TWI627261B - Method for producing complex fluoride phosphor - Google Patents

Method for producing complex fluoride phosphor Download PDF

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TWI627261B
TWI627261B TW104103046A TW104103046A TWI627261B TW I627261 B TWI627261 B TW I627261B TW 104103046 A TW104103046 A TW 104103046A TW 104103046 A TW104103046 A TW 104103046A TW I627261 B TWI627261 B TW I627261B
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compound
compound containing
fluoride
phosphor
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TW201533217A (en
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石井政利
金吉正実
美濃輪武久
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信越化學工業股份有限公司
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    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
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    • C09K11/61Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing fluorine, chlorine, bromine, iodine or unspecified halogen elements
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    • C09K11/616Halogenides with alkali or alkaline earth metals

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Abstract

關於式(I)A2MF6:Mn (I) About Formula (I) A 2 MF 6 : Mn (I)

(M為由Si、Ti、Zr、Hf、Ge及Sn所選出的1種或2種以上之4價元素,A為由Li、Na、K、Rb及Cs所選出、且至少含有Na及/或K之1種或2種以上之鹼金屬) (M is one or two or more kinds of tetravalent elements selected from Si, Ti, Zr, Hf, Ge, and Sn, and A is selected from Li, Na, K, Rb, and Cs, and contains at least Na and/or Or one or more alkali metals of K)

所表示之Mn活化複氟化物紅色螢光體之製造中,作為原料,使用含有M化合物與含有A化合物與含有Mn化合物、含有M化合物與含有A及Mn化合物、含有M及A化合物與含有Mn化合物、或含有A及Mn化合物與含有M及A化合物,在含氟化氫酸或者其鹽之液中,將上述原料在反應槽內進行混合,使A2MF6:Mn的複氟化物螢光體晶析時,在上述原料中以Mn4+作為主成分,再含有0.5~10at%之Mn2+及/或Mn3+的複氟化物螢光體之製造方法,且根據本發明,可防止Mn4+之氧化,可製造高性能之紅色螢光體。 In the production of the Mn-activated complex fluoride red phosphor, the M-containing compound and the A-containing compound and the Mn-containing compound, the M-containing compound, the A-containing Mn compound, the M-containing compound, and the Mn-containing compound are used as a raw material. a compound or a compound containing A and Mn and a compound containing M and A, and mixing the above-mentioned raw materials in a reaction tank in a liquid containing hydrogen fluoride or a salt thereof to form a double fluoride phosphor of A 2 MF 6 : Mn In the case of crystallization, a method for producing a complex fluoride phosphor containing Mn 4+ as a main component and further containing 0.5 to 10 at% of Mn 2+ and/or Mn 3+ in the above-mentioned raw material can be prevented according to the present invention. The oxidation of Mn 4+ produces a high performance red phosphor.

Description

複氟化物螢光體之製造方法 Method for producing complex fluoride phosphor

本發明係關於可用作為藍色LED用紅色氟化 物螢光體的式A2MF6:Mn(式中,M為由Si、Ti、Zr、Hf、Ge及Sn所選出的1種或2種以上之4價元素,A為由Li、Na、K、Rb及Cs所選出、且為至少含有Na及/或K之1種或2種以上之鹼金屬。)所表示之Mn活化複氟化物紅色螢光體(複氟化物螢光體)之製造方法。 The present invention relates to a formula A 2 MF 6 : Mn which can be used as a red fluoride phosphor for blue LEDs (wherein M is one or two selected from Si, Ti, Zr, Hf, Ge and Sn) The above tetravalent element, A is an alkali metal selected from Li, Na, K, Rb, and Cs and containing at least one or two or more alkali metals of Na and/or K.) A method of producing a red phosphor (polyfluoride phosphor).

以白色LED(Light Emitting Diode)之演色性提升、或者使用白色LED作為液晶顯示器之背光的場合之色再現性提升為目的,需要以相當於近紫外至藍色的LED之光激發而發紅色光之螢光體,正進行著研究。此中,在特表2009-528429號公報(專利文獻1)中,記載於A2MF6(A為Na,K,Rb等、M為Si,Ge,Ti等)等之式所表示之複氟化物中添加Mn者(複氟化物螢光體)為有用一事。 In order to enhance the color reproducibility of a white LED (Light Emitting Diode) or to use a white LED as a backlight of a liquid crystal display, it is necessary to emit red light by exciting light of an LED equivalent to near ultraviolet to blue. The phosphor is undergoing research. In the above-mentioned Japanese Patent Publication No. 2009-528429 (Patent Document 1), it is described in the formula of A 2 MF 6 (A is Na, K, Rb, etc., M is Si, Ge, Ti, etc.). It is useful to add Mn (polyfluoride phosphor) to fluoride.

關於上述螢光體之製造方法,在專利文獻1揭示使構成各元素全部溶解或分散的氟化氫酸溶液蒸發濃 縮後析出之方法。作為另外之製法,在美國專利第3576756號說明書(專利文獻2),揭示藉由使構成各元素各自溶解的氟化氫酸溶液混合後,加入水溶性有機溶劑之丙酮,使溶解度降低而析出之方法。進一步,在專利第4582259號公報(專利文獻3)、及特開2012-224536號公報(專利文獻4),揭示藉由使上述式中之元素M、與元素A分別溶於各別的含氟化氫酸之溶液,再度混合其任一已加入有Mn者使螢光體析出之方法。 In the method for producing a phosphor described above, Patent Document 1 discloses that a hydrofluoric acid solution in which all the constituent elements are dissolved or dispersed is evaporated. The method of precipitation after shrinking. As a separate production method, in the specification of the U.S. Patent No. 3,576,756 (Patent Document 2), a method in which a solvent of a hydrofluoric acid in which each element is dissolved is mixed, and acetone in a water-soluble organic solvent is added to lower the solubility and precipitate is disclosed. Further, in the patent No. 4,582,259 (Patent Document 3) and JP-A-2012-224536 (Patent Document 4), it is disclosed that the element M and the element A in the above formula are respectively dissolved in respective hydrogen fluorides. The acid solution is mixed again with any method in which Mn has been added to precipitate the phosphor.

