TWI626143B - Injection molding machine - Google Patents

Injection molding machine Download PDF

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Publication number
TWI626143B
TWI626143B TW105109559A TW105109559A TWI626143B TW I626143 B TWI626143 B TW I626143B TW 105109559 A TW105109559 A TW 105109559A TW 105109559 A TW105109559 A TW 105109559A TW I626143 B TWI626143 B TW I626143B
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Taiwan
Prior art keywords
axial force
temperature
injection molding
molding machine
controller
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TW105109559A
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Chinese (zh)
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TW201637815A (en
Inventor
Hiroshi Morita
Masahiro Abe
Takaaki Morie
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Sumitomo Heavy Industries
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Publication of TWI626143B publication Critical patent/TWI626143B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/03Injection moulding apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • B29C45/66Mould opening, closing or clamping devices mechanical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/7653Measuring, controlling or regulating mould clamping forces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/78Measuring, controlling or regulating of temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76003Measured parameter
    • B29C2945/76026Energy, power
    • B29C2945/7603Power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76003Measured parameter
    • B29C2945/76033Electric current or voltage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76003Measured parameter
    • B29C2945/7604Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76003Measured parameter
    • B29C2945/761Dimensions, e.g. thickness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76494Controlled parameter
    • B29C2945/76505Force
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76655Location of control
    • B29C2945/76702Closure or clamping device
    • B29C2945/76712Closure or clamping device tie-bars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76822Phase or stage of control
    • B29C2945/76866Mould closing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76822Phase or stage of control
    • B29C2945/76869Mould clamping, compression of the cavity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76822Phase or stage of control
    • B29C2945/76872Mould opening

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

本發明提供一種可輔助調整軸向力的平衡的射出成形機。本發明的射出成形機具備:與合模力對應而延伸的複數個繫桿;及控制前述繫桿的軸向力的控制器,前述控制器依據改變前述軸向力的操作量來計算前述軸向力。 The present invention provides an injection molding machine that can assist in adjusting the balance of axial forces. An injection molding machine according to the present invention includes: a plurality of tie rods extending in correspondence with a clamping force; and a controller that controls an axial force of the tie rod, the controller calculating the shaft based on an operation amount that changes the axial force. To force.

Description

射出成形機 Injection molding machine

本發明係有關一種射出成形機。 The present invention relates to an injection molding machine.

射出成形機具有進行模具裝置的閉模、合模及開模之合模裝置。合模裝置具有與合模力對應而延伸的複數個繫桿(例如參閱專利文獻1)。合模力分散施加於複數個繫桿,從而繫桿延伸。將抵抗繫桿的延伸的力稱作軸向力。複數個繫桿的有效長度存在差異時,在有效長度較短的繫桿與有效長度較長的繫桿之間產生軸向力之差。在此,繫桿的有效長度係指藉由繫桿連結之構件彼此的間隔,例如可在合模力不發揮功能的狀態下測量。藉由調整繫桿的有效長度,能夠調整軸向力的平衡。 The injection molding machine includes a mold clamping device that performs mold closing, mold clamping, and mold opening. The mold clamping device includes a plurality of tie rods that extend in accordance with the mold clamping force (see, for example, Patent Document 1). The clamping force is distributed to a plurality of tie rods so that the tie rods extend. The force that resists the extension of the tie rod is called an axial force. When there is a difference in the effective length of a plurality of tie rods, a difference in axial force is generated between a tie rod with a shorter effective length and a tie rod with a longer effective length. Here, the effective length of the tie bar refers to a distance between members connected by the tie bar, and can be measured, for example, in a state where the clamping force is not functioning. By adjusting the effective length of the tie rod, the balance of the axial force can be adjusted.

(先前技術文獻) (Prior technical literature) (專利文獻) (Patent Literature)

專利文獻1:日本特開2004-249637號公報 Patent Document 1: Japanese Patent Application Laid-Open No. 2004-249637

若調整一個繫桿的有效長度,則合模力的分散狀態發生變化,且所有繫桿的軸向力可能發生變化。因此,以軸向力的平衡成為目標的平衡的方式設定各繫桿的有效長度相當麻煩。 If the effective length of one tie rod is adjusted, the dispersion state of the clamping force changes, and the axial force of all tie rods may change. Therefore, it is quite troublesome to set the effective length of each tie bar so that the balance of the axial force becomes the target balance.

本發明係鑑於上述課題而完成的,其主要目的在於提供一種可輔助調整軸向力的平衡之射出成形機。 This invention is made in view of the said subject, The main objective is to provide the injection molding machine which can assist adjustment of the balance of an axial force.

為了解決上述課題,依本發明的一樣態,提供一種射出成形機,其具備:與合模力對應而延伸的複數個繫桿;及控制前述繫桿的軸向力的控制器,前述控制器依據改變前述軸向力的操作量來計算前述軸向力。 In order to solve the above problems, according to the same aspect of the present invention, there is provided an injection molding machine including: a plurality of tie rods extended corresponding to a mold clamping force; and a controller for controlling an axial force of the tie rod, the controller The aforementioned axial force is calculated based on an operation amount in which the aforementioned axial force is changed.

依本發明的一樣態,提供一種可輔助調整軸向力的平衡之射出成形機。 According to the aspect of the present invention, an injection molding machine capable of assisting in adjusting the balance of the axial force is provided.

10‧‧‧合模裝置 10‧‧‧ clamping device

12‧‧‧固定壓板 12‧‧‧ fixed platen

13‧‧‧可動壓板 13‧‧‧ movable platen

16‧‧‧繫桿 16‧‧‧ Tie

22‧‧‧軸向力檢測器 22‧‧‧Axial Force Detector

23‧‧‧溫度調節器 23‧‧‧Temperature Regulator

24‧‧‧溫度檢測器 24‧‧‧Temperature detector

30‧‧‧模具裝置 30‧‧‧Mould device

32‧‧‧固定模 32‧‧‧Fixed

33‧‧‧可動模 33‧‧‧ movable mold

70‧‧‧操作裝置 70‧‧‧ Operating device

80‧‧‧顯示裝置 80‧‧‧ display device

82‧‧‧軸向力平衡顯示部 82‧‧‧Axial force balance display

83‧‧‧水平軸向力平衡顯示部 83‧‧‧Horizontal axial force balance display

83a‧‧‧設定值顯示部 83a‧‧‧Setting value display section

83b‧‧‧實際值顯示部 83b‧‧‧ actual value display section

84‧‧‧鉛垂軸向力平衡顯示部 84‧‧‧Vertical axial force balance display

84a‧‧‧設定值顯示部 84a‧‧‧Setting value display section

84b‧‧‧實際值顯示部 84b‧‧‧ actual value display section

90‧‧‧控制器 90‧‧‧ Controller

101‧‧‧軸向力設定部 101‧‧‧ axial force setting unit

102‧‧‧軸向力測量部 102‧‧‧Axial force measuring section

103‧‧‧非干涉運算部 103‧‧‧Non-Interference Computing Department

104‧‧‧溫度設定部 104‧‧‧Temperature setting section

105‧‧‧溫度測量部 105‧‧‧Temperature Measurement Department

106‧‧‧調溫指令部 106‧‧‧Temperature instruction section

107‧‧‧軸向力推測部 107‧‧‧Axial force estimation section

108‧‧‧軸向力運算部 108‧‧‧Axial Force Calculation Unit

109‧‧‧運算校正部 109‧‧‧ Operation Correction Department

第1圖係表示一實施形態的射出成形機的開模結束時的狀態的圖。 FIG. 1 is a diagram showing a state at the end of mold opening of an injection molding machine according to an embodiment.

