TWI795237B - Flexible clutch transmission mechanism - Google Patents

Flexible clutch transmission mechanism Download PDF

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Publication number
TWI795237B
TWI795237B TW111109717A TW111109717A TWI795237B TW I795237 B TWI795237 B TW I795237B TW 111109717 A TW111109717 A TW 111109717A TW 111109717 A TW111109717 A TW 111109717A TW I795237 B TWI795237 B TW I795237B
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Taiwan
Prior art keywords
gear
elastic
pawl
clutch
transmission
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TW111109717A
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Chinese (zh)
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TW202337763A (en
Inventor
蔡宗霖
吳志鴻
温韋翔
鍾相宏
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智盟能源股份有限公司
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Priority to TW111109717A priority Critical patent/TWI795237B/en
Priority to CN202211688641.1A priority patent/CN116767415A/en
Priority to EP23152216.0A priority patent/EP4246012A1/en
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Publication of TWI795237B publication Critical patent/TWI795237B/en
Publication of TW202337763A publication Critical patent/TW202337763A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M21/00Transmissions characterised by use of resilient elements therein
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/02Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
    • F16H3/08Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
    • F16H3/10Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts with one or more one-way clutches as an essential feature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M11/00Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels
    • B62M11/04Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio
    • B62M11/14Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio with planetary gears
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M11/00Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels
    • B62M11/04Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio
    • B62M11/14Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio with planetary gears
    • B62M11/16Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio with planetary gears built in, or adjacent to, the ground-wheel hub
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D41/00Freewheels or freewheel clutches
    • F16D41/12Freewheels or freewheel clutches with hinged pawl co-operating with teeth, cogs, or the like
    • F16D41/14Freewheels or freewheel clutches with hinged pawl co-operating with teeth, cogs, or the like the effective stroke of the pawl being adjustable
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D41/00Freewheels or freewheel clutches
    • F16D41/24Freewheels or freewheel clutches specially adapted for cycles
    • F16D41/26Freewheels or freewheel clutches specially adapted for cycles with provision for altering the action
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D41/00Freewheels or freewheel clutches
    • F16D41/24Freewheels or freewheel clutches specially adapted for cycles
    • F16D41/30Freewheels or freewheel clutches specially adapted for cycles with hinged pawl co-operating with teeth, cogs, or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/02Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
    • F16H3/08Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
    • F16H3/083Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts with radially acting and axially controlled clutching members, e.g. sliding keys
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/02Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
    • F16H3/08Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
    • F16H2003/0818Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts comprising means for power-shifting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H63/00Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
    • F16H63/02Final output mechanisms therefor; Actuating means for the final output mechanisms
    • F16H63/30Constructional features of the final output mechanisms
    • F16H2063/3093Final output elements, i.e. the final elements to establish gear ratio, e.g. dog clutches or other means establishing coupling to shaft
    • F16H2063/3096Sliding keys as final output elements; Details thereof

Abstract

The present invention provides a flexible clutch transmission mechanism, comprising an axle, a gear shifting lever, at least a clutch and at least a cluster gear. The gear shifting lever connects and drives a shift ring in axial direction. At one end of the shift ring sets a lead surface. Each clutch sets at least a pawl which has a flexible element corresponding to the lead surface on its one end. The cluster gear sets a ratchet corresponding to the pawl. Therefore, the gear shifting lever can be driven by a gear shifting device to make the shift ring correspondingly move to the corresponding-gear clutch when gears are shifted to change speed. It makes the lead surface correspondingly abut the flexible element of corresponding-gear clutch to let the said corresponding pawl flexibly expand and unidirectionally drive the ratchet of corresponding cluster gear for conducting gear shifting. As for non-corresponding-gear clutch, the ratchet will not drive the said cluster gear so that the non-corresponding-gear clutch will not interfere the said cluster gear. In addition, the invention can include an abutting component or bearing component to utilize the difference of rotational speed of gear rotating and friction force to connect cluster gear in sequential interdependence, which generates extra support force when gear shifting. Hence, it is obvious that the configuration of the present invention can achieve the efficacy of rapid gear shifting and effort saving.

Description

彈性離合變速機構Elastic clutch transmission mechanism

本發明係提供一種彈性離合變速機構,尤指一種透過軸向傳動變速環進行檔位之切換,藉可適配於自行車內變速器之檔位切換者。The present invention provides an elastic clutch speed change mechanism, especially a gear shifting mechanism through an axial transmission speed change ring, which can also be adapted to the gear shifting of a bicycle internal speed changer.

按,現今社會對環保、健身等意識崛起,故世界各國分推行節能減碳之政策,降低能源需求及汙染問題,故自行車推廣為解決方案之一,且能作為代步或運動休閒等用途;為增強自行車的舒適性、操縱性及實用性而發展出各種不同變速裝置,用以解決騎乘時各種路況之需求。According to the rising awareness of environmental protection and fitness in today's society, countries around the world are implementing energy-saving and carbon-reducing policies to reduce energy demand and pollution problems. Therefore, the promotion of bicycles is one of the solutions, and can be used for transportation or sports and leisure purposes; for To enhance the comfort, maneuverability and practicality of bicycles, various speed change devices have been developed to meet the needs of various road conditions when riding.

為了因應電動輔助自行車之發展,騎乘操縱之自動化及智能化更為研究重點,然而外變速系統必須於行進時才可完成換檔,及無法直接跨越多檔位變換且有掉鏈之風險等操縱特性,致使自動換檔控制策略大受限制。In order to cope with the development of electric assisted bicycles, the automation and intelligence of riding controls are more research focus. However, the external transmission system can only complete the gear change when driving, and it cannot directly change multiple gears and there is a risk of chain loss, etc. Maneuvering characteristics, resulting in the automatic shift control strategy is greatly limited.

因此,許多人進而針對內變速器進行相關研究,而絕多數的內變速裝置皆是採用行星輪系的變速機構,並同時控制複數棘爪組進行離合控制,使目標傳動零件與軸心咬合固定不可轉動,該方式雖然具有更多變速段位之變化,但其機構複雜、零件數量多、加工精度要求高且成本更高等因素之外,另外棘爪於咬合時具有一定自鎖能力,防止傳動時脫鉤造成滑離,然而該特性使換檔收爪之阻力較大,不利於電子變檔裝置之操縱,尤其對於踩踏時換檔造成收爪之負載更甚,當同時操縱複數棘爪組更顯嚴峻,對此如何更進一步的技術創新,以達到結構更精簡使成本降低及換檔阻力更輕使其適配於電子換檔操縱的課題,則是產業界急需突破之目標。Therefore, many people have conducted related research on internal transmissions, and the vast majority of internal transmissions use a planetary gear train transmission mechanism, and simultaneously control multiple pawl sets for clutch control, so that the target transmission parts and the shaft cannot be fixed. Rotation, although this method has more changes in the speed range, but its mechanism is complicated, the number of parts is large, the processing precision is high, and the cost is higher. In addition, the pawl has a certain self-locking ability when it is engaged to prevent decoupling during transmission. It causes slippage, but this feature makes the resistance of the gear shifting and retracting claws relatively large, which is not conducive to the operation of the electronic shifting device, especially the load on the claws caused by the gear shifting during pedaling is even more serious, and it is even more severe when operating multiple pawl groups at the same time For this, how to make further technical innovations to achieve a more streamlined structure, lower costs and lighter shift resistance to adapt to the subject of electronic shift manipulation is an urgent goal for the industry to break through.

有鑑於此,吾等發明人乃潛心進一步研究離合式之變速機構,並著手進行研發及改良,期以一較佳發明以解決上述問題,且在經過不斷試驗及修改後而有本發明之問世。In view of this, our inventors are concentrating on further research on the clutch-type transmission mechanism, and proceed to research and development and improvement, hoping to solve the above problems with a better invention, and after continuous testing and modification, the present invention comes out .

