TWI643657B - System and method for processing waste solvent - Google Patents
System and method for processing waste solvent Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01D3/14—Fractional distillation or use of a fractionation or rectification column
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- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
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Abstract
廢溶劑處理系統包括分壁式蒸餾塔、第一入口、蒸發加熱裝置、第一幫浦、第二幫浦、第一再沸器、第三幫浦及第一冷凝器。分隔板將分壁式蒸餾塔分成第一空間、第二空間及第三空間。第一入口連接於第一空間以接受包含高沸點物質、中沸點物質及低沸點物質的混合物。第一幫浦連接於蒸發加熱裝置以抽出高沸點物質。第二幫浦連接於第一空間以將高沸點物質與中沸點物質抽出至蒸發加熱裝置中。第三幫浦連接於第二空間以抽出中沸點物質。第一冷凝器連接於第三空間以冷凝由第三空間所排出之低沸點物質。 The waste solvent treatment system includes a divided wall distillation column, a first inlet, an evaporation heating device, a first pump, a second pump, a first reboiler, a third pump, and a first condenser. The dividing wall divides the dividing wall distillation column into a first space, a second space, and a third space. The first inlet is connected to the first space to receive a mixture containing a high-boiling substance, a middle-boiling substance, and a low-boiling substance. The first pump is connected to an evaporative heating device to extract high-boiling substances. The second pump is connected to the first space to extract the high-boiling substance and the middle-boiling substance into the evaporation heating device. The third pump is connected to the second space to extract the medium boiling point substance. The first condenser is connected to the third space to condense low-boiling substances discharged from the third space.
Description
本發明是有關於一種廢溶劑處理系統及其之方法,且特別是有關於一種可分離出多種沸點物質的廢溶劑處理系統及其之方法。 The invention relates to a waste solvent processing system and a method thereof, and in particular to a waste solvent processing system and a method thereof capable of separating a plurality of boiling point substances.
隨著人類對電子產品的需求愈趨增加,電子產品之製造過程所衍生之資源浪費及環境的問題亦日趨嚴重。目前雖然有一些關於電子產品之廢溶液的處理方式,但是仍未能有效率地處理廢溶液。 As human demand for electronic products is increasing, the waste of resources and environmental issues arising from the manufacturing process of electronic products are becoming more serious. At present, although there are some methods for treating waste solutions of electronic products, they have not been able to efficiently treat waste solutions.
因此,現今對於廢溶劑處理技術的研究仍為刻不容緩的問題。 Therefore, the research on waste solvent treatment technology is still an urgent issue.
本發明之實施例提供廢溶劑處理系統及其之方法。由於本發明之廢溶劑處理系統及其之方法是使用分壁式蒸餾塔,能夠不使用多個蒸餾塔,而是藉由此單一的分壁式蒸餾塔分離出高沸點、中沸點及低沸點之物質,並進一步回收中沸點物質,以供再利用。因此,本發明之廢溶劑處理系統及其之方法可達到節省硬體投資與操作成本的目的。 Embodiments of the present invention provide a waste solvent processing system and a method thereof. Since the waste solvent treatment system and method of the present invention use a divided wall distillation column, it is possible to separate high and medium boiling points and low boiling points from a single divided wall distillation column without using multiple distillation columns. And further recover the medium boiling point materials for reuse. Therefore, the waste solvent processing system and method of the present invention can achieve the purpose of saving hardware investment and operating costs.
根據本發明之一實施例,提出一種廢溶劑處理系統。廢溶劑處理系統包括一分壁式蒸餾塔、一第一入口、一蒸發加熱裝置、一第一幫浦、一第二幫浦、一第一再沸器、一第三幫浦、一第一冷凝器、一儲存槽、以及一第四幫浦。分壁式蒸餾塔包括一填充床及一分隔板。分隔板將分壁式蒸餾塔的內部區分成一第一空間、一第二空間及一第三空間。第一入口直接或間接連接於第一空間,且用以接受一混合物。混合物包含一高沸點物質、一中沸點物質及一低沸點物質。蒸發加熱裝置用以接收混合物並進行高沸點物質濃縮。第一幫浦連接於蒸發加熱裝置的一第一底部,以抽出蒸發加熱裝置內之高沸點物質。第二幫浦連接於第一空間的一第二底部,以將第一空間內之高沸點物質與中沸點物質抽出至蒸發加熱裝置中。第一再沸器提供熱量給第二空間。第三幫浦連接於第二空間的一第三底部,且用以抽出第二空間內之中沸點物質。第一冷凝器連接於第三空間,且用以冷凝由第三空間所排出之低沸點物質。儲存槽連接於第一冷凝器,以儲存第一冷凝器所排出的低沸點物質。第四幫浦連接於儲存槽,以將儲存槽內之一部分的低沸點物質抽出,並將另一部分的低沸點物質抽回至第三空間中。 According to an embodiment of the present invention, a waste solvent processing system is proposed. The waste solvent treatment system includes a divided wall distillation column, a first inlet, an evaporation heating device, a first pump, a second pump, a first reboiler, a third pump, and a first pump. A condenser, a storage tank, and a fourth pump. The divided-wall distillation column includes a packed bed and a partition plate. The partition plate divides the interior of the divided-wall distillation column into a first space, a second space, and a third space. The first inlet is directly or indirectly connected to the first space and is used to receive a mixture. The mixture contains a high boiling point substance, a medium boiling point substance and a low boiling point substance. The evaporative heating device is used to receive the mixture and concentrate the high-boiling substances. The first pump is connected to a first bottom of the evaporative heating device, so as to extract high boiling point substances in the evaporative heating device. The second pump is connected to a second bottom of the first space to extract high-boiling substances and middle-boiling substances in the first space into the evaporation heating device. The first reboiler provides heat to the second space. The third pump is connected to a third bottom of the second space and is used to extract the boiling point substances in the second space. The first condenser is connected to the third space and is used to condense low-boiling substances discharged from the third space. The storage tank is connected to the first condenser to store low-boiling substances discharged from the first condenser. The fourth pump is connected to the storage tank to extract a part of the low-boiling substances in the storage tank, and draw the other part of the low-boiling substances into the third space.
