TWI655133B - Inner transmission and control method thereof - Google Patents

Inner transmission and control method thereof Download PDF

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Publication number
TWI655133B
TWI655133B TW106141536A TW106141536A TWI655133B TW I655133 B TWI655133 B TW I655133B TW 106141536 A TW106141536 A TW 106141536A TW 106141536 A TW106141536 A TW 106141536A TW I655133 B TWI655133 B TW I655133B
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Taiwan
Prior art keywords
clutch
control
seat
transmission
pawl
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TW106141536A
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Chinese (zh)
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TW201825352A (en
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李激初
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李激初
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Publication of TWI655133B publication Critical patent/TWI655133B/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/44Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
    • F16H3/46Gearings having only two central gears, connected by orbital gears
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M11/00Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels
    • B62M11/04Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio
    • B62M11/14Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio with planetary gears
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/04Smoothing ratio shift
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H63/00Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
    • F16H63/02Final output mechanisms therefor; Actuating means for the final output mechanisms
    • F16H63/30Constructional features of the final output mechanisms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/003Transmissions for multiple ratios characterised by the number of forward speeds
    • F16H2200/0047Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising five forward speeds

Abstract

本發明公開了一種內變速器及其控制方法,採用行星輪系作為傳動裝置,內變速器的飛輪座與行星輪系的行星架之間透過離合器連接,同時,所述飛輪座透過超越離合元件與內齒圈連接;所述行星架透過第二單向傳動件與內變速器的花鼓連接,所述行星輪系的內齒圈透過超越離合元件與花鼓連接;所述行星輪系的中心輪與車軸之間設有中心輪雙向離合控制元件;所述離合器和中心輪雙向離合控制元件均透過內變速器的操縱機構連接。本發明在習知技術的基礎上,同速比的內變速器有效減少了內變速器的結構,可將內變速做得更加小巧,有利於裝配內變速器自行車進一步實現輕量化,並且操作更加便利,拆裝更加方便。 The invention discloses an internal transmission and a control method thereof, which adopts a planetary gear train as a transmission device, and a flywheel seat of the internal transmission and a carrier of the planetary gear train are connected through a clutch, and at the same time, the flywheel seat transmits through the clutch clutch element and the inner a ring gear connection; the carrier is coupled to the hub of the internal transmission through a second one-way transmission member, the inner ring gear of the planetary gear train is coupled to the hub through the overrunning clutch member; the center wheel and the axle of the planetary gear train A central wheel two-way clutch control element is disposed therebetween; the clutch and the center wheel two-way clutch control element are both connected through an operating mechanism of the internal transmission. The invention is based on the prior art, the internal transmission of the same speed ratio effectively reduces the structure of the internal transmission, and the internal transmission can be made smaller, which is advantageous for further weight reduction of the assembled inner transmission bicycle, and the operation is more convenient and dismantled. It is more convenient to install.

Description

內變速器及其控制方法  Internal transmission and control method thereof  

本發明屬於自行車內變速器,具體涉及一種內變速器及其控制方法。 The invention belongs to a bicycle internal transmission, in particular to an internal transmission and a control method thereof.

習知的自行內變速器多是採用的兩組雙聯行星輪系,透過兩組行星輪系之間交替控制中心輪的鎖止和解鎖實現五個速比的組合,這種內變速器體積臃腫,結構複雜,成本較高,重量較重,傳動效率低,並且操縱起來十分不便,進而導致了採用五速內變速器在自行車上的推廣應用。 The conventional internal transmissions are mostly two sets of double planetary gear trains. The combination of the two speed ratios is achieved by alternately controlling the locking and unlocking of the center wheel between the two planetary gear trains. The internal transmission is bulky. The structure is complicated, the cost is high, the weight is heavy, the transmission efficiency is low, and the handling is very inconvenient, which leads to the promotion and application of the five-speed internal transmission on the bicycle.

此外習知的內變速器都採用一體固定化設計,無法快速更換升級。騎行過程中換檔剛性太強,遇到外部阻力時某些檔位會出現換檔阻力大,影響騎行體驗。 In addition, the conventional internal transmissions are designed in one piece and cannot be quickly replaced. During the riding process, the shifting rigidity is too strong. When encountering external resistance, some gears will have a large shifting resistance, which will affect the riding experience.

本發明解決的技術問題是:針對習知的內變速器存在的上述缺陷,提供一種新式的內變速器及其控制方法。 The technical problem solved by the present invention is to provide a new type of internal transmission and a control method thereof for the above-mentioned drawbacks of the conventional internal transmission.

本發明採用如下技術方案實現:內變速器,採用行星輪系作為傳動裝置,內變速器的飛輪座與行星輪系的行星架之間透過離合器連接,同時,所述飛輪座透過超越離合元件與內齒圈連接;所述行星架透過第二單向傳動件與內變速器的花鼓連接,所述行星輪系的內齒圈透過超越離合元件與花鼓連接;所述行星輪系的中心輪與車軸之間設有中心輪雙向離合控制元件;所述離合器和中心輪雙向離合控制元件均透過內變速器的操縱機構連接。 The invention adopts the following technical solutions: the internal transmission adopts a planetary gear train as a transmission device, and the flywheel seat of the internal transmission and the planet carrier of the planetary gear train are connected through a clutch, and at the same time, the flywheel seat transmits the clutch over the clutch element and the internal tooth. a ring connection; the carrier is coupled to the hub of the internal transmission through a second one-way transmission member, the inner ring gear of the planetary gear train is coupled to the hub through the overrunning clutch member; and between the center wheel of the planetary gear train and the axle A central wheel two-way clutch control element is provided; the clutch and the center wheel two-way clutch control element are both connected through an operating mechanism of the internal transmission.

進一步地,所述超越離合元件包括第一單向傳動件、保持架及若干滾動元件,所 述保持架轉動裝配於內齒圈上,所述飛輪座透過第一單向傳動件與保持架連接,所述滾動元件以超越離合機構的佈置方式均勻設置在內齒圈和花鼓之間,所述滾動元件之間的內齒圈上設有傳動凸起,所述保持架的周向上設有若干保持塊,將滾動元件和傳動凸起之間進行分隔。 Further, the overrunning clutch element comprises a first one-way transmission member, a cage and a plurality of rolling elements, the holder is rotatably mounted on the ring gear, and the flywheel holder is connected to the cage through the first one-way transmission member The rolling element is evenly disposed between the inner ring gear and the hub in an arrangement beyond the clutch mechanism, wherein the inner ring gear between the rolling elements is provided with a transmission protrusion, and the holder is provided with a plurality of circumferential directions. The retaining block separates the rolling elements from the drive projections.

進一步地,所述第一單向傳動件和第二單向傳動件採用超越離合器。 Further, the first one-way transmission member and the second one-way transmission member adopt an overrunning clutch.

進一步地,所述飛輪座和行星架之間轉動裝配,所述離合器滑動裝配在飛輪座和行星架之間,所述離合器始終周向嵌裝在飛輪座上,離合器上設有若干離合凸塊,對應的行星架周向位置設有嵌合離合凸塊的離合凹槽。 Further, the flywheel base and the planet carrier are rotatably assembled, and the clutch is slidably assembled between the flywheel seat and the planet carrier. The clutch is always embedded in the flywheel seat circumferentially, and the clutch is provided with a plurality of clutch bumps. The corresponding planet carrier circumferential position is provided with a clutch groove that fits the clutch bump.

進一步的,所述離合器還包括第一控制旋件、第二控制旋件、旋轉支撐件、離合器控制座、離合器座和彈簧;所述第一控制旋件與操縱機構連接,並轉動裝配在內變速器內的車軸上,所述第二控制旋件透過旋轉支撐件與第一控制旋件傳動連接,所述離合器座與第二控制旋件周向定位連接,所述離合器座同時還與第一控制旋件或第二控制旋件軸向滑動裝配,所述離合器控制座固定裝配在內變速器內的車軸上,離合器控制座和離合器座之間透過凸輪結構連接,所述離合器座與壓縮的彈簧連接,所述離合器轉動裝配在離合器座上,實現飛輪座和行星架之間的離合裝配。 Further, the clutch further includes a first control screw, a second control screw, a rotation support, a clutch control seat, a clutch seat and a spring; the first control screw is coupled to the operating mechanism and is rotatably assembled On the axle in the transmission, the second control screw is drivingly connected to the first control screw through the rotating support, the clutch seat is circumferentially positioned and connected to the second control screw, and the clutch seat is also first The control rotary member or the second control rotary member is axially slidably assembled, the clutch control seat is fixedly mounted on an axle in the inner transmission, and the clutch control seat and the clutch seat are connected through a cam structure, the clutch seat and the compressed spring In connection, the clutch is rotatably assembled on the clutch seat to realize clutch assembly between the flywheel seat and the carrier.

進一步地,所述行星輪系採用雙聯行星輪系;所述第一控制旋件包括沿車軸貼設的中心輪控制杆,所述中心輪控制杆穿過離合器控制座與遠端的中心輪雙向離合控制元件連接;所述第二控制旋件與近端的中心輪雙向離合控制元件連接。 Further, the planetary gear train adopts a double planetary gear train; the first control screw includes a center wheel control rod attached along an axle, and the center wheel control rod passes through the clutch control seat and the center wheel of the distal end The two-way clutch control element is coupled; the second control knob is coupled to the proximal center wheel two-way clutch control element.

進一步地,所述中心輪雙向離合控制機構包括第一棘爪、第二棘爪、棘爪座和棘爪控制器;所述棘爪座周向定位裝配在車軸上,對應的中心輪轉動裝配在棘爪座上,所述第一棘爪和第二棘爪對稱安裝在棘爪座與中心輪的裝配圓周上,透過棘爪彈簧保持兩個棘爪為彈出狀態,分別限定中心輪的兩個轉 動方向,所述中心輪的內圈設有對應兩個彈出棘爪嵌合的棘槽;所述棘爪控制器轉動套裝在棘爪座上,其內圈具有壓制棘爪的壓制弧段和彈起棘爪的彈起缺槽;所述棘爪控制器與離合器一同與操縱機構連接。 Further, the center wheel two-way clutch control mechanism includes a first pawl, a second pawl, a pawl seat and a pawl controller; the pawl seat is circumferentially positioned on the axle, and the corresponding center wheel is rotated and assembled In the pawl seat, the first pawl and the second pawl are symmetrically mounted on the assembly circumference of the pawl seat and the center wheel, and the two pawls are held in a pop-up state by the pawl spring, respectively defining two of the center wheel a rotation direction, the inner ring of the center wheel is provided with a ratchet groove corresponding to the engagement of two ejecting pawls; the pawl controller is rotated and fitted on the pawl seat, and the inner ring has a pressing arc segment for pressing the pawl And a pop-up slot that bounces the pawl; the pawl controller is coupled to the steering mechanism together with the clutch.

作為本發明中的優選方案,所述操縱機構包括操縱元件、旋轉傳動件和兩組扭簧;所述旋轉傳動件轉動裝配在車軸上,一端與操縱元件連接,所述操縱元件與轉動控制機構連接,控制旋轉傳動件進行轉動,另一端透過第一扭簧與車軸上的周向定位結構連接,同時還透過第二扭簧與離合器的旋轉支撐件連接。 As a preferred embodiment of the present invention, the operating mechanism includes an operating element, a rotating transmission member and two sets of torsion springs; the rotating transmission member is rotatably mounted on the axle, and one end is coupled to the operating member, the operating member and the rotation control mechanism The connection is controlled to rotate the transmission member, and the other end is connected to the circumferential positioning structure on the axle through the first torsion spring, and is also connected to the rotation support of the clutch through the second torsion spring.

進一步地,所述第二扭簧的彈力大於第一扭簧。 Further, the elastic force of the second torsion spring is greater than the first torsion spring.

進一步地,所述操縱組件包括拉線座、拉線導向板、拉線導向座和限位固定座,所述拉線座與旋轉傳動件周向傳動連接,所述拉線導向座透過拉線導向板固定在旋轉控制安裝座一端的限位固定座上,所述限位固定座周向定位在車軸上,並透過軸端鎖緊件軸向定位。 Further, the operating component comprises a cable holder, a wire guiding plate, a wire guiding seat and a limiting fixing seat, wherein the wire holder is connected to the rotating transmission member in a circumferential direction, and the wire guiding seat is transmitted through the wire. The guiding plate is fixed on the limiting fixing seat at one end of the rotation control mounting seat, and the limiting fixing seat is circumferentially positioned on the axle and axially positioned through the shaft end locking member.

進一步地,所述轉動控制機構為透過拉線與操縱元件拉線座連接的指撥機構或轉撥機構,或者電機控制的自動轉撥機構。 Further, the rotation control mechanism is a dialing mechanism or a dialing mechanism connected to the operating element cable holder through the wire, or an automatic transfer mechanism controlled by the motor.

在本發明的另一優選方案中,所述操縱機構包括電控元件和旋轉傳動件;所述旋轉傳動件轉動裝配在車軸上,一端與電控元件連接,另一端與旋轉支撐件透過控制扭簧周向傳動連接;所述旋轉支撐件及其連接的控制旋件與一轉接件周向傳動連接,所述轉接件與固定在車軸上的檔位定位座之間轉動裝配,所述轉接件和檔位定位座之間設有彈性設置的定位鋼球,所述轉接件或檔位定位座上周向排列有若干容納定位鋼球的鋼球定位槽,所述鋼球定位槽之間的角度與旋轉支撐件及其連接的控制旋件控制的各個檔位之間的旋轉角度相一致;所述電控組件包括驅動旋轉傳動件轉動的電機。 In another preferred embodiment of the present invention, the operating mechanism includes an electronic control component and a rotary transmission member; the rotary transmission member is rotatably mounted on the axle, one end is connected to the electronic control component, and the other end is coupled to the rotary support member through the control twist a spring circumferential drive connection; the rotary support member and the connected control screw member are circumferentially drivingly coupled to an adapter member, and the adapter member is rotatably assembled with a gear position fixing seat fixed on the axle, An elastically disposed positioning steel ball is disposed between the adapter and the gear positioning seat, and the adapter or the gear positioning seat is circumferentially arranged with a plurality of steel ball positioning grooves for positioning the steel ball, the steel ball positioning The angle between the slots coincides with the angle of rotation between the rotary supports and the various gear positions controlled by the control knobs; the electronic control assembly includes a motor that drives the rotation of the rotary drive member.

進一步地, 所述定位鋼球安裝在轉接件內圈設置的鋼球安裝孔內,所述轉接件的外圓周上設有壓簧槽,所述壓簧槽位於鋼球安裝孔所在的外圓周上,所述壓簧槽內嵌套有至少一端固定在轉接件上的壓簧,所述壓簧嵌入鋼球安裝孔內,將鋼球向設置在檔位定位座上的鋼球定位槽內擠壓。 Further, the positioning steel ball is installed in a steel ball mounting hole provided in the inner ring of the adapter, and the outer circumference of the adapter is provided with a compression spring groove, and the pressure spring groove is located at a steel ball mounting hole. On the outer circumference, a compression spring having at least one end fixed to the adapter is embedded in the compression spring groove, and the compression spring is embedded in the steel ball mounting hole, and the steel ball is directed to the steel ball disposed on the gear positioning seat. Squeeze in the positioning groove.

進一步地,所述電控元件的電機透過齒輪副與旋轉傳動件連接,所述齒輪副為減速齒輪副,所述齒輪副的主動齒輪與電機軸傳動連接,從動齒輪與旋轉傳動件周向傳動連接,所述從動齒輪的同一轉動圓周上分別設有傳動輪齒段和定位弧段,所述傳動輪齒段上設置與主動齒輪嚙合的輪齒,所述定位弧段上佈置有若干對應檔位位置的凸起,在從動齒輪轉動圓周外側相對車軸固定的位置感測器,對隨從動齒輪轉動的凸起進行轉角檢測。 Further, the motor of the electronic control unit is connected to the rotating transmission member through a gear pair, the gear pair is a reduction gear pair, the driving gear of the gear pair is connected with the motor shaft, and the driven gear and the rotating transmission member are circumferentially a driving connection, wherein the driving wheel has a gear segment and a positioning arc respectively on the same rotating circumference, wherein the gear segment is provided with gear teeth meshing with the driving gear, and the positioning arc is arranged with a plurality of A protrusion corresponding to the position of the gear position, a position sensor fixed to the outer side of the driven gear on the outer side of the rotation of the driven gear, performs a corner detection on the protrusion that rotates with the driven gear.

在上述兩種方案中,所述旋轉傳動件透過旋轉控制安裝座與操縱元件連接,所述旋轉傳動件和旋轉控制安裝座同軸轉動套裝在車軸上並周向定位連接,所述拉線座或從動齒輪透過可拆卸的周向定位結構安裝在旋轉控制安裝座上。 In the above two solutions, the rotating transmission member is connected to the operating element through the rotation control mount, and the rotating transmission member and the rotation control mounting seat are coaxially rotated and assembled on the axle and circumferentially positioned, the cable seat or The driven gear is mounted on the rotary control mount through a detachable circumferential positioning structure.

本發明還公開了一種採用拉線控制操縱機構的內變速器控制方法,該內變速器的速比由高向低進行減檔的過程中,透過拉線驅動拉線座使第一扭簧及第二扭簧蓄力,控制離合器和中心輪的離合配合關係,實現內變速器的多檔位輸出。 The invention also discloses an internal transmission control method using a cable control operating mechanism, wherein the speed ratio of the internal transmission is reduced from high to low, and the first torsion spring and the second are driven by the pull wire to drive the wire holder The torsion spring accumulates and controls the clutch-coupling relationship between the clutch and the center wheel to realize multi-gear output of the internal transmission.

採用本發明,可在一組雙聯行星輪系上,透過離合器、超越離合元件結合行星輪上的雙向離合控制組件,調節五組速比的實現,超越離合組件實現了行星輪系中的行星架和內齒圈之間的動力傳遞方向轉換,由於行星架和內齒圈的動力傳遞方向發生改變時,中心輪和行星輪的嚙合方向也會發生改變,透過中心輪雙向離合控制元件,在行星架和內齒圈之間動力傳遞方向改變時,對應控制中心輪鎖止的方向。 The invention can adjust the realization of five sets of speed ratios on a set of double planetary gear trains through a clutch, an overrunning clutch element and a two-way clutch control component on the planetary wheel, and realize the planetary in the planetary gear train beyond the clutch assembly. The direction of power transmission between the frame and the ring gear is changed. When the direction of power transmission of the carrier and the ring gear changes, the meshing direction of the center wheel and the planet wheel also changes, and the two-way clutch control element is transmitted through the center wheel. When the direction of power transmission between the carrier and the ring gear changes, it corresponds to the direction in which the center wheel is locked.

同時,本發明透過同一操縱機構可同時控制離合器和中心輪的雙向離合控制元件,提高了內變速器操縱的便捷性,並且操縱機構和內變速器本體之間透過可拆卸結構連接,可提高內變速器的檢修和升級的方便性。 At the same time, the invention can simultaneously control the two-way clutch control component of the clutch and the center wheel through the same operating mechanism, thereby improving the convenience of the operation of the internal transmission, and the connection between the operating mechanism and the internal transmission body through the detachable structure can improve the internal transmission. The convenience of overhaul and upgrade.

同時,在換檔時設計緩衝延時機構,在騎行外部阻力較大時也能輕鬆順利換檔,騎行體驗感好。 At the same time, the buffer delay mechanism is designed during shifting, and it is easy to smoothly shift when the external resistance of the ride is large, and the riding experience is good.

逆時針由高檔位向低檔位控制檔位變換,其中一個太陽輪的棘爪控制只需要控制其最省力的方向,無需進行正反兩個方向離合控制,更省力。 Counterclockwise from the high-end to the low-range control gear shift, one of the sun wheel's pawl control only needs to control its most labor-saving direction, no need to carry out the positive and negative two-way clutch control, more labor-saving.

由上所述,本發明採用一組雙聯行星輪系即可實現五速調節,較習知五速變速器有效減少了內變速器的結構,可將內變速做得更加小巧,有利於裝配內變速器自行車進一步實現輕量化。 As described above, the present invention can realize five-speed adjustment by using a pair of double planetary gear trains, and the conventional five-speed transmission can effectively reduce the structure of the internal transmission, and can make the internal shifting smaller, which is advantageous for assembling the internal transmission. The bicycle is further lightweight.

以下結合附圖和具體實施方式對本發明作進一步說明。 The invention is further described below in conjunction with the drawings and specific embodiments.