此時,Mn活化複氟化物紅色螢光體(複氟化 物螢光體)中,Mn必須為4價Mn,且Mn4+為發光中心,在2價、3價Mn或6價等之Mn,雖為不能成為紅色螢光體之發光中心者,但在以往的A2MF6:Mn之製造方法中,卻未充分考量製造中之Mn4+之氧化。 In this case, in the Mn-activated complex fluoride red phosphor (polyfluoride phosphor), Mn must be tetravalent Mn, and Mn 4+ is a luminescent center, and Mn in divalent, trivalent Mn or hexavalent, etc. Although it is not a luminescent center of a red phosphor, in the conventional manufacturing method of A 2 MF 6 : Mn, the oxidation of Mn 4+ in production is not fully considered.

本發明為有鑑於上述實情而成者,且以提供不使Mn4+氧化,而可得到高性能之紅色螢光體之複氟化物螢光體之製造方法為目的。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a method for producing a complex fluoride phosphor which can provide a high-performance red phosphor without oxidizing Mn 4+ .

本發明者們為了達成上述目的進行努力檢討之結果,發現藉由以不使A2MF6:Mn螢光體之發光中心的Mn4+氧化之方式,併存有A2MF6:Mn晶析用中價數少 的Mn離子,可防止在反應步驟有產生之虞的Mn4+之氧化,可製造高性能之紅色螢光體,而完成本發明。 As a result of an effort to achieve the above object, the inventors of the present invention found that A 2 MF 6 :Mn is crystallized by oxidizing Mn 4+ of the luminescent center of the A 2 MF 6 :Mn phosphor. The Mn ion having a small number of valences can prevent oxidation of Mn 4+ which is generated in the reaction step, and a high-performance red phosphor can be produced, and the present invention has been completed.

因此,本發明提供下述複氟化物螢光體之製造方法。 Accordingly, the present invention provides a method of producing a polyfluoride phosphor as described below.

[1]一種複氟化物螢光體之製造方法,其特徵係在下述式(I)A2MF6:Mn (I) [1] A method for producing a complex fluoride phosphor, which is characterized by the following formula (I) A 2 MF 6 : Mn (I)

(式中,M為由Si、Ti、Zr、Hf、Ge及Sn所選出的1種或2種以上之4價元素,A為由Li、Na、K、Rb及Cs所選出,且為至少含有Na及/或K之1種或2種以上之鹼金屬) (wherein M is one or two or more kinds of tetravalent elements selected from Si, Ti, Zr, Hf, Ge, and Sn, and A is selected from Li, Na, K, Rb, and Cs, and is at least One or more alkali metals containing Na and/or K)

所表示之Mn活化複氟化物紅色螢光體之製造中,作為原料使用含有M之化合物與含有A之化合物與含有Mn之化合物、含有M之化合物與含有A及Mn之化合物、含有M及A之化合物與含有Mn之化合物、或含有A及Mn之化合物與含有M及A之化合物,在含氟化氫酸或者其鹽之液中,將上述原料在反應槽內進行混合,使A2MF6:Mn的複氟化物螢光體晶析時,在上述原料中以Mn4+為主成分,再含有0.5~10at%之Mn2+及/或Mn3+In the production of the Mn-activated complex fluoride red phosphor, a compound containing M and a compound containing A and a compound containing Mn, a compound containing M, a compound containing A and Mn, and M and A are used as a raw material. The compound and the compound containing Mn, or the compound containing A and Mn, and the compound containing M and A, and the above-mentioned raw materials are mixed in a reaction tank in a liquid containing hydrogen fluoride or a salt thereof to obtain A 2 MF 6 : When the Mn complex fluoride phosphor is crystallized, Mn 4+ is mainly contained in the above-mentioned raw material, and further 0.5 to 10 at% of Mn 2+ and/or Mn 3+ is contained.

[2]如[1]記載之製造方法,其係於容器中準備水,於其中投入氟化氫酸,接著投入含有M(但是,M同上述)之化合物後進行攪拌、溶解,接著投入含有A(但是,A同上述)之化合物與含有Mn之化合物或含有A(但是,A同上述)與Mn之化合物後進行攪拌、溶解,調製基質溶液,最後邊攪拌該基質溶液邊添加由A(但是,A同上 述)之氟化物或溶解有該氟化物的氟化氫酸溶液所構成的添加用劑,在基質溶液中使A2MF6:Mn(但是,A及M同上述)晶析時,於由上述含有Mn之化合物或上述含有A與Mn之化合物所構成的原料中,以Mn4+作為主成分,且含有0.5~10at%之Mn2+及/或Mn3+[2] The production method according to [1], wherein water is prepared in a container, and hydrogen fluoride is introduced therein, and then a compound containing M (however, M is as described above) is introduced, stirred, dissolved, and then charged with A ( However, the compound of A with the above) and the compound containing Mn or the compound containing A (but A with the above) and Mn are stirred and dissolved to prepare a matrix solution, and finally, the matrix solution is stirred while adding A (however, a with the above) is added with dissolved fluoride or hydrofluoric acid solution of the agent is fluoride formed in the matrix solution to a a 2 MF 6: Mn (however, when a and M are the same above) crystallization, consisting of The raw material composed of the Mn-containing compound or the above-mentioned compound containing A and Mn contains Mn 4+ as a main component and 0.5 to 10 at% of Mn 2+ and/or Mn 3+ .

[3]如[1]或[2]記載之製造方法,其中,至少晶析反應在惰性氣體環境進行。 [3] The production method according to [1] or [2] wherein at least the crystallization reaction is carried out in an inert gas atmosphere.

[4]如[1]~[3]中任一項記載之製造方法,其中,A2MF6:Mn晶析用液邊以惰性氣體打氣邊進行晶析反應。 [4] The production method according to any one of [1] to [3] wherein the liquid for crystallization of A 2 MF 6 : Mn is subjected to a crystallization reaction while being purged with an inert gas.

[5]如[1]~[4]中任一項記載之製造方法,其中,A2MF6:Mn(但是,A及M同上述)所表示之紅色螢光體中被活化的Mn離子之含量為該螢光體全體之0.2~1.2at%。 [5] The production method according to any one of [1] to [4] wherein the activated Mn ion in the red phosphor represented by A 2 MF 6 : Mn (however, A and M are the same as above) The content is 0.2 to 1.2 at% of the entire phosphor.

