TWI624607B - Combination device of dust cover and combination method of dust cover - Google Patents

Combination device of dust cover and combination method of dust cover Download PDF

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Publication number
TWI624607B
TWI624607B TW104135040A TW104135040A TWI624607B TW I624607 B TWI624607 B TW I624607B TW 104135040 A TW104135040 A TW 104135040A TW 104135040 A TW104135040 A TW 104135040A TW I624607 B TWI624607 B TW I624607B
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Taiwan
Prior art keywords
bag
fragile
annular member
pocket
main body
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TW104135040A
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Chinese (zh)
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TW201616008A (en
Inventor
Norikazu Yamamura
Isao Oka
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Toyo Tire & Rubber Co Ltd
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Publication of TWI624607B publication Critical patent/TWI624607B/en

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Abstract

本發明提供一種能夠減輕固定到環狀部件的操 作負擔的防塵罩的組合方法。 The present invention provides an operation capable of reducing fixing to an annular member A combination method of a dust cover that is a burden.

支柱(33)插入袋狀 體(10)中,袋部(11)覆蓋支柱(33)的頂端的頭部(34)。缸體(32、46)在通過限位元裝置(60)將袋狀體(10)限位於彈簧橡膠座(100)的狀態下,使抵接於彈簧橡膠座(100)的抵接部件(51)與支柱(33)在軸向上相對移動,從而使脆弱部(20)斷裂。在使脆弱部(20)斷裂時,防止主體筒部(2)進入彈簧橡膠座(100),能夠防止主體筒部(2)的位置偏離,因此能夠減輕主體筒部(2)固定到彈簧橡膠座(100)上的操作負擔。 The pillar (33) is inserted into the bag shape In the body (10), the pocket portion (11) covers the head portion (34) of the top end of the pillar (33). The cylinder block (32, 46) abuts against the abutting member of the spring rubber seat (100) in a state where the bag body (10) is restricted to the spring rubber seat (100) by the stopper device (60) ( 51) Relative movement of the strut (33) in the axial direction to break the fragile portion (20). When the fragile portion (20) is broken, the body tubular portion (2) is prevented from entering the spring rubber seat (100), and the positional deviation of the main body tubular portion (2) can be prevented, so that the main tubular portion (2) can be reduced to the spring rubber. The operational burden on the seat (100).

Description

防塵罩的組合裝置及防塵罩的組合方法 Combination device of dust cover and combination method of dust cover

本發明涉及防塵罩的組合裝置及防塵罩的組合方法,特別是涉及能夠減輕固定到環狀部件的操作負擔的防塵罩的組合裝置及防塵罩的組合方法。 The present invention relates to a combination device of a dust cover and a method of combining the dust cover, and more particularly to a combination device of a dust cover and a dust cover which can reduce the operational load fixed to the annular member.

汽車的懸架機構中的減震器上安裝有用於防止灰塵進入活塞桿與導桿等之間的防塵罩(例如專利文獻1)。在專利文獻1所公開的技術中,在安裝於車體側的環狀部件(筒狀金屬件)上固定筒狀部件的軸向端部,並以包圍活塞桿的四周的方式設置有防塵罩(筒狀部件)。 A dust cover for preventing dust from entering between the piston rod and the guide rod or the like is attached to the damper in the suspension mechanism of the automobile (for example, Patent Document 1). In the technique disclosed in Patent Document 1, the axial end portion of the tubular member is fixed to an annular member (cylindrical metal member) attached to the vehicle body side, and a dust cover is provided to surround the circumference of the piston rod. (tubular parts).

【先行專利文獻】 [Prior patent documents]

【專利文獻】 [Patent Literature]

專利文獻1:日本專利公開平7-239030號公報 Patent Document 1: Japanese Patent Laid-Open Publication No. Hei 7-239030

然而,上述的現有技術中,由於在安裝於車體側的環狀部件上固定防塵罩的操作繁瑣,因此存在該操作負擔較大的問題。 However, in the above-described prior art, since the operation of fixing the dust cover on the annular member attached to the vehicle body side is cumbersome, there is a problem that the operation load is large.

本發明是為了解決上述問題而完成的,其目的在於,提供能夠減輕固定到環狀部件的操作負擔的防塵罩的組合 裝置及防塵罩的組合方法。 The present invention has been made to solve the above problems, and an object thereof is to provide a combination of a dust cover capable of reducing an operation load fixed to an annular member. A combination method of the device and the dust cover.

【用以解決問題之手段及發明之功效】 [The means to solve the problem and the efficacy of the invention]

為了實現該目的,根據申請專利範圍第1項所述的防塵罩的組合裝置,製造如下防塵罩:筒狀主體筒部配置成包圍車輛的減震器的活塞桿外周,主體筒部與安裝在車體側的環狀部件結合。主體筒部上,袋部與軸向端部連接,袋部上沿周向形成有與主體筒部相比容易斷裂的脆弱部。在袋部與主體筒部的軸向端部連接而成的袋狀體中插入支柱,袋部覆蓋支柱頂端上設置的頭部。與支撐部件相連接的抵接部件配置成能夠與覆蓋頭部的袋部所插入的環狀部件的軸向一側的端面相抵接。通過驅動裝置使抵接部件與支柱在軸向上相對移動,通過限位裝置對插入並固定於環狀部件的袋部的脆弱部與主體筒部之間的內插端部進行限位。驅動裝置在內插端部通過限位裝置限位於環狀部件上的狀態下,使抵接於環狀部件的抵接部件與支柱在軸向上進行相對移動,使脆弱部斷裂。由此,能夠防止使脆弱部斷裂時,主體筒部進入環狀部件。由於能夠防止固定到環狀部件上的主體筒部的位置偏離,具有能夠減輕將主體筒部固定到環狀部件的操作負擔的效果。 In order to achieve the object, according to the combination device of the dust cover of the first aspect of the invention, the dust cover is manufactured in which the cylindrical body tubular portion is disposed so as to surround the outer circumference of the piston rod of the damper of the vehicle, and the main body cylinder portion is mounted on The annular part on the side of the vehicle body is combined. In the main body tubular portion, the bag portion is connected to the axial end portion, and a weak portion that is more likely to be broken than the main body tubular portion is formed in the bag portion in the circumferential direction. A pillar is inserted into a bag-like body that is connected to the axial end of the body portion of the body portion, and the pocket portion covers the head portion provided on the tip end of the pillar. The abutting member connected to the support member is disposed so as to be able to abut against an end surface on the axial side of the annular member into which the pocket portion covering the head portion is inserted. The abutting member and the strut are relatively moved in the axial direction by the driving device, and the interpolating end portion between the fragile portion of the pocket portion inserted and fixed to the annular member and the main body tubular portion is restricted by the stopper. In a state in which the insertion end portion is limited to the annular member by the stopper, the abutting member that abuts against the annular member moves relative to the strut in the axial direction to break the fragile portion. Thereby, it is possible to prevent the main body tubular portion from entering the annular member when the fragile portion is broken. Since it is possible to prevent the positional deviation of the tubular portion of the main body fixed to the annular member, it is possible to reduce the operational burden of fixing the tubular portion of the main body to the annular member.