根據本發明之又一實施例,提出根據本發明之一實施例之廢溶劑處理的方法。方法包括下列步驟。首先,提供混合物於如上述之廢溶劑處理系統中,使混合物經由第一入口進入第一空間。其次,提供熱量給第一空間,使混合物由第一空間往第二空間及第三空間分布。藉由蒸發加熱裝置接收混合物,並進行高沸點物質濃縮。藉由連接於蒸發加熱裝置的第一底部的第一幫 浦,抽出蒸發加熱裝置之高沸點物質。藉由連接於第一空間的第二底部的第二幫浦,以將第一空間內之高沸點物質與中沸點物質抽出至蒸發加熱裝置中。藉由第一再沸器,提供熱量給第二空間。藉由連接於第二空間的第三底部的第三幫浦,抽出第二空間內之中沸點物質。藉由連接於第三空間的第一冷凝器,冷凝第三空間所排出之低沸點物質。藉由連接於第一冷凝器的儲存槽,儲存第一冷凝器所排出的低沸點物質。藉由連接於儲存槽的第四幫浦,將儲存槽內之一部分的低沸點物質抽出,並將另一部分的低沸點物質抽回至第三空間中。 According to another embodiment of the present invention, a method for treating a waste solvent according to an embodiment of the present invention is provided. The method includes the following steps. First, the mixture is provided in the waste solvent treatment system as described above, so that the mixture enters the first space through the first inlet. Secondly, heat is provided to the first space, so that the mixture is distributed from the first space to the second space and the third space. The mixture was received by an evaporative heating device, and a high-boiling point substance was concentrated. By the first gang connected to the first bottom of the evaporative heating device Pump out high boiling point substances from the evaporative heating device. The second pump connected to the second bottom of the first space is used to extract the high-boiling and middle-boiling substances in the first space into the evaporation heating device. With the first reboiler, heat is provided to the second space. With the third pump connected to the third bottom of the second space, the boiling point substance in the second space is extracted. The first condenser connected to the third space condenses the low-boiling substances discharged from the third space. The storage tank connected to the first condenser stores low-boiling substances discharged from the first condenser. With a fourth pump connected to the storage tank, one part of the low boiling point substance in the storage tank is pumped out, and the other part of the low boiling point substance is pumped back into the third space.
為了對本發明之上述及其他方面有更佳的瞭解,下文特舉較佳實施例,並配合所附圖式,作詳細說明如下,但不以此為限。 In order to have a better understanding of the above and other aspects of the present invention, preferred embodiments are described below in conjunction with the accompanying drawings, and are described in detail below, but not limited thereto.
10、20、30、40‧‧‧廢溶劑處理系統 10, 20, 30, 40‧‧‧ waste solvent treatment system
100‧‧‧分壁式蒸餾塔 100‧‧‧ divided wall distillation column
100A‧‧‧第一空間 100A‧‧‧First Space
100B‧‧‧第二空間 100B‧‧‧Second Space
100C‧‧‧第三空間 100C‧‧‧Third Space
101‧‧‧填充床 101‧‧‧ packed bed
103、1031、1032、1033‧‧‧第一入口 103, 1031, 1032, 1033‧‧‧ First entrance
107‧‧‧頂部 107‧‧‧Top
105‧‧‧分隔板 105‧‧‧ divider
110‧‧‧蒸發加熱裝置 110‧‧‧ evaporation heating device
121‧‧‧第一再沸器 121‧‧‧The first reboiler
122‧‧‧第二再沸器 122‧‧‧Second reboiler
131‧‧‧第一冷凝器 131‧‧‧first condenser
132‧‧‧第二冷凝器 132‧‧‧Second condenser
133‧‧‧第三冷凝器 133‧‧‧Third condenser
134‧‧‧第四冷凝器 134‧‧‧Fourth condenser
135‧‧‧第五冷凝器 135‧‧‧Fifth condenser
141‧‧‧儲存槽 141‧‧‧Storage tank
151‧‧‧第一幫浦 151‧‧‧First Pump
152‧‧‧第二幫浦 152‧‧‧Second Pump
153‧‧‧第三幫浦 153‧‧‧Third Pump
154‧‧‧第四幫浦 154‧‧‧Fourth Pump
155‧‧‧第五幫浦 155‧‧‧Fifth Pump
156‧‧‧第六幫浦 156‧‧‧Sixth Pump
157‧‧‧第七幫浦 157‧‧‧Seventh Pump
161‧‧‧預熱器 161‧‧‧preheater
b1‧‧‧第一底部 b1‧‧‧first bottom
b2‧‧‧第二底部 b2‧‧‧ the second bottom
b3‧‧‧第三底部 b3‧‧‧ third bottom
G‧‧‧廢氣 G‧‧‧ exhaust gas
M‧‧‧混合物 M‧‧‧ Mixture
MH‧‧‧高沸點物質 MH‧‧‧High boiling point substance
MM‧‧‧中沸點物質 MM‧‧‧Middle boiling point substance
ML‧‧‧低沸點物質 ML‧‧‧Low boiling point substance
第1圖繪示依照本發明一實施例之廢溶劑處理系統的示意圖。 FIG. 1 is a schematic diagram of a waste solvent processing system according to an embodiment of the present invention.