根據本發明,為不使A2MF6:Mn螢光體之發光中心的Mn4+氧化而為溶液中併存價數少的Mn離子者,藉由價數少的Mn離子之存在,可防止Mn4+之氧化,可製造高性能之紅色螢光體。進而藉由在製造製程的特定步驟中,由環境氛圍中將氧除去,防止Mn4+之氧化,可製造高性能之紅色螢光體。且本發明之製造方法為可於一個反應容器中使原料逐步加入,可以合理且生產性高的製造設備實施之優異的製造方法。 According to the present invention, it is possible to prevent Mn ions having a small number of valences in a solution without oxidizing Mn 4+ of the luminescent center of the A 2 MF 6 :Mn phosphor, by the presence of Mn ions having a small valence. The oxidation of Mn 4+ produces a high performance red phosphor. Further, by removing oxygen from the ambient atmosphere in a specific step of the manufacturing process to prevent oxidation of Mn 4+ , a high-performance red phosphor can be produced. Further, the production method of the present invention is an excellent production method which can be gradually added to a raw material in one reaction vessel and can be carried out in a rational and highly productive manufacturing facility.

1‧‧‧容器 1‧‧‧ container

2‧‧‧攪拌機構 2‧‧‧Agitating mechanism

3、7、9‧‧‧附活門配管 3,7,9‧‧‧with door fittings

4‧‧‧幫浦 4‧‧‧ pump

5‧‧‧供給槽 5‧‧‧ supply slot

6‧‧‧粉體供給裝置 6‧‧‧Powder supply device

8‧‧‧滴下槽 8‧‧‧Drip tank

[圖1]為本發明之製造方法之實施所使用的製造裝置之一例的概略圖。 Fig. 1 is a schematic view showing an example of a manufacturing apparatus used for carrying out the production method of the present invention.

本發明之製造方法為用以得到下述式(I)A2MF6:Mn (I) The production method of the present invention is to obtain the following formula (I) A 2 MF 6 : Mn (I)

(式中,M為由Si、Ti、Zr、Hf、Ge及Sn所選出的1種或2種以上之4價元素,A為由Li、Na、K、Rb及Cs所選出、且為至少含有Na及/或K之1種或2種以上之鹼金屬。) (wherein M is one or two or more kinds of tetravalent elements selected from Si, Ti, Zr, Hf, Ge, and Sn, and A is selected from Li, Na, K, Rb, and Cs, and is at least One or two or more alkali metals containing Na and/or K.)

所示之複氟化物螢光體的方法。 A method of forming a complex fluoride phosphor.

在此,M以Si、Ti或Ge、尤以Si或Ti為佳,且A以Na或K為佳。 Here, M is preferably Si, Ti or Ge, especially Si or Ti, and A is preferably Na or K.

本發明中,使用含有M之化合物與含有A之化合物與含有Mn之化合物、含有M之化合物與含有A及Mn之化合物、含有M及A之化合物與含有Mn之化合物、或含有A及Mn之化合物與含有M及A之化合物,在含氟化氫酸或者其鹽之液中,使此等化合物在反應槽內混合,使A2MF6:Mn之複氟化物螢光體進行晶析。 In the present invention, a compound containing M and a compound containing A and a compound containing Mn, a compound containing M and a compound containing A and Mn, a compound containing M and A, a compound containing Mn, or a compound containing A and Mn are used. The compound and the compound containing M and A are mixed in a reaction bath with a compound containing a hydrogen fluoride or a salt thereof to crystallize the A 2 MF 6 :Mn polyfluoride phosphor.

此時,製造A2MF6:Mn之方法,為使用上述化合物,以溼式進行之任何方法皆可,但以例如於水中依 序溶入為原料之各種成分,從得到的水溶液最後使上述式(I)之紅色螢光體析出之方法為佳。 In this case, the method of producing A 2 MF 6 : Mn may be any method which is carried out in a wet manner by using the above compound, but the components obtained as raw materials are sequentially dissolved in water, for example, and the resulting aqueous solution is finally made. The method of precipitating the red phosphor of the formula (I) is preferred.

此時,作為原料,使用M源(4價元素源)、A源(鹼金屬源)、Mn源、氟源、進而作為反應媒質使用氟化氫酸。將此等之原料溶於水後使反應,得到螢光體之沉澱。該使溶解之順序雖未限定,以其餘之物全部溶解後,加入鹼金屬A之方法為佳。又,為使易溶解,氟化氫酸以在M源及Mn源前加入為佳。 At this time, as the raw material, an M source (a tetravalent element source), an A source (alkali metal source), a Mn source, a fluorine source, and further a hydrogen fluoride as a reaction medium are used. These materials are dissolved in water to cause a reaction to obtain a precipitate of a phosphor. Although the order of dissolution is not limited, it is preferred to add the alkali metal A after all the other materials have been dissolved. Further, in order to make it easy to dissolve, it is preferred to add hydrogen fluoride to the M source and the Mn source.

尤其,包含各自準備含有4價元素M之氟化物之第1溶液、及含鹼金屬A之氟化物、氟化氫鹽、硝酸鹽、硫酸鹽、硫酸氫鹽、碳酸鹽、碳酸氫鹽及氫氧化物所選出的化合物之第2溶液及/或鹼金屬A之化合物之固體之步驟、混合上述第1溶液與上述第2溶液及/或固體,使上述4價元素M之氟化物與上述鹼金屬A之化合物反應之步驟、及將因反應生成的固體生成物固液分離後回收之步驟之方法,特別係,宜採用於容器中準備水,於其中投入氟化氫酸,接著投入含有M(但是,M同上述)之化合物後進行攪拌、溶解,接著投入含有A(但是,A同上述)之化合物與含有Mn之化合物或含有A(但是,A同上述)與Mn之化合物後進行攪拌、溶解,調製基質溶液,最後邊攪拌該基質溶液邊添加由A(但是,A同上述)之氟化物 或溶解有該氟化物的氟化氫酸溶液所構成的添加用劑,在基質溶液中使A2MF6:Mn(但是,A及M同上述)析出之方法。 In particular, it includes a first solution each containing a fluoride containing a tetravalent element M, and a fluoride containing a alkali metal A, a hydrogen fluoride salt, a nitrate, a sulfate, a hydrogen sulfate, a carbonate, a hydrogencarbonate, and a hydroxide. a step of mixing the second solution of the selected compound and/or the solid of the compound of the alkali metal A, mixing the first solution with the second solution and/or solid, and mixing the fluoride of the tetravalent element M with the alkali metal A The step of reacting the compound and the step of recovering the solid product formed by the reaction and solid-liquid separation, in particular, it is preferred to prepare water in the vessel, into which hydrogen fluoride is introduced, and then to contain M (but, M The compound of the above) is stirred and dissolved, and then a compound containing A (but A is the same as above) and a compound containing Mn or a compound containing A (but A is the same as above) and Mn are added, followed by stirring, dissolving, and preparing a matrix solution, and finally, while stirring the matrix solution, adding an additive comprising a fluoride of A (but, A is as described above) or a hydrofluoric acid solution in which the fluoride is dissolved, and A 2 MF is added to the matrix solution. 6 : A method of precipitation of Mn (however, A and M are the same as above).