根據申請專利範圍第2項所述的組合裝置,限位裝置中,配置在支柱周圍的多個開閉部件向徑向開閉。開閉部件在打開時外側端部與內插端部抵接,在關閉時外側端部與內插端部分離。由此,在申請專利範圍第1項的效果的基礎上,防止開閉部件妨礙袋狀體覆蓋支柱及頭部的作業,具有能夠確保作業性的效果。 According to the combination device of the second aspect of the invention, in the stopper device, the plurality of opening and closing members disposed around the pillar are opened and closed in the radial direction. When the opening and closing member is opened, the outer end portion abuts against the insertion end portion, and when the opening and closing member is closed, the outer end portion is separated from the interpolating end portion. Therefore, in addition to the effect of the first aspect of the patent application, the opening and closing member is prevented from obstructing the operation of the bag-like body covering the pillar and the head, and the workability can be ensured.

根據申請專利範圍第3項所述的組合裝置,袋部在比脆弱部更靠軸向一側形成被卡合部,頭部設置有在脆弱部斷裂時與被卡合部卡合的卡合部。在脆弱部斷裂時,袋部的被卡合部與頭部的卡合部卡合,從而防止由脆弱部切離的袋部的端部從頭部脫離。由此,在申請專利範圍第1或2項的效果的基礎上,能夠防止脆弱部的一部分沒有斷裂而有所殘留,具有能夠切實地使脆弱部整周斷裂的效果。 According to the combination device of the third aspect of the invention, the bag portion forms an engaged portion on the axial side of the fragile portion, and the head portion is provided with the engagement with the engaged portion when the fragile portion is broken. unit. When the fragile portion is broken, the engaged portion of the pocket portion engages with the engaging portion of the head portion, thereby preventing the end portion of the pocket portion cut away from the fragile portion from being detached from the head portion. Thus, in addition to the effects of the first or second aspect of the patent application, it is possible to prevent a part of the fragile portion from remaining without being broken, and to have an effect of reliably breaking the fragile portion over the entire circumference.

根據申請專利範圍第4項所述的防塵罩的組合方法,以包圍車輛的減震器的活塞桿的外周的方式來配置筒狀主體筒部,製造主體筒部與安裝在車體側的環狀部件結合的防塵罩。通過準備工序準備袋部與主體筒部的軸向端部連接的袋狀體,所述袋部沿周向形成與主體筒部相比容易斷裂的脆弱部;通過覆蓋工序使袋狀體的袋部覆蓋設置在支柱頂端的頭部。通過固定工序,袋部被插入到環狀部件中,脆弱部與主體筒部之間的內插端部被固定到環狀部件上。固定到環狀部件上的內插端部通過限位工序從徑向內側被限位於環狀部件。通過去除工程,在內插端部被環狀部件限位的狀態下,環狀部件與支柱在軸向上相對移動,使脆弱部斷裂,保留固定在所述環狀部件上的內插端部,去除軸向端部側。由此,具有與申請專利範圍第1項同樣的效果。 According to the method of assembling a dust cover according to the fourth aspect of the invention, the cylindrical body tubular portion is disposed so as to surround the outer circumference of the piston rod of the damper of the vehicle, and the main body tubular portion and the ring attached to the vehicle body side are manufactured. A dust cover that is combined with a component. a bag-shaped body that is connected to the axial end portion of the main body tubular portion by the preparation process preparation bag portion, and the bag portion forms a weak portion that is more likely to be broken than the main body tubular portion in the circumferential direction; and the bag-like body bag is covered by the covering process The part covers the head set at the top of the pillar. By the fixing process, the pocket portion is inserted into the annular member, and the interposed end portion between the fragile portion and the main body tubular portion is fixed to the annular member. The end portion fixed to the annular member is limited to the annular member from the radially inner side by the limiting step. In the state in which the end portion is restrained by the annular member by the removal process, the annular member and the strut are relatively moved in the axial direction to break the fragile portion, and the interpolated end portion fixed to the annular member is retained. Remove the axial end side. Thereby, it has the same effect as the first item of the patent application range.

1‧‧‧防塵罩 1‧‧‧ dust cover

2‧‧‧主體筒部 2‧‧‧ Body tube

3‧‧‧開口端部 3‧‧‧Open end

4‧‧‧內插端部 4‧‧‧Interpolated end

5‧‧‧伸出部 5‧‧‧Outreach

10、70‧‧‧袋狀體 10, 70‧‧‧ pockets

11‧‧‧袋部 11‧‧‧ Bag Department

11a‧‧‧捨棄部 11a‧‧‧Rejection Department

12‧‧‧基部 12‧‧‧ base

13‧‧‧頂端部 13‧‧‧Top part

14‧‧‧槽部 14‧‧‧Slots

15‧‧‧接觸面部 15‧‧‧Contacting the face

16‧‧‧外周部 16‧‧‧The outer part

17‧‧‧凹部 17‧‧‧ recess

18‧‧‧凸部(被卡合部) 18‧‧‧ convex part (to be engaged)

20‧‧‧脆弱部 20‧‧‧ Fragile Department

21‧‧‧切縫 21‧‧‧ slitting

22‧‧‧連接部 22‧‧‧Connecting Department

30、80‧‧‧組合裝置 30, 80‧‧‧ combination device

31‧‧‧台部 31‧‧‧Department

32‧‧‧缸體(驅動裝置) 32‧‧‧Cylinder (drive unit)

33‧‧‧支柱 33‧‧‧ pillar

34、81‧‧‧頭部 34, 81‧‧‧ head

35‧‧‧抵接面 35‧‧‧Abutment

36‧‧‧圓錐面 36‧‧‧Conical surface

37‧‧‧插通孔(卡合部) 37‧‧‧Insert through hole (engagement part)

38‧‧‧凹坑 38‧‧‧ pit

39‧‧‧螺栓 39‧‧‧Bolts

40‧‧‧彈簧(彈性部件) 40‧‧‧Springs (elastic parts)

41‧‧‧壁部 41‧‧‧ wall

42‧‧‧頂端面 42‧‧‧ top surface

43‧‧‧側板 43‧‧‧ side panels

44‧‧‧中間板 44‧‧‧Intermediate board

45‧‧‧頂板 45‧‧‧ top board

46‧‧‧缸體(驅動裝置) 46‧‧‧Cylinder (drive unit)

47‧‧‧活塞桿 47‧‧‧ piston rod

48‧‧‧支撐部件 48‧‧‧Support parts

49‧‧‧孔部 49‧‧‧ Hole Department

50‧‧‧彈簧(彈性部件) 50‧‧‧Springs (elastic parts)

51‧‧‧抵接部件 51‧‧‧Resist parts

52‧‧‧孔部 52‧‧‧ Hole Department

60‧‧‧限位裝置 60‧‧‧ Limiting device

61‧‧‧驅動部 61‧‧‧ Drive Department

62‧‧‧開閉部件 62‧‧‧Opening and closing parts

62a‧‧‧上端面 62a‧‧‧Upper end face

63‧‧‧外側端部 63‧‧‧Outer end

64‧‧‧斜面 64‧‧‧Slope

65‧‧‧主體 65‧‧‧ Subject

66‧‧‧活塞 66‧‧‧Piston

67‧‧‧凸輪 67‧‧‧ cam

71‧‧‧孔部(被卡合部) 71‧‧‧ Hole Department (Bed Department)