爰是,本發明之目的係為解決前述問題,期可提供一種機構簡單、可靠性佳、且易於加工及組裝之變速裝置,並可易於進行單向之離合控制,同時降低於檔位切換時之阻力,為達致以上目的,吾等發明人提供一種彈性離合變速機構,其包含:一軸心;一變速桿,其係軸向連接並傳動於一變速環,該變速環係對應套接並軸向滑移於該軸心,且該變速環於軸向之一端處設有一導接面;至少一檔位離合裝置,其分別設有至少一棘爪,且所述棘爪於一端設有一對應於該導接面之彈性元件;以及至少一檔位齒組,其設有對應於所述棘爪之棘輪;藉以於一非傳動狀態時,該導接面係非抵接於所述彈性元件,另所述棘爪非傳動接設於所述棘輪;並於一傳動狀態時,該導接面係對應抵接於至少其一所述檔位離合裝置之所述彈性元件,令對應之所述棘爪彈性外擴並單向傳動連接於所述棘輪者。Yes, the purpose of the present invention is to solve the aforementioned problems, expect to provide a transmission device with simple mechanism, good reliability, and easy processing and assembly, and can easily perform one-way clutch control, while reducing the time required for gear shifting. resistance, in order to achieve the above purpose, our inventors provide an elastic clutch speed change mechanism, which includes: a shaft; and axially slide on the axis, and the speed change ring is provided with a guide surface at one end in the axial direction; at least one gear clutch device is provided with at least one pawl respectively, and the pawl is provided at one end There is an elastic element corresponding to the guide surface; and at least one gear tooth set, which is provided with a ratchet corresponding to the pawl; whereby in a non-transmission state, the guide surface is not in contact with the said guide surface. The elastic element, and the non-transmission of the pawl is connected to the ratchet wheel; and in a transmission state, the guide surface is correspondingly abutted against the elastic element of at least one of the gear clutch devices, so that the corresponding The ratchet is elastically expanded and connected to the ratchet in one-way transmission.

據上所述之彈性離合變速機構,其中,所述棘爪更於一端設有一卡接部;且所述彈性元件係設有一第一彈性臂及一第二彈性臂,且所述第一彈性臂及所述第二彈性臂間係連結設置於一彈接部,且該第一彈性臂係接設於所述棘爪遠離該卡接部之一端,而所述第二彈性臂係用以於該傳動狀態時令該導接面對應抵接,使所述棘爪外擴並單向傳動連接於所述棘輪者。According to the above-mentioned elastic clutch transmission mechanism, wherein, the pawl is further provided with a locking part at one end; and the elastic element is provided with a first elastic arm and a second elastic arm, and the first elastic The arm and the second elastic arm are connected to an elastic connection part, and the first elastic arm is connected to the end of the pawl away from the engaging part, and the second elastic arm is used to In the transmission state, the guide surfaces are correspondingly abutted against, so that the pawl is expanded outwards and connected to the ratchet wheel through one-way transmission.

據上所述之彈性離合變速機構,其中,所述檔位離合裝置更分別設有一彈性環體,其係接設於對應之所述棘爪相對所述彈性元件一端,用以於該非傳動狀態時,該彈性環體係彈性內縮以壓抵所述棘爪,使所述棘爪非傳動接設所述棘輪者。According to the above-mentioned elastic clutch transmission mechanism, wherein, the gear clutch device is further provided with an elastic ring, which is connected to the end of the corresponding pawl opposite to the elastic element, for use in the non-transmission state. At this time, the elastic ring system is elastically retracted to press against the ratchet, so that the ratchet is non-transitively connected to the ratchet.

據上所述之彈性離合變速機構,其中,所述棘爪更設有一固定槽,且所述彈接部係設有一卡槽,所述彈性環體係對應彈性抵接於所述固定槽及所述卡槽內者。According to the above-mentioned elastic clutch transmission mechanism, wherein, the pawl is further provided with a fixing groove, and the elastic connection part is provided with a card groove, and the elastic ring system is correspondingly elastically abutted against the fixing groove and the Those in the card slot.

據上所述之彈性離合變速機構,更包含一驅動軸,所述檔位齒組係對應套接於該驅動軸之外緣,且該變速環係軸向位移於該驅動軸之內緣處;該驅動軸更軸向切設有對應於所述檔位離合裝置及該變速環之通槽,而所述第二彈性臂係藉由所述通槽以穿伸於該驅動軸之內部,用以於該傳動狀態時令該導接面可對應抵接所述第二彈性臂者。According to the above-mentioned elastic clutch speed change mechanism, it further includes a drive shaft, the gear gear set is correspondingly sleeved on the outer edge of the drive shaft, and the speed change ring is axially displaced at the inner edge of the drive shaft The drive shaft is further axially provided with a through slot corresponding to the gear clutch device and the speed change ring, and the second elastic arm is passed through the inside of the drive shaft through the through slot, It is used to make the guiding surface abut against the second elastic arm correspondingly in the transmission state.

據上所述之彈性離合變速機構,更包含一抵接部件,其係套接於該驅動軸之一端,並對應軸向抵掣於至少其一所述檔位齒組者。According to the above-mentioned elastic clutch speed change mechanism, it further includes an abutting part, which is sleeved on one end of the drive shaft, and correspondingly axially resists at least one of the gear tooth sets.

據上所述之彈性離合變速機構,其中,相鄰之所述檔位齒組間,更分別設有至少一對應於該導接面之滑塊,且所述滑塊於相對該導接面一端設有一承接部件,該承接部件設有至少一連結部,而所述檔位齒組分別設有對應於所述連結部之結合部,並於該導接面抵頂於所述滑塊時,所述滑塊係對應推抵所述承接部件,令對應之所述連結部組接於對應之所述結合部者。According to the above-mentioned elastic clutch transmission mechanism, wherein, at least one slider corresponding to the guide surface is provided between the adjacent gear tooth groups, and the slider is opposite to the guide surface. One end is provided with a receiving part, and the receiving part is provided with at least one connecting part, and the gear tooth sets are respectively provided with a connecting part corresponding to the connecting part, and when the guiding surface abuts against the slider , the slider is correspondingly pushed against the receiving part, so that the corresponding connecting part is combined with the corresponding connecting part.

據上所述之彈性離合變速機構,其中,所述檔位齒組更分別設有一太陽齒輪及至少一對應於所述太陽齒輪之行星齒輪,且該太陽齒輪之內緣處係設有所述棘輪。According to the above-mentioned elastic clutch transmission mechanism, wherein, the gear tooth sets are respectively provided with a sun gear and at least one planetary gear corresponding to the sun gear, and the inner edge of the sun gear is provided with the ratchet.

據上所述之彈性離合變速機構,其中,該軸心更徑向凹設有一限位槽,且該變速環係對應軸向滑移設置並限位於該限位槽內者。According to the above-mentioned elastic clutch speed change mechanism, wherein, the shaft center is further radially recessed with a limit groove, and the speed change ring is set corresponding to axial sliding and is limited in the limit groove.

據上所述之彈性離合變速機構,其中,該變速桿更於其外緣設有一螺旋部件,且該變速桿係透過旋轉而令該螺旋部件軸向傳動該變速環者。According to the above-mentioned elastic clutch transmission mechanism, wherein, the gear lever is further provided with a helical part on its outer edge, and the gear lever is rotated so that the helical part drives the transmission ring axially.

據上所述之彈性離合變速機構,更包含一變檔裝置,其係對應連結並傳動於該變速桿,令該變速環軸向移動者;且該變檔裝置係透過電自動或人力手動進行驅動;且於該變檔裝置為電自動驅動時,該變檔裝置係可為直流馬達或步進馬達;而該變檔裝置為人力手動時,則為對應之變速線者。According to the above-mentioned elastic clutch transmission mechanism, it further includes a shifting device, which is correspondingly connected and transmitted to the shift lever, so that the shifting ring can move axially; and the shifting device is carried out automatically or manually Drive; and when the shifting device is electric automatic drive, the shifting device can be a DC motor or a stepping motor; and when the shifting device is manual, it is the corresponding shifting cable.

是由上述說明及設置,顯見本發明主要具有下列數項優點及功效,茲逐一詳述如下:By the above description and setting, it is obvious that the present invention mainly has the following advantages and effects, which are detailed as follows one by one:

1.本發明於須進行換檔時,係透過變檔裝置傳動該變速桿,使變速環可對應移動至對應檔位之檔位離合裝置,令變速環之導接面可對應抵接於對應檔位之檔位離合裝置的彈性元件,令對應之所述棘爪彈性外擴並單向傳動連接於對應之檔位齒組的棘輪以進行檔位之切換,而非對應檔位之檔位離合裝置,其棘輪將不予傳動連結於所述檔位齒組,使非對應檔位之檔位離合裝置不對所述檔位齒組產生干涉;本發明之變檔方式,係採用最為簡便之齒輪傳動原理,藉可顯著減少傳動件數量與相互關係,藉以達到重量較輕、傳動效率高及易於組裝與加工之優點,且其序列式配置使換檔控制更加容易,不須同時控制多組離合裝置,避免收爪分離時產生過多阻力,故可達致快速換檔及省力之功效,並且可予以精簡零件配置之數量及複雜度,進而可大幅降低其製造及組裝成本者。1. In the present invention, when shifting is required, the shift lever is driven through the shift device, so that the shift ring can be moved to the gear clutch device corresponding to the corresponding gear, so that the guide surface of the shift ring can be correspondingly abutted against the corresponding gear. The elastic element of the gear clutch device of the gear position makes the corresponding pawl expand elastically and unidirectionally drive the ratchet wheel connected to the corresponding gear tooth set to switch gears, not the gears of the corresponding gears In the clutch device, the ratchet wheel will not be connected to the gear tooth set without transmission, so that the gear clutch device of the non-corresponding gear will not interfere with the gear tooth set; the shifting method of the present invention is the most convenient one. The principle of gear transmission can significantly reduce the number of transmission parts and the relationship between them, so as to achieve the advantages of light weight, high transmission efficiency, and easy assembly and processing, and its sequential configuration makes shifting control easier, and it is not necessary to control multiple groups at the same time. The clutch device avoids excessive resistance when the claws are separated, so it can achieve quick shifting and labor-saving effects, and can simplify the number and complexity of parts configuration, thereby greatly reducing its manufacturing and assembly costs.