作為4價元素M之源,可使用氟化物、氧化 物、氫氧化物、碳酸鹽等,較佳為氧化物、氟化物,此等可1種單獨或2種以上組合使用。可舉例如SiO2、TiO2等。將此等與氟化氫酸水溶液一起溶於水,則實質上成為含元素M之聚氟酸鹽的水溶液。又亦可以取得H2SiF6等之聚氟酸鹽之溶液來使用。 As a source of the tetravalent element M, a fluoride, an oxide, a hydroxide, a carbonate, or the like can be used, and an oxide or a fluoride is preferable. These may be used alone or in combination of two or more. For example, SiO 2 , TiO 2 or the like can be mentioned. When these are dissolved in water together with the aqueous solution of hydrogen fluoride, it is substantially an aqueous solution containing the polyfluoride of the element M. It also can be obtained solution H 2 SiF 6, etc. of polyvinyl fluoride salt used.

作為錳之原料,可使用錳之氟化物、碳酸 鹽、氧化物、氫氧化物等,但以含有A與Mn之化合物(氟化物、氧化物、氯化物等)之形態使用為佳,由錳之氧化狀態與易溶解程度之觀點來看,以A2MnF6所表示之複氟化物或A2MnO3所表示之複氧化物為佳。實例可舉例如K2MnF6等。 As a raw material of manganese, a fluoride, a carbonate, an oxide, a hydroxide, or the like of manganese may be used, but it is preferably used in the form of a compound containing a compound of A and Mn (fluoride, oxide, chloride, etc.). From the viewpoint of the oxidized state and the degree of ease of dissolution, it is preferred to use a double fluoride represented by A 2 MnF 6 or a double oxide represented by A 2 MnO 3 . Examples thereof include K 2 MnF 6 and the like.

作為鹼金屬A(A為Li、Na、K、Rb及Cs所 選出的1種或2種以上、至少包含Na及/或K)之源,可使由氟化物AF、氟化氫鹽AHF2、硝酸鹽ANO3、硫酸鹽A2SO4、硫酸氫鹽AHSO4、碳酸鹽A2CO3、碳酸氫鹽AHCO3及氫氧化物AOH所選出的化合物因應必要與氟化氫(氟化氫酸水溶液)一起溶於水後調製為水溶液。另一方面,固體(對應第2溶液之固體)之場合可將由氟化物AF、氟化氫鹽AHF2、硝酸鹽ANO3、硫酸鹽A2SO4、硫酸氫鹽AHSO4、碳酸鹽A2CO3、碳酸氫鹽AHCO3及氫氧 化物AOH所選出的化合物以固體來準備。較佳者為氟化物或氟化氫鹽。 As a source of the alkali metal A (A is one or more selected from Li, Na, K, Rb, and Cs, and at least Na and/or K), the fluoride AF, the hydrogen fluoride salt AHF 2 , and the nitric acid can be used. The selected compounds of salt ANO 3 , sulfate A 2 SO 4 , hydrogen sulfate AHSO 4 , carbonate A 2 CO 3 , hydrogencarbonate AHCO 3 and hydroxide AOH are dissolved in hydrogen fluoride (hydrogen fluoride solution) as necessary. After water, it is prepared as an aqueous solution. On the other hand, the solid (corresponding to the solid of the second solution) may be composed of fluoride AF, hydrogen fluoride salt AHF 2 , nitrate ANO 3 , sulfate A 2 SO 4 , hydrogen sulfate AHSO 4 , carbonate A 2 CO 3 The compound selected from the hydrogencarbonate AHCO 3 and the hydroxide AOH is prepared as a solid. Preferred are fluorides or hydrogen fluoride salts.

作為使用上述原料,製造複氟化物螢光體的 適宜之方法,首先於反應容器加入水再於其中投入氟化氫酸。此時,氟化氫酸之濃度在後述基質溶液中為10~50質量%,尤以15~45質量%為佳。 As a raw material for producing a complex fluoride phosphor A suitable method is to first add water to the reaction vessel and then to add hydrogen fluoride. In this case, the concentration of the hydrogen fluoride acid is preferably 10 to 50% by mass, particularly preferably 15 to 45% by mass, based on the substrate solution to be described later.

接著投入含有M(但是,M同上述)之化合 物後進行攪拌、溶解。將此等M之化合物溶於上述氟化氫酸水溶液場合之濃度在後述基質溶液中為0.02~1.0莫耳/公升,尤以0.05~0.5莫耳/公升為佳。 Then put in a combination of M (but, M is the same as above) The mixture was stirred and dissolved. The concentration of the compound of the above M in the above aqueous solution of hydrogen fluoride is 0.02 to 1.0 mol/liter in the substrate solution to be described later, preferably 0.05 to 0.5 mol/liter.