82‧‧‧螺栓(卡合部) 82‧‧‧Bolt (engagement part)

100‧‧‧彈簧橡膠座(環狀部件) 100‧‧‧Spring rubber seat (ring part)

101‧‧‧主體部 101‧‧‧ Main body

102‧‧‧凸緣部 102‧‧‧Flange

103‧‧‧突出部 103‧‧‧Protruding

110‧‧‧減震器 110‧‧‧ Shock absorbers

111‧‧‧缸體 111‧‧‧Cylinder block

112‧‧‧活塞桿 112‧‧‧ piston rod

113‧‧‧盤簧 113‧‧‧ coil spring

201‧‧‧成型模 201‧‧‧Molding die

202‧‧‧成型模 202‧‧‧Forming mould

203‧‧‧腔體 203‧‧‧ cavity

204‧‧‧噴管 204‧‧‧ nozzle

205‧‧‧型坯 205‧‧‧Blank

206‧‧‧吹針 206‧‧‧Blowing needle

210‧‧‧成型體 210‧‧‧Molded body

A‧‧‧切斷線 A‧‧‧ cut line

B‧‧‧切斷線 B‧‧‧ cut line

D‧‧‧凹陷量 D‧‧‧

O‧‧‧軸線 O‧‧‧ axis

T‧‧‧厚度 T‧‧‧ thickness

圖1為安裝本發明的一個實施方式的防塵罩的懸架機構的軸向截面圖。 Fig. 1 is an axial cross-sectional view showing a suspension mechanism to which a dust cover according to an embodiment of the present invention is attached.

圖2為通過第一實施方式的組合裝置進行處理的袋狀體的立體圖。 Fig. 2 is a perspective view of a bag body processed by the combination device of the first embodiment.

圖3為說明袋狀體的組合方法的示意圖,其中(a)為表示型坯的擠出工序的示意圖,(b)為表示氣體吹入工序的示意圖,(c)為表示脫模及最後加工工序的示意圖。 3 is a schematic view for explaining a method of combining the bag-shaped bodies, wherein (a) is a schematic view showing an extrusion process of the parison, (b) is a schematic view showing a gas blowing process, and (c) is a mold release and final processing. Schematic diagram of the process.

圖4為脆弱部的截面圖。 Figure 4 is a cross-sectional view of the fragile portion.

圖5為防塵罩的組合裝置的軸向截面圖。 Figure 5 is an axial cross-sectional view of the combination of the dust cover.

圖6為沿圖5的VI-VI線的組合裝置的截面圖。 Figure 6 is a cross-sectional view of the combination device taken along line VI-VI of Figure 5 .

圖7為插入袋狀體的組合裝置的截面圖。 Figure 7 is a cross-sectional view of the combination device inserted into the bag.

圖8為將袋狀體插入環狀部件中的組合裝置的截面圖。 Figure 8 is a cross-sectional view of a combination device for inserting a bag into an annular member.

圖9為袋狀體的側視圖。 Figure 9 is a side view of the bag body.

圖10為使脆弱部的一部分斷裂的組合裝置的截面圖。 Fig. 10 is a cross-sectional view of a combination device for breaking a part of a fragile portion.

圖11為使脆弱部的全部斷裂的組合裝置的截面圖。 Fig. 11 is a cross-sectional view showing a combination device for breaking all of the fragile portions.

圖12為脆弱部斷裂後的組合裝置的截面圖。 Figure 12 is a cross-sectional view of the combined device after the fragile portion has been broken.

圖13為通過第二實施方式的組合裝置進行處理的袋狀體的立體圖。 Fig. 13 is a perspective view of a bag body processed by the combination device of the second embodiment.

圖14為組合裝置的軸向截面圖。 Figure 14 is an axial cross-sectional view of the combination device.

下面,參照附圖對本發明的優選實施方式進行說明。首先,參照圖1,對本發明的第一實施方式的防塵罩1的概略結構進行說明。圖1為安裝有第一實施方式的防塵罩1的懸架機構的軸向截面圖。懸架機構是如下部件:通過固定裝置(未圖示),將下端與車輪(未圖示)側連接的減震器110的上端連接到車體框架(未圖示)側,由此用於將車輪能夠上下 方向搖動地懸架於車體框架。在圖1中,為了便於理解,省略車體(車體框架)及固定裝置的圖示,並省略減震器110及盤簧113在軸向(圖1上下方向)上的一部分的圖示。 Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. First, a schematic configuration of a dust cover 1 according to a first embodiment of the present invention will be described with reference to Fig. 1 . Fig. 1 is an axial sectional view showing a suspension mechanism to which the dust cover 1 of the first embodiment is attached. The suspension mechanism is a member that connects the upper end of the damper 110 whose lower end is connected to the wheel (not shown) side to the side of the vehicle body frame (not shown) by a fixing device (not shown), thereby being used for The wheels can go up and down The direction is rocked and suspended in the frame of the vehicle body. In FIG. 1, for the sake of easy understanding, the illustration of the vehicle body (vehicle frame) and the fixing device is omitted, and a part of the damper 110 and the coil spring 113 in the axial direction (up and down direction of FIG. 1) is omitted.

如圖1所示,懸架機構中,將盤簧113的下端部(未圖示)固定在減震器110的缸體111上,在盤簧113的上端部與固定裝置(未圖示)的支撐座之間間隔設置有彈簧橡膠座100(環狀部件)。通過固定裝置使從車輪側經由減震器110向車體框架側傳遞的振動減小,通過彈簧橡膠座100使從車輪側通過盤簧113向車體框架側傳遞的振動減小。 As shown in Fig. 1, in the suspension mechanism, a lower end portion (not shown) of the coil spring 113 is fixed to the cylinder 111 of the damper 110, and an upper end portion of the coil spring 113 and a fixing device (not shown) A spring rubber seat 100 (annular member) is provided between the support seats. The vibration transmitted from the wheel side to the vehicle body frame side via the damper 110 is reduced by the fixing device, and the vibration transmitted from the wheel side to the vehicle body frame side by the coil spring 113 is reduced by the spring rubber seat 100.

彈簧橡膠座100具備在形成為從軸向(圖1上下方向)觀察呈圓環狀的主體部101,及從該主體部101向徑向外側伸出形成的凸緣部102,這些部件通過具有適當彈簧常數的橡膠狀彈性體一體形成。在本實施方式中,彈簧橡膠座100具備從主體部101的軸向一端側(圖1下側)的內周緣向徑向內側呈圓環狀突出的突出部103。 The spring rubber seat 100 includes a main body portion 101 that is formed in an annular shape as viewed in the axial direction (vertical direction in FIG. 1), and a flange portion 102 that is formed to protrude radially outward from the main body portion 101. A rubber-like elastic body having a suitable spring constant is integrally formed. In the present embodiment, the spring rubber seat 100 includes a protruding portion 103 that protrudes in an annular shape from the inner peripheral edge of the one end side (the lower side in FIG. 1) of the main body portion 101 in the axial direction.

