the first processing, and the hard color block 10 is removed before the tooth-like structure 12 One end of the structure 12 is drilled with 122, fixed in the injection mold box 13, and the soft rubber material L is injected into the injection mold box 13, the soft rubber material L must be covered and filled with the drill of each tooth-shaped structure 12.孔 122。 The hole 122.

承上述,就本發明相較於習知加工成形法而言,係能直接呈 現擬真顏色之成品,亦具有不同之軟、硬質部分,不但能大幅提升成品之品質及精緻度,亦使成品不會有脫落等問題,並能大幅改善習知因黏著劑而容易使成品產生誤差位移、造成品質、實用性大打折扣等缺失問題。 Continuing the above, as far as the present invention is concerned, compared with the conventional processing and forming method, The finished products with real colors also have different soft and hard parts, which can not only greatly improve the quality and exquisiteness of the finished products, but also prevent the finished products from falling off, etc., and can greatly improve the conventional products that are easy to make due to adhesives. There are missing problems such as error displacement, quality and practicality.

綜上所述,本發明能有效地改善習知所存在的種種缺點,且可達到習知無法預期之功效,誠符合發明專利之申請要件,爰依法提出申請,懇請 鈞局賜准本發明專利權。 To sum up, the present invention can effectively improve the shortcomings of the conventional knowledge, and can achieve the unexpected effects of the conventional knowledge. It is in line with the application requirements of the invention patent, and submitted an application in accordance with the law. right.

Claims (5)

一種全口義齒及牙托之多色層加工成形方法,包括:提供一硬質色料塊,該硬質色料塊具有預定之定位部;將該硬質色料塊定位於一加工裝置進行第一次加工,該第一次加工係於該硬質色料塊局部位置形成預定排列型態之牙齒狀結構;於第一次加工形成該牙齒狀結構,取下該硬質色料塊後係先於各牙齒狀結構一端鑽孔,復將該硬質色料塊裝配固定於一射出模具盒內;將一軟膠料注入該射出模具盒,且必須局部覆蓋該牙齒狀結構,所述軟膠料之顏色係相異於該硬質色料塊,又該軟膠料注入之區域聚合成形後,係構成一牙齦色料塊而呈現出多色層整體結構型態;由該射出模具盒脫模一併取出該硬質色料塊、牙齦色料塊,並將該硬質色料塊所設定位部裝配於該加工裝置;進行第二次加工,包括令該牙齦色料塊形成牙托狀,藉以呈現異色之全口義齒及牙托成品型態。A method for processing and forming a multi-color layer of a full denture and a dental tray includes: providing a hard color material block, the hard color material block having a predetermined positioning portion; positioning the hard color material block in a processing device for the first time Processing, the first processing is to form a tooth-like structure of a predetermined arrangement type at a local position of the hard color material block; to form the tooth-like structure at the first processing, and remove the hard color material block before each tooth One end of the structure is drilled, and the hard color material block is assembled and fixed in an injection mold box; a soft rubber material is injected into the injection mold box, and the tooth-shaped structure must be partially covered, and the color of the soft rubber material is Different from the hard color material block, and the area where the soft rubber material is injected is polymerized and formed, it forms a gum color material block and presents the overall structure of the multi-color layer; the injection mold box is demoulded and taken out. The hard color material block and the gum color material block, and the set position of the hard color material block is assembled in the processing device; the second process includes making the gum color material block into the shape of a dental tray, so as to present the full color of different colors. Dental dentures and trays Product type. 如申請專利範圍第1項所述之全口義齒及牙托之多色層加工成形方法,其中該軟膠料注入於該射出模具盒時,必須使該軟膠料覆蓋填充各該牙齒狀結構之鑽孔。According to the multi-color layer processing and forming method of full dentures and dental trays described in item 1 of the scope of patent application, when the soft rubber is injected into the injection mold box, the soft rubber must be covered and filled with each of the tooth-like structures. Of drilling. 如申請專利範圍第1項所述之全口義齒及牙托之多色層加工成形方法,其中進行第一次加工形成之牙齒狀結構,係具有多數連接部而連設於該硬質色料塊上呈非脫落狀,所述硬質色料塊係採用仿牙齒顏色之複合樹脂材質所構,且其中,所述軟膠料係採用仿牙齦顏色之塑料材質。The multi-color layer processing method for full dentures and dental trays as described in item 1 of the scope of the patent application, wherein the tooth-like structure formed by the first processing has a plurality of connecting portions and is connected to the hard color material block. The upper part is non-shedding, the hard color material block is made of composite resin material that imitates the color of teeth, and the soft rubber material is made of plastic material that imitates the color of gums. 一種料塊,運用於申請專利範圍第1項至第3項任其中一項所述之全口義齒及牙托之多色層加工成形方法,該料塊預定區域係設置有一定位部,該定位部至少包括定位孔、定位軸、定位槽、定位緣任其中一種型態或任其中之組合型態者。A block used in a method for processing and forming a multi-color layer of a full denture and a dental tray as described in any one of claims 1 to 3 of a patent application scope. A predetermined portion of the block is provided with a positioning portion, and the positioning The part includes at least one of a positioning hole, a positioning shaft, a positioning groove, and a positioning margin, or any combination thereof. 如申請專利範圍第4項所述之料塊,該料塊係包括採用仿真牙齒之顏色。As described in item 4 of the scope of patent application, the block includes the color of artificial teeth.
TW107116578A 2018-05-16 2018-05-16 Multi-color layer processing forming method of full denture and dental tray and material block thereof TWI656008B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014202484A1 (en) * 2013-06-18 2014-12-24 Medlife S.R.L. Dental prostheses
WO2015092391A1 (en) * 2013-12-19 2015-06-25 Juvora Limited Dental frameworks and related apparatus and methods
CN105407833A (en) * 2013-03-15 2016-03-16 福康技术有限公司 Dental devices and systems and methods for making the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105407833A (en) * 2013-03-15 2016-03-16 福康技术有限公司 Dental devices and systems and methods for making the same
WO2014202484A1 (en) * 2013-06-18 2014-12-24 Medlife S.R.L. Dental prostheses
WO2015092391A1 (en) * 2013-12-19 2015-06-25 Juvora Limited Dental frameworks and related apparatus and methods

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