接著投入含有A(但是,A同上述)之化合物 與含有Mn之化合物、較佳為含有A與Mn之化合物之1種或2種以上後,進行攪拌、溶解,藉此調製基質溶液。 此時,A之濃度、Mn之濃度在各自基質溶液中為0.00005~0.4莫耳/公升、尤以0.0001~0.2莫耳/公升為佳。 Then, a compound containing A (but, A is the same as above) is introduced. One or two or more kinds of the compound containing Mn, preferably a compound containing A and Mn, are stirred and dissolved to prepare a matrix solution. At this time, the concentration of A and the concentration of Mn are preferably 0.00005 to 0.4 mol/liter in the respective matrix solutions, particularly preferably 0.0001 to 0.2 mol/liter.

最後邊攪拌該基質溶液邊添加A(但是,A同 上述)之氟化物或溶解有該氟化物的氟化氫酸溶液作為添加用劑。此時,作為氟化物,可舉例如氟化鈉、氟化氫鈉、氟化鉀、氟化氫鉀,尤以氟化氫鈉或氟化氫鉀為佳。 又,該氟化氫酸溶液中之氟化氫酸之濃度,在作為A原料使用氟化物、氟化氫鹽以外的場合與A之濃度相同或在其以上、尤以A之濃度的2倍以上為佳。作為A原料使用氟化物、或氟化氫鹽的場合,氟化氫酸之濃度不被限定。 鹼金屬A之濃度為0.25莫耳/公升以上,尤以0.5莫耳/公 升以上為佳。又,添加之鹼金屬A之量,相對基質溶液中M與Mn之合計,為2.0~10.0(莫耳比),尤以2.0~5.0(莫耳比)為佳。 Finally, add A to the matrix solution while stirring (but, A The fluoride of the above) or the hydrofluoric acid solution in which the fluoride is dissolved is used as an additive. In this case, examples of the fluoride include sodium fluoride, sodium hydrogen fluoride, potassium fluoride, and potassium hydrogen fluoride, and particularly preferably sodium hydrogen fluoride or potassium hydrogen fluoride. Further, the concentration of the hydrogen fluoride in the hydrogen fluoride solution is preferably the same as or higher than the concentration of A in the case of using the fluoride or the hydrogen fluoride as the A raw material, and more preferably twice or more the concentration of A. When a fluoride or a hydrogen fluoride salt is used as the A raw material, the concentration of the hydrogen fluoride acid is not limited. The concentration of alkali metal A is 0.25 m / liter or more, especially 0.5 m / g Above is better. Further, the amount of the alkali metal A to be added is preferably 2.0 to 10.0 (mole ratio), more preferably 2.0 to 5.0 (mole ratio), based on the total of M and Mn in the matrix solution.

在反應物質全被混合的狀態之濃度,以元素M與Mn之合計之濃度計,為0.02~1.0莫耳/公升為佳。更佳為0.05~0.5莫耳/公升。尤以0.05莫耳/公升以上為佳。 The concentration in the state in which the reaction materials are all mixed is preferably 0.02 to 1.0 mol/liter in terms of the total concentration of the elements M and Mn. More preferably 0.05 to 0.5 m / liter. Especially preferably 0.05 m / liter or more.

又,在反應物質全被混合的狀態之4價元素M與Mn之合計與鹼金屬A之比為A/(M+Mn)=2.0~10.0(莫耳比)、尤以2.0~5.0(莫耳比)為佳。 Further, the ratio of the total of the tetravalent element M to Mn in the state in which the reaction materials are all mixed with the alkali metal A is A/(M+Mn)=2.0 to 10.0 (mole ratio), particularly 2.0 to 5.0 (mo Ear ratio) is better.

加入反應系的Mn之相對於M的比為Mn/(M+Mn)=0.002~0.4(莫耳比)、尤以0.005~0.2(莫耳比)為佳。 The ratio of Mn added to the reaction system with respect to M is preferably Mn/(M+Mn)=0.002 to 0.4 (mole ratio), particularly preferably 0.005 to 0.2 (mole ratio).

反應中液之溫度可在-20~100℃範圍,加熱或冷卻進行。在抑制氟化氫氣體之揮發上以60℃以下、尤以50℃以下為佳。 The temperature of the liquid in the reaction can be carried out by heating or cooling in the range of -20 to 100 °C. The suppression of the volatilization of the hydrogen fluoride gas is preferably 60 ° C or lower, particularly preferably 50 ° C or lower.

又,使投入上述含有A與Mn之化合物之步驟以後、或者至少添加上述添加用劑之步驟以後在Ar、氮等之惰性氣體環境進行,在防止溶液所含有之Mn離子之氧化觀點上為佳。 Further, after the step of introducing the compound containing A and Mn or the step of adding at least the above-mentioned additive agent, it is carried out in an inert gas atmosphere such as Ar or nitrogen, and it is preferable from the viewpoint of preventing oxidation of Mn ions contained in the solution. .

實現本發明之製造方法用的反應裝置,需要具備反應容器、酸溶液供給槽、攪拌機、滴下槽、幫浦、粉體供給裝置、漿體排出配管。 The reaction apparatus for realizing the production method of the present invention is required to include a reaction vessel, an acid solution supply tank, a stirrer, a drip tank, a pump, a powder supply device, and a slurry discharge pipe.

更具體上,作為製造裝置,以使用圖1所示般,於具有攪拌機構2的一個主反應容器1配置有供給各 種溶液之附活門配管3及具有幫浦4之溶液供給槽5、粉體供給裝置6、具有附活門配管7之滴下槽8、排出含有生成的複氟化物螢光體之漿體的附活門配管9的裝置為佳。 More specifically, as the manufacturing apparatus, as shown in FIG. 1, each of the main reaction vessels 1 having the stirring mechanism 2 is provided with a supply a valve fitting 3 for a solution, a solution supply tank 5 having a pump 4, a powder supply device 6, a drip tank 8 having a shutter 7 attached thereto, and a shutter for discharging a slurry containing the produced polyfluoride phosphor The device of the pipe 9 is preferred.

此中攪拌機裝設於反應容器。以攪拌翼附著 在攪拌軸,整個攪拌軸旋轉之形式為佳。攪拌翼之形狀雖可任意選擇,但可舉例如平板狀(無或有傾斜)、錨狀等。反應中,使反應容器中之溶液在旋轉數0.5次/秒~100次/秒之範圍攪拌。較佳為1~10次/秒。 The mixer is installed in the reaction vessel. Attached with a stirring wing In the agitator shaft, the entire agitator shaft is preferably rotated. The shape of the stirring blade can be arbitrarily selected, and examples thereof include a flat plate shape (no or oblique), an anchor shape, and the like. In the reaction, the solution in the reaction vessel is stirred in the range of from 0.5 times/second to 100 times/second. It is preferably 1 to 10 times/second.

滴下槽可任意選擇設置於反應容器之上方, 藉由打開活門而可將液加至反應容器、或設置幫浦等,可對反應容器控制流速而添加液。將溶解有鹼金屬A的氟化氫酸溶液滴下至溶液時,以可使投入氟化氫酸溶液全量之1/500~1/10的量以毎秒固定量滴下至溶液中為佳。該速度更佳為1/200~1/20。 The dropping tank can be arbitrarily arranged above the reaction vessel. The liquid can be added to the reaction vessel or a pump or the like by opening the shutter, and the flow rate can be controlled by adding the liquid to the reaction vessel. When the hydrofluoric acid solution in which the alkali metal A is dissolved is dropped into the solution, it is preferably added dropwise to the solution in a fixed amount of 1/500 to 1/10 of the total amount of the hydrogen fluoride solution. The speed is preferably 1/200 to 1/20.

為使粉末原料加至反應容器中之反應液,粉 體供給裝置係為必要。為了以邊注意物質溶解狀態進行添加的方式,或使鹼金屬A之原料以粉末加入後使反應,故該粉體供給裝置亦以可控制粉體之供給量的機構者為佳。 為了使以沉澱得到的螢光體進行固液分離,需要漿體排出配管。被排出的漿體藉由過濾、離心分離、傾析槽等之方法進行固液分離。 In order to add the powder raw material to the reaction liquid in the reaction vessel, the powder A body supply device is necessary. The powder supply device is preferably a mechanism capable of controlling the supply amount of the powder, in order to increase the amount of the substance to be added, or to add the raw material of the alkali metal A to the powder. In order to perform solid-liquid separation of the phosphor obtained by precipitation, a slurry discharge pipe is required. The discharged slurry is subjected to solid-liquid separation by filtration, centrifugation, decantation or the like.

本發明之複氟化物螢光體可以固體生成物得 到。固液分離後的固體生成物,因應必要,可實施洗淨、 溶劑取代等之處理,又,可藉由真空乾燥等進行乾燥。 The complex fluoride phosphor of the present invention can be obtained as a solid product To. The solid product after solid-liquid separation can be washed, if necessary, The treatment such as solvent substitution can be carried out by vacuum drying or the like.

本發明之製造方法所得到的螢光體為以Mn作 為發光中心的複氟化物螢光體,因藍色(400~480nm,作為1例為450nm)光激發呈現紅色發光。於630nm前後具有最強波峰,且呈現由數根尖銳線寬的波峰所構成的發光頻譜。以本發明之範圍的標準條件製造的場合,對450nm之光的吸收率呈現0.7以上、較佳為0.71~0.85、內部量子效率為0.8以上、較佳為0.82~0.92,宜作為以藍色LED為激發源的白色LED用之紅色螢光體。 The phosphor obtained by the production method of the present invention is made of Mn The complex fluoride phosphor which is a luminescent center exhibits red luminescence due to blue (400 to 480 nm, as a case of 450 nm) light excitation. It has the strongest peak before and after 630 nm, and exhibits an emission spectrum composed of peaks of several sharp line widths. When it is produced under the standard conditions of the present invention, the absorption rate of light of 450 nm is 0.7 or more, preferably 0.71 to 0.85, and the internal quantum efficiency is 0.8 or more, preferably 0.82 to 0.92, preferably as a blue LED. A red phosphor for the white LED of the excitation source.

〔實施例〕 [Examples]

以下舉實施例及比較例將本發明更具體說明,但本發明不限於此等。 The present invention will be more specifically illustrated by the following examples and comparative examples, but the invention is not limited thereto.

〔實施例1〕 [Example 1]

使40質量%之氟矽酸(H2SiF6)水溶液(森田化學工業(股)製)234cm3,首先與50質量%氟化氫酸(HF)(SA-X、Stella-Chemifa(股)製)2,660cm3混合。於此預先加入以後述參考例之方法製作的K2MnF6粉末13.32g,進行攪拌並使溶解。進而加入K2MnF5粉末1.33g,進行攪拌並使溶解(溶液A)。 234 cm 3 of a 40% by mass aqueous solution of fluoroantimonic acid (H 2 SiF 6 ) (manufactured by Morita Chemical Industry Co., Ltd.), first with 50% by mass of hydrofluoric acid (HF) (SA-X, manufactured by Stella-Chemifa Co., Ltd.) Mix 2,660 cm 3 . 13.32 g of K 2 MnF 6 powder prepared by the method of the reference example described later was previously added thereto, and stirred and dissolved. Further, 1.33 g of K 2 MnF 5 powder was added, and the mixture was stirred and dissolved (solution A).

另外,使氟化氫鉀(Stella-Chemifa製酸性氟化鉀、KHF2)210.5g與50質量%氟化氫酸水溶液680cm3、純水1,270cm3混合使溶解(溶液B)。 Further, potassium hydrogen fluoride (Stella-Chemifa made acidic potassium fluoride, KHF 2) 210.5g of 50 mass% hydrofluoric acid aqueous solution 3, a mixed water 1,270cm 3 dissolved (solution B) 680cm.

將溶液A在室溫(15℃)使用攪拌翼與馬達,邊攪拌邊使溶液B(15℃)花費1分30秒少量分次加入。液之溫度成為26℃,產生淡橙色之沉澱(K2SiF6:Mn)。再繼續10分鐘攪拌後,使該沉澱以布氏漏斗過濾,儘可能進行脫液。進一步以丙酮洗淨,進行脫液、真空乾燥,得到粉末製品K2SiF6:Mn181.0g。 The solution A was stirred at room temperature (15 ° C) using a stirring blade and a motor, and the solution B (15 ° C) was added in small portions for 1 minute and 30 seconds with stirring. The temperature of the liquid became 26 ° C, and a pale orange precipitate (K 2 SiF 6 : Mn) was produced. After further stirring for 10 minutes, the precipitate was filtered through a Buchner funnel and degreased as much as possible. Further, it was washed with acetone, deliquored, and vacuum dried to obtain a powder product K 2 SiF 6 : Mn 181.0 g.

得到的粉末製品的粒度分佈以氣流分散式雷射衍射法粒度分佈測定器(HELOS&RODOS、Sympatec公司製)進行測定。其結果,粒徑10.27μm以下之粒子為全體積的10%(D10=10.27μm)、粒徑20.26μm以下之粒子為全體積的50%(D50=20.26μm)、粒徑29.68μm以下之粒子為全體積的90%(D90=29.68μm)。 The particle size distribution of the obtained powder product was measured by a gas flow dispersion type laser diffraction particle size distribution analyzer (HELOS & RODOS, manufactured by Sympatec Co., Ltd.). As a result, particles having a particle diameter of 10.27 μm or less are 10% (D10 = 10.27 μm) of the entire volume, and particles having a particle diameter of 20.26 μm or less are 50% (D50 = 20.26 μm) of the entire volume, and particles having a particle diameter of 29.68 μm or less. It is 90% of the full volume (D90 = 29.68 μm).

〔參考例〕 [Reference example] (K2MnF6,K2MnF5之製造) (K 2 MnF 6, K 2 MnF of producing 5)

依據丸善股份公司發行、日本化學會編、新實驗化學講座8「無機化合物之合成III」、1977年發行、1166頁(非專利文獻1)記載之方法,用以下方法調製。 It is prepared by the following method according to the method described in Maruzen Co., Ltd., the Japanese Chemical Society, the New Experimental Chemistry Lecture 8 "Synthesis of Inorganic Compounds III", 1977, and 1166 pages (Non-Patent Document 1).

在聚氯乙烯樹脂製反應槽之中央設置以氟樹脂系離子交換膜作成的區隔,在其兩側皆設置由鉑板所構成的陽極與陰極。於該反應槽之陽極側,加入溶解有氟化錳(II)的氟化氫酸溶液,於陰極側加入氟化氫酸溶液,兩極接續上電源,以電壓3V、電流0.75A進行電解。電解完畢後,於陽極側之反應液,加入過量以氟化氫酸飽和的氟化 鉀溶液,過濾回收生成的茶色沉澱,得到K2MnF5。不過濾進而電解至成為黃色沉澱為止,藉由進行過濾回收,得到K2MnF6A partition made of a fluororesin-based ion exchange membrane is disposed in the center of the reaction vessel made of a polyvinyl chloride resin, and an anode and a cathode made of a platinum plate are provided on both sides thereof. A hydrogen fluoride acid solution in which manganese (II) fluoride was dissolved was added to the anode side of the reaction vessel, and a hydrogen fluoride acid solution was added to the cathode side. The two electrodes were connected to a power source, and electrolysis was carried out at a voltage of 3 V and a current of 0.75 A. After the completion of the electrolysis, a potassium fluoride solution saturated with hydrogen fluoride was added to the reaction liquid on the anode side, and the resulting brown precipitate was collected by filtration to obtain K 2 MnF 5 . K 2 MnF 6 was obtained by filtration and recovery without filtration and electrolysis until a yellow precipitate was obtained.

〔實施例2〕 [Example 2]

除加入K2MnF5粉末的量為0.04g以外,與實施例1同樣地進行,得到粉末製品K2SiF6:Mn181.8g。與實施例1同樣地測定的粒度分佈結果為D10=9.40μm、D50=18.56μm、D90=28.08μm。 The powder product K 2 SiF 6 : Mn 181.8 g was obtained in the same manner as in Example 1 except that the amount of the K 2 MnF 5 powder was 0.04 g. The particle size distribution measured in the same manner as in Example 1 was D10 = 9.40 μm, D50 = 18.56 μm, and D90 = 28.08 μm.

〔實施例3〕 [Example 3]

除對容器內的溶液打入氮以外,與實施例2同樣地進行,得到粉末製品K2SiF6:Mn182.1g。 The powder product K 2 SiF 6 : Mn 182.1 g was obtained in the same manner as in Example 2 except that the solution in the vessel was purged with nitrogen.

與實施例1同樣地測定的粒度分佈結果為D10:9.45μm、D50=18.68μm、D90=28.08μm。 The particle size distribution measured in the same manner as in Example 1 was D10: 9.45 μm, D50 = 18.68 μm, and D90 = 28.08 μm.

〔實施例4〕 [Example 4]

除以MnF2成為0.25g之方式加入碳酸錳以外,與實施例1同樣地進行,得到粉末製品K2SiF6:Mn181.1g。與實施例1同樣地測定的粒度分佈結果為D10=10.16μm、D50=19.82μm、D90=29.24μm。 The powder product K 2 SiF 6 : Mn 181.1 g was obtained in the same manner as in Example 1 except that manganese carbonate was added in an amount of 0.25 g of MnF 2 . The particle size distribution measured in the same manner as in Example 1 was D10 = 10.16 μm, D50 = 19.82 μm, and D90 = 29.24 μm.

〔實施例5〕 [Example 5]

除將溶液B投入溶液A時,使加入有溶液A之容器 內為氮環境以外,與實施例1同樣地進行,得到粉末製品K2SiF6:Mn181.4g。與實施例1同樣地測定的粒度分佈結果為D10=11.54μm、D50=21.67μm、D90=31.96μm。 The powder product K 2 SiF 6 : Mn (181.4 g) was obtained in the same manner as in Example 1 except that the solution B was placed in the solution A, and the inside of the container to which the solution A was added was a nitrogen atmosphere. The particle size distribution measured in the same manner as in Example 1 was D10 = 11.54 μm, D50 = 21.67 μm, and D90 = 31.96 μm.

〔實施例6〕 [Example 6]

除調製溶液A時,加入K2MnF6粉末前,使加入有溶液A之容器內為氮環境以外,與實施例1同樣地進行,得到粉末製品K2SiF6:Mn180.8g。與實施例1同樣地測定的粒度分佈結果為D10=10.78μm、D50=20.82μm、D90=30.37μm。 In the same manner as in Example 1, except that the K 2 MnF 6 powder was added before the addition of the K 2 MnF 6 powder, the powder product K 2 SiF 6 : Mn was obtained in the same manner as in Example 1. The particle size distribution measured in the same manner as in Example 1 was D10 = 10.78 μm, D50 = 20.82 μm, and D90 = 30.37 μm.