第2圖係表示一實施形態的射出成形機的合模時的狀態的圖。 Fig. 2 is a diagram showing a state of the injection molding machine according to an embodiment during mold clamping.

第3圖係表示一實施形態的射出成形機的繫桿的位置關係的圖,且為從可動壓板側觀察固定壓板的圖。 Fig. 3 is a view showing a positional relationship of a tie rod of an injection molding machine according to an embodiment, and is a view of a fixed platen as viewed from a movable platen side.

第4圖係表示一實施形態的射出成形機的操作畫面的圖。 Fig. 4 is a view showing an operation screen of an injection molding machine according to an embodiment.

第5圖係表示一實施形態的控制器的圖。 Fig. 5 is a diagram showing a controller according to an embodiment.

第6圖係表示一實施形態的控制器的軸向力推測部的圖。 Fig. 6 is a diagram showing an axial force estimation section of a controller according to an embodiment.

以下,參閱附圖對本發明的實施形態進行說明,在各附圖中,對於相同或相應的結構標註相同或相應的符號並省略說明。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. In each drawing, the same or corresponding structures are denoted by the same or corresponding symbols, and the description is omitted.

第1圖係表示一實施形態的射出成形機的開模結束時的狀態的圖。第2圖係表示一實施形態的射出成形機的合模時的狀態的圖。射出成形機具有框架Fr、合模裝置10、操作裝置70、顯示裝置80及控制器90等。 FIG. 1 is a diagram showing a state at the end of mold opening of an injection molding machine according to an embodiment. Fig. 2 is a diagram showing a state of the injection molding machine according to an embodiment during mold clamping. The injection molding machine includes a frame Fr, a mold clamping device 10, an operation device 70, a display device 80, a controller 90, and the like.

控制器90具有CPU(Central Processing Unit)91及記憶體等記憶媒體92。控制器90藉由對CPU91執行存儲於記憶媒體92的程式來控制合模裝置10、操作裝置70及顯示裝置80等。 The controller 90 includes a CPU (Central Processing Unit) 91 and a storage medium 92 such as a memory. The controller 90 executes a program stored in the storage medium 92 to the CPU 91 to control the mold clamping device 10, the operation device 70, the display device 80, and the like.

合模裝置10進行模具裝置30的閉模、合模及開模。合模裝置10具有固定壓板12、可動壓板13、後壓板15、繫桿16、肘節機構20及合模馬達21。以下,將閉模時的可動壓板13的移動方向(第1圖、第2圖中為右方 向)設為前方,將開模時的可動壓板13的移動方向(第1圖、第2圖中為左方向)設為後方來進行說明。 The mold clamping device 10 performs mold closing, mold clamping, and mold opening of the mold device 30. The mold clamping device 10 includes a fixed platen 12, a movable platen 13, a rear platen 15, a tie rod 16, a toggle mechanism 20, and a mold clamping motor 21. In the following, the moving direction of the movable platen 13 when the mold is closed (the first figure and the second figure are right) The direction) is set to the front, and the moving direction of the movable platen 13 (the left direction in FIG. 1 and FIG. 2) at the time of mold opening will be described below.

固定壓板12固定於框架Fr。在固定壓板12的與可動壓板13的對向面安裝有固定模32。 The fixed platen 12 is fixed to the frame Fr. A fixed die 32 is attached to a surface of the fixed platen 12 facing the movable platen 13.

可動壓板13沿著舖設於框架Fr上之導件(例如導軌)17移動自如,且相對於固定壓板12進退自如。在可動壓板13的與固定壓板12的對向面安裝有可動模33。 The movable platen 13 moves freely along a guide (such as a guide rail) 17 laid on the frame Fr, and moves forward and backward relative to the fixed platen 12. A movable mold 33 is attached to the surface of the movable platen 13 opposite to the fixed platen 12.

藉由使可動壓板13相對於固定壓板12進退來進行閉模、合模及開模。由固定模32及可動模33構成模具裝置30。 By moving the movable platen 13 forward and backward with respect to the fixed platen 12, the mold is closed, closed, and opened. The fixed mold 32 and the movable mold 33 constitute a mold device 30.

後壓板15隔著間隔與固定壓板12連結,且沿著模開閉方向移動自如地載置於框架Fr上。另外,後壓板15亦可以沿著舖設於框架Fr上之導件移動自如。後壓板15的導件可以與可動壓板13的導件17通用。 The rear platen 15 is connected to the fixed platen 12 at intervals, and is mounted on the frame Fr so as to be movable along the mold opening and closing direction. In addition, the rear pressure plate 15 can also move freely along the guide member laid on the frame Fr. The guide of the rear pressure plate 15 may be used in common with the guide 17 of the movable pressure plate 13.

另外,本實施形態中,固定壓板12固定於框架Fr,且後壓板15相對於框架Fr沿著模開閉方向移動自如,但亦可以是後壓板15固定於框架Fr,且固定壓板12相對於框架Fr沿著模開閉方向移動自如。 In this embodiment, the fixed platen 12 is fixed to the frame Fr, and the rear platen 15 is free to move in the mold opening and closing direction with respect to the frame Fr. However, the rear platen 15 may be fixed to the frame Fr, and the fixed platen 12 may be fixed to the frame Fr. Fr moves freely along the mold opening and closing direction.

繫桿16隔著間隔將固定壓板12與後壓板15連結。可以使用複數個繫桿16。各繫桿16與模開閉方向平行,且與合模力對應而延伸。 The tie bar 16 connects the fixed platen 12 and the rear platen 15 at intervals. A plurality of tie rods 16 may be used. Each tie bar 16 is parallel to the mold opening and closing direction and extends in accordance with the mold clamping force.

肘節機構20配設於可動壓板13與後壓板15之間。肘節機構20由十字頭20a、複數個連桿20b、20c等構成。其中一方的連桿20b擺動自如地安裝於可動壓板 13,另一方連桿20c擺動自如地安裝於後壓板15。該等連桿20b、20c藉由插銷等被連結成伸縮自如。藉由使十字頭20a進退,複數個連桿20b、20c伸縮,可動壓板13相對於後壓板15進退。 The toggle mechanism 20 is disposed between the movable platen 13 and the rear platen 15. The toggle mechanism 20 includes a cross head 20a, a plurality of links 20b, 20c, and the like. One of the connecting rods 20b is swingably mounted on the movable platen 13. The other link 20c is swingably mounted on the rear pressure plate 15. The connecting rods 20b and 20c are connected to each other so as to be freely retractable by a bolt or the like. By moving the crosshead 20a forward and backward, the plurality of links 20b, 20c expand and contract, and the movable platen 13 advances and retracts relative to the rear platen 15.

合模馬達21安裝於後壓板15,並藉由使十字頭20a進退來使可動壓板13進退。合模馬達21與十字頭20a之間設有將合模馬達21的旋轉運動轉換為直線運動而傳遞至十字頭20a的運動轉換機構。運動轉換機構例如由滾珠絲杠機構構成。 The mold clamping motor 21 is attached to the rear platen 15 and advances and retracts the movable platen 13 by advancing and retreating the crosshead 20a. A motion conversion mechanism is provided between the mold clamping motor 21 and the crosshead 20a to convert a rotary motion of the mold clamping motor 21 into a linear motion and transmit the linear motion to the crosshead 20a. The motion conversion mechanism includes, for example, a ball screw mechanism.

