TWI644739B - Fully automatic rim forming machine structure - Google Patents
Fully automatic rim forming machine structure Download PDFInfo
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- TWI644739B TWI644739B TW107101224A TW107101224A TWI644739B TW I644739 B TWI644739 B TW I644739B TW 107101224 A TW107101224 A TW 107101224A TW 107101224 A TW107101224 A TW 107101224A TW I644739 B TWI644739 B TW I644739B
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Abstract
本發明係揭露一種全自動輪圈成型機結構,係由複數依序毗鄰排列之機構所構成,包含一用以提供複數長條狀鋁材排列放置,達成逐一給料之送料機構、一用以將該長條狀鋁材盤繞呈一預設輪徑螺旋半成品輪圈之輪圈成型機構、一用以將該螺旋半成品輪圈切割成複數個輪圈半成品之輪圈切割機構、一用以於各半成品輪圈之切處口,配插複數插銷形成一插銷輪圈半成品之輪圈插銷機構、一用以加壓各插銷輪圈半成品,使插銷輪圈半成品之切口彼此擠壓抵接,形成一真圓輪圈之輪圈擠銷機構、以及一搬運機構,選擇性夾持螺旋半成品輪圈、各輪圈半成品、或插銷輪圈半成品其一或其組合,搬移至相對應之輪圈成型機構、輪圈切割機構、輪圈插銷機構、或輪圈擠銷機構其一或其組合。藉由上述機構之組成之各項工序,直接將長條狀鋁材加工呈真圓輪圈,避免多工站作業之缺失。 The invention discloses a structure of a fully automatic rim forming machine, which is composed of a plurality of mechanisms arranged adjacent to each other, and comprises a feeding mechanism for providing a plurality of long strips of aluminum material to achieve one-by-one feeding, one for The strip-shaped aluminum material coils a rim forming mechanism of a predetermined wheel diameter spiral semi-finished rim, a rim cutting mechanism for cutting the spiral semi-finished rim into a plurality of rim semi-finished products, and a The cutting port of the semi-finished rim is equipped with a plurality of bolts to form a rim wheel pin mechanism of the semi-finished rim of the pin wheel, and a semi-finished product for pressing the pin rims, so that the slits of the semi-finished products of the pin rim are pressed against each other to form a a wheel rim pinching mechanism of a true round rim, and a transport mechanism, selectively holding a spiral semi-finished rim, each rim semi-finished product, or a pin rim semi-finished product, or a combination thereof, and moving to a corresponding rim forming mechanism One or a combination of a rim cutting mechanism, a rim latch mechanism, or a wheel squeezing mechanism. Through the various steps of the above-mentioned mechanism, the long strip of aluminum material is directly processed into a true round rim to avoid the lack of multi-station operation.
Description
本發明係有關於輪圈製造相關機具之技術領域,特別是一種全自動輪圈成型機結構。 The invention relates to the technical field of rim manufacturing related tools, in particular to a fully automatic rim forming machine structure.
習知自行車輪圈生產之步驟,大致取一鋁擠之長條狀鋁材以滾扎之方式,將長條狀鋁材以輪圈成型機將長條狀鋁條,撓捲形成一直徑相同且連續螺旋環圈狀之螺旋半成品輪圈。接著利用輪圈切割機將螺旋半成品輪圈切割成複數個獨立之輪圈半成品。再利用輪圈插銷機對各輪圈半成品於其切口處進行插銷配置之作業。最後,透過輪圈擠銷機,將插銷後之插銷輪圈半成品進行擠壓形成真圓,而成輪圈粗肧品。 Conventional bicycle rim production steps, roughly take an aluminum extruded long strip of aluminum to roll, the long strip of aluminum with a rim forming machine to stretch the strip of aluminum strips to form a diameter of the same And a continuous spiral ring-shaped spiral semi-finished rim. Then, the spiral semi-finished rim is cut into a plurality of independent rim semi-finished products by using a rim cutter. The rim gearer is used to perform the pin configuration of each rim semi-finished product at the slit. Finally, through the wheel squeezing machine, the semi-finished product of the bolt rim after the bolt is extruded to form a true circle, which becomes a rough rim of the rim.
由上述習知輪圈製作之過程可知,必需分別有四個工站來完成,各工站的人員、進、出的物料暫存區、乃至於搬運的成本等等,在在都存著成本的效率的缺失。 According to the process of the above-mentioned conventional rim production, it is necessary to have four stations to complete, the personnel of each station, the material storage area of the incoming and outgoing materials, and even the cost of transportation, etc. The lack of efficiency.
故,如何能將其機具整合,透過自動化的方式,一線式的完成輪圈生產,實為業界所引頸期朌。 Therefore, how to integrate its machinery and implement the rim production in a first-line manner through automation, is indeed the industry's leading period.
有鑑於上述習知技藝之問題與缺失,本發明之一目的,就是在於提供一種全自動輪圈成型機結構,透過結構整合與設計,達成自動化生產輪圈之目的。 In view of the above problems and deficiencies of the prior art, an object of the present invention is to provide a fully automatic rim forming machine structure, through the structural integration and design, to achieve the purpose of automated production of rims.
根據本發明上述目的,提供一種全自動輪圈成型機結構,係由複數依序毗鄰排列之機構所構成,包含一用以提供複數長條狀鋁材排列放置,達成逐一給料之送料機構、一用以將該長條狀鋁材盤繞呈一預設輪徑螺旋半成品輪圈之輪圈成型機構、一用以將該螺旋半成品輪圈切割成複數個輪圈半成品之輪圈切割機構、一用以於各半成品輪圈之切處口,配插複數插銷形成一插銷輪圈半成品之輪圈插銷機構、一用以加壓各插銷輪圈半成品,使插銷輪圈半成品之切口彼此擠壓抵接,形成一真圓輪圈之輪圈擠銷機構、以及一搬運機構,選擇性夾持螺旋半成品輪圈、各輪圈半成品、或插銷輪圈半成品其一或其組合,搬移至相對應之輪圈成型機構、輪圈切割機構、輪圈插銷機構、或輪圈擠銷機構其一或其組合。藉由上述機構之組成之各項工序,直接將長條狀鋁材加工呈真圓輪圈,避免多工站作業之缺失。 According to the above object of the present invention, a fully automatic rim forming machine structure is provided, which is composed of a plurality of mechanisms arranged adjacent to each other, and includes a feeding mechanism for providing a plurality of long strips of aluminum material to achieve one-by-one feeding. a rim forming mechanism for winding the elongated aluminum material into a predetermined wheel diameter spiral semi-finished rim, a rim cutting mechanism for cutting the spiral semi-finished rim into a plurality of rim semi-finished products, For the cutting port of each semi-finished rim, a plurality of latches are inserted to form a rim rim mechanism of a pin rim semi-finished product, and a semi-finished product for pressing each pin rim is pressed, so that the slits of the semi-finished products of the pin rim are pressed against each other. Forming a wheel rim pinching mechanism of a true round rim and a handling mechanism, selectively clamping a spiral semi-finished rim, each rim semi-finished product, or a pin rim semi-finished product, or a combination thereof, and moving to a corresponding wheel One or a combination of a ring forming mechanism, a rim cutting mechanism, a rim latching mechanism, or a wheel squeezing mechanism. Through the various steps of the above-mentioned mechanism, the long strip of aluminum material is directly processed into a true round rim to avoid the lack of multi-station operation.
10‧‧‧送料機構 10‧‧‧Feeding agency
12‧‧‧置料架 12‧‧‧Feeding rack
20‧‧‧輪圈成型機構 20‧‧‧Rim forming mechanism
21‧‧‧成型機台 21‧‧‧Molding machine
22‧‧‧夾料輪組 22‧‧‧Clamping wheel set
221‧‧‧夾料動力源 221‧‧‧Clamping power source
222‧‧‧第一夾料輪 222‧‧‧First clamp wheel
223‧‧‧夾料滑軌 223‧‧‧Clamping rails
224‧‧‧夾料滑座 224‧‧‧Clamping slide
225‧‧‧第二夾料輪 225‧‧‧Second pinch wheel
226‧‧‧夾料壓缸 226‧‧‧Clamping cylinder
2212‧‧‧傳動軸 2212‧‧‧ drive shaft
23‧‧‧壓料輪組 23‧‧‧Pressure wheel set
231‧‧‧螺桿座 231‧‧‧ screw seat
232‧‧‧螺桿 232‧‧‧ screw
233‧‧‧壓料滑座 233‧‧‧Pressure slide
234‧‧‧壓料輪 234‧‧‧Pressure wheel
24‧‧‧導引板 24‧‧‧Guideboard
25‧‧‧塑形輪組 25‧‧‧Shaping wheel set
251‧‧‧塑形鎖槽 251‧‧‧Shaping lock slot
252‧‧‧第一塑形輪 252‧‧‧First shaping wheel
253‧‧‧第二塑形輪 253‧‧‧Second shaping wheel
254‧‧‧塑形鎖座 254‧‧‧Shaping lock
255‧‧‧第三塑形輪 255‧‧‧The third shaping wheel
30‧‧‧輪圈切割機構 30‧‧‧Rear cutting mechanism
31‧‧‧機台 31‧‧‧ machine
311‧‧‧枱面 311‧‧‧ countertop
312‧‧‧活動空間 312‧‧‧Event space
313‧‧‧刀刃剖槽 313‧‧‧ cutting edge
314‧‧‧升降剖槽 314‧‧‧ Lifting slot
32‧‧‧左盤滑座單元 32‧‧‧Left disk slide unit
321‧‧‧左盤滑軌 321‧‧‧ left disk slide
322‧‧‧左盤滑座 322‧‧‧Left disk slide
3221‧‧‧左盤枱面 3221‧‧‧ left disk
3222‧‧‧左盤立壁 3222‧‧‧Left plate
323‧‧‧左盤壓缸 323‧‧‧Left disk cylinder
33‧‧‧右盤滑座單元 33‧‧‧Right disk slide unit
331‧‧‧右盤滑軌 331‧‧‧right disc slide
332‧‧‧右盤滑座 332‧‧‧right disc slide
3321‧‧‧右盤枱面 3321‧‧‧right disk countertop
3322‧‧‧右盤立壁 3322‧‧‧Right wall
333‧‧‧右盤壓缸 333‧‧‧right disc cylinder
34‧‧‧圈護單元 34‧‧‧Enclosure unit
341‧‧‧鋼帶滑槽 341‧‧‧Steel belt chute
342‧‧‧鋼帶滑座 342‧‧‧Steel belt slide
343‧‧‧鋼環帶 343‧‧‧Steel ring
344‧‧‧圈護壓缸 344‧‧‧Circle pressure cylinder
345‧‧‧第一水平塊 345‧‧‧first horizontal block
356‧‧‧第二水平塊 356‧‧‧second horizontal block
35‧‧‧盤管第一推抵單元 35‧‧‧The first thrusting unit of the coil
351‧‧‧推抵穿孔 351‧‧‧ Push against perforation
352‧‧‧推抵壓缸 352‧‧‧Pushing pressure cylinder
353‧‧‧基準槽 353‧‧‧ reference slot
36‧‧‧盤管第二推抵單元 36‧‧‧coil second push unit
361‧‧‧左推抵壓缸 361‧‧‧ Left push pressure cylinder
362‧‧‧右推抵壓缸 362‧‧‧Right push cylinder
371‧‧‧第一轉頭壓缸 371‧‧‧First rotor pressure cylinder
372‧‧‧第二轉頭壓缸 372‧‧‧Second rotor pressure cylinder
38‧‧‧鋸切單元 38‧‧‧ sawing unit
381‧‧‧鋸盤滑軌 381‧‧‧Saw disk slide
382‧‧‧鋸盤滑座 382‧‧‧Saw disk slide
383‧‧‧鋸盤壓缸 383‧‧‧Saw plate cylinder
384‧‧‧鋸盤傳動軸 384‧‧‧Saw disk drive shaft
385‧‧‧鋸盤動力源 385‧‧‧Saw disk power source
386‧‧‧圓盤鋸 386‧‧‧Circular saw
40‧‧‧輪圈插銷機構 40‧‧‧Ring latch mechanism
41‧‧‧機座單元 41‧‧‧ base unit
411‧‧‧機座 411‧‧‧ machine base
4112‧‧‧機座容室 4112‧‧‧ machine room
412‧‧‧下活動槽孔 412‧‧‧Live slot
4131‧‧‧T滑軌座 4131‧‧‧T slide rail seat
41312‧‧‧緃滑軌 41312‧‧‧緃 slide rail
41314‧‧‧橫滑軌 41314‧‧‧ horizontal rail
4132‧‧‧緃移滑座 4132‧‧‧Transfer slide
4133‧‧‧鎖壁 4133‧‧‧Lock wall
4134‧‧‧緃移壓缸 4134‧‧‧緃Transfer cylinder
4135‧‧‧左橫移滑座 4135‧‧‧ Left traverse slide
4136‧‧‧右橫移滑座 4136‧‧‧ Right traverse slide
4137‧‧‧左橫移壓缸 4137‧‧‧ Left traverse cylinder
4138‧‧‧右橫移壓缸 4138‧‧‧Right traverse cylinder
414‧‧‧承架 414‧‧‧ Shelf
4142‧‧‧延伸桿 4142‧‧‧Extension rod