防塵罩1是用於防止灰塵進入減震器110的薄壁筒狀部件,具備主體筒部2、開口端部3及內插端部4,所述主體筒部2配置為包圍減震器110的活塞桿112的外周;所述開口端部3配置在缸體111的外周部;所述內插端部4配置在活塞桿112的頂端側,彈簧橡膠座同時插入到彈簧橡膠座100的主體部101;這些部件一體成型。 The dust cover 1 is a thin-walled tubular member for preventing dust from entering the damper 110, and includes a main body tubular portion 2, an open end portion 3, and an interposing end portion 4, and the main body tubular portion 2 is disposed to surround the damper 110. The outer circumference of the piston rod 112; the opening end portion 3 is disposed at an outer peripheral portion of the cylinder block 111; the insertion end portion 4 is disposed at a distal end side of the piston rod 112, and the spring rubber seat is simultaneously inserted into the main body of the spring rubber seat 100 Part 101; these components are integrally formed.

主體筒部2為確保軸向的彈性形成為蛇腹狀,在軸向的端部形成有向徑向外側突出的凸緣狀的伸出部5。伸出部5是用於在軸向上劃分主體筒部2與內插端部4的部位,具 有能夠與彈簧橡膠座100的主體部101的軸向端面(圖1下側面)抵接的外徑。通過伸出部5,確定內插端部4向彈簧橡膠座100的主體部101的插入長度。 The main body tubular portion 2 is formed in a bellows shape in order to ensure elasticity in the axial direction, and a flange-like projecting portion 5 that protrudes outward in the radial direction is formed at an end portion in the axial direction. The projecting portion 5 is a portion for dividing the body tubular portion 2 and the insertion end portion 4 in the axial direction, There is an outer diameter that can abut against the axial end surface (the lower side surface of Fig. 1) of the main body portion 101 of the spring rubber seat 100. The insertion length of the insertion end portion 4 to the main body portion 101 of the spring rubber seat 100 is determined by the extension portion 5.

在本實施方式中,防塵罩1由熱塑性樹脂一體成型。作為熱塑性樹脂,可以從聚丙烯或聚乙烯等的聚烯烴類樹脂、聚醯胺類樹脂、聚氯乙烯類樹脂、聚酯類樹脂、聚氨酯類樹脂、苯乙烯類樹脂等的各種熱塑性高彈性材料、聚丙烯等聚烯烴類樹脂中混合有乙烯丙稀橡膠並進行分散化後的物質等中適當進行選擇。此外,防塵罩1可以由橡膠彈性體成型。 In the present embodiment, the dust cover 1 is integrally molded from a thermoplastic resin. As the thermoplastic resin, various thermoplastic high elastic materials such as a polyolefin resin such as polypropylene or polyethylene, a polyamide resin, a polyvinyl chloride resin, a polyester resin, a urethane resin, or a styrene resin can be used. The polyolefin resin such as polypropylene is appropriately selected by mixing and dispersing the ethylene propylene rubber. Further, the dust cover 1 may be formed of a rubber elastic body.

接著,參照圖2,對防塵罩1的內插端部4內插於彈簧橡膠座100的主體部101時所使用的袋狀體10進行說明。圖2為袋狀體10的立體圖。 Next, the bag-like body 10 used when the insertion end portion 4 of the dust cover 1 is inserted into the main body portion 101 of the spring rubber seat 100 will be described with reference to Fig. 2 . FIG. 2 is a perspective view of the bag body 10.

如圖2所示,袋狀體10為徑向端部側比主體筒部2縮徑的袋部11與開口端部3相反側的主體筒部2的軸向端部連接而成的成型體。袋部11具備與主體筒部2(伸出部5)連接且形成為大致圓筒狀的基部12,以及與基部12連接且隨著朝向軸向端部而逐漸縮徑的大致圓錐狀的頂端部13。在本實施方式中,袋部11形成為軸向端部(頂端)閉合的中空狀。 As shown in Fig. 2, the bag-like body 10 is a molded body in which the bag portion 11 whose diameter is narrower than the main body tube portion 2 and the axial end portion of the main body tube portion 2 on the opposite side of the opening end portion 3 is connected. . The bag portion 11 includes a base portion 12 that is connected to the main body tubular portion 2 (projecting portion 5) and formed into a substantially cylindrical shape, and a substantially conical top end that is connected to the base portion 12 and gradually decreases in diameter toward the axial end portion. Part 13. In the present embodiment, the pocket portion 11 is formed in a hollow shape in which the axial end portion (tip) is closed.

基部12具備形成為沿伸出部5在周向上連續的槽狀的槽部14(參照圖1),以及比槽部14更靠軸向端部側(頂端側)並面向彈簧橡膠座100的主體部101內周面的外周部16。在本實施方式中,外周部16形成為隨著朝向軸向端部(圖2上側)直徑逐漸縮小的圓錐台狀。基部12上,位於比外周部16更靠近軸線O處的凹部17,在周向上隔開規定間隔凹陷設 置有多處(在本實施方式中為16處)軸對稱狀的位置。凹部17從側面觀察,形成為沿軸向(圖2上下方向)延伸的大致橢圓狀。 The base portion 12 includes a groove-shaped groove portion 14 (see FIG. 1 ) that is formed to extend in the circumferential direction along the extension portion 5 , and an axial end portion (tip side) that faces the groove portion 14 and faces the spring rubber seat 100 . The outer peripheral portion 16 of the inner peripheral surface of the main body portion 101. In the present embodiment, the outer peripheral portion 16 is formed in a truncated cone shape whose diameter gradually decreases toward the axial end portion (upper side in FIG. 2). The base portion 12 is located at a recess 17 closer to the axis O than the outer peripheral portion 16, and is recessed at a predetermined interval in the circumferential direction. A plurality of (16 in the present embodiment) positions are provided in an axisymmetric shape. The concave portion 17 is formed in a substantially elliptical shape extending in the axial direction (vertical direction in FIG. 2) as viewed from the side.

頂端部13為與基部12連接的袋狀部位,在頂部形成有凸部18(被卡合部)。凸部18位於軸線O上,是從頂端部13的頂部表面向背面(開口端部3側)突出的部位。凸部18在袋狀體10成型時製作(見後述)。 The distal end portion 13 is a pocket portion connected to the base portion 12, and a convex portion 18 (engaged portion) is formed at the top portion. The convex portion 18 is located on the axis O and is a portion that protrudes from the top surface of the distal end portion 13 toward the back surface (the side of the opening end portion 3). The convex portion 18 is formed when the bag body 10 is molded (see later).