第2圖繪示依照本發明一實施例之廢溶劑處理系統的示意圖。 FIG. 2 is a schematic diagram of a waste solvent processing system according to an embodiment of the present invention.
第3圖繪示依照本發明一實施例之廢溶劑處理系統的示意圖。 FIG. 3 is a schematic diagram of a waste solvent processing system according to an embodiment of the present invention.
第4圖繪示依照本發明一實施例之廢溶劑處理系統的示意圖。 FIG. 4 is a schematic diagram of a waste solvent processing system according to an embodiment of the present invention.
以下係參照所附圖式敘述本發明提出之其中多個實施態樣,以描述相關系統與方法。然而,本發明並非僅限於所述態樣,並未顯示出所有可能的實施例。實施例中相同或類似的標號係用以標示相同或類似之部分。再者,未於本發明提出的其他實施態樣也可能可以應用。相關領域者可在不脫離本發明之精神和範圍內對實施例之結構加以變化與修飾,以符合實際應用所需。而圖式係已簡化以利清楚說明實施例之內容,圖式上的尺寸比例並非按照實際產品等比例繪製。因此,說明書和圖式內容僅作敘述實施例之用,而非作為限縮本發明保護範圍之用。 The following describes several embodiments of the present invention with reference to the attached drawings to describe related systems and methods. However, the present invention is not limited to this aspect, and not all possible embodiments are shown. The same or similar reference numerals in the embodiments are used to indicate the same or similar parts. Furthermore, other implementations not proposed in the present invention may also be applicable. Those skilled in the relevant art may change and modify the structure of the embodiments without departing from the spirit and scope of the present invention, so as to meet the requirements of practical applications. The drawings have been simplified to clearly explain the contents of the embodiments, and the dimensional proportions on the drawings are not drawn according to the actual products. Therefore, the contents of the description and the drawings are only used to describe the embodiments, rather than to limit the scope of protection of the present invention.
再者,說明書與請求項中所使用的序數例如「第一」、「第二」等之用詞,係用以修飾請求項之元件,其本身並不意含及代表該請求元件有任何之前的序數,也不代表某一請求元件與另一請求元件的順序、或是製造方法上的順序,該些序數的使用僅用來使具有某命名的一請求元件得以和另一具有相同命名的請求元件能作出清楚區分。 Furthermore, ordinal numbers such as "first" and "second" used in the description and the request are used to modify the elements of the request, and they do not themselves imply and represent that the request has any previous The ordinal number does not represent the order of one request element and another request element, or the order of manufacturing methods. The use of these ordinal numbers is only used to enable a request element with a certain name to be a request with the same name as another request. The components make a clear distinction.
第1圖繪示依照本發明一實施例之廢溶劑處理系統10的示意圖。 FIG. 1 is a schematic diagram of a waste solvent processing system 10 according to an embodiment of the present invention.
廢溶劑處理系統10包括分壁式蒸餾塔100、蒸發加熱裝置110、第一幫浦151、第二幫浦152、第一再沸器121、第三幫浦153、第一冷凝器131、儲存槽141、第四幫浦154、第二冷凝器132及第五幫浦155。此些元件之二者之間可由實體管路連接,以傳輸之間的流體。 The waste solvent processing system 10 includes a divided-wall distillation column 100, an evaporation heating device 110, a first pump 151, a second pump 152, a first reboiler 121, a third pump 153, a first condenser 131, and a storage. The tank 141, the fourth pump 154, the second condenser 132, and the fifth pump 155. These two components can be connected by a solid pipeline to transfer the fluid between them.
分壁式蒸餾塔100包括填充床101、第一入口103及一分隔板105。分隔板105將分壁式蒸餾塔100的內部區分成 第一空間100A、第二空間100B及第三空間100C。其中,第一空間100A及第二空間100B位於分壁式蒸餾塔110的下部,而第三空間100C位於分壁式蒸餾塔100的上部。分隔板105可包括一直立式的分隔板,將第一空間100A及第二空間100B在水平方向上分隔。分隔板105可位於分壁式蒸餾塔100的下半段,分隔板105之高度為分壁式蒸餾塔100之總高度的10%至90%,分隔板105在分壁式蒸餾塔100中所劃分的第一空間100A或第二空間100B的截面積為分壁式蒸餾塔100之總截面積的20%至80%。 The divided-wall distillation column 100 includes a packed bed 101, a first inlet 103, and a partition plate 105. The partition plate 105 divides the interior of the divided-wall distillation column 100 into The first space 100A, the second space 100B, and the third space 100C. The first space 100A and the second space 100B are located in the lower part of the divided wall distillation column 110, and the third space 100C is located in the upper part of the divided wall distillation column 100. The partition plate 105 may include a vertical partition plate that partitions the first space 100A and the second space 100B in a horizontal direction. The dividing plate 105 may be located in the lower half of the dividing wall distillation column 100. The height of the dividing plate 105 is 10% to 90% of the total height of the dividing wall distillation column 100. The dividing plate 105 is in the dividing wall distillation column. The cross-sectional area of the first space 100A or the second space 100B divided in 100 is 20% to 80% of the total cross-sectional area of the divided-wall distillation column 100.