合模裝置10的動作由控制器90控制。控制器90控制閉模製程、合模製程及開模製程等。 The operation of the mold clamping device 10 is controlled by the controller 90. The controller 90 controls a closed mold process, a mold closing process, an open mold process, and the like.

閉模製程中,藉由驅動合模馬達21來使可動壓板13前進,從而使可動模33與固定模32接觸。 In the mold closing process, the movable platen 13 is advanced by driving the mold clamping motor 21 so that the movable mold 33 is brought into contact with the fixed mold 32.

合模製程中,藉由進一步驅動合模馬達21來產生合模力。合模時在可動模33與固定模32之間形成模穴空間,模穴空間中可填充有態的成型材料。模穴空間內的成型材料被固化而成為成型品。 During the mold clamping process, the mold clamping force is generated by further driving the mold clamping motor 21. When the mold is closed, a cavity space is formed between the movable mold 33 and the fixed mold 32, and the cavity space can be filled with a molding material in a state. The molding material in the cavity space is cured to become a molded product.

開模製程中,藉由驅動合模馬達21來使可動壓板13後退,從而使可動模33與固定模32分開。 During the mold opening process, the movable platen 13 is moved backward by driving the mold clamping motor 21 to separate the movable mold 33 from the fixed mold 32.

另外,本實施形態的合模裝置10中,作為使可動壓板13移動之驅動源而具有合模馬達21,但可以代替合模馬達21而具有液壓缸。並且,合模裝置10可以具有模開閉用的線性馬達,亦可以具有合模用的電磁鐵。 In addition, the mold clamping device 10 of the present embodiment includes a mold clamping motor 21 as a driving source for moving the movable platen 13. However, it may include a hydraulic cylinder instead of the mold clamping motor 21. In addition, the mold clamping device 10 may include a linear motor for mold opening and closing, or may include an electromagnet for mold clamping.

第3圖係表示一實施形態的射出成形機的繫桿的位置 關係的圖,且為從可動壓板側觀察固定壓板的圖。射出成形機具有四個繫桿16。從模開閉方向觀察時,四個繫桿16以水平線L1為中心上下對稱地配設,且以鉛垂線L2為中心左右對稱地配設。將比水平線L1更靠上側稱作頂側,將比水平線L1更靠下側稱作底側。並且,將比鉛垂線L2更靠操作裝置70側稱作操作側,將比鉛垂線L2更靠操作裝置70的相反側稱作操作側相反側。 Fig. 3 is a view showing a position of a tie rod of an injection molding machine according to an embodiment; The relationship diagram is a diagram of the fixed platen as viewed from the movable platen side. The injection molding machine has four tie bars 16. When viewed from the mold opening and closing direction, the four tie bars 16 are arranged symmetrically up and down with the horizontal line L1 as the center, and are arranged symmetrically with the vertical line L2 as the center. The upper side than the horizontal line L1 is called the top side, and the lower side than the horizontal line L1 is called the bottom side. In addition, a side closer to the operation device 70 than the vertical line L2 is referred to as an operation side, and an opposite side to the operation device 70 than the vertical line L2 is referred to as an operation side opposite side.

合模力分散施加於四個繫桿16,從而各繫桿16延伸。將抵抗各繫桿16的延伸之力稱作軸向力。四個繫桿16的有效長度有差異時,在有效長度較短的繫桿16與有效長度較長的繫桿16之間產生軸向力之差。在此,繫桿16的有效長度係指藉由繫桿16連結之固定壓板12與後壓板15之間的間隔,例如可在合模力不發揮功能的狀態下測量。 The clamping force is dispersedly applied to the four tie bars 16 so that each tie bar 16 extends. A force resisting the extension of each tie bar 16 is referred to as an axial force. When the effective lengths of the four tie bars 16 are different, a difference in axial force is generated between the tie bars 16 having a shorter effective length and the tie bars 16 having a longer effective length. Here, the effective length of the tie bar 16 refers to the interval between the fixed platen 12 and the rear platen 15 connected by the tie bar 16 and can be measured, for example, in a state where the clamping force is not functioning.

藉由調整繫桿16的有效長度,能夠調整軸向力的平衡。軸向力的平衡以例如在合模時固定模32與可動模33的表面壓力成為目標的分佈的方式設定。目標的分佈可以是均勻分佈及不均勻分佈的任一方,可以根據情況設定。能夠減少成型不良。 By adjusting the effective length of the tie bar 16, the balance of the axial force can be adjusted. The balance of the axial force is set, for example, such that the surface pressure of the fixed mold 32 and the movable mold 33 becomes a target distribution when the mold is closed. The target distribution can be either uniform or uneven, and can be set according to the situation. It can reduce molding defects.

由於繫桿16由金屬材料形成,因此繫桿16的有效長度會因繫桿16的溫度而發生變化。繫桿16的溫度越高,繫桿16的有效長度越長。藉由調節繫桿16的溫度,能夠調整繫桿16的有效長度,並能夠調整軸向力的平衡。 Since the tie rod 16 is formed of a metal material, the effective length of the tie rod 16 may vary depending on the temperature of the tie rod 16. The higher the temperature of the tie rod 16, the longer the effective length of the tie rod 16. By adjusting the temperature of the tie rod 16, the effective length of the tie rod 16 can be adjusted, and the balance of the axial force can be adjusted.

因此,如第1圖及第2圖所示,各繫桿16上安裝有 軸向力檢測器22、溫度調節器23及溫度檢測器24等。合模裝置10具備軸向力檢測器22、溫度調節器23及溫度檢測器24等。 Therefore, as shown in FIGS. 1 and 2, each tie bar 16 is attached The axial force detector 22, the temperature regulator 23, the temperature detector 24, and the like. The mold clamping device 10 includes an axial force detector 22, a temperature regulator 23, a temperature detector 24, and the like.

軸向力檢測器22檢測繫桿16的軸向力。軸向力檢測器22例如為應變儀式,藉由檢測繫桿16的應變來檢測繫桿16的軸向力。軸向力檢測器22將檢測結果輸出至控制器90。 The axial force detector 22 detects an axial force of the tie bar 16. The axial force detector 22 is, for example, a strain ceremony, and detects the axial force of the tie rod 16 by detecting the strain of the tie rod 16. The axial force detector 22 outputs a detection result to the controller 90.

控制器90設定繫桿16的溫度,以使軸向力的平衡的實際值成為設定值。對於該設定方法容後敘述。 The controller 90 sets the temperature of the tie rod 16 so that the actual value of the balance of the axial force becomes a set value. This setting method will be described later.

另外,上述實施形態的軸向力檢測器22雖然為應變儀式,但亦可以為壓電式、電容式、液壓式、電磁式等。 In addition, although the axial force detector 22 of the above embodiment is a strain ceremony, it may be a piezoelectric type, a capacitive type, a hydraulic type, an electromagnetic type, or the like.

溫度調節器23調節繫桿16的溫度。將繫桿16之藉由溫度調節器23來調節溫度的部分稱作溫度調節部。溫度調節器23例如包含暖氣機等加熱器,並藉由加熱來調節繫桿16的溫度調節部的溫度。 The temperature regulator 23 adjusts the temperature of the tie rod 16. A portion of the tie rod 16 whose temperature is adjusted by the temperature regulator 23 is referred to as a temperature adjustment unit. The temperature regulator 23 includes, for example, a heater such as a heater, and adjusts the temperature of the temperature adjustment unit of the tie rod 16 by heating.