袋狀體10在袋部11的基部12設置有脆弱部20。脆弱部20為與主體筒部2或頂端部13相比易斷裂的部位,沿伸出部5設置在整個周向上。在本實施方式中,脆弱部20具備在外周部16的厚度方向上貫通且在周向上延伸的切縫21,以及位於切縫21的周向兩側並設置在凹部17中的連接部22,作為整體形成為在基部12的周向上延伸的縫紉機針孔狀。通過脆弱部20從袋狀體10分離袋部11,由此製造防塵罩1。 The bag body 10 is provided with a fragile portion 20 at the base portion 12 of the bag portion 11. The fragile portion 20 is a portion that is more likely to be broken than the main body tubular portion 2 or the distal end portion 13 and is provided along the overhang portion 5 over the entire circumferential direction. In the present embodiment, the fragile portion 20 includes a slit 21 that penetrates in the thickness direction of the outer peripheral portion 16 and extends in the circumferential direction, and a connecting portion 22 that is provided in the concave portion 17 on both sides in the circumferential direction of the slit 21, The sewing machine has a pinhole shape extending in the circumferential direction of the base portion 12 as a whole. The bag portion 11 is separated from the bag body 10 by the fragile portion 20, whereby the dust cover 1 is manufactured.

接著,參照圖3對袋狀體10的組合方法的一個例子進行說明。在本實施方式中,對通過吹塑成型法製造袋狀體10的情況進行說明。圖3為對袋狀體10的組合方法進行說明的示意圖,圖3中的(a)為表示型坯205的擠出工序的示意圖,圖3中的(b)為表示氣體吹入工序的示意圖,圖3中的(c)為表示脫模及最後加工工序的示意圖。 Next, an example of a method of combining the pouch bodies 10 will be described with reference to Fig. 3 . In the present embodiment, a case where the bag body 10 is manufactured by a blow molding method will be described. 3 is a schematic view for explaining a method of combining the bag-like bodies 10. FIG. 3(a) is a schematic view showing an extrusion process of the parison 205, and FIG. 3(b) is a schematic view showing a gas injecting process. (c) in Fig. 3 is a schematic view showing the demolding and the final processing steps.

如圖3中的(a)所示,準備一對具備與防塵罩1的外形對應的腔體203內面的成型模201、202,在擠出工序中,從噴管204將作為通過加熱進行軟化的成型材料的型坯205呈筒狀擠出,配置在成型模201、202之間。 As shown in FIG. 3( a ), a pair of molding dies 201 and 202 having the inner surface of the cavity 203 corresponding to the outer shape of the dust cover 1 are prepared, and in the extrusion process, the nozzle 204 is heated by heating. The parison 205 of the softened molding material is extruded in a cylindrical shape and disposed between the molding dies 201 and 202.

接下來,如圖3中的(b)所示,使成型模201、202相互靠近,在上下端使型坯205擠出變形,由此將腔體203(參照圖3中的(a))內的型坯205配置為袋狀。在氣體吹入工序中,通過使用吹針206從成型模201,201頂部的配合面向型坯205的中空部分吹入氣體,使型坯205沿徑向膨脹變形,擠壓向模槽203的內表面。由此,規定形狀的成型體210成型。 Next, as shown in FIG. 3(b), the molding dies 201 and 202 are brought close to each other, and the parison 205 is extrusion-deformed at the upper and lower ends, thereby the cavity 203 (refer to (a) of FIG. 3). The inner parison 205 is configured in a bag shape. In the gas injecting step, the air is blown from the hollow portion of the parison 205 from the fitting of the top of the molding die 201, 201 by using the blowing needle 206, and the parison 205 is expanded and deformed in the radial direction, and is pressed into the cavity 203. surface. Thereby, the molded body 210 of a predetermined shape is molded.

冷卻成型模201、202使成型體210冷卻固化。接著,如圖3中的(c)所示,使吹針206上升,同時使成型模201、202相互分離進行脫模,從成型模201、202中取出成型體210。在成型體210的頂部留存有因吹針206產生的毛邊(凸部18)。 The molded molds 201 and 202 are cooled to cool and solidify the molded body 210. Next, as shown in FIG. 3(c), the blow pins 206 are raised, and the molding dies 201 and 202 are separated from each other to be released, and the molded body 210 is taken out from the molding dies 201 and 202. A burr (protrusion 18) generated by the blow pin 206 is left at the top of the molded body 210.

在最後加工工序中,使用刀具(未圖示)將成型體210的軸向一端側在切斷線A處切斷(切開),從而形成開口端部3(參照圖2)。另外,使用刀具(未圖示)將成型體210的軸向的另一端側從徑向的外側在切斷線B處切斷(形成切縫21及連接部22),從而形成脆弱部20(參照圖2)。由此,製造出薄壁袋狀體10。 In the final processing step, the one end side in the axial direction of the molded body 210 is cut (cut) at the cutting line A by using a cutter (not shown) to form the opening end portion 3 (see FIG. 2). Further, the other end side in the axial direction of the molded body 210 is cut by the cutter (not shown) from the outer side in the radial direction at the cutting line B (the slit 21 and the joint portion 22 are formed), thereby forming the fragile portion 20 ( Refer to Figure 2). Thereby, the thin-walled bag body 10 is manufactured.

參照圖4,對脆弱部20進行說明。圖4為與袋狀體10的軸線O垂直的脆弱部20的截面圖。如圖4所示,袋狀體10在外周部16處設置有比外周部16更靠軸線O方向設置的多個凹部17。凹部17的軸直角方向截面形成圓弧狀。從外周部16的表面到凹部17的表面的凹陷量D設定為比外周部16的厚度T大。優選地,設定為D=T+α(但是,α為考慮到外 周部16的厚度或芯偏移等偏差的值)。脆弱部20在外周部16形成有切縫21,另一方面,在凹部17形成有連接部22。 The fragile portion 20 will be described with reference to Fig. 4 . 4 is a cross-sectional view of the fragile portion 20 perpendicular to the axis O of the bag body 10. As shown in FIG. 4, the bag-like body 10 is provided with a plurality of recesses 17 provided in the outer peripheral portion 16 in the direction of the axis O from the outer peripheral portion 16. The cross section of the concave portion 17 in the direction perpendicular to the axis is formed in an arc shape. The amount of depression D from the surface of the outer peripheral portion 16 to the surface of the concave portion 17 is set to be larger than the thickness T of the outer peripheral portion 16. Preferably, it is set to D=T+α (however, α is taken into consideration The thickness of the peripheral portion 16 or the value of the deviation of the core offset or the like). The fragile portion 20 has a slit 21 formed in the outer peripheral portion 16, and a connecting portion 22 is formed in the recess portion 17.

脆弱部20是通過將成型體210(參照圖3中的(c))沿切斷線B切斷形成的。具體而言,通過使用刀具(未圖示)從成型體210的徑向外側沿周向切出切口,從而形成切縫21。通過將成型體210外周的刀具的切口深度C設定為T<C<D,由此形成貫通外周部16的切縫21及連接部22。其結果為,形成有在周向上切縫21連續顯現的縫紉機針孔狀的脆弱部20。 The fragile portion 20 is formed by cutting the molded body 210 (see (c) in FIG. 3) along the cutting line B. Specifically, the slit 21 is formed by cutting a slit from the radially outer side of the molded body 210 in the circumferential direction by using a cutter (not shown). The slit 21 and the connecting portion 22 penetrating the outer peripheral portion 16 are formed by setting the slit depth C of the cutter on the outer circumference of the molded body 210 to T < C < D. As a result, the fragile portion 20 of the sewing machine pinhole shape in which the slit 21 is continuously formed in the circumferential direction is formed.