第一入口103可直接或間接連接於第一空間100A。第一入口103可以是單一個入口或多個入口,可設置於分壁式蒸餾塔100之第一空間100A的一外側上的任何一個位置、蒸發加熱裝置110的入口處,或是其組合的位置。在本實施例中,第一入口103包括設置於第一空間之外側上的第一入口1031及設置於蒸發加熱裝置之入口處的第一入口1032。 The first inlet 103 may be directly or indirectly connected to the first space 100A. The first inlet 103 may be a single inlet or multiple inlets, and may be disposed at any position on an outer side of the first space 100A of the divided wall distillation column 100, the inlet of the evaporation heating device 110, or a combination thereof. position. In this embodiment, the first inlet 103 includes a first inlet 1031 provided on an outer side of the first space and a first inlet 1032 provided at an inlet of the evaporation heating device.
第一入口103可用以接受一混合物M。混合物M可包括高沸點物質MH、中沸點物質MM及低沸點物質ML。高沸點物質MH、中沸點物質MM及低沸點物質ML可分別包括多種沸點不同的物質。混合物M可來自液晶顯示面板或半導體製造工廠所排放使用過之光阻剝離劑、光阻稀釋劑或晶圓清洗劑,或各式化學材料生產製程排放之有機或無機混合廢液。 The first inlet 103 can be used to receive a mixture M. The mixture M may include a high boiling point substance MH, a medium boiling point substance MM, and a low boiling point substance ML. The high-boiling point substance MH, the middle-boiling point substance MM, and the low-boiling point substance ML may include a plurality of substances having different boiling points, respectively. Mixture M can come from used photoresist strippers, photoresist thinners or wafer cleaning agents discharged from liquid crystal display panels or semiconductor manufacturing plants, or organic or inorganic mixed waste liquids discharged from various chemical material production processes.
中沸點物質MM可為回收之標的,可為單一物質或混合物質,例如是選自於由單甲基醚丙二醇(Propylene glycol methyl ether,PGME)、乙酸丙二醇單甲基醚酯(Propylene Glycol methyl ether Acetate,PGMEA)、3-乙氧基丙酸乙酯(Ethyl 3-ethoxypropionate,EEP)、單乙醇胺(Ethanolamine,MEA)、二甲基亞碸(Dimethyl sulfoxide,DMSO)、二乙二醇單丁醚(Diethylene glycol monobutyl ether,BDG)、N甲基吡咯酮(N-Methyl-2-Pyrrolidone,NMP)、環己酮(Cyclohexone)、環戊酮(Cyclopentanone)、乳酸乙酯(Ethyl Lactate)、二甲基乙醯胺(N,N-Dimethylacetamide,DMAc)、三乙醇胺(Triethanolamine,TEA)、二乙二醇單甲基醚(Diethylene glycol methyl ether)、N-甲基甲醯胺(N-Methylformamide)及其任意組合所組成之群組。在常壓之下,中沸點物質MM的沸點可大於100℃,且小於250℃。 The medium boiling point substance MM may be the target of recovery, and may be a single substance or a mixed substance, for example, selected from the group consisting of Propylene glycol methyl ether (PGME), Propylene Glycol methyl ether Acetate, PGMEA), ethyl 3-ethoxypropionate (Ethyl 3-ethoxypropionate (EEP), Ethanolamine (MEA), Dimethyl sulfoxide (DMSO), Diethylene glycol monobutyl ether (BDG), N methylpyrrolidone (N -Methyl-2-Pyrrolidone (NMP), Cyclohexone, Cyclopentanone, Ethyl Lactate, N, N-Dimethylacetamide (DMAc), Triethanolamine (Triethanolamine, TEA), Diethylene glycol methyl ether, N-Methylformamide and any combination thereof. Under normal pressure, the boiling point of the medium boiling point substance MM may be greater than 100 ° C and less than 250 ° C.
高沸點物質MH可為沸點高於中沸點物質MM之單一或混合物質。例如,高沸點物質MH可包含可被中沸點物質MM溶解的高分子樹脂物質、以及無法被溶劑溶解的固體物質。在常壓之下,高沸點物質MH的沸點可等於或大於250℃。 The high boiling point substance MH may be a single substance or a mixed substance having a boiling point higher than the middle boiling point substance MM. For example, the high-boiling substance MH may include a polymer resin substance that can be dissolved by the medium-boiling substance MM, and a solid substance that cannot be dissolved by a solvent. Under normal pressure, the boiling point of the high boiling point substance MH may be equal to or greater than 250 ° C.
低沸點物質ML可為沸點低於中沸點物質MM之單一或混合物質,例如是水。在常壓之下,低沸點物質ML的沸點可等於或小於100℃。 The low boiling point substance ML may be a single substance or a mixed substance having a lower boiling point than the medium boiling point substance MM, such as water. Under normal pressure, the boiling point of the low boiling point substance ML may be equal to or lower than 100 ° C.
透過本發明實施例之廢溶劑處理系統100,可將混合物M內不同沸點的組成分別分離出來,其中混合物M的固含量介於0wt%至60wt%之間。以下將說明如何將混合物M之不同沸點的組成分別分離出來。在本實施例中,混合物M例如是包含數種不同沸點的物質,如高沸點物質MH、中沸點物質MM及低沸點物質ML。 Through the waste solvent processing system 100 according to the embodiment of the present invention, components with different boiling points in the mixture M can be separated, and the solid content of the mixture M is between 0 wt% and 60 wt%. In the following, it will be explained how to separate the components with different boiling points of the mixture M. In this embodiment, the mixture M is, for example, a substance containing several different boiling points, such as a high boiling point substance MH, a middle boiling point substance MM, and a low boiling point substance ML.