4144‧‧‧承接桿 4144‧‧‧Support rod
42‧‧‧震動供料盤 42‧‧‧Vibration feeding tray
431‧‧‧第一階鎖架 431‧‧‧First-order lock frame
4312‧‧‧第一階立柱 4312‧‧‧first stage column
4314‧‧‧斜板 4314‧‧‧ sloping plate
43142‧‧‧進料道 43142‧‧‧ Feeding channel
43144‧‧‧排銷滑道 43144‧‧‧Distribution slide
43146‧‧‧滑道感測孔 43146‧‧‧Slide sensing hole
432‧‧‧第二階鎖架 432‧‧‧Second stage lock frame
4322‧‧‧第二階立柱 4322‧‧‧Second stage column
4324‧‧‧橫板 4324‧‧‧ horizontal plate
4326‧‧‧閘門滑槽 4326‧‧‧gate chute
433‧‧‧閘門滑塊 433‧‧‧gate slider
434‧‧‧排銷閘門 434‧‧‧Distribution gate
435‧‧‧排銷第一感測器 435‧‧‧Distribution of the first sensor
436‧‧‧排銷第二感測器 436‧‧‧Distribution of the second sensor
441‧‧‧凹槽座 441‧‧‧ Groove seat
442‧‧‧導軌桿 442‧‧‧rail rod
443‧‧‧配銷模組 443‧‧‧Distribution module
4432‧‧‧模座 4432‧‧‧ mold base
4434‧‧‧配銷模具 4434‧‧‧Distribution mould
444‧‧‧計數器 444‧‧‧ counter
445‧‧‧配銷壓缸 445‧‧‧Distribution cylinder
45‧‧‧輪圈壓抵單元 45‧‧‧Rock pressing unit
451‧‧‧左轉頭壓缸 451‧‧‧left turn head cylinder
452‧‧‧右轉頭壓缸 452‧‧‧Right rotor pressure cylinder
461‧‧‧左推抵壓缸 461‧‧‧ Left push pressure cylinder
462‧‧‧右推抵壓缸 462‧‧‧Right push cylinder
463‧‧‧左抵撐柱 463‧‧‧Left to the support column
464‧‧‧右抵撐柱 464‧‧‧Right to the brace
465‧‧‧左撥片 465‧‧‧Left picks
466‧‧‧右撥片 466‧‧‧Right picks
50‧‧‧輪圈擠銷機構 50‧‧‧Roll pinching mechanism
51‧‧‧擠銷機台 51‧‧‧Small machine
512‧‧‧立地部 512‧‧ ‧ Site Department
514‧‧‧懸臂部 514‧‧‧Cantilever
516‧‧‧鏤空區 516‧‧‧镂空区
52‧‧‧左給料裝置 52‧‧‧Left feeding device
53‧‧‧右給料裝置 53‧‧‧right feeding device
522、532‧‧‧擋料推桿 522, 532‧‧ ‧ stopper push rod
524、534‧‧‧給料推桿 524, 534‧‧‧feeding putter
54‧‧‧擠銷環組 54‧‧‧Squeeze ring group
542‧‧‧擠銷環滑軌 542‧‧‧Squeeze ring slide
544‧‧‧擠銷環滑座 544‧‧‧Squeeze ring slide
546‧‧‧擠銷環壓缸 546‧‧‧Squeeze ring cylinder
548‧‧‧擠銷鋼帶 548‧‧‧Squeeze steel strip
552‧‧‧頂扶塊 552‧‧‧Top support block
554‧‧‧第一頂扶壓缸 554‧‧‧First top pressure cylinder
556‧‧‧第二頂扶壓缸 556‧‧‧Second top pressure cylinder
562‧‧‧斜坡 562‧‧‧ slope
564‧‧‧導輪槽 564‧‧‧guide wheel slot
566‧‧‧擋壁 566‧‧ ‧ retaining wall
57‧‧‧擠銷抵接組 57‧‧‧Squeeze abutment group
572‧‧‧第一抵接壓缸 572‧‧‧First abutting cylinder
574‧‧‧第二抵接壓缸 574‧‧‧Second abutting cylinder
576‧‧‧抵接塊 576‧‧‧Abutment block
60‧‧‧搬運機構 60‧‧‧Transportation agencies
61‧‧‧機架 61‧‧‧Rack
612‧‧‧立柱 612‧‧‧ column
614‧‧‧橫桿 614‧‧‧cross bar
616‧‧‧下滑軌 616‧‧‧Lower rail
62‧‧‧移動架 62‧‧‧Mobile rack
622‧‧‧上滑座 622‧‧‧Upper slide
63‧‧‧移動馬達組 63‧‧‧Moving motor unit
632‧‧‧移動馬達 632‧‧‧Moving motor
634‧‧‧齒列 634‧‧‧ teeth
64‧‧‧舉升壓缸組 64‧‧‧ Lifting cylinder group
641‧‧‧舉升上鎖架 641‧‧‧ Lifting the lock frame
6412‧‧‧鎖架穿孔 6412‧‧‧Lock frame perforation
642‧‧‧舉升壓缸 642‧‧‧lifting cylinder
643‧‧‧舉升下鎖架 643‧‧‧ Lifting the lower lock frame
644‧‧‧舉升導桿 644‧‧‧ Lifting guide
65‧‧‧轉向馬達組 65‧‧‧Steering motor group
652‧‧‧轉向馬達 652‧‧‧steering motor
654‧‧‧皮帶輪組 654‧‧‧ Pulley set
656‧‧‧轉向鎖架 656‧‧‧ steering lock frame
6542‧‧‧皮帶輪 6542‧‧‧ Pulley
6544‧‧‧皮帶 6544‧‧‧Leather
66‧‧‧夾物壓缸組 66‧‧‧Inclusion cylinder group
662‧‧‧夾物滑軌 662‧‧‧Inclusion slides
663‧‧‧夾物壓缸 663‧‧‧Cartridge cylinder
664‧‧‧夾物夾座 664‧‧‧Clip holder
91‧‧‧長條狀鋁材 91‧‧‧Long strip of aluminum
92‧‧‧螺旋半成品輪圈 92‧‧‧Spiral semi-finished rims
93‧‧‧輪圈半成品 93‧‧‧ Wheel semi-finished products
931‧‧‧切口 931‧‧‧ incision
932‧‧‧銷孔 932‧‧ ‧ pinhole
94‧‧‧插銷輪圈半成品 94‧‧‧Slack rim semi-finished products
95‧‧‧輪圈粗肧品 95‧‧‧Round Rough Goods
P‧‧‧結合銷 P‧‧‧Combined pin
第1圖 係本發明全自動輪圈成型機結構實施例示意圖。 Fig. 1 is a schematic view showing a structural embodiment of a fully automatic rim forming machine of the present invention.
第2圖 係第1圖所示輪圈成型機構實施例示意圖。 Fig. 2 is a schematic view showing an embodiment of a rim forming mechanism shown in Fig. 1.
第3圖 係第1圖所示輪圈切割機構實施例示意圖。 Fig. 3 is a schematic view showing an embodiment of the rim cutting mechanism shown in Fig. 1.
第4圖 係第3圖所示實施例另一視角示意圖。 Figure 4 is a schematic view of another embodiment of the embodiment shown in Figure 3.
第5圖 係第1圖所示輪圈插銷機構實施例示意圖(一)。 Fig. 5 is a schematic view (I) of the embodiment of the rim latch mechanism shown in Fig. 1.
第6圖 係第1圖所示輪圈插銷機構實施例示意圖(二)。 Fig. 6 is a schematic view (2) of the embodiment of the rim latch mechanism shown in Fig. 1.
第7圖 係第5圖所示實施例局部構件示意圖(一)。 Figure 7 is a schematic view of a partial member of the embodiment shown in Figure 5 (1).
第8圖 係第7圖所示實施例另一視角示意圖。 Figure 8 is a schematic view of another embodiment of the embodiment shown in Figure 7.
第9圖 係第5圖所示實施例局部構件示意圖(二)。 Figure 9 is a schematic view of a partial member of the embodiment shown in Figure 5 (2).
第10圖 係第9圖所示實施例另一視角示意圖。 Fig. 10 is a view showing another perspective of the embodiment shown in Fig. 9.
第11圖 係第5圖所示實施例局部構件示意圖(三)。 Figure 11 is a schematic view of a partial member of the embodiment shown in Figure 5 (3).
第12圖 係第5圖所示實施例局部構件示意圖(四)。 Figure 12 is a schematic view of a partial member of the embodiment shown in Figure 5 (4).
第13圖 係第12圖所示實施例局部構件示意圖。 Figure 13 is a schematic view of a partial member of the embodiment shown in Figure 12.
第14圖 係第1圖所示輪圈擠銷機構實施例示意圖。 Figure 14 is a schematic view of an embodiment of the wheel pinning mechanism shown in Figure 1.
第15圖 係第14圖所示實施例另一視角示意圖。 Fig. 15 is a view showing another perspective of the embodiment shown in Fig. 14.
第16圖 係第1圖所示搬運機構局部示意圖。 Figure 16 is a partial schematic view of the transport mechanism shown in Figure 1.
第17圖 係第2圖所示輪圈成型機構作動示意圖。 Figure 17 is a schematic view showing the operation of the rim forming mechanism shown in Fig. 2.
第18圖 係第1圖所示搬運機構作動示意圖(一)。 Figure 18 is a schematic diagram (1) of the operation of the transport mechanism shown in Figure 1.
第19圖 係第1圖所示搬運機構作動示意圖(二)。 Figure 19 is a schematic diagram of the operation of the transport mechanism shown in Figure 1 (2).
第20圖 係第1圖所示搬運機構作動示意圖(三)。 Figure 20 is a schematic diagram of the operation of the transport mechanism shown in Figure 1 (3).
第21圖 係第1圖所示搬運機構作動示意圖(四)。 Figure 21 is a schematic diagram of the operation of the transport mechanism shown in Figure 1 (4).
第22圖 係第1圖所示輪圈切割機構作動示意圖(一)。 Figure 22 is a schematic diagram of the operation of the rim cutting mechanism shown in Figure 1 (1).
第23圖 係第1圖所示輪圈切割機構作動示意圖(二)。 Figure 23 is a schematic diagram of the operation of the rim cutting mechanism shown in Figure 1 (2).
第24圖 係第1圖所示輪圈切割機構作動示意圖(三)。 Figure 24 is a schematic diagram of the operation of the rim cutting mechanism shown in Figure 1 (3).
第25圖 係第1圖所示輪圈切割機構作動示意圖(四)。 Figure 25 is a schematic diagram of the operation of the rim cutting mechanism shown in Figure 1 (4).
第26圖 係第1圖所示輪圈切割機構作動示意圖(五)。 Figure 26 is a schematic diagram of the operation of the rim cutting mechanism shown in Figure 1 (5).
第27圖 係第1圖所示輪圈切割機構作動示意圖(六)。 Figure 27 is a schematic diagram of the operation of the rim cutting mechanism shown in Figure 1 (6).
第28圖 係第1圖所示輪圈切割機構作動示意圖(七)。 Figure 28 is a schematic diagram of the operation of the rim cutting mechanism shown in Figure 1 (7).
第29圖 係第1圖所示輪圈切割機構作動示意圖(八)。 Figure 29 is a schematic diagram of the operation of the rim cutting mechanism shown in Figure 1 (8).
第30圖 係第1圖所示輪圈插銷機構作動示意圖(一)。 Figure 30 is a schematic diagram of the operation of the rim latch mechanism shown in Figure 1 (1).
第31圖 係第30圖所示輪圈插銷機構作動示意圖(二)。 Figure 31 is a schematic diagram of the operation of the rim latch mechanism shown in Figure 30 (2).
第32圖 係第30圖所示輪圈插銷機構作動示意圖(三)。 Figure 32 is a schematic diagram of the operation of the rim latch mechanism shown in Figure 30 (3).
第33圖 係第30圖所示輪圈插銷機構作動示意圖(四)。 Figure 33 is a schematic diagram of the operation of the rim latch mechanism shown in Figure 30 (4).
第34圖 係第30圖所示輪圈插銷機構作動示意圖(五)。 Figure 34 is a schematic diagram of the operation of the rim latch mechanism shown in Figure 30 (5).
第35圖 係第5圖所示輪圈插銷機構作動示意圖(一)。 Figure 35 is a schematic diagram of the operation of the rim latch mechanism shown in Figure 5 (1).
第36圖 係第5圖所示輪圈插銷機構作動示意圖(二)。 Figure 36 is a schematic diagram of the operation of the rim latch mechanism shown in Figure 5 (2).
第37圖 係第5圖所示輪圈插銷機構作動示意圖(三)。 Figure 37 is a schematic diagram of the operation of the rim latch mechanism shown in Figure 5 (3).
第38圖 係第5圖所示輪圈插銷機構作動示意圖(四)。 Figure 38 is a schematic diagram of the operation of the rim latch mechanism shown in Figure 5 (4).
第39圖 係第5圖所示輪圈插銷機構作動示意圖(五)。 Figure 39 is a schematic diagram of the operation of the rim latch mechanism shown in Figure 5 (5).
第40圖 係第5圖所示輪圈插銷機構作動示意圖(六)。 Figure 40 is a schematic diagram of the operation of the rim latch mechanism shown in Figure 5 (6).
第41圖 係第40圖所示輪圈插銷機構作動示意圖。 Figure 41 is a schematic diagram of the operation of the rim latch mechanism shown in Figure 40.
第42圖 係第14圖所示輪圈擠銷機構作動示意圖(一)。 Figure 42 is a schematic diagram (1) of the operation of the wheel pinching mechanism shown in Figure 14.
第43圖 係第14圖所示輪圈擠銷機構作動示意圖(二)。 Figure 43 is a schematic diagram of the operation of the wheel pinning mechanism shown in Figure 14 (2).
第44圖 係第14圖所示輪圈擠銷機構作動示意圖(三)。 Figure 44 is a schematic diagram of the operation of the wheel pinning mechanism shown in Figure 14 (3).
第45圖 係第14圖所示輪圈擠銷機構作動示意圖(四)。 Figure 45 is a schematic diagram of the operation of the wheel pinning mechanism shown in Figure 14 (4).
第46圖 係第14圖所示輪圈擠銷機構作動示意圖(五)。 Figure 46 is a schematic diagram of the operation of the wheel pinning mechanism shown in Figure 14 (5).