4‧‧‧離合器 4‧‧‧Clutch

5‧‧‧超越離合元件 5‧‧‧Beyond clutch components

6‧‧‧中心輪雙向離合控制元件 6‧‧‧Center wheel two-way clutch control element

7‧‧‧操縱機構 7‧‧‧Control mechanism

9‧‧‧車軸 9‧‧‧ axle

11‧‧‧飛輪座 11‧‧‧Fly wheel seat

12‧‧‧飛輪 12‧‧‧Flywheel

21‧‧‧行星架 21‧‧‧ planet carrier

22‧‧‧內齒圈 22‧‧‧ Inner ring gear

23‧‧‧雙中心輪 23‧‧‧Double center wheel

24‧‧‧雙聯行星輪 24‧‧‧Double Planetary Wheel

31‧‧‧花鼓 31‧‧‧花鼓

41‧‧‧第一控制旋件 41‧‧‧First control knob

42‧‧‧第二控制旋件 42‧‧‧Second control knob

44‧‧‧旋轉支撐件 44‧‧‧Rotary support

45‧‧‧離合器控制座 45‧‧‧Clutch control seat

46‧‧‧離合器座 46‧‧‧Clutch seat

47‧‧‧彈簧 47‧‧‧ Spring

51‧‧‧保持架 51‧‧‧Cage

52‧‧‧第一單向傳動件 52‧‧‧First one-way transmission parts

53‧‧‧滾動元件 53‧‧‧ rolling elements

61‧‧‧第一棘爪 61‧‧‧First pawl

62‧‧‧第二棘爪 62‧‧‧second pawl

61’‧‧‧第三棘爪 61’‧‧‧ Third Pawl

62’‧‧‧第四棘爪 62’‧‧‧fourth pawl

71‧‧‧第一扭簧 71‧‧‧First torsion spring

72‧‧‧第二扭簧 72‧‧‧Second torsion spring

73‧‧‧旋轉傳動件 73‧‧‧Rotary transmission parts

74‧‧‧控制扭簧 74‧‧‧Control Torsion Spring

75‧‧‧電控組件 75‧‧‧Electronic control components

76‧‧‧操縱元件 76‧‧‧Operating elements

77‧‧‧轉接件 77‧‧‧Adapters

221‧‧‧內齒圈傳動凸起 221‧‧‧Inner ring gear drive bulge

222‧‧‧楔形空間 222‧‧‧Wedge space

231‧‧‧第一中心輪 231‧‧‧First Center Wheel

232‧‧‧第二中心輪 232‧‧‧Second center wheel

311‧‧‧第一襯套 311‧‧‧First bushing

312‧‧‧第二襯套 312‧‧‧Second bushing

313‧‧‧第二單向傳動件 313‧‧‧Second one-way transmission

314‧‧‧定位軸肩 314‧‧‧ Positioning shoulder

401‧‧‧離合凸塊 401‧‧‧Clutch bumps

511‧‧‧保持塊 511‧‧‧ Keeping blocks

611‧‧‧第一棘爪座 611‧‧‧First pawl seat

612‧‧‧第一棘爪控制器 612‧‧‧First Paw Controller

614‧‧‧棘爪彈簧 614‧‧‧Pawl spring

621‧‧‧第二棘爪座 621‧‧‧Second pawl seat

622‧‧‧第二棘爪控制器 622‧‧‧Second pawl controller

731‧‧‧旋轉控制安裝座 731‧‧‧Rotary Control Mount

732‧‧‧固定座 732‧‧‧ fixed seat

733‧‧‧扭簧連接座 733‧‧‧torsion spring connector

734‧‧‧套筒 734‧‧‧Sleeve

751‧‧‧電機 751‧‧‧Motor

752‧‧‧主動齒輪 752‧‧‧Drive gear

753‧‧‧從動齒輪 753‧‧‧ driven gear

754‧‧‧霍爾感測器 754‧‧‧ Hall sensor

755‧‧‧控制座 755‧‧‧Control seat

761‧‧‧拉線座 761‧‧‧ Pulling seat

762‧‧‧拉線導向板 762‧‧‧ Pull wire guide plate

763‧‧‧拉線導向座 763‧‧‧Wire guide

764‧‧‧限位固定座 764‧‧‧Limited seat

771‧‧‧檔位定位座 771‧‧‧ Gear Positioning Block

773‧‧‧壓簧 773‧‧‧Resist spring

774‧‧‧定位鋼球 774‧‧‧ Positioning steel ball

801‧‧‧第一密封件 801‧‧‧First seal

802‧‧‧第二密封件 802‧‧‧Second seal

803‧‧‧第三密封件 803‧‧‧ third seal

804‧‧‧第四密封件 804‧‧‧Fourth seal

805‧‧‧第五密封圈 805‧‧‧5th sealing ring

811‧‧‧第一珠架 811‧‧‧ first bead frame

812‧‧‧第二珠架 812‧‧‧second bead frame

1101‧‧‧離合器安裝槽 1101‧‧‧Clutch mounting slot

1102‧‧‧第一單向傳動件安裝面 1102‧‧‧First one-way transmission mounting surface

2311‧‧‧棘槽 2311‧‧‧thorn slot

4101‧‧‧第一傳動凹槽 4101‧‧‧First transmission groove

4102‧‧‧中心輪控制杆 4102‧‧‧Center wheel lever

4103‧‧‧旋轉筒部 4103‧‧‧Rotating tube

4201‧‧‧第二傳動凹槽 4201‧‧‧Second drive groove

4203‧‧‧轉接件周向定位凸起 4203‧‧‧Adapter circumferential positioning bulge

4401‧‧‧第二控制旋件安裝凸塊 4401‧‧‧Second control screw mounting lug

4402‧‧‧第二傳動凸起 4402‧‧‧Second drive projection

4403‧‧‧第二扭簧安裝凸起 4403‧‧‧Second torsion spring mounting boss

4404‧‧‧第一傳動凸起 4404‧‧‧First drive projection

4501‧‧‧凸輪結構 4501‧‧‧Cam structure

4502‧‧‧安裝弧段 4502‧‧‧Installation arc

4503‧‧‧弧段 4503‧‧‧ arc

4504‧‧‧周向定位凸塊 4504‧‧‧ circumferential positioning bump

4601‧‧‧離合限位凸塊 4601‧‧‧Clutch Limit Bump

6101‧‧‧安裝部 6101‧‧‧Installation Department

6102‧‧‧控制部 6102‧‧‧Control Department

6103‧‧‧棘齒部 6103‧‧‧ Ratchets

6111‧‧‧棘爪安裝槽 6111‧‧‧Pawl mounting groove

6121‧‧‧壓制弧段 6121‧‧‧Suppressed arc

6122‧‧‧彈起缺槽 6122‧‧‧Bouncing the missing slot

6123‧‧‧軸面安裝內圈 6123‧‧‧Axis mounted inner ring

6124‧‧‧棘爪控制槽 6124‧‧‧Pawl control slot

6125‧‧‧過渡斜面 6125‧‧‧Transitional slope

7301‧‧‧傳動杆 7301‧‧‧Drive rod

7302‧‧‧操縱傳動凸起 7302‧‧‧Manipulation drive projection

7303‧‧‧第一扭簧安裝槽 7303‧‧‧First torsion spring mounting groove

7304‧‧‧第二扭簧安裝槽 7304‧‧‧Second torsion spring mounting groove

7311‧‧‧操縱安裝段 7311‧‧‧Manipulation of the installation section

7312‧‧‧操縱傳動凹槽 7312‧‧‧Manipulation drive groove

7314‧‧‧定位軸肩 7314‧‧‧ Positioning shoulder

7322‧‧‧第一扭簧安裝凸起 7322‧‧‧First torsion spring mounting boss

7331‧‧‧第一扭簧定位凸起 7331‧‧‧First torsion spring positioning projection

7332‧‧‧連接座周向定位凸起 7332‧‧‧Connecting seat circumferential positioning bulge

7531‧‧‧傳動輪齒段 7531‧‧‧ drive gear segment

7532‧‧‧定位弧段 7532‧‧‧ positioning arc

7541‧‧‧磁鋼 7541‧‧‧Magnetic steel

7552‧‧‧出線孔 7552‧‧‧Outlet hole

7641‧‧‧安裝軸向卡簧 7641‧‧‧Installing axial circlip

7701‧‧‧轉接件定位凹槽7701 7701‧‧‧Adapter positioning groove 7701

7702‧‧‧壓簧槽 7702‧‧‧pressure spring slot

7703‧‧‧鋼球安裝孔 7703‧‧‧Steel ball mounting hole

7711‧‧‧檔位定位座周向凸起 7711‧‧‧ Gear positioning seat circumferential projection

7712‧‧‧鋼球定位槽 7712‧‧‧Steel ball positioning slot

7713‧‧‧旋轉傳動件限位凸起 7713‧‧‧Rotary transmission limit projection

圖1為實施例一中的五速內變速器的總裝配示意圖。 1 is a schematic view showing the overall assembly of a five-speed internal transmission in the first embodiment.

圖2為實施例一中的離合器和超越離合組件的示意圖。 2 is a schematic view of the clutch and overrunning clutch assembly of the first embodiment.

圖3為實施例一中的飛輪座示意圖。 3 is a schematic view of a flywheel seat in the first embodiment.

圖4為實施例一中的內齒圈示意圖。 4 is a schematic view of the inner ring gear in the first embodiment.

圖5為實施例一中的保持架示意圖。 Fig. 5 is a schematic view of the cage in the first embodiment.

圖6為實施例一中的超越離合元件的一種傳動狀態示意圖。 Fig. 6 is a schematic view showing a transmission state of the overrunning clutch element in the first embodiment.

圖7為圖6中的局部放大示意圖,具體表示為超越離合元件在圖6的狀態下的傳動示意圖。 Fig. 7 is a partially enlarged schematic view of Fig. 6, specifically showing a transmission diagram of the clutch clutch member in the state of Fig. 6.

圖8為實施例一中的超越離合元件的另一種傳動狀態示意圖。 Fig. 8 is a schematic view showing another transmission state of the overrunning clutch element in the first embodiment.

圖9為圖8中的局部放大示意圖,具體表示為超越離合元件在圖8的狀態下的傳動示意圖。 Fig. 9 is a partially enlarged schematic view of Fig. 8, specifically showing a transmission diagram of the clutch clutch member in the state of Fig. 8.

圖10為實施例一中的離合器動作示意圖。 Fig. 10 is a schematic view showing the operation of the clutch in the first embodiment.

圖11為實施例一中的離合器及其控制機構的裝配示意圖。 Figure 11 is a schematic view showing the assembly of the clutch and its control mechanism in the first embodiment.

圖12為實施例一中的第一控制旋件示意圖。 Figure 12 is a schematic view of the first control rotary member in the first embodiment.

圖13為實施例一中的第二控制旋件示意圖。 Figure 13 is a schematic view of the second control rotary member in the first embodiment.

圖14為實施例一中的旋轉支撐件示意圖。 Figure 14 is a schematic view of the rotary support member in the first embodiment.

圖15為實施例一中的第一控制旋件、第二控制旋件和旋轉支撐件的裝配示意圖。 Figure 15 is a schematic view showing the assembly of the first control rotary member, the second control rotary member and the rotary support member in the first embodiment.

圖16為實施例一中的離合器控制座示意圖。 Figure 16 is a schematic view of the clutch control seat in the first embodiment.

圖17為實施例一中的離合器控制座裝配示意圖。 Figure 17 is a schematic view showing the assembly of the clutch control seat in the first embodiment.

圖18為實施例一中的離合器、飛輪座和行星架之間的周向位置示意圖。 Figure 18 is a schematic view showing the circumferential position between the clutch, the flywheel base and the carrier in the first embodiment.

圖19為實施例一中的離合器在與行星架結合狀態下的示意圖。 Fig. 19 is a schematic view showing the clutch of the first embodiment in a state of being coupled to the carrier.

圖20為實施例一中的離合器在與行星架分離狀態下的示意圖。 Figure 20 is a schematic view showing the clutch of the first embodiment in a state of being separated from the carrier.

圖21為實施例一中的中心輪的雙向離合控制元件的裝配示意圖。 Figure 21 is a schematic view showing the assembly of the two-way clutch control element of the center wheel in the first embodiment.

圖22為實施例一中的棘齒在中心輪上的安裝示意圖。 Figure 22 is a schematic view showing the installation of the ratchet on the center wheel in the first embodiment.

圖23為實施例一中的第一棘爪、第二棘爪的示意圖。 23 is a schematic view of the first pawl and the second pawl in the first embodiment.

圖24為實施例一中的第三棘爪、第四棘爪的示意圖。 Figure 24 is a schematic view of the third pawl and the fourth pawl in the first embodiment.

圖25為實施例一中對應第一中心輪上的第一棘爪座安裝示意圖(去除第一棘爪控制座)。 Figure 25 is a schematic view showing the installation of the first pawl seat on the first center wheel in the first embodiment (removing the first pawl control seat).

圖26為實施例一中的第一棘爪控制座示意圖。 Figure 26 is a schematic view of the first pawl control seat in the first embodiment.

圖27為實施例一中的第一中心輪在一個方向上的鎖止控制示意圖。 Figure 27 is a schematic view showing the locking control of the first center wheel in one direction in the first embodiment.

圖28為實施例一中的第一中心輪在另一個方向上的鎖止控制示意圖。 Figure 28 is a schematic view showing the locking control of the first center wheel in the other direction in the first embodiment.

圖29為實施例一中的第二中心輪的其中一個方向的控制示意圖。 Figure 29 is a control diagram showing one of the directions of the second center wheel in the first embodiment.

圖30為實施例一中的操縱機構示意圖。 Figure 30 is a schematic view of the operating mechanism in the first embodiment.

圖31為實施例一中的旋轉傳動件示意圖。 Figure 31 is a schematic view of the rotary transmission member in the first embodiment.

圖32為實施例一中的旋轉傳動件相對於第二珠架的裝配示意圖。 Figure 32 is a schematic view showing the assembly of the rotary transmission member with respect to the second bead frame in the first embodiment.

圖33為實施例一中的第一扭簧裝配示意圖。 Figure 33 is a schematic view showing the assembly of the first torsion spring in the first embodiment.

圖34為實施例一中的第二扭簧裝配示意圖。 Figure 34 is a schematic view showing the assembly of the second torsion spring in the first embodiment.

圖35為實施例一中的操縱組件示意圖。 Figure 35 is a schematic view of the manipulation assembly in the first embodiment.

圖36為實施例二中的操縱機構示意圖。 Figure 36 is a schematic view of the operating mechanism in the second embodiment.

圖37為實施例二中的操縱機構控制扭簧安裝示意圖。 37 is a schematic view showing the installation of the torsion spring of the operating mechanism in the second embodiment.

圖38為實施例二中的操縱機構定位鋼球安裝示意圖。 Figure 38 is a schematic view showing the installation of the positioning mechanism steel ball of the operating mechanism in the second embodiment.

圖39為實施例二中的第二控制旋件示意圖。 Figure 39 is a schematic view of the second control rotary member in the second embodiment.

圖40為實施例二中的操縱機構轉接件示意圖。 Figure 40 is a schematic view of the adapter of the operating mechanism in the second embodiment.

圖41為實施例二中的檔位定位座示意圖。 41 is a schematic diagram of a gear positioning seat in the second embodiment.

圖42為實施例二中的定位鋼球在換檔到位後的狀態示意圖。 Figure 42 is a schematic view showing the state of the positioning steel ball in the second embodiment after the shifting is in place.

圖43為實施例二中的定位鋼球在換檔過程中的狀態示意圖。 Figure 43 is a schematic view showing the state of the positioning steel ball in the second embodiment during the shifting process.

圖44為實施例二中的電控組件示意圖。 44 is a schematic diagram of an electronic control component in the second embodiment.

圖45為實施例一和實施例二中的花鼓上的刹車安裝部示意圖。 Figure 45 is a schematic view showing the brake mounting portion on the hub of the first embodiment and the second embodiment.

圖46為實施例一和實施例二中的五速內變速器在一檔時的傳動路線示意圖。 Figure 46 is a schematic view showing the transmission route of the five-speed internal transmission in the first gear and the second embodiment.

圖47為實施例一和實施例二中的五速內變速器在二檔時的傳動路線示 意圖。 Figure 47 is a schematic illustration of the transmission path of the five-speed internal transmission in the second gear in the first embodiment and the second embodiment.

圖48為實施例一和實施例二中的五速內變速器在三檔時的傳動路線示意圖。 Figure 48 is a schematic view showing the transmission route of the five-speed internal transmission in the third embodiment in the first embodiment and the second embodiment.

圖49為實施例一和實施例二中的五速內變速器在四檔時的傳動路線示意圖。 Figure 49 is a schematic view showing the transmission route of the five-speed internal transmission in the fourth embodiment in the first embodiment and the second embodiment.

圖50為實施例一和實施例二中的五速內變速器在五檔時的傳動路線示意圖。 Figure 50 is a schematic view showing the transmission route of the five-speed internal transmission in the fifth embodiment in the first embodiment and the second embodiment.

實施例一 Embodiment 1

參見圖1和圖2,圖示中的五速內變速器為本發明的優選實施方案,具體包括飛輪座11、行星輪系2、花鼓31、離合器4、超越離合元件5、中心輪雙向離合控制元件6、操縱機構7、車軸9以及若干密封件。 Referring to Figures 1 and 2, the illustrated five-speed internal transmission is a preferred embodiment of the present invention, specifically including a flywheel base 11, a planetary gear train 2, a hub 31, a clutch 4, an overrunning clutch element 5, and a center wheel two-way clutch control. Element 6, operating mechanism 7, axle 9 and a number of seals.

本實施例採用一組雙聯行星輪系作為傳動裝置,其中雙中心輪23裝配在車軸9上,車軸9不轉動,雙中心輪23透過中心輪雙向離合控制元件6實現與車軸之間的空轉解鎖或雙向鎖止,透過雙聯行星輪24與內齒圈22嚙合,雙聯行星輪24透過軸轉動裝配在行星架21上,透過飛輪座11作為動力輸入件,飛輪12傳過來的旋轉動力輸入行星輪系,傳動至花鼓31輸出到車輪,飛輪座11透過離合器4與行星架21連接,同時,飛輪座11透過超越離合元件5與內齒圈22連接,行星架21與內齒圈22分別可作為行星輪系的傳動輸出件,行星架21透過第二單向傳動件313與花鼓31內壁固定鑲嵌的第二襯套312同軸裝配,內齒圈22則透過超越離合元件5與花鼓31內壁固定鑲嵌的第一襯套311同軸裝配。雙中心輪23的兩組中心輪分別與車軸之間設有中心輪雙向離合控制元件6,離合器4和中心輪雙向離合控制元件6均透過內變速器的操縱機構7連接。 In this embodiment, a pair of double planetary gear trains are used as the transmission device, wherein the double center wheel 23 is mounted on the axle 9, the axle 9 does not rotate, and the double center wheel 23 realizes the idle rotation with the axle through the center wheel two-way clutch control element 6. The unlocking or the two-way locking is engaged with the ring gear 22 through the double planetary gears 24. The double planetary gears 24 are assembled on the carrier 21 through the shaft rotation, and the rotating power transmitted by the flywheel 12 through the flywheel seat 11 as a power input member. The planetary gear train is input, and is transmitted to the hub 31 for output to the wheel. The flywheel housing 11 is coupled to the carrier 21 via the clutch 4. At the same time, the flywheel housing 11 is coupled to the ring gear 22 through the overrunning clutch member 5, and the carrier 21 and the ring gear 22 As the transmission output member of the planetary gear train, the carrier 21 is coaxially assembled with the second bushing 312 fixedly embedded in the inner wall of the hub 31 through the second one-way transmission member 313, and the inner ring gear 22 passes through the clutch member 5 and the hub. The first bushing 311, to which the inner wall is fixedly embedded, is coaxially assembled. The two sets of center wheels of the double center wheel 23 are respectively provided with a center wheel two-way clutch control element 6 between the axle and the axle, and the clutch 4 and the center wheel two-way clutch control element 6 are both connected through the operating mechanism 7 of the internal transmission.

參見圖2至圖9,以下詳細說明本實施例中的超越離合元件的具體技術方案。 Referring to FIG. 2 to FIG. 9, the specific technical solution of the overrunning clutch element in the present embodiment will be described in detail below.