另外,溫度調節器23可以包含水冷護套等冷卻器,並藉由冷卻來調節繫桿16的溫度調節部的溫度。溫度調節器23可以包含加熱器與冷卻器這兩者。 In addition, the temperature adjuster 23 may include a cooler such as a water-cooled jacket, and adjust the temperature of the temperature adjustment section of the tie rod 16 by cooling. The temperature regulator 23 may include both a heater and a cooler.

控制器90控制溫度調節器23,以使繫桿16的溫度調節部的溫度的實際值成為設定值。控制可以為反饋控制及前饋控制的任一方。 The controller 90 controls the temperature regulator 23 so that the actual value of the temperature of the temperature adjustment section of the tie rod 16 becomes a set value. Control can be either feedback control or feedforward control.

但是,若對一個繫桿16的溫度調節部的溫度進行設定變更來調整其有效長度,則合模力之分散狀態發生變化,且所有的繫桿的軸向力可能發生變化。並且,若對一 個繫桿16的溫度調節部的溫度進行設定變更,則因熱的移動,其他繫桿的溫度可能發生變化。 However, if the temperature of the temperature adjustment part of one tie bar 16 is changed and its effective length is adjusted, the dispersion state of the clamping force is changed, and the axial force of all tie bars may be changed. And if one When the temperature of the temperature adjustment section of each tie rod 16 is changed, the temperature of other tie rods may change due to the movement of heat.

因此,控制器90管理軸向力的平衡,來代替個別管理各繫桿16之軸向力。藉此,雖然詳細內容容後敘述,但可輔助調整軸向力的平衡。 Therefore, the controller 90 manages the balance of the axial force instead of individually managing the axial force of each tie bar 16. With this, although the details will be described later, it can assist in adjusting the balance of the axial force.

另外,控制器90可以管理軸向力的平衡,並且個別管理各軸向力。 In addition, the controller 90 may manage the balance of the axial forces and individually manage each of the axial forces.

控制器90連接於操作裝置70及顯示裝置80。操作裝置70及顯示裝置80例如可由觸控面板構成,且被一體化。操作裝置70接受由用戶進行之輸入操作,並將與輸入操作相應的訊號輸出至控制器90。顯示裝置80在控制器90的控制下,顯示與操作裝置70中的輸入操作相應的操作畫面。操作畫面可使用於射出成形機的設定等。準備複數個操作畫面來進行切換顯示或重疊顯示。用戶藉由一邊觀察顯示裝置80所顯示的操作畫面一邊對操作裝置70加以操作來進行射出成形機的設定等。 The controller 90 is connected to the operation device 70 and the display device 80. The operation device 70 and the display device 80 may be constituted by, for example, a touch panel and integrated. The operation device 70 accepts an input operation performed by a user, and outputs a signal corresponding to the input operation to the controller 90. The display device 80 displays an operation screen corresponding to an input operation in the operation device 70 under the control of the controller 90. The operation screen can be used for setting the injection molding machine. A plurality of operation screens are prepared for switching display or overlapping display. The user operates the operation device 70 while viewing the operation screen displayed on the display device 80 to set the injection molding machine and the like.

另外,本實施形態的操作裝置70及顯示裝置80被一體化,但亦可以獨立設置。並且,操作裝置70可以設置有複數個。 In addition, although the operation device 70 and the display device 80 of this embodiment are integrated, they may be provided independently. The operation device 70 may be provided in plural.

第4圖係表示一實施形態的射出成形機的操作畫面的圖。操作畫面具有軸向力平衡顯示部82。軸向力平衡顯示部82顯示軸向力的平衡。因此,與個別顯示各軸向力的情況相比,用戶更容易掌握並容易調整固定模32與可動模33的表面壓力分佈。在此,軸向力的平衡係指軸向 力的偏差狀態,例如可以用軸向力之差來表示。軸向力之差可以用相對於軸向力的平均的比例(%)來表示。 Fig. 4 is a view showing an operation screen of an injection molding machine according to an embodiment. The operation screen includes an axial force balance display section 82. The axial force balance display section 82 displays the balance of the axial force. Therefore, compared with the case where each axial force is individually displayed, it is easier for the user to grasp and adjust the surface pressure distribution of the fixed mold 32 and the movable mold 33. Here, the balance of axial forces refers to the axial The state of deviation of the force can be expressed, for example, by the difference in axial force. The difference between the axial forces can be expressed as a ratio (%) to the average of the axial forces.

另外,操作畫面還可以具有個別顯示各軸向力的軸向力顯示部。 In addition, the operation screen may further include an axial force display section that individually displays each axial force.

軸向力平衡顯示部82具有水平軸向力平衡顯示部83及鉛垂軸向力平衡顯示部84。水平軸向力平衡顯示部83及鉛垂軸向力平衡顯示部84可以同時顯示於操作畫面。能夠辨識兩個方向的平衡。 The axial force balance display section 82 includes a horizontal axial force balance display section 83 and a vertical axial force balance display section 84. The horizontal axial force balance display section 83 and the vertical axial force balance display section 84 may be simultaneously displayed on the operation screen. Able to recognize the balance of the two directions.

水平軸向力平衡顯示部83顯示水平方向上的軸向力的平衡(以下,亦可以稱作水平軸向力平衡)。水平軸向力平衡例如由操作側的兩個繫桿16的軸向力的平均值與操作側相反側的兩個繫桿16的軸向力的平均值之差來表示。該差可以用相對於所有的軸向力的平均值的比例(%)來表示。用比例表示的情況,不會因合模力的大小而變動。 The horizontal axial force balance display section 83 displays the balance of the axial force in the horizontal direction (hereinafter, also referred to as horizontal axial force balance). The horizontal axial force balance is expressed, for example, by the difference between the average value of the axial forces of the two tie bars 16 on the operation side and the average value of the axial forces of the two tie bars 16 on the opposite side of the operation side. This difference can be expressed as a ratio (%) to the average value of all the axial forces. In the case of a ratio, the clamping force does not change.

若將水平軸向力平衡的數值設為Nh(%),則操作側的軸向力的平均值成為100+Nh/2(%),操作側相反側的軸向力的平均值成為100-Nh/2(%)。水平軸向力平衡的數值Nh為正係指操作側的軸向力的平均值大於操作側相反側的軸向力的平均值。另一方面,水平軸向力平衡的數值Nh為負係指操作側的軸向力的平均值小於操作側相反側的軸向力的平均值。 If the value of the horizontal axial force balance is set to Nh (%), the average value of the axial force on the operation side becomes 100 + Nh / 2 (%), and the average value of the axial force on the opposite side of the operation side becomes 100- Nh / 2 (%). The value Nh of the horizontal axial force balance is positive, which means that the average value of the axial force on the operation side is larger than the average value of the axial force on the opposite side of the operation side. On the other hand, the negative value Nh of the horizontal axial force balance means that the average value of the axial force on the operation side is smaller than the average value of the axial force on the opposite side of the operation side.

另外,水平軸向力平衡的數值的正負、與操作側的軸向力及操作側相反側的軸向力的大小之間的關係可以相 反。 In addition, the relationship between the positive and negative values of the horizontal axial force balance and the magnitude of the axial force on the operating side and the magnitude of the axial force on the opposite side of the operating side can be related. anti.