2.本發明透過抵接部件或承接部件之設置,藉可利用齒輪運轉時之轉速差異,並透過抵接部件或承接部件以摩擦力之方式將相鄰之檔位齒組予以連結,使其產生額外換檔之助力,有助於實現變檔裝置極小化之優點。2. Through the setting of the abutment part or the receiving part, the present invention can utilize the difference in speed when the gear is running, and connect the adjacent gear tooth groups in the form of friction through the abutting part or the receiving part, making it The power to generate additional shifting helps to realize the advantage of miniaturization of the shifting device.

關於吾等發明人之技術手段,茲舉數種較佳實施例配合圖式於下文進行詳細說明,俾供  鈞上深入了解並認同本發明。Regarding the technical means of our inventors, several preferred embodiments will be described in detail below in conjunction with the drawings, so as to provide an in-depth understanding and recognition of the present invention.

請先參閱第1圖所示,本發明係一種彈性離合變速機構,其包含:Please refer to Fig. 1 first, the present invention is an elastic clutch speed change mechanism, which includes:

一軸心1;其係用以固設於一自行車之車架的適處,亦可配置於一殼件上,令其無法轉動或移動者;An axis 1; it is used to be fixed at a suitable place on the frame of a bicycle, and it can also be arranged on a shell so that it cannot rotate or move;

一變速桿2,其係軸向連接並傳動於一變速環21,該變速環21於軸向之一端處設有一導接面211,且該變速環21係對應套接並軸向滑移於該軸心1,在一實施例中,為予限制變速環21軸向移動之距離,故該軸心1更徑向凹設有一限位槽11,且該變速環21係對應軸向滑移設置並限位於該限位槽11內,且在一具體之實施例中,係可透過變速環21本身,或透過設置一限位銷212,如:插銷或平鍵,以將變速環21確實定位於限位槽11並予軸向滑移之,惟其僅係舉例說明,並不以此作為限定;A speed change rod 2, which is axially connected and transmitted to a speed change ring 21, the speed change ring 21 is provided with a guide surface 211 at one end of the axial direction, and the speed change ring 21 is correspondingly sleeved and axially slid on the The axis 1, in one embodiment, is to limit the axial movement distance of the transmission ring 21, so the axis 1 is further recessed with a limit groove 11 in the radial direction, and the transmission ring 21 is correspondingly axially slipped Set and limited in the limit groove 11, and in a specific embodiment, the speed change ring 21 can be fixed through the speed change ring 21 itself, or by setting a limit pin 212, such as: a bolt or a flat key. Locate in the limit groove 11 and slide it axially, but it is only for illustration and not as a limitation;

至少一檔位離合裝置3,其分別設有至少一棘爪31,且所述棘爪31於一端設有一對應於該導接面211之彈性元件32,而就導接面211而言,其係可配置為一斜面或錐面,藉以利於變速環21於軸向移動時,可予對應頂推彈性元件32;以及At least one gear clutch device 3, which is respectively provided with at least one ratchet 31, and said ratchet 31 is provided with an elastic element 32 corresponding to the guide surface 211 at one end, and as far as the guide surface 211 is concerned, its It can be configured as an inclined surface or a conical surface, so as to facilitate the axial movement of the speed change ring 21, and push the elastic element 32 correspondingly; and

至少一檔位齒組4,其設有對應於所述棘爪31之棘輪41;At least one gear tooth set 4, which is provided with a ratchet 41 corresponding to the pawl 31;

藉之,於一非傳動狀態時,該導接面211係非抵接於所述彈性元件32,另所述棘爪31非傳動接設於所述棘輪41;並於一傳動狀態時,該導接面211係對應抵接於至少其一所述檔位離合裝置3之所述彈性元件32,令對應之所述棘爪31彈性外擴並單向傳動連接於所述棘輪41,使透過檔位齒組4以達致檔位變換之效果。Thereby, in a non-transmission state, the guide surface 211 is not in contact with the elastic member 32, and the ratchet 31 is non-transmission connected to the ratchet wheel 41; and in a transmission state, the The guide surface 211 is correspondingly abutted against the elastic member 32 of at least one of the gear clutch devices 3, so that the corresponding pawl 31 is elastically expanded and connected to the ratchet wheel 41 in one-way transmission, so that through The gear gear group 4 is to achieve the effect of gear shifting.

首先,就變速桿2對變速環21軸向之傳動方式而言,係透過配置一變檔裝置(圖未繪示)之設置,使對於變速桿2進行其傳動,而於本實施例中,係透過變速桿2更於其外緣設有一螺旋部件22,且該變速桿2係透過旋轉而令該螺旋部件22軸向傳動該變速環21,故藉由變檔裝置旋轉變速桿2,即可令變速環21於軸向方向前後移動者;而在其他實施例中,變檔裝置亦可透過線性驅動方式操控變速桿2,以直接的縱向移動變速環21,而其線性驅動方式則可不於變速桿2設置螺旋部件22。First of all, as far as the gear lever 2 is concerned with the axial transmission mode of the gear shift ring 21, a gear shift device (not shown in the figure) is configured to transmit the gear lever 2. In this embodiment, A helical part 22 is provided on its outer edge through the shift lever 2, and the shift lever 2 is rotated so that the helical part 22 axially drives the shift ring 21, so the shift lever 2 is rotated by the shifting device, that is It can make the transmission ring 21 move back and forth in the axial direction; and in other embodiments, the transmission device can also control the transmission lever 2 through a linear drive method to directly move the transmission ring 21 longitudinally, while its linear drive method can not A screw member 22 is provided on the shift lever 2 .

而對於變檔裝置之驅動方式而言,該變檔裝置係可透過電自動或人力手動進行驅動;且於該變檔裝置為電自動驅動時,該變檔裝置係可為直流馬達或步進馬達;而該變檔裝置為人力手動時,則為對應之變速線;此外,該變檔裝置係受有線或無線方式收受變檔指令而進行驅動,且其係可配置為直流馬達或步進馬達,並於採用直流馬達時,其係可包含電位計、霍爾感測器、編碼器或渦電流感測器,藉以確保其角度或距離之控制,使其確保變速環之控制行程;是以,使用者係可手動或自動之方式選定檔位,令變檔裝置可據以控制變速環21於軸心1軸向之位置,以完成其變檔之控制。As for the driving method of the shifting device, the shifting device can be driven automatically or manually; and when the shifting device is automatically driven by electricity, the shifting device can be a DC motor or a stepper motor; and when the shifting device is manually operated, it is the corresponding shifting line; in addition, the shifting device is driven by receiving shift commands by wired or wireless means, and it can be configured as a DC motor or a stepper Motor, and when a DC motor is used, it may contain potentiometers, Hall sensors, encoders or eddy current sensors to ensure the control of its angle or distance, so that it can ensure the control travel of the speed change ring; Therefore, the user can select a gear manually or automatically, so that the shifting device can control the position of the shifting ring 21 in the axial direction of the shaft center 1 to complete the shifting control.