結合圖2至圖5,超越離合組件5包括保持架51、第一單向傳動件52以及若干滾動元件53,保持架51為筒體構件,轉動裝配於內齒圈22上,同時保持架51透過第一單向傳動件52與飛輪座11上的第一單向傳動件安裝面1102 裝配。若干滾動元件53以超越離合機構的佈置方式均勻設置在內齒圈22和花鼓的第一襯套311內壁之間,在滾動元件53之間的內齒圈22上設有內齒圈傳動凸起221,保持架51的端面周向上設有若干保持塊511,保持塊511之間依次形成兩種槽體,其中一種槽體將裝配後的滾動元件53形成限位保持,另一種槽體則將內齒圈傳動凸起221對應,使得滾動元件53和內齒圈傳動凸起221之間均透過保持塊511進行分隔。 2 to 5, the overrunning clutch assembly 5 includes a retainer 51, a first one-way transmission member 52, and a plurality of rolling elements 53, which are cylindrical members that are rotatably mounted on the ring gear 22 while the cage 51 is held. The first one-way transmission mounting surface 1102 on the flywheel housing 11 is assembled through the first one-way transmission member 52. A plurality of rolling elements 53 are evenly disposed between the inner ring gear 22 and the inner wall of the first bushing 311 of the hub in an arrangement beyond the clutch mechanism, and an inner ring gear transmission convex is provided on the inner ring gear 22 between the rolling elements 53. 221, a plurality of retaining blocks 511 are disposed on the end surface of the end surface of the retainer 51. Two kinds of slots are sequentially formed between the retaining blocks 511. One of the slots body supports the assembled rolling elements 53 to be restrained, and the other slot body The inner ring gear drive projections 221 are corresponding so that the rolling elements 53 and the ring gear drive projections 221 are separated by the holding block 511.

關於滾動元件53的超越離合機構佈置方式,可參考超越離合器的滾動體設置方式。具體在本實施例中,在內齒圈22與花鼓的第一襯套311內壁空套連接的外周上透過斜面設置若干低位槽,滾動元件53裝配在低位槽中,在內齒圈22的轉速大於花鼓的轉速時,滾動元件53會在斜面的作用下向上推至與花鼓內壁的楔形空間222(如圖9所示),直至將內齒圈22與花鼓的第一襯套311的內壁卡緊,形成可靠的動力傳遞連接,由內齒圈22帶動花鼓轉動,若花鼓的轉速超過內齒圈22,則花鼓的第一襯套311和滾動元件53的動力傳遞分離失效。 Regarding the arrangement of the overrunning clutch mechanism of the rolling element 53, reference may be made to the rolling element setting of the overrunning clutch. Specifically, in the embodiment, the inner ring gear 22 is disposed on the outer circumference of the inner sleeve of the first bushing 311 of the hub with a plurality of lower slots through the inclined surface, and the rolling element 53 is assembled in the lower slot, and the inner ring gear 22 is When the rotation speed is greater than the rotation speed of the hub, the rolling element 53 is pushed up by the inclined surface to the wedge-shaped space 222 (shown in FIG. 9) of the inner wall of the hub until the inner ring gear 22 and the first sleeve 311 of the hub are The inner wall is clamped to form a reliable power transmission connection, and the inner ring gear 22 drives the hub to rotate. If the rotational speed of the hub exceeds the inner ring gear 22, the power transmission separation of the first bushing 311 and the rolling element 53 of the hub is disabled.

結合圖6到圖9中所示,與飛輪座11單向傳動連接的保持架51透過保持塊511和內齒圈傳動凸起221接觸,能夠將動力傳遞至內齒圈22上,飛輪座11與行星架21之間的離合器4分離,此時動力由飛輪座11從內齒圈22傳入行星輪系,從行星架21輸出動力至花鼓;若飛輪座11與行星架21之間透過離合器4接合,此時動力由飛輪座11從行星架21傳入行星輪系,當固定其中一個中心輪時,由於傳動比的改變,內齒圈22的轉速超過連接飛輪座11的保持架51,滾動元件53形成超越離合,內齒圈22透過滾動元件53形成動力傳遞連接,由內齒圈22傳遞動力至花鼓輸出,此時內齒圈22同樣帶動保持架51同速轉動,保持架51透過第一單向傳動件52超越飛輪座11。當中心輪均不固定,處於自由狀態時,此時動力由飛輪座1從行星架42輸出動力至花鼓51,此時為直接檔。 As shown in FIG. 6 to FIG. 9, the retainer 51 unidirectionally coupled to the flywheel base 11 is in contact with the inner ring gear drive projection 221 through the retaining block 511, and the power can be transmitted to the inner ring gear 22, and the flywheel base 11 The clutch 4 is disengaged from the carrier 21, and the power is transmitted from the ring gear 22 to the planetary gear train from the ring gear 22, and the power is output from the carrier 21 to the hub; if the flywheel seat 11 and the carrier 21 pass the clutch 4, when the power is transmitted from the planet carrier 21 to the planetary gear train by the flywheel seat 11, when one of the center wheels is fixed, the rotation speed of the inner ring gear 22 exceeds the cage 51 of the flywheel seat 11 when the gear ratio is changed. The rolling element 53 forms an overrunning clutch, and the ring gear 22 forms a power transmission connection through the rolling element 53. The inner ring gear 22 transmits power to the hub output. At this time, the ring gear 22 also drives the cage 51 to rotate at the same speed, and the cage 51 transmits. The first one-way transmission member 52 extends beyond the flywheel seat 11. When the center wheel is not fixed and is in a free state, the power is output from the planet carrier 42 to the hub 51 by the flywheel seat 1 at this time, which is a direct gear.

保持架51和滾動元件53以及內齒圈傳動凸起221之間的距離設置,應當保證滾動元件53能夠正常地在內齒圈22和花鼓的第一襯套311之間的楔形空間內完成超越離合動作。當離合器與行星架分離時,保證保持塊211與傳動凸起411接觸時,保持塊211將滾動元件23推至內齒圈低位槽,與花鼓內圈完全分離;當離合器與行星架接合時,內齒圈斜面將傳動元件23推至與 花鼓內圈傳動連接時,保持塊211與傳動凸起之間保留一定空間。 The distance between the cage 51 and the rolling elements 53 and the ring gear drive projections 221 is such that it is ensured that the rolling elements 53 can normally complete beyond the wedge-shaped space between the inner ring gear 22 and the first bushing 311 of the hub. Clutch action. When the clutch is separated from the carrier, when the holding block 211 is ensured to be in contact with the driving protrusion 411, the holding block 211 pushes the rolling element 23 to the inner ring lower groove, completely separated from the inner ring of the hub; when the clutch is engaged with the carrier, When the inner ring gear ramp pushes the transmission element 23 to the drive ring connection with the hub, a certain space is reserved between the retaining block 211 and the drive projection.

滾動元件53可採用圓柱件或圓球件。 The rolling element 53 can be a cylindrical member or a spherical member.

本實施例中所指的第一單向傳動件52及第二單向傳動件313均為圓柱體作為滾動體的單向超越離合器,但還可採用其他具備單向超越功能的傳動件。 The first one-way transmission member 52 and the second one-way transmission member 313 referred to in this embodiment are all one-way overrunning clutches with a cylinder as a rolling element, but other transmission members having a one-way override function may also be used.

在本實施例的五速內變速器中,內齒圈22和行星架21分別與花鼓的第一襯套311連接,其中內齒圈22透過超越離合元件5與花鼓的第一襯套311連接,行星架21透過第二單向傳動件313與花鼓的第一襯套311連接,花鼓的內壁分別設置第一襯套311和第二襯套312分別與內齒圈22和行星架21連接。 In the five-speed internal transmission of the present embodiment, the ring gear 22 and the carrier 21 are respectively connected to the first bushing 311 of the hub, wherein the ring gear 22 is connected to the first bushing 311 of the hub through the clutch element 5 beyond the clutch element. The carrier 21 is connected to the first bushing 311 of the hub through the second one-way transmission member 313. The inner wall of the hub is provided with a first bushing 311 and a second bushing 312 respectively connected to the ring gear 22 and the carrier 21.

由上所述,本實施例的五速內變速器根據與輸出件的連接可初步分為行星架輸出和內齒圈輸出兩種模式。 From the above, the five-speed internal transmission of the present embodiment can be initially divided into two modes of a carrier output and an internal ring gear according to the connection with the output member.

在行星架輸出模式中,控制離合器4將飛輪座11和行星架21之間分離,此時飛輪座11的動力透過第一單向傳動件52傳遞至保持架51,透過保持塊511推動內齒圈22上的傳動塊221,傳遞動力至內齒圈22,此時保持塊將傳動元件推至內齒圈低位槽,與花鼓內圈分離,內齒圈無法透過傳動元件將動力傳遞至花鼓,動力從內齒圈22進入行星輪系,透過傳動後從行星架21輸出,行星架21透過第二單向傳動件313傳遞動力至花鼓的第二襯套312,保持塊511將滾動元件推向內齒圈上的低位槽,滾動元件與花鼓第一襯套311分離,超越離合元件不起作用,如圖6和圖7所示。 In the carrier output mode, the control clutch 4 separates the flywheel housing 11 from the carrier 21, and the power of the flywheel housing 11 is transmitted to the cage 51 through the first one-way transmission member 52, and the internal teeth are pushed through the holding block 511. The transmission block 221 on the ring 22 transmits power to the ring gear 22, and the retaining block pushes the transmission element to the lower ring of the inner ring gear, which is separated from the inner ring of the hub, and the inner ring gear cannot transmit power to the hub through the transmission element. The power enters the planetary gear train from the ring gear 22, passes through the transmission and is output from the carrier 21, and the carrier 21 transmits power to the second bushing 312 of the hub through the second one-way transmission member 313, and the holding block 511 pushes the rolling elements toward The lower groove on the ring gear, the rolling element is separated from the first bushing 311 of the hub, and the overrunning clutch element does not function, as shown in Figs. 6 and 7.

在內齒圈輸出模式中,控制離合器4將飛輪座11和行星架21之間接合,此時飛輪座11的動力直接傳遞至行星架21,動力從行星架21進入行星輪系,透過傳動後從內齒圈22輸出,內齒圈22的轉速超過行星架的轉速,此時內齒圈22和花鼓的第一襯套311之間滾動體進入楔形空間222,將內齒圈22和花鼓的第一襯套311之間頂緊連接,實現動力從花鼓輸出,花鼓的轉速超越行星架21,第二單向傳動件313失效。 In the ring gear output mode, the control clutch 4 engages the flywheel seat 11 and the carrier 21, at which time the power of the flywheel seat 11 is directly transmitted to the carrier 21, and the power enters the planetary gear train from the carrier 21, after transmission through the transmission. Output from the ring gear 22, the rotation speed of the ring gear 22 exceeds the rotation speed of the carrier, and at this time, the rolling elements between the ring gear 22 and the first bush 311 of the hub enter the wedge-shaped space 222, and the inner ring gear 22 and the hub are The first bushings 311 are tightly connected to each other to realize power output from the hub, the rotational speed of the hub exceeds the carrier 21, and the second one-way transmission member 313 fails.

當行星輪系中的太陽輪均處於自由狀態時,飛輪座動力透過離合器,直接由行星架21,經過第二單向傳動件313輸出至花鼓。 When the sun gears in the planetary gear train are in a free state, the flywheel seat power is transmitted through the clutch directly from the planet carrier 21 to the hub through the second one-way transmission member 313.

在上述兩種輸出模式的基礎上,再結合本實施例中的行星輪系2中的雙聯行星輪24及雙中心輪23均為兩組(太陽輪不是雙聯齒輪),透過兩個齒輪 速比調整,實現在以上兩種模式中的變速檔位疊加。 On the basis of the above two output modes, the double planetary gear 24 and the double center wheel 23 in the planetary gear train 2 in this embodiment are combined into two groups (the sun gear is not a double gear), and the two gears are transmitted through the two gears. The speed ratio adjustment realizes the superposition of the shift position in the above two modes.

以下結合圖10至圖20,詳細說明本實施例中的離合器的技術方案。 The technical solution of the clutch in the present embodiment will be described in detail below with reference to Figs. 10 to 20 .

如圖10和圖11所示,飛輪座11作為內變速器的動力輸入件與自行車的動力飛輪連接,轉動安裝在車軸9上,花鼓31作為內變速器的動力輸出件,分別與行星輪系2的內齒圈22、行星架21連接,參見圖3,在飛輪座11上分別設有設置離合器安裝槽1101和第一單向傳動件安裝面1102,飛輪座11的離合器安裝槽1101上透過裝配離合器4與行星輪系2的行星架21連接,行星架21透過第二單向傳動件313與花鼓的第一襯套311連接,內齒圈22透過超越離合元件5與花鼓的第一襯套311連接,同時飛輪座11上的第一單向傳動件安裝面1102透過裝配第一單向傳動件52與超越離合元件5連接。 As shown in FIG. 10 and FIG. 11, the flywheel base 11 is connected as a power input member of the internal transmission to the power flywheel of the bicycle, and is rotatably mounted on the axle 9, and the hub 31 serves as a power output member of the internal transmission, respectively, with the planetary gear train 2 The inner ring gear 22 and the carrier 21 are connected. Referring to FIG. 3, a clutch mounting groove 1101 and a first one-way transmission mounting surface 1102 are respectively disposed on the flywheel base 11, and the clutch mounting groove 1101 of the flywheel base 11 is assembled through the clutch. 4 is connected to the planet carrier 21 of the planetary gear train 2, the planet carrier 21 is connected to the first bushing 311 of the hub through the second one-way transmission member 313, and the inner ring gear 22 is transmitted through the first bushing 311 which passes over the clutch member 5 and the hub. The first one-way transmission mounting surface 1102 on the flywheel base 11 is coupled to the overrunning clutch element 5 by assembling the first one-way transmission member 52.

行星架21用於安裝雙聯行星輪24,同時透過雙聯行星輪24的公轉實現動力的輸出。本實施例中的行星架21一端直接與飛輪座11一端部分空套裝配,離合器4採用圓環型構件滑動套裝在車軸上,在離合器4的周向上設有若干組離合凸塊401,離合凸塊401嵌裝在飛輪座11的離合器安裝槽1101中,離合器安裝槽1101沿飛輪座11和行星架21空套的端部軸向設置,離合器4可沿離合器安裝槽1101軸向滑移,空套在飛輪座11上的行星架21端部沿周向設有若干對應離合凸塊401的離合凹槽211,離合器4透過軸向滑移實現嵌入或脫離離合凹槽211,實現飛輪座11和行星架21之間的分離和接合。 The planet carrier 21 is used to mount the double planetary gears 24 while achieving the output of power through the revolution of the double planetary gears 24. One end of the carrier 21 in this embodiment is directly fitted with one end of the flywheel base 11 , and the clutch 4 is slidably fitted on the axle by a ring-shaped member, and a plurality of sets of clutch lugs 401 are provided in the circumferential direction of the clutch 4 , and the clutch is convex. The block 401 is embedded in the clutch mounting groove 1101 of the flywheel base 11, and the clutch mounting groove 1101 is axially disposed along the end of the flywheel base 11 and the hollow end of the carrier 21, and the clutch 4 is axially slidable along the clutch mounting groove 1101. The end of the planet carrier 21 sleeved on the flywheel seat 11 is circumferentially provided with a plurality of clutch recesses 211 corresponding to the clutch lugs 401. The clutch 4 is inserted into or disengaged from the clutch recesses 211 by axial sliding to realize the flywheel mount 11 and the planet carrier. Separation and bonding between 21.

為減小離合器4的離合凸塊401嵌入行星架21上的離合凹槽211的剛性撞擊,在離合凹槽211的非傳動方向的側面設置楔面,方便離合凸塊401過渡嵌入及退出。 In order to reduce the rigid impact of the clutch cam 401 of the clutch 4 embedded in the clutch groove 211 on the carrier 21, a wedge surface is disposed on the side of the clutch groove 211 in the non-transmission direction, which facilitates the embedding and exit of the clutch bump 401.

如圖11所示,離合器4的軸向滑移透過離合器連接的離合機構實現,該離合機構包括第一控制旋件41、第二控制旋件42、離合器4、旋轉支撐件44、離合器控制座45、離合器座46、彈簧47等部件。其中第一控制旋件41、第二控制旋件42和旋轉支撐件44用於輸入控制離合器的旋轉運動,離合器控制座45和離合器座46用於透過凸輪傳動將旋轉動力轉換為軸向力,進而推動離合器4軸向移動,實現離合動作。彈簧47用於離合器4的回位。 As shown in FIG. 11, the axial slip of the clutch 4 is achieved by a clutch-connected clutch mechanism including a first control knob 41, a second control knob 42, a clutch 4, a rotary support 44, and a clutch control seat. 45, clutch seat 46, spring 47 and other components. Wherein the first control knob 41, the second control knob 42 and the rotary support 44 are used for inputting a rotational movement of the control clutch, and the clutch control seat 45 and the clutch seat 46 are configured to convert the rotational power into an axial force through the cam transmission. Further, the clutch 4 is axially moved to realize the clutching action. The spring 47 is used for the return of the clutch 4.

參見圖12,本實施例中的第一控制旋件41為離合動力輸入件,分為兩段,其中一段為筒體,第一控制旋件41透過該筒體轉動套裝在內變速器的車軸9上,與離合動力系統連接,第一控制旋件41透過離合動力系統的驅動 繞車軸轉動,另一段延伸設置中心輪控制杆4102,用於同步控制內變速中行星輪系的中心輪鎖止和解鎖。 Referring to FIG. 12, the first control rotary member 41 in this embodiment is a clutch power input member, which is divided into two sections, one of which is a cylinder, and the first control rotary member 41 is rotated through the cylinder to fit the axle 9 of the inner transmission. The first control screw 41 is coupled to the clutch power system, and the driving of the clutch power system is rotated around the axle, and the other portion is provided with a center wheel control lever 4102 for synchronously controlling the central wheel lock of the planetary gear train in the internal shifting. Unlock.

參見圖13、圖14和圖15,第二控制旋件42透過旋轉支撐件44與第一控制旋件41傳動連接,本實施例中的第二控制旋件42和旋轉支撐件44為離合動力傳遞至離合器的動力傳動件,第二控制旋件42為筒體構件,用於將動力傳遞至離合器,旋轉支撐件44為回轉支架結構,用於支撐第二控制旋件42並傳遞動力。 Referring to FIG. 13, FIG. 14, and FIG. 15, the second control rotary member 42 is drivingly coupled to the first control rotary member 41 through the rotary support member 44. The second control rotary member 42 and the rotary support member 44 in this embodiment are clutching power. The power transmission member is transmitted to the clutch, and the second control rotary member 42 is a cylindrical member for transmitting power to the clutch, and the rotary support member 44 is a swing support structure for supporting the second control rotary member 42 and transmitting power.

參見圖14和圖15,旋轉支撐件44套裝在第一控制旋件2上,在第一控制旋件41的筒體端部設有對稱的第一傳動凹槽4101,在旋轉支撐件44的內圈設有對應的第一傳動凸起4404,第一傳動凸起4404和第一傳動凹槽4101嵌合,實現第一控制旋件41和旋轉支撐件44之間的周向動力傳遞。 Referring to Figures 14 and 15, the rotary support member 44 is fitted over the first control screw member 2, and a symmetrical first transmission groove 4101 is provided at the end of the barrel of the first control screw member 41, at the rotary support member 44. The inner ring is provided with a corresponding first transmission protrusion 4404. The first transmission protrusion 4404 and the first transmission groove 4101 are fitted to realize circumferential power transmission between the first control screw 41 and the rotation support 44.

第二控制旋件42整體採用筒體結構,與旋轉支撐件44同軸轉動裝配。 The second control screw 42 is integrally formed in a cylindrical structure and is rotatably assembled coaxially with the rotary support 44.

旋轉支撐件44上設有若干第二控制旋件安裝凸塊4401,第二控制旋件安裝凸塊4401以旋轉支撐件44的旋轉軸心為圓心佈置在同一圓周上,該圓周的大小與第二控制旋件42的筒體內徑匹配,第二控制旋件42轉動套裝在第二控制旋件安裝凸塊4401形成的外圓周上。同時,在第二控制旋件42的端面設有對稱的兩個第二傳動凹槽4201,在第二控制旋件安裝凸塊4401的外圓周外還設置由對應的第二傳動凸起4402,第二控制旋件42套裝在第二控制旋件安裝凸塊4401所形成的外圓周的同時,第二傳動凸起4402和第二傳動凹槽4201相互嵌合,實現旋轉支撐件44和第二控制旋件42之間的軸向動力傳遞。對稱的兩個傳動凸槽和傳動凸起分別設計為寬度不一,裝配時只能有一種裝配方式,防呆設計。 The rotation support member 44 is provided with a plurality of second control screw mounting protrusions 4401, and the second control screw mounting protrusions 4401 are arranged on the same circumference with the rotation axis of the rotation support member 44 as a center, the size of the circumference and the The inner diameters of the cylinders of the two control rotary members 42 are matched, and the second control rotary members 42 are rotatably fitted on the outer circumference formed by the second control rotary member mounting projections 4401. At the same time, two second transmission grooves 4201 are provided on the end surface of the second control screw 42 , and a corresponding second transmission protrusion 4402 is disposed outside the outer circumference of the second control screw mounting protrusion 4401. The second control screw 42 is fitted on the outer circumference formed by the second control screw mounting protrusion 4401, and the second transmission protrusion 4402 and the second transmission groove 4201 are fitted to each other to realize the rotation support 44 and the second. The axial power transfer between the rotary members 42 is controlled. The two symmetrical transmission grooves and the transmission projections are respectively designed to have different widths, and only one type of assembly can be assembled during assembly, and the design is foolproof.