以下請參照相關圖式進一步說明本發明全自動輪圈成型機結構實施例。為便於理解本發明實施方式,以下相同零件係採相同符號標示說明。 Hereinafter, the structural embodiment of the fully automatic rim forming machine of the present invention will be further described with reference to the related drawings. In order to facilitate the understanding of the embodiments of the present invention, the same parts are denoted by the same reference numerals.
請參閱全部圖式所示,全自動輪圈成型機係包括一送料機構10、一輪圈成型機構20、一輪圈切割機構30、一輪圈插銷機構40、一輪圈擠銷機構50、及一搬運機構60。 Referring to all the drawings, the fully automatic rim forming machine includes a feeding mechanism 10, a rim forming mechanism 20, a rim cutting mechanism 30, a rim latch mechanism 40, a wheel squeezing mechanism 50, and a transport mechanism. 60.
<送料機構10> <Feeding mechanism 10>
請參閱第1、2圖所示,上述送料機構10為習知技藝,包含一提供長條狀鋁材91排列放置之置料架12。透過送料機構10達成逐一給料之目的。 Referring to Figures 1 and 2, the feed mechanism 10 is a conventional technique and includes a loading frame 12 that provides an arrangement of elongated aluminum members 91. Through the feeding mechanism 10, the purpose of feeding one by one is achieved.
<輪圈成型機構20> <Rim forming mechanism 20>
請參閱第1至2圖所示,上述輪圈成型機構20,係用以將長條狀鋁材91盤繞呈預設輪徑之螺旋半成品輪圈92。包含一成型機台21、一夾料輪組22、一壓料輪組23、一 導引板24、及一塑形輪組25。 Referring to FIGS. 1 and 2, the rim forming mechanism 20 is configured to wind the elongated aluminum material 91 around the spiral semi-finished rim 92 of the predetermined wheel diameter. The utility model comprises a molding machine 21, a clamping wheel set 22, a pressing wheel set 23, and a Guide plate 24 and a shaping wheel set 25.
所述夾料輪組22,係設置於成型機台21枱面並對應送料機構10設置,包含有一夾料動力源221、一第一夾料輪222、一夾料滑軌223、一夾料滑座224、一第二夾料輪225、及一夾料壓缸226。前述夾料動力221源係容置於成形機台21內,且夾料動力源221之傳動軸2212凸伸於成形機台21之枱面上。前述第一夾料輪222,係可活動的樞設於夾料動力源221之傳動軸2212上並受其驅動。前述夾料滑軌223,係固設於成形機台21之枱面上。前述夾料滑座224,係滑設於夾料滑軌223上,可沿夾料滑軌223往、復運動。前述第二夾料輪225係可活動的設於夾料滑座224,並與夾料滑座223同動。前述夾料壓缸226,係固設於成形機台21之枱面上,並與夾料滑座223連接,俾以選擇性的牽引夾料滑座223沿夾料滑軌223往、復運動。實施時第一、二夾料輪222、225分別位於進料路徑(虛線箭頭處)之兩側,透過夾料動力源221驅動第一夾料輪222,用以夾持送料機構10掉落之長條狀鋁材91,使其沿進料路徑朝前運動。 The clamping wheel set 22 is disposed on the table top of the forming machine 21 and corresponding to the feeding mechanism 10, and includes a clamping power source 221, a first clamping wheel 222, a clamping slide 223, and a clamp slip. The seat 224, a second pinch wheel 225, and a pinch cylinder 226. The source of the entrainment power 221 is placed in the forming machine 21, and the transmission shaft 2212 of the entraining power source 221 protrudes from the table surface of the forming machine 21. The first pinch wheel 222 is movably pivoted on and driven by the drive shaft 2212 of the pinch power source 221. The above-mentioned clamp slide rail 223 is fixed to the table top of the molding machine table 21. The clamping slide 224 is slidably disposed on the clamping slide 223 and can move along the clamping slide 223. The second pinch wheel 225 is movably disposed on the clamp slide 224 and is co-operating with the clamp slide 223. The clamping cylinder 226 is fixed on the surface of the forming machine 21 and connected to the clamping slide 223 to selectively move the clamping slide 223 along the clamping slide 223. In the implementation, the first and second pinch rollers 222 and 225 are respectively located at two sides of the feeding path (arrow arrow), and the first pinch wheel 222 is driven by the pinch power source 221 for clamping the feeding mechanism 10 to fall. The strip of aluminum 91 is moved forward along the feed path.
前述壓料輪組23,係對應進料路徑及夾料輪組22設置於成型機台21枱面,包含一螺桿座231、一螺桿232、一壓料滑座233、及一壓料輪234。前述螺桿座231,其外輪廓略呈一立設之ㄇ字形,立設於成型機台21枱面。前述螺桿232,係與螺桿座231螺合穿伸並可選擇性的上、下位移。前述壓料滑座233係固設於螺桿232底端,並與其同動而沿螺桿座231上、下位移。前述壓料輪234係可活動的設置於壓料滑座233,用以壓抵由夾料輪組22經進料路徑傳遞之長條狀鋁材91管材。 The pressing wheel set 23 is disposed on the table 21 of the forming machine 21 corresponding to the feeding path and the clamping wheel set 22, and comprises a screw seat 231, a screw 232, a pressing slide 233, and a pressing wheel 234. The screw seat 231 has an outer contour which is slightly erected in a U-shape and is erected on the table 21 of the molding machine. The screw 232 is screwed into the screw seat 231 and can be selectively displaced up and down. The press slide 233 is fixed to the bottom end of the screw 232 and is displaced along the screw seat 231. The pressing wheel 234 is movably disposed on the binder slide 233 for pressing against the elongated aluminum 91 pipe conveyed by the pinch wheel set 22 through the feeding path.
前述導引板24,係對應長條狀鋁材91彎曲之路 徑,設置於成型機台21枱面,俾以導引彎曲後之長條狀鋁材91。 The guiding plate 24 is corresponding to the curved road of the elongated aluminum material 91 The diameter is set on the surface of the molding machine 21, and is guided to guide the elongated aluminum material 91 after bending.
前述塑形輪組25,係對應進料路徑及夾料輪組22設置於成型機台21枱面,包含複數塑形鎖槽251、一第一、二塑形輪252、253、一塑形鎖座254、一第三塑形輪255。所述各塑形鎖槽251係對稱且平面的形成於成型機台21枱面。所述第一、二塑形輪252、253,係可活動的與第一夾料輪222同一軸線設置於成型機台21枱面,並配置於進料路徑一側。所述塑形鎖座254,係對應各塑形鎖槽251鎖設,具有頂、底貫穿之鎖座槽孔2542,提供鎖固元件穿伸鎖座槽孔2542與塑形鎖槽251後,定位塑形鎖座254相對第一、二塑形輪252、253距離。前述第三塑形輪255,係可活動的設置於塑形鎖座254並與其同動。 The shaping wheel set 25 is disposed on the forming machine table 21 corresponding to the feeding path and the clamping wheel set 22, and comprises a plurality of shaping lock grooves 251, a first and second shaping wheels 252, 253, and a plastic lock. Block 254, a third shaping wheel 255. Each of the shaping lock grooves 251 is formed symmetrically and planarly on the table top of the molding machine 21. The first and second shaping wheels 252 and 253 are movable on the same axis of the molding machine 21 as the first pinch wheel 222, and are disposed on one side of the feeding path. The shaping lock 254 is locked corresponding to each of the shaping lock grooves 251, and has a top and bottom through locking slot 2542, and the locking component is provided to extend through the locking slot 2542 and the shaping lock slot 251. The positioning shaping lock 254 is spaced from the first and second shaping wheels 252, 253. The third shaping wheel 255 is movable and disposed in the same manner as the shaping lock 254.
<輪圈切割機構30> <Rim cutting mechanism 30>
請參閱第1至4、27圖所示,輪圈切割機構30係用以將螺旋半成品輪圈92切割成複數個輪圈半成品93,其包括一機台31、一左盤管滑座單元32、一右盤管滑座單元33、一圈護單元34、一盤管第一推抵單元35、一盤管第二推抵單元36、一盤管壓抵單元、及一鋸切單元38。藉由上述單元之組成,俾以對螺旋半成品輪圈92進行切割,使其以分離成複數輪圈半成品。 Referring to FIGS. 1 to 4 and 27, the rim cutting mechanism 30 is used to cut the spiral semi-finished rim 92 into a plurality of rim semi-finished products 93, which includes a machine table 31 and a left coil slide unit 32. A right coil slide unit 33, a ring guard unit 34, a coil first push unit 35, a coil second push unit 36, a coil press unit, and a saw unit 38. By the composition of the above unit, the spiral semi-finished rim 92 is cut to be separated into a plurality of rim semi-finished products.
上述機台31,請參閱第3、4、27、29圖所示,具有一枱面311、一活動空間312、一刀刃剖槽313、及一升降剖槽314。前述枱面311係形成於機台31頂端面。前述活動空間312係形成於機台31內,並位於枱面311底下。前述刀刃剖槽313係頂、底貫穿枱面311形成,以連通活動空間312與機台 31外部。前述升降剖槽314係頂、底貫穿枱面311形成,以連通活動空間312、刀刃剖槽313與機台31外部,且直交刀刃剖槽313。 The machine table 31, as shown in Figures 3, 4, 27, and 29, has a surface 311, a movable space 312, a blade slit 313, and an elevation slit 314. The table top 311 is formed on the top end surface of the machine table 31. The aforementioned movable space 312 is formed in the machine table 31 and is located under the table top 311. The cutting edge groove 313 is formed by the top and bottom through-surfaces 311 to connect the movable space 312 with the machine table. 31 outside. The lifting and lowering groove 314 is formed by the top and bottom penetrating table surface 311 so as to communicate the movable space 312, the blade cutting groove 313 and the outside of the machine table 31, and directly intersect the blade cutting groove 313.
上述左、右盤滑座單元32、33,請參閱第3、4圖所示,係為相同構件採左、右對稱設置於機台31之枱面311,毗鄰刀刃剖槽313之兩側。前述左(右)滑座單元32(33)包含一左(右)盤滑軌321(331)、一左(右)盤滑座322(332)、及一左(右)盤壓缸323(333)。前述左(右)盤壓缸323(333)係固設於枱面311。前述左(右)盤滑軌321(331)係固設於枱面31,並位於左(右)盤壓缸323(333)外周側。前述左(右)盤滑座322(332)係滑設於左(右)盤滑軌321(331),並與左(右)盤壓缸323(333)連接,受其牽引沿左(右)盤滑軌321(331)運動,又左(右)盤滑座322(332)具有直交之左(右)盤枱面3221(3321)及左(右)盤立壁3222(3322)。 For the left and right disc slider units 32 and 33, as shown in FIGS. 3 and 4, the same member is disposed symmetrically on the table top 311 of the machine table 31, and is adjacent to both sides of the blade slot 313. The left (right) slider unit 32 (33) includes a left (right) disk slide 321 (331), a left (right) disk slide 322 (332), and a left (right) disk pressure cylinder 323 ( 333). The left (right) disk cylinder 323 (333) is fixed to the land 311. The left (right) disk slide 321 (331) is fixed to the table 31 and is located on the outer peripheral side of the left (right) disk cylinder 323 (333). The left (right) disc slide 322 (332) is slidably disposed on the left (right) disc slide 321 (331), and is connected to the left (right) disc cylinder 323 (333), and is pulled along the left (right) The disk slide 321 (331) moves, and the left (right) disk slide 322 (332) has an orthogonal left (right) disk table 3221 (3321) and a left (right) disk vertical wall 3222 (3322).
上述圈護單元34,請參閱第3、4圖所示,包含一鋼帶滑槽341、一鋼帶滑座342、一鋼環帶343、一圈護壓缸344、及第一、二水平塊345、356。前述鋼帶滑槽341係貫穿右盤立壁3322形成。前述鋼帶滑座342係穿伸滑設於鋼帶滑槽341。前述鋼環帶343一端固設於左盤滑座332之左盤立壁3222,而另端則與鋼帶滑座342連接。前述圈護壓缸344係連接鋼帶滑座342鎖設右盤立壁3322,牽引鋼帶滑座342沿鋼帶滑槽341往復運動。前述第一、二水平塊345、356係對稱的分設於鋼環帶343底端,並水平延伸自鋼環帶343內環側,提供支撐容置於鋼環帶343內環側之螺旋半成品輪圈92,並配合左、右盤滑座322、332以調整螺旋半成品輪圈92底端面於一預設之水平面。實施時,鋼環帶343受左、右盤滑座單元322、332之牽引形成較大直徑之輪廓。又鋼環帶343受圈護壓缸344進一步 之牽引形成較小直徑(輪圈外徑)之輪廓。 The above-mentioned enclosing unit 34, as shown in Figures 3 and 4, comprises a steel belt chute 341, a steel belt sliding seat 342, a steel ring belt 343, a ring holding pressure cylinder 344, and first and second levels. Blocks 345, 356. The steel strip chute 341 is formed through the right disc standing wall 3322. The steel strip slider 342 is slidably disposed on the steel strip chute 341. One end of the steel ring belt 343 is fixed to the left disc vertical wall 3222 of the left disc slide 332, and the other end is connected to the steel strip slide 342. The ring guard cylinder 344 is connected to the steel strip slide 342 to lock the right disc vertical wall 3322, and the traction steel strip slide 342 reciprocates along the steel strip chute 341. The first and second horizontal blocks 345 and 356 are symmetrically disposed at the bottom end of the steel ring band 343 and extend horizontally from the inner ring side of the steel ring band 343 to provide a spiral semi-finished product supported on the inner ring side of the steel ring band 343. The rim 92 is matched with the left and right disc slides 322, 332 to adjust the bottom end surface of the spiral semi-finished rim 92 to a predetermined horizontal plane. In practice, the steel band 343 is pulled by the left and right disk slide units 322, 332 to form a larger diameter profile. The steel ring belt 343 is further protected by the ring pressure cylinder 344 The traction forms a contour of a smaller diameter (outer diameter of the rim).