蒸發加熱裝置110一方面可接收混合物M並進行高沸點物質MH濃縮。在一實施例中,蒸發加熱裝置110可同時提 供熱量給第一空間100A,使混合物M由第一空間100A往第二空間100B及第三空間100C分布。例如,蒸發加熱裝置110從分壁式蒸餾塔100之填充床101的下方處提供熱量給第一空間100A。第一幫浦151連接蒸發加熱裝置110的第一底部b1,以抽出位於蒸發加熱裝置110內之高沸點物質MH,而抽出的高沸點物質MH降至室溫時幾乎呈現半固態型態,不太會流動。蒸發加熱裝置110可為蒸發器或乾燥器,使得加熱之後的高沸點物質MH能進一步移除中沸點物質MM及低沸點物質ML。 On the one hand, the evaporative heating device 110 can receive the mixture M and concentrate the high-boiling point material MH. In one embodiment, the evaporative heating device 110 can simultaneously raise Heat is supplied to the first space 100A, so that the mixture M is distributed from the first space 100A to the second space 100B and the third space 100C. For example, the evaporative heating device 110 provides heat to the first space 100A from below the packed bed 101 of the divided-wall distillation column 100. The first pump 151 is connected to the first bottom b1 of the evaporative heating device 110 to extract the high-boiling point material MH located in the evaporative heating device 110. When the extracted high-boiling point material MH drops to room temperature, it almost assumes a semi-solid state. Too flowing. The evaporation heating device 110 may be an evaporator or a dryer, so that the high-boiling point material MH after heating can further remove the middle-boiling point material MM and the low-boiling point material ML.
此外,蒸發加熱裝置110的加熱溫度可高於中沸點物質MM的沸點,使中沸點物質MM及低沸點物質ML可蒸發成汽態,而往上分布於第一空間100A、第二空間100B及第三空間100C。第一空間100A與第二空間100B的上方是與第三空間100C連通,但第一空間100A與第二空間100B之間由於具有直立的分隔板105隔開,第一空間100A中的中沸點物質MM及低沸點物質ML僅能透過第一空間100A的頂部往第二空間100B或第三空間100C移動。 In addition, the heating temperature of the evaporative heating device 110 may be higher than the boiling point of the medium-boiling point substance MM, so that the medium-boiling point substance MM and the low-boiling point substance ML can be evaporated into a vapor state, and are distributed upward in the first space 100A, the second space 100B, and The third space is 100C. Above the first space 100A and the second space 100B is communicated with the third space 100C, but the first space 100A and the second space 100B are separated by the upright partition plate 105, and the middle boiling point in the first space 100A The substance MM and the low-boiling substance ML can only move through the top of the first space 100A to the second space 100B or the third space 100C.
第二幫浦152連接第一空間100A的第二底部b2,可將高沸點物質MH及部分的中沸點物質MM由第一空間100A的第二底部b2抽出後,提供至蒸發加熱裝置110,讓蒸發加熱裝置110可進一步將存在其中的中沸點物質MM汽化返回第一空間100A,而剩餘之高沸點物質MH則由第一幫浦151抽出,其中抽出之高沸點物質MH的固含量介於20wt%至70wt%之間。 The second pump 152 is connected to the second bottom b2 of the first space 100A, and the high-boiling point material MH and part of the middle-boiling point material MM can be extracted from the second bottom b2 of the first space 100A, and then provided to the evaporation heating device 110, so that The evaporative heating device 110 can further vaporize the medium-boiling substance MM existing therein to the first space 100A, and the remaining high-boiling substance MH is extracted from the first pump 151, and the solid content of the extracted high-boiling substance MH is between 20wt. % To 70wt%.
第一再沸器121提供熱量給該第二空間。第三幫浦153連接第二空間100B的第三底部b3,以抽出第二空間100B內 的中沸點物質MM及部分的低沸點物質ML。第一再沸器121進一步將第三幫浦153所抽出之低沸點物質ML汽化返回分壁式蒸餾塔100,往第三空間100C移動。在一實施例中,第二空間100B可能亦存在有高沸點物質MH,第三幫浦153亦可將第二空間100B中的高沸點物質MH抽出。 The first reboiler 121 provides heat to the second space. The third pump 153 is connected to the third bottom b3 of the second space 100B to draw out the second space 100B. Medium-boiling point material MM and some low-boiling point material ML. The first reboiler 121 further vaporizes the low-boiling-point substance ML extracted by the third pump 153 to the divided wall distillation column 100 and moves to the third space 100C. In an embodiment, the high-boiling substance MH may also exist in the second space 100B, and the third pump 153 may also extract the high-boiling substance MH in the second space 100B.
呈汽態的低沸點物質ML可從分壁式蒸餾塔100的頂部107往外排出。第一冷凝器131可冷凝從第三空間100C排出之呈汽態的低沸點物質ML。儲存槽141儲存第一冷凝器131所排出的低沸點物質ML。第四幫浦154連接儲存槽141,以將儲存槽141內之一部分的低沸點物質ML抽出離開此系統,並將儲存槽141內之另一部分的低沸點物質ML抽回至第三空間100C中。由於被抽回至第三空間100C的低沸點物質ML為液態,會往下方流動,可流至第一空間100A及第二空間100B中,使中沸點物質MM不會向上往第三空間100C移動。第二冷凝器132連接於儲存槽141,且用以冷卻該儲存槽141所排出之低沸點物質ML。第五幫浦155連接於第二冷凝器132,以進行抽氣(例如是抽出廢氣G)並維持廢溶劑處理系統之操作壓力。第五幫浦155可以是一真空幫浦,操作壓力例如是小於1大氣壓。第二冷凝器132可用以降低第五幫浦155抽氣時的溫度,以確保通過之流體蒸汽壓低於或等於操作壓力。 The low-boiling substance ML in a vapor state can be discharged from the top 107 of the divided-wall distillation column 100 to the outside. The first condenser 131 can condense the low-boiling substance ML in a vapor state discharged from the third space 100C. The storage tank 141 stores a low-boiling-point substance ML discharged from the first condenser 131. The fourth pump 154 is connected to the storage tank 141 to withdraw a part of the low-boiling substance ML in the storage tank 141 from the system, and draw the other part of the low-boiling substance ML in the storage tank 141 to the third space 100C. . Since the low-boiling substance ML drawn back to the third space 100C is liquid, it will flow downward, and can flow into the first space 100A and the second space 100B, so that the medium-boiling substance MM does not move upward to the third space 100C. . The second condenser 132 is connected to the storage tank 141 and is used to cool the low-boiling-point substance ML discharged from the storage tank 141. The fifth pump 155 is connected to the second condenser 132 to perform air extraction (for example, to exhaust the exhaust gas G) and maintain the operating pressure of the waste solvent treatment system. The fifth pump 155 may be a vacuum pump, and the operating pressure is, for example, less than 1 atmosphere. The second condenser 132 can be used to reduce the temperature of the fifth pump 155 during pumping to ensure that the vapor pressure of the passing fluid is lower than or equal to the operating pressure.