參照圖5及圖6,對製造防塵罩1的組合裝置30進行說明。圖5為防塵罩1的組合裝置30的軸向截面圖,圖6為沿圖5的VI-VI線的組合裝置30的截面圖。此外,在圖5中省略缸體32,46長度方向的一部分的圖示。 The combination device 30 for manufacturing the dust cover 1 will be described with reference to Figs. 5 and 6 . 5 is an axial cross-sectional view of the combination device 30 of the dust cover 1, and FIG. 6 is a cross-sectional view of the combination device 30 taken along line VI-VI of FIG. 5. Further, in FIG. 5, a part of the longitudinal direction of the cylinders 32, 46 is omitted.

如圖5所示,組合裝置30為用於製造在彈簧橡膠座100(環狀部件)結合主體筒部2的防塵罩1的裝置,具備支撐整體的平板狀台部31、缸體32(驅動裝置)、支柱33(活塞桿)及頭部34,所述缸體32的頂端從台部31向上露出,並固定到台部31上;所述支柱33安裝在缸體32中內置的活塞(未圖示)上;所述頭部34設置在支柱33的頂端。在本實施方式中,缸體32為通過氣壓工作的氣缸。 As shown in FIG. 5, the combination device 30 is a device for manufacturing the dust cover 1 in which the spring rubber seat 100 (annular member) is coupled to the main body tubular portion 2, and includes a flat plate portion 31 and a cylinder block 32 that support the whole. a device 33, a support rod 33 (piston rod) and a head portion 34, the top end of which is upwardly exposed from the table portion 31 and fixed to the table portion 31; the support post 33 is mounted on a piston built in the cylinder block 32 ( Not shown); the head 34 is disposed at the top end of the pillar 33. In the present embodiment, the cylinder 32 is a cylinder that operates by air pressure.

組合裝置30具備以包圍支柱33的方式設置在台部31上的壁部41。壁部41的頂端面42設定在低於頭部34的位置。台部31在夾著壁部41的兩側豎立設置一對側板43。側板43為與支柱33平行延伸的長形部件,在稍微低於壁部41頂端面42的位置上設置有中間板44,上端設置有頂板45。頂 板45是用於固定從頂板45向下露出頂端的缸體46(驅動裝置)的部件。在本實施方式中,缸體46為通過氣壓工作的氣缸。缸體46設置有安裝在內置的活塞(未圖示)上的活塞桿47。活塞桿47配置成與支柱33及頭部34的軸線平行。 The combination device 30 includes a wall portion 41 that is provided on the table portion 31 so as to surround the pillars 33. The tip end face 42 of the wall portion 41 is set at a position lower than the head portion 34. The table portion 31 is provided with a pair of side plates 43 standing on both sides of the wall portion 41. The side plate 43 is an elongated member extending in parallel with the stay 33, and is provided with an intermediate plate 44 at a position slightly lower than the top end face 42 of the wall portion 41, and a top plate 45 is provided at the upper end. top The plate 45 is a member for fixing the cylinder 46 (driving device) that exposes the tip from the top plate 45 downward. In the present embodiment, the cylinder 46 is a cylinder that operates by air pressure. The cylinder block 46 is provided with a piston rod 47 mounted on a built-in piston (not shown). The piston rod 47 is disposed in parallel with the axis of the strut 33 and the head portion 34.

支撐部件48為安裝在活塞桿47頂端的圓環狀部件,在其中心形成貫穿軸向的圓形孔部49。支撐部件48在軸向端面(下表面)的周向上的三處安裝有彈簧50(盤簧),在彈簧50的下端安裝有抵接部件51。抵接部件51為與支撐部件48留有間隔並呈同軸狀配置的圓環狀部件,在其中心形成有貫穿軸向的圓形孔部52。抵接部件51為與彈簧橡膠座100(參照圖1)抵接,用於沿軸向擠壓的部件,端面(下端面)上形成對應於彈簧橡膠座100的凸緣部102的傾斜的傾斜面。支撐部件48及抵接部件51在與支柱33及頭部34同軸上配置。 The support member 48 is an annular member attached to the tip end of the piston rod 47, and has a circular hole portion 49 penetrating in the axial direction at the center thereof. The support member 48 is attached with a spring 50 (coil spring) at three places in the circumferential direction of the axial end surface (lower surface), and an abutting member 51 is attached to the lower end of the spring 50. The contact member 51 is an annular member that is disposed coaxially with the support member 48, and has a circular hole portion 52 penetrating in the axial direction at the center thereof. The abutting member 51 abuts against the spring rubber seat 100 (refer to FIG. 1) for the member pressed in the axial direction, and the inclined surface of the flange portion 102 corresponding to the spring rubber seat 100 is formed on the end surface (lower end surface). surface. The support member 48 and the contact member 51 are disposed coaxially with the pillar 33 and the head portion 34.

支柱33在頂端側的頭部34附近且壁部41的內側設置有限位裝置60。限位裝置60經由沿支柱33配置的支撐件(未圖示),安裝在台部31上。 The pillar 33 is provided with a limiting device 60 in the vicinity of the head portion 34 on the distal end side and on the inner side of the wall portion 41. The stopper device 60 is attached to the table portion 31 via a support (not shown) disposed along the stay 33.

如圖6所示,支柱33為用於將頭部34設置為規定高度的金屬製軸狀部件,其初期位置的長度設定為與主體筒部2(參照圖2)的軸向的長度(自由長)大致相同。另外,與支柱33在軸向垂直的截面的大小(粗細)設定為小於主體筒部2的內徑。 As shown in Fig. 6, the support post 33 is a metal shaft member for setting the head portion 34 to a predetermined height, and the length of the initial position is set to be the length in the axial direction of the main body tubular portion 2 (see Fig. 2) (free Long) is roughly the same. Further, the size (thickness) of the cross section perpendicular to the axial direction of the stay 33 is set to be smaller than the inner diameter of the main body tubular portion 2.

頭部34為安裝在支柱33的頂端,用於支撐袋狀體10(參照圖2)的袋部11的部位。在本實施方式中,頭部34為由上窄的圓錐台的側面即抵接面35,及與抵接面35的下 端邊緣相交的下窄的圓錐台的側面即圓錐面36包圍的合成樹脂製部件。抵接面35在含軸線O的截面與軸線O相對的抵接面35的角度,設定為與袋狀體10的頂端部13相對於軸線O的角度相同。另外,頭部34的外徑(抵接面35的下端邊緣的直徑)設定為小於袋部11的基部12與頂端部13相交的稜的直徑。 The head portion 34 is attached to the distal end of the stay 33 for supporting the portion of the pocket portion 11 of the bag-like body 10 (refer to FIG. 2). In the present embodiment, the head portion 34 is the abutting surface 35 which is the side surface of the upper narrow truncated cone, and the lower surface of the abutting surface 35 The side of the lower narrow truncated cone whose end edges intersect, that is, the synthetic resin member surrounded by the conical surface 36. The angle of the abutting surface 35 on the abutting surface 35 of the section including the axis O and the axis O is set to be the same as the angle of the tip end portion 13 of the bag-like body 10 with respect to the axis O. Further, the outer diameter of the head portion 34 (the diameter of the lower end edge of the abutting surface 35) is set to be smaller than the diameter of the rib that the base portion 12 of the pocket portion 11 intersects with the tip end portion 13.