第二控制旋件42的軸向方向上設有限制離合器4軸向滑移的滑動凹槽4202。 A sliding groove 4202 that restricts the axial slip of the clutch 4 is provided in the axial direction of the second control screw 42.

在實際應用中,第二控制旋件42還可以透過其外圓周插裝在第二控制旋件安裝凸塊4401形成的內圓周中,根據安裝方式的不同,可在第二控制旋件安裝凸塊4401的內表面或外表面可設置成相應的弧面,便於與第二控制旋件42轉動配合。 In a practical application, the second control screw 42 can also be inserted into the inner circumference formed by the second control screw mounting protrusion 4401 through the outer circumference thereof, and can be mounted on the second control screw according to the installation manner. The inner or outer surface of the block 4401 can be disposed in a corresponding curved surface for facilitating rotational engagement with the second control knob 42.

本實施例中的第一控制旋件41和旋轉支撐件44之間以及旋轉支撐件44和第二控制旋件42之間的傳動凸塊和傳動凹槽的位置關係可相互調換。 The positional relationship between the first control rotary member 41 and the rotary support member 44 and between the rotary support member 44 and the second control rotary member 42 in this embodiment can be interchanged.

旋轉支撐件44的外徑還設有第二扭簧安裝凸起4403,用於安裝扭簧,使第一控制旋件41、第二控制旋件42及旋轉支撐件44構成的旋轉動力組件轉動後回位。 The outer diameter of the rotary support member 44 is further provided with a second torsion spring mounting protrusion 4403 for mounting the torsion spring, and rotating the rotary power component formed by the first control rotary member 41, the second control rotary member 42 and the rotary support member 44. After returning.

參見圖16和圖17,本實施例中的離合器控制座45固定套裝在車軸9上,其上設有凸輪結構4501。離合器控制座45的內圓分為三部分,其中一部分為車軸安裝弧段4502,與車軸9的外周接觸,在車軸安裝弧段4502的兩端設有對稱的周向定位凸塊4504,與車軸上設置的軸向開槽對應,實現離合器控制座45與車軸9之間的周向定位安裝,剩下的為中心輪控制杆穿過弧段4503,該弧段的半徑大於車軸的半徑,裝配後與車軸外圓周形成一個弧形空間,可供控制內變速器行星輪系的中心輪鎖止和解鎖的中心輪控制杆穿過。 Referring to Figures 16 and 17, the clutch control seat 45 of the present embodiment is fixedly fitted to the axle 9 and is provided with a cam structure 4501. The inner circumference of the clutch control seat 45 is divided into three parts, one of which is an axle mounting arc section 4502, which is in contact with the outer circumference of the axle 9, and a symmetric circumferential positioning projection 4504 is provided at both ends of the axle mounting arc section 4502, and the axle The axial slotting provided thereon corresponds to the circumferential positioning between the clutch control seat 45 and the axle 9, and the remaining center wheel control rod passes through the arc segment 4503, the radius of the arc segment is larger than the radius of the axle, and the assembly The rear and the outer circumference of the axle form an arcuate space for controlling the central wheel of the inner gear planetary gear train to lock and unlock the central wheel control rod.

在本實施例中,中心輪控制杆4102與第一控制旋件41一體設置,中心輪控制杆4102貼設在車軸上,隨第一控制旋件41的動作可繞車軸軸線轉動,同步控制遠端的第一中心輪的棘爪鎖止和關閉,同時在第二控制旋件42的內圓設置用於控制近端第二中心輪棘爪的第二棘爪控制器622,控制離合器的同時,分別實現對雙中心輪的雙向離合控制。另外,第二旋轉件端部也可與中心輪鎖止和解鎖的轉動控制結構連接,用於對採用多聯行星輪系內變速器的其他中心輪進行鎖止和解鎖控制。 In this embodiment, the center wheel control rod 4102 is integrally provided with the first control screw 41, and the center wheel control rod 4102 is attached to the axle, and can rotate around the axle axis with the action of the first control knob 41, and the synchronous control is far. The pawl of the first center wheel of the end is locked and closed, while the second pawl controller 622 for controlling the proximal second center wheel pawl is provided in the inner circle of the second control knob 42 to control the clutch , realize two-way clutch control of the double center wheel respectively. In addition, the second rotating member end can also be coupled to the central wheel locking and unlocking rotational control structure for locking and unlocking control of other center wheels employing multiple planetary gearbox internal transmissions.

圖11中的離合器座46用於裝配離合器4,同時分別與第二控制旋件42和離合器控制座45連接,實現離合過程的旋轉運動和軸向運動的轉換。 The clutch seat 46 of Fig. 11 is used to assemble the clutch 4 while being coupled to the second control knob 42 and the clutch control seat 45, respectively, to effect the switching of the rotational and axial movements of the clutching process.

具體的,離合器4套裝在離合器座46的外圓周上,在離合器座46上設有分別對應離合器兩端的軸向定位結構,限定離合器4在離合器座46上的軸向位移。本實施例中了離合器軸向定位結構分為設置在離合器座46端部的離合器限位臺階,以及設置在離合器另一端的卡簧槽,透過安裝卡簧和離合器限位臺階限定離合器的兩側軸向移動,同時在離合器4的兩端面均設置環形的墊片,降低離合器在結合轉動過程中與離合器座軸向定位結構的摩擦。 Specifically, the clutch 4 is fitted on the outer circumference of the clutch seat 46. The clutch seat 46 is provided with an axial positioning structure corresponding to the two ends of the clutch, respectively, and defines the axial displacement of the clutch 4 on the clutch seat 46. In the embodiment, the clutch axial positioning structure is divided into a clutch limit step disposed at the end of the clutch seat 46, and a retaining groove disposed at the other end of the clutch, and both sides of the clutch are defined by the mounting circlip and the clutch limit step. The axial movement is performed, and annular gaskets are arranged on both ends of the clutch 4 to reduce the friction of the clutch with the axial positioning structure of the clutch seat during the combined rotation.

離合器座46的內圈設有兩組對稱的離合限位凸塊4601,離合限位凸塊4601滑動嵌入第二控制旋件42上的兩組軸向的滑動凹槽4202,並可沿滑動凹槽4202軸向滑動。 The inner ring of the clutch seat 46 is provided with two sets of symmetrical clutch limit projections 4601. The clutch limit projections 4601 are slidably embedded in the two sets of axial sliding grooves 4202 on the second control rotary member 42 and are movable along the sliding concave The groove 4202 slides axially.

本實施例的第二控制旋件42上的第二傳動凹槽4201和滑動凹槽4202可 設置在同一槽體內,降低零件開槽的數量,提高零件強度。安裝時先將離合器座46上的離合限位凸塊4601裝入,再將第二控制旋件42透過第二傳動凹槽4201與旋轉支撐件44裝配。 The second transmission groove 4201 and the sliding groove 4202 on the second control rotary member 42 of the embodiment can be disposed in the same groove body, thereby reducing the number of slotting of the parts and improving the strength of the parts. In the installation, the clutch limit projections 4601 on the clutch seat 46 are first loaded, and then the second control rotary member 42 is assembled through the second transmission recess 4201 and the rotary support member 44.

離合器座46上的離合限位凸塊4601在嵌入第二控制旋件42的滑動凹槽4202後,延伸至與離合器控制座45上的兩組凸輪結構4501接觸,在透過第一控制旋件41、旋轉支撐件44和第二控制旋件42傳遞的旋轉運動帶動離合器座46轉動的同時,離合器控制座45上的凸輪結構面推動(或者彈簧推動)離合器座46沿滑動凹槽4202進行軸向滑動,實現離合器4的軸向動作,進而完成離合動作。 The clutch limit projection 4601 on the clutch seat 46 extends into the two sets of cam structures 4501 on the clutch control seat 45 after being inserted into the sliding groove 4202 of the second control rotary member 42 to pass through the first control rotary member 41. The rotational movement transmitted by the rotary support member 44 and the second control rotary member 42 causes the clutch seat 46 to rotate, while the cam structure surface on the clutch control seat 45 pushes (or springs) the clutch seat 46 axially along the sliding groove 4202. Sliding, the axial movement of the clutch 4 is achieved, and the clutching action is completed.

彈簧47壓縮設置在離合器座46和旋轉支撐件44之間,將離合器座46上的離合限位凸塊4601始終壓緊在離合器控制座45的凸輪結構4501上。 The spring 47 is compressively disposed between the clutch seat 46 and the rotary support 44 to always press the clutch limit projection 4601 on the clutch seat 46 against the cam structure 4501 of the clutch control seat 45.

參見圖18,本實施例中的離合器4安裝在飛輪座11和內變速器內部的行星架21之間,行星架21一端直接與飛輪座11一端部分空套裝配,離合器4採用圓環型構件滑動套裝在車軸上,在離合器4的周向上設有若干組離合凸塊401,離合凸塊401嵌裝在飛輪座11的離合器安裝槽1101中,離合器安裝槽1101沿飛輪座11和行星架21空套的端部軸向設置,離合器4可沿離合器安裝槽1101軸向滑移,空套在飛輪座11上的行星架21端部沿周向設有若干對應離合凸塊401的離合凹槽211,離合器4透過本實施例的離合機構軸向滑移實現嵌入或脫離離合凹槽211,實現飛輪座11和行星架21之間的分離和接合。 Referring to Fig. 18, the clutch 4 in this embodiment is mounted between the flywheel housing 11 and the carrier 21 inside the internal transmission, and one end of the carrier 21 is directly fitted with one end of the flywheel housing 11 and the clutch 4 is slid by the annular member. Fitted on the axle, a plurality of sets of clutch lugs 401 are arranged in the circumferential direction of the clutch 4. The clutch lug 401 is embedded in the clutch mounting groove 1101 of the flywheel seat 11, and the clutch mounting groove 1101 is empty along the flywheel seat 11 and the carrier 21 The end of the sleeve is axially disposed, the clutch 4 is axially slidable along the clutch mounting groove 1101, and the end of the carrier 21 on the flywheel seat 11 is circumferentially provided with a plurality of clutch recesses 211 corresponding to the clutch projections 401, the clutch 4 The axial slip of the clutch mechanism of the embodiment realizes the insertion or disengagement of the clutch groove 211, and the separation and engagement between the flywheel seat 11 and the carrier 21 are achieved.

以下結合圖19和圖20詳細說明本實施例的離合器動作過程。 The clutch operation process of this embodiment will be described in detail below with reference to Figs. 19 and 20.

如圖19所示,操縱機構驅動旋轉支撐件44轉動一定角度,帶動第一控制旋件41和第二控制旋件42轉動相同角度,第二控制旋件42帶動離合器座46轉動的同時,在離合器控制座45的凸輪配合作用下,推動離合限位凸塊到凸輪結構的高位,將離合器座46向右推動,將其上裝配的離合器4一同向右推,實現飛輪座和行星架之間的動力分離。 As shown in FIG. 19, the operating mechanism drives the rotary support member 44 to rotate by a certain angle to drive the first control rotary member 41 and the second control rotary member 42 to rotate at the same angle, and the second control rotary member 42 drives the clutch seat 46 to rotate while The cam of the clutch control seat 45 cooperates to push the clutch limit projection to the high position of the cam structure, pushes the clutch seat 46 to the right, and pushes the clutch 4 assembled thereon to the right to realize the between the flywheel seat and the carrier. The separation of power.

如圖20所示,操縱機構驅動旋轉支撐件44回轉相同角度,帶動第一控制旋件41和第二控制旋件42回轉相同角度,第二控制旋件42帶動離合器座46回轉,離合限位凸塊在彈簧的作用下回到凸輪結構的低位,將離合器座46向左推動,將其上裝配的離合器4一同向左推,實現飛輪座和行星架之間的動力接合。 As shown in FIG. 20, the operating mechanism drives the rotary support member 44 to rotate the same angle, and the first control rotary member 41 and the second control rotary member 42 are rotated by the same angle, and the second control rotary member 42 drives the clutch seat 46 to rotate, and the clutch limit is adjusted. The bump returns to the lower position of the cam structure under the action of the spring, pushes the clutch seat 46 to the left, pushes the clutch 4 assembled thereon to the left, and realizes the power engagement between the flywheel seat and the carrier.

以下結合圖21至圖29詳細說明本實施例的中心輪雙向離合控制元件的技術方案。 The technical solution of the center wheel two-way clutch control element of the present embodiment will be described in detail below with reference to FIGS. 21 to 29.

參見圖21和圖22,中心輪雙向離合控制元件用於實現圖示中的第一中心輪231、第二中心輪232在正反轉的過程中,分別實現與車軸9之間的鎖止和解鎖。本實施例中所指的鎖止是指中心輪在一個轉動方向上與軸之間周向定位,在行星輪系的傳動過程中,中心輪隨軸一同不轉動。解鎖是指中心輪在與軸之間沒有周向定位,中心輪空套在軸上,在行星輪系傳動過程中,中心輪可以自由轉動。 Referring to FIG. 21 and FIG. 22, the center wheel two-way clutch control element is used to realize the locking between the first center wheel 231 and the second center wheel 232 in the illustration during the forward and reverse rotation, respectively, and the axle 9 . Unlock. The locking referred to in this embodiment means that the center wheel is circumferentially positioned with the shaft in one rotational direction. During the transmission of the planetary gear train, the center wheel does not rotate with the shaft. Unlocking means that the center wheel has no circumferential positioning between the shaft and the center wheel is sleeved on the shaft. During the transmission of the planetary gear train, the center wheel can rotate freely.

如圖22所示,本實施例的五速內變速器採用雙中心輪,其中第一中心輪231和第二中心輪232分別設置一組中心輪雙向離合控制機構,並分別透過離合器的第一控制旋件41和第二控制旋件42控制離合動作。 As shown in FIG. 22, the five-speed internal transmission of the present embodiment adopts a dual center wheel, wherein the first center wheel 231 and the second center wheel 232 are respectively provided with a set of center wheel two-way clutch control mechanisms, and respectively pass the first control of the clutch. The rotary member 41 and the second control rotary member 42 control the clutching action.

以第一中心輪231為例詳細說明中心輪雙向離合控制機構的具體方案。 The specific scheme of the center wheel two-way clutch control mechanism will be described in detail by taking the first center wheel 231 as an example.

第一中心輪231裝配的中心輪雙向離合機構包括第一棘爪61、第二棘爪62、第一棘爪座611和第一棘爪控制器612。 The center wheel two-way clutch mechanism assembled by the first center wheel 231 includes a first pawl 61, a second pawl 62, a first pawl seat 611, and a first pawl controller 612.

關於棘爪的具體結構,結合參見圖23,第一棘爪61和第二棘爪62特徵對稱,包括安裝部6101、控制部6102和棘齒部6103,另一中心輪裝配的第三棘爪61’和第四棘爪62’的結構與其相似,如圖24所示。 Regarding the specific structure of the pawl, referring to FIG. 23, the first pawl 61 and the second pawl 62 are characteristically symmetrical, including the mounting portion 6101, the control portion 6102, and the ratchet portion 6103, and the third pawl of the other center wheel assembly. The structure of the 61' and the fourth pawl 62' is similar to that shown in FIG.

第一棘爪座611用於安裝第一棘爪61和第二棘爪62,同時還用於與第一中心輪231的內圈轉動裝配。 The first pawl seat 611 is for mounting the first pawl 61 and the second pawl 62, and is also used for rotational assembly with the inner ring of the first center wheel 231.

結合參見圖25,第一棘爪座611內圈透過周向定位凸起嵌套在車軸9上,與車軸9之間周向定位裝配。第一棘爪61和第二棘爪62對稱裝配在第一棘爪座611用於與第一中心輪231裝配的圓周上,第一棘爪座611上設有能夠容納棘爪解鎖狀態下的空間,對稱設置的第一棘爪61和第二棘爪62透過棘爪彈簧614安裝在第一棘爪座611上,保持兩個棘爪的初始為彈出狀態,即在沒有第一棘爪控制器的約束下,第一棘爪61和第二棘爪62能夠在棘爪彈簧614的作用下伸出第一棘爪座611的外圓周面,與第一中心輪231內圈對應的棘槽嵌合。關於棘爪透過棘爪彈簧裝配並保持彈出狀態的技術,可參照習知的自行車內變速器的中心輪棘爪控制技術,本實施例在此不做贅述。 Referring to Fig. 25, the inner ring of the first pawl seat 611 is nested on the axle 9 through the circumferential positioning projection and is circumferentially positioned and assembled with the axle 9. The first pawl 61 and the second pawl 62 are symmetrically fitted on the circumference of the first pawl seat 611 for fitting with the first center wheel 231, and the first pawl seat 611 is provided with a state capable of accommodating the pawl unlocked state. Space, the symmetrically disposed first pawl 61 and the second pawl 62 are mounted on the first pawl seat 611 through the pawl spring 614, maintaining the initial ejection state of the two pawls, ie without the first pawl control Under the constraint of the device, the first pawl 61 and the second pawl 62 can protrude from the outer circumferential surface of the first pawl seat 611 under the action of the pawl spring 614, and the ratchet groove corresponding to the inner ring of the first center wheel 231 Chimerism. For the technique of assembling the pawl through the pawl spring and maintaining the pop-up state, the center wheel pawl control technology of the conventional bicycle internal transmission can be referred to, and the embodiment will not be described herein.

第一棘爪61和第二棘爪62的安裝部6101為部分圓柱體,圓柱部分裝配 在第一棘爪座611的棘爪安裝槽6111中,並可實現棘爪的部分角度擺動;第一棘爪61和第二棘爪62的控制部6102則用於與第一棘爪控制器612接觸,第一棘爪控制器612透過棘爪的控制部6102實現棘爪的約束限位;第一棘爪61和第二棘爪62的棘齒部6103用於彈出後與第一中心輪231內圈的棘槽2311嵌合,分別實現對中心輪兩個轉動方向上的鎖止。 The mounting portion 6101 of the first pawl 61 and the second pawl 62 is a partial cylinder, and the cylindrical portion is fitted in the pawl mounting groove 6111 of the first pawl seat 611, and can realize partial angular swing of the pawl; The control portion 6102 of the pawl 61 and the second pawl 62 is used to contact the first pawl controller 612, and the first pawl controller 612 realizes the restraining limit of the pawl through the control portion 6102 of the pawl; The ratchet portion 61 and the ratchet portion 6103 of the second pawl 62 are used for ejecting and fitting with the ratchet groove 2311 of the inner ring of the first center wheel 231, respectively, to achieve locking in the two rotational directions of the center wheel.

結合參見圖26至圖28,第一棘爪控制器612與第一棘爪座611轉動裝配,其轉動裝配的位置位於對應安裝後的棘爪控制部6102的周向區域,透過轉動第一棘爪控制器612不會影響到第一棘爪座611和第一中心輪231之間的相互運動關係。 Referring to FIG. 26 to FIG. 28, the first pawl controller 612 is rotatably assembled with the first pawl seat 611, and the rotational assembly position is located in the circumferential region of the correspondingly mounted pawl control portion 6102, and the first spine is rotated. The pawl controller 612 does not affect the mutual motion relationship between the first pawl seat 611 and the first center wheel 231.

在第一棘爪控制器612與第一棘爪座611裝配的內圈設有壓制弧段6121和彈起缺槽6122,壓制弧段6121用於約束棘爪的控制部6102,將第一棘爪61或第二棘爪62處於壓制狀態,彈起缺槽6122用於解除對棘爪的控制部6102的約束,將第一棘爪61或第二棘爪62處於彈起狀態。 The inner ring assembled by the first pawl controller 612 and the first pawl seat 611 is provided with a pressing arc segment 6121 and a pop-up slot 6122 for restraining the control portion 6102 of the pawl, the first spine The claw 61 or the second pawl 62 is in a pressed state, and the pop-up groove 6122 is for releasing the restraint of the control portion 6102 of the pawl, and the first pawl 61 or the second pawl 62 is in the pop-up state.

第一棘爪控制器612的另一端可轉動套裝在車軸9上作為支撐,同時可透過在第一棘爪控制器612的軸面安裝內圈設置棘爪控制槽6124,透過棘爪控制槽6124與第一控制旋件41連接,進而透過離合旋轉控制系統驅動第一棘爪控制器612轉動。 The other end of the first pawl controller 612 is rotatably fitted on the axle 9 as a support, and the pawl control slot 6124 is disposed through the inner ring of the first pawl controller 612, and the pawl control slot 6124 is transmitted through the pawl control slot 6124. It is coupled to the first control knob 41 to drive the first pawl controller 612 to rotate by the clutch rotation control system.