而就棘爪31之配置而言,為令變速環21之軸向移動可對應令於傳動狀態時,棘爪31可外擴並傳動接設於棘輪41,故在一實施例中,所述棘爪31更於一端設有一對應於棘輪41之卡接部311,而由於棘爪31與棘輪41間係呈單向傳動,故可知悉者,棘輪41係具有呈單向配置之棘齒,而卡接部311則為可單向傳動於棘齒之卡接配置,藉以於棘爪31受驅動而朝一傳動方向旋轉時,將可對應傳動旋轉棘輪41,反之,當棘爪31朝另一方向旋轉時,將令棘爪31受棘齒壓抵,使棘爪31空轉而無法傳動於棘輪41,其具體配置係屬習知技術,故在此不予贅述;而所述彈性元件32係設有一第一彈性臂321及一第二彈性臂322,且所述第一彈性臂321及所述第二彈性臂322間係連結設置於一彈接部323,且該第一彈性臂321係接設於所述棘爪31遠離該卡接部311之一端,而所述第二彈性臂322係用以於該傳動狀態時令該導接面211可對應抵接之,藉以透過彈接部323及第一彈性臂321而將棘爪31頂出而外擴單向傳動連接於所述棘輪41。As far as the configuration of the ratchet 31 is concerned, in order to make the axial movement of the speed change ring 21 correspond to the transmission state, the ratchet 31 can be expanded and connected to the ratchet 41 in transmission, so in one embodiment, the One end of the ratchet 31 is further provided with a locking portion 311 corresponding to the ratchet 41, and since the ratchet 31 and the ratchet 41 are in one-way transmission, it can be seen that the ratchet 41 has ratchets arranged in one direction. And the clamping portion 311 is a clamping configuration that can be driven in one direction on the ratchet, so that when the pawl 31 is driven to rotate in one transmission direction, it will be able to rotate the ratchet wheel 41 correspondingly. When the direction rotates, the ratchet 31 will be pressed against by the ratchet teeth, so that the ratchet 31 will run idle and cannot be transmitted to the ratchet 41. Its specific configuration is a known technology, so it will not be described in detail here; There is a first elastic arm 321 and a second elastic arm 322, and the first elastic arm 321 and the second elastic arm 322 are connected to an elastic joint 323, and the first elastic arm 321 is connected to It is located at the end of the ratchet 31 away from the engaging portion 311 , and the second elastic arm 322 is used to make the guiding surface 211 abut against it in the transmission state, so as to pass through the engaging portion 323 and the first elastic arm 321 to push out the ratchet 31 and expand outward to connect to the ratchet wheel 41 in a one-way transmission.

而為令於非傳動狀態時,棘爪31可復位而不予外擴,以防止對檔位離合裝置3或檔位齒組4之轉動造成干涉,故在一實施例中,係可於所述檔位離合裝置3分別設有一彈性環體33,其係接設於對應之所述棘爪31相對所述彈性元件32一端,用以於該非傳動狀態時,該彈性環體33係彈性內縮以壓抵所述棘爪31,使所述棘爪31非傳動接設所述棘輪41,就其具體之彈性配置而言,由於彈性環體33係需於非傳動狀態時,將棘爪31彈性內縮,是以其彈性力係需略大於彈性元件32於未受導接面211抵接時之滑動摩擦力,此外,於傳動狀態時,為令導接面211抵接彈性元件32時,彈性元件32可受其頂推而致使其可彈性將棘爪31朝外徑向抵推,故此時受力形變之彈性元件32之彈性力必須大於彈性環體33向內縮方向之彈性力,以確保彈性元件32可於傳動狀態下,確實組接並傳動於棘輪41。And in order to make in non-transmission state, ratchet 31 can reset and does not expand outwards, to prevent the rotation of gear clutch device 3 or gear gear 4 from causing interference, so in one embodiment, it can be used in all gears. The gear clutch device 3 is respectively provided with an elastic ring body 33, which is connected to the corresponding end of the pawl 31 opposite to the elastic element 32, so that the elastic ring body 33 is elastic in the non-transmission state. shrink to press against the ratchet 31, so that the ratchet 31 is connected to the ratchet 41 in a non-transmission manner. As far as its specific elastic configuration is concerned, since the elastic ring body 33 needs to be in a non-transmission state, the ratchet will 31 is elastically retracted because its elastic force system needs to be slightly greater than the sliding friction force of the elastic element 32 when it is not abutted by the guiding surface 211. In addition, in the transmission state, in order to make the guiding surface 211 abut the elastic element 32 At this time, the elastic element 32 can be pushed by it so that it can elastically push the pawl 31 radially outward, so the elastic force of the elastic element 32 deformed by force must be greater than the elasticity of the elastic ring body 33 in the direction of retraction. force to ensure that the elastic element 32 can be assembled and transmitted to the ratchet wheel 41 in the transmission state.

而為利於彈性環體33之配置,故在一較佳之實施例中,係於所述棘爪31設置有一固定槽312,且所述彈接部323係設有一卡槽324,所述彈性環體33係對應彈性抵接於所述固定槽312及所述卡槽324內,藉可令彈性環體33確實扣接並施加彈性力於棘爪31。In order to facilitate the configuration of the elastic ring body 33, in a preferred embodiment, a fixing groove 312 is provided on the pawl 31, and a locking groove 324 is provided on the elastic joint portion 323, and the elastic ring The body 33 is elastically abutted against the fixing groove 312 and the locking groove 324 , so that the elastic ring body 33 can be firmly engaged and apply elastic force to the ratchet 31 .

就本發明之動力傳動配置而言,在一具體之實施例中,係透過設置一驅動軸34,而所述檔位齒組4係對應活動套接於該驅動軸34之外緣,且檔位齒組4與驅動軸34間係不相互傳動者,而該變速環21係軸向位移於該驅動軸34之內緣處;且該驅動軸34更軸向切設有對應於所述檔位離合裝置3及該變速環21之通槽341,而所述第二彈性臂322係藉由所述通槽341以穿伸於該驅動軸34之內部,用以於該傳動狀態時令該導接面211可對應抵接所述第二彈性臂322;藉此,驅動軸34係可用以傳動並對應的配置於一動力輸入裝置5,使動力輸入裝置5可據以傳動驅動軸34,並對應透過通槽341而帶動棘爪31轉動,並且於如前述者,棘爪31於傳動狀態下,將會受導接面211之頂推而組接於棘輪41,藉以透過檔位齒組4之齒比而達致檔位變換之功效者。As far as the power transmission configuration of the present invention is concerned, in a specific embodiment, a drive shaft 34 is provided, and the gear tooth set 4 is correspondingly movably sleeved on the outer edge of the drive shaft 34, and the gear The gear set 4 and the drive shaft 34 are not mutually transmitted, and the transmission ring 21 is axially displaced at the inner edge of the drive shaft 34; The through groove 341 of the position clutch device 3 and the transmission ring 21, and the second elastic arm 322 is passed through the through groove 341 to pass through the inside of the drive shaft 34, and is used to make the drive shaft 34 in the transmission state. The guiding surface 211 can correspond to abut against the second elastic arm 322; thereby, the drive shaft 34 can be used for transmission and is correspondingly arranged on a power input device 5, so that the power input device 5 can drive the drive shaft 34 accordingly. Correspondingly, the ratchet 31 is driven to rotate through the through groove 341, and as mentioned above, the ratchet 31 will be pushed by the guide surface 211 and assembled with the ratchet 41 in the transmission state, so as to pass through the gear teeth. 4 gear ratio to achieve the effect of gear change.

而就驅動軸34與棘爪31間之傳動配置而言,為利於對棘爪31進行於非傳動狀態下之定位,故在一實施例中,驅動軸34之外環面於所述通槽341之兩側分別凹設有一容置槽342及一固接槽343,而棘爪31於相對該卡接部311一端係置於容置槽342內,而彈接部323則係對應位於固接槽343內,藉以利於其定位及組裝之配置者。As far as the transmission arrangement between the drive shaft 34 and the ratchet 31 is concerned, in order to facilitate the positioning of the ratchet 31 in the non-transmission state, in one embodiment, the outer ring surface of the drive shaft 34 is in the through groove. The two sides of 341 are respectively recessed with an accommodating groove 342 and a fixed groove 343, and the pawl 31 is placed in the accommodating groove 342 at the end opposite to the clamping portion 311, and the elastic joint portion 323 is correspondingly located in the fixed groove. In the slot 343, it is convenient for its positioning and assembly configuration.

