TWI633007B - Method for manufacturing glued glass clip film - Google Patents

Method for manufacturing glued glass clip film Download PDF

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Publication number
TWI633007B
TWI633007B TW106127006A TW106127006A TWI633007B TW I633007 B TWI633007 B TW I633007B TW 106127006 A TW106127006 A TW 106127006A TW 106127006 A TW106127006 A TW 106127006A TW I633007 B TWI633007 B TW I633007B
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Taiwan
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transparent plastic
glass
soft transparent
film
piece
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TW106127006A
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Chinese (zh)
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TW201910125A (en
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陳錫勳
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怡利電子工業股份有限公司
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Abstract

本發明為一種膠合玻璃夾膜製造方法,包含以下步驟:(A)在一第一軟性透明塑膠製作出一容置孔;(B)將該第一軟性透明塑膠置於一第一片玻璃上;(C)將一含有一薄膜的軟性透明塑膠三明治置放在該容置孔裡,且該軟性透明塑膠三明治的厚度等於或小於該容置孔的深度;(D)蓋上一第二片玻璃,並以製具夾住該第一片玻璃與該第二片玻璃;(E)進行脫泡;以及(F)進行高溫高壓膠合。本發明採取局部處理薄膜的方法,主要是把夾膜作業從大面積的膠合玻璃製成縮小到一小面積進行,即對小面積的該軟性透明塑膠三明治進行夾設薄膜作業,藉以減少製作成本。The invention relates to a method for manufacturing a laminated glass film, comprising the steps of: (A) forming a receiving hole in a first soft transparent plastic; and (B) placing the first soft transparent plastic on a first glass. (C) placing a soft transparent plastic sandwich containing a film in the receiving hole, and the thickness of the soft transparent plastic sandwich is equal to or less than the depth of the receiving hole; (D) covering a second piece Glass, and sandwiching the first piece of glass with the second piece of glass; (E) performing defoaming; and (F) performing high temperature and high pressure bonding. The invention adopts a method for partially treating a film, mainly to reduce the film-forming operation from a large-area glued glass to a small area, that is, to sandwich a small area of the soft transparent plastic sandwich to reduce the manufacturing cost. .

Description

膠合玻璃夾膜製造方法Glued glass film manufacturing method

本發明係與膠合玻璃有關,特別是指一種膠合玻璃夾膜製造方法。The invention relates to glued glass, in particular to a method for producing a laminated glass film.

參閱圖1A所示,顯示一種膠合玻璃,其製造過程主要是在第一片玻璃11上方置放一層軟性透明塑膠(PVB)12,拉平後再放置第二片玻璃13於最上方,然後夾緊固定,進行第一階段加壓略加溫脫泡,除去中間殘餘的空氣,之後再進行高壓較高溫膠合,讓該第一、二片玻璃11、13黏著於軟性塑膠12上。Referring to FIG. 1A, a glued glass is shown, which is mainly manufactured by placing a layer of soft transparent plastic (PVB) 12 over the first piece of glass 11, after flattening, placing a second piece of glass 13 at the top, and then clamping. Fixing, the first stage of pressure is slightly warmed and defoamed, the residual air in the middle is removed, and then high pressure and high temperature bonding is performed, so that the first and second sheets of glass 11, 13 are adhered to the soft plastic 12.

另外,若要在膠合玻璃內的局部位置處夾設一功能性薄膜,如果將薄膜直接貼於玻璃與軟性塑膠之間,容易影響玻璃對軟性塑膠的黏著力,將影響膠合玻璃對玻璃碎片黏著的功能,影響膠合玻璃的安全性,如TW M481234專利,參閱圖1B所示,顯示一種夾設有功能性薄膜的膠合玻璃,其主要被夾設於兩玻璃16之間的軟性塑膠,是使用兩張一半厚度的軟性塑膠17,將薄膜18夾於兩片軟性塑膠17之間,以提升安全性。然而一張軟性塑膠17變成兩張重疊,除了會增加殘留氣泡的機率,影響膠合玻璃的良率之外,該膠合玻璃往往都是大面積的生產製造,如此在良率偏低的狀況下,所耗損的製作成本也相對較高。In addition, if a functional film is to be placed at a local position in the glued glass, if the film is directly attached between the glass and the soft plastic, it is easy to affect the adhesion of the glass to the soft plastic, which will affect the adhesion of the glued glass to the glass fragments. The function of the glue, which affects the safety of the glued glass, such as the TW M481234 patent, as shown in FIG. 1B, shows a glued glass with a functional film sandwiched between soft plastics sandwiched between two glasses 16 for use. Two half-thick soft plastics 17 sandwich the film 18 between two pieces of soft plastic 17 for added safety. However, a soft plastic 17 becomes two overlaps. In addition to increasing the probability of residual bubbles and affecting the yield of the bonded glass, the glued glass is often produced in a large area, so that in the case of low yield, The production cost of the wear and tear is also relatively high.