上述盤管第一推抵單元35,請參閱第3、4圖所示,包含推抵穿孔351、一推抵壓缸352、及一基準槽353。前述推抵穿孔351,係貫穿鋼環帶343左末端形成,以連通鋼環帶343內、外環側。前述推抵壓缸352係固設於左盤滑座322之左盤枱面3221,且推抵壓缸352選擇性的經推抵穿孔351,由鋼環帶343外環側進入鋼環帶343內環側,用以推抵螺旋半成品輪圈92前端截面。前述基準槽353係凹陷形成於右盤滑座332之右盤枱面3321,用以抵接螺旋半成品輪圈92後端截面。 The coil first pushing unit 35, as shown in FIGS. 3 and 4, includes a pushing through hole 351, a pushing pressing cylinder 352, and a reference groove 353. The aforementioned push-through hole 351 is formed through the left end of the steel ring band 343 to communicate the inner and outer ring sides of the steel ring band 343. The pressing cylinder 352 is fixed to the left disk surface 3221 of the left disk slide 322, and is pushed against the pressure cylinder 352 to selectively pass through the through hole 351, and enters the steel ring band 343 from the outer ring side of the steel ring band 343. The ring side is used to push the front end section of the spiral semi-finished rim 92. The reference groove 353 is recessed and formed on the right disk table 3321 of the right disk slide 332 for abutting the rear end section of the spiral semi-finished rim 92.
上述盤管第二推抵單元36,請參閱第3、4圖所示,包含左、右推抵壓缸361、362。前述左、右推抵壓缸361、362係為相同構件,對稱的分別固設於左(右)盤滑座322(332)之左(右)盤枱面3221(3321)。實施時,左、右推抵壓缸361、362受觸發,分別朝左(右)盤滑座322(332)之左(右)盤立壁3221(3321)位移,俾以配合左(右)盤立壁3221(3321)共同夾持螺旋半成品輪圈92之內、外環側。 The coil second pushing unit 36, as shown in Figs. 3 and 4, includes left and right pressing cylinders 361 and 362. The left and right pressing cylinders 361 and 362 are the same member, and are symmetrically fixed to the left (right) disk deck 3221 (3321) of the left (right) disk slider 322 (332). In implementation, the left and right push-up cylinders 361, 362 are triggered to be displaced to the left (right) disc standing wall 3221 (3321) of the left (right) disc slide 322 (332), respectively, to match the left (right) disc. The upright wall 3221 (3321) collectively holds the inner and outer ring sides of the spiral semi-finished rim 92.
上述盤管壓抵單元,請參閱第3、4圖所示,包含第一、二轉頭壓缸371、372,該第一、二轉頭壓缸371、372係為相同構件,對稱設置於刀刃剖槽313軸線延伸之兩側。前述第一轉頭壓缸371係鎖設於右盤滑座332之右盤立壁3322頂端,使第一轉頭壓缸371選擇性的壓抵於螺旋半成品輪圈頂端,且壓抵位置毗鄰右盤滑座332端緣(刀刃剖槽313右側)。前述第二轉頭壓缸372係鎖設於機台31,使第二轉頭壓缸372擇性的壓抵於螺旋半成品輪圈92頂端,且壓抵位置毗鄰左盤滑座322端緣(刀刃剖槽313軸線延伸端之左側)。 The coil pressing unit, as shown in FIGS. 3 and 4, includes first and second rotor cylinders 371 and 372. The first and second rotor cylinders 371 and 372 are the same member and are symmetrically disposed on The blade grooving 313 extends on both sides of the axis. The first rotary cylinder 371 is locked to the top of the right disc vertical wall 3322 of the right disc slide 332, so that the first rotary cylinder 371 is selectively pressed against the top end of the spiral semi-finished rim, and the pressed position is adjacent to the right. The end of the disk slide 332 (the right side of the blade slot 313). The second rotary cylinder 372 is locked to the machine table 31, so that the second rotary cylinder 372 is selectively pressed against the top end of the spiral semi-finished rim 92, and the pressing position is adjacent to the end edge of the left disc slide 322 ( The left side of the axis extending end of the blade slot 313.
上述鋸切單元38,請參閱第3、4、26圖所示,係 設置機台31並容置於活動空間312,包含一鋸盤滑軌381、一滑設於鋸盤滑軌381上之鋸盤滑座382、一與鋸盤滑座382連接之鋸盤壓缸383、一樞設於鋸盤滑座382上之鋸盤傳動軸384、一與鋸盤傳動軸384連接提供動力之鋸盤動力源385、及一與鋸盤傳動軸384連接受其驅動之圓盤鋸386。實施時,鋸盤滑座382受鋸盤壓缸383之推頂沿鋸盤滑軌381上、下位移,而自機台31活動空間312穿經刀刃剖槽313及升降剖槽314,至機台31枱面311外側,以鋸切螺旋半成品輪圈92,使螺旋半成品輪圈92形成複數個獨立之半成品輪圈93。 For the above sawing unit 38, please refer to the figures 3, 4 and 26, The machine table 31 is disposed and accommodated in the movable space 312, and includes a saw disk slide 381, a saw disk slide 382 slidably mounted on the saw slide rail 381, and a saw disk press cylinder connected to the saw disk slide 382. 383. A saw disk drive shaft 384 pivotally mounted on the saw blade slide 382, a saw disk power source 385 connected to the saw disk drive shaft 384, and a drive wheel connected to the saw disk drive shaft 384. Disk saw 386. In implementation, the saw blade slide 382 is displaced up and down along the saw disk slide 381 by the ejector of the saw disc pressure cylinder 383, and the movable space 312 of the machine table 31 passes through the blade cut slot 313 and the lift split slot 314 to the machine. The outer surface of the table 31 is 311 to saw the spiral semi-finished rim 92, so that the spiral semi-finished rim 92 forms a plurality of independent semi-finished rims 93.
<輪圈插銷機構40> <Ring latch mechanism 40>
請參閱第1、5至15圖所示,輪圈插銷機構40係用以對半成品輪圈93進行插銷作業,包括一機座單元41、一震動供料盤42、一排銷單元、一配銷單元、一輪圈壓抵單元45、及一推抵單元。藉由上述單元之組成,用以對複數個輪圈半成品93同時進行結合銷P配插者。 Referring to Figures 1, 5 to 15, the rim latch mechanism 40 is used for latching the semi-finished rim 93, including a base unit 41, a vibrating feed tray 42, a row of pin units, and a matching The pin unit, the rim pressing unit 45, and a pushing unit. By the composition of the above unit, the plurality of rim semi-finished products 93 are simultaneously used for the joint pin P interposer.
上述機座單元41(請參閱第5至10圖所示),包含一機座411、一下活動槽孔412、一T滑軌座組、一承架414。 The base unit 41 (see FIGS. 5 to 10) includes a base 411, a lower movable slot 412, a T slide base set, and a bracket 414.
所述機座411,具有一機座容室4112、及一下活動槽孔4114。該機座容室4112係形成於機座411內,並位於機座411枱面下方。該下活動槽孔4114係頂、底貫穿機座411枱面形成,並連通機座容室4112與外部。 The base 411 has a machine housing 4112 and a lower movable slot 4114. The machine housing chamber 4112 is formed in the base 411 and is located below the base of the base 411. The lower movable slot 4114 is formed by the top and bottom of the base 411, and communicates with the housing compartment 4112 and the outside.
所述T滑軌座組,包含一T滑軌座4131、一緃移滑座4132、一鎖壁4133、一緃移壓缸4134、一左、右橫移滑座4135、4136、及左、右橫移壓缸4137、4138。 The T-slide seat set includes a T-slide seat 4113, a transfer slide 4132, a lock wall 4133, a shift cylinder 4134, a left and right traverse slides 4135, 4136, and left, The cylinders 4137, 4138 are traversed right.
前述T滑軌座4131係跨設於活動槽孔412上方,包含兩直交之緃滑軌41312與橫滑軌41314;且兩緃(橫)滑軌 41312(41314)之間為鏤空。 The T-slide rail seat 4131 is disposed above the movable slot 412, and includes two orthogonal rails 41312 and horizontal rails 41314; and two (horizontal) rails Shortcut between 41312 (41314).
前述緃移滑座4132係滑設於T滑軌座4131之各緃滑軌41312上。 The transfer slide 4132 is slidably disposed on each of the slide rails 41312 of the T slide base 4131.
前述鎖壁4133係立設於緃移滑座4132一側(對應橫滑軌41314側),下段穿伸T滑軌座4131兩緃滑軌41312間之鏤空處及機座411之下活動槽孔412,並容置於機座411容室411內。該緃移壓缸4134,係設置於機座411上並與緃移滑座4132連接,選擇性的牽引緃移滑座4132沿緃滑軌41312往復運動。 The lock wall 4133 is erected on the side of the transfer slide 4132 (corresponding to the side of the horizontal slide rail 41314), and the lower section penetrates the hollow space between the two slide rails 41131 and the movable slot below the base 411. 412, and is accommodated in the chamber 411 of the base 411. The shifting cylinder 4134 is disposed on the base 411 and connected to the shifting slide 4132, and the selective traction shifting slide 4132 reciprocates along the sliding rail 41312.
前述各左、右橫移滑座4135、4136,係對稱的分別滑設於T滑軌座4131之各橫滑軌41314上。 Each of the left and right traverse slides 4135 and 4136 is slidably disposed on each of the horizontal slide rails 41314 of the T slide rail base 4131.
前述左、右橫移壓缸4137、4138係分設於機座411上並分別與左、右橫移滑座4135、4136連接,選擇性的牽引左、右橫移滑座4135、4136,沿橫滑軌41314對合於兩緃滑軌41312之間或分離。實施時,左、右橫移滑座4135、4136常態對合於兩緃滑軌41312之間。 The left and right traverse cylinders 4137, 4138 are respectively disposed on the base 411 and are respectively connected with the left and right traverse slides 4135, 4136, and selectively pull the left and right traverse slides 4135, 4136 along the edge. The transverse rails 41314 are aligned or separated between the two rails 41312. In implementation, the left and right traverse slides 4135, 4136 are normally aligned between the two slide rails 41312.
所述承架414,包含兩延伸桿4142及一承接桿4144。各延伸桿4142一端係對稱的分別與T滑軌座4131連接毗鄰橫滑軌41314段之兩端。該承接桿4144係跨設於各延伸桿4142自由端,且與左、右橫移滑座4135、4136位於同一水平面。 The bracket 414 includes two extension rods 4142 and a receiving rod 4144. Each of the extension rods 4142 is symmetrical at one end and is connected to the T-slide rails 4131 to be adjacent to both ends of the section of the transverse rails 41314. The receiving rod 4144 is spanned at the free end of each of the extension rods 4142 and is located at the same level as the left and right traverse slides 4135, 4136.
上述震動供料盤42(習知技藝、請參閱第1至4圖所示),係鎖設於機座411上提供結合銷P丟放與排列供料。 The vibrating feed tray 42 (described in Figures 1 to 4) is locked on the base 411 to provide the joint pin P for dispensing and arranging the feed.
上述排銷單元(請參閱第1至4、7圖所示),包括一第一、二階鎖架431、432、一閘門滑塊433、一排銷閘門434、一排銷第一、二感測器435、436。 The above-mentioned discharge unit (refer to Figures 1 to 4, 7) includes a first and second-order lock frame 431, 432, a gate slider 433, a row of pin gates 434, a row of pins first and second sense 435, 436.
所述第一階鎖架431,係跨設於T滑軌座4131上, 包含兩第一階立柱4312、及一斜板4314。 The first stage lock frame 431 is spanned on the T rail seat 4131. The first step column 4312 and the slant plate 4314 are included.
前述各第一階立柱4312係為相同結構,對稱分設於T滑軌座4132並對應緃滑軌41312之兩側。 Each of the first stage pillars 4312 has the same structure, and is symmetrically disposed on the T rail seat 4132 and corresponds to both sides of the sliding rail 41312.
前述斜板4314(請參閱第11圖所示),係跨設於各第一階立柱4312頂端且呈一斜度,該斜板4314更具有一進料道43142、一排銷滑道43144、及一滑道感測孔43146。該進料道4312,係形成於斜板4314頂端面,並與及震動供料盤42連通,提供震動供料盤42整料後之結合銷P排隊移動。該排銷滑道43144,係形成於斜板4314頂端面,且入口端並與進料道4312呈直交,提供進料道4312上之結合銷P滾入重疊排列。該滑道感測孔43146係頂、底貫穿斜板4314形成於排銷滑道43144上段。 The swash plate 4314 (see FIG. 11) is disposed at a top end of each of the first step columns 4312 and has a slope. The swash plate 4314 further has a feed channel 43142 and a row of pin slides 43144. And a slide sensing hole 43146. The feed channel 4312 is formed on the top end surface of the swash plate 4314 and communicates with the vibration supply tray 42 to provide a movement of the joint pin P after the vibration supply tray 42 is finished. The discharge chute 43144 is formed on the top end surface of the swash plate 4314, and the inlet end is orthogonal to the feed path 4312, and the joint pin P on the feed path 4312 is provided to be rolled into the overlapping arrangement. The slide sensing hole 43146 is formed on the upper portion of the discharge chute 43144 by the top and bottom through swash plates 4314.
所述第二階鎖架432,係跨設於排銷滑道43144低處上方(斜板4314低處),具有兩第二階立柱4322、一橫板4324、及兩閘門滑槽4326。 The second-stage lock frame 432 is disposed above the lower portion of the discharge chute 43144 (lower portion of the swash plate 4314), and has two second-stage columns 4322, a horizontal plate 4324, and two gate chutes 4326.
前述各第二階立柱4322係為相同結構,對稱立設於斜板4314頂端面,並對應排銷滑道43144之兩側。前述橫板4324係橫設於各第二階立柱4322上段。 Each of the second stage uprights 4322 has the same structure, and is symmetrically erected on the top end surface of the swash plate 4314 and corresponding to both sides of the discharge chute 43144. The horizontal plate 4324 is horizontally disposed on the upper portion of each of the second step columns 4322.