水平軸向力平衡顯示部83具有設定值顯示部83a及實際值顯示部83b。設定值顯示部83a顯示水平軸向力平衡的設定值。實自值顯示部83b顯示水平軸向力平衡的實際值。設定值顯示部83a與實際值顯示部83b可以同時顯示於操作畫面。能夠辨識設定值與實際值的偏差。 The horizontal axial force balance display section 83 includes a set value display section 83 a and an actual value display section 83 b. The set value display section 83a displays a set value of the horizontal axial force balance. The real value display section 83b displays the actual value of the horizontal axial force balance. The set value display section 83a and the actual value display section 83b may be displayed on the operation screen at the same time. The deviation between the set value and the actual value can be identified.

用戶藉由一邊觀察操作畫面一邊對操作裝置70加以操作,將水平軸向力平衡的設定值輸入至設定值顯示部83a。控制器90設定繫桿16的溫度,以使水平軸向力平衡的實際值成為設定值。 The user operates the operation device 70 while viewing the operation screen, and inputs a set value of the horizontal axial force balance to the set value display section 83a. The controller 90 sets the temperature of the tie rod 16 so that the actual value of the horizontal axial force balance becomes a set value.

鉛垂軸向力平衡顯示部84顯示鉛垂方向上的軸向力的平衡(以下,亦可以稱作鉛垂軸向力平衡)。鉛垂軸向力平衡例如由頂側的兩個繫桿16的軸向力的平均值與底側的兩個繫桿16的軸向力的平均值之差來表示。該差可以用相對於所有的軸向力的平均值的比例(%)來表示。用比例表示的情況,不會因合模力的大小而變動。 The vertical axial force balance display unit 84 displays the balance of the axial force in the vertical direction (hereinafter, also referred to as the vertical axial force balance). The vertical axial force balance is expressed by, for example, the difference between the average value of the axial forces of the two tie bars 16 on the top side and the average value of the axial forces of the two tie bars 16 on the bottom side. This difference can be expressed as a ratio (%) to the average value of all the axial forces. In the case of a ratio, the clamping force does not change.

若將鉛垂軸向力平衡的數值設為Nv(%),則頂側的軸向力的平均值成為100+Nv/2(%),底側的軸向力的平均值成為100-Nv/2(%)。鉛垂軸向力平衡的數值Nv為正係指頂側的軸向力的平均值大於底側的軸向力的平均值。另一方面,鉛垂軸向力平衡的數值Nv為負係指頂側的軸向力的平均值小於底側的軸向力的平均值。 If the value of the vertical axial force balance is Nv (%), the average value of the axial force on the top side becomes 100 + Nv / 2 (%), and the average value of the axial force on the bottom side becomes 100-Nv. /2(%). The value Nv of the vertical axial force balance means that the average value of the axial force on the top side is larger than the average value of the axial force on the bottom side. On the other hand, a negative value Nv of the vertical axial force balance means that the average value of the axial force on the top side is smaller than the average value of the axial force on the bottom side.

另外,鉛垂軸向力平衡的數值的正負、與頂側的軸向力及底側的軸向力的大小之間的關係可以相反。 In addition, the relationship between the positive and negative values of the vertical axial force balance and the magnitude of the axial force on the top side and the axial force on the bottom side may be reversed.

鉛垂軸向力平衡顯示部84具有設定值顯示部84a及實際值顯示部84b。設定值顯示部84a顯示鉛垂軸向力平衡的設定值。實際值顯示部84b顯示鉛垂軸向力平衡的實際值。設定值顯示部84a與實際值顯示部84b可以同時顯示於操作畫面。能夠辨識設定值與實際值的偏差。 The vertical axial force balance display section 84 includes a set value display section 84 a and an actual value display section 84 b. The setting value display section 84 a displays a setting value of vertical axial force balance. The actual value display section 84b displays the actual value of the vertical axial force balance. The set value display section 84a and the actual value display section 84b may be displayed on the operation screen at the same time. The deviation between the set value and the actual value can be identified.

用戶藉由一邊觀察操作畫面一邊對操作裝置70加以操作,將鉛垂軸向力平衡的設定值輸入至設定值顯示部84a。控制器90設定繫桿16的溫度,以使鉛垂軸向力平衡的實際值成為設定值。 The user operates the operation device 70 while viewing the operation screen, and inputs a set value of vertical axial force balance to the set value display section 84a. The controller 90 sets the temperature of the tie rod 16 so that the actual value of the vertical axial force balance becomes a set value.

第5圖係表示一實施形態的控制器的圖。如第5圖所示,控制器90依據軸向力的平衡的設定值等,計算作為改變軸向力之操作量的繫桿16的溫度調節部的溫度的設定值。 Fig. 5 is a diagram showing a controller according to an embodiment. As shown in FIG. 5, the controller 90 calculates a set value of the temperature of the temperature adjustment section of the tie rod 16 as an operation amount for changing the axial force based on the set value of the balance of the axial force and the like.

控制器90具有軸向力設定部101、軸向力測量部102、非干涉運算部103、溫度設定部104、溫度測量部105及調溫指令部106。 The controller 90 includes an axial force setting section 101, an axial force measurement section 102, a non-interference calculation section 103, a temperature setting section 104, a temperature measurement section 105, and a temperature adjustment command section 106.

軸向力設定部101求出軸向力的平衡的設定值。例如軸向力設定部101利用操作畫面獲取水平軸向力平衡的設定值及鉛垂軸向力平衡的設定值。軸向力的平衡可以用軸向力的偏差狀態,例如軸向力之差來表示。軸向力之差可以用相對於軸向力的平均的比例(%)來表示。用比例表示的情況,不會因合模力的大小而變動。 The axial force setting unit 101 obtains a set value of the balance of the axial force. For example, the axial force setting unit 101 acquires a setting value of a horizontal axial force balance and a setting value of a vertical axial force balance using an operation screen. The balance of axial force can be expressed by the deviation state of the axial force, such as the difference of the axial force. The difference between the axial forces can be expressed as a ratio (%) to the average of the axial forces. In the case of a ratio, the clamping force does not change.

軸向力測量部102利用軸向力檢測器22來測量各繫桿16的軸向力的實際值。 The axial force measurement unit 102 uses the axial force detector 22 to measure the actual value of the axial force of each tie rod 16.

非干涉運算部103依據軸向力測量部102的測量結果,求出軸向力的平衡的實際值。例如非干涉運算部103計算水平軸向力平衡的實際值及鉛垂軸向力平衡的實際值。 The non-interference calculation unit 103 obtains the actual value of the axial force balance based on the measurement result of the axial force measurement unit 102. For example, the non-interference calculation unit 103 calculates the actual value of the horizontal axial force balance and the actual value of the vertical axial force balance.

溫度設定部104依據軸向力的平衡的設定值等(第5圖中為設定值與實際值之差),計算各繫桿16的溫度調節部的溫度的設定值。與依據各軸向力的設定值來進行該計算之情況相比,更容易處理一個繫桿16的溫度調節部的溫度的設定變更對另一繫桿16的軸向力帶來之影響,並且容易設定各繫桿16的溫度調節部的溫度。另外,雖然詳細內容容後敘述,但可以使用軸向力的平衡的推測值來代替軸向力的平衡的實際值。 The temperature setting unit 104 calculates the temperature setting value of the temperature adjustment unit of each tie rod 16 based on the setting value of the axial force balance and the like (the difference between the setting value and the actual value in FIG. 5). Compared with the case where the calculation is performed based on the setting values of the respective axial forces, it is easier to deal with the influence of the temperature setting change of the temperature adjustment part of one tie bar 16 on the axial force of the other tie bar 16, and It is easy to set the temperature of the temperature adjustment part of each tie rod 16. In addition, although the details will be described later, the estimated value of the balance of the axial force may be used instead of the actual value of the balance of the axial force.

