TWI392481B - A method for manufacturing dentures with the ability to handle backpacking areas - Google Patents
A method for manufacturing dentures with the ability to handle backpacking areas Download PDFInfo
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- TWI392481B TWI392481B TW100113245A TW100113245A TWI392481B TW I392481 B TWI392481 B TW I392481B TW 100113245 A TW100113245 A TW 100113245A TW 100113245 A TW100113245 A TW 100113245A TW I392481 B TWI392481 B TW I392481B
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本發明係與假牙的製造技術有關,特別是指一種具有處理倒包區域能力的假牙製造方法。The present invention relates to the manufacturing technique of a denture, and more particularly to a method of manufacturing a denture having the ability to handle the inverted area.
按,在以往,牙套或假牙的製作是完全依靠手工的,手工製作的假牙,其精度完全依賴牙模師傅的工藝技術,除了難以控制之外,臨床時牙醫師須針對牙套或義齒不斷修改嚙合面,以達到嚙合應力平均承受的效果。此種方式的缺點除了修補時間長之外,還有牙齒無法精準修改其嚙合面,病人必須被強迫適應新的牙套或假牙。In the past, the production of braces or dentures relied entirely on manual, hand-made dentures, the accuracy of which relied entirely on the master craftsmanship. In addition to being difficult to control, the dentist must constantly modify the meshing of the braces or dentures. Face to achieve the average bearing stress effect. The shortcomings of this method, in addition to the long repair time, and the inability to accurately modify the mating surface of the teeth, the patient must be forced to adapt to new braces or dentures.
而傳統的假牙製作方法,其係先至牙醫診所經牙醫師車磨牙齒後,印模取得牙齒模型(陰模)。再於牙齒模型內注入石膏,待石膏硬化後即取得牙齒的石膏模型(陽模)。牙齒的石膏模型經車磨修整後,植入定位針,在底座模型內注入石膏,再與塗上分離劑後的牙齒模型結合,待石膏硬化後,鋸開牙齒模型,將欲製作假牙之單顆牙齒模型修整後,即完成陶瓷假牙製作的先前準備。在製作陶瓷假牙時,係先製作陶瓷假牙的金屬基座,再經過堆瓷程序後進行燒成,燒成冷卻後即進行抛光處理,才能完成成品。此種方式明顯耗時冗長且精度較低,完全仰賴技師的技術及經驗,製造成本高且良率低,使用的耗材也多,非常沒有競爭力。The traditional method of making dentures is to obtain a tooth model (female mold) after the dentist has been grinding the teeth by the dentist. The gypsum is injected into the tooth model, and the gypsum model (male) of the tooth is obtained after the gypsum is hardened. After the plaster model of the tooth is trimmed by the wheel, the positioning needle is implanted, and the plaster is injected into the base model, and then combined with the tooth model coated with the separating agent. After the plaster is hardened, the tooth model is sawed, and the tooth to be made is prepared. After the tooth model is trimmed, the previous preparation of the ceramic denture is completed. In the production of ceramic dentures, the metal base of the ceramic dentures is first prepared, and then fired after the stacking process, and then polished and then polished to complete the finished product. This method is obviously time-consuming and time-consuming and has low precision. It relies on the technician's technology and experience. It has high manufacturing cost and low yield. It also uses a lot of consumables and is very uncompetitive.
本案申請人欲使用機械加工的方式來進行假牙的製作,但在實際製作時發現,牙齒外型不一,其大多會凹凸形成不規則的形狀,甚至有部份區域的特徵會有倒包現象出現,傳統三軸加工技術並無法對此倒包區域進行完整的加工,加工後會留下許多無法加工到的殘區,導致合模時發生許多問題,甚至導致合模失敗,因此提出了本案以解決在以機械加工來製作假牙時所面臨的倒包區域的問題。The applicant of this case wants to use the mechanical processing method to make the dentures. However, in actual production, it is found that the teeth have different shapes, most of them will form irregular shapes, and even some areas will have inverted features. Appeared, the traditional three-axis machining technology can not complete the processing of this inverted area, leaving a lot of unworkable residual areas after processing, resulting in many problems during mold clamping, and even lead to mold failure, so the case was proposed To solve the problem of the inverted area faced when making dentures by machining.