本發明的目的在於提供一種膠合玻璃夾膜製造方法,其主要降低製作成本。It is an object of the present invention to provide a method of manufacturing a laminated glass film which substantially reduces manufacturing costs.

為了達成前述目的,依據本發明所提供一種膠合玻璃夾膜製造方法,包含以下步驟:(A)在一第一軟性透明塑膠製作出一容置孔;(B)將該第一軟性透明塑膠置於一第一片玻璃上;(C)將一含有一薄膜的軟性透明塑膠三明治置放在該容置孔裡,且該軟性透明塑膠三明治的厚度等於或小於該容置孔的深度;(D)蓋上一第二片玻璃,並以製具夾住該第一片玻璃與該第二片玻璃;(E)進行脫泡;以及(F)進行高溫高壓膠合。In order to achieve the foregoing object, a method for manufacturing a laminated glass film according to the present invention comprises the steps of: (A) forming a receiving hole in a first soft transparent plastic; and (B) placing the first soft transparent plastic. On a first piece of glass; (C) placing a soft transparent plastic sandwich containing a film in the receiving hole, and the thickness of the soft transparent plastic sandwich is equal to or less than the depth of the receiving hole; Covering a second piece of glass and sandwiching the first piece of glass with the second piece of glass; (E) performing defoaming; and (F) performing high temperature and high pressure bonding.

較佳地,其中在步驟(B)之後,將該第一軟性透明塑膠拉平,並調整該容置孔到一適當位置。Preferably, after the step (B), the first soft transparent plastic is flattened, and the receiving hole is adjusted to an appropriate position.

較佳地,其中該軟性塑膠三明治係為該薄膜被夾設於兩個第二軟性透明塑膠之間。Preferably, the soft plastic sandwich is such that the film is sandwiched between two second flexible transparent plastics.

較佳地,其中該第二軟性透明塑膠為聚乙烯丁縮醛(PVB)材質。Preferably, the second soft transparent plastic is made of polyvinyl butyral (PVB).

較佳地,其中該薄膜為一反射層,用以產生反射面。Preferably, the film is a reflective layer for generating a reflective surface.

較佳地,其中該第一軟性透明塑膠為聚乙烯丁縮醛(PVB)材質。Preferably, the first soft transparent plastic is made of polyvinyl butyral (PVB).

較佳地,其中該薄膜為環烯烴聚合物(COP)材質。Preferably, the film is made of a cyclic olefin polymer (COP) material.

藉此,本發明採取局部處理薄膜的方法,主要是把夾膜作業從大面積的膠合玻璃製成縮小到一小面積進行,即對小面積的該軟性透明塑膠三明治進行夾設薄膜作業,藉以減少製作成本;同時,將會影響良率的殘留氣泡縮小在該軟性透明塑膠三明治中處理,即使產生不良品也只有小面積的該軟性透明塑膠三明治,而非整片膠合玻璃,能夠有效降低製作成本;另外,小面積的該軟性透明塑膠三明治也比較容易處理厚度不均的問題,確實能降低製作成本。Therefore, the present invention adopts a method for partially treating a film, mainly to reduce the film bonding operation from a large-area glued glass to a small area, that is, to sandwich a small area of the soft transparent plastic sandwich. Reduce the production cost; at the same time, the residual bubble that will affect the yield is reduced in the soft transparent plastic sandwich. Even if the defective product is produced, only a small area of the soft transparent plastic sandwich, instead of the whole piece of glued glass, can effectively reduce the production. Cost; In addition, the small area of the soft transparent plastic sandwich is also easier to deal with the problem of uneven thickness, which can really reduce the production cost.

有關本發明為達成上述目的,所採用之技術、手段及其他之功效,茲舉一較佳可行實施例並配合圖式詳細說明如後。The present invention has been described in connection with the preferred embodiments of the present invention in accordance with the accompanying drawings.