溫度設定部104例如可以將 操作側且頂側的繫桿16的溫度調節部的溫度設為T0+Th+Tv、 操作側且底側的繫桿16的溫度調節部的溫度設為T0+Th-Tv、 操作側相反側且頂側的繫桿16的溫度調節部的溫度設為T0-Th+Tv、 操作側相反側且底側的繫桿16的溫度調節部的溫度設為T0-Th-Tv,並設定T0(℃)、Th(℃)、Tv(℃)。T0表示所有繫桿16的溫度調節部的溫度的平均值(℃)、Th表示水平方向上的溫度調節部的溫度的平衡(差)、Tv表示鉛垂方向上的溫度調節部的溫度的平 衡(差)。 The temperature setting unit 104 may The temperature of the temperature adjustment section of the tie bar 16 on the operation side and the top side is set to T0 + Th + Tv, The temperature of the temperature adjustment part of the tie bar 16 on the operation side and the bottom side is T0 + Th-Tv, The temperature of the temperature adjustment part of the tie bar 16 on the opposite side of the operation side and on the top side is set to T0-Th + Tv, The temperature of the temperature adjustment part of the tie bar 16 opposite to the operation side and the bottom side is set to T0-Th-Tv, and T0 (° C), Th (° C), and Tv (° C) are set. T0 represents the average value (° C) of the temperature of the temperature adjustment sections of all the tie bars 16, Th represents the balance (difference) of the temperature of the temperature adjustment sections in the horizontal direction, and Tv represents the flatness of the temperature of the temperature adjustment sections in the vertical direction. Balance (bad).

溫度設定部104可以依據作為操作量的繫桿16的溫度調節部的溫度的設定變更對軸向力的平衡帶來之影響,計算各繫桿16的溫度調節部的溫度的設定值。能夠考慮到一個繫桿16的溫度調節部的溫度的設定變更對另一個繫桿16的軸向力帶來之影響。上述影響可藉由實驗或模擬預先求出,並讀出儲存於記憶媒體92的影響來進行使用。上述影響可以藉由式子或表格等的形態儲存於記憶媒體92。 The temperature setting unit 104 may calculate the set value of the temperature of the temperature adjustment unit of each tie bar 16 according to the influence of the temperature setting change of the temperature adjustment unit of the tie bar 16 which is the operation amount on the balance of the axial force. It is possible to consider the influence of the setting change of the temperature of the temperature adjustment part of one tie rod 16 on the axial force of the other tie rod 16. The above effects can be obtained in advance through experiments or simulations, and the effects stored in the storage medium 92 can be read and used. The above effects can be stored in the storage medium 92 in the form of an expression or a table.

溫度測量部105利用溫度檢測器24來測量繫桿16的溫度調節部的溫度的實際值。 The temperature measurement unit 105 measures the actual value of the temperature of the temperature adjustment unit of the tie bar 16 using the temperature detector 24.

調溫指令部106依據繫桿16的溫度調節部的溫度的設定值等(第5圖中為設定值與實際值之差),生成對各溫度調節器23的指令。 The temperature adjustment instruction unit 106 generates an instruction to each of the temperature regulators 23 based on the temperature setting value of the temperature adjustment unit of the tie bar 16 (the difference between the set value and the actual value in FIG. 5).

如以上說明,控制器90依據軸向力的平衡的設定值等,計算作為改變軸向力之操作量的繫桿16的溫度調節部的溫度的設定值。按每個繫桿16計算該設定值。控制器90依據所計算的設定值等,生成溫度調節器23的指令。按每個溫度調節器23生成該指令。 As described above, the controller 90 calculates the set value of the temperature of the temperature adjustment section of the tie rod 16 as the operation amount for changing the axial force based on the set value of the balance of the axial force and the like. This set value is calculated for each tie bar 16. The controller 90 generates an instruction of the temperature regulator 23 based on the calculated setting value and the like. This command is generated for each temperature regulator 23.

但是,繫桿16的溫度調節部的溫度的實際值成為設定值為止需要時間。並且,該實際值穩定成設定值之後,合模裝置10整體的溫度分佈得到穩定為止也需要時間。而且,軸向力的實際值只能在合模時測量,無法經常測量。 However, it takes time for the actual value of the temperature of the temperature adjustment section of the tie rod 16 to reach the set value. In addition, after the actual value is stabilized to a set value, it takes time until the temperature distribution of the entire mold clamping device 10 is stabilized. Moreover, the actual value of the axial force can only be measured during mold clamping and cannot be measured often.

因此,控制器90可以具有軸向力推測部107(參閱第6圖)。軸向力推測部107依據作為改變軸向力之操作量的繫桿16的溫度調節部的溫度來推測軸向力。 Therefore, the controller 90 may include the axial force estimation unit 107 (see FIG. 6). The axial force estimation unit 107 estimates the axial force based on the temperature of the temperature adjustment unit of the tie rod 16 as an operation amount for changing the axial force.

控制器90在無法藉由第5圖所示之軸向力測量部102測量軸向力的實際值的期間,亦可利用軸向力的推測值來代替軸向力的實際值而能夠適當地控制溫度調節器23。因此,能夠縮短繫桿16的軸向力得到穩定為止的時間。 While the controller 90 cannot measure the actual value of the axial force by the axial force measurement unit 102 shown in FIG. 5, the controller 90 may appropriately use the estimated value of the axial force instead of the actual value of the axial force, and may appropriately Controlling the temperature regulator 23. Therefore, the time until the axial force of the tie bar 16 is stabilized can be shortened.

例如,如第6圖所示,軸向力推測部107具有軸向力運算部108及運算校正部109。 For example, as shown in FIG. 6, the axial force estimation unit 107 includes an axial force calculation unit 108 and a calculation correction unit 109.

軸向力運算部108依據作為改變軸向力之操作量的繫桿16的溫度調節部的溫度來計算軸向力。在計算軸向力時,軸向力運算部108可以利用上述溫度調節部的溫度的實際值。 The axial force calculation unit 108 calculates the axial force based on the temperature of the temperature adjustment unit of the tie bar 16 which is an operation amount for changing the axial force. When calculating the axial force, the axial force calculation unit 108 may use an actual value of the temperature of the temperature adjustment unit.

另外,在計算軸向力時,本實施形態的軸向力運算部108是利用上述溫度調節部的溫度的實際值,但亦可以利用上述溫度調節部的溫度的設定值。 In addition, when calculating the axial force, the axial force calculation unit 108 of the present embodiment uses the actual value of the temperature of the temperature adjustment unit, but may use the set value of the temperature of the temperature adjustment unit.

在計算軸向力時,軸向力運算部108例如利用有限元素法(Finite Element Method)。依有限元素法,能夠計算合模裝置10的溫度分佈的時間變化,並能夠計算各軸向力。 When calculating the axial force, the axial force calculation unit 108 uses, for example, the Finite Element Method. According to the finite element method, the time variation of the temperature distribution of the mold clamping device 10 can be calculated, and each axial force can be calculated.