本發明之主要目的在於提供一種具有處理倒包區域能力的假牙製造方法,其可處理倒包區域,進而製作出可以正確合模的假牙。SUMMARY OF THE INVENTION A primary object of the present invention is to provide a method of manufacturing a dental prosthesis having the ability to process a retractable area, which can process the inverted area and thereby produce a denture that can be properly clamped.
為了達成前述目的,依據本發明所提供之一種具有處理倒包區域能力的假牙製造方法,包含有下列步驟:a)自一病患口腔以翻模方式取得一口腔模型;b)對該口腔模型需製作假牙的位置製作對應的一假牙模型;c)對該假牙模型進行數位掃瞄,取得一原始數位模型;d)藉由一CAM(電腦輔助製造)軟體對該原始數位模型規劃出一原始加工路徑;e)利用一模擬加工技術,依該原始加工路徑對一虛擬工件進行模擬加工,而得到一虛擬數位模型;f)將該原始數位模型與該虛擬數位模型進行重疊比對,把存在有差異的區域定義為倒包區域;g)以一五軸加工機為基礎來尋找可消除該倒包區域的加工軸向,並產生一倒包加工路徑;以及h)以一第一加工機依該原始加工路徑對一工件加工,接著再以該五軸加工機依該倒包加工路徑對該工件進行後續加工,得到無倒包區域的假牙成品。藉此可處理假牙加工過程的倒包區域,進而製作出可以正確合模的假牙。In order to achieve the foregoing object, a method for manufacturing a dental prosthesis having the ability to process a puncture area according to the present invention comprises the steps of: a) obtaining an oral cavity model from a patient's oral cavity by overturning; b) the oral cavity model The position of the denture is required to make a corresponding denture model; c) digitally scanning the denture model to obtain a raw digit model; d) planning a raw digital model by a CAM (Computer Aided Manufacturing) software Processing path; e) using a simulation processing technique, performing simulation processing on a virtual workpiece according to the original processing path to obtain a virtual digit model; f) overlapping the original digit model with the virtual digit model, and presenting The area with difference is defined as the inverted area; g) based on a five-axis processing machine to find the machining axis that can eliminate the inverted area and generate a reverse processing path; and h) a first processing machine Processing a workpiece according to the original processing path, and then performing subsequent processing on the workpiece according to the inverted processing path by the five-axis processing machine to obtain a denture without a reversed area Products. Thereby, the inverted area of the denture processing process can be processed, and the denture which can be correctly clamped can be produced.
為了詳細說明本發明之技術特點所在,茲舉以下之較佳實施例並配合圖式說明如後,其中:如第一圖所示,本發明一較佳實施例所提供之一種具有處理倒包區域能力的假牙製造方法,主要具有下列步驟:In order to explain the technical features of the present invention in detail, the following preferred embodiments will be described with reference to the accompanying drawings, wherein, as shown in the first figure, a preferred embodiment of the present invention provides a processing package The regional ability of denture manufacturing methods mainly has the following steps:
a)自一病患口腔以翻模方式取得一口腔模型。a) Obtain an oral model from a patient's mouth in a mold-over manner.
b)對該口腔模型需製作假牙的位置製作對應的一假牙模型。其中,步驟a)及步驟b)的翻模以及製作假牙模型,是屬於習知技術,容不贅述。b) Make a corresponding denture model for the position of the dental model where the denture is to be made. Among them, the mold turning in steps a) and b) and the production of a denture model are conventional techniques and are not described here.
c)對該假牙模型進行數位掃瞄,取得一原始數位模型11,該原始數位模型11係如第一圖所示,於第一圖中位於該原始數位模型11兩側的桿體係為定位針,由於其非本案之申請重點,容不詳述。c) performing a digital scan on the denture model to obtain a raw digit model 11 which is shown in the first figure. In the first figure, the rod system located on both sides of the original digit model 11 is a positioning pin. Because it is not the application focus of this case, it is not detailed.
d)藉由一CAM(電腦輔助製造)軟體對該原始數位模型11規劃出一原始加工路徑。其中,使用CAM軟體對一數位模型規劃出加工路徑係屬習知技術,而為所屬技術領域者可以了解的,因此容不以圖式表示該原始加工路徑。d) An original processing path is planned for the original digital model 11 by a CAM (Computer Aided Manufacturing) software. Among them, the use of CAM software to plan a processing path for a digital model is a well-known technique, and can be understood by those skilled in the art, so that the original processing path is not represented by a schema.