在提出詳細說明之前,要注意的是,在以下的說明中,類似的元件是以相同的編號來表示。Before the detailed description is made, it is noted that in the following description, similar elements are denoted by the same reference numerals.

參閱圖2、圖3A至圖3C所示,本發明實施例所提供的一種膠合玻璃夾膜製造方法,包含以下步驟:Referring to FIG. 2, FIG. 3A to FIG. 3C, a method for manufacturing a laminated glass interlayer film according to an embodiment of the present invention comprises the following steps:

參閱圖2、圖3A所示,(A)在一第一軟性透明塑膠20製作出一容置孔21;本實施例中該第一軟性透明塑膠20為聚乙烯丁縮醛(PVB)材質;該容置孔21可藉由切除方式製成,且該容置孔21為矩形孔型態。Referring to FIG. 2 and FIG. 3A, (A) a receiving hole 21 is formed in a first flexible transparent plastic 20; in the embodiment, the first soft transparent plastic 20 is made of polyvinyl butyral (PVB); The receiving hole 21 can be made by cutting, and the receiving hole 21 is in a rectangular hole shape.

參閱圖2、圖3B所示,(B)將該第一軟性透明塑膠20置於一第一片玻璃30上;本實施例中,在該步驟之後,將該第一軟性透明塑膠20拉平,並調整該容置孔21到一適當位置。Referring to FIG. 2 and FIG. 3B, (B) the first soft transparent plastic 20 is placed on a first piece of glass 30. In this embodiment, after the step, the first soft transparent plastic 20 is flattened. And adjusting the receiving hole 21 to an appropriate position.

參閱圖2、圖3B所示,(C)將一含有一薄膜41的軟性透明塑膠三明治40置放在該容置孔21裡,且該軟性透明塑膠三明治40的厚度40T等於(亦可小於)該容置孔21的深度21D;本實施例中,該軟性塑膠三明治40係為該薄膜41被夾設於兩個第二軟性透明塑膠43之間;本實施例中各該第二軟性透明塑膠43為聚乙烯丁縮醛(PVB)材質,該薄膜41為一反射層,用以產生反射面。Referring to FIG. 2 and FIG. 3B, (C) a soft transparent plastic sandwich 40 containing a film 41 is placed in the receiving hole 21, and the thickness of the soft transparent plastic sandwich 40 is equal to (or less than) The depth 21D of the accommodating hole 21; in the embodiment, the soft plastic sandwich 40 is such that the film 41 is sandwiched between two second flexible transparent plastics 43; in the embodiment, each of the second soft transparent plastics 43 is a material of polyvinyl butyral (PVB), and the film 41 is a reflective layer for generating a reflecting surface.

參閱圖2、圖3B、圖3C所示,(D)蓋上一第二片玻璃50,並以製具夾住該第一片玻璃30與該第二片玻璃50。(E)進行脫泡;以及(F)進行高溫高壓膠合。其中步驟(E)與步驟(F)分別是進行第一階段加壓略加溫脫泡,除去中間殘餘的空氣,之後再進行高壓較高溫膠合,讓第一、第二片玻璃30、50黏著於具有該軟性透明塑膠三明治40的第一軟性透明塑膠20上。Referring to FIG. 2, FIG. 3B, and FIG. 3C, (D) a second piece of glass 50 is attached, and the first piece of glass 30 and the second piece of glass 50 are clamped by the tool. (E) performing defoaming; and (F) performing high temperature and high pressure bonding. Step (E) and step (F) are respectively performing the first stage of pressure and slightly degassing, removing the residual air in the middle, and then performing high pressure and high temperature bonding, so that the first and second sheets of glass 30, 50 are adhered. On the first soft transparent plastic 20 having the soft transparent plastic sandwich 40.

以上所述即為本發明實施例各步驟的說明。至於本發明的功效說明如下。The above description is the description of each step of the embodiment of the present invention. The effects of the present invention are explained below.