另外,在計算軸向力時,本實施形態的軸向力運算部108是利用有限元素法,但亦可以利用熱擴散方程式等為基礎而製作之傳熱模型。計算軸向力時利用比熱、熱傳遞 率等。 In addition, when calculating the axial force, the axial force calculation unit 108 of this embodiment uses a finite element method, but a heat transfer model based on a thermal diffusion equation or the like may be used. Use specific heat and heat transfer when calculating axial force Rate etc.

軸向力運算部108可以計算軸向力的當前值(瞬時值),亦可以計算過渡狀態之軸向力。在此,過渡狀態係指從溫度調節器23的控制開始直至合模裝置10整體的溫度分佈得到穩定為止的狀態。 The axial force calculation unit 108 can calculate the current value (instantaneous value) of the axial force, and can also calculate the axial force in the transient state. Here, the transient state is a state from the start of control of the temperature regulator 23 until the temperature distribution of the entire mold clamping device 10 is stabilized.

另外,當前值並不限於過渡狀態下的值,亦可以為穩定狀態下的值。在此,穩定狀態係指繫桿16的溫度調節部的溫度的實際值穩定成設定值,並且,合模裝置10整體的溫度分佈穩定的狀態。 In addition, the current value is not limited to a value in a transient state, and may be a value in a stable state. Here, the steady state refers to a state in which the actual value of the temperature of the temperature adjustment section of the tie bar 16 is stabilized to a set value, and the temperature distribution of the entire mold clamping device 10 is stable.

軸向力運算部108例如可以計算軸向力之未來值(例如穩定值)來代替軸向力的當前值。 The axial force calculation unit 108 may calculate, for example, a future value (for example, a stable value) of the axial force instead of the current value of the axial force.

軸向力運算部108可以具有第5圖所示之非干涉運算部103的功能,亦可以計算軸向力的平衡。軸向力的平衡可以用軸向力的偏差狀態,例如軸向力之差來表示。軸向力之差可以用相對於軸向力的平均的比例(%)來表示。用比例表示的情況,不會因合模力的大小而變動。 The axial force calculation unit 108 may have the function of the non-interference calculation unit 103 shown in FIG. 5, and may calculate the balance of the axial force. The balance of axial force can be expressed by the deviation state of the axial force, such as the difference of the axial force. The difference between the axial forces can be expressed as a ratio (%) to the average of the axial forces. In the case of a ratio, the clamping force does not change.

軸向力運算部108例如計算水平軸向力平衡及鉛垂軸向力平衡。控制器90能夠同時調整兩個方向上之平衡。另外,控制器90可以僅調整任一方向的軸向力的平衡,且軸向力運算部108可以僅計算任一方向的軸向力的平衡。 The axial force calculation unit 108 calculates a horizontal axial force balance and a vertical axial force balance, for example. The controller 90 can adjust the balance in both directions at the same time. In addition, the controller 90 may adjust only the balance of the axial force in any direction, and the axial force calculation unit 108 may calculate only the balance of the axial force in any direction.

運算校正部109依據軸向力的實際值,校正藉由軸向力運算部108計算之軸向力的計算值。藉此,能夠提高藉由軸向力推測部107的軸向力的推測精度。 The calculation and correction unit 109 corrects the calculated value of the axial force calculated by the axial force calculation unit 108 based on the actual value of the axial force. Thereby, the estimation accuracy of the axial force by the axial force estimation part 107 can be improved.

運算校正部109例如計算加在軸向力運算部108的輸入值的補償值。運算校正部109依據合模時所測量之軸向力的實際值與軸向力的計算值之間的差值,計算溫度的補償值。藉由將該溫度的補償值加在溫度的實際值,能夠校正軸向力的計算值。該溫度的補償值可以使用到測量下一次的軸向力的實際值為止,亦可以每次測量軸向力的實際值時進行更新。 The calculation and correction unit 109 calculates, for example, a compensation value of an input value added to the axial force calculation unit 108. The calculation and correction unit 109 calculates a temperature compensation value based on the difference between the actual value of the axial force measured during the mold clamping and the calculated value of the axial force. By adding this temperature compensation value to the actual temperature value, the calculated value of the axial force can be corrected. This temperature compensation value can be used until the actual value of the axial force is measured next time, or it can be updated each time the actual value of the axial force is measured.

另外,本實施形態的運算校正部109計算加在軸向力運算部108的輸入值的補償值,但亦可以計算加在軸向力運算部108的輸出值的補償值。 In addition, the calculation and correction unit 109 of this embodiment calculates the compensation value of the input value added to the axial force calculation unit 108, but may calculate the compensation value of the output value added to the axial force calculation unit 108.

以上,對射出成形機的實施形態等進行了說明,但本發明並不限定於上述實施形態等,在申請專利範圍中所記載之本發明的宗旨的範圍內,可進行各種變形及改良。 The embodiments and the like of the injection molding machine have been described above, but the present invention is not limited to the above-mentioned embodiments and the like, and various modifications and improvements can be made within the scope of the gist of the present invention described in the patent application scope.

例如上述實施形態中,軸向力檢測器22、溫度調節器23及溫度檢測器24安裝於所有的繫桿16,但可以僅安裝於一部分繫桿16。例如,控制器90調整鉛垂軸向力平衡與水平軸向力平衡這兩者的情況下,可以在四個繫桿16中的僅三個上安裝有溫度調節器23及溫度檢測器24。並且,控制器90僅調整鉛垂軸向力平衡的情況下,可以在頂側及底側中的僅一側的繫桿16上安裝有溫度調節器23及溫度檢測器24。並且,控制器90僅調整鉛垂軸向力平衡的情況下,可以在頂側的兩個繫桿16中的一方、及底側的兩個繫桿16中的一方分別安裝有軸向力檢測器22。 For example, in the above embodiment, the axial force detector 22, the temperature regulator 23, and the temperature detector 24 are attached to all the tie bars 16, but may be attached to only a part of the tie bars 16. For example, when the controller 90 adjusts both the vertical axial force balance and the horizontal axial force balance, a temperature regulator 23 and a temperature detector 24 may be mounted on only three of the four tie bars 16. When the controller 90 adjusts only the vertical axial force balance, a temperature regulator 23 and a temperature detector 24 may be attached to only one of the tie bars 16 of the top and bottom sides. When the controller 90 adjusts only the vertical axial force balance, the axial force detection may be installed on one of the two tie bars 16 on the top side and one of the two tie bars 16 on the bottom side, respectively.器 22。 22.

並且,上述實施形態中是用軸向力之差來表示軸向力的平衡,但亦可以用軸向力的比來表示。例如鉛垂軸向力平衡可以用頂側的軸向力的平均值與底側的軸向力的平均值之比來表示。同樣地,水平軸向力平衡可以用操作側的軸向力的平均值與操作側相反側的軸向力的平均值之比來表示。 Furthermore, in the above-mentioned embodiment, the balance of the axial force is expressed by the difference of the axial force, but it may also be expressed by the ratio of the axial force. For example, the vertical axial force balance can be expressed as the ratio of the average value of the axial force on the top side to the average value of the axial force on the bottom side. Similarly, the horizontal axial force balance can be expressed as the ratio of the average value of the axial force on the operation side to the average value of the axial force on the opposite side of the operation side.