e)利用一模擬加工技術,依該原始加工路徑對一虛擬工件(圖中未示)進行模擬加工,而得到一虛擬數位模型21,該虛擬數位模型21係如第二圖所示。其中,模擬加工技術係屬習知技術,容不贅述。e) Using a simulation processing technique, a virtual workpiece (not shown) is subjected to simulation processing according to the original processing path to obtain a virtual digit model 21, which is shown in the second figure. Among them, the analog processing technology is a well-known technology, and will not be described.
f)將該原始數位模型11與該虛擬數位模型21進行重疊比對,把存在有差異的區域定義為倒包區域31,其狀態如第三圖所示。f) The original digital model 11 is overlapped with the virtual digit model 21, and the region where the difference exists is defined as the reverse packet region 31, and the state thereof is as shown in the third figure.
g)以一五軸加工機為基礎來尋找可消除該倒包區域31的加工軸向,並產生一倒包加工路徑33,如第四圖所示。g) Based on a five-axis machining machine, it is sought to eliminate the machining axial direction of the inverted bag section 31, and a reverse wrapping processing path 33 is produced, as shown in the fourth figure.
h)以一第一加工機依該原始加工路徑對一工件加工,接著再以該五軸加工機依該倒包加工路徑33對該工件進行後續加工,得到無倒包區域的假牙成品。於本實施例中,該第一加工機可為一三軸加工機或可為上述之五軸加工機。由於該原始加工路徑是一般三軸加工機即可據以進行加工的,因此該原始加工路徑可以配合使用於傳統的三軸加工機,也可以配合使用於五軸加工機來據以進行加工。h) processing a workpiece according to the original processing path by a first processing machine, and then performing subsequent processing on the workpiece according to the inverted processing path 33 by the five-axis processing machine to obtain a denture finished product without a reversed area. In this embodiment, the first processing machine may be a three-axis processing machine or may be a five-axis processing machine as described above. Since the original machining path can be processed according to a general three-axis machining machine, the original machining path can be used in combination with a conventional three-axis machining machine, or can be used in combination with a five-axis machining machine.
藉由上述步驟a)~h),可製造出無倒包區域的假牙成品。且由上述步驟可知,本發明可處理倒包區域,解決了習知技術中假牙的倒包區域無法被加工的問題,所製作出無倒包區域的假牙成品,即是可以正確合模的假牙。By the above steps a) to h), a finished denture having no unwrapped area can be manufactured. It can be seen from the above steps that the present invention can solve the problem of the inverted bag area, and solves the problem that the inverted bag area of the denture can not be processed in the prior art, and the finished product of the denture without the inverted bag area is the denture which can be correctly clamped. .
11...原始數位模型11. . . Original digital model
21...虛擬數位模型twenty one. . . Virtual digital model
31...倒包區域31. . . Reverse bag area
33...倒包加工路徑33. . . Reverse processing path
第一圖係本發明一較佳實施例之示意圖,顯示原始數位模型之狀態。The first figure is a schematic diagram of a preferred embodiment of the invention showing the state of the original digital model.
第二圖係本發明一較佳實施例之示意圖,顯示虛擬數位模型之狀態。The second figure is a schematic diagram of a preferred embodiment of the present invention showing the state of the virtual digit model.
第三圖係本發明一較佳實施例之示意圖,顯示倒包區域。The third figure is a schematic view of a preferred embodiment of the invention showing the inverted area.
第四圖係本發明一較佳實施例之示意圖,顯示倒包加工路徑。The fourth figure is a schematic view of a preferred embodiment of the present invention showing the inverted package processing path.
11...原始數位模型11. . . Original digital model
21...虛擬數位模型twenty one. . . Virtual digital model
31...倒包區域31. . . Reverse bag area
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CN101084842A (en) * | 2006-06-07 | 2007-12-12 | 贺利氏古萨有限公司 | Method for production of a denture |
CN1518963B (en) * | 2003-02-05 | 2011-03-30 | 贺利氏古萨两合有限公司 | Apparatus and method for manufacturing false tooth |
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CN1518963B (en) * | 2003-02-05 | 2011-03-30 | 贺利氏古萨两合有限公司 | Apparatus and method for manufacturing false tooth |
CN101084842A (en) * | 2006-06-07 | 2007-12-12 | 贺利氏古萨有限公司 | Method for production of a denture |
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