第2圖繪示依照本發明一實施例之廢溶劑處理系統20的示意圖,與第1圖之廢溶劑處理系統的不同之處在於,還可選擇性增加第二再沸器122、第五冷凝器135、第七幫浦157、預熱器161或其任意之組合。亦即,在一實施例中,廢溶劑處理系 統20是將廢溶劑處理系統10增加一第二再沸器122,而不具有第五冷凝器135。在一實施例中,廢溶劑處理系統20是將廢溶劑處理系統10增加一第五冷凝器135,而不具有第二再沸器122。 FIG. 2 shows a schematic diagram of a waste solvent treatment system 20 according to an embodiment of the present invention. The difference from the waste solvent treatment system of FIG. 1 is that a second reboiler 122 and a fifth condensation can be selectively added. Heater 135, seventh pump 157, preheater 161, or any combination thereof. That is, in one embodiment, the waste solvent treatment system The system 20 adds a second reboiler 122 to the waste solvent processing system 10 without a fifth condenser 135. In one embodiment, the waste solvent processing system 20 adds a fifth condenser 135 to the waste solvent processing system 10 without the second reboiler 122.
請參照第2圖,第二再沸器122提供熱量給第一空間100A,並將混合物M以及第二幫浦152所抽出之中沸點物質MM進行汽化,提供給第一空間100A。由於第二再沸器122亦可提供熱量給第一空間100A,相較於僅使用蒸發加熱裝置110提供熱能給第一空間100A的比較例而言,能夠減輕蒸發加熱裝置110的負擔,使得蒸發加熱裝置110的使用期限能夠延長,較易節省硬體設備的成本。在本實施例中,可以藉由蒸發加熱裝置110及第二再沸器122同時提供熱量給第一空間100A,使混合物M由第一空間100A往第二空間100B及第三空間100C分布。在其他實施例中,也可以僅採用蒸發加熱裝置110或第二再沸器122提供熱量給第一空間100A,例如蒸發加熱裝置110可以只進行高沸點物質MH濃縮(即汽化移除或分離出中沸點物質MM及低沸點物質ML),並不提供熱量給第一空間100A。 Referring to FIG. 2, the second reboiler 122 provides heat to the first space 100A, and vaporizes the mixture M and the middle boiling point substance MM extracted from the second pump 152 to provide the first space 100A. Since the second reboiler 122 can also provide heat to the first space 100A, compared with the comparative example in which only the evaporation heating device 110 is used to provide thermal energy to the first space 100A, the burden of the evaporation heating device 110 can be reduced and the evaporation can be performed. The service life of the heating device 110 can be extended, and it is easier to save the cost of hardware equipment. In this embodiment, the first space 100A can be provided by the evaporation heating device 110 and the second reboiler 122 at the same time, so that the mixture M is distributed from the first space 100A to the second space 100B and the third space 100C. In other embodiments, only the evaporative heating device 110 or the second reboiler 122 can be used to provide heat to the first space 100A. For example, the evaporative heating device 110 can only perform high-boiling point MH concentration (that is, vaporization removal or separation) The medium boiling point material MM and the low boiling point material ML) do not provide heat to the first space 100A.
在一實施例中,第一入口103可設置於分壁式蒸餾塔100之第一空間100A的一外側上的任何一個位置、第二再沸器122的入口處、蒸發加熱裝置110的入口處,或是上述任意組合的位置。在本實施例中,第一入口103包括設置於第一空間之外側上的第一入口1031、設置於蒸發加熱裝置110之入口處的第一入口1032、以及設置於第二再沸器122的入口處的第一入口1033。 In an embodiment, the first inlet 103 may be provided at any position on an outer side of the first space 100A of the divided-wall distillation column 100, the inlet of the second reboiler 122, and the inlet of the evaporation heating device 110. , Or any combination of the above. In this embodiment, the first inlet 103 includes a first inlet 1031 provided on the outer side of the first space, a first inlet 1032 provided at the inlet of the evaporation heating device 110, and a second reboiler 122 provided The first entrance 1033 at the entrance.
預熱器161連接於第三幫浦153,用以將第三幫浦 153所抽取出的中沸點物質MM與欲提供至廢溶劑處理系統中的供應物(例如是廢溶劑之混合物M)進行一熱交換。其中,供應物(混合物M)進行熱交換之後,經由第一入口(例如是1031、1032與1033)提供至廢溶劑處理系統20。第三幫浦153所抽取出的中沸點物質MM經過熱交換之後可回收,以供再利用,其中此處中沸點物質MM的純度為90wt%至100wt%。第五冷凝器135可連接於蒸發加熱裝置110,用以冷凝蒸發加熱裝置110汽化出不含固形物的中沸點物質MM,其中此處中沸點物質MM的純度為50wt%至99wt%。由於本發明之實施例的預熱器161能夠直接利用第三幫浦153所抽取出的中沸點物質MM的熱能,將此股物流與要進到廢溶劑處理系統中的供應物(混合物M)進行熱交換,故相較於不具有預熱器的比較例而言,本發明的實施例可具有較低之能耗。 The preheater 161 is connected to the third pump 153, and is used for connecting the third pump The medium-boiling point substance MM extracted at 153 is subjected to a heat exchange with a supply (for example, a mixture M of waste solvents) to be provided to the waste solvent processing system. The supply (mixture M) is heat-exchanged and then supplied to the waste solvent processing system 20 through a first inlet (for example, 1031, 1032, and 1033). The medium boiling point substance MM extracted by the third pump 153 can be recovered after heat exchange for reuse, wherein the purity of the medium boiling point substance MM is 90 wt% to 100 wt%. The fifth condenser 135 may be connected to the evaporative heating device 110 for condensing the evaporative heating device 110 to vaporize a medium-boiling point substance MM containing no solids, wherein the purity of the medium-boiling point substance MM is 50 wt% to 99 wt%. Since the preheater 161 of the embodiment of the present invention can directly use the thermal energy of the medium-boiling point substance MM extracted by the third pump 153, this stream and the supply (mixture M) to be entered into the waste solvent treatment system The heat exchange is performed, so the embodiments of the present invention can have lower energy consumption than the comparative example without a preheater.
第3圖繪示依照本發明一實施例之廢溶劑處理系統30的示意圖,與第1圖之廢溶劑處理系統的不同之處在於,還具備第三冷凝器133、第四冷凝器134及第六幫浦156。 FIG. 3 shows a schematic diagram of a waste solvent processing system 30 according to an embodiment of the present invention. The difference from the waste solvent processing system of FIG. 1 is that it further includes a third condenser 133, a fourth condenser 134, and a first condenser. Six pumps 156.
請參照第3圖,第三冷凝器133連接於第二空間100B,且用以冷卻第二空間100B中汽相之中沸點物質MM,亦即是將第二空間100B所抽出之汽相的中沸點物質MM與欲進入廢溶劑處理系統的供應物(例如是混合物M)進行一熱交換。第四冷凝器134連接於第三冷凝器133,且用以冷凝第三冷凝器133冷卻後(經過熱交換之後)之中沸點物質MM。第六幫浦156連接於第四冷凝器134,以抽出第四冷凝器134所冷凝之後的中沸點物質MM。此處第三幫浦153所抽取出之液相的中沸點物質MM 與經熱交換後的供應物(例如是混合物M)一起經由第一入口(例如是1031與1032)提供至廢溶劑處理系統30。進一步地說,當混合物M含有金屬離子時,金屬離子通常會存在於液體,而不存在於汽體,因此冷凝後的汽態之中沸點物質MM可回收再利用於對於金屬離子規格要求較高的產業。在本實施例中,冷凝後的汽態之中沸點物質MM的純度是介於90wt%至100wt%之間。並且,由於第三冷凝器133可先將第二空間100B所抽出之汽相的中沸點物質MM與欲進入廢溶劑處理系統的供應物(例如是混合物M)進行一熱交換,本實施例相較於不具有第三冷凝器的比較例而言更能節省能耗。在其他實施例中,也可以直接採用第四冷凝器134連接於第二空間100B,且用以冷凝第二空間100B中汽相之中沸點物質MM,再利用連接第四冷凝器134的第六幫浦156抽出第四冷凝器134所冷凝之後的中沸點物質MM。 Referring to FIG. 3, the third condenser 133 is connected to the second space 100B, and is used to cool the boiling point substance MM in the vapor phase in the second space 100B, that is, the middle of the vapor phase extracted from the second space 100B. The boiling point substance MM is subjected to a heat exchange with a supply (for example, a mixture M) to be entered into the waste solvent processing system. The fourth condenser 134 is connected to the third condenser 133 and is used to condense the boiling point substance MM after the third condenser 133 is cooled (after heat exchange). The sixth pump 156 is connected to the fourth condenser 134 to extract the middle boiling point substance MM condensed by the fourth condenser 134. The medium boiling point material MM extracted from the third pump 153 here Together with the heat-exchanged supply (for example, mixture M), it is supplied to the waste solvent processing system 30 through the first inlet (for example, 1031 and 1032). Further, when the mixture M contains metal ions, the metal ions usually exist in the liquid, but not in the vapor, so the boiling point substance MM in the condensed vapor can be recycled and reused for higher requirements on the metal ion specifications Industry. In this embodiment, the purity of the boiling point substance MM in the condensed vapor state is between 90 wt% and 100 wt%. In addition, since the third condenser 133 can first perform a heat exchange between the medium boiling point substance MM of the vapor phase extracted from the second space 100B and the supply (for example, the mixture M) that is to be entered into the waste solvent processing system, this embodiment Compared with the comparative example which does not have a 3rd condenser, energy consumption can be saved more. In other embodiments, the fourth condenser 134 may also be directly connected to the second space 100B, and used to condense the boiling point substance MM in the vapor phase in the second space 100B, and then the sixth connection to the fourth condenser 134 is used. The pump 156 extracts the medium-boiling point substance MM condensed by the fourth condenser 134.
第4圖繪示依照本發明一實施例之廢溶劑處理系統40的示意圖,與第3圖之廢溶劑處理系統的不同之處在於,還可選擇性增加第二再沸器122及第五冷凝器135。亦即,在一實施例中,廢溶劑處理系統40是將廢溶劑處理系統30增加一第二再沸器122,而不具有第五冷凝器135。在一實施例中,廢溶劑處理系統40是將廢溶劑處理系統30增加一第五冷凝器135,而不具有第二再沸器122。第4圖之第二再沸器122及第五冷凝器135係相同或類似於第2圖第二再沸器122及第五冷凝器135。 FIG. 4 shows a schematic diagram of a waste solvent processing system 40 according to an embodiment of the present invention. The difference from the waste solvent processing system of FIG. 3 is that a second reboiler 122 and a fifth condensation can be selectively added.器 135. That is, in one embodiment, the waste solvent processing system 40 adds a second reboiler 122 to the waste solvent processing system 30 without the fifth condenser 135. In one embodiment, the waste solvent processing system 40 adds a fifth condenser 135 to the waste solvent processing system 30 without the second reboiler 122. The second reboiler 122 and the fifth condenser 135 of FIG. 4 are the same or similar to the second reboiler 122 and the fifth condenser 135 of FIG. 2.
請參照第4圖,從蒸發裝置110汽化出不含固形物的中沸點物質MM在第五冷凝器135冷凝後,經第七幫浦157抽出而回收,以供再利用,其中此處中沸點物質MM的純度為50 wt%至99wt%。 Referring to FIG. 4, the medium-boiling point material MM that does not contain solids is vaporized from the evaporation device 110. After condensing in the fifth condenser 135, it is extracted by the seventh pump 157 and recovered for reuse. The purity of the substance MM is 50 wt% to 99wt%.
下列表一分別將使用本發明之第1圖之實施例的廢溶劑處理系統10的實驗例1、使用本發明之第3圖之實施例的廢溶劑處理系統30的實驗例2以及使用2個蒸餾塔並包括1個蒸發加熱裝置、2個再沸器及2個冷凝器的比較例1,進行廢溶劑處理性能的評估。實驗例1、實驗例2及比較例1的進料條件為1000kg/h之混合物,混合物包括5wt%水、總合為90wt%的MEA與DMSO、及5wt%光阻劑樹脂。在經過廢溶劑處理之後的所得成品中,含有溶劑(MEA及DMSO)之水是小於500ppm,含有水之回收標的(MEA及DMSO)是小於100ppm,剩餘底渣之光阻劑樹脂為30wt%。 The following table 1 will respectively use Experimental Example 1 of the waste solvent processing system 10 of the embodiment of FIG. 1 of the present invention 1, Experimental Example 2 of the waste solvent processing system 30 of the embodiment of FIG. 3 of the present invention, and two The distillation column further included Comparative Example 1 including an evaporative heating device, two reboilers, and two condensers, and evaluated the performance of waste solvent treatment. The feed conditions of Experimental Example 1, Experimental Example 2 and Comparative Example 1 were 1000 kg / h. The mixture included 5 wt% water, 90 wt% MEA and DMSO, and 5 wt% photoresist resin. In the final product obtained after the treatment with the waste solvent, the water containing the solvent (MEA and DMSO) is less than 500 ppm, the water containing target (MEA and DMSO) is less than 100 ppm, and the remaining bottom residue photoresist resin is 30 wt%.
本發明之實驗例1及實驗例2是使用單一的分壁式蒸餾塔進行混合物中的低沸點物質、中沸點物質及高沸點物質的分離,而比較例1卻需要使用2個蒸餾塔進行分離,故相較於比較例1而言,使用本發明之系統及方法所得的實驗例1及2在硬體設備上較可節省成本,且可減少使用上的空間。 Experimental Example 1 and Experimental Example 2 of the present invention use a single divided-wall distillation column to separate low-boiling substances, medium-boiling substances, and high-boiling substances in the mixture, while Comparative Example 1 requires the use of two distillation columns for separation. Therefore, compared with Comparative Example 1, the experimental examples 1 and 2 obtained by using the system and method of the present invention can save costs on the hardware equipment and reduce the space used.
再者,由表一之性能的比較結果可知,本發明之實驗例1及2相較於比較例1而言,能耗較低,具節能效果。 Furthermore, from the comparison results of the performance in Table 1, it can be known that, compared with Comparative Example 1, Experimental Examples 1 and 2 of the present invention have lower energy consumption and energy saving effects.
本發明之實施例提供廢溶劑處理系統及其之方法。由於本發明之廢溶劑處理系統及其之方法並非使用雙塔進行蒸餾,而是藉由此單一的分壁式蒸餾塔分離出高沸點、中沸點及低沸點之物質,並利用分壁式蒸餾塔所分離出之物質與欲提供至分壁式蒸餾塔之物質進行熱交換的方式減少能耗,進一步回收中沸點物質,以供再利用。因此,本發明之廢溶劑處理系統及其之方法可達到節省硬體投資與操作成本的目的。 Embodiments of the present invention provide a waste solvent processing system and a method thereof. Because the waste solvent treatment system and method of the present invention do not use a double column for distillation, the high-boiling point, middle-boiling point, and low-boiling point materials are separated by the single divided-wall distillation column, and the divided-wall distillation is used. The material separated from the column is heat exchanged with the material to be supplied to the divided-wall distillation column to reduce energy consumption, and the medium boiling point material is further recovered for reuse. Therefore, the waste solvent processing system and method of the present invention can achieve the purpose of saving hardware investment and operating costs.
綜上所述,雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。 In summary, although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Those with ordinary knowledge in the technical field to which the present invention pertains can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the scope of the attached patent application.
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