軸向觀察,頭部34在抵接面35的中心形成圓形的插通孔37(卡合部),在圓錐面36的中心形成凹坑38。在貫穿插通孔37及凹坑38的底部的孔中插入螺栓39。螺栓39為設置有在支柱33的頂端安裝的彈簧40(盤簧)的部件。頭部34通過彈簧40與支柱33連接。 When viewed in the axial direction, the head portion 34 forms a circular insertion hole 37 (engagement portion) at the center of the abutting surface 35, and a recess 38 is formed at the center of the conical surface 36. A bolt 39 is inserted into the hole penetrating the insertion hole 37 and the bottom of the recess 38. The bolt 39 is a member provided with a spring 40 (coil spring) attached to the tip end of the strut 33. The head 34 is connected to the strut 33 by a spring 40.

壁部41為用於進行彈簧橡膠座100相對於袋狀體10(參照圖2)的軸向定位的金屬製部件。壁部41形成為與支柱33及頭部34同軸的圓筒狀,其內徑設定為稍大於袋狀體10的主體筒部2的外徑。壁部41在製造防塵罩1時,在軸向端面上形成彈簧橡膠座100的主體部101所抵接的頂端面42。 The wall portion 41 is a metal member for positioning the spring rubber seat 100 in the axial direction with respect to the bag body 10 (refer to FIG. 2). The wall portion 41 is formed in a cylindrical shape coaxial with the support post 33 and the head portion 34, and has an inner diameter that is set to be slightly larger than the outer diameter of the main body tubular portion 2 of the pouch body 10. When the dust cover 1 is manufactured, the wall portion 41 forms the distal end surface 42 where the main body portion 101 of the spring rubber seat 100 abuts on the axial end surface.

限位裝置60為具備驅動部61、從動於驅動部61的開閉部件62(從動節)的裝置,是製造防塵罩1時用於對內插端部4(參照圖1)進行限位的裝置。開閉部件62是由主體65(見後述)支撐的導向件(未圖示)所引導,向與軸線O方向垂直的徑向開閉自如地構成的金屬製部件,在本實施方式中,三個部件在支柱33周圍沿周向排列配置。軸向觀察,各部件形成為具有120°的中心角的扇型。開閉部件62的具有圓弧狀外形的外側端部63,形成為朝向徑向外側突出至上端部, 隨著趨向下方而擴徑的斜面64形成在下端部的內周面。 The stopper device 60 is a device including the drive unit 61 and the opening/closing member 62 (driven joint) that is driven by the drive unit 61, and is used to limit the insertion end portion 4 (see FIG. 1) when the dust cover 1 is manufactured. s installation. The opening and closing member 62 is a metal member that is guided by a guide (not shown) supported by a main body 65 (described later), and is opened and closed in a radial direction perpendicular to the direction of the axis O. In the present embodiment, three components are provided. Arranged in the circumferential direction around the pillars 33. Viewed in the axial direction, each member was formed into a fan shape having a central angle of 120°. An outer end portion 63 having an arc-shaped outer shape of the opening and closing member 62 is formed to protrude outward in the radial direction to the upper end portion. A slope 64 that expands in diameter as it goes downward is formed on the inner peripheral surface of the lower end portion.

驅動部61為用於使開閉部件62向徑向開閉的裝置,具有中心貫穿支柱33的有底筒狀主體65、配置在主體65內部的活塞66、以及安裝在活塞66上向開閉部件62側延伸的凸輪67。驅動部61從氣體管路(未圖示)向通過主體65及活塞66形成的兩個空氣室中供給空氣,使活塞66及凸輪67沿軸向往復移動。隨著凸輪67沿軸向的運動,開閉部件62向徑向運動。 The drive unit 61 is a device for opening and closing the opening and closing member 62 in the radial direction, and has a bottomed cylindrical main body 65 that penetrates the support 33 at the center, a piston 66 that is disposed inside the main body 65, and a piston 66 that is attached to the piston 66 toward the opening and closing member 62. Extended cam 67. The drive unit 61 supplies air from the gas line (not shown) to the two air chambers formed by the main body 65 and the piston 66, and reciprocates the piston 66 and the cam 67 in the axial direction. As the cam 67 moves in the axial direction, the opening and closing member 62 moves in the radial direction.

彈簧40設定為自由長度,以使在開閉部件62的上端面62a與頭部34的下表面(圓錐面36的下緣)之間能夠具有規定的間隙。由此,在該間隙範圍內,頭部34通過彈簧40可擺動地與支柱33連接。另外,能夠使彈簧40收縮下降,直至頭部34與開閉部件62抵接。在頭部34與開閉部件62(上端面62a)相抵接的狀態下,將壁部41的頂端面42位置(高度)設定為從袋部11(參照圖2)所抵接的頭部34的抵接面35到頂端面42的軸向長度,與從袋部11的頂端部13的內表面到伸出部5的軸向長度相同。 The spring 40 is set to a free length so as to have a predetermined gap between the upper end surface 62a of the opening and closing member 62 and the lower surface of the head portion 34 (the lower edge of the conical surface 36). Thereby, the head portion 34 is swingably connected to the stay 33 by the spring 40 in the gap range. Further, the spring 40 can be contracted and lowered until the head portion 34 comes into contact with the opening and closing member 62. When the head portion 34 is in contact with the opening and closing member 62 (upper end surface 62a), the position (height) of the distal end surface 42 of the wall portion 41 is set to the head portion 34 that is abutted from the pocket portion 11 (see FIG. 2). The axial length of the abutting surface 35 to the distal end surface 42 is the same as the axial length from the inner surface of the distal end portion 13 of the pocket portion 11 to the projecting portion 5.

參照圖7至圖12,對使用組合裝置30的防塵罩1的組合方法進行說明。圖7為插入袋狀體10的組合裝置30的截面圖,圖8為將袋狀體10插入彈簧橡膠座100中的組合裝置30的截面圖,圖9為袋狀體10的側視圖,圖10為使脆弱部20的一部分斷裂後的組合裝置30的截面圖,圖11為使脆弱部20的整周斷裂後的組合裝置30的截面圖,圖12為脆弱部20斷裂後的組合裝置30的截面圖。此外,在圖7到圖12 中,省略支柱33及壁部41在軸向上的一部分(下部)的圖示。 A combination method of the dust cover 1 using the combination device 30 will be described with reference to Figs. 7 to 12 . 7 is a cross-sectional view of the assembly device 30 inserted into the pouch body 10, FIG. 8 is a cross-sectional view of the assembly device 30 in which the pouch body 10 is inserted into the spring rubber seat 100, and FIG. 9 is a side view of the pouch body 10, 10 is a cross-sectional view of the combination device 30 in which a part of the fragile portion 20 is broken, FIG. 11 is a cross-sectional view of the combination device 30 after the entire periphery of the fragile portion 20 is broken, and FIG. 12 is a combination device 30 after the fragile portion 20 is broken. Sectional view. In addition, in Figures 7 to 12 In the middle, a part (lower portion) of the pillar 33 and the wall portion 41 in the axial direction is omitted.

