TW201540812A - Complex fluoride phosphor and method for producing same - Google Patents

Complex fluoride phosphor and method for producing same Download PDF

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TW201540812A
TW201540812A TW104103047A TW104103047A TW201540812A TW 201540812 A TW201540812 A TW 201540812A TW 104103047 A TW104103047 A TW 104103047A TW 104103047 A TW104103047 A TW 104103047A TW 201540812 A TW201540812 A TW 201540812A
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fluoride
solution
phosphor
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complex fluoride
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Masami Kaneyoshi
Masatoshi Ishii
Takehisa Minowa
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Shinetsu Chemical Co
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Abstract

Provided is a method for producing a Mn-activated complex fluoride red phosphor represented by formula (I), A2MF6: Mn (I) (In the formula, M is one type or more of a tetravalent element selected from Si, Ti, Zr, Hf, Ge, and Sn, and A is one type or more of an alkali metal selected from Li, Na, K, Rb, and Cs, and includes at least Na and/or K.), the method comprising sequentially dissolving individual source components in water and from the obtained aqueous solution eventually precipitating the red phosphor in the solution. According to the present invention, since the sources can be added one by one to a reactor, the complex fluoride phosphor can be produced rationally and at high production rates.

Description

複氟化物螢光體及其製造方法 Complex fluoride phosphor and manufacturing method thereof

本發明係關於可用作為藍色LED用紅色氟化物螢光體的式A2MF6:Mn(式中,M為由Si、Ti、Zr、Hf、Ge及Sn所選出的1種或2種以上之4價元素,A為由Li、Na、K、Rb及Cs所選出、且為至少含有Na及/或K之1種或2種以上之鹼金屬)。所表示之Mn活化複氟化物紅色螢光體(複氟化物螢光體)及其製造方法。 The present invention relates to a formula A 2 MF 6 : Mn which can be used as a red fluoride phosphor for blue LEDs (wherein M is one or two selected from Si, Ti, Zr, Hf, Ge and Sn) In the above tetravalent element, A is an alkali metal selected from Li, Na, K, Rb, and Cs and containing at least one or two or more kinds of Na and/or K. The Mn-activated complex fluoride red phosphor (polyfluoride phosphor) represented by the method and a method for producing the same.

以白色LED(Light Emitting Diode)之演色性提升、或者使用白色LED作為液晶顯示器之背光的場合之色再現性提升的目的,需要以相當近紫外至藍色的LED之光激發而發紅色光之螢光體,而進行著研究。此中,在特表2009-528429號公報(專利文獻1)中,記載於A2MF6(A為Na,K,Rb等、M為Si,Ge,Ti等)等之式所表示之複氟化物中添加Mn者(複氟化物螢光體)為有用一事。 In order to enhance the color reproducibility of a white LED (Light Emitting Diode) or to use a white LED as a backlight of a liquid crystal display, it is necessary to emit red light by exciting the light of the LED which is relatively close to ultraviolet to blue. The phosphor is being studied. In the above-mentioned Japanese Patent Publication No. 2009-528429 (Patent Document 1), it is described in the formula of A 2 MF 6 (A is Na, K, Rb, etc., M is Si, Ge, Ti, etc.). It is useful to add Mn (polyfluoride phosphor) to fluoride.

關於上述螢光體之製造方法,在專利文獻1揭示使構成各元素全部溶解或分散的氟化氫酸溶液蒸發濃縮後析出之方法。作為另外之製法,在美國專利第 3576756號說明書(專利文獻2),揭示藉由使構成各元素各自溶解的氟化氫酸溶液混合後,加入水溶性有機溶劑之丙酮,使溶解度降低而析出之方法。進一步,在日本專利第4582259號公報(專利文獻3)、及日本特開2012-224536號公報(專利文獻4),揭示藉由使上述式中之元素M、與元素A分別溶於各自的含氟化氫酸之溶液,再度混合於其一中已加入有Mn者使螢光體析出之方法。 In the method for producing a phosphor described above, Patent Document 1 discloses a method in which a hydrofluoric acid solution in which all of the elements are dissolved or dispersed is evaporated and concentrated. As a separate method, in the US patent In the specification of No. 3,576,756 (Patent Document 2), a method in which a hydrofluoric acid solution in which each element is dissolved is mixed and then acetone is added to a water-soluble organic solvent to lower the solubility and precipitate. Further, Japanese Patent No. 4582259 (Patent Document 3) and JP-A-2012-224536 (Patent Document 4) disclose that the element M and the element A in the above formula are respectively dissolved in respective contents. A solution of hydrogen fluoride is mixed again in a method in which Mn has been added to precipitate a phosphor.

以上所述既知之Mn添加A2MF6(A為Na,K,Rb等、M為Si,Ge,Ti等)複氟化物螢光體之製造步驟可適用在實驗室之少量合成。但是工業地大規模實施需要進而探討。既知方法中,即使認為適合量產化之水系溶液之混合的方法(日本專利第4582259號公報、日本特開2012-224536號公報)之場合,將實際工業的製造裝置納入考量的製造步驟仍在檢討。 The manufacturing steps of the above-mentioned known Mn-added A 2 MF 6 (A is Na, K, Rb, etc., M is Si, Ge, Ti, etc.) complex fluoride phosphors can be applied to a small amount of synthesis in the laboratory. However, large-scale implementation of industrial sites needs to be explored. In the case of the known method, in the case of a method of mixing a water-based solution suitable for mass production (Japanese Patent No. 4582259, JP-A-2012-224536), the manufacturing steps in which the actual industrial manufacturing apparatus is taken into consideration are still in the process. Review.

本發明為有鑑於上述實情而成者,目的在於提供適合工業化/量產的複氟化物螢光體之製造方法、及以該製造方法製造的複氟化物螢光體。 The present invention has been made in view of the above circumstances, and an object thereof is to provide a method for producing a complex fluoride phosphor suitable for industrialization and mass production, and a perfluorofluoride phosphor produced by the production method.

本發明者們為了達成上述目的,著眼於複氟化物螢光體之製造步驟中之物質流動,努力探討進行可合 理且高效率製造之步驟的結果,發現於設置有攪拌裝置的主反應容器加入水,於其中依序溶入製造式A2MF6:Mn(但是,A及M同上述)所表示之複氟化物螢光體用之原料,尤其於水中投入氟化氫酸後,投入含有M之化合物、含有A之化合物與含有Mn之化合物或含有A與Mn之化合物,並進行攪拌、溶解,進而於其中添加A之氟化物或溶解其之氟化氫酸溶液,於該添加區域使上述複氟化物螢光體的微粒子析出之方法具有高生產性,且為合理性高的方法,而完成本發明。 In order to achieve the above object, the present inventors focused on the flow of substances in the production steps of the complex fluoride phosphor, and strived to investigate the results of the steps which can be carried out reasonably and efficiently, and found that the main reaction vessel provided with the stirring device was added. Water, in which the raw material for the complex fluoride phosphor represented by the production formula A 2 MF 6 : Mn (however, A and M are the same as above) is sequentially dissolved, especially after the hydrogen fluoride is introduced into the water, and the input contains M. a compound, a compound containing A, a compound containing Mn or a compound containing A and Mn, stirred, dissolved, and further added with a fluoride of A or a hydrogen fluoride solution dissolved therein, and the above-mentioned double fluoride is added to the added region. The method of depositing fine particles of a phosphor has high productivity and is highly rational, and the present invention has been completed.

因此,本發明提供下述複氟化物螢光體之製造方法及該螢光體。 Accordingly, the present invention provides a method for producing a polyfluorinated phosphor described below and the phosphor.

[1]一種複氟化物螢光體之製造方法,其特徵係在下述式(I)A2MF6:Mn (I)(式中,M為由Si、Ti、Zr、Hf、Ge及Sn所選出的1種或2種以上之4價元素,A為由Li、Na、K、Rb及Cs所選出、且為至少含有Na及/或K之1種或2種以上之鹼金屬)。所表示之Mn活化複氟化物紅色螢光體之製造中,於水中依序溶入為原料之各種成分,從得到的水溶液最後使上述紅色螢光體在溶液中析出。 [1] A method for producing a complex fluoride phosphor, which is characterized by the following formula (I) A 2 MF 6 : Mn (I) (wherein M is composed of Si, Ti, Zr, Hf, Ge, and Sn) One or two or more kinds of tetravalent elements selected, and A is an alkali metal selected from Li, Na, K, Rb, and Cs and containing at least one or two or more kinds of Na and/or K. In the production of the Mn-activated complex fluoride red phosphor shown, various components as raw materials are sequentially dissolved in water, and the red phosphor is finally precipitated in the solution from the obtained aqueous solution.

[2]如[1]記載之複氟化物螢光體之製造方法,其係於容器中準備水,於其中投入氟化氫酸,接著投入含有M (但是,M同上述)之化合物後進行攪拌、溶解,接著投入含有A(但是,A同上述)之化合物與含有Mn之化合物或含有A(但是,A同上述)與Mn之化合物後進行攪拌、溶解,調製基質溶液,最後邊攪拌該基質溶液邊添加由A(但是,A同上述)之氟化物或溶解有該氟化物的氟化氫酸溶液所構成的添加用劑後,在基質溶液中使A2MF6:Mn(但是,A及M同上述)析出。 [2] The method for producing a complex fluoride phosphor according to [1], wherein water is prepared in a container, hydrogen fluoride is introduced therein, and then a compound containing M (but M is as described above) is introduced, followed by stirring. Dissolving, and then injecting a compound containing A (but A with the above) and a compound containing Mn or a compound containing A (but A with the above) and Mn, stirring and dissolving to prepare a matrix solution, and finally stirring the substrate solution After adding an additive comprising a fluoride of A (but A with the above) or a hydrofluoric acid solution in which the fluoride is dissolved, A 2 MF 6 :Mn is added to the matrix solution (however, A and M are the same) The above) is precipitated.

[3]如[2]記載之複氟化物螢光體之製造方法,其中,使基質溶液在上述添加用劑添加時藉由攪拌機以0.5~100次/秒範圍之旋轉數進行攪拌。 [3] The method for producing a complex fluoride phosphor according to [2], wherein the substrate solution is stirred by a stirrer at a number of revolutions in the range of 0.5 to 100 times/second when the additive is added.

[4]如[2]或[3]記載之複氟化物螢光體之製造方法,其中,將添加用劑每秒以該添加用劑之全量的1/500~1/10範圍的一定量進行添加。 [4] The method for producing a complex fluoride phosphor according to [2] or [3], wherein the additive is applied in a predetermined amount of 1/500 to 1/10 of the total amount of the additive for each second. Add it.

[5]如[1]~[4]中任一項記載之複氟化物螢光體之製造方法,其中,使用於具有攪拌機構的一個主反應容器,附設有供給各種溶液之附活門配管及幫浦、與粉體供給裝置、與排出含有生成的複氟化物螢光體之漿體的附活門配管之裝置,製造複氟化物螢光體。 [5] The method for producing a complex fluoride phosphor according to any one of [1] to [4], which is used in a main reaction vessel having a stirring mechanism, and is provided with a valve fitting for supplying various solutions and A re-fluoride phosphor is produced by a pump, a powder supply device, and a device for discharging a valve containing a slurry of the produced complex fluoride phosphor.

[6]一種以式A2MF6:Mn(但是,A及M同上述)所表示之藍色LED用紅色複氟化物螢光體,其特徵係由[1]~[5]中任1項記載之製造方法所得到,且內部量子效率為0.8以上,吸收率為0.7以上。 [6] A red complex fluoride phosphor for a blue LED represented by the formula A 2 MF 6 : Mn (however, A and M are the same as above), which is characterized by any one of [1] to [5] The production method described in the article was obtained, and the internal quantum efficiency was 0.8 or more, and the absorption ratio was 0.7 or more.

本發明之製造方法,因為可於一個反應容器將原料依序加入,故可以合理且高生產性製造複氟化物螢光體。 In the production method of the present invention, since the raw materials can be sequentially added in one reaction vessel, the double fluoride phosphor can be produced with reasonable and high productivity.

1‧‧‧容器 1‧‧‧ container

2‧‧‧攪拌機構 2‧‧‧Agitating mechanism

3、7、9‧‧‧附活門配管 3,7,9‧‧‧with door fittings

4‧‧‧幫浦 4‧‧‧ pump

5‧‧‧供給槽 5‧‧‧ supply slot

6‧‧‧粉體供給裝置 6‧‧‧Powder supply device

8‧‧‧滴下槽 8‧‧‧Drip tank

[圖1]本發明之製造方法之實施所使用的製造裝置的一例之概略圖。 Fig. 1 is a schematic view showing an example of a manufacturing apparatus used in the production of the production method of the present invention.

[實施發明之最佳形態] [Best Mode for Carrying Out the Invention]

本發明之製造方法為用以得到下述式(I)A2MF6:Mn (I)(式中,M為由Si、Ti、Zr、Hf、Ge及Sn所選出的1種或2種以上之4價元素,A為由Li、Na、K、Rb及Cs所選出、且為至少含有Na及/或K之1種或2種以上之鹼金屬)。所示之複氟化物螢光體的方法。 The production method of the present invention is to obtain A 2 MF 6 : Mn (I) of the following formula (I) (wherein M is one or two selected from Si, Ti, Zr, Hf, Ge, and Sn) In the above tetravalent element, A is an alkali metal selected from Li, Na, K, Rb, and Cs and containing at least one or two or more kinds of Na and/or K. A method of forming a complex fluoride phosphor.

在此,M以Si、Ti或Ge、尤以Si或Ti為佳,且A以Na或K為佳。 Here, M is preferably Si, Ti or Ge, especially Si or Ti, and A is preferably Na or K.

本發明之製造方法為於水中依序溶入為原料之各種成分,從得到的水溶液最後使上述式(I)之紅色螢光 體析出者。 The production method of the present invention is to sequentially dissolve various components as raw materials in water, and finally obtain the red fluorescent light of the above formula (I) from the obtained aqueous solution. Body precipitater.

此時,作為原料,使用M源(4價元素源)、A源(鹼金屬源)、Mn源、氟源、進而作為反應媒質使用氟化氫酸。將此等之原料溶於水後使反應,得到螢光體之沈澱。該使溶解之順序雖未限定,以其餘全部溶解後,加入鹼金屬A之方法為佳。又,為使易溶解,氟化氫酸以在M源及Mn源前加入為佳。 At this time, as the raw material, an M source (a tetravalent element source), an A source (alkali metal source), a Mn source, a fluorine source, and further a hydrogen fluoride as a reaction medium are used. These materials are dissolved in water to cause a reaction to obtain a precipitate of a phosphor. Although the order of dissolution is not limited, it is preferred to add the alkali metal A after all the other is dissolved. Further, in order to make it easy to dissolve, it is preferred to add hydrogen fluoride to the M source and the Mn source.

作為4價元素M之源,可使用氟化物、氧化物、氫氧化物、碳酸鹽等,較佳為氧化物、氟化物,此等可1種單獨或2種以上組合使用。可舉例如SiO2、TiO2等。將此等與氟化氫酸水溶液一起溶於水,則實質上成為含元素M之聚氟酸鹽的水溶液。又亦可以H2SiF6等之聚氟酸鹽之溶液取得來使用。 As a source of the tetravalent element M, a fluoride, an oxide, a hydroxide, a carbonate, or the like can be used, and an oxide or a fluoride is preferable. These may be used alone or in combination of two or more. For example, SiO 2 , TiO 2 or the like can be mentioned. When these are dissolved in water together with the aqueous solution of hydrogen fluoride, it is substantially an aqueous solution containing the polyfluoride of the element M. Alternatively, it may be used as a solution of a polyfluoride salt such as H 2 SiF 6 .

作為錳之原料,可使用錳之氟化物、碳酸鹽、氧化物、氫氧化物等,但以含有A與Mn之化合物(氟化物、氧化物、氯化物等)之形態使用為佳,由錳之氧化狀態與易溶解點來看,以A2MnF6所表示之複氟化物或A2MnO3所表示之複氧化物為佳。實例可舉例如K2MnF6等。 As a raw material of manganese, a fluoride, a carbonate, an oxide, a hydroxide, or the like of manganese may be used, but it is preferably used in the form of a compound containing a compound of A and Mn (fluoride, oxide, chloride, etc.). The oxidation state and the point of easy dissolution are preferably a double fluoride represented by A 2 MnF 6 or a double oxide represented by A 2 MnO 3 . Examples thereof include K 2 MnF 6 and the like.

作為鹼金屬A(A為Li、Na、K、Rb及Cs所選出的1種或2種以上、至少包含Na及/或K)之源,可使由氟化物AF、氟化氫鹽AHF2、硝酸鹽ANO3、硫酸鹽A2SO4、硫酸氫鹽AHSO4、碳酸鹽A2CO3、碳酸氫鹽AHCO3及氫氧化物AOH所選出的化合物因應必要與氟化 氫(氟化氫酸水溶液)一起溶於水後調製為水溶液。另一方面,固體之場合可將由氟化物AF、氟化氫鹽AHF2、硝酸鹽ANO3、硫酸鹽A2SO4、硫酸氫鹽AHSO4、碳酸鹽A2CO3、碳酸氫鹽AHCO3及氫氧化物AOH所選出的化合物以固體準備。較佳者為氟化物或氟化氫鹽。 As a source of the alkali metal A (A is one or more selected from Li, Na, K, Rb, and Cs, and at least Na and/or K), the fluoride AF, the hydrogen fluoride salt AHF 2 , and the nitric acid can be used. The selected compounds of salt ANO 3 , sulfate A 2 SO 4 , hydrogen sulfate AHSO 4 , carbonate A 2 CO 3 , hydrogencarbonate AHCO 3 and hydroxide AOH are dissolved in hydrogen fluoride (hydrogen fluoride solution) as necessary. After water, it is prepared as an aqueous solution. On the other hand, solids may be composed of fluoride AF, hydrogen fluoride salt AHF 2 , nitrate ANO 3 , sulfate A 2 SO 4 , hydrogen sulfate AHSO 4 , carbonate A 2 CO 3 , hydrogencarbonate AHCO 3 and hydrogen. The compound selected for the oxide AOH is prepared as a solid. Preferred are fluorides or hydrogen fluoride salts.

作為使用上述原料,製造複氟化物螢光體的適宜之方法,首先於反應容器加入水再於其中投入氟化氫酸。此時,氟化氫酸之濃度在後述基質溶液中為10~50質量%,尤以15~45質量%為佳。 As a suitable method for producing a double fluoride phosphor using the above raw materials, water is first added to the reaction vessel and hydrogen fluoride is introduced therein. In this case, the concentration of the hydrogen fluoride acid is preferably 10 to 50% by mass, particularly preferably 15 to 45% by mass, based on the substrate solution to be described later.

接著投入含有M(但是,M同上述)之化合物後進行攪拌、溶解。將此等M之化合物溶於上述氟化氫酸水溶液場合之濃度在後述基質溶液中為0.02~1.0莫耳/公升,尤以0.05~0.5莫耳/公升為佳。 Next, a compound containing M (however, M is as described above) is introduced, followed by stirring and dissolution. The concentration of the compound of the above M in the above aqueous solution of hydrogen fluoride is 0.02 to 1.0 mol/liter in the substrate solution to be described later, preferably 0.05 to 0.5 mol/liter.

接著投入含有A(但是,A同上述)之化合物與含有Mn之化合物、較佳為含有A與Mn之化合物之1種或2種以上後,進行攪拌、溶解,藉此調製基質溶液。此時,A之濃度、Mn之濃度各自在基質溶液中為0.00005~0.4莫耳/公升、尤以0.0001~0.2莫耳/公升為佳。 Then, one or two or more kinds of a compound containing A (but A is the same as above) and a compound containing Mn, preferably a compound containing A and Mn, are added, and then stirred and dissolved to prepare a matrix solution. At this time, the concentration of A and the concentration of Mn are each 0.00005 to 0.4 mol/liter in the matrix solution, particularly preferably 0.0001 to 0.2 mol/liter.

最後邊攪拌該基質溶液邊添加A(但是,A同上述)之氟化物或溶解有該氟化物的氟化氫酸溶液作為添加用劑。此時,作為氟化物,可舉例如氟化鈉、氟化氫鈉、氟化鉀、氟化氫鉀,尤以氟化氫鈉或氟化氫鉀為佳。又,該氟化氫酸溶液中之氟化氫酸之濃度,在作為A原料使用氟化物、氟化氫鹽以外的場合與A之濃度相同或在其 以上、尤以A之濃度的2倍以上為佳。作為A原料使用氟化物、或氟化氫鹽的場合,氟化氫酸之濃度不被限定。鹼金屬A之濃度為0.25莫耳/公升以上,尤以0.5莫耳/公升以上為佳。又,添加之鹼金屬A之量,相對基質溶液中M與Mn之合計,為2.0~10.0(莫耳比),尤以2.0~5.0(莫耳比)為佳。 Finally, while stirring the base solution, a fluoride of A (but, A is as described above) or a hydrofluoric acid solution in which the fluoride is dissolved is added as an additive. In this case, examples of the fluoride include sodium fluoride, sodium hydrogen fluoride, potassium fluoride, and potassium hydrogen fluoride, and particularly preferably sodium hydrogen fluoride or potassium hydrogen fluoride. Further, the concentration of the hydrofluoric acid in the hydrogen fluoride acid solution is the same as or higher than the concentration of A in the case where a fluoride or a hydrogen fluoride is used as the A raw material. It is preferable that the above is more than twice the concentration of A. When a fluoride or a hydrogen fluoride salt is used as the A raw material, the concentration of the hydrogen fluoride acid is not limited. The concentration of the alkali metal A is 0.25 mol/liter or more, particularly preferably 0.5 mol/liter or more. Further, the amount of the alkali metal A to be added is preferably 2.0 to 10.0 (mole ratio), more preferably 2.0 to 5.0 (mole ratio), based on the total of M and Mn in the matrix solution.

在反應物質全被混合的狀態之濃度,元素M與Mn之合計之濃度計,以0.02~1.0莫耳/公升為佳。更佳為0.05~0.5莫耳/公升。 In the concentration of the state in which the reaction materials are all mixed, the total concentration of the elements M and Mn is preferably 0.02 to 1.0 mol/liter. More preferably 0.05 to 0.5 m / liter.

又,在反應物質全被混合的狀態之4價元素M與Mn之合計與鹼金屬A之比為A/(M+Mn)=2.0~10.0(莫耳比)、尤以2.0~5.0(莫耳比)為佳。 Further, the ratio of the total of the tetravalent element M to Mn in the state in which the reaction materials are all mixed with the alkali metal A is A/(M+Mn)=2.0 to 10.0 (mole ratio), particularly 2.0 to 5.0 (mo Ear ratio) is better.

加入反應系的Mn之相對於M的比為Mn/(M+Mn)=0.002~0.4(莫耳比)、尤以0.005~0.2(莫耳比)為佳。 The ratio of Mn added to the reaction system with respect to M is preferably Mn/(M+Mn)=0.002 to 0.4 (mole ratio), particularly preferably 0.005 to 0.2 (mole ratio).

反應中液之溫度可在-20~100℃範圍,加熱或冷卻進行。在抑制氟化氫氣體之揮發上以60℃以下、尤以50℃以下為佳。 The temperature of the liquid in the reaction can be carried out by heating or cooling in the range of -20 to 100 °C. The suppression of the volatilization of the hydrogen fluoride gas is preferably 60 ° C or lower, particularly preferably 50 ° C or lower.

實現本發明之製造方法用的反應裝置,需要具備反應容器、酸溶液供給槽、攪拌機、滴下槽、幫浦、粉體供給裝置、漿體排出配管。 The reaction apparatus for realizing the production method of the present invention is required to include a reaction vessel, an acid solution supply tank, a stirrer, a drip tank, a pump, a powder supply device, and a slurry discharge pipe.

更具體上,作為製造裝置,以使用圖1所示般,於具有攪拌機構2的一個主反應容器1配置有具有供給各種溶液之附活門配管3及幫浦4之溶液供給槽5、粉體供給裝置6、具有附活門配管7之滴下槽8、排出含有 生成的複氟化物螢光體之漿體的附活門配管9的裝置為佳。 More specifically, as a manufacturing apparatus, a solution supply tank 5 having a valve assembly 3 and a pump 4 for supplying various solutions and a powder are disposed in one main reaction container 1 having a stirring mechanism 2 as shown in Fig. 1 . The supply device 6 has a drip tank 8 with a valve fitting 7 attached thereto, and the discharge contains It is preferable that the slurry of the produced complex fluoride phosphor is attached to the valve fitting 9 of the valve.

此中攪拌機裝設於反應容器。以攪拌翼附著在攪拌軸,每個攪拌軸旋轉之形式為佳。攪拌翼之形狀雖可任意選擇,但可舉例如平板狀(無或有傾斜)、錨狀等。反應中,使反應容器中之溶液在旋轉數0.5次/秒~100次/秒之範圍攪拌。較佳為1~10次/秒。 The mixer is installed in the reaction vessel. The stirring shaft is attached to the stirring shaft, and each stirring shaft is preferably rotated. The shape of the stirring blade can be arbitrarily selected, and examples thereof include a flat plate shape (no or oblique), an anchor shape, and the like. In the reaction, the solution in the reaction vessel is stirred in the range of from 0.5 times/second to 100 times/second. It is preferably 1 to 10 times/second.

滴下槽可選擇設置於反應容器之上方,藉由打開活門而可將液加至反應容器、或設置幫浦等,可對於反應容器控制流速而添加液。將溶解有鹼金屬A的氟化氫酸溶液滴下至溶液時,以可使投入氟化氫酸溶液全量之1/500~1/10的量在每秒滴下一定量至溶液中為佳。該速度更佳為1/200~1/20。 The dropping tank may be optionally disposed above the reaction vessel, and the liquid may be added to the reaction vessel or a pump or the like by opening the shutter, and the liquid may be added to the reaction vessel to control the flow rate. When the hydrofluoric acid solution in which the alkali metal A is dissolved is dropped into the solution, it is preferably added to the solution in an amount of 1/500 to 1/10 of the total amount of the hydrogen fluoride solution. The speed is preferably 1/200 to 1/20.

為使粉末原料加至反應容器中之反應液,粉體供給裝置係為必要。為了邊注意物質溶解狀態邊進行添加,或使鹼金屬A之原料以粉末加入後使反應,故該粉體供給裝置亦以可控制粉體之供給量的機構者為佳。為了使以沈澱得到的螢光體進行固液分離,需要漿體排出配管。被排出的漿體藉由過濾、離心分離、傾析等之方法進行固液分離。 In order to add the powder raw material to the reaction liquid in the reaction vessel, a powder supply device is necessary. In order to adjust the state of the substance to be dissolved, or to add the raw material of the alkali metal A to the powder, the powder supply device is preferably a mechanism capable of controlling the supply amount of the powder. In order to perform solid-liquid separation of the phosphor obtained by precipitation, a slurry discharge pipe is required. The discharged slurry is subjected to solid-liquid separation by filtration, centrifugation, decantation or the like.

本發明之複氟化物螢光體可以固體生成物得到。固液分離後的固體生成物,因應必要,可實施洗淨、溶劑取代等之處理,又,可藉由真空乾燥等進行乾燥。 The complex fluoride phosphor of the present invention can be obtained as a solid product. The solid product after solid-liquid separation may be subjected to washing, solvent substitution or the like as necessary, and may be dried by vacuum drying or the like.

本發明之製造方法所得到的螢光體為以Mn作 為發光中心的複氟化物螢光體,因藍色(400~480nm,作為1例為450nm)光激發呈現紅色發光。呈現於630nm前後具有最強波峰,且係由數根尖銳線寬的波峰所構成的發光頻譜。以本發明之範圍的標準條件製造的場合,對450nm之光的吸收率為0.7以上、較佳為0.71~0.85、內部量子效率為0.8以上、較佳為0.82~0.92,宜作為以藍色LED為激發源的白色LED用之紅色螢光體。 The phosphor obtained by the production method of the present invention is made of Mn The complex fluoride phosphor which is a luminescent center exhibits red luminescence due to blue (400 to 480 nm, as a case of 450 nm) light excitation. It exhibits the strongest peak before and after 630 nm and is an illuminating spectrum composed of peaks with several sharp line widths. When it is produced under the standard conditions of the present invention, the absorbance for light of 450 nm is 0.7 or more, preferably 0.71 to 0.85, and the internal quantum efficiency is 0.8 or more, preferably 0.82 to 0.92, preferably as a blue LED. A red phosphor for the white LED of the excitation source.

[實施例] [Examples]

以下舉實施例及比較例將本發明更具體說明,但本發明不限於此等。又,實施例1~3為K2SiF6:Mn、實施例4為K2TiF6:Mn之例。 The present invention will be more specifically illustrated by the following examples and comparative examples, but the invention is not limited thereto. Further, Examples 1 to 3 are examples in which K 2 SiF 6 : Mn and Example 4 are K 2 TiF 6 : Mn.

[參考例] [Reference example] [K2MnF6之調製] [Modulation of K 2 MnF 6 ]

依據丸善股份公司發行、日本化學會編、新實驗化學講座8「無機化合物之合成III」、1977年發行、1166頁(非專利文獻1)記載之方法,用以下方法調製。 It is prepared by the following method according to the method described in Maruzen Co., Ltd., the Japanese Chemical Society, the New Experimental Chemistry Lecture 8 "Synthesis of Inorganic Compounds III", 1977, and 1166 pages (Non-Patent Document 1).

於氯化乙烯樹脂製反應槽中央設置氟樹脂系離子交換膜之區隔(隔膜),各自於挾持離子交換膜的2室設置皆由鉑板所構成的陽極與陰極。於反應槽的陽極側加入溶解有氟化錳(II)的氟化氫酸水溶液、陰極側加入氟化氫酸水溶液。使兩極接續電源,以電壓3V、電流0.75A進行電解。電解完畢後,於陽極側之反應液,加入過量以氟化氫 酸水溶液飽和的氟化鉀之溶液。將生成的黃色固體生成物過濾、回收,得到K2MnF6A partition (separator) of a fluororesin-based ion exchange membrane was placed in the center of the reaction vessel made of a vinyl chloride resin, and an anode and a cathode each composed of a platinum plate were provided in each of the two chambers holding the ion exchange membrane. A hydrofluoric acid aqueous solution in which manganese (II) fluoride was dissolved was added to the anode side of the reaction vessel, and a hydrofluoric acid aqueous solution was added to the cathode side. The two poles were connected to a power source, and electrolysis was performed at a voltage of 3 V and a current of 0.75 A. After the completion of the electrolysis, a solution of potassium fluoride saturated with an aqueous solution of hydrogen fluoride was added to the reaction liquid on the anode side. The resulting yellow solid product was filtered and recovered to obtain K 2 MnF 6 .

[實施例1] [Example 1]

準備圖1所示之反應裝置。首先,於反應容器將水量取10,000cm3加入。啟動設置於反應容器的攪拌機,邊攪拌邊從酸溶液供給槽,將50%氟化氫酸(Stella-Chemifa製SA-X、50%HF)25,000cm3使用幫浦,送液加入至反應容器。持續攪拌下,使810g之二氧化矽(東曹矽化工製NipsilVN3、SiO2)從位於反應容器上側之粉體供給裝置少量逐次供給。於反應容器內的HF溶液溶解SiO2。接著,以上述參考例之方法製作的K2MnF6 200g從粉體供給裝置供給至反應容器後,溶於容器內的液。 The reaction apparatus shown in Fig. 1 was prepared. First, a water amount of 10,000 cm 3 was added to the reaction vessel. The stirrer provided in the reaction vessel was started, supplied to the tank from the acid solution while stirring, and 50% of hydrogen fluoride acid (SA-X, 50% HF manufactured by Stella-Chemifa) was used at 25,000 cm 3 , and the liquid was fed to the reaction vessel. Under continuous stirring, 810 g of cerium oxide (Nipsil VN3, SiO 2 manufactured by Tosoh Chemical Co., Ltd.) was supplied in small portions from the powder supply device on the upper side of the reaction vessel. The HF solution in the reaction vessel dissolves SiO 2 . Next, 200 g of K 2 MnF 6 produced by the method of the above Reference Example was supplied from the powder supply device to the reaction container, and dissolved in the container.

此時,並行使10,000cm3之50%HF加入滴下槽,於其中加入氟化鉀(Stella-Chemifa製無水氟化鉀、KF)2,036g,進行溶解。將設置於反應容器的攪拌機之旋轉數設定為200旋轉/分(3.33旋轉/秒)。從滴下槽使KF溶液以幾乎一定速度花費1分40秒滴下。於反應容器中之液,生成淡橙色的沈澱。 At this time, 10,000 cm 3 of 50% HF was added to the dropping tank, and potassium fluoride (manufactured by Stella-Chemifa anhydrous potassium fluoride, KF) 2,036 g was added thereto to dissolve. The number of rotations of the agitator set in the reaction vessel was set to 200 rotations/min (3.33 rotations/second). The KF solution was dropped from the dropping tank at a constant speed for 1 minute and 40 seconds. The liquid in the reaction vessel produced a pale orange precipitate.

約10分後,打開反應容器下部之漿體排出配管的活門,使漿體送至連接著配管之減壓過濾器,使沈澱過濾。充分脫液後,加入可沈浸至成為餅狀的沈澱左右之量的丙酮進行洗淨。將餅狀物回收並進行真空乾燥。可得到2,850g的淡橙色粉末K2SiF6:Mn之螢光體。 After about 10 minutes, the slurry of the slurry discharged from the lower part of the reaction vessel was opened, and the slurry was sent to a vacuum filter connected to the pipe to filter the precipitate. After sufficient deliquoring, the amount of acetone which can be immersed in a cake-like precipitate is added and washed. The cake was recovered and dried under vacuum. 2,850 g of a pale orange powder K 2 SiF 6 :Mn phosphor was obtained.

得到的粉末製品的粒度分佈以氣流分散式雷射繞射法粒度分佈測定器(HELOS&RODOS、Sympatec公司製)進行測定。其結果,粒徑15.9μm以下之粒子為全體積的10%(D10=15.9μm)、粒徑34.7μm以下之粒子為全體積的50%(D50=34.7μm)、粒徑49.8μm以下之粒子為全體積的90%(D90=49.8μm)。 The particle size distribution of the obtained powder product was measured by a gas flow dispersion type laser diffraction particle size distribution analyzer (HELOS & RODOS, manufactured by Sympatec Co., Ltd.). As a result, particles having a particle diameter of 15.9 μm or less are 10% (D10 = 15.9 μm) of the entire volume, and particles having a particle diameter of 34.7 μm or less are 50% (D50 = 34.7 μm) of the entire volume, and particles having a particle diameter of 49.8 μm or less. It is 90% of the full volume (D90 = 49.8 μm).

[實施例2] [Embodiment 2]

在實施例1之步驟中,取代將SiO2從粉體供給裝置投入後進行溶解,而由酸溶液供給槽送液40%氟矽酸(森田化學工業製、40% H2SiF6)3,520cm3後進行混合。之後與實施例1同樣地進行操作,得到2,860g的K2SiF6:Mn之螢光體粉末。與實施例1同樣地測定的粒度分佈結果為D10=16.1μm、D50=34.9μm、D90=49.2μm。 In the step of the first embodiment, instead of SiO 2 being supplied from the powder supply device, the solution was dissolved, and 40% of fluoroantimonic acid (manufactured by Morita Chemical Industry Co., Ltd., 40% H 2 SiF 6 ) was supplied from the acid solution supply tank, 3,520 cm. Mix after 3 . Thereafter, the same operation as in Example 1 was carried out to obtain 2,860 g of a phosphor powder of K 2 SiF 6 :Mn. The particle size distribution measured in the same manner as in Example 1 was D10 = 16.1 μm, D50 = 34.9 μm, and D90 = 49.2 μm.

[實施例3] [Example 3]

實施例1之步驟中,取代將KF溶於50%HF後由滴下槽加入,而取代其,將氟化氫鉀(Stella-Chemifa製酸性氟化鉀、KHF2)之粉末2,737g從粉體供給裝置供給後,使反應。調整攪拌機之旋轉數為300旋轉/分(5旋轉/秒),進行攪拌,由粉體供給裝置將KHF2粉末花費1分鐘加入至反應容器中之溶液。在反應容器中,KHF2邊溶解邊反應,生成淡橙色的沈澱。約15分攪拌後,與實施例1同樣地進行過濾、回收、乾燥,得到K2SiF6:Mn之螢光體粉末 2,835g。與實施例1同樣地測定的粒度分佈結果為D10=13.5μm、D50=32.9μm、D90=50.8μm。 In the step of Example 1, the KF was dissolved in 50% HF and added to the dropping tank, and instead of this, potassium hydrogen fluoride (potassium fluoride of potassium sulfate, KHF 2 made by Stella-Chemifa) 2,737 g from the powder supply device was added. After the supply, the reaction is allowed. The number of rotations of the mixer was adjusted to 300 rotations/min (5 rotations/second), and the mixture was stirred, and the solution of the KHF 2 powder was added to the reaction vessel by the powder supply device for 1 minute. In the reaction vessel, KHF 2 reacts while dissolving to form a pale orange precipitate. After stirring for about 15 minutes, the mixture was filtered, collected, and dried in the same manner as in Example 1 to obtain 2,835 g of a phosphor powder of K 2 SiF 6 :Mn. The particle size distribution measured in the same manner as in Example 1 was D10 = 13.5 μm, D50 = 32.9 μm, and D90 = 50.8 μm.

[實施例4] [Example 4]

與實施例1~3相同,使用圖1所示之反應裝置。首先,於反應容器將水量取20,000cm3加入。啟動設置於反應容器的攪拌機,邊攪拌邊從酸溶液供給槽,將50%HF 15,000cm3使用幫浦,送液加入至反應容器。持續攪拌下,使1,433g之二氧化鈦(堺化學工業製高純度品TCA-123P、TiO2)從位於反應容器上側之粉體供給裝置少量逐次供給。於反應容器內的HF溶液,溶解TiO2。接著,將以上述參考例之方法製作的K2MnF6 356g從粉體供給裝置供給至反應容器後,溶於容器內的液。 The reaction apparatus shown in Fig. 1 was used in the same manner as in Examples 1 to 3. First, a water volume of 20,000 cm 3 was added to the reaction vessel. The mixer provided in the reaction vessel was started, and the tank was supplied from the acid solution while stirring, and a pump was used for 50% HF 15,000 cm 3 , and the liquid was fed to the reaction vessel. Under continuous stirring, 1,433 g of titanium dioxide (a high-purity product TCA-123P, TiO 2 manufactured by Nippon Chemical Industry Co., Ltd.) was supplied from a small amount of the powder supply device located on the upper side of the reaction vessel. The HF solution in the reaction vessel dissolves TiO 2 . Next, 356 g of K 2 MnF 6 produced by the method of the above Reference Example was supplied from a powder supply device to a reaction container, and dissolved in a container.

此時,並行使5,000cm3之50%HF與水5,000cm3加入滴下槽,於其中加入KF 3,556g溶解。將設置於反應容器的攪拌機之旋轉數設定為200旋轉/分(3.33旋轉/秒)。從滴下槽使KF溶液以幾乎一定速度花費1分35秒滴下。於反應容器中之液,生成淡橙色的沈澱。 At this time, 5,000 cm 3 of 50% HF and water of 5,000 cm 3 were added to the dropping tank, and KF 3 was added thereto, and 556 g was dissolved. The number of rotations of the agitator set in the reaction vessel was set to 200 rotations/min (3.33 rotations/second). The KF solution was dropped from the dropping tank at a constant speed for 1 minute and 35 seconds. The liquid in the reaction vessel produced a pale orange precipitate.

約10分後,與實施例1同樣地進行過濾操作。進而進行脫液、丙酮洗淨、乾燥,得到了3,980g的K2TiF6:Mn之淡橙色粉末螢光體。與實施例1同樣地測定的粒度分佈結果為D10=16.1μm、D50=38.9μm、D90=69.3μm。 After about 10 minutes, the filtration operation was carried out in the same manner as in Example 1. Further, the mixture was deliquored, washed with acetone, and dried to obtain 3,980 g of a pale orange powder phosphor of K 2 TiF 6 : Mn. The particle size distribution measured in the same manner as in Example 1 was D10 = 16.1 μm, D50 = 38.9 μm, and D90 = 69.3 μm.

[比較例1] [Comparative Example 1]

使40%之H2SiF6水溶液23cm3首先與50%HF 266cm3混合。於其中,加入預先以前述參考例之方法製作的K2MnF6粉末1.33g後,進行攪拌並使溶解(溶液A)。 So that 40% of H 2 SiF 6 aqueous solution of 23cm 3 266cm 3 is first mixed with 50% HF. Into the above, 1.33 g of K 2 MnF 6 powder prepared by the method of the above Reference Example was added, and the mixture was stirred and dissolved (solution A).

另外,使氟化氫鉀21.05g與50%HF 68cm3、純水127cm3混合,使溶解(溶液B)。 Further, 21.05 g of potassium hydrogen fluoride was mixed with 50% HF 68 cm 3 and pure water 127 cm 3 to dissolve (solution B).

使溶液A在室溫(16℃)邊攪拌,邊加入溶液B(17℃)。液之溫度成為26℃,產生淡橙色之沈澱(K2SiF6:Mn)。再繼續10分攪拌後,使該沈澱以布氏漏斗過濾,儘可能進行脫液。進一步以丙酮洗淨,進行脫液、真空乾燥,得到粉末製品K2SiF6:Mn 18.01g。 Solution A was stirred at room temperature (16 ° C) while solution B (17 ° C) was added. The temperature of the liquid became 26 ° C, and a pale orange precipitate (K 2 SiF 6 : Mn) was produced. After further stirring for 10 minutes, the precipitate was filtered through a Buchner funnel and degreased as much as possible. Further, it was washed with acetone, dehydrated, and vacuum dried to obtain a powder product K 2 SiF 6 : Mn 18.01 g.

與實施例1同樣地測定的粒度分佈結果為D10=10.5μm、D50=23.8μm、D90=35.4μm。 The particle size distribution measured in the same manner as in Example 1 was D10 = 10.5 μm, D50 = 23.8 μm, and D90 = 35.4 μm.

[比較例2] [Comparative Example 2]

將40%之H2SiF6水溶液23cm3首先與50%HF 146cm3混合。於其中,加入預先以前述參考例之方法製作的K2MnF6粉末1.33g後,進行攪拌並使溶解(溶液A)。 A 40% aqueous solution of H 2 SiF 6 23 cm 3 was first mixed with 50% HF 146 cm 3 . Into the above, 1.33 g of K 2 MnF 6 powder prepared by the method of the above Reference Example was added, and the mixture was stirred and dissolved (solution A).

另外,使氟化氫鉀21.05g與50%HF 180cm3、純水90cm3混合,使溶解(溶液B)。 Further, 21.05g of potassium hydrogen fluoride and 50% HF 180cm 3, 90cm 3 water mixed, dissolved (solution B).

將溶液B在室溫(16℃)邊攪拌邊加入溶液A(17℃)。液之溫度成為25℃,生成淡橙色的沈澱(K2SiF6:Mn)。再繼續10分攪拌後,使該沈澱以布氏漏斗過濾,儘可能進行脫液。進一步以丙酮洗淨,進行脫液、真空乾燥,得到粉末製品K2SiF6:Mn17.88g。 Solution B was added to Solution A (17 ° C) while stirring at room temperature (16 ° C). The temperature of the liquid became 25 ° C, and a pale orange precipitate (K 2 SiF 6 : Mn) was formed. After further stirring for 10 minutes, the precipitate was filtered through a Buchner funnel and degreased as much as possible. Further, it was washed with acetone, dehydrated, and vacuum dried to obtain a powder product K 2 SiF 6 : Mn 17.88 g.

與實施例1同樣地測定的粒度分佈結果為D10=4.2μm、D50=11.3μm、D90=17.3μm。 The particle size distribution measured in the same manner as in Example 1 was D10 = 4.2 μm, D50 = 11.3 μm, and D90 = 17.3 μm.

[實驗例] [Experimental example]

將由實施例得到的粉末試料之發光頻譜及吸收率、量子效率,使用量子效率測定裝置QE1100(大塚電子(股)製),以激發波長450nm進行測定。吸收率與量子效率如表1所示。 The luminescence spectrum, the absorptance, and the quantum efficiency of the powder sample obtained in the examples were measured using an quantum efficiency measuring apparatus QE1100 (manufactured by Otsuka Electronics Co., Ltd.) at an excitation wavelength of 450 nm. The absorption rate and quantum efficiency are shown in Table 1.

Claims (6)

一種複氟化物螢光體之製造方法,其特徵係在下述式(I)A2MF6:Mn (I)(式中,M為由Si、Ti、Zr、Hf、Ge及Sn所選出的1種或2種以上之4價元素,A為由Li、Na、K、Rb及Cs所選出、且為至少含有Na及/或K之1種或2種以上之鹼金屬)所表示之Mn活化複氟化物紅色螢光體之製造中,於水中依序溶入為原料之各種成分,從得到的水溶液最後使上述紅色螢光體在溶液中析出。 A method for producing a complex fluoride phosphor characterized by the following formula (I) A 2 MF 6 : Mn (I) (wherein M is selected from Si, Ti, Zr, Hf, Ge, and Sn One or two or more kinds of tetravalent elements, and A is Mn represented by Li, Na, K, Rb, and Cs and is an alkali metal containing at least one or two or more kinds of Na and/or K. In the production of the activated complex fluoride red phosphor, various components as raw materials are sequentially dissolved in water, and the red phosphor is finally precipitated in the solution from the obtained aqueous solution. 如請求項1記載之複氟化物螢光體之製造方法,其係於容器中準備水,於其中投入氟化氫酸,接著投入含有M(但是,M同上述)之化合物後進行攪拌、溶解,接著投入含有A(但是,A同上述)之化合物與含有Mn之化合物或含有A(但是,A同上述)與Mn之化合物後進行攪拌、溶解,調製基質溶液,最後邊攪拌該基質溶液邊添加由A(但是,A同上述)之氟化物或溶解有該氟化物的氟化氫酸溶液所構成的添加用劑後,在基質溶液中使A2MF6:Mn(但是,A及M同上述)析出。 The method for producing a complex fluoride phosphor according to claim 1, wherein water is prepared in a container, and hydrogen fluoride is introduced therein, and then a compound containing M (however, M is as described above) is introduced, followed by stirring and dissolving, and then, A compound containing A (but A is the same as above) and a compound containing Mn or a compound containing A (but A is the same as above) and Mn are charged, and then stirred and dissolved to prepare a matrix solution, and finally, the matrix solution is stirred while being added. A (hereinafter, A and M) is added to the fluoride or the hydrogen fluoride solution in which the fluoride is dissolved, and then A 2 MF 6 : Mn (but A and M are the same as above) is precipitated in the matrix solution. . 如請求項2記載之複氟化物螢光體之製造方法,其中,使基質溶液在上述添加用劑添加時藉由攪拌機以0.5-100次/秒範圍之旋轉數進行攪拌。 The method for producing a complex fluoride phosphor according to claim 2, wherein the substrate solution is stirred by a stirrer at a number of revolutions in the range of 0.5 to 100 times/second when the additive is added. 如請求項2記載之複氟化物螢光體之製造方法, 其中,將添加用劑每秒以該添加用劑之全量的1/500-1/10範圍的一定量進行添加。 The method for producing a complex fluoride phosphor according to claim 2, Here, the additive is added in a predetermined amount in the range of 1/500 to 1/10 of the total amount of the additive. 如請求項1記載之複氟化物螢光體之製造方法,其中,使用於具有攪拌機構的一個主反應容器,附設有供給各種溶液之附活門配管及幫浦、與粉體供給裝置、與排出含有生成的複氟化物螢光體之漿體的附活門配管之裝置,製造複氟化物螢光體。 The method for producing a complex fluoride phosphor according to claim 1, which is used in a main reaction container having a stirring mechanism, and is provided with a valve for supplying various solutions, a pump, a powder supply device, and a discharge. A device for attaching a valve with a slurry of the produced complex fluoride phosphor to produce a double fluoride phosphor. 一種以式A2MF6:Mn(但是,A及M同上述)所表示之藍色LED用紅色複氟化物螢光體,其特徵係由請求項1~5中任1項記載之製造方法所得到,且內部量子效率為0.8以上,吸收率為0.7以上。 A red double-fluoride phosphor for a blue LED represented by the formula A 2 MF 6 : Mn (however, A and M are the same as above), which is characterized by the production method according to any one of claims 1 to 5. The internal quantum efficiency was 0.8 or more and the absorption rate was 0.7 or more.
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