本發明採取局部處理薄膜的方法,主要是預先進行一小片含有薄膜41的軟性透明塑膠三明治40的製作,也就是在小面積的軟性透明塑膠三明治40上處理夾薄膜41,處理總厚度的差異的問題,製成相同或小於該膠合玻璃中該第一軟性透明塑膠20厚度的軟性透明塑膠三明治40;在該第一、二片玻璃30、50膠合前,先將該第一軟性透明塑膠20切除一與該軟性透明塑膠三明治40相同面積的容置孔21,在該第一片玻璃30上鋪設有容置孔21的第一軟性透明塑膠20後,將該軟性透明塑膠三明治40放入該第一軟性透明塑膠20的容置孔21中,進行加壓加熱膠合,讓該軟性透明塑膠三明治40在高溫下與周邊的第一軟性透明塑膠20融熔而無縫結合。據此,本發明至少具有下述功效。The method for partially treating a film according to the present invention is mainly to prepare a small piece of a soft transparent plastic sandwich 40 containing the film 41 in advance, that is, to process the sandwich film 41 on a small-area soft transparent plastic sandwich 40 to treat the difference in total thickness. The problem is that a soft transparent plastic sandwich 40 having the same or less than the thickness of the first soft transparent plastic 20 in the glued glass is formed; before the first and second glass 30, 50 are glued, the first soft transparent plastic 20 is cut off. a accommodating hole 21 having the same area as the soft transparent plastic sandwich 40. After the first soft transparent plastic 20 having the accommodating hole 21 is laid on the first glass 30, the soft transparent plastic sandwich 40 is placed in the first In the accommodating hole 21 of the soft transparent plastic 20, pressure-heating bonding is performed, and the soft transparent plastic sandwich 40 is melted and seamlessly combined with the surrounding first soft transparent plastic 20 at a high temperature. Accordingly, the present invention has at least the following effects.

有效降低製作成本。本發明所提供的一種膠合玻璃夾膜製造方法,主要是把夾膜作業從大面積的膠合玻璃製成縮小到一小面積進行,即對小面積的該軟性透明塑膠三明治40進行夾設薄膜41作業,藉以減少製作成本;同時,將會影響良率的殘留氣泡縮小在該軟性透明塑膠三明治40中處理,即使產生不良品也只有小面積的該軟性透明塑膠三明治40,而非整片膠合玻璃,能夠有效降低製作成本;另外,小面積的該軟性透明塑膠三明治40也比較容易處理厚度不均的問題,確實能降低製作成本。Effectively reduce production costs. The invention discloses a method for manufacturing a laminated glass interlayer film, which mainly comprises shrinking a film-forming operation from a large-area glued glass to a small area, that is, sandwiching a small area of the soft transparent plastic sandwich 40. Work, in order to reduce the production cost; at the same time, the residual bubble which will affect the yield is reduced in the soft transparent plastic sandwich 40, even if the defective product is produced, only a small area of the soft transparent plastic sandwich 40, rather than the entire piece of glued glass The utility model can effectively reduce the production cost; in addition, the soft transparent plastic sandwich 40 of a small area is relatively easy to handle the problem of uneven thickness, and can indeed reduce the manufacturing cost.

綜上所述,上述各實施例及圖式僅為本發明之較佳實施例而已,當不能以之限定本發明實施之範圍,舉凡依本發明申請專利範圍所作之均等變化與修飾,皆應屬本發明專利涵蓋之範圍內。In the above, the above embodiments and the drawings are only the preferred embodiments of the present invention, and the scope and scope of the present invention should not be limited thereto. It is within the scope of the patent of the present invention.

[習知][知知]

11‧‧‧第一片玻璃11‧‧‧First glass

12‧‧‧軟性透明塑膠12‧‧‧Soft transparent plastic

13‧‧‧第二片玻璃13‧‧‧Second glass

16‧‧‧玻璃16‧‧‧glass

17‧‧‧軟性塑膠17‧‧‧Soft plastic

18‧‧‧薄膜18‧‧‧ Film

[本發明][this invention]