另就檔位齒組4之配置,在一較佳之實施例中,檔位齒組4係分別設有一太陽齒輪42及至少一對應於所述太陽齒輪42之行星齒輪43,且該太陽齒輪42之內緣處係設有所述棘輪41,藉此,可透過太陽齒輪42及行星齒輪43之數量及齒比配置,即可達致檔位傳動之效果;而為予對本發明整體之定位,故係可透過配置一行星架6以對應設置於該軸心1,並對應遮護於本發明之檔位齒組4及檔位離合裝置3,並據以限制行星齒輪43轉動之中心距,而相異檔位齒組4所相互對應之行星齒輪43間,係透過一行星軸431進行傳動樞設者;而可知悉者,檔位齒組4及檔位離合裝置3之組數,係可依據檔位之數量而對應的配置,而於本實施例中,係配置四組之檔位齒組4及檔位離合裝置3,惟其僅係示例性的說明,並不以此作為限定。Also regarding the configuration of the gear gear set 4, in a preferred embodiment, the gear gear set 4 is respectively provided with a sun gear 42 and at least one planetary gear 43 corresponding to the sun gear 42, and the sun gear 42 The inner edge is provided with the ratchet 41, whereby the effect of gear transmission can be achieved through the number and gear ratio configuration of the sun gear 42 and the planetary gear 43; and for the overall positioning of the present invention, Therefore, a planetary carrier 6 can be configured to correspond to the shaft center 1, and to cover the gear teeth set 4 and the gear clutch device 3 of the present invention, and thereby limit the center distance of the rotation of the planetary gear 43, And between the planetary gears 43 corresponding to each other of the different gear tooth groups 4, the transmission pivot is carried out through a planetary shaft 431; It can be configured according to the number of gears, and in this embodiment, four sets of gear teeth 4 and gear clutches 3 are configured, but it is only an exemplary description and is not intended as a limitation.

於本實施例中,檔位齒組4之排列設置,係可透過其對應檔位而遞增或遞減方式排列,故太陽齒輪42a至42d將依第一檔位至第四檔位沿軸向依序,且其分別對應配置所述之行星齒輪43a至43d,並且,所述太陽齒輪42a至42d係分別對應於其相對應之檔位離合裝置3之棘爪31;藉此,如第1圖及第2圖所示者,當將檔位變換至第四檔位時,變速桿2即將變速環21傳動至對應於太陽齒輪42d之檔位離合裝置3之棘爪31處,藉以如第4圖所示,導接面211將可對應抵接其第二彈性臂322處,使透過第一彈性臂321、第二彈性臂322及彈接部323間之彈性,而將棘爪31徑向頂出驅動軸34,使棘爪31可與太陽齒輪42d之棘輪41進行傳動接設,進而可透過驅動軸34將動力透過棘爪31而傳遞於太陽齒輪42d及其對應之行星齒輪43d,而因行星軸431係呈非圓設置,故行星齒輪43係將其動力傳遞之行星軸431,並令其餘對應配接於該行星軸431之其餘行星齒輪43,皆同時等速轉動,是以,行星齒輪43a至c亦將對應傳動至位於第一至第三檔位之太陽齒輪42a至42c,然因此時之檔位係位於第四檔位,故第一至第三檔位之棘爪31係位於非傳動狀態,因此,其棘爪31並非與棘輪41相互傳動接設,因此,太陽齒輪42a至c係僅於驅動軸34上任意旋轉,並不對第四檔位之動力進行干涉;而前述之檔位及數量配置僅係舉例說明,並不以此作為限定。In the present embodiment, the arrangement of the gear tooth sets 4 can be arranged in an increasing or decreasing manner through the corresponding gears, so the sun gears 42a to 42d will be arranged axially according to the first gear to the fourth gear. sequence, and it is respectively corresponding to the planetary gears 43a to 43d, and the sun gears 42a to 42d are respectively corresponding to the pawls 31 of the gear clutch device 3; thereby, as shown in Fig. 1 And as shown in Figure 2, when the gear position is changed to the fourth gear position, the shift lever 2 will transmit the speed change ring 21 to the pawl 31 of the gear clutch device 3 corresponding to the sun gear 42d, so as to As shown in the figure, the guide surface 211 will be able to abut against the second elastic arm 322 correspondingly, so that through the elasticity between the first elastic arm 321, the second elastic arm 322 and the elastic connection part 323, the pawl 31 can be radially Eject the drive shaft 34, so that the ratchet 31 can be connected with the ratchet 41 of the sun gear 42d, and then the power can be transmitted to the sun gear 42d and its corresponding planetary gear 43d through the drive shaft 34 through the ratchet 31, and Because the planetary shaft 431 is non-circular, the planetary gear 43 is the planetary shaft 431 that transmits its power, and the other planetary gears 43 corresponding to the planetary shaft 431 are all rotated at the same speed at the same time. Therefore, The planetary gears 43a to c will also be correspondingly transmitted to the sun gears 42a to 42c located in the first to third gears, but the gears at this time are located in the fourth gears, so the pawls 31 of the first to third gears It is in the non-transmission state, therefore, its ratchet 31 is not connected with the ratchet wheel 41. Therefore, the sun gears 42a to c are only arbitrarily rotating on the drive shaft 34, and do not interfere with the power of the fourth gear; and The aforementioned stalls and quantity configurations are examples only, and are not intended to be limiting.

而換檔之操作過程中,請參閱第1圖及第4圖所示者,如該變速環21於第三檔位升至第四檔位,或由第四檔位降至第三檔位移動時,其變速環21在脫離當下檔位前,會先接觸推轉目標檔位之彈性元件32令對應之棘爪31頂出,而當下檔位及目標檔位之棘爪31雖然同時頂出,但其各檔位之太陽齒輪42及嚙合之行星齒輪43之齒數皆不相同,藉由行星軸431令行星齒輪43等速旋轉,而檔位較低之行星齒輪43傳遞至太陽齒輪42的齒比大於檔位較高的齒比,故驅動軸34藉由棘爪31與較高檔位之太陽齒輪42咬合,而檔位較低之太陽齒輪42轉速較驅動軸34快,因此其棘輪41將會推轉棘爪31壓縮彈性元件32使其分離,實現換檔操縱之同時入檔並藉由彈性之離合確保換檔過程不會出現傳動空轉或傳動鎖止之狀況,且不須多組離合控制之間隙,能縮短換檔響應時間。And during the operation process of shifting, please refer to those shown in Fig. 1 and Fig. 4, if the speed change ring 21 rises to the fourth gear in the third gear, or drops from the fourth gear to the third gear When moving, before the shifting ring 21 leaves the current gear, it will first contact the elastic element 32 that pushes the target gear to push the corresponding pawl 31 out, and the pawl 31 of the current gear and the target gear pushes out at the same time However, the number of teeth of the sun gear 42 and the meshing planetary gear 43 of each gear is different, and the planetary gear 43 is rotated at a constant speed by the planetary shaft 431, and the planetary gear 43 with a lower gear is transmitted to the sun gear 42 The gear ratio of the higher gear is greater than the gear ratio of the higher gear, so the drive shaft 34 engages with the sun gear 42 of the higher gear through the ratchet 31, and the sun gear 42 of the lower gear rotates faster than the drive shaft 34, so the ratchet gear 41 will push the pawl 31 and compress the elastic element 32 to make it separate, so as to realize the gear shifting operation at the same time, and the elastic clutch ensures that the shifting process will not cause the transmission idling or the transmission lockup, and it does not need much The gap between the group clutch control can shorten the shift response time.

續請參閱第4圖至第6圖所示,其係前述換檔之過程中,各檔位離合作動狀態之徑向剖視圖,當變速環21推轉彈性元件32令棘爪31頂出撐開彈性環體33並咬合第四檔位之太陽齒輪42之棘輪41時,使驅動軸34將帶動第四檔位之太陽齒輪42d呈順時針方向同步轉動,如第4圖所示,而變速換檔之過程,其變速環21亦推轉移動行程中之彈性元件32,令棘爪31頂出撐開彈性環體33;然因第三檔位之太陽齒輪42c同樣為順時針方向轉動且轉速較驅動軸34快,因此,太陽齒輪42c之棘輪41將推轉對應之棘爪31,使對應之彈性元件32壓縮產生形變令其分離,如第5圖所示;而非進行檔位變換之檔位齒組4及檔位離合裝置3,由於其彈性元件32未受變速環21推抵,藉由故彈性環體33將令其對應之棘爪31內縮入驅動軸34內,使太陽齒輪42a及42b與驅動軸34呈現分離狀態,如第6圖示;是以,當換檔於特定之檔位時,僅對應之檔位齒組4及檔位離合裝置3間可相互傳動,其餘檔位之太陽齒輪42皆將於驅動軸34上空轉,而不對動力傳遞造成干涉。Please refer to Figures 4 to 6, which are the radial cross-sectional views of the clutch actuation state of each gear during the aforementioned shifting process. When the speed change ring 21 pushes the elastic element 32, the ratchet 31 is ejected and stretched. When the elastic ring body 33 engages the ratchet wheel 41 of the sun gear 42 of the fourth gear, the drive shaft 34 will drive the sun gear 42d of the fourth gear to rotate clockwise synchronously, as shown in Figure 4, and the speed change In the process of gear shifting, the speed change ring 21 also pushes and rotates the elastic element 32 in the moving stroke, so that the ratchet 31 pushes out and stretches the elastic ring body 33; but because the sun gear 42c of the third gear also rotates clockwise and the speed Faster than the drive shaft 34, therefore, the ratchet 41 of the sun gear 42c will push the corresponding pawl 31, so that the corresponding elastic element 32 is compressed and deformed to make it separate, as shown in Figure 5; instead of gear shifting The gear teeth group 4 and the gear clutch device 3, because the elastic element 32 is not pushed by the speed change ring 21, the elastic ring body 33 will make the corresponding ratchet 31 retract in the drive shaft 34, so that the sun gear 42a and 42b are separated from the drive shaft 34, as shown in the sixth diagram; therefore, when shifting to a specific gear position, only the corresponding gear tooth set 4 and the gear clutch device 3 can transmit each other, and the rest The sun gears 42 of the gear positions will all idle on the drive shaft 34 without interfering with power transmission.