前述各閘門滑槽4326,係對稱的凹陷形成於各第二階立柱4322相對之端面,且槽底呈封閉。 Each of the gate chutes 4326 has a symmetrical recess formed on an opposite end surface of each of the second step posts 4322, and the bottom of the groove is closed.
所述閘門滑塊433,係可活動的對應各閘門滑槽4626滑設,且該閘門滑塊433因自重,常態壓抵於排銷滑道43144出口端,阻擋排銷滑道43144中排疊的結合銷P。 The gate slider 433 is slidably corresponding to each gate chute 4626, and the gate slider 433 is normally pressed against the outlet end of the discharge chute 43144 due to its own weight, and the stack of the discharge pin chute 43144 is stacked. Combination pin P.
所述排銷閘門434,係對應排銷滑道43144之入口端,固設於第二階鎖架432之橫板4324,且選擇性的開、閉排銷滑道43144之入口端,並毗鄰進料道43142。實施時,排銷 閘門434常態關閉排銷滑道43144之入口端,而該排銷閘門434係選自一壓缸。 The pinning gate 434 is corresponding to the inlet end of the pin chute 43144, is fixed to the horizontal plate 4324 of the second stage lock frame 432, and selectively opens and closes the inlet end of the pin chute 43144, and is adjacent to Feed channel 43142. When implemented, the sales The gate 434 normally closes the inlet end of the discharge chute 43144, and the discharge gate 434 is selected from a press cylinder.
所述排銷第一感測器435,係對應斜板4314之滑道感測孔43146,而鎖設於斜板435朝下端面,用以感測排銷滑道43144中之結合銷P是否已達滿位,如未滿位則可觸發排銷閘門434開啟,以令進料道43142對應排銷閘門434位置之結合銷P可因自重而滾入排銷滑道43146中。 The first pin sensor 435 is corresponding to the slide sensing hole 43146 of the swash plate 4314, and is locked to the lower end surface of the swash plate 435 for sensing whether the joint pin P in the pin chute 43144 is The full position is reached. If the position is not full, the discharge gate 434 can be triggered to open, so that the combination pin P of the feed path 43142 corresponding to the position of the discharge gate 434 can be rolled into the discharge chute 43146 by its own weight.
所述排銷第二感測器436,係對應排銷滑道43144之入口端鎖設於斜板4314,用以感測進料道43142對應排銷閘門434位置是否有結合銷P,如無結合銷P則觸發震動供料盤42供料至進料道43142;反之,如對應排銷閘門434位置已有結合銷時,則觸發震動供料盤42停止供料。 The second pin sensor 436 is locked to the swash plate 4314 corresponding to the entrance end of the pin chute 43144 for sensing whether the feed chute 43142 has a joint pin P corresponding to the pin chute 434. The combination pin P triggers the vibration supply tray 42 to feed the feed channel 43142; otherwise, if the corresponding pin is provided at the position of the corresponding discharge gate 434, the vibration supply tray 42 is triggered to stop feeding.
上述配銷單元(請參閱第5、6、12、13圖所示),包含複數凹槽座441、一導軌桿442、一配銷模組443、一計數器444、及一配銷壓缸445。 The above-mentioned distribution unit (refer to the figures 5, 6, 12, 13) includes a plurality of groove seats 441, a rail rod 442, a distribution module 443, a counter 444, and a distribution cylinder 445 .
所述各凹槽座441,係上、下採同一軸線方式固設於鎖壁4133。 Each of the groove holders 441 is fixed to the lock wall 4133 by the same axis.
所述導軌桿442,係穿伸各凹槽座441,並受其約束可軸向上、下運動。 The guide rails 442 extend through the recessed seats 441 and are constrained to move axially up and down.
所述配銷模組443,係設置於導軌桿422上段,包含一模座4432及一可更替鎖設於模座4432之配銷模具4434;其中,配銷模具4434有複數結合銷容槽44342,且各結合銷容槽44342槽底設有至少一磁性元件44344,以磁吸結合銷容槽44342內之結合銷P。實施時,配銷模具4434之結合銷容槽44342係與輪圈半成品之銷孔位置匹配,故可因應輪圈半成品之數量及大小,改變結合銷容槽44342之數量與位置。 The distribution module 443 is disposed on the upper portion of the rail rod 422, and includes a mold base 4432 and a distribution mold 4434 which can be alternately locked to the mold base 4432. The distribution mold 4434 has a plurality of joint pin slots 44432. And at least one magnetic member 44344 is disposed at the bottom of each of the combined pin receiving slots 44442 to magnetically couple the coupling pins P in the pin receiving slots 44442. In implementation, the combined pin-receiving groove 44432 of the distribution die 4434 is matched with the pin hole position of the rim semi-finished product, so the number and position of the combined pin-receiving groove 44432 can be changed according to the number and size of the rim semi-finished product.
所述計數器444,係設置於第一階鎖架431其中之一第一階立柱4312,並於配銷模組443上、下位移的過程中進行量測,以判斷配銷模具4434中各結合銷容槽44342是否皆容置有結合銷P,若未填滿則觸發配銷壓缸445作動。 The counter 444 is disposed on one of the first stage uprights 4312 of the first stage lock frame 431, and is measured during the displacement of the distribution module 443 to determine the combination of the distribution molds 4434. Whether the pinning groove 44432 accommodates the coupling pin P, if not, the trigger pin cylinder 445 is activated.
所述配銷壓缸445,係設於鎖壁4133下段,選擇性牽引導軌桿442軸向上、下運動,並於過程中推頂排銷單元之閘門滑塊433沿第二階鎖架432上、下運動,以開啟或關閉排銷滑道43144出口端,並讓排銷滑道43144中的結合銷P自動滾入配銷模具4434之結合銷容槽44342中。 The distribution cylinder 445 is disposed on the lower portion of the lock wall 4133, and the selective traction rail rod 442 is moved up and down in the axial direction, and the gate slider 433 of the top row discharge unit is pushed along the second-stage lock frame 432 in the process. The lower movement is to open or close the outlet end of the discharge chute 43144, and the joint pin P in the discharge chute 43144 is automatically rolled into the joint pin slot 44342 of the distribution mold 4434.
上述輪圈壓抵單元45(請參閱第5、9、10圖所示),包含左、右轉頭壓缸451、452,所述左、右轉頭壓缸451、452係分別對應左、右橫移滑座4135、4136設置。 The rim pressing unit 45 (see FIGS. 5, 9, and 10) includes left and right turret cylinders 451 and 452, and the left and right turret cylinders 451 and 452 are respectively corresponding to the left side. The right traverse slides 4135, 4136 are set.
上述推抵單元(請參閱第5、9、10圖所示),包含一左、右推抵壓缸461、462、一左、右抵撐柱463、464、及一左、右撥片465、466。 The pushing unit (see FIGS. 5, 9, and 10) includes a left and right pushing cylinders 461 and 462, a left and right abutting columns 463 and 464, and a left and right paddles 465. 466.
所述左、右推抵壓缸461、462,係分別設置於左、右橫移滑座4135、4136上,並與其同動。 The left and right pushing pressing cylinders 461 and 462 are respectively disposed on the left and right traverse slides 4135 and 4136, and are moved therewith.
所述左、抵撐柱463、464,係對稱左、右推抵壓缸461、462作動方向,立設於左、右橫移滑座4135、4136,並與左、右推抵壓缸461、462之活塞頭共同界定出一供輪圈半成品(局部)套入之空間S。 The left and the abutting pillars 463 and 464 are symmetrically moved to the left and right by the pressing cylinders 461 and 462, and are erected on the left and right traverse slides 4135 and 4136, and are pushed against the left and right pressing cylinders 461. The piston head of 462 jointly defines a space S for the semi-finished product of the rim (partially).
所述左、右撥片465、466,係對稱立設於左、右橫移滑座4135、4136彼此抵接之端面,並於左、右橫移滑座4135、4136對合時彼此趨近貼合。 The left and right paddles 465 and 466 are symmetrically erected on the end faces of the left and right traverse slides 4135 and 4136, and approach each other when the left and right traverse slides 4135 and 4136 are aligned. fit.
<輪圈擠銷機構50>、 <Rim pinching mechanism 50>,
請參閱第1、14至15所示,上述輪圈擠銷機構50, 用以將插銷後之插銷輪圈半成品94進一步擠壓形成真圓,避免輪圈半成品93切口處錯位分離。其包含一擠銷機台51、一左、右給料裝置52、53、一擠銷環組54、一擠銷頂扶組、一落料組、及一擠銷抵接組57。 Referring to Figures 1, 14 to 15, the above-described wheel pinching mechanism 50, The pin rim semi-finished product 94 after the pin is further extruded to form a true circle to avoid misalignment at the rim of the rim semi-finished product 93. The utility model comprises a pressing machine table 51, a left and right feeding device 52, 53, a pressing ring group 54, a pressing pin supporting group, a blanking group, and a pressing pin abutting group 57.
前述擠銷機台51,係毗鄰輪圈插銷機構40設置,包含一立地部512與一懸臂部514。所述立地部512係立設於一支撐面(例如地面),並與輪圈插銷機40毗鄰。所述懸臂部514係由複數擠銷支架搭接而成,自立地部一側水平懸空延伸,並具有一鏤空區516。 The pinching machine 51 is disposed adjacent to the rim latch mechanism 40 and includes a standing portion 512 and a cantilever portion 514. The landing portion 512 is erected on a support surface (eg, the ground) and is adjacent to the rim latch 40. The cantilever portion 514 is formed by overlapping a plurality of pinching brackets, and is horizontally suspended from a side of the standing ground portion and has a hollowed out region 516.
前述左、右給料裝置52、53,係相同結構採鏡向配置於懸臂部514其鐶空區516兩側。所述左(右)給料裝置52(53)係為一給料壓缸,具上、下配置之一擋料推桿522(532)及一給料推桿524(534)。 The left and right feeding devices 52, 53 are arranged in the same configuration on both sides of the hollow portion 516 of the cantilever portion 514. The left (right) feeding device 52 (53) is a feeding pressure cylinder having a top member push rod 522 (532) and a feed push rod 524 (534).
前述擠銷環組54,包含一擠銷環滑軌542、一擠銷環滑座544、一擠銷環壓缸546、及一擠銷鋼帶548。所述擠銷環滑軌542係設置於擠銷機台51之立地部512頂端。所述擠銷環滑座544,係滑設於擠銷環滑軌542,並沿擠銷環滑軌542往復運動。所述擠銷環壓缸546,係與擠銷環滑座544連接,固設於擠銷機台51並選擇性牽引擠銷環滑座544運動。所述擠銷鋼帶548,一未端固設於擠銷環滑軌542,另一端固設於擠銷環滑座544,俾使擠銷鋼帶548形成一環形輪廓。實施時,擠銷鋼帶548受擠銷環滑座544之牽引,選擇性的形成不同直徑之環形輪廓。 The pinch ring set 54 includes a pinch ring slide 542, a pinch ring slide 544, a pinch ring cylinder 546, and a pinned steel strip 548. The pinch ring slide 542 is disposed at the top end of the land portion 512 of the pinching machine table 51. The pinch ring slide 544 is slidably disposed on the pinch ring slide 542 and reciprocates along the pinch ring slide 542. The pinch ring cylinder 546 is connected to the pinch ring slide 544, is fixed to the pinching machine table 51 and selectively pulls the pinch ring slide 544 to move. The pinned steel strip 548 has an end that is fixed to the pinch ring slide 542 and the other end of which is fixed to the pinch ring slide 544, so that the pinned steel strip 548 forms an annular profile. In practice, the pinned steel strip 548 is pulled by the pinch ring slide 544 to selectively form an annular profile of different diameters.
前述擠銷頂扶組,包含兩頂扶塊552,一第一頂扶壓缸554、及一第二頂扶壓缸556。所述各頂扶塊552係固設於擠銷鋼帶548底端,鄰近擠銷鋼帶548繞圍之開口端,並朝擠 銷鋼帶548內側延伸。所述第一頂扶壓缸554係對應擠銷鋼帶548繞圍開口另一端,朝下固設於懸臂部514。所述第二頂扶壓缸556係朝向擠銷鋼帶548內側,設於第一頂扶壓缸554之活塞頭,且匹配各頂扶塊552共同扶持擠銷鋼帶548內之插銷輪圈半成品94。 The foregoing pin pushing top support group comprises two top support blocks 552, a first top holding pressure cylinder 554, and a second top holding pressure cylinder 556. Each of the top support blocks 552 is fixed to the bottom end of the pinned steel strip 548, adjacent to the open end of the extruded pin steel strip 548, and is pressed toward the end The pin steel strip 548 extends inside. The first jacking cylinder 554 is corresponding to the other end of the pressing pin steel belt 548 around the opening, and is fixed downward to the cantilever portion 514. The second jacking cylinder 556 is disposed on the inner side of the pinned steel strip 548, and is disposed on the piston head of the first jacking cylinder 554, and is matched with the jacking blocks 552 to jointly support the pinning wheel in the pinning steel strip 548. Semi-finished product 94.
前述落料組,係設於擠銷機台51之懸臂部514下方,具有一斜坡562、一導輪槽564及一擋壁566。所述斜坡562係對應第一、二頂扶壓缸554、556設置。所述導輪槽564係設於斜坡562底端側,且具有一高度落差。所述擋壁566係對應斜坡底端,斜立於導輪槽564一側。 The blanking group is disposed below the cantilever portion 514 of the pinching machine table 51, and has a slope 562, a guide wheel groove 564 and a blocking wall 566. The slope 562 is provided corresponding to the first and second top holding cylinders 554, 556. The guide wheel groove 564 is disposed on the bottom end side of the slope 562 and has a height drop. The retaining wall 566 corresponds to the bottom end of the slope and is inclined to the side of the guide wheel groove 564.