第一中心輪231的內圈均勻設有若干棘槽2311,棘槽2311的兩側面分別可以與彈起狀態下的第一棘爪61和第二棘爪62的棘齒部嵌合。 The inner ring of the first center wheel 231 is evenly provided with a plurality of ratchet grooves 2311, and both side faces of the ratchet groove 2311 are respectively engageable with the ratchet portions of the first pawl 61 and the second pawl 62 in the pop-up state.

第一棘爪控制器612的壓制弧段6121和彈起缺槽6122依次交替沿第一棘爪控制器612的內圈分佈成閉環,在壓制弧段6121的兩端均設置過渡斜面6125用於推動棘爪的控制部,即第一棘爪控制器612在兩個轉動方向上均能完成對第一棘爪61和第二棘爪62的控制。 The pressing arc segment 6121 and the pop-up notch 6122 of the first pawl controller 612 are alternately distributed in a closed loop along the inner ring of the first pawl controller 612, and a transition slope 6125 is provided at both ends of the pressing arc segment 6121 for The control portion that pushes the pawl, that is, the first pawl controller 612, can control the first pawl 61 and the second pawl 62 in both rotational directions.

如圖27中所示,第一棘爪控制器612逆時針轉動,其上右側的彈起缺槽6122將第二棘爪62設置為彈起狀態,第二棘爪62上的棘齒部6103與第一中心輪231內圈的棘槽2311側面嵌合,此時第二棘爪62限定了第一中心輪231逆時針方向轉動,同時第一棘爪控制器612左側的壓制弧段6121透過棘爪的控制部6102將第一棘爪61壓制在第一棘爪座611內,此時第一棘爪61不對第一中心輪231的轉動形成限制。 As shown in FIG. 27, the first pawl controller 612 is rotated counterclockwise, and the upper and lower pop-up slots 6122 set the second pawl 62 to the pop-up state, and the ratchet portion 6103 on the second pawl 62. Engaging with the side surface of the ratchet groove 2311 of the inner ring of the first center wheel 231, at this time, the second pawl 62 defines the first center wheel 231 to rotate counterclockwise, while the pressing arc segment 6121 on the left side of the first pawl controller 612 transmits The pawl control portion 6102 presses the first pawl 61 into the first pawl seat 611, at which time the first pawl 61 does not restrict the rotation of the first center wheel 231.

如圖28中所示,第一棘爪控制器612順指針轉動,第一棘爪控制器612 上左側的彈起缺槽6122解除對第一棘爪61的約束,使第一棘爪61為彈起狀態,其上的棘齒部與第一中心輪231內圈的棘槽側面嵌合,此時第一棘爪61限定了第一中心輪231的順時針方向轉動,同時第一棘爪控制器612右側的壓制弧段6121透過棘爪的控制部將第二棘爪62壓制在第一棘爪座611內,此時第二棘爪62不對第一中心輪231的轉動形成限制。 As shown in FIG. 28, the first pawl controller 612 is rotated by the hand, and the pop-up slot 6122 on the left side of the first pawl controller 612 releases the restraint of the first pawl 61, so that the first pawl 61 is In the pop-up state, the ratchet portion is fitted to the side of the ratchet groove of the inner ring of the first center wheel 231, and the first pawl 61 defines the clockwise rotation of the first center wheel 231 while the first pawl The pressing arc segment 6121 on the right side of the controller 612 presses the second pawl 62 into the first pawl seat 611 through the control portion of the pawl, at which time the second pawl 62 does not restrict the rotation of the first center wheel 231.

本實施例中的第一棘爪控制器612的壓制弧段6121可同時將第一棘爪61和第二棘爪62處於壓制狀態,使第一中心輪231相對於第一棘爪座611處於空轉狀態。 The pressing arc segment 6121 of the first pawl controller 612 in this embodiment can simultaneously put the first pawl 61 and the second pawl 62 in a pressed state, so that the first center wheel 231 is at a position relative to the first pawl seat 611. Idle state.

設置在壓制弧段6121兩端的過渡斜面6125能夠保證第一棘爪控制器612在任意一個轉動方向上均能夠透過棘爪的控制部6102將棘齒部6103從第一中心輪231的棘槽2311中推出,因而實現第一棘爪控制器612對第一棘爪61和第二棘爪62的連續控制。 The transition slope 6125 disposed at both ends of the pressing arc segment 6121 can ensure that the first pawl controller 612 can pass the ratchet portion 6103 from the ratchet groove 2311 of the first center wheel 231 through the control portion 6102 of the pawl in any one of the rotational directions. The push is introduced to thereby achieve continuous control of the first pawl 61 and the second pawl 62 by the first pawl controller 612.

結合圖24和圖29,本實施例中的第二中心輪232安裝的第三棘爪61’和第四棘爪62’的結構與第一棘爪61和第二棘爪62類似,對應的第二棘爪座621、第二棘爪控制器622的設置方式與上述的第一中心輪231相同,第二棘爪控制器622透過第二控制旋件42連接至離合旋轉控制系統,如圖13所示,實現第二中心輪的雙向離合控制。 24 and 29, the structure of the third pawl 61' and the fourth pawl 62' mounted by the second center wheel 232 in this embodiment is similar to that of the first pawl 61 and the second pawl 62, corresponding to The second pawl holder 621 and the second pawl controller 622 are disposed in the same manner as the first center wheel 231 described above, and the second pawl controller 622 is coupled to the clutch rotation control system through the second control knob 42 as shown in the figure. As shown in Figure 13, the two-way clutch control of the second center wheel is achieved.

本實施例的五速內變速器以雙中心輪的行星輪系作為傳動裝置,分別透過兩組中心輪的鎖止和解鎖,具備雙向的兩組的傳動速比,在中心輪同向轉動的過程中,傳動方向從行星輪系的內齒圈到行星架的傳動路線上具備兩組速比的基礎上,中心輪反向轉動的時候,傳動方向從行星輪系的行星架到中心輪還具備兩組速比,實現了在不增加傳動機構的基礎上,提高行星輪系的傳動速比。 The five-speed internal transmission of the present embodiment uses the planetary gear train of the double center wheel as the transmission device, respectively, through the locking and unlocking of the two sets of the center wheels, and has two-way transmission ratios of two groups, and the process of rotating in the same direction of the center wheel The transmission direction has two sets of speed ratios from the inner ring gear of the planetary gear train to the transmission path of the planet carrier. When the center wheel rotates in the reverse direction, the transmission direction is also provided from the planet carrier of the planetary gear train to the center wheel. The two sets of speed ratios achieve the improvement of the transmission ratio of the planetary gear train without increasing the transmission mechanism.

參照圖21,在本實施例中,雙中心輪的第二中心輪232靠近控制端設置,其第二棘爪控制器622直接與第二控制旋件42周向定位連接或一體設置,透過第二控制旋件42與控制端的旋轉支撐件外周連接,同時該旋轉支撐件的內端與控制第一中心輪231離合動作的第一控制旋件41連接,透過第一控制旋件41依次穿過第二棘爪座621和第一棘爪座611與第一棘爪控制器612連接。 Referring to FIG. 21, in the embodiment, the second center wheel 232 of the dual center wheel is disposed adjacent to the control end, and the second pawl controller 622 is directly positioned or integrally disposed with the second control screw 42 in the first embodiment. The two control rotary members 42 are connected to the outer periphery of the rotary support member of the control end, and the inner end of the rotary support member is connected to the first control rotary member 41 for controlling the clutching action of the first center wheel 231, and sequentially passes through the first control rotary member 41. The second pawl seat 621 and the first pawl seat 611 are coupled to the first pawl controller 612.

再次參見圖12和圖13,第一控制旋件41分為旋轉筒部4103、中心輪控 制杆4102和控制塊4104,旋轉筒部4103轉動套裝在車軸9上,一端透過周向定位結構與旋轉支撐件連接,中心輪控制杆4102從旋轉筒部4103的筒壁沿沿軸向延伸,控制塊4104設置在中心輪控制杆4102的延伸端部。在第二棘爪座621、第一棘爪座611與車軸9的安裝內圈上設有一段直徑大於軸徑的弧段,在將棘爪座裝配在軸上後,該弧段與軸之間形成一段弧形空間,可供中心輪控制杆4102和控制塊4104穿過,並且中心輪控制杆4102在該弧形空間內具有一定的轉動角度,足夠實現控制第一棘爪控制器612的轉動角度。 Referring again to FIGS. 12 and 13, the first control knob 41 is divided into a rotating cylinder portion 4103, a center wheel control lever 4102, and a control block 4104. The rotating cylinder portion 4103 is rotatably fitted on the axle 9, and one end is transmitted through the circumferential positioning structure and rotation. The support members are coupled, the center wheel control lever 4102 extends in the axial direction from the cylinder wall of the rotating cylinder portion 4103, and the control block 4104 is disposed at the extended end portion of the center wheel control lever 4102. An arc segment having a diameter larger than the shaft diameter is disposed on the inner inner ring of the second pawl seat 621, the first pawl seat 611 and the axle 9, and the arc segment and the shaft are assembled after the pawl seat is assembled on the shaft. An arc-shaped space is formed between the central wheel control rod 4102 and the control block 4104, and the center wheel control rod 4102 has a certain rotation angle in the arc space, which is sufficient for controlling the first pawl controller 612. The angle of rotation.

在第一棘爪控制器612與軸裝配的軸面安裝內圈6123上,設有一端與控制塊4104嵌合的棘爪控制槽6124,第一控制旋件41的中心輪控制杆4102穿過第二棘爪座621和第一棘爪座611後,端部的控制塊4104與第一棘爪控制器612的棘爪控制槽6124嵌合,第一棘爪控制器612透過軸面安裝內圈和嵌合後的控制塊4104轉動裝配在車軸9上,在第一控制旋件41的轉動下,帶動第一棘爪控制器612轉動。 On the shaft-mounted inner ring 6123 of the first pawl controller 612 and the shaft assembly, a pawl control groove 6124 having one end fitted to the control block 4104 is provided, and the center wheel control rod 4102 of the first control screw 41 passes through After the second pawl seat 621 and the first pawl seat 611, the end control block 4104 is engaged with the pawl control groove 6124 of the first pawl controller 612, and the first pawl controller 612 is inserted through the shaft surface. The ring and the fitted control block 4104 are rotatably mounted on the axle 9, and the first pawl controller 612 is rotated by the rotation of the first control knob 41.

由於雙中心輪的行星輪系特點,在控制第一中心輪231和第二中心輪232時,應當保持最多鎖止其中一個中心輪,同時鎖止兩個中心輪會導致行星輪系鎖死。 Due to the planetary gear train characteristics of the dual center wheel, when controlling the first center wheel 231 and the second center wheel 232, one of the center wheels should be locked at most, and locking the two center wheels will cause the planetary gear train to lock.

以下結合圖30至圖35詳細說明本實施例中的操縱機構的技術方案。 The technical solution of the operating mechanism in this embodiment will be described in detail below with reference to FIGS. 30 to 35.

參見圖30,操縱機構包括第一扭簧71、第二扭簧72、旋轉傳動件73、第一控制旋件41、車軸9、操縱元件76等部件。 Referring to Fig. 30, the operating mechanism includes a first torsion spring 71, a second torsion spring 72, a rotary transmission member 73, a first control rotary member 41, an axle 9, an operating member 76, and the like.

其中,旋轉傳動件73連接內變速器外部的操縱元件76和內變速器內部的第一控制旋件41,為操縱元件76與第一控制旋件41之間的旋轉動力傳遞部件,透過內變速器外部的操縱元件76控制內變速器內部的第一控制旋件41轉動,實現對內變速器內部的變速執行機構的控制。 Wherein, the rotating transmission member 73 is connected to the operating member 76 outside the internal transmission and the first control rotating member 41 inside the internal transmission, and is a rotating power transmitting member between the operating member 76 and the first control rotating member 41, which is transmitted through the outside of the internal transmission. The steering member 76 controls the rotation of the first control knob 41 inside the internal transmission to achieve control of the shifting actuator inside the internal transmission.

參見圖31,旋轉傳動件73與旋轉控制安裝座731一同轉動套裝在車軸9上,在旋轉控制安裝座731上設有用於安裝操縱組件76的操縱安裝段7311。 Referring to Fig. 31, the rotation transmission member 73 is rotatably fitted to the axle 9 together with the rotation control mount 731, and a steering mounting portion 7311 for mounting the manipulation assembly 76 is provided on the rotation control mount 731.

本實施例中的旋轉傳動件73和旋轉控制安裝座731的主體均為筒狀結構,在旋轉傳動件73的一端設置與旋轉控制安裝座731的兩組沿軸向佈置的傳動杆7301,對應的在旋轉控制安裝座731的內圈設有與傳動杆7301端部對應嵌合的操縱傳動凹槽7312,透過將兩組傳動杆7301與操縱傳動凹槽7312嵌裝,實現旋轉傳動件73和旋轉控制安裝座731之間的周向定位連接。 The rotating transmission member 73 and the main body of the rotation control mount 731 in this embodiment are both cylindrical structures, and two sets of axially arranged transmission rods 7301 are provided at one end of the rotation transmission member 73 with the rotation control mount 731, corresponding to The inner ring of the rotation control mount 731 is provided with a steering transmission groove 7312 corresponding to the end of the transmission rod 7301, and the rotating transmission member 73 is realized by inserting the two sets of transmission rods 7301 with the steering transmission groove 7312. Rotating the circumferential positioning connection between the mounts 731.

旋轉傳動件73的另一端設置兩組操縱傳動凸起7302,用於將操縱組件的旋轉動力傳遞至第一控制旋件41。 The other end of the rotary transmission member 73 is provided with two sets of steering transmission projections 7302 for transmitting the rotational power of the steering assembly to the first control rotary member 41.

旋轉傳動件73和旋轉控制安裝座731分別位於內變速器的第二珠架812的兩側,第二珠架812周向定位安裝在車軸9上,用於轉動安裝連接自行車傳動系統的飛輪座。 The rotary transmission member 73 and the rotation control mount 731 are respectively located at two sides of the second bead frame 812 of the internal transmission, and the second bead frame 812 is circumferentially positioned and mounted on the axle 9 for rotationally mounting the flywheel base connected to the bicycle transmission system.

參見圖32,第二珠架812內圈設有兩組第二珠架周向定位凸起,與車軸9上的凹槽嵌合安裝,同時,在旋轉傳動件73和旋轉控制安裝座731組成的轉動元件透過套筒734轉動安裝在車軸9上,套筒734的端部設有凹槽,與第二珠架812的第二珠架周向定位凸起嵌合,固定套裝在車軸9上。旋轉傳動件73的傳動杆7301穿過第二珠架812內圈的安裝內壁與套筒734形成兩個對稱的近半圓弧通道,旋轉傳動件73和旋轉控制安裝座731轉動的過程中,兩組控制杆301在兩個半圓弧通道內轉動。 Referring to FIG. 32, the inner ring of the second bead frame 812 is provided with two sets of second bead frame circumferential positioning protrusions, which are fitted and fitted with the grooves on the axle 9, and at the same time, the rotary transmission member 73 and the rotation control mount 731 are formed. The rotating component is rotatably mounted on the axle 9 through the sleeve 734. The end of the sleeve 734 is provided with a groove, and is engaged with the second bead frame circumferential positioning protrusion of the second bead frame 812, and is fixedly mounted on the axle 9. . The transmission rod 7301 of the rotary transmission member 73 passes through the installation inner wall of the inner ring of the second bead frame 812 and the sleeve 734 forms two symmetrical proximal semi-circular arc passages, and the rotation transmission member 73 and the rotation control mount 731 are rotated. The two sets of control rods 301 rotate in two semi-circular arc channels.

在旋轉傳動件73上沿不同的軸向位置設有第一扭簧安裝槽7303和第二扭簧安裝槽7304,分別用於安裝第一扭簧71和第二扭簧72。 A first torsion spring mounting groove 7303 and a second torsion spring mounting groove 7304 are provided on the rotary transmission member 73 at different axial positions for mounting the first torsion spring 71 and the second torsion spring 72, respectively.

參見圖33,旋轉傳動件73透過第一扭簧71與車軸上的周向定位安裝的固定座732連接,固定座732為圓環構件,其內圈設有固定座周向定位凸起,用於周向定位套裝在車軸9的軸向定位凹槽中,在固定座的外圓周上設有若干用於連接第一扭簧的第一扭簧安裝凸起7322,第一扭簧71採用螺旋簧片,其螺旋內端和外端分別設置成鉤體,分別鉤嵌在旋轉傳動件73的第一扭簧安裝槽7303和固定座732的第一扭簧安裝凸起7322上。 Referring to FIG. 33, the rotation transmitting member 73 is connected to the circumferentially positioned fixing seat 732 on the axle through the first torsion spring 71. The fixing seat 732 is a ring member, and the inner ring is provided with a fixing seat circumferential positioning protrusion. The circumferentially positioned sleeve is disposed in the axial positioning groove of the axle 9, and the first torsion spring mounting protrusion 7322 for connecting the first torsion spring is disposed on the outer circumference of the fixing seat, and the first torsion spring 71 adopts a spiral The reed has a spiral inner end and an outer end respectively provided as hook bodies, which are respectively hooked on the first torsion spring mounting groove 7303 of the rotation transmission member 73 and the first torsion spring mounting protrusion 7322 of the fixing base 732.

固定座732上還同軸設有一扭簧連接座733,用於將第一扭簧71和第二扭簧72分開。在扭簧連接座733上設有內外兩圈若干折彎的弧形凸起,其中內圈的第一扭簧定位凸起7331所形成的內圈用於容納第一扭簧71的外圈,外圈的連接座周向定位凸起7332與固定座732上的第一扭簧安裝凸起7322在同一圓周上,並相互交替嵌套,形成扭簧連接座733和固定座732之間的周向定位,第一扭簧71可直接鉤在連接座周向定位凸起7332上,實現與固定座732之間的連接。 A torsion spring connection seat 733 is also coaxially disposed on the fixing base 732 for separating the first torsion spring 71 and the second torsion spring 72. The torsion spring connecting seat 733 is provided with a plurality of curved arc-shaped protrusions inside and outside, wherein the inner ring formed by the first torsion spring positioning protrusion 7331 of the inner ring is for accommodating the outer ring of the first torsion spring 71. The connecting seat circumferential positioning protrusions 7332 of the outer ring are on the same circumference as the first torsion spring mounting protrusions 7322 on the fixing base 732, and are alternately nested with each other to form a circumference between the torsion spring connecting seat 733 and the fixing seat 732. To the positioning, the first torsion spring 71 can be directly hooked on the connecting seat circumferential positioning protrusion 7332 to realize the connection with the fixing seat 732.

參見圖34,旋轉傳動件73同時透過第二扭簧72與第一控制旋件41連接的旋轉支撐件44連接,旋轉支撐件44用於與第一控制旋件41周向定位連接,傳遞旋轉傳動件73傳遞的旋轉動力,同時能夠同時連接多個檔位控制 旋件,實現多個變速執行機構的同時操縱。 Referring to FIG. 34, the rotary transmission member 73 is simultaneously connected to the rotary support member 44 connected to the first control rotary member 41 through the second torsion spring 72, and the rotary support member 44 is used for circumferentially positioning connection with the first control rotary member 41 to transmit rotation. The rotational power transmitted by the transmission member 73 can simultaneously connect a plurality of gear position control rotary members to realize simultaneous manipulation of the plurality of shift actuators.

旋轉支撐件44的外圈設置有用於連接第二扭簧的第二扭簧安裝凸起4403,第二扭簧72與第一扭簧相似,採用螺旋簧片,其螺旋內端和外端分別設置成鉤體,分別鉤嵌在旋轉傳動件73的第二扭簧安裝槽7304和旋轉支撐件44的第二扭簧安裝凸起4403上。 The outer ring of the rotating support member 44 is provided with a second torsion spring mounting protrusion 4403 for connecting the second torsion spring. The second torsion spring 72 is similar to the first torsion spring, and adopts a coil spring with a spiral inner end and an outer end respectively. The hook body is provided to be hooked on the second torsion spring mounting groove 7304 of the rotation transmission member 73 and the second torsion spring mounting protrusion 4403 of the rotation support member 44, respectively.