並且,上述實施形態的控制器90,作為改變軸向力之操作量而利用繫桿16的溫度,但亦可以利用繫桿16的有效長度。繫桿16的有效長度的調整例如可以使用形成於繫桿16的外螺紋41、螺合於外螺紋41的內螺紋42及使內螺紋42旋轉的旋轉馬達(未圖示)等。內螺紋42以不能進退且旋轉自如的方式安裝於後壓板15。控制器90藉由控制旋轉馬達的旋轉來調整繫桿16的有效長度。另外,內螺紋42可以安裝於繫桿16所連結之兩個構件(上述實施形態中為固定壓板12及後壓板15)中的任一方,亦可以安裝於雙方。作為改變軸向力之操作量,可以利用繫桿16的溫度及繫桿16的有效長度這兩者。繫桿16的溫度亦可以藉由對加熱繫桿16的暖氣機的供給電力的增減來調節。因此,可將對暖氣機的供給電力用來作為改變軸向力的操作量。 In addition, the controller 90 of the above embodiment uses the temperature of the tie rod 16 as an operation amount for changing the axial force, but may also use the effective length of the tie rod 16. The adjustment of the effective length of the tie rod 16 can use, for example, an external thread 41 formed in the tie rod 16, an internal thread 42 screwed to the external thread 41, and a rotary motor (not shown) that rotates the internal thread 42. The internal thread 42 is attached to the rear platen 15 so as not to be able to move forward and backward. The controller 90 adjusts the effective length of the tie bar 16 by controlling the rotation of the rotary motor. In addition, the internal thread 42 may be attached to either of the two members (the fixed platen 12 and the rear platen 15 in the above embodiment) connected to the tie rod 16, or may be attached to both of them. As the operation amount for changing the axial force, both the temperature of the tie rod 16 and the effective length of the tie rod 16 can be used. The temperature of the tie rod 16 can also be adjusted by increasing or decreasing the power supplied to the heater that heats the tie rod 16. Therefore, the power supplied to the heater can be used as an operation amount for changing the axial force.

並且,上述實施形態的合模裝置10是模開閉方向為水平方向的臥式合模裝置,但亦可以是模開閉方向為鉛垂方向的立式合模裝置。立式合模裝置具有作為固定壓板的下壓板、作為可動壓板的上壓板、肘節座、肘節機構及繫 桿等。在下壓板安裝有下模,在上壓板安裝有上模。由下模及上模構成模具裝置。下模可以經由轉台安裝於下壓板。肘節座配設於下壓板的下方,並與上壓板一同升降。肘節機構配設於肘節座與下壓板之間。繫桿與鉛垂方向平行,並貫穿下壓板,從而連結上壓板與肘節座。繫桿的數量通常為三個。另外,繫桿的數量並無特別限定。 In addition, the mold clamping device 10 of the above embodiment is a horizontal mold clamping device in which the mold opening and closing direction is a horizontal direction, but may be a vertical mold clamping device in which the mold opening and closing direction is a vertical direction. The vertical mold clamping device has a lower pressure plate as a fixed pressure plate, an upper pressure plate as a movable pressure plate, a toggle seat, a toggle mechanism and a system. Pole, etc. A lower die is installed on the lower platen, and an upper die is installed on the upper platen. The lower mold and the upper mold constitute a mold device. The lower mold can be mounted on the lower platen via a turntable. The toggle seat is arranged below the lower pressure plate, and is raised and lowered together with the upper pressure plate. The toggle mechanism is arranged between the toggle seat and the lower pressure plate. The tie bar is parallel to the vertical direction and penetrates the lower platen, thereby connecting the upper platen to the toggle seat. The number of tie rods is usually three. The number of tie rods is not particularly limited.

Claims (10)

一種射出成形機,其特徵為具備:與合模力對應而延伸的複數個繫桿;及控制前述繫桿的軸向力的控制器,前述控制器依據改變前述軸向力的操作量來計算前述軸向力;前述控制器,依據前述軸向力的平衡的設定值,計算作為改變前述軸向力之操作量的繫桿的溫度的設定值;前述控制器具有軸向力推測部;前述軸向力推測部依據作為改變前述軸向力之操作量的繫桿的溫度,來推測前述軸向力;前述軸向力推測部,依據藉由用來檢測軸向力的軸向力檢測器所檢測出的合模時的前述繫桿的軸向力的檢測值,來將依據前述繫桿的溫度所推測的推測值校正。An injection molding machine, comprising: a plurality of tie rods extending corresponding to a clamping force; and a controller for controlling an axial force of the tie rod, the controller calculating based on an operation amount that changes the axial force. The aforementioned axial force; the controller calculates a set value of a temperature of a tie rod as an operation amount for changing the aforementioned axial force based on the set value of the equilibrium of the aforementioned axial force; the aforementioned controller has an axial force estimation section; The axial force estimation unit estimates the axial force based on a temperature of a tie rod that changes an operation amount of the axial force. The axial force estimation unit uses an axial force detector for detecting the axial force. The detected value of the axial force of the tie rod at the time of mold clamping is detected to correct an estimated value estimated based on the temperature of the tie rod. 如申請專利範圍第1項所述之射出成形機,其中,前述控制器依據前述操作量來計算前述軸向力的當前值。The injection molding machine according to item 1 of the scope of patent application, wherein the controller calculates the current value of the axial force according to the operation amount. 如申請專利範圍第1或2項所述之射出成形機,其中,前述控制器依據前述軸向力的計算值來計算前述操作量的設定值。The injection molding machine according to item 1 or 2 of the scope of patent application, wherein the controller calculates the set value of the operation amount according to the calculation value of the axial force. 如申請專利範圍第1或2項所述之射出成形機,其中,前述控制器依據前述軸向力的實際值來校正前述軸向力的計算值。The injection molding machine according to item 1 or 2 of the scope of patent application, wherein the controller corrects the calculated value of the axial force according to the actual value of the axial force. 如申請專利範圍第1或2項所述之射出成形機,其中,前述控制器依據前述操作量來計算前述軸向力的平衡。The injection molding machine according to item 1 or 2 of the scope of patent application, wherein the controller calculates the balance of the axial force according to the operation amount. 如申請專利範圍第1或2項所述之射出成形機,其中,前述控制器依據前述操作量來計算水平方向上的前述軸向力的平衡。The injection molding machine according to item 1 or 2 of the scope of patent application, wherein the controller calculates the balance of the axial force in the horizontal direction according to the operation amount. 如申請專利範圍第1或2項所述之射出成形機,其中,前述控制器依據前述操作量來計算鉛垂方向上的前述軸向力的平衡。The injection molding machine according to item 1 or 2 of the scope of patent application, wherein the controller calculates the balance of the axial force in the vertical direction according to the operation amount. 如申請專利範圍第5項所述之射出成形機,其中,前述控制器利用前述軸向力之差作為前述軸向力的平衡。The injection molding machine according to item 5 of the patent application range, wherein the controller uses a difference in the axial force as a balance of the axial force. 如申請專利範圍第8項所述之射出成形機,其中,前述控制器用相對於前述軸向力的平均的比例來表示前述軸向力之差。The injection molding machine according to item 8 of the patent application scope, wherein the controller expresses a difference in the axial force by a ratio with respect to an average of the axial force. 如申請專利範圍第1或2項所述之射出成形機,其中,前述控制器利用前述繫桿的溫度、前述繫桿的長度及對加熱前述繫桿的暖氣機的供給電力中的至少一個作為前述操作量。The injection molding machine according to claim 1 or 2, wherein the controller uses at least one of a temperature of the tie rod, a length of the tie rod, and power supplied to a heater that heats the tie rod as the The aforementioned operation amount.
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