前述擠銷抵接組57,係對應擠銷鋼帶548之閉合處,包含一第一抵接壓缸572、一第二抵接壓缸574、及一抵接塊576。該第一抵接壓缸572容置於擠銷機台51之立地部512內,其第一抵接壓缸572之活塞頭穿伸至擠銷機台51之懸臂部514下方。該第二抵接壓缸574係固設於第一抵接壓缸572之活塞頭並與其同動。該抵接塊576係固設於第二抵接壓缸574之活塞頭。 The pinning abutment group 57 is a closed portion corresponding to the pinned steel strip 548, and includes a first abutting cylinder 572, a second abutting cylinder 574, and an abutting block 576. The first abutting cylinder 572 is received in the ground portion 512 of the pinching machine table 51, and the piston head of the first abutting cylinder 572 extends below the cantilever portion 514 of the pinching machine table 51. The second abutting cylinder 574 is fixed to the piston head of the first abutting cylinder 572 and is cooperating therewith. The abutting block 576 is fixed to the piston head of the second abutting cylinder 574.
<搬運機構60> <Transport mechanism 60>
請參閱第1、16圖所示,上述搬運機構,係包含有兩機架61、一移動架62、一移動馬達組63、複數舉升壓缸組64複數轉向馬達組65、複數夾物壓缸組66。 Referring to Figures 1 and 16, the transport mechanism includes two racks 61, a moving frame 62, a moving motor unit 63, a plurality of boosting cylinder groups 64, a plurality of steering motor groups 65, and a plurality of clamping members. Cylinder set 66.
所述各機架61,係對稱的分別立設於輪圈切割機構30與輪圈擠銷機構50之兩側。各機架61具有複數立柱612、一橫桿614、及一下滑軌616。各該立柱612一端立設於一支撐面。該橫桿614係跨設於各立柱612上。該下滑軌616係沿橫桿614延伸方向,設置於橫桿614頂端面。上述實施中各立柱 612係以立設於輪圈切割機構30與輪圈擠銷機構50上作為實施例,但並不以此為限制,凡能提供支撐之端面皆可(例如地面或其它機構)。 Each of the frames 61 is symmetrically disposed on both sides of the rim cutting mechanism 30 and the wheel squeezing mechanism 50. Each of the frames 61 has a plurality of uprights 612, a crossbar 614, and a lower rail 616. One end of each of the columns 612 is erected on a support surface. The crossbar 614 is spanned over each of the uprights 612. The lower rail 616 is disposed along the extending direction of the cross bar 614 and is disposed on the top end surface of the cross bar 614. Columns in the above implementation The 612 is erected on the rim cutting mechanism 30 and the wheel squeezing mechanism 50 as an embodiment, but is not limited thereto, and any end face capable of providing support may be used (for example, a ground or other mechanism).
所述移動架62,係跨設於各機架61上,包含有兩移動上滑座622。該移動上滑座622係沿移動架62延伸方向,匹配各下滑軌616設置於移動架62朝下端面。 The moving frame 62 is spanned on each of the frames 61 and includes two moving upper seats 622. The moving upper sliding seat 622 is extended along the moving frame 62, and the matching sliding rails 616 are disposed on the lower end surface of the moving frame 62.
所述移動馬達組63,包含一移動馬達632及一齒列634。該齒列634係設置於其中一機架61之橫桿614。該移動馬達632係固設於移動架62並與齒列634契合,受移動馬達632牽引而令移動架62沿下滑軌616往復運動。 The moving motor unit 63 includes a moving motor 632 and a tooth row 634. The tooth row 634 is disposed on a cross bar 614 of one of the frames 61. The moving motor 632 is fixed to the moving frame 62 and engages with the tooth row 634, and is pulled by the moving motor 632 to reciprocate the moving frame 62 along the sliding rail 616.
所述各舉升壓缸組64,係設置於移動架62上並與之同動,選擇性的與輪圈成型機構20、輪圈切割機構30、輪圈插銷機構40、或輪圈擠銷機構50位置呈上、下對應。該舉升壓缸組64包含一舉升上鎖架641、一舉升壓缸642、一舉升下鎖架643、及兩舉升導桿644。該舉升上鎖架641,係跨設於移動架62上,具有複數頂、底貫穿形成之鎖架穿孔6412。該舉升壓缸642,係固設於上鎖架641,且舉升壓缸642之活塞桿穿伸其中之一鎖架穿孔6412。該舉升下鎖架643,係固設於舉升壓缸642之活塞桿未端,受舉升壓缸642之牽引軸向上、下運動。該各舉升導桿644,一端固設於舉升下鎖架643頂端面,另端對應穿伸匹配之鎖架穿孔6412。 Each of the booster cylinder sets 64 is disposed on and moves with the moving frame 62, and is selectively squeezed with the rim forming mechanism 20, the rim cutting mechanism 30, the rim latch mechanism 40, or the rim. The position of the mechanism 50 corresponds to upper and lower. The lift cylinder set 64 includes a lift lock frame 641, a lift cylinder 642, a lift lock frame 643, and two lift guides 644. The lift lock frame 641 is disposed on the movable frame 62 and has a lock frame through hole 6412 formed by a plurality of top and bottom. The booster cylinder 642 is fixed to the upper lock frame 641, and the piston rod of the booster cylinder 642 extends through one of the lock frame perforations 6412. The lift lock frame 643 is fixed to the piston rod end of the lift booster cylinder 642, and is moved up and down in the traction axial direction of the lift booster cylinder 642. Each of the lift guides 644 has one end fixed to the top end surface of the lift lower lock frame 643, and the other end corresponding to the matching lock frame through hole 6412.
所述轉向馬達組65,係設置於舉升下鎖架643,包含一轉向馬達652、一皮帶輪組654、一轉向鎖架656。該轉向馬達652,係設置於舉升下鎖架643。該皮帶輪組654,係包含一皮帶輪6542及一皮帶6544。前述皮帶輪6542係可活動的樞設於舉升下鎖架643之朝下端面。前述皮帶6544分別繞圍皮 帶輪6542及轉向馬達652之輸出軸。 The steering motor set 65 is disposed on the lift lower lock frame 643 and includes a steering motor 652, a pulley set 654, and a steering lock frame 656. The steering motor 652 is disposed on the lift lower lock frame 643. The pulley set 654 includes a pulley 6542 and a belt 6544. The pulley 6542 is movably pivoted to the downward end surface of the lift lower lock frame 643. The aforementioned belt 6544 is wrapped around the skin The pulley 6542 and the output shaft of the steering motor 652.
所述各夾物壓缸組66,係包含一轉頭鎖架661、兩夾物滑軌662、複數夾物壓缸663、複數夾物夾座664。前述轉頭鎖架661係鎖設於皮帶輪6542朝下端面,其轉輪廓略呈一T字型,具有一水平段及一垂直段。前述各夾物滑軌662,係沿一軸線對稱的分別設於轉頭鎖架661之水平段朝下端面。前述夾物壓缸663,係對稱配合各夾物滑軌662滑設,且夾物壓缸663之活塞頭未端與轉頭鎖架661之垂直段連接,利用夾物壓缸663之作動,使夾物壓缸663可依沿夾物滑軌662軸向往復運動。前述各夾物夾座664,係分設於各夾物壓缸663之未端並與之同動,而托抵螺旋半成品輪圈92(或輪圈半成品93、插銷輪圈半成品94)。 Each of the clamping cylinder groups 66 includes a rotor locking frame 661, two clamping rails 662, a plurality of clamping cylinders 663, and a plurality of clamping pockets 664. The rotating head lock frame 661 is locked on the downward end surface of the pulley 6542, and has a T-shaped turning profile, and has a horizontal section and a vertical section. Each of the above-mentioned insert rails 662 is symmetrically disposed along an axis of the horizontal section of the rotor lock frame 661 toward the lower end surface. The insert cylinder 663 is symmetrical with each of the insert rails 662, and the end of the piston head of the insert cylinder 663 is connected to the vertical section of the rotor lock frame 661, and is actuated by the insert cylinder 663. The insert cylinder 663 can be reciprocated axially along the insert rail 662. Each of the above-mentioned insert holders 664 is disposed at the end of each of the insert cylinders 663 and is coupled thereto, and is coupled to the spiral semi-finished rim 92 (or the rim semi-finished product 93 and the plug rim semi-finished product 94).
是以,上述即為本發明所提供一較佳實施例全自動輪圈成型機結構各部機構介紹,接著再將本發明之組裝方式及使用特點介紹如下: Therefore, the above is the introduction of various parts of the structure of the fully automatic rim forming machine according to a preferred embodiment of the present invention, and then the assembly mode and the use characteristics of the present invention are as follows:
<輪圈成型機構作動> <Rim forming mechanism actuation>
首先,請參閱第1、2、17圖所示,送料機構10將長條狀鋁材91落料至輪圈成型機構,使長條狀鋁材91一端落入輪圈成型機構20之夾料輪組22間,並觸發夾料輪組22之夾料壓缸226牽引夾料滑座223沿夾料滑軌223往第一夾料輪222運動,俾以夾持長條狀鋁材91,再觸發夾料動力源221驅動第一夾料輪222旋轉,以導引長條狀鋁材91沿進料路徑前進而穿經壓料輪組23。 First, referring to Figures 1, 2, and 17, the feeding mechanism 10 feeds the elongated aluminum material 91 to the rim forming mechanism, so that one end of the elongated aluminum material 91 falls into the rim of the rim forming mechanism 20. The wheel set 22, and the clamping cylinder 226 of the clamping wheel set 22, pulls the clamping slide 223 to move along the clamping slide 223 to the first pinch wheel 222, so as to clamp the elongated aluminum material 91, The re-triggering clamp power source 221 drives the first pinch wheel 222 to rotate to guide the elongated aluminum material 91 to advance along the feeding path and through the pressing wheel set 23.
透過壓料輪組23調節送料機構傳遞之長條狀鋁材91妥適的向下貼抵,過程中可利用螺設於螺桿座231之螺桿232,調節壓料滑座233之高低位置,並同步連動壓料輪234抵 接長條狀鋁材91之力道,使長條狀鋁材91繼續朝塑形輪組25移動。 Adjusting the strip-shaped aluminum material 91 conveyed by the feeding mechanism through the pressing wheel set 23 to properly lie downward. In the process, the screw 232 of the screw seat 231 can be screwed to adjust the height position of the pressing material slide 233, and Synchronously interlocking the pressure roller 234 The force of the strip-shaped aluminum material 91 is caused to continue the movement of the elongated aluminum material 91 toward the shaping wheel set 25.
塑形輪組25接收長條狀鋁材91透過第一至三塑形輪252、253、255施於長條狀鋁材91不同之力道,使長條狀鋁材91朝一預定弧度形成繞曲,配合導引板24使長條狀鋁材91撓捲形成一直徑相同且連續螺旋環圈狀之螺旋半成品輪圈92。 The shaping wheel set 25 receives the different strengths of the elongated aluminum material 91 applied to the elongated aluminum material 91 through the first to third shaping wheels 252, 253, 255, so that the elongated aluminum material 91 forms a winding toward a predetermined arc. The elongated aluminum material 91 is flexed to form a spiral semi-finished rim 92 having the same diameter and a continuous spiral ring shape in cooperation with the guide plate 24.
<搬運機構作動> <Transport mechanism actuation>
請參閱第1、18至21圖所,移動馬達組63之移動馬達632作動,配合齒列634以牽引移動架62沿機架61之下滑軌616運動,使各舉升壓缸組64其中之一,位於輪圈成型機構20上方(輪圈切割機構30、輪圈插銷機構40、或輪圈擠銷機構50)。 Referring to Figures 1, 18 to 21, the moving motor 632 of the moving motor unit 63 is actuated to cooperate with the tooth row 634 to move the moving frame 62 along the lower rail 616 of the frame 61, so that each of the lifting cylinder groups 64 is First, it is located above the rim forming mechanism 20 (the rim cutting mechanism 30, the rim latch mechanism 40, or the wheel squeezing mechanism 50).
觸發舉升壓缸組64之舉升壓缸642作動,牽引舉升下鎖架643向下運動,過程中可配合兩舉升導桿644維持下鎖架643及其鎖設之轉向馬達組65及各夾物壓缸組66,讓各夾物壓缸組66位置位於螺旋半成品輪圈92內徑側。 The boosting cylinder 642 of the triggering booster cylinder group 64 is actuated, and the traction lifting lower locking frame 643 is moved downward. In the process, the two lifting rails 644 can be used to maintain the lower locking frame 643 and the locked steering motor set 65. And each of the clamping cylinder groups 66, the position of each of the clamping cylinder groups 66 is located on the inner diameter side of the spiral semi-finished rim 92.
觸發轉向馬達組65之轉向馬達652作動,驅動皮帶連動皮輪旋轉以同動鎖設之轉向鎖架656旋轉一預設旋角。各夾物壓缸組66之數夾物壓缸663作動,使其沿夾物滑軌662運動,以同動鎖設之夾物夾座664底端部穿伸於螺旋半成品輪圈92下方。此時,觸發舉升壓缸組64之舉升壓缸642反向作動,牽引舉升下鎖架643向上運動,過程中會將螺旋半成品輪圈92由輪圈成型機構10舉起。 The steering motor 652 that triggers the steering motor group 65 is actuated to drive the belt to rotate the leather wheel to rotate the steering lock frame 656 with a predetermined rotation angle. The plurality of pinch cylinders 663 of each of the pinch cylinder groups 66 are actuated to move along the pinch slide 662, and the bottom end of the cohesive clip holder 664 extends below the spiral semi-finished rim 92. At this time, the lift cylinder 642 of the trigger lift cylinder group 64 is reversely actuated, and the traction lift lower lock frame 643 is moved upward, and the spiral semi-finished rim 92 is lifted by the rim forming mechanism 10 during the process.