〔比較例1〕 [Comparative Example 1]

除不加入K2MnF5粉末以外,與實施例1同樣地進行,得到粉末製品K2SiF6:Mn180.5g。 The powder product K 2 SiF 6 : Mn 180.5 g was obtained in the same manner as in Example 1 except that the K 2 MnF 5 powder was not added.

與實施例1同樣地測定的粒度分佈結果為D10=8.36μm、D50=17.29μm、D90=25.56μm。 The particle size distribution measured in the same manner as in Example 1 was D10 = 8.36 μm, D50 = 17.29 μm, and D90 = 25.56 μm.

將實施例及比較例所得到的螢光體的發光特 性、發光頻譜與吸收率、量子效率以量子效率測定裝置QE1100(大塚電子(股)製)進行測定。在激發波長450nm之吸收率與量子效率如表1。 The luminescence of the phosphor obtained in the examples and the comparative examples The quantum, the luminescence spectrum, the absorption rate, and the quantum efficiency were measured by a quantum efficiency measuring device QE1100 (manufactured by Otsuka Electronics Co., Ltd.). The absorbance and quantum efficiency at an excitation wavelength of 450 nm are shown in Table 1.

又,至此將本發明以實施形態進行說明,但 本發明不限於該實施形態,其他實施形態、追加、變更、削除等,可在該業者可想到之範圍內進行變更,在任何樣態能達到本發明之作用效果下,則包含在本發明之範圍。 Further, the present invention has been described above by way of embodiments, but The present invention is not limited to the embodiment, and other embodiments, additions, changes, deletions, and the like can be changed within the range conceivable by the manufacturer, and are included in the present invention in any aspect that can achieve the effects of the present invention. range.

Claims (5)

一種複氟化物螢光體之製造方法,其特徵係在下述式(I)A2MF6:Mn (I)(式中,M為由Si、Ti、Zr、Hf、Ge及Sn所選出的1種或2種以上之4價元素,A為由Li、Na、K、Rb及Cs所選出,且為至少含有Na及/或K之1種或2種以上之鹼金屬)所表示之Mn活化複氟化物紅色螢光體之製造中,作為原料使用含有M之化合物與含有A之化合物與含有Mn之化合物、含有M之化合物與含有A及Mn之化合物、含有M及A之化合物與含有Mn之化合物、或含有A及Mn之化合物與含有M及A之化合物,在含氟化氫酸或者其鹽之液中,將上述原料在反應槽內進行混合,使A2MF6:Mn的複氟化物螢光體晶析時,在上述原料中以Mn4+為主成分,再含有0.5~10at%之Mn2+及/或Mn3+A method for producing a complex fluoride phosphor characterized by the following formula (I) A 2 MF 6 : Mn (I) (wherein M is selected from Si, Ti, Zr, Hf, Ge, and Sn One or two or more kinds of tetravalent elements, and A is Mn represented by Li, Na, K, Rb, and Cs, and is an alkali metal containing at least one or two or more kinds of Na and/or K. In the production of an activated double-fluoride red phosphor, a compound containing M and a compound containing A and a compound containing Mn, a compound containing M, a compound containing A and Mn, a compound containing M and A, and a compound are used as a raw material. a compound of Mn or a compound containing A and Mn and a compound containing M and A, and the above-mentioned raw materials are mixed in a reaction tank in a liquid containing hydrogen fluoride or a salt thereof to cause a recombination of A 2 MF 6 :Mn When the phosphor is crystallized, Mn 4+ is mainly contained in the raw material, and further 0.5 to 10 at% of Mn 2+ and/or Mn 3+ is contained. 如請求項1記載之製造方法,其係於容器中準備水,於其中投入氟化氫酸,接著投入含有M(但是,M同上述)之化合物後進行攪拌、溶解,接著投入含有A(但是,A同上述)之化合物與含有Mn之化合物或含有A(但是,A同上述)與Mn之化合物後進行攪拌、溶解,調製基質溶液,最後邊攪拌該基質溶液邊添加由A(但是,A同上述)之氟化物或溶解有該氟化物的氟化氫酸溶液所構成的添加用劑,在基質溶液中使A2MF6:Mn(但 是,A及M同上述)晶析時,於由上述含有Mn之化合物或上述含有A與Mn之化合物所構成的原料中,以Mn4+作為主成分,且含有0.5~10at%之Mn2+及/或Mn3+The production method according to claim 1, wherein water is prepared in a container, and hydrogen fluoride is introduced therein, and then a compound containing M (however, M is as described above) is introduced, stirred, dissolved, and then charged with A (but, A The compound of the above) and the compound containing Mn or the compound containing A (but A is the same as above) and Mn are stirred and dissolved to prepare a matrix solution, and finally, the matrix solution is stirred while adding A (but, A is the same as above). When the fluoride or the hydrogen fluoride solution in which the fluoride is dissolved is added to the matrix solution, A 2 MF 6 : Mn (however, A and M are the same as above) is crystallized, and the above-mentioned Mn is contained. The raw material composed of the compound or the compound containing A and Mn described above contains Mn 4+ as a main component and 0.5 to 10 at% of Mn 2+ and/or Mn 3+ . 如請求項1記載之製造方法,其中,至少晶析反應在惰性氣體環境進行。 The production method according to claim 1, wherein at least the crystallization reaction is carried out in an inert gas atmosphere. 如請求項1記載之製造方法,其中,A2MF6:Mn晶析用液邊以惰性氣體打氣邊進行晶析反應。 The production method according to claim 1, wherein the A 2 MF 6 :Mn crystallization liquid is subjected to a crystallization reaction while being purged with an inert gas. 如請求項1記載之製造方法,其中,A2MF6:Mn(但是,A及M同上述)所表示之紅色螢光體中被活化的Mn離子之含量為該螢光體全體之0.2~1.2at%。 The production method according to claim 1, wherein the content of the activated Mn ions in the red phosphor represented by A 2 MF 6 : Mn (however, A and M are the same as above) is 0.2 to the entire phosphor. 1.2at%.
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