而在一較佳之實施例中,為利於在設定之檔位運行下,可順暢的牽引其餘檔位之太陽齒輪42,故係可透過設置一抵接部件344,其在一實施例中係可為一波形彈簧或碟形彈簧,其係套接於該驅動軸34之一端,並對應軸向的彈性抵掣於至少其一所述檔位齒組4,藉以令驅動軸34上的太陽齒輪42相互貼合並增加其接觸摩擦力,令太陽齒輪42轉動時可牽引相鄰之齒輪,藉以提供傳動時換檔收爪額外之助力。In a preferred embodiment, in order to facilitate the operation of the set gear, the sun gear 42 of the remaining gears can be smoothly pulled, so a contact member 344 can be set, which can be used in one embodiment. It is a wave spring or disc spring, which is sleeved on one end of the drive shaft 34, and resists at least one of the gear tooth sets 4 corresponding to the axial elasticity, so that the sun gear on the drive shaft 34 42 fit each other and increase its contact friction, so that the adjacent gears can be pulled when the sun gear 42 rotates, so as to provide extra power for shifting and retracting claws during transmission.

在另一具體實施例中,係可不予於驅動軸34上設置抵接部件344,而係於相鄰之所述檔位齒組4間,更分別設有至少一對應於該導接面211之滑塊345,且所述滑塊345於相對該導接面211一端設有一承接部件346,承接部件346亦可呈彈性圈之設置,且該承接部件346設有至少一連結部347,而所述檔位齒組4分別設有對應於所述連結部347之結合部421,在一實施例中,係於所述太陽齒輪42設置所述結合部421,並於該導接面211抵頂於所述滑塊345時,所述滑塊345係對應推抵所述承接部件346,令對應之所述連結部347組接於對應之所述結合部421;藉此,如第7圖所示者,當進行換檔控制時,變速環21之移動過程會推動滑塊345使其朝徑向而向外撐開承接部件346,使承接部件346之連結部347與相鄰兩太陽齒輪42之結合部421相互組接以摩擦接觸,藉由較低檔位之太陽齒輪42較快之轉速,提供較高檔為之太陽齒輪42額外之摩擦助力,使換檔時其較高檔位之太陽齒輪42對應之棘爪31收爪更加容易,當換檔作動完成時,其變速環21移動至對應目標檔位之太陽齒輪42,使滑塊345不受之變速環21頂出,該撐開之承接部件346藉由自身彈性之收縮令滑塊345向內縮入驅動軸34中,使承接部件346之連結部347脫離相鄰兩側之太陽齒輪42,解除摩擦接觸之連結,而其配置不影響前述檔位齒組4及檔位離合裝置3間之傳動接設,而可藉由較低檔位之太陽齒輪42較快之轉速,推轉對應之棘爪31使對應之彈性元件32壓縮產生形變令其分離,藉此導引傳動之動力使其輔助換檔收爪所需之動力。In another specific embodiment, the abutment member 344 may not be provided on the drive shaft 34, but between the adjacent gear tooth sets 4, at least one corresponding to the guide surface 211 is further provided. The slider 345, and the slider 345 is provided with a receiving part 346 at one end opposite to the guide surface 211, the receiving part 346 can also be arranged as an elastic ring, and the receiving part 346 is provided with at least one connecting part 347, and The gear tooth set 4 is respectively provided with a coupling portion 421 corresponding to the coupling portion 347. In one embodiment, the coupling portion 421 is provided on the sun gear 42 and abuts against the guide surface 211. When pushing against the slider 345, the slider 345 is correspondingly pushed against the receiving part 346, so that the corresponding connecting portion 347 is combined with the corresponding connecting portion 421; thereby, as shown in Fig. 7 As shown, when the shifting control is carried out, the moving process of the speed change ring 21 will push the slider 345 to make it radially and outwardly stretch the receiving part 346, so that the connecting part 347 of the receiving part 346 is connected to the adjacent two sun gears. The joints 421 of 42 are combined with each other to be in frictional contact. By the faster rotating speed of the sun gear 42 of the lower gear, the extra frictional boost of the sun gear 42 of the higher gear is provided, so that the sun gear of the higher gear can be shifted when shifting gears. It is easier for the pawl 31 corresponding to the gear 42 to retract the pawl. When the shift action is completed, the speed change ring 21 moves to the sun gear 42 corresponding to the target gear, so that the speed change ring 21 that the slider 345 is unaffected is ejected, and the spread The receiving part 346 makes the sliding block 345 retract inwardly in the drive shaft 34 through the contraction of its own elasticity, so that the connecting part 347 of the receiving part 346 is separated from the sun gear 42 on the adjacent two sides, and the connection of the frictional contact is released, and its configuration It does not affect the transmission connection between the above-mentioned gear tooth set 4 and the gear clutch device 3, but can push the corresponding pawl 31 to make the corresponding elastic member 32 through the faster speed of the lower gear sun gear 42 Compression generates deformation to separate them, so as to guide the power of transmission to assist the power required for gear shift and claw retraction.

且如前述者,於降檔時,變速環21從第四檔位移動至第三檔位之過程,將先頂出滑塊345使其撐開承接部件346,令承接部件346兩側之連結部347與相鄰之太陽齒輪42之結合部421摩擦接觸,而變速環21繼續移動再推轉第三檔位之彈片令對應之棘爪31撐開對應之彈性環體33,使棘爪31對應之第三檔位之太陽齒輪42c預備咬合棘輪41入檔,請進一步參閱第8圖及第9圖所示,其係為換檔助力作動狀態之第三檔位及第四檔位徑向剖視圖,當進行傳動時,如第9圖所示,驅動軸34將動力藉由棘爪31傳遞至對應第四檔位之太陽齒輪42d,而對應嚙合第四檔位之行星齒輪43d會與傳動方向呈反向旋轉,並藉由該非圓結構使其可沿行星軸431旋轉並與行星軸431之非圓結構接觸傳動,令行星軸431上所有配置之行星齒輪43等速轉動,因此將動力透過第三檔位之行星齒輪43c嚙合傳遞於第三檔位之太陽齒輪42c,如第8圖所示,其中,第三檔位之行星齒輪43c之齒數較第四檔位之行星齒輪43d多,且第三檔位之太陽齒輪42c之齒數較第四檔位之太陽齒輪42d少,所以第三檔位之太陽齒輪42c轉速較第四檔位之太陽齒輪42d更快,藉由承接部件346使第三檔位之太陽齒輪42c較快之轉速動力傳遞予第四檔位之太陽齒輪42d產生換檔時額外助力,藉此輔助第四檔位之太陽齒輪42d提升轉速,並使其對應之棘爪31脫離棘輪41,而變速環21頂出第三檔位之棘爪31後,該降檔過程會繼續操縱變速環21往第三檔位移動,使其先釋放第四檔位之彈性元件32,令第四檔位之彈性環體33收縮而與承接部件346之輔助力同時發生作用將該棘爪31縮入驅動軸34內,藉以克服棘爪31自鎖特性,其後變速環21移動再釋放滑塊345,使其承接部件346收縮將該滑塊345縮入驅動軸34內,當變速環21移動對應至第三檔位時,其第三檔位之太陽齒輪42c與其對應之棘爪31咬合入檔,即完成降檔操縱之動作。And as mentioned above, when downshifting, the process of shifting ring 21 moving from the fourth gear to the third gear will first push out the slider 345 to make it stretch the receiving part 346, so that the connection between the receiving part 346 both sides The part 347 is in frictional contact with the joint part 421 of the adjacent sun gear 42, and the transmission ring 21 continues to move and then pushes the shrapnel of the third gear so that the corresponding pawl 31 stretches the corresponding elastic ring body 33, so that the pawl 31 The sun gear 42c of the corresponding third gear is ready to engage the ratchet wheel 41 to enter the gear. Please refer to Figure 8 and Figure 9 for further reference. It is the third gear and the fourth gear in the state of gear shift assist activation. In the cross-sectional view, when the transmission is performed, as shown in Figure 9, the drive shaft 34 transmits the power to the sun gear 42d corresponding to the fourth gear through the pawl 31, and the planetary gear 43d corresponding to the fourth gear meshes with the transmission The direction is reverse rotation, and through the non-circular structure, it can rotate along the planetary shaft 431 and contact the non-circular structure of the planetary shaft 431 for transmission, so that all the planetary gears 43 arranged on the planetary shaft 431 rotate at a constant speed, so the power The planetary gear 43c of the third gear meshes and transmits to the sun gear 42c of the third gear, as shown in Figure 8, wherein the planetary gear 43c of the third gear has more teeth than the planetary gear 43d of the fourth gear , and the number of teeth of the sun gear 42c of the third gear is less than that of the sun gear 42d of the fourth gear, so the rotation speed of the sun gear 42c of the third gear is faster than that of the sun gear 42d of the fourth gear. Make the sun gear 42c of the third gear transmit the faster speed power to the sun gear 42d of the fourth gear to generate extra power when shifting gears, thereby assisting the sun gear 42d of the fourth gear to increase the speed and make it corresponding After the ratchet 31 disengages from the ratchet wheel 41, and the shifting ring 21 pushes out the ratchet 31 of the third gear, the downshifting process will continue to manipulate the shifting ring 21 to move to the third gear, so that it releases the elasticity of the fourth gear first. The element 32 shrinks the elastic ring body 33 of the fourth gear and acts simultaneously with the auxiliary force of the receiving part 346 to retract the ratchet 31 into the drive shaft 34, so as to overcome the self-locking characteristic of the ratchet 31, and then the speed change ring 21. Move and release the slider 345 to shrink the receiving part 346 and retract the slider 345 into the drive shaft 34. When the transmission ring 21 moves to the third gear, the sun gear 42c of the third gear corresponds to it The ratchet 31 bites into gear, promptly finishes the action of downshift manipulation.

綜上所述,本發明所揭露之技術手段確能有效解決習知等問題,並達致預期之目的與功效,且申請前未見諸於刊物、未曾公開使用且具長遠進步性,誠屬專利法所稱之發明無誤,爰依法提出申請,懇祈  鈞上惠予詳審並賜准發明專利,至感德馨。To sum up, the technical means disclosed in the present invention can effectively solve the problems of conventional knowledge and achieve the expected purpose and effect, and it has not been published in publications before application, has not been publicly used, and has long-term progress. The invention mentioned in the patent law is correct. I file an application according to the law. I sincerely pray that Junshang Hui will give you a detailed review and grant the invention patent. I am very grateful to Dexin.

惟以上所述者,僅為本發明之數種較佳實施例,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明書內容所作之等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。However, the above are only several preferred embodiments of the present invention, and should not limit the scope of the present invention, that is, all equivalent changes and modifications made according to the patent scope of the present invention and the content of the description of the invention are all Should still belong to the scope covered by the patent of the present invention.

1:軸心 11:限位槽 2:變速桿 21:變速環 211:導接面 212:限位銷 22:螺旋部件 3:檔位離合裝置 31:棘爪 311:卡接部 312:固定槽 32:彈性元件 321:第一彈性臂 322:第二彈性臂 323:彈接部 324:卡槽 33:彈性環體 34:驅動軸 341:通槽 342:容置槽 343:固接槽 344:抵接部件 345:滑塊 346:承接部件 347:連結部 4:檔位齒組 41:棘輪 42、42a、42b、42c、42d:太陽齒輪 421:結合部 43、43a、43b、43c、43d:行星齒輪 431:行星軸 5:動力輸入裝置 6:行星架 1: axis 11: limit slot 2: gear lever 21: Speed change ring 211: Lead surface 212: limit pin 22: Spiral parts 3: gear clutch device 31: pawl 311:Clamping part 312: fixed slot 32: elastic element 321: the first elastic arm 322: second elastic arm 323: spring joint 324: card slot 33: elastic ring body 34: drive shaft 341: Through groove 342: storage tank 343: fixed groove 344: abutment parts 345:Slider 346: Undertake parts 347: link 4: Gear gear group 41: Ratchet 42, 42a, 42b, 42c, 42d: sun gear 421: junction 43, 43a, 43b, 43c, 43d: planetary gears 431: planet shaft 5: Power input device 6:Planet carrier

第1圖係本發明之剖視示意圖。 第2圖係本發明之立體分解示意圖。 第3圖係本發明檔位離合裝置之立體分解暨放大之示意圖。 第4圖係本發明之換檔時,變速環於傳動狀態下,令棘爪咬合之剖視暨使用狀態示意圖。 第5圖係本發明之換檔時,棘輪令棘爪分離之剖視暨使用狀態示意圖。 第6圖係本發明之換檔時,變速環於非傳動狀態下,彈性環體令棘爪分離之剖視暨使用狀態示意圖。 第7圖係本發明之另一實施例中,配置滑塊及承接部件之剖視示意圖。 第8圖係本發明基於第7圖,於降檔時藉由摩擦力輔助高檔位棘爪分離之剖視暨使用狀態示意圖。 第9圖係本發明基於第7圖,變速環於傳動狀態下之剖視暨使用狀態示意圖。 Fig. 1 is a schematic cross-sectional view of the present invention. Fig. 2 is a three-dimensional exploded schematic view of the present invention. Fig. 3 is a three-dimensional exploded and enlarged schematic diagram of the gear clutch device of the present invention. Fig. 4 is a sectional view and a schematic diagram of the use state of the pawls engaged when the speed change ring is in the transmission state when shifting gears according to the present invention. Fig. 5 is a sectional view and a schematic diagram of the use state of the ratchet wheel separating the ratchet pawls when shifting gears according to the present invention. Fig. 6 is a sectional view and a schematic diagram of the use state of the pawl separated by the elastic ring body when the speed change ring is in a non-transmission state when shifting gears according to the present invention. Fig. 7 is a schematic cross-sectional view of the configuration of the slider and the receiving parts in another embodiment of the present invention. Fig. 8 is the sectional view and schematic view of the use state of the present invention based on Fig. 7, when downshifting by assisting the separation of the high gear pawl by friction. Fig. 9 is the sectional view of the present invention based on Fig. 7, the transmission ring in the transmission state and the schematic diagram of the use state.

1:軸心 1: axis

11:限位槽 11: limit slot

2:變速桿 2: gear lever

21:變速環 21: Speed change ring

211:導接面 211: Lead surface

212:限位銷 212: limit pin

22:螺旋部件 22: Spiral parts

3:檔位離合裝置 3: gear clutch device

31:棘爪 31: pawl

32:彈性元件 32: elastic element

33:彈性環體 33: elastic ring body

34:驅動軸 34: drive shaft

341:通槽 341: Through groove

342:容置槽 342: storage tank

344:抵接部件 344: abutment parts

4:檔位齒組 4: Gear gear group

41:棘輪 41: Ratchet

42、42a、42b、42c、42d:太陽齒輪 42, 42a, 42b, 42c, 42d: sun gear

43、43a、43b、43c、43d:行星齒輪 43, 43a, 43b, 43c, 43d: planetary gears

431:行星軸 431: planet shaft

6:行星架 6:Planet carrier

Claims (10)