觸發轉向馬達組65之轉向馬達652反向作動,驅動皮帶6544連動皮輪6542旋轉以同動鎖設之轉向鎖架656旋 轉回到原位。 The steering motor 652 that triggers the steering motor group 65 is reversely actuated, and the driving belt 6544 rotates the leather wheel 6542 to rotate the steering lock frame 656. Go back to the original position.
再觸發移動馬達組63之移動馬達632作動,配合齒列634以牽引移動架62沿機架61之下滑軌616運動,使螺旋半成品輪圈92由輪圈成型機構10上方位置位移到輪圈切割機構30上方。 The moving motor 632 of the moving motor group 63 is triggered to move, and the tooth row 634 is moved to move the moving frame 62 along the sliding rail 616 of the frame 61, so that the spiral semi-finished rim 92 is displaced from the position above the rim forming mechanism 10 to the rim cutting. Above the mechanism 30.
重覆舉升壓缸組64之作動,舉升壓缸642牽引舉升下鎖架643向下運動將螺旋半成品輪圈92放置於輪圈切割機構之圈護單元34中,並使螺旋半成品輪圈92容置於鋼環帶343內,壓抵於第一、二水平塊345、356上。 Repeating the action of the booster cylinder group 64, the lift cylinder 642 pulls the lift lower lock frame 643 downward to move the spiral semi-finished rim 92 into the circle guard unit 34 of the rim cutting mechanism, and the spiral semi-finished wheel The ring 92 is received in the steel ring band 343 and pressed against the first and second horizontal blocks 345, 356.
各夾物壓缸663反向作動,使位於螺旋半成品輪圈92下方之夾物夾座664收回。再觸發舉升壓缸642作動牽引舉升下鎖架643向上運動回到上方;如此,便可完成將螺旋半成品輪圈92自動搬運之動作。 Each of the insert cylinders 663 is reversely actuated to retract the insert holder 664 located below the spiral semi-finished rim 92. The triggering lift cylinder 642 is actuated to pull up and the lower lock frame 643 is moved upward to return upward; thus, the automatic movement of the spiral semi-finished rim 92 can be completed.
<輪圈切割機構30作動> <Rim cutting mechanism 30 actuation>
搬運機構60將螺旋半成品輪圈92自輪圈成型機構20取出,水平放置於鋼環帶343內環側(與盤管第二推抵單元36間);其中,螺旋半成品輪圈92頭尾兩末端對應置於刀刃剖槽313之兩側。並使螺旋半成品輪圈92底端面分別壓抵於左、右盤滑座322、332(左、右盤枱面3221、3321)、及第一、二水平塊345、346上,透過第一、二水平塊345、346頂端面之高度差,調整螺旋半成品輪圈92底端面位於一預設之平面,俾使切口截面可以呈垂直。 The transport mechanism 60 takes out the spiral semi-finished rim 92 from the rim forming mechanism 20, and horizontally places it on the inner ring side of the steel ring belt 343 (between the second pushing unit 36 of the coil); wherein the spiral semi-finished rim 92 has two ends. The ends are correspondingly placed on both sides of the blade grooving 313. The bottom end faces of the spiral semi-finished rims 92 are respectively pressed against the left and right disc slides 322, 332 (left and right disc decks 3221, 3321), and the first and second horizontal blocks 345, 346, through the first and second The height difference between the top faces of the horizontal blocks 345, 346, and the bottom end face of the adjustment spiral semi-finished rim 92 are located in a predetermined plane, so that the slit section can be vertical.
<左、右盤滑座單元32、33作動收縮> <Left and right disc slide units 32, 33 are actuated and contracted>
請參閱第1、3、4、22圖所示,左、右盤壓缸323、333分別牽引左、右盤滑座322、332,沿左、右盤滑軌321、331分別朝彼此趨近之方向運動,並連動鋼環帶343形成較大直徑 之輪廓。 Referring to Figures 1, 3, 4 and 22, the left and right disc cylinders 323, 333 pull the left and right disc slides 322, 332, respectively, and the left and right disc slides 321 and 331 are respectively approached to each other. Directional movement, and interlocking the steel ring belt 343 to form a larger diameter The outline.
<圈護單元34作動收縮> <Entrainment unit 34 is activated and contracted>
請參閱第1、3、4、23圖所示,圈護壓缸344作動進一步的牽引鋼帶滑座342沿鋼帶滑槽341運動,連動鎖設其上之鋼環帶343一末端,朝鋼環帶343另一末端(鎖設於左盤立壁3221)趨近,以令鋼環帶343進一步縮小至匹配輪圈直徑之輪廓。 Referring to Figures 1, 3, 4, and 23, the ring guard cylinder 344 is actuated to further move the steel strip slide 342 along the steel strip chute 341, and interlocking the end of the steel ring strip 343 thereon. The other end of the steel ring band 343 (locked to the left disk standing wall 3221) approaches to further narrow the steel ring band 343 to match the contour of the rim diameter.
<盤管第一推抵單元35作動推抵> <The coil first pushing unit 35 is actuated to push>
請參閱第3、4、24圖所示,推抵壓缸352作動穿經推抵穿孔351,由鋼環帶343外環側進入鋼環帶343內環側,並推抵螺旋半成品輪圈92前段截面,迫使螺旋半成品輪圈92後段截面頂抵基準槽353底端,並讓螺旋半成品輪圈92各圈外周側可緊貼鋼環帶343內環側,確保螺旋半成品輪圈92各圈之直徑能符合輪圈所需直徑之大小。 Referring to Figures 3, 4, and 24, the pressing cylinder 352 is urged to push through the through hole 351, and the outer ring side of the steel ring belt 343 enters the inner ring side of the steel ring belt 343 and is pushed against the spiral semi-finished wheel rim 92. The front section crosses the rear section of the spiral semi-finished rim 92 against the bottom end of the reference groove 353, and allows the outer peripheral side of each circle of the spiral semi-finished rim 92 to be in close contact with the inner ring side of the steel ring belt 343, ensuring that the spiral semi-finished rim 92 is surrounded by The diameter can match the diameter required for the rim.
<盤管壓抵單元作動壓抵> <coil pipe pressing unit actuation pressure>
請參閱第3、4、24、26圖所示,第一、二轉頭壓缸371、372作動,沿刀刃剖槽313延伸之軸線兩側,壓抵於螺旋半成品輪圈92直徑兩端之頂端。 Referring to Figures 3, 4, 24, and 26, the first and second rotary cylinders 371, 372 are actuated, and are pressed against both ends of the diameter of the spiral semi-finished rim 92 along both sides of the axis extending along the cutting groove 313. top.
<盤管第二推抵單元36作動推抵> <The coil second pushing unit 36 is actuated to push>
請參閱第3、4、25圖所示,左、右推抵壓缸361、362作動分別朝左(右)盤滑座322(332)之左(右)盤立壁3221(3321)位移,配合左(右)盤立壁3221(3321)共同夾持螺旋半成品輪圈92內、外環側,維持被盤管第一推抵單元35頂撐後螺旋半成品輪圈92各圈之直徑。 Referring to Figures 3, 4, and 25, the left and right push-up cylinders 361, 362 are respectively displaced to the left (right) disc standing wall 3221 (3321) of the left (right) disc slide 322 (332), and cooperated. The left (right) disc standing wall 3221 (3321) collectively clamps the inner and outer ring sides of the spiral semi-finished rim 92, and maintains the diameter of each turn of the spiral semi-finished rim 92 after being supported by the coil first pushing unit 35.
<盤管第一推抵單元35作動回位> <The coil first pushing unit 35 is actuated to return to the position>
請參閱第3、4、22、25圖所示,推抵壓缸352作 動經推抵穿孔351回位,由鋼環帶343內環側退出至鋼環帶343外環側,而原被頂迫之螺旋半成品輪圈盤92因尚受第二推抵單元36之夾持而維持原狀。 Please refer to the figures 3, 4, 22, and 25 to push against the pressure cylinder 352. The movement is pushed back to the perforation 351, and the inner ring side of the steel ring belt 343 is withdrawn to the outer ring side of the steel ring belt 343, and the originally forced spiral semi-finished rim disk 92 is still clamped by the second pushing unit 36. Hold and maintain the status quo.
<鋸切單元38作動及回位> <The sawing unit 38 is actuated and returned>
請參閱第3、4、26至29圖所示,鋸盤壓缸383作動推頂鋸盤滑座382沿鋸盤滑軌381向上、下位移,而自機台31活動空間312穿伸刀刃剖槽313及升降剖槽314,至機台31枱面311外側及鋼環帶343內環側,並鋸切螺旋半成品輪圈92後,再反向回位至機台31活動空間312內。而被鋸切後之螺旋半成品輪圈92則形成複數個等徑之輪圈半成品93。 Referring to Figures 3, 4, 26 to 29, the saw disc cylinder 383 acts to push the top saw disc slide 382 up and down along the saw disc slide 381, and the movable space 312 from the machine table 31 is cut through the blade. The groove 313 and the lifting and lowering groove 314 are to the outer side of the table 31 of the machine table 31 and the inner ring side of the steel ring 343, and the spiral semi-finished rim 92 is sawed, and then returned to the movable space 312 of the machine table 31 in reverse. The sawn-cut spiral semi-finished rim 92 forms a plurality of equal-diameter rim semi-finished products 93.
<盤管壓抵單元作動回位> <coil pipe pressing unit actuation return>
請參閱第3、4、24圖所示,第一、二轉頭壓缸371、372反向作動回位,而不再向各輪圈半成品93頂端面施予向下之壓力。 Referring to Figures 3, 4, and 24, the first and second rotor cylinders 371, 372 are reversely actuated, and no downward pressure is applied to the top surface of each of the wheel blanks 93.
<盤管第二推抵單元36作動回位> <The coil second pushing unit 36 is actuated to return to the position>
請參閱第3、4、22、25圖所示,左、右推抵壓缸361、362分別反向作動朝遠離左(右)盤滑座322(332)之左(右)盤立壁3221(3321)相反方向位移,而不再配合左(右)盤立壁3221(3321)夾持各輪圈半成品93。 Referring to Figures 3, 4, 22, and 25, the left and right push-up cylinders 361, 362 are respectively actuated to move away from the left (right) disc standing wall 3221 of the left (right) disc slide 322 (332) ( 3321) Displacement in the opposite direction, and no longer cooperate with the left (right) disc standing wall 3221 (3321) to hold each of the rim semi-finished products 93.
<圈護單元34作動回位> <Entraining unit 34 is activated to return to position>
請參閱第3、4、23圖所示,圈護壓缸344反向作動牽引鋼帶滑座342沿鋼帶滑槽341反向運動,連動鎖設其上之鋼環帶343一端,朝鋼環帶343另一末端(鎖設於左盤立壁3221)遠離,以令鋼環帶343形成大於輪圈直徑之輪廓。 Referring to Figures 3, 4, and 23, the ring guard cylinder 344 is reversely actuated to pull the steel strip slide 342 in the opposite direction along the steel strip chute 341, and interlocking the end of the steel ring strip 343 thereon, toward the steel The other end of the annulus 343 (locked to the left disc standing wall 3221) is spaced apart to allow the steel loop band 343 to form a profile that is larger than the diameter of the rim.
<左、右盤滑座單元32、33作動回位> <Left and right disc slide units 32, 33 actuate back>
請參閱第3、4、22、29圖所示,左、右盤壓缸323、 333反向作動,分別牽引左、右盤滑座322、332,沿左、右盤滑軌321、331分別朝彼此遠離之方向運動,並以連動鋼環帶343進一步的形成較大直徑之輪廓,透過搬運機構60將切割完成之複數輪圈半成品93搬運到輪圈插銷機構40,作動方式與上述實施例相同(請參閱第1、18至21圖所示),故不多作贅述。 Please refer to Figures 3, 4, 22, and 29, left and right disc cylinders 323, The 333 is reversely actuated to pull the left and right disc slides 322 and 332 respectively, and move along the left and right disc slide rails 321 and 331 respectively away from each other, and further form a larger diameter contour by interlocking the steel ring belt 343. The cut rim semi-finished product 93 is transported to the rim latch mechanism 40 by the transport mechanism 60 in the same manner as in the above embodiment (see Figures 1, 18 to 21), and therefore will not be described again.
<輪圈插銷機構40作動> <Ring latch mechanism 40 actuation>
首先,請參閱第1、5、11、30、31圖所示,排銷第二感測器436觸發震動供料盤42作動排列結合銷P沿斜板4314之進料道43142運動至排銷閘門434(排銷滑道43144之入口),而排銷第一感測器435再依排銷滑道43144內之結合銷P是否滿載,觸發排銷閘門434短暫開啟,讓位於排銷閘門434處之結合銷自動滾入排銷滑道43144後,再次關閉排銷閘門434,直到排銷滑道43144內之結合銷P滿載。 First, referring to the figures 1, 5, 11, 30, 31, the second driving sensor 436 triggers the vibration feeding tray 42 to actuate the coupling pin P to move along the feeding path 43142 of the swash plate 4314 to the discharging. The gate 434 (the entrance of the discharge chute 43144), and the pinned first sensor 435 is further loaded according to whether the combined pin P in the pin chute 43144 is fully loaded, triggering the pin chute 434 to open briefly, giving way to the pin chute After the combination pin of 434 is automatically rolled into the discharge chute 43144, the discharge gate 434 is closed again until the coupling pin P in the discharge chute 43144 is fully loaded.