20‧‧‧第一軟性透明塑膠20‧‧‧First soft transparent plastic

21‧‧‧容置孔21‧‧‧ accommodating holes

21D‧‧‧深度21D‧‧‧Deep

30‧‧‧第一片玻璃30‧‧‧First glass

40‧‧‧軟性透明塑膠三明治40‧‧‧Soft transparent plastic sandwich

40T‧‧‧厚度40T‧‧‧ thickness

41‧‧‧薄膜41‧‧‧film

43‧‧‧第二軟性透明塑膠43‧‧‧Second soft transparent plastic

50‧‧‧第二片玻璃50‧‧‧second glass

圖1A是膠合玻璃的剖面圖。 圖1B是夾設有薄膜的膠合玻璃的剖面圖。 圖2是本發明實施例的流程圖。 圖3A是本發明實施例的示意圖,顯示第一軟性透明塑膠具有一容置孔的狀態。 圖3B是本發明實施例的示意圖,顯示將第一軟性透明塑膠置於第一片玻璃上,並依序設置有軟性透明塑膠三明治與第二片玻璃的狀態。 圖3C是本發明實施例的示意圖,顯示第一片玻璃、第一軟性透明塑膠、軟性透明塑膠三明治與第二片玻璃的結合狀態。Figure 1A is a cross-sectional view of a bonded glass. Fig. 1B is a cross-sectional view of a cemented glass with a film interposed. 2 is a flow chart of an embodiment of the present invention. FIG. 3A is a schematic view showing an embodiment of the present invention, showing a state in which the first soft transparent plastic has a receiving hole. 3B is a schematic view showing the state in which the first soft transparent plastic is placed on the first piece of glass, and the soft transparent plastic sandwich and the second piece of glass are sequentially disposed. 3C is a schematic view showing an embodiment of the present invention, showing a state in which a first piece of glass, a first soft transparent plastic, a soft transparent plastic sandwich, and a second piece of glass are combined.

Claims (6)

一種膠合玻璃夾膜製造方法,包含以下步驟:(A)在一第一軟性透明塑膠製作出一容置孔;(B)將該第一軟性透明塑膠置於一第一片玻璃上;(C)將一含有一薄膜的軟性透明塑膠三明治置放在該容置孔裡,且該軟性透明塑膠三明治的厚度等於或小於該容置孔的深度,該軟性塑膠三明治係為該薄膜被夾設於兩個第二軟性透明塑膠之間;(D)蓋上一第二片玻璃,並以製具夾住該第一片玻璃與該第二片玻璃;(E)進行脫泡;以及(F)進行高溫高壓膠合。 A method for manufacturing a laminated glass film comprises the steps of: (A) forming a receiving hole in a first soft transparent plastic; and (B) placing the first soft transparent plastic on a first piece of glass; Inserting a soft transparent plastic sandwich containing a film in the receiving hole, and the thickness of the soft transparent plastic sandwich is equal to or less than the depth of the receiving hole, the soft plastic sandwich is sandwiched between the film and the film Between two second soft transparent plastics; (D) a second piece of glass, and the first piece of glass and the second piece of glass are clamped by the tool; (E) defoaming; and (F) High temperature and high pressure bonding. 如請求項1所述之膠合玻璃夾膜製造方法,其中在步驟(B)之後,將該第一軟性透明塑膠拉平。 The method for producing a laminated glass film according to claim 1, wherein after the step (B), the first soft transparent plastic is flattened. 如請求項1所述之膠合玻璃夾膜製造方法,其中各該第二軟性透明塑膠為聚乙烯丁縮醛(PVB)材質。 The method for manufacturing a laminated glass film according to claim 1, wherein each of the second soft transparent plastics is made of polyvinyl butyral (PVB). 如請求項1所述之膠合玻璃夾膜製造方法,其中該薄膜為環烯烴聚合物(COP)材質。 The method for producing a laminated glass film according to claim 1, wherein the film is a cycloolefin polymer (COP) material. 如請求項1所述之膠合玻璃夾膜製造方法,其中該第一軟性透明塑膠為聚乙烯丁縮醛(PVB)材質。 The method for manufacturing a laminated glass film according to claim 1, wherein the first soft transparent plastic is made of polyvinyl butyral (PVB). 如請求項1所述之膠合玻璃夾膜製造方法,該薄膜為一反射層,用以產生反射面。 The method for producing a laminated glass film according to claim 1, wherein the film is a reflective layer for generating a reflecting surface.
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US20040146645A1 (en) * 2003-01-29 2004-07-29 Freeman Glenn E. Coated article having a sealed layered edge to impede corrosion of a coating at the edge and method of making same
CN1569716A (en) * 2004-05-08 2005-01-26 上海耀华皮尔金顿玻璃股份有限公司 Glass with metal decorative sheet as interlayer and its production process

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040146645A1 (en) * 2003-01-29 2004-07-29 Freeman Glenn E. Coated article having a sealed layered edge to impede corrosion of a coating at the edge and method of making same
CN1569716A (en) * 2004-05-08 2005-01-26 上海耀华皮尔金顿玻璃股份有限公司 Glass with metal decorative sheet as interlayer and its production process

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