如圖14所示,旋轉支撐件44的內圈設置第一傳動凸起4404,第一控制旋件41主體圓筒體,其內圈直徑與旋轉支撐件44的內圈直徑相同,其一端設有與第一傳動凸起4404對應嵌合的第一傳動凹槽4101,第一傳動凹槽4101和第一傳動凸起4404嵌合後的旋轉支撐件44和第一控制旋件41一體轉動套裝在車軸9上,第一控制旋件41的另一端設置控制塊4104並延伸至內變速器內部的第一中心輪的雙向離合控制元件。在旋轉支撐件44的外圓周上還設置若干圓周凸起,驅動連接至離合器和第二中心輪的雙向離合控制元件。 As shown in FIG. 14, the inner ring of the rotary support member 44 is provided with a first transmission protrusion 4404. The first control rotary member 41 has a main body cylindrical body whose inner diameter is the same as the inner diameter of the rotary support member 44, and one end thereof is provided. There is a first transmission groove 4101 corresponding to the first transmission protrusion 4404. The first transmission groove 4101 and the first transmission protrusion 4404 are fitted with the rotation support member 44 and the first control rotation member 41. On the axle 9, the other end of the first control knob 41 is provided with a control block 4104 and extends to a two-way clutch control element of the first center wheel inside the internal transmission. A plurality of circumferential projections are also provided on the outer circumference of the rotary support member 44 to drive the two-way clutch control members coupled to the clutch and the second center wheel.

本實施例中的第一扭簧71和第二扭簧72分別提供在換檔操作時的阻尼,同時蓄能作為旋轉傳動件73回位的動力。 The first torsion spring 71 and the second torsion spring 72 in this embodiment respectively provide damping at the time of the shifting operation, while the energy storage is used as the power for returning the rotary transmission member 73.

結合參見圖33至圖34,其中第二扭簧72還用作帶動第一控制旋件41轉動的傳動件,旋轉傳動件73上的第二扭簧安裝槽7304設置在操縱傳動凸起7302的一側,第一控制旋件41的第一傳動凹槽4101與旋轉支撐件44周向嵌合後,會伸出一段與旋轉傳動件73前端的操縱傳動凸起7302嵌合,操縱傳動凸起7302在第一傳動凹槽4101之間具有轉動空間,在操作換檔的過程中,旋轉傳動件73透過第二扭簧會帶動旋轉支撐件44並最終帶動第一控制旋件41轉動。第一扭簧71和第二扭簧72的扭力方向與旋轉傳動機構正向轉動換檔的方向相反,並且第二扭簧71的彈力應當大於第一扭簧72。 Referring to FIG. 33 to FIG. 34, wherein the second torsion spring 72 is also used as a transmission member for driving the rotation of the first control screw 41, the second torsion spring mounting groove 7304 on the rotation transmission member 73 is disposed on the steering transmission protrusion 7302. On one side, after the first transmission groove 4101 of the first control screw 41 is circumferentially fitted with the rotation support member 44, a pair of operation transmission protrusions 7302 of the front end of the rotation transmission member 73 is extended to operate the transmission protrusion. The 7302 has a rotating space between the first transmission grooves 4101. During the operation of the shifting, the rotating transmission member 73 transmits the rotating support member 44 through the second torsion spring and finally drives the first control rotary member 41 to rotate. The torsion direction of the first torsion spring 71 and the second torsion spring 72 is opposite to the direction in which the rotary transmission mechanism is rotated in the forward direction, and the elastic force of the second torsion spring 71 should be larger than the first torsion spring 72.

換檔過程初始階段,旋轉傳動件73在操縱元件的控制下,首先帶動第二扭簧72發生彈性變形,接著第二扭簧72變形產生的彈性作用力會驅使旋轉支撐件44及旋轉傳動件73一同轉動,實現內變速器的檔位執行機構動作。 In the initial stage of the shifting process, the rotating transmission member 73 firstly drives the second torsion spring 72 to elastically deform under the control of the operating element, and then the elastic force generated by the deformation of the second torsion spring 72 drives the rotating support member 44 and the rotating transmission member. The 73 rotates together to realize the action of the gear actuator of the internal transmission.

如果在換檔操作時,當配合的傳動機構不在位時,此時檔位執行機構不能到位,但是旋轉傳動件73仍能夠正常轉動,此時對第二扭簧72和第一扭簧71做功,使其彈性變形,此時旋轉傳動件73及旋轉支撐件44由於檔位執行機構的卡滯並不轉動,當對於對應檔位的傳動機構配合到位後,此時 旋轉傳動件73及旋轉支撐件44在第二扭簧72的彈性作用力下轉動,控制檔位執行機構進行換檔動作。 If, during the shifting operation, when the engaged transmission mechanism is not in position, the gear position actuator cannot be in position at this time, but the rotation transmission member 73 can still rotate normally, and the second torsion spring 72 and the first torsion spring 71 are performed at this time. The elastic transmission member 73 and the rotary support member 44 are not rotated due to the engagement of the gear position actuator. When the transmission mechanism for the corresponding gear position is engaged, the rotary transmission member 73 and the rotary support are at this time. The member 44 rotates under the elastic force of the second torsion spring 72, and controls the gear position actuator to perform a shifting action.

本實施例中的第一扭簧71用於保障旋轉傳動件73轉動換檔後的回位。通常情況下,旋轉傳動件73在透過第二扭簧72帶動旋轉支撐件44和第一控制旋件41轉動換檔後,會在檔位執行機構的回位彈簧的作用下,由第一控制旋件41及旋轉支撐件44反向透過第二扭簧72帶動旋轉傳動件73回位,但是如果此時對應的檔位執行機構因為傳動機構的不在位而發生卡滯,此時旋轉傳動件73則會因為第一控制旋件41及旋轉支撐件44的卡滯而不能夠正常回位,在這種情況下,本實施例的旋轉傳動件73可以在第一扭簧71的彈性作用下進行回位。 The first torsion spring 71 in this embodiment is used to ensure the return position of the rotary transmission member 73 after the rotation is shifted. Generally, after the second torsion spring 72 drives the rotary support member 44 and the first control rotary member 41 to rotate and shift, the rotary transmission member 73 is controlled by the return spring of the gear position actuator by the first control. The rotary member 41 and the rotary support member 44 are reversely transmitted through the second torsion spring 72 to drive the rotary transmission member 73 back, but if the corresponding gear position actuator is stuck due to the non-position of the transmission mechanism, the rotary transmission member 73 may not be normally returned due to the jam of the first control knob 41 and the rotation support 44. In this case, the rotation transmission member 73 of the present embodiment may be under the elasticity of the first torsion spring 71. Go back.

旋轉傳動件73透過第二扭簧72與第一控制旋件周向傳動連接的旋轉支撐件44彈性傳動連接,旋轉傳動件73的操縱傳動凸起7302位於第一控制旋件41的第一傳動凹槽4101之間(結合參見圖15),並且在第一控制旋件41的第一傳動凹槽4101之間設置供操縱傳動凸起7302自由轉動的空轉距離,該空轉距離至少能夠保證旋轉傳動件轉動在第一傳動凹槽4101內轉動一個檔位。在旋轉控制件73換檔轉動時,透過第二扭簧72帶動旋轉支撐件44轉動,在轉動一個檔位的角度後,若第一控制旋件或第二控制旋件連接的換檔執行機構未發生卡滯,則第二扭簧73的彈力直接帶動與旋轉支撐件44周向傳動連接的第一控制旋件或第二控制旋件轉動,若換檔執行機構發生卡滯,則第二扭簧72的彈性變形持續保持,直到換檔執行機構的卡滯消除,第二扭簧72的彈力再帶動旋轉支撐件44轉動換檔,提高了換檔操作的手感。 The rotary transmission member 73 is elastically coupled to the rotary support member 44 that is circumferentially coupled to the first control rotary member via the second torsion spring 72. The steering transmission projection 7302 of the rotary transmission member 73 is located at the first transmission of the first control rotary member 41. Between the grooves 4101 (refer to FIG. 15 in combination), and between the first transmission grooves 4101 of the first control screw 41, an idle distance for freely rotating the steering projection 7302 is provided, and the idle distance can at least ensure the rotation transmission. The piece rotates by one gear in the first transmission groove 4101. When the rotation control member 73 shifts the rotation, the rotation support member 44 is rotated by the second torsion spring 72, and after the rotation of the one gear position, if the first control rotation member or the second control rotation member is connected to the shift actuator If the jam occurs, the elastic force of the second torsion spring 73 directly drives the first control screw or the second control screw that is circumferentially connected to the rotary support 44 to rotate. If the shift actuator is stuck, the second The elastic deformation of the torsion spring 72 is continuously maintained until the engagement of the shift actuator is eliminated, and the elastic force of the second torsion spring 72 causes the rotary support member 44 to rotate and shift, thereby improving the feel of the shifting operation.

參見圖35,本實施例中的操縱組件76可拆卸裝配在旋轉控制安裝座731上,包括拉線座761、拉線導向板762、拉線導向座763和限位固定座764。 Referring to FIG. 35, the manipulation assembly 76 of the present embodiment is detachably mounted on the rotation control mount 731, and includes a cable holder 761, a wire guide plate 762, a wire guide seat 763, and a limit fixing seat 764.

結合參見圖31,在拉線座761的內圈設有周向定位凹槽,與旋轉控制安裝座731的操縱安裝段7311的拉線座周向定位凸起7313滑動嵌合,拉線驅動拉線座761轉動即可帶動旋轉控制安裝座731及其連接的旋轉傳動件73轉動。 Referring to FIG. 31, a circumferential positioning groove is formed in the inner ring of the wire holder 761, and is slidably engaged with the wire positioning circumferential projection 7131 of the steering mounting portion 7311 of the rotation control mount 731. Rotation of the wire holder 761 can drive the rotation control mount 731 and its connected rotary transmission member 73 to rotate.

拉線座761圓周上設有用於放置拉線的線槽,拉線座761的端面上有U形槽,寬度比拉線接頭直徑略大,拉線接頭固定拉線尾端後,可輕鬆放入U形槽內並將拉線單方向鎖緊,U形槽開口方向根據拉線方向靈活設置,從拉線 座往第二珠架方向看,當拉線逆時針方向拉動拉線座時,U形槽朝右邊,反之則朝左邊,本實施例五速內變速器採用逆時針方向拉動拉線座;在拉線座761的端面上還可設有螺釘孔,透過安裝螺釘穿過圓周線槽,限制拉線從線槽中脫出。 The wire holder 761 is provided with a wire groove for placing the wire on the circumference of the wire holder 761. The wire holder 761 has a U-shaped groove on the end surface thereof, and the width is slightly larger than the diameter of the wire connector. After the wire connector is fixed to the tail end of the wire, the wire can be easily placed. The U-shaped slot is inserted into the U-shaped slot and the cable is locked in one direction. The opening direction of the U-shaped slot is flexibly set according to the direction of the cable. When viewed from the cable holder to the second bead frame, when the cable pulls the cable holder counterclockwise, The U-shaped groove faces the right side, and vice versa. The fifth-speed internal transmission in this embodiment pulls the cable holder counterclockwise; the end face of the wire holder 761 can also be provided with a screw hole through the circumferential wire slot through the mounting screw. , restrict the pull wire from coming out of the trunking.

限位固定座764的內圓有兩個對稱平面,與軸上扁位緊固配合,實現周向,限位固定座764的外圓為階梯圓,其中直徑較小圓有兩個對稱扁位,用於與拉線導向板762周向定位裝配,其上有用於安裝軸向卡簧7641的卡簧圓槽。 The inner circle of the limiting fixing seat 764 has two symmetry planes, and is fastened with the flat position on the shaft to realize the circumferential direction. The outer circle of the limiting fixing seat 764 is a step circle, wherein the smaller diameter circle has two symmetrical flat positions. It is used for circumferential positioning assembly with the wire guiding plate 762, and has a circular groove for mounting the axial retaining spring 7641.

拉線導向板762的內圓面上有兩平面,與限位固定座兩扁平面緊固裝配,拉線導向板762的其中一個端面由限位固定座764上的軸肩限位,另一端面由軸向卡簧7641限位固定;拉線導向板762的長杆尾端有一矩形塊凸起,與拉線導向座763上的矩形槽配合,拉線導向座763上設有一供拉線穿過的孔,拉線透過接頭從該孔穿過,繞拉線座761上的圓周線槽,尾端透過拉線接頭固定,卡位於拉線座761的U形槽內。 The inner surface of the wire guiding plate 762 has two planes, and is fastened with the flat surface of the limiting fixing seat. One end surface of the wire guiding plate 762 is limited by the shoulder on the limiting fixing seat 764, and the other is The end surface is fixed by the axial retaining spring 7641; the tail end of the long wire rod of the wire guiding plate 762 has a rectangular block protrusion, and cooperates with a rectangular groove on the wire guiding seat 763, and the wire guiding seat 763 is provided with a pulling wire. Through the hole, the wire passes through the joint through the joint, and is wound around the circumferential groove on the wire holder 761, and the tail end is fixed by the wire joint, and the card is located in the U-shaped groove of the wire holder 761.

安裝時,先將拉線的接頭緊固於拉線尾端,將拉線接頭放入拉線座761的U形槽內,旋轉拉線座761,將拉線導向座763的矩形槽放入拉線導向板762的矩形凸起上,簡單方便。 When installing, first fasten the connector of the cable to the end of the cable, put the cable connector into the U-shaped slot of the cable holder 761, rotate the cable holder 761, and place the rectangular slot of the cable guide 763. The rectangular protrusion of the wire guiding plate 762 is simple and convenient.

在旋轉控制安裝座731的操縱安裝段7311上設有定位軸肩7314,用於拉線座761的軸向定位,限位固定座764固定裝配在旋轉控制安裝座731的外端車軸上,在車軸的端部透過螺母等軸端鎖緊件可實現操縱機構以及內變速器內部結構的整體軸向定位,拉線導向座763透過拉線導向板762固定在限位固定座764上,透過軸向卡簧7641軸向固定。透過拆除限位固定座764上的軸向卡簧7641,可將拉線導向板、拉線導向座等從限位固定座764上拆下,然後將拉線座761從旋轉控制安裝座731上拆下,實現操縱組件整體從內變速器上拆下,而不會影響到內變速器內部的傳動結構,實現快速拆裝操縱元件或飛輪。 A positioning shoulder 7314 is provided on the steering mounting portion 7311 of the rotation control mount 731 for axial positioning of the cable holder 761, and the limiting fixing seat 764 is fixedly mounted on the outer end axle of the rotation control mount 731. The end portion of the axle can realize the overall axial positioning of the operating mechanism and the internal structure of the internal transmission through the shaft end locking member of the nut, and the wire guiding seat 763 is fixed on the limiting fixing seat 764 through the wire guiding plate 762, and transmits the axial direction. The snap spring 7641 is axially fixed. The wire guide plate, the wire guide seat and the like can be detached from the limit fixing seat 764 by removing the axial circlip 7641 on the limit fixing base 764, and then the wire holder 761 is removed from the rotation control mount 731. It is removed, and the whole operation component is removed from the internal transmission without affecting the transmission structure inside the internal transmission, realizing quick disassembly and disassembly of the operating element or flywheel.

操縱元件76的拉線座761透過拉線與轉動控制機構連接,本實施例中的轉動控制機構可透過自行車的指撥機構或轉撥機構實現,指撥機構和轉撥機構為自行車常用零部件,本領域技術人員可根據實際設計要求選用,本實施例在此不隨其具體技術方案進行贅述。 The cable holder 761 of the operating member 76 is connected to the rotation control mechanism through the cable. The rotation control mechanism in this embodiment can be realized through the finger dialing mechanism or the dialing mechanism of the bicycle. The dialing mechanism and the dialing mechanism are common parts for bicycles. The technical personnel in the field can select according to the actual design requirements, and the present embodiment is not described herein with specific technical solutions.

在操作本實施例的內變速器過程中,將內變速器的速比由高向低進行減檔的過程中,透過拉線驅動拉線座使第一扭簧及第二扭簧蓄力,控制離合器和中心輪的離合配合關係,實現內變速器的多檔位輸出,這樣的設置能夠使減檔操作過程中更加省力。 During the operation of the internal transmission of the embodiment, during the process of downshifting the speed ratio of the internal transmission from high to low, the first torsion spring and the second torsion spring are accumulatively driven by the pull wire to drive the wire holder, and the clutch is controlled. The clutching relationship with the center wheel realizes the multi-gear output of the internal transmission, and such setting can make the downshifting operation more labor-saving.

本實施例中的飛輪座11透過第二珠架812轉動裝配在車軸9上,花鼓31的一端透過第一珠架811轉動裝配在飛輪座11上,另一端透過第三珠架813轉動裝配在車軸9上,將內部的雙聯行星輪系、離合器、中心輪雙向離合控制元件及超越離合元件等封裝在花鼓殼體內部。 The flywheel base 11 in this embodiment is rotatably mounted on the axle 9 through the second bead frame 812. One end of the hub 31 is rotatably mounted on the flywheel base 11 through the first bead frame 811, and the other end is rotatably assembled through the third bead frame 813. On the axle 9, the inner double planetary gear train, the clutch, the center wheel two-way clutch control element, and the overrunning clutch element are housed inside the hub of the hub.

在花鼓31和飛輪座11之間設有第一密封件801和第二密封件802,在飛輪座11和操縱機構7的操縱元件之間設有第三密封件803,在操縱元件7的旋轉傳動件和車軸9之間設有第四密封件804,在花鼓31和車軸9之間設有第五密封圈805,實現五速內變速器內部的密封,避免外部灰塵及水侵入內變速器內部,同時可在內變速器的內部填裝潤滑油,提高傳動裝置的傳動潤滑性能。 A first seal 801 and a second seal 802 are provided between the hub 31 and the flywheel seat 11, and a third seal 803 is provided between the flywheel housing 11 and the operating element of the operating mechanism 7, the rotation of the operating member 7. A fourth sealing member 804 is disposed between the transmission member and the axle 9, and a fifth sealing ring 805 is disposed between the hub 31 and the axle 9 to achieve internal sealing of the five-speed internal transmission to prevent external dust and water from entering the interior of the transmission. At the same time, lubricating oil can be filled inside the internal transmission to improve the transmission lubrication performance of the transmission.

實施例二 Embodiment 2

本實施例與實施例一的不同之處在於,本實施例的操縱機構採用電動控制,以下結合圖36至圖44詳細說明本實施例中的電動操縱機構的技術方案。 The difference between the embodiment and the first embodiment is that the operating mechanism of the embodiment adopts electric control. The technical solution of the electric operating mechanism in the embodiment will be described in detail below with reference to FIGS. 36 to 44.

參見圖36,本實施例中的電動操縱機構具體包括控制扭簧74、旋轉傳動件73、第一控制旋件411、第二控制旋件42、車軸9、電控組件75、轉接件77、檔位定位座771等部件。 Referring to FIG. 36, the electric operating mechanism in this embodiment specifically includes a control torsion spring 74, a rotary transmission member 73, a first control rotary member 411, a second control rotary member 42, an axle 9, an electronic control assembly 75, and an adapter 77. , gear positioning seat 771 and other components.

其中,旋轉傳動件73的作用與實施例一相同,分別連接內變速器外部的電控元件75和內變速器內部的檔位控制旋件,為電控元件75與檔位控制旋件之間的旋轉動力傳遞部件,透過內變速器外部的電控元件75控制內變速器內部的檔位控制旋件轉動,實現對內變速器內部的變速執行機構的電動控制。 The rotary transmission member 73 has the same function as that of the first embodiment, and is respectively connected to the electronic control unit 75 outside the internal transmission and the gear position control rotary member inside the internal transmission, which is a rotation between the electronic control unit 75 and the gear position control rotary member. The power transmission member controls the rotation of the gear position control rotary member inside the internal transmission through the electronic control unit 75 outside the internal transmission to realize electric control of the shift actuator inside the internal transmission.

旋轉傳動件73與旋轉控制安裝座731一同轉動套裝在車軸9上,透過旋轉控制安裝座731與內變速器外部設置的電控元件75連接,在旋轉控制安裝座731上設有用於連接電控元件75的操縱安裝段7311。 The rotation transmission member 73 is rotatably fitted on the axle 9 together with the rotation control mount 731, and is connected to the electronic control unit 75 provided outside the internal transmission through the rotation control mount 731, and is provided on the rotation control mount 731 for connecting the electronic control unit. The manipulating mounting section 731 of 75.

本實施例中的旋轉傳動件73和旋轉控制安裝座731之間的連接以及與 第二珠架812及車軸9的裝配與實施例一中的裝配方案相同,本實施例不做贅述。 The connection between the rotary transmission member 73 and the rotation control mount 731 in this embodiment and the assembly with the second bead frame 812 and the axle 9 are the same as those in the first embodiment, and will not be described in detail in this embodiment.

本實施例中的旋轉支撐件44和第一控制旋件41與實施例一相同,本實施例不再贅述。 The rotary support member 44 and the first control rotary member 41 in this embodiment are the same as those in the first embodiment, and will not be described in detail in this embodiment.

參見圖37和圖39,旋轉支撐件441靠外側的同一圓周上設有若干周向定位槽,第二控制旋件42為筒狀構件,在其一端設有若干與上述周向定位槽嵌合的轉接件周向定位凸起4203,轉接件周向定位凸起4203實現第二控制旋件42和旋轉支撐件44的周向定位裝配的同時,還用於與另外的轉接件周向裝配。第二控制旋件42的另一端與實施例一設有相同的與內變速器內另一組檔位執行機構配合的換檔結構。 Referring to FIG. 37 and FIG. 39, the rotary support member 441 is provided with a plurality of circumferential positioning grooves on the same circumference on the outer side, and the second control rotary member 42 is a cylindrical member, and is provided at one end thereof with a plurality of circumferential positioning grooves. The adapter circumferentially positioning protrusion 4203, the adapter circumferential positioning protrusion 4203 realizes the circumferential positioning assembly of the second control screw 42 and the rotary support 44, and is also used for the circumference of the additional adapter To the assembly. The other end of the second control knob 42 is provided with the same shifting structure as that of the other set of gear position actuators in the internal transmission.

如圖37所示,本實施例套裝在車軸上的旋轉傳動件73和旋轉支撐件441之間透過螺旋形的控制扭簧74連接,控制扭簧一端同時掛接在旋轉傳動件73的操縱傳動凸起7302和旋轉支撐件441的控制扭簧安裝凸起4405的同一側,控制扭簧的另一端同時掛接在旋轉傳動件73的操縱傳動凸起7302和旋轉支撐件441的控制扭簧安裝凸起4405的另一側,控制扭簧74的安裝後,旋轉傳動件73轉動,帶動控制彈簧1變形,並透過控制扭簧74變形產生的彈力帶動旋轉支撐件441及其連接的第一控制旋件41和第二控制旋件42轉動。 As shown in FIG. 37, the rotating transmission member 73 and the rotating support member 441 of the present embodiment are connected through a spiral control torsion spring 74, and the one end of the torsion spring is controlled to be attached to the steering transmission 73. The protrusion 7302 and the rotating support member 441 control the same side of the torsion spring mounting protrusion 4405, and the other end of the torsion spring is controlled to be attached to the control transmission protrusion 7302 of the rotation transmission member 73 and the control torsion spring mounting of the rotation support member 441. On the other side of the protrusion 4405, after the installation of the torsion spring 74 is controlled, the rotation transmission member 73 rotates to drive the control spring 1 to deform, and the first control of the rotation support member 441 and its connection is driven by the elastic force generated by controlling the deformation of the torsion spring 74. The rotary member 41 and the second control rotary member 42 rotate.

本實施例中的控制扭簧74的作用與實施例一中的第二扭簧的作用相似,均作為兩組控制旋件轉動換檔的彈性傳動,並且起到換檔卡滯時的緩衝延時的作用,不同的是,本實施例的控制扭簧74在正反兩個轉動方向上均能夠形成旋轉傳動件和旋轉支撐件之間的彈性傳動。。 The function of the control torsion spring 74 in this embodiment is similar to that of the second torsion spring in the first embodiment, and both serve as elastic transmissions for rotating the two sets of control rotary members, and play a buffer delay when the shift is stuck. The difference is that the control torsion spring 74 of the present embodiment can form an elastic transmission between the rotary transmission member and the rotary support member in both the forward and reverse rotational directions. .

參見圖38,本實施例中的第二控制旋件42在滿足與旋轉支撐件44周向定位連接後,同時還與轉接件77同時周向傳動連接,轉接件77與固定在車軸9上的檔位定位座771之間轉動裝配,在轉接件77和檔位定位座771之間設有彈性設置的定位鋼球774,所述轉接件77或檔位定位座771上周向排列有若干容納定位鋼球的鋼球定位槽,鋼球定位槽之間的角度與檔位控制旋件控制的各個檔位之間的旋轉角度相一致,在檔位控制旋件控制換檔執行機構到位後,定位鋼球會嵌入鋼球定位槽中,實現檔位控制旋件的定位保持。 Referring to FIG. 38, the second control screw 42 in this embodiment is connected to the circumferential direction of the rotary support 44, and is also circumferentially coupled to the adapter 77. The adapter 77 is fixed to the axle 9. The upper gear positioning seat 771 is rotatably assembled, and an elastically disposed positioning steel ball 774 is disposed between the adapter 77 and the gear positioning seat 771. The adapter 77 or the gear positioning seat 771 is circumferentially oriented. A plurality of steel ball positioning grooves for locating the steel balls are arranged, and the angle between the steel ball positioning grooves is consistent with the rotation angle between the gear positions controlled by the gear position control rotary member, and the shift control is executed in the gear position control rotary member. After the mechanism is in place, the positioning steel ball will be embedded in the steel ball positioning groove to realize the positioning and maintenance of the gear position control screw.

結合參見圖38至圖41,本實施例中的第二控制旋件42的轉接件周向定位凸起4203在與旋轉支撐件44周向裝配後,端部伸出同時與轉接件77周向 連接,在轉接件77的內圈設有與轉接件周向定位凸起4203周向嵌合的轉接件定位凹槽7701,轉接件77的徑向均勻佈置有四組鋼球安裝孔7703,在轉接件77的外圓周表面設有一圈壓簧槽7702,壓簧槽7702與所有鋼球安裝孔7703串聯,定位鋼球774嵌裝在鋼球安裝孔7703的內端,在壓簧槽7702內嵌套有壓簧773,本實施例設置兩組定位鋼球,另外兩組鋼球安裝孔7703則用於壓簧773的兩端固定掛接,壓簧773整體處於彈性張力狀態,從外側限制定位鋼球774移動的同時,隨時對定位鋼球774有向內側擠壓的趨勢。 Referring to FIG. 38 to FIG. 41, the adapter circumferential positioning protrusion 4203 of the second control rotary member 42 in this embodiment is circumferentially assembled with the rotary support member 44, and the end portion is extended while the adapter member 77 is attached. The circumferential direction is connected, and the inner ring of the adapter 77 is provided with an adapter positioning groove 7701 which is circumferentially fitted with the adapter circumferential positioning protrusion 4203, and the adapter 77 is uniformly arranged with four sets of steel in the radial direction. The ball mounting hole 7703 is provided with a ring spring groove 7702 on the outer circumferential surface of the adapter 77. The compression spring groove 7702 is connected in series with all the steel ball mounting holes 7703, and the positioning steel ball 774 is embedded in the inner end of the steel ball mounting hole 7703. A compression spring 773 is nested in the compression spring slot 7702. In this embodiment, two sets of positioning steel balls are disposed, and the other two steel ball mounting holes 7703 are used for fixedly hooking the two ends of the compression spring 773, and the compression spring 773 is entirely The state of the elastic tension, while restricting the movement of the positioning steel ball 774 from the outside, tends to press the positioning steel ball 774 toward the inside at any time.

轉接件77與檔位定位座771同軸套裝,檔位定位座771的內圈設有檔位定位座周向凸起7711,與車軸上的凹槽周向嵌合安裝,在檔位定位座771與轉接件77接觸裝配的外圈上設有若干組鋼球定位槽7712,鋼球安裝孔7703內的定位鋼球774在壓簧的作用下向鋼球定位槽7712內擠壓。鋼球定位槽7712的位置與內變速器的檔位位置一一對應,即內變速器中的任意檔位位置時,定位鋼球774會嵌入到唯一的一個干求定位槽中。 The adapter 77 is coaxially disposed with the gear positioning seat 771. The inner ring of the gear positioning seat 771 is provided with a circumferential positioning protrusion 7711 of the gear positioning seat, and is circumferentially fitted with the groove on the axle, and the gear positioning seat is arranged. The outer ring of the 771 which is in contact with the adapter 77 is provided with a plurality of steel ball positioning grooves 7712, and the positioning steel balls 774 in the steel ball mounting holes 7703 are pressed into the steel ball positioning grooves 7712 by the pressure spring. The position of the ball positioning groove 7712 is in one-to-one correspondence with the gear position of the internal transmission, that is, when any gear position in the internal transmission is reached, the positioning steel ball 774 is embedded in the only one of the dry positioning grooves.

轉接件77的外圈還設有兩組對稱的旋轉傳動件限位凸起7713,用於限定旋轉傳動件的極限轉動位置。 The outer ring of the adapter 77 is also provided with two sets of symmetrical rotating transmission limiting protrusions 7713 for defining the extreme rotational position of the rotating transmission member.

以下結合圖42和圖43詳細說明本實施例的定位鋼球在換檔操作中的工作原理。 The working principle of the positioning steel ball of the present embodiment in the shifting operation will be described in detail below with reference to FIGS. 42 and 43.

如圖42所示,當內變速器內的換檔執行機構處於其中任意一個檔位時,此時轉接件77上裝有定位鋼球774的鋼球安裝孔與檔位定位座771上對應的鋼球定位槽7712對齊,此時,定位鋼球774在壓簧773的作用下嵌入鋼球定位槽7712中,對轉接件77以及其連接的換檔控制旋件起到定位的作用,並且保證從其他檔位切換到該檔位位置的準確性。 As shown in FIG. 42, when the shift actuator in the internal transmission is in any one of the gear positions, the adapter 77 is equipped with a steel ball mounting hole for positioning the steel ball 774 and a corresponding position on the gear positioning seat 771. The steel ball positioning groove 7712 is aligned. At this time, the positioning steel ball 774 is embedded in the steel ball positioning groove 7712 by the compression spring 773, and plays the role of positioning the adapter 77 and the connected shift control knob thereof, and Guarantee the accuracy of switching from other gears to the gear position.

如圖43所示,當操縱機構控制檔位控制旋件轉動進行換檔時,帶動轉接件77轉動,定位鋼球774隨轉接件77轉動,定位鋼球774克服壓簧773的彈力,從鋼球定位槽7712中滑出,沿鋼球定位座81的外圓周表面移動定位至另一檔位對應的鋼球定位槽中。 As shown in FIG. 43, when the operating mechanism controls the gear position control rotary member to perform the shifting, the adapter member 77 is rotated, the positioning steel ball 774 rotates with the adapter member 77, and the positioning steel ball 774 overcomes the elastic force of the compression spring 773. The steel ball positioning groove 7712 is slid out and moved along the outer circumferential surface of the steel ball positioning seat 81 to be positioned in the corresponding steel ball positioning groove of the other gear position.

鋼球定位槽7712的兩側面均為斜面,有利於換檔過程中定位鋼球從鋼球定位槽7712中滑出;另外,在鋼球進入到鋼球定位槽斜面的位置後,即使此時電控組件因為轉動誤差已經控制檔位控制旋件停止,定位鋼球仍會自動沿斜面嵌入鋼球定位槽7712,使檔位控制旋件配合檔位執行機構將內 變速器的檔位切換至正確位置。 Both sides of the steel ball positioning groove 7712 are inclined surfaces, which facilitates the positioning of the steel ball from the steel ball positioning groove 7712 during the shifting process; in addition, after the steel ball enters the position of the inclined surface of the steel ball positioning groove, even at this time The electronic control component has controlled the gear position control screw to stop because the rotation error has been stopped, and the positioning steel ball will automatically be embedded in the steel ball positioning groove 7712 along the inclined surface, so that the gear position control rotary member cooperates with the gear position actuator to switch the gear position of the internal transmission to the correct position. position.

參見圖1和圖14,本實施例中的電控組件75包括電機751、主動齒輪752、從動齒輪753、霍爾感測器754、控制座755等部件,電控元件裝配在控制座755上,控制座755透過與實施例一中相似的限位固定座764固定裝配內變速器外部的車軸9上,控制座755具有可拆卸的控制蓋7551,便於打開對內部進行維護檢修。控制座755上設有出線孔7552,用於對內部的電機進行佈線。 Referring to FIG. 1 and FIG. 14 , the electronic control component 75 in this embodiment includes a motor 751 , a driving gear 752 , a driven gear 753 , a Hall sensor 754 , a control seat 755 , and the like . The electronic control component is mounted on the control seat 755 . The control seat 755 is fixedly mounted on the axle 9 outside the transmission through a limiting bracket 764 similar to that in the first embodiment. The control seat 755 has a detachable control cover 7551 for easy opening and maintenance. A control hole 755 is provided on the control base 755 for wiring the internal motor.

電機751為電動操縱機構的動力部件,透過主動齒輪752和從動齒輪753構成的減速齒輪副與旋轉傳動件的旋轉控制安裝座731傳動連接,主動齒輪752與電機軸同軸裝配,從動齒輪753與旋轉控制安裝座731同軸轉動,在從動齒輪753的轉動圓周上設有若干對應檔位位置的磁鋼7541,透過霍爾感測器754可對從動齒輪753直接進行轉角控制,同時將檢測到的位置信號傳遞到電機的控制晶片,控制電機停轉,具體關於透過位置感測器控制電機啟停為常用的電機自動控制技術,本實施例在此不對霍爾感測器和電機的信號連接技術方案進行贅述。 The motor 751 is a power component of the electric operating mechanism, and the reduction gear pair formed by the driving gear 752 and the driven gear 753 is drivingly connected with the rotation control mounting seat 731 of the rotating transmission member, and the driving gear 752 is coaxially assembled with the motor shaft, and the driven gear 753 Rotating coaxially with the rotation control mount 731, a plurality of magnetic steels 7541 corresponding to the gear positions are disposed on the rotating circumference of the driven gear 753, and the driven gear 753 can be directly controlled by the corner sensor 754, and at the same time The detected position signal is transmitted to the control chip of the motor to control the motor to stop. Specifically, the motor is automatically controlled by the position sensor to control the start and stop of the motor. In this embodiment, the Hall sensor and the motor are not used. The signal connection technical solution will be described in detail.

由於從動齒輪753的直徑較大,在轉動換檔過程中不會用到全部圓周上的輪齒,本實施例將從動齒輪753的同一圓周上分別設有傳動輪齒段7531和定位弧段7532,其中傳動輪齒段7531上的輪齒與主動齒輪752嚙合,定位弧段7532上設置對應內變速器檔位位置的若干磁鋼7541,霍爾感測器754固定設置在從動齒輪753一側的控制座上,相對於車軸固定設置,對轉動的磁鋼位置進行檢測。 Since the diameter of the driven gear 753 is large, the gear teeth on the entire circumference are not used in the rotation shifting process. On the same circumference of the driven gear 753 of the present embodiment, the transmission gear segment 7531 and the positioning arc are respectively disposed. Section 7532, wherein the gear teeth on the transmission gear segment 7531 mesh with the driving gear 752, and the positioning arc segment 7532 is provided with a plurality of magnetic steels 7541 corresponding to the position of the internal transmission gear position, and the Hall sensor 754 is fixedly disposed on the driven gear 753. On one side of the control seat, fixed position relative to the axle, the position of the rotating magnetic steel is detected.

在實際應用中,還可採用其他如接近開關、微動開關或光電感測器等其他位置感測器對從動齒輪63上的凸出結構進行位置檢測,本實施例在此不對具體的結構方案進行一一贅述。 In practical applications, other position sensors such as proximity switches, micro switches or photo-sensing sensors may be used for position detection of the protruding structure on the driven gear 63. This embodiment is not a specific structural solution. Carry out one by one.

結合參見圖36,本實施例電控元件75的控制座755透過限位固定座764固定裝配在車軸上,限位固定座764和控制座755之間透過非圓結構滑動套裝,在限位固定座764上透過卡簧等軸向定位構件對控制座755進行軸向定位安裝,限位固定座764透過車軸的軸端螺母軸向定位,從動齒輪753內圈透過周向定位凹槽周向裝配在旋轉控制安裝座731上,如圖44所示,與旋轉控制安裝座731上的電控周向定位凸起7313滑動裝配,在旋轉控制安裝座 731上設置定位軸肩對從動齒輪753進行軸向定位。本實施例的電動操作機構與實施例一的操作機構相同,將限位固定座上764上的卡簧拆卸後,可將電控元件的控制座755及內部的從動齒輪直接從限位固定座764和旋轉控制安裝座731上退出,對電控元件進行單獨拆裝,而不影響到內變速器內部的整體結構。 Referring to FIG. 36, the control seat 755 of the electronic control unit 75 of the present embodiment is fixedly mounted on the axle through the limiting fixing base 764, and the non-circular sliding sleeve is fixed between the limiting fixing base 764 and the control seat 755, and is fixed at the limit. The seat 764 is axially positioned and mounted by the axial positioning member such as a snap ring. The limit fixing seat 764 is axially positioned through the shaft end nut of the axle, and the inner ring of the driven gear 753 is transmitted through the circumferential positioning groove. Mounted on the rotary control mount 731, as shown in FIG. 44, slidably assembled with the electrically controlled circumferential positioning projection 7131 on the rotary control mount 731, and the positioning shoulder to the driven gear 753 is provided on the rotary control mount 731. Perform axial positioning. The electric operating mechanism of the embodiment is the same as the operating mechanism of the first embodiment. After the circlip on the retaining seat 764 is detached, the control seat 755 of the electronic control unit and the internal driven gear can be directly fixed from the limit. The seat 764 and the rotation control mount 731 are withdrawn, and the electronic control components are separately disassembled without affecting the overall structure inside the internal transmission.

本發明中的所有部件之間實現周向定位或周向傳動的周向定位結構鎖採用的相互嵌合的凸起和凹槽,本領域技術人員均可根據內變速器內部實際情況進行位置的調換,並不以上述兩個實施例對權利要求中涉及的周向定位結構作為限定。 The fittings and grooves of the circumferentially positioned or circumferentially driven circumferential positioning structure locks are realized between all the components in the present invention, and those skilled in the art can change the position according to the actual situation inside the internal transmission. The circumferential positioning structure referred to in the claims is not limited by the above two embodiments.

如圖45所述,實施例一和實施例二的花鼓31在飛輪座的另一側設有刹車安裝部314,可安裝碟刹、抱剎、羅拉刹,圖45中所示的為碟刹的安裝法蘭。 As shown in FIG. 45, the hub 31 of the first embodiment and the second embodiment is provided with a brake mounting portion 314 on the other side of the flywheel base, and can be mounted with a disc brake, a brake brake, a roller brake, and the disc brake shown in FIG. Mounting flange.

以下結合圖46至圖50,詳細說明實施例一和實施例二中的五速內變速器的五個檔位工作狀態。 The five gear operating states of the five-speed internal transmission in the first embodiment and the second embodiment will be described in detail below with reference to FIGS. 46 to 50.

參見圖46,在一檔狀態下,操縱機構7控制離合器4使飛輪座11和行星架21脫離,如圖20所示,同時控制第一中心輪231的中心輪雙向離合控制元件使第一中心輪231空轉,控制第二中心輪232的中心輪雙向離合控制元件使第二中心輪232其中一個方向上鎖止。在一檔狀態下,動力從飛輪座11透過超越離合元件5的第一單向傳動件傳遞至保持架,保持架直接帶動內齒圈22轉動,此時的行星輪系透過第二中心輪232傳遞動力,第一中心輪231不傳遞動力,行星輪系將動力變速後從行星架21輸出,並傳遞至花鼓31輸出至車輪轉動。 Referring to Fig. 46, in the first gear state, the operating mechanism 7 controls the clutch 4 to disengage the flywheel base 11 and the carrier 21, as shown in Fig. 20, while controlling the center wheel two-way clutch control element of the first center wheel 231 to make the first center The wheel 231 is idling, and the center wheel two-way clutch control element that controls the second center wheel 232 locks the second center wheel 232 in one of the directions. In the first gear state, the power is transmitted from the flywheel seat 11 through the first one-way transmission member that passes the clutch member 5 to the cage, and the cage directly drives the ring gear 22 to rotate. At this time, the planetary gear train passes through the second center wheel 232. The power is transmitted, the first center wheel 231 does not transmit power, and the planetary gear train shifts the power from the carrier 21 and transmits it to the hub 31 for output to the wheel.

參見圖47,在二檔狀態下,操縱機構7控制離合器4使飛輪座11和行星架21脫離,如圖20所示,同時控制第一中心輪231的中心輪雙向離合控制元件使第一中心輪231在其中一個方向上鎖止,控制第二中心輪232的中心輪雙向離合控制元件使第二中心輪232空轉。在二檔狀態下,動力從飛輪座11透過第一單向傳動件傳遞至保持架,保持架直接帶動內齒圈22轉動,此時的行星輪系透過第一中心輪231傳遞動力,第二中心輪232不傳遞動力,行星輪系將動力變速後從行星架21輸出,並傳遞至花鼓31輸出至車輪轉動。 Referring to Fig. 47, in the second gear state, the operating mechanism 7 controls the clutch 4 to disengage the flywheel base 11 and the carrier 21, as shown in Fig. 20, while controlling the center wheel two-way clutch control element of the first center wheel 231 to make the first center The wheel 231 is locked in one of the directions, and the center wheel two-way clutch control element of the second center wheel 232 is controlled to idle the second center wheel 232. In the second gear state, the power is transmitted from the flywheel seat 11 through the first one-way transmission member to the cage, and the cage directly drives the ring gear 22 to rotate. At this time, the planetary gear train transmits power through the first center wheel 231, and the second The center wheel 232 does not transmit power, and the planetary gear train shifts the power from the carrier 21 and transmits it to the hub 31 for output to the wheel.