,請參閱第5、6、12、30至34圖所示,當排銷滑道43144內具有足夠之結合銷P後,配銷單元之配銷壓缸445作動,推頂導軌桿442逐一穿伸凹槽座441軸向往上運動,過程中連動鎖設推頂導軌桿442上段之配銷模組443同動,並推頂閘門滑塊433延各閘門滑槽4626往上滑動,不再阻擋排銷滑道43144低處之開口,且配銷模組443在向上的運動過程中,配銷模具4434各結合銷容槽44342會逐一與排銷滑道43144連通,俾使排銷滑道43144中的結合銷P滾入結合銷容槽44342,並被結合銷容槽44342內之磁性元件44344磁吸。 Please refer to the figures 5, 6, 12, 30 to 34. When there are enough joint pins P in the discharge chute 43144, the distribution cylinder 445 of the distribution unit is actuated, and the push rail rods 442 are worn one by one. The extending groove seat 441 moves axially upwards, and the distribution module 443 of the upper stage of the push-up rail rod 442 is interlocked in the process, and the sliding gate sliding block 433 extends the sliding gates 4626 upwards, no longer blocking. The opening of the sliding guide 43144 is low, and during the upward movement of the distribution module 443, the combined pin slots 44432 of the distribution die 4434 are communicated with the discharge chute 43144 one by one, so that the discharge chute 43144 The coupling pin P is rolled into the coupling pin slot 44442 and is magnetically attracted by the magnetic member 44344 in the coupling pin slot 44342.
待配銷壓缸445回位後,閘門滑塊433會再次封閉排銷滑道43144低處之開口,而計數器444同步等配銷模具4434進行量測,確保各結合銷容槽44342都容置有結合銷P。 After the resetting cylinder 445 is returned, the gate slider 433 will close the opening of the lower portion of the discharge chute 43144 again, and the counter 444 is synchronously measured by the distribution die 4434 to ensure that the combined pin slots 44442 are accommodated. There is a combination pin P.
請參閱第35至38圖所示,搬運機構60將複數 輪圈半成品93置於左、右橫移滑座4135、4136及承架414上,並使各輪圈半成品93之切口931對應套入左、右撥片465、466之兩側。此時,左、右推抵壓缸461、462作動推抵各輪圈半成品93內徑面,俾使各輪圈半成品93外徑面抵接左、抵撐柱463、464。再令左、右橫移壓缸4137、4138作動,牽引左、右橫移滑座4135、4136沿滑軌座4131上之橫滑軌41314運動,使左、右橫移滑座4135、4136朝彼此遠離的方向運動;過程中,位於各輪圈半成品切口之左、右撥片465、466,會與左、右橫移滑座4135、4136同步運動,而撥開(擴大)各輪圈半成品93切口931使其切口931變大。而後再令輪圈壓抵單元45之左、右轉頭壓缸451、452作動,以壓抵於各輪圈半成品93上。 Please refer to Figures 35 to 38, the handling mechanism 60 will be plural The rim semi-finished product 93 is placed on the left and right traverse slides 4135, 4136 and the bracket 414, and the slits 931 of the rim semi-finished products 93 are correspondingly inserted on both sides of the left and right paddles 465, 466. At this time, the left and right pushing pressing cylinders 461 and 462 are urged to push against the inner diameter surface of each of the rim semi-finished products 93, so that the outer diameter faces of the respective rim semi-finished products 93 abut against the left and the supporting posts 463 and 464. Then, the left and right traverse cylinders 4137, 4138 are actuated, and the left and right traverse slides 4135, 4136 are moved along the horizontal slide rails 41314 on the slide rail seat 4131, so that the left and right traverse slides 4135, 4136 are moved toward Moving away from each other; during the process, the left and right paddles 465, 466 located in the semi-finished cuts of each rim will move synchronously with the left and right traverse slides 4135, 4136, and the semi-finished products of the rims will be opened (expanded). The slit 931 has its slit 931 enlarged. Then, the left and right rotary cylinders 451, 452 of the rim pressing unit 45 are actuated to press against the rim semi-finished products 93.
藉由擴大之各輪圈半成品93切口931,提供結合銷P套入的空間,請參閱第35至41圖所示,令緃移壓缸4134作動牽引緃移滑座4132沿T滑軌座4131各緃滑軌41312朝各輪圈半成品93切口931方向運動,俾使與緃移滑座4132同動之配銷模組443也被位移到各輪圈半成品93切口931位置,並使配銷模具4434中容置之各結合銷P,可與各輪圈半成品93切口931截面之銷孔932對應。 By expanding the rim semi-finished product 93 slit 931, the space for the joint pin P to be nested is provided, as shown in Figures 35 to 41, the 緃 shift cylinder 4134 is actuated to pull the slide carriage 4132 along the T slide rail seat 4131. Each of the slide rails 41312 moves toward the slit 931 of each rim semi-finished product 93, so that the distribution module 443 that is co-operating with the transfer slide 4132 is also displaced to the position of the slit 931 of each rim semi-finished product 93, and the dispensing mold is Each of the joint pins P accommodated in the 4434 can correspond to the pin hole 932 of the cross section of the slit 931 of each rim semi-finished product 93.
再令左、右橫移壓缸4137、4138作動回位,牽引左、右橫移滑座4135、4136沿滑軌座4131上之橫滑軌41314運動,使左、右橫移滑座4135、4136朝彼此趨近的方向運動;過程中,各輪圈半成品93因彈性回復力,而會使切口931回復(縮小)並順勢使銷孔932套住配銷模具4434中的各結合銷P之兩端。 Then, the left and right traverse cylinders 4137, 4138 are actuated to return, and the left and right traverse slides 4135, 4136 are moved along the horizontal slide rails 41314 on the slide rail seat 4131, so that the left and right traverse slides 4135, 4136 moves toward each other; in the process, each rim semi-finished product 93 recovers (reduction) the slit 931 due to the elastic restoring force, and the pin hole 932 is placed around each of the joint pins P in the dispensing mold 4434. Both ends.
又,左、右推抵壓缸461、462及左、右轉頭壓缸451、452也回復作動,而不再推抵及壓抵各輪圈半成品9。而 緃移壓缸4134回復作動,則以牽引緃移滑座4132反向沿T滑軌座4131各緃滑軌41312回到與閘門滑塊433匹配之位置,並可重覆上述步驟取得結合銷P。 Further, the left and right push pressing cylinders 461, 462 and the left and right rotary head cylinders 451, 452 are also reactivated, and are not pushed and pressed against the respective rim semi-finished products 9. and When the shifting cylinder 4134 is actuated, the traction shifting carriage 4132 is reversely returned to the position corresponding to the gate slider 433 along the respective sliding rails 41312 of the T-slide rail seat 4131, and the above steps can be repeated to obtain the joint pin P. .
<輪圈擠銷機構50作動> <Rim pinching mechanism 50 actuation>
請參閱第1、18-21圖所示,搬運機構60作動將輪圈插銷機構40中,已完成插銷之各插銷輪圈半成品94搬運至輪圈擠銷機構50,並放置於左、右給料裝置52、53之給料推桿524(534)上。實施時,搬運機構60作動方式與上述相同,故不多作贅述。 Referring to Figures 1 and 18-21, the transport mechanism 60 is actuated to move the latch rim semi-finished product 94 of the completed pluck pin mechanism 40 to the rim pin squeeze mechanism 50 and place it on the left and right feedstocks. The feed pins 524 (534) of the devices 52, 53 are placed. In the implementation, the handling mechanism of the transport mechanism 60 is the same as described above, and therefore will not be described again.
請參閱第1、14、15、42至46圖所示,觸發左、右給料裝置52、53作動,令擋料推桿522(532)伸出,以卡阻倒數第二個插銷輪圈半成品94,另使給料推桿524(534)退縮,而讓疊設其上之插銷輪圈半成品94,因自重而落入擠銷鋼帶548內,並疊置於擠銷頂扶組上。觸發左、右給料裝置52、53反向作動,使給料推桿524(534)回位伸出,而擋料推桿522(532)回位縮入,讓疊置於擋料推桿522(532)上之插銷輪圈半成品94動落下而疊置於料推桿524(534)上,待下次觸發給料。 Referring to Figures 1, 14, 15, 42 to 46, the left and right feeding devices 52, 53 are actuated to extend the stopper push rod 522 (532) to block the penultimate latch rim semi-finished product. 94. The feed pusher 524 (534) is further retracted, and the pin rim semi-finished product 94 stacked thereon is dropped into the pinned steel strip 548 by its own weight and stacked on the push pin top support group. Triggering the left and right feeding devices 52, 53 to reverse the operation, the feeding push rod 524 (534) is extended back, and the material pushing rod 522 (532) is retracted and placed on the blocking push rod 522 ( 532) The upper rim semi-finished product 94 is dropped and stacked on the material push rod 524 (534) to be triggered next time.
擠銷抵接組57之第一抵接壓缸572作動,連動第二抵接壓缸574遠離擠銷鋼帶548開口處,再令第二抵接壓缸574作動舉升抵接頭576。 The first abutting cylinder 572 of the pinning abutment group 57 is actuated to interlock the second abutting cylinder 574 away from the opening of the pinned steel strip 548, and then the second abutting cylinder 574 is actuated to lift the joint 576.
輪圈半成品93落入擠銷鋼帶548後,觸發擠銷抵接組57之第一抵接壓缸572,使鎖設於第二抵接壓缸574活塞頭之抵接塊576抵接插銷輪圈半成品94之切口處,使插銷輪圈半成品94切口處端緣抵接擠銷鋼帶548。接著觸發擠銷環組54作動,使擠銷環壓缸546牽引擠銷環滑座544沿擠銷環滑軌542運動,同步擠銷鋼帶548使直徑縮小,並對插銷輪圈半成品94 形成緊箍力量,迫使插銷輪圈半成品94切口之兩端,朝彼自抵接成一真圓之輪圈粗肧品95。 After the rim semi-finished product 93 falls into the squeezing steel strip 548, the first abutting cylinder 572 of the squeezing abutment group 57 is triggered, so that the abutting block 576 of the piston head of the second abutting cylinder 574 abuts the latch. At the incision of the rim semi-finished product 94, the end edge of the notch of the pin rim semi-finished product 94 abuts against the pinned steel strip 548. Then, the pinch ring group 54 is triggered to move, so that the pinch ring cylinder 546 pulls the pin ring runner 544 to move along the pinch ring rail 542, and the steel pin 548 is synchronously squeezed to reduce the diameter, and the pin wheel semi-finished product 94 Forming the tightening force, forcing the ends of the slit of the pin rim semi-finished product 94, and abutting itself into a round rim rough product 95.
擠銷抵接組57之第二抵接壓缸574作動,使第二抵接壓缸574活塞頭下降至低於輪圈半成品93位置,並使第一抵接壓缸572作動,連動第二抵接壓缸574及其抵接頭576位於輪圈粗肧品95下方。 The second abutting cylinder 574 of the pinning abutment group 57 is actuated to lower the piston head of the second abutting cylinder 574 to a position lower than the semi-finished product 93 of the rim, and the first abutting cylinder 572 is actuated, and the second interlocking The abutment cylinder 574 and its abutment joint 576 are located below the rim rough product 95.
觸發擠銷環組54反向作動,讓擠銷鋼帶548回位形成較大直徑。並令第一頂扶壓缸554作動,讓第一頂扶壓缸554之活塞桿向下推伸,連動鎖設其上之第二頂扶壓缸556向下位移。續繼觸發第二頂扶壓缸556收縮活塞桿,讓壓抵其上之輪圈95傾斜落下至落料組。 The trigger pinch ring set 54 is actuated in reverse to allow the pinned steel strip 548 to return to form a larger diameter. The first jacking cylinder 554 is actuated to push the piston rod of the first jacking cylinder 554 downward, and the second jacking cylinder 556 on the interlocking gear is downwardly displaced. The second trigger cylinder 556 is continuously triggered to contract the piston rod, and the rim 95 pressed against it is tilted down to the blanking group.
輪圈粗肧品95沿落料組之斜坡562朝導輪槽564及擋壁566方向滑動,使輪圈粗肧品95一端滑出斜坡562後其外周側抵接擋壁566,該端因自重而沿斜坡562滑落到導輪槽564,此時輪圈粗肧品95會翻轉呈直立而沿導輪槽564滾下。 The rim rough product 95 slides along the slope 562 of the blanking group toward the guide wheel groove 564 and the blocking wall 566, so that one end of the rim rough product 95 slides out of the slope 562, and the outer peripheral side thereof abuts against the blocking wall 566. By its own weight, it slides down the ramp 562 to the guide wheel groove 564. At this time, the rim rough product 95 is turned upside down and rolled down along the guide wheel groove 564.
以上所述說明,僅為本發明的較佳實施方式而已,意在明確本發明的特徵,並非用以限定本發明實施例的範圍,本技術領域內的一般技術人員根據本發明所作的均等變化,以及本領域內技術人員熟知的改變,仍應屬本發明涵蓋的範圍。 The above description is only for the preferred embodiment of the present invention, and is intended to clarify the features of the present invention, and is not intended to limit the scope of the embodiments of the present invention. Changes that are well known to those skilled in the art are still within the scope of the invention.
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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TW200726543A (en) * | 2006-01-05 | 2007-07-16 | Evergreat Intl Co Ltd | Manufacturing method for aluminum alloy rim |
JP2013121610A (en) * | 2011-12-12 | 2013-06-20 | Nippon Brake Kogyo Kk | Method for roller bending metal body, roller bending device, and brake shoe machined by the roller bending method or the roller bending device |
CN104772405A (en) * | 2015-02-28 | 2015-07-15 | 宁波郎泰机械有限公司 | Edge rolling method of edge rolling machine |
TWM518598U (en) * | 2015-11-12 | 2016-03-11 | Jien Tsun Machinery Ind Co Ltd | Rim bolt machine structure |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW200726543A (en) * | 2006-01-05 | 2007-07-16 | Evergreat Intl Co Ltd | Manufacturing method for aluminum alloy rim |
JP2013121610A (en) * | 2011-12-12 | 2013-06-20 | Nippon Brake Kogyo Kk | Method for roller bending metal body, roller bending device, and brake shoe machined by the roller bending method or the roller bending device |
CN104772405A (en) * | 2015-02-28 | 2015-07-15 | 宁波郎泰机械有限公司 | Edge rolling method of edge rolling machine |
TWM518598U (en) * | 2015-11-12 | 2016-03-11 | Jien Tsun Machinery Ind Co Ltd | Rim bolt machine structure |
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