一種彈性離合變速機構,其包含:一軸心;一變速桿,其係軸向連接並傳動於一變速環,該變速環係對應套接並軸向滑移於該軸心,且該變速環於軸向之一端處設有一導接面;至少一檔位離合裝置,其分別設有至少一棘爪,且所述棘爪於一端設有一對應於該導接面之彈性元件;至少一檔位齒組,其設有對應於所述棘爪之棘輪;以及至少一彈性環體,其係接設於對應之所述棘爪相對所述彈性元件一端,用以於一非傳動狀態時,該彈性環體係彈性內縮以壓抵所述棘爪,且該導接面係非抵接於所述彈性元件,令所述棘爪非傳動接設於所述棘輪;並於一傳動狀態時,該導接面係對應抵接於至少其一所述檔位離合裝置之所述彈性元件,令對應之所述棘爪彈性外擴並單向傳動連接於所述棘輪。 An elastic clutch transmission mechanism, which includes: an axis; a transmission lever, which is axially connected and transmitted to a transmission ring, and the transmission ring is correspondingly sleeved and axially slid on the axis, and the transmission ring A guide surface is provided at one end in the axial direction; at least one gear clutch device is provided with at least one pawl respectively, and one end of the pawl is provided with an elastic element corresponding to the guide surface; at least one gear A tooth set, which is provided with a ratchet wheel corresponding to the pawl; and at least one elastic ring body, which is connected to the end of the corresponding pawl opposite the elastic element, for in a non-transmission state, The elastic ring system is elastically retracted to press against the pawl, and the guide surface is not in contact with the elastic element, so that the pawl is non-transmittingly connected to the ratchet wheel; and in a transmission state The guide surface is correspondingly abutted against the elastic element of at least one of the gear clutch devices, so that the corresponding pawl is elastically expanded and connected to the ratchet wheel in one-way transmission. 如請求項1所述之彈性離合變速機構,其中,所述棘爪更於一端設有一卡接部;且所述彈性元件係設有一第一彈性臂及一第二彈性臂,且所述第一彈性臂及所述第二彈性臂間係連結設置於一彈接部,且該第一彈性臂係接設於所述棘爪遠離該卡接部之一端,而所述第二彈性臂係用以於該傳動狀態時令該導接面對應抵接,使所述棘爪外擴並單向傳動連接於所述棘輪者。 The elastic clutch speed change mechanism according to claim 1, wherein, the pawl is further provided with a locking part at one end; and the elastic element is provided with a first elastic arm and a second elastic arm, and the first An elastic arm and the second elastic arm are connected to an elastic connection part, and the first elastic arm is connected to the end of the pawl away from the engaging part, and the second elastic arm is In the transmission state, the guide surface is correspondingly abutted to make the pawl expand outward and be connected to the ratchet in one-way transmission. 如請求項2所述之彈性離合變速機構,其中,所述棘爪更設有一固定槽,且所述彈接部係設有一卡槽,所述彈性環體係對應彈性抵接於所述固定槽及所述卡槽內者。 The elastic clutch speed change mechanism according to claim 2, wherein, the pawl is further provided with a fixing groove, and the elastic joint is provided with a locking groove, and the elastic ring system elastically abuts against the fixing groove correspondingly and those inside the card slot. 如請求項2所述之彈性離合變速機構,更包含一驅動軸,所述檔位齒組係對應套接於該驅動軸之外緣,且該變速環係軸向位移於該驅動軸之內緣處;該驅動軸更軸向切設有對應於所述檔位離合裝置及該變速環之通槽,而所述第二彈性臂係藉由所述通槽以穿伸於該驅動軸之內部,用以於該傳動狀態時令該導接面可對應抵接所述第二彈性臂者。 The elastic clutch speed change mechanism as described in Claim 2 further includes a drive shaft, the gear gear set is correspondingly sleeved on the outer edge of the drive shaft, and the speed change ring is axially displaced within the drive shaft edge; the drive shaft is further axially cut with a through groove corresponding to the gear clutch device and the speed change ring, and the second elastic arm is passed through the through groove to pass through the drive shaft The inside is used to make the guiding surface abut against the second elastic arm correspondingly in the transmission state. 如請求項4所述之彈性離合變速機構,更包含一抵接部件,其係套接於該驅動軸之一端,並對應軸向抵掣於至少其一所述檔位齒組者。 The elastic clutch speed change mechanism as described in Claim 4 further includes an abutment member, which is sleeved on one end of the drive shaft and is correspondingly axially abutted against at least one of the gear teeth sets. 如請求項4所述之彈性離合變速機構,其中,相鄰之所述檔位齒組間,更分別設有至少一對應於該導接面之滑塊,且所述滑塊於相對該導接面一端設有一承接部件,該承接部件設有至少一連結部,而所述檔位齒組分別設有對應於所述連結部之結合部,並於該導接面抵頂於所述滑塊時,所述滑塊係對應推抵所述承接部件,令對應之所述連結部組接於對應之所述結合部者。 The elastic clutch transmission mechanism as described in claim 4, wherein, between the adjacent gear tooth groups, at least one slider corresponding to the guide surface is further provided, and the slider is opposite to the guide surface. One end of the connecting surface is provided with a receiving part, and the receiving part is provided with at least one connecting part, and the gear tooth sets are respectively provided with a connecting part corresponding to the connecting part, and abut against the sliding part on the guiding surface. When block, the slider is correspondingly pushed against the receiving part, so that the corresponding connecting part is combined with the corresponding connecting part. 如請求項1至請求項6中任一項所述之彈性離合變速機構,其中,所述檔位齒組更分別設有一太陽齒輪及至少一對應於所述太陽齒輪之行星齒輪,且該太陽齒輪之內緣處係設有所述棘輪。 The elastic clutch transmission mechanism according to any one of claim 1 to claim 6, wherein, the gear teeth sets are further provided with a sun gear and at least one planetary gear corresponding to the sun gear, and the sun gear The ratchet is arranged at the inner edge of the gear. 如請求項1至請求項6中任一項所述之彈性離合變速機構,其中,該軸心更徑向凹設有一限位槽,且該變速環係對應軸向滑移設置並限位於該限位槽內者。 The elastic clutch speed change mechanism according to any one of claim 1 to claim 6, wherein, the shaft center is more radially recessed with a limit groove, and the speed change ring is set corresponding to the axial sliding and limited in the Those in the limit slot. 如請求項1至請求項6中任一項所述之彈性離合變速機構,其中,該變速桿更於其外緣設有一螺旋部件,且該變速桿係透過旋轉而令該螺旋部件軸向傳動該變速環者。 The elastic clutch speed change mechanism as described in any one of claim 1 to claim 6, wherein, the gear lever is further provided with a helical part on its outer edge, and the gear lever is rotated to drive the helical part axially The gear shifter. 如請求項1至請求項6中任一項所述之彈性離合變速機構,更包含一變檔裝置,其係對應連結並傳動於該變速桿,令該變速環軸向移動者;且該變檔裝置係透過電自動或人力手動進行驅動;且於該變檔裝置為電自動驅動時,該變檔裝置係可為直流馬達或步進馬達;而該變檔裝置為人力手動時,則為對應之變速線者。 The elastic clutch transmission mechanism as described in any one of claim 1 to claim 6 further includes a shifting device, which is correspondingly connected and transmitted to the shift lever to move the shift ring axially; and the shifter The shifting device is driven by electric automatic or manual; and when the shifting device is electric automatic, the shifting device can be a DC motor or a stepping motor; and when the shifting device is manual, it is Corresponding to the transmission line.
TW111109717A 2022-03-16 2022-03-16 Flexible clutch transmission mechanism TWI795237B (en)

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TW111109717A TWI795237B (en) 2022-03-16 2022-03-16 Flexible clutch transmission mechanism
CN202211688641.1A CN116767415A (en) 2022-03-16 2022-12-27 Elastic clutch speed change mechanism
EP23152216.0A EP4246012A1 (en) 2022-03-16 2023-01-18 Flexible clutch transmission mechanism

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3366206A (en) * 1965-06-15 1968-01-30 Shimano Industrial Co Bicycle hub having a built-in three-stage speed change mechanism equipped with a coaster brake
US5540456A (en) * 1994-01-27 1996-07-30 Fichtel & Sachs Ag Multispeed hub for a bicycle
US6048287A (en) * 1997-05-16 2000-04-11 Rohloff; Bernhard Multispeed bicycle gear system
CN102145731A (en) * 2010-02-09 2011-08-10 株式会社Mbi A forced speed changing apparatus of bicycle
KR101260050B1 (en) * 2011-10-28 2013-05-06 최인철 Mission
CN104883000A (en) * 2015-05-25 2015-09-02 严振华 Variable reduction ratio wheel hub motor for electric bicycle
TWM629877U (en) * 2022-03-16 2022-07-21 智盟能源股份有限公司 Flexible clutch transmission mechanism

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3366206A (en) * 1965-06-15 1968-01-30 Shimano Industrial Co Bicycle hub having a built-in three-stage speed change mechanism equipped with a coaster brake
US5540456A (en) * 1994-01-27 1996-07-30 Fichtel & Sachs Ag Multispeed hub for a bicycle
US6048287A (en) * 1997-05-16 2000-04-11 Rohloff; Bernhard Multispeed bicycle gear system
CN102145731A (en) * 2010-02-09 2011-08-10 株式会社Mbi A forced speed changing apparatus of bicycle
KR101260050B1 (en) * 2011-10-28 2013-05-06 최인철 Mission
CN104883000A (en) * 2015-05-25 2015-09-02 严振华 Variable reduction ratio wheel hub motor for electric bicycle
TWM629877U (en) * 2022-03-16 2022-07-21 智盟能源股份有限公司 Flexible clutch transmission mechanism

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