一、二檔均為減速檔,即花鼓31的轉速小於飛輪座11,此時超越離合 元件5中的滾動元件被保持架推至內齒圈低位槽,內齒圈與花鼓分離,不進行動力傳遞。 The first and second gears are all speed reduction gears, that is, the rotation speed of the hub 31 is smaller than that of the flywheel seat 11. At this time, the rolling elements beyond the clutch element 5 are pushed by the cage to the lower groove of the inner ring gear, and the inner ring gear is separated from the hub, and no power is transmitted. transfer.

參見圖48,在三檔狀態下,操縱機構7控制離合器4使飛輪座11和行星架21接合,如圖19所示,同時控制第一中心輪231的中心輪雙向離合控制元件使第一中心輪231空轉,控制第二中心輪232的中心輪雙向離合控制元件使第二中心輪232空轉。在三檔狀態下,動力從飛輪座11透過離合器4傳遞到行星架21,此時的行星輪系的第一中心輪231和第二中心輪232均不傳遞動力,動力直接透過行星架21傳遞至花鼓31輸出至車輪轉動,此時飛輪座11和花鼓31的動力為一比一輸出,無變速,為直接檔。 Referring to Fig. 48, in the third gear state, the operating mechanism 7 controls the clutch 4 to engage the flywheel base 11 and the carrier 21, as shown in Fig. 19, while controlling the center wheel two-way clutch control element of the first center wheel 231 to make the first center The wheel 231 is idling, and the center wheel two-way clutch control element of the second center wheel 232 is controlled to idle the second center wheel 232. In the third gear state, power is transmitted from the flywheel seat 11 to the carrier 21 through the clutch 4. At this time, the first center wheel 231 and the second center wheel 232 of the planetary gear train do not transmit power, and the power is transmitted directly through the carrier 21. The output to the hub 31 is rotated to the wheel. At this time, the power of the flywheel seat 11 and the hub 31 is one to one output, and there is no shift, which is a direct gear.

參見圖49,在四檔狀態下,操縱機構7控制離合器4使飛輪座11和行星架21接合,如圖19所示,同時控制第一中心輪231的中心輪雙向離合控制元件使第一中心輪231在另一個方向上鎖止,控制第二中心輪232的中心輪雙向離合控制元件使第二中心輪232空轉。在四檔狀態下,動力從飛輪座11透過離合器4傳遞到行星架21,此時的行星輪系透過第一中心輪231傳遞動力,第二中心輪232不傳遞動力,行星輪系將動力變速後從內齒圈22輸出,並傳遞至花鼓31輸出至車輪轉動。 Referring to Fig. 49, in the fourth gear state, the operating mechanism 7 controls the clutch 4 to engage the flywheel base 11 and the carrier 21, as shown in Fig. 19, while controlling the center wheel two-way clutch control element of the first center wheel 231 to make the first center The wheel 231 is locked in the other direction, and the center wheel two-way clutch control element of the second center wheel 232 is controlled to idle the second center wheel 232. In the fourth gear state, power is transmitted from the flywheel seat 11 through the clutch 4 to the carrier 21, at which time the planetary gear train transmits power through the first center wheel 231, the second center wheel 232 does not transmit power, and the planetary gear train shifts the power. It is then output from the ring gear 22 and transmitted to the hub 31 output to the wheel rotation.

參見圖50,在五檔狀態下,操縱機構7控制離合器4使飛輪座11和行星架21接合,如圖19所示,同時控制第一中心輪231的中心輪雙向離合控制元件使第一中心輪231空轉,控制第二中心輪232的中心輪雙向離合控制元件使第二中心輪232在另一個方向上鎖止。在五檔狀態下,動力從飛輪座11透過離合器4傳遞到行星架21,此時的行星輪系透過第二中心輪232傳遞動力,第一中心輪231不傳遞動力,行星輪系將動力變速後從內齒圈22輸出,並傳遞至花鼓31輸出至車輪轉動。 Referring to Fig. 50, in the fifth gear state, the operating mechanism 7 controls the clutch 4 to engage the flywheel base 11 and the carrier 21, as shown in Fig. 19, while controlling the center wheel two-way clutch control element of the first center wheel 231 to make the first center The wheel 231 is idling, and the center wheel two-way clutch control element that controls the second center wheel 232 locks the second center wheel 232 in the other direction. In the fifth gear state, power is transmitted from the flywheel seat 11 through the clutch 4 to the carrier 21, at which time the planetary gear train transmits power through the second center wheel 232, the first center wheel 231 does not transmit power, and the planetary gear train shifts the power. It is then output from the ring gear 22 and transmitted to the hub 31 output to the wheel rotation.

四、五檔均為增速檔,即花鼓31的轉速大於飛輪座11,行星架上的第二單向傳動件被超速。此時超越離合元件5中的滾動元件被推至高位與花鼓31接觸,傳遞內齒圈22和花鼓31之間的動力,如圖8和圖9所示。 The fourth and fifth gears are all speed increasing gears, that is, the speed of the hub 31 is greater than that of the flywheel seat 11, and the second one-way transmission member on the planet carrier is overspeeded. At this time, the rolling elements beyond the clutch member 5 are pushed to the upper position in contact with the hub 31, and the power between the ring gear 22 and the hub 31 is transmitted, as shown in Figs. 8 and 9.

以下表一和表二為五個檔位的行星輪系動作關係和動力傳遞路徑。 Tables 1 and 2 below show the planetary gear train action relationship and power transmission path in five gear positions.

本發明所涉及的內容不限定於上述實施例,在不脫離所附申請專利範圍所限定的本發明精神和範圍內,在其他場合對本發明所作出的各種應用,都屬於本發明的保護範圍。同時,任何熟悉本領域的技術人員,在不脫離本發明技術方案情況下,都可利用上述揭示的技術內容對本發明方案做出許多可能的變動和修飾,或修改為等同變化的等效實施例。因此,凡是未脫離本發明技術方案的內容,依據本發明技術實質對以上實施例所做的任何簡單修改、等同變化及修飾,均應落在本發明技術方案保護的範圍內。 The present invention is not limited to the above-described embodiments, and various applications of the present invention in other places are within the scope of the present invention without departing from the spirit and scope of the invention as defined by the appended claims. At the same time, any person skilled in the art can make many possible variations and modifications to the solution of the present invention by using the technical content disclosed above, or modify the equivalent embodiment of the equivalent change without departing from the technical solutions of the present invention. . Therefore, any simple modifications, equivalent changes, and modifications to the above embodiments in accordance with the teachings of the present invention should fall within the scope of the present invention.

本申請要求於2017年01月04日提交中國專利局、申請號為201710005104.5、發明名稱為“內變速器及其控制方法”的專利申請,其全部內容透過引用結合在本申請中。 The present application claims to be filed on Jan. 04, 2017, the entire contents of which is hereby incorporated by reference.

Claims (15)

一種內變速器,採用行星輪系作為傳動裝置,其中:內變速器的飛輪座與行星輪系的行星架之間透過離合器連接,同時,所述飛輪座透過超越離合元件與內齒圈連接;所述行星架透過第二單向傳動件與內變速器的花鼓連接,所述行星輪系的內齒圈透過超越離合元件與花鼓連接;所述行星輪系的中心輪與車軸之間設有中心輪雙向離合控制元件;所述離合器和中心輪雙向離合控制元件均透過內變速器的操縱機構連接;其中所述超越離合元件包括第一單向傳動件、保持架及若干滾動元件,所述保持架轉動裝配於內齒圈上,所述飛輪座透過第一單向傳動件與保持架連接,所述滾動元件以超越離合機構的佈置方式均勻設置在內齒圈和花鼓之間,所述滾動元件之間的內齒圈上設有傳動凸起,所述保持架的周向上設有若干保持塊,將滾動元件和傳動凸起之間進行分隔。 An internal transmission adopting a planetary gear train as a transmission device, wherein: a flywheel seat of the internal transmission and a carrier of the planetary gear train are connected through a clutch, and at the same time, the flywheel seat is connected to the inner ring gear through an overrunning clutch element; The carrier is coupled to the hub of the internal transmission through a second one-way transmission member, the inner ring gear of the planetary gear train is coupled to the hub through the overrunning clutch member; and the center wheel is disposed between the center wheel of the planetary gear train and the axle a clutch control element; the clutch and the center wheel two-way clutch control element are both connected through an operating mechanism of the internal transmission; wherein the overrunning clutch element comprises a first one-way transmission member, a cage and a plurality of rolling elements, the cage rotating assembly The flywheel base is coupled to the retainer via the first one-way transmission member, and the rolling element is evenly disposed between the inner ring gear and the hub in an arrangement beyond the clutch mechanism, between the rolling elements a transmission protrusion is arranged on the inner ring gear, and a plurality of retaining blocks are arranged in the circumferential direction of the cage to carry out between the rolling element and the transmission protrusion Septum. 如請求項1所述的內變速器,其中所述第一單向傳動件和第二單向傳動件採用超越離合器。 The internal transmission of claim 1, wherein the first one-way transmission member and the second one-way transmission member employ an overrunning clutch. 如請求項1所述的內變速器,其中所述飛輪座和行星架之間轉動裝配,所述離合器滑動裝配在飛輪座和行星架之間,所述離合器始終周向嵌裝在飛輪座上,離合器上設有若干離合凸塊,對應的行星架周向位置設有嵌合離合凸塊的離合凹槽。 The internal transmission of claim 1, wherein the flywheel base and the planet carrier are rotatably assembled, the clutch is slidably fitted between the flywheel seat and the planet carrier, and the clutch is always fitted circumferentially on the flywheel seat, The clutch is provided with a plurality of clutch lugs, and the corresponding planet carrier circumferential position is provided with a clutch groove for fitting the clutch lug. 如請求項1所述的內變速器,其中:所述離合器還包括第一控制旋件、第二控制旋件、旋轉支撐件、離合器控制座、離合器座和彈簧;所述第一控制旋件與操縱機構連接,並轉動裝配在內變速器內的車軸上,所述第二控制旋件透過旋轉支撐件與第一控制旋件傳動連接,所述離合器座與第二控制旋件周向定位連接,所述離合器座同時還與第一控制旋件或第二控制旋件軸向滑動裝配,所述離合器控制座固定裝配在內變速器內的車軸上,離合器控制座和離合器座之間透過凸輪結構連接,所述離合器座與壓縮的彈簧連接,所述離合器轉動裝配在離合器座上,實現飛輪座和行星架之間的離合裝配。 The internal transmission of claim 1, wherein: the clutch further includes a first control knob, a second control knob, a rotation support, a clutch control seat, a clutch seat, and a spring; the first control knob and The operating mechanism is coupled and rotatably mounted on an axle in the inner transmission, and the second control rotary member is drivingly coupled to the first control rotary member via a rotary support member, the clutch seat being circumferentially positioned and coupled to the second control rotary member. The clutch seat is also axially slidably assembled with the first control screw or the second control screw, the clutch control seat is fixedly mounted on the axle in the inner transmission, and the clutch control seat and the clutch seat are connected through the cam structure. The clutch seat is coupled to a compressed spring that is rotatably mounted on the clutch seat to effect clutch assembly between the flywheel seat and the planet carrier. 如請求項4所述的內變速器,其中:所述行星輪系採用雙聯行星輪系;所述第一控制旋件包括沿車軸貼設的中心輪控制杆,所述中心輪控制杆穿過離合器控制座與遠端的中心輪雙向離合控制元件連接;所述第二控制旋件與近端的中心輪雙向離合控制元件連接。 The internal transmission of claim 4, wherein: the planetary gear train employs a double planetary gear train; the first control rotary member includes a center wheel control rod attached along an axle, the central wheel control rod passing through The clutch control seat is coupled to the distal center wheel two-way clutch control element; the second control knob is coupled to the proximal center wheel two-way clutch control element. 如請求項5所述的內變速器,其中:所述中心輪雙向離合控制機構包括第一棘爪、第二棘爪、棘爪座和棘爪控制器;所述棘爪座周向定位裝配在車軸上,對應的中心輪轉動裝配在棘爪座上,所述第一棘爪和第二棘爪對稱安裝在棘爪座與中心輪的裝配圓周上,透過棘爪彈簧保持兩個棘爪為彈出狀態,分別限定中心輪的兩個轉動方向,所述中心輪的內圈設有對應兩個彈出棘爪嵌合的棘槽;所述棘爪控制器轉動套裝在棘爪座上,其內圈具有壓制棘爪的壓制弧段和彈起棘爪的彈起缺槽;所述棘爪控制器與離合器一同與操縱機構連接。 The internal transmission of claim 5, wherein: the center wheel two-way clutch control mechanism includes a first pawl, a second pawl, a pawl seat, and a pawl controller; the pawl seat is circumferentially positioned and assembled On the axle, the corresponding center wheel is rotatably mounted on the pawl seat, and the first pawl and the second pawl are symmetrically mounted on the assembly circumference of the pawl seat and the center wheel, and the two pawls are held by the pawl spring a pop-up state respectively defining two directions of rotation of the center wheel, wherein the inner ring of the center wheel is provided with a ratchet groove corresponding to the engagement of two pop-up pawls; the pawl controller is rotated and set on the pawl seat, The ring has a pressing arc that presses the pawl and a pop-up slot that lifts the pawl; the pawl controller is coupled to the steering mechanism along with the clutch. 如請求項4-6中任一項所述的內變速器,其中:所述操縱機構包括操縱元件、旋轉傳動件和兩組扭簧;所述旋轉傳動件轉動裝配在車軸上,一端與操縱元件連接,所述操縱元件與轉動控制機構連接,控制旋轉傳動件進行轉動,另一端透過第一扭簧與車軸上的周向定位結構連接,同時還透過第二扭簧與離合器的旋轉支撐件連接。 The internal transmission of any one of claims 4-6, wherein: the operating mechanism comprises an operating element, a rotating transmission member and two sets of torsion springs; the rotating transmission member is rotatably mounted on the axle, one end and the operating element Connecting, the operating element is connected to the rotation control mechanism to control the rotation transmission member to rotate, and the other end is connected to the circumferential positioning structure on the axle through the first torsion spring, and is also connected to the rotation support of the clutch through the second torsion spring. . 如請求項7所述的內變速器,其中所述第二扭簧的彈力大於第一扭簧。 The internal transmission of claim 7, wherein the second torsion spring has an elastic force greater than the first torsion spring. 如請求項7所述的內變速器,其中所述操縱組件包括拉線座、拉線導向板、拉線導向座和限位固定座,所述拉線座與旋轉傳動件周向傳動連接,所述拉線導向座透過拉線導向板固定在旋轉控制安裝座一端的限位固定座上,所述限位固定座周向定位在車軸上,並透過軸端鎖緊件軸向定位。 The internal transmission of claim 7, wherein the operating assembly comprises a cable holder, a wire guiding plate, a wire guiding seat and a limiting fixing seat, wherein the wire holder is connected to the rotating transmission member in a circumferential direction. The wire guiding seat is fixed on the limiting fixing seat at one end of the rotation control mounting seat through the wire guiding plate, and the limiting fixing seat is circumferentially positioned on the axle and axially positioned through the shaft end locking member. 如請求項7所述的內變速器,其中所述轉動控制機構為透過拉線與操縱元件拉線座連接的指撥機構或轉撥機構,或者電機控制的自動轉撥機構。 The internal transmission of claim 7, wherein the rotation control mechanism is a dialing mechanism or a dialing mechanism connected to the operating element cable holder through a pull wire, or a motor-controlled automatic transfer mechanism. 如請求項4-6中任一項所述的內變速器,其中所述操縱機構包括電控元件和旋轉傳動件;所述旋轉傳動件轉動裝配在車軸上,一端與電控元件連接,另一端與旋轉支撐件透過控制扭簧周向傳動連接;所述旋轉支撐件及其連接的控制旋件與一轉接件周向傳動連接,所述轉接件與固定在車軸上的檔位定位座之間轉動裝配,所述轉接件和檔位定位座之間設有彈性設置的定位鋼球,所述轉接件或檔位定位座上周向排列有若干容納定位鋼球的鋼球定位槽,所述鋼球定位槽之間的角度與旋轉支撐件及其連接的控制旋件控制的各個檔位之間的旋轉角度相一致;所述電控組件包括驅動旋轉傳動件轉動的電機。 The internal transmission of any one of claims 4-6, wherein the operating mechanism comprises an electronic control element and a rotary transmission; the rotary transmission member is rotatably mounted on the axle, one end is connected to the electronic control unit, and the other end is connected The rotary support member is connected to the circumferential drive of the control torsion spring; the rotary support member and the connected control rotary member are circumferentially connected to an adapter, and the adapter member and the gear positioning seat fixed on the axle Between the rotation assembly, the adapter and the gear positioning seat are provided with elastically disposed positioning steel balls, and the adapter or the gear positioning seat is circumferentially arranged with a plurality of steel ball positions for locating the steel balls. The slot, the angle between the steel ball positioning slots is consistent with a rotation angle between the rotary support and the respective gear positions controlled by the control knob; the electronic control assembly includes a motor that drives the rotation of the rotary transmission. 如請求項11所述的內變速器,其中所述定位鋼球安裝在轉接件內圈設置的鋼球安裝孔內,所述轉接件的外圓周上設有壓簧槽,所述壓簧槽位於鋼球安裝孔所在的外圓周上,所述壓簧槽內嵌套有至少一端固定在轉接件上的壓簧,所述壓簧嵌入鋼球安裝孔內,將鋼球向設置在檔位定位座上的鋼球定位槽內擠壓。 The internal transmission of claim 11, wherein the positioning steel ball is mounted in a steel ball mounting hole provided in an inner ring of the adapter, and the outer circumference of the adapter is provided with a compression spring groove, the compression spring The groove is located on an outer circumference of the steel ball mounting hole, and the compression spring groove is embedded with a compression spring at least one end fixed to the adapter, the compression spring is embedded in the steel ball mounting hole, and the steel ball is disposed at The steel ball positioning groove on the gear positioning seat is squeezed. 如請求項12所述的內變速器,其中所述電控元件的電機透過齒輪副與旋轉傳動件連接,所述齒輪副為減速齒輪副,所述齒輪副的主動齒輪與電機軸傳動連接,從動齒輪與旋轉傳動件周向傳動連接,所述從動齒輪的同一轉動圓周上分別設有傳動輪齒段和定位弧段,所述傳動輪齒段上設置與主動齒輪嚙合的輪齒,所述定位弧段上佈置有若干對應檔位位置的凸起,在從動齒輪轉動圓周外側相對車軸固定的位置感測器,對隨從動齒輪轉動的凸起進行轉角檢測。 The internal transmission of claim 12, wherein the motor of the electronic control unit is coupled to the rotary transmission member via a gear pair, the gear pair is a reduction gear pair, and the drive gear of the gear pair is coupled to the motor shaft, The moving gear is connected to the rotating transmission member in a circumferential direction. The same rotating circumference of the driven gear is respectively provided with a driving gear tooth segment and a positioning arc segment, and the gear tooth segment is provided with gear teeth meshing with the driving gear. A plurality of protrusions corresponding to the position of the gear position are arranged on the positioning arc segment, and a position sensor fixed to the outer side of the driven gear on the outer side of the rotation of the driven gear performs a corner detection on the protrusion that rotates with the driven gear. 如請求項9所述的內變速器,其中所述旋轉傳動件透過旋轉控制安裝座與操縱元件連接,所述旋轉傳動件和旋轉控制安裝座同軸轉動套裝在車軸上並周向定位連接,所述拉線座或從動齒輪透過可拆卸的周向定位結構安裝在旋轉控制安裝座上。 The internal transmission of claim 9, wherein the rotary transmission member is coupled to the operating member via a rotary control mount, the rotary transmission member and the rotary control mount being coaxially rotatably mounted on the axle and circumferentially positioned, The cable holder or the driven gear is mounted on the rotary control mount through a detachable circumferential positioning structure. 一種如請求項7-10中所述的內變速器的控制方法,其中所述內變速器的速比由高向低進行減檔的過程中,透過拉線驅動拉線座使第一扭簧及第二扭簧蓄力,控制離合器和中心輪的離合配合關係,實現內變速器的多 檔位輸出。 A control method of an internal transmission as claimed in any one of claims 7 to 10, wherein in the process of downshifting the speed ratio of the internal transmission from high to low, the first torsion spring and the first torsion spring are driven by the pull wire to drive the wire holder Two torsion spring accumulating force, controlling the clutching and coupling relationship between the clutch and the center wheel, realizing the internal transmission Gear output.  
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