首先,如圖7所示,在收縮支柱33的初期位置狀態,且關閉開閉部件62的狀態下,用袋狀體10覆蓋頭部34的同時,向壁部41的內側插入袋狀體10。此時,將在袋部11形成的凸部18插入頭部34上形成的插通孔37中。接著,將彈簧橡膠座100的主體部101朝向下方輕輕覆蓋到袋狀體10的基部12附近(暫時放置)。此外,將覆蓋彈簧橡膠座100的方向(凸緣部102的傾斜方向)與抵接部件51的端面(下端面)的傾斜大致對齊。 First, as shown in FIG. 7 , in the state of the initial position of the contraction stay 33 and the opening and closing member 62 is closed, the head portion 34 is covered with the bag body 10 , and the bag body 10 is inserted into the inside of the wall portion 41 . At this time, the convex portion 18 formed in the pocket portion 11 is inserted into the insertion hole 37 formed in the head portion 34. Next, the main body portion 101 of the spring rubber seat 100 is gently covered downward toward the vicinity of the base portion 12 of the bag-like body 10 (temporarily placed). Further, the direction in which the spring rubber seat 100 is covered (the oblique direction of the flange portion 102) is substantially aligned with the inclination of the end surface (lower end surface) of the abutting member 51.

接著,如圖8及圖9所示,使缸體46(參照圖5)工作來伸長活塞桿47,向頭部34側移動支撐部件48。在將抵接部件51的端面與彈簧橡膠座100的主體部101端面抵接之後,進一步伸長活塞桿47,向彈簧橡膠座100的主體部101中插入袋部11。由於袋部11通過支柱33及頭部34支撐到規定高度,因此即使袋狀體10容易變形,仍通過頭部34確保剛性,能夠向彈簧橡膠座100的主體部101中插入袋部11。其結果是,相較於不使用組合裝置30將袋狀體10(袋部11)插入彈簧橡膠座100的情況,能夠減輕操作負擔。 Next, as shown in FIGS. 8 and 9, the cylinder 46 (see FIG. 5) is operated to extend the piston rod 47, and the support member 48 is moved toward the head 34 side. After the end surface of the contact member 51 is brought into contact with the end surface of the main body portion 101 of the spring rubber seat 100, the piston rod 47 is further extended, and the pocket portion 11 is inserted into the main body portion 101 of the spring rubber seat 100. Since the bag portion 11 is supported to a predetermined height by the stay 33 and the head portion 34, even if the bag body 10 is easily deformed, rigidity is ensured by the head portion 34, and the bag portion 11 can be inserted into the main body portion 101 of the spring rubber seat 100. As a result, the operation load can be reduced as compared with the case where the bag-shaped body 10 (bag portion 11) is inserted into the spring rubber seat 100 without using the combination device 30.

基部12上形成相對於軸線O的傾斜小於頂端部13的圓錐狀外周部16。由此,若外周部16向主體部101的軸向進入,則彈簧橡膠座100的突出部103會逐漸向徑向外側彈性變形。基部12具備與外周部16連接的接觸面部15,接觸面部15具有能夠與主體部101的內周面接觸的外徑。由於在接觸面部15與伸出部5之間凹陷設置有槽部14,因此若在袋狀 體10的伸出部5擠壓到主體部101的同時,彈性變形後的彈簧橡膠座100的突出部103向徑向內側恢復原狀並與槽部14卡合,則限制彈簧橡膠座100在軸向上的移動。另外,若接觸面部15進入主體部101,則限制袋狀體10在徑向上的移動。由此,袋狀體10固定到彈簧橡膠座100上。 The base portion 12 is formed with a conical outer peripheral portion 16 that is inclined less than the distal end portion 13 with respect to the axis O. Thereby, when the outer peripheral portion 16 enters the axial direction of the main body portion 101, the protruding portion 103 of the spring rubber seat 100 is gradually elastically deformed outward in the radial direction. The base portion 12 includes a contact surface portion 15 that is connected to the outer peripheral portion 16, and the contact surface portion 15 has an outer diameter that can come into contact with the inner peripheral surface of the main body portion 101. Since the groove portion 14 is recessed between the contact surface portion 15 and the protruding portion 5, if it is in a bag shape When the projecting portion 5 of the body 10 is pressed against the main body portion 101, the protruding portion 103 of the elastically deformed spring rubber seat 100 is restored to the original in the radial direction and engaged with the groove portion 14, thereby restraining the spring rubber seat 100 from being in the shaft. Move up. Further, when the contact surface portion 15 enters the main body portion 101, the movement of the bag-like body 10 in the radial direction is restricted. Thereby, the bag body 10 is fixed to the spring rubber seat 100.

由於抵接部件51由多根(在本實施方式中為3根)彈簧50與支撐部件48相連接,因此在向袋部11壓入主體部101時,對應主體部101相對於袋部11的傾斜,抵接部件51相對於支撐部件48擺動。其結果是,在分掉(補正)相對於袋部11的傾斜的同時,主體部101壓入袋部11。由此,能夠切實地將主體部101嵌入袋部11中。 Since the contact member 51 is connected to the support member 48 by a plurality of (three in the present embodiment) springs 50, when the main body portion 101 is pressed into the bag portion 11, the corresponding main body portion 101 is opposed to the pocket portion 11. Tilt, the abutment member 51 swings relative to the support member 48. As a result, the body portion 101 is pressed into the pocket portion 11 while the inclination of the bag portion 11 is divided (corrected). Thereby, the main body portion 101 can be reliably fitted into the pocket portion 11.

對此,在抵接部件51不通過彈簧50擺動的情況下(省略彈簧50的情況下),有時在主體部101傾斜的狀態下嵌入袋部11,有時發生彈簧橡膠座100安裝不良,或者伸出部5的一部分(強度弱的部分)凹陷。根據本實施方式能夠防止這種凹陷。 On the other hand, when the contact member 51 is not swung by the spring 50 (when the spring 50 is omitted), the bag portion 11 may be fitted in a state where the main body portion 101 is inclined, and the spring rubber seat 100 may be mounted poorly. Or a part of the projecting portion 5 (the portion having weak strength) is recessed. Such a depression can be prevented according to the present embodiment.

由於抵接部件51通過彈簧50相對於支撐部件48擺動,因此,即使將彈簧橡膠座100隨意地暫時放置在袋狀體10上,抵接部件51也對應於暫時放置的彈簧橡膠座100的傾斜來擺動。由於相對於袋部11的傾斜被自動補正,主體部101向袋部11壓入,因此與將彈簧橡膠座100暫時放置到袋狀體10上的操作精確度無關,能夠防止發生安裝不良或伸出部5凹陷。由此,能夠提高防塵罩1的品質的可靠性。 Since the abutting member 51 is swung relative to the supporting member 48 by the spring 50, even if the spring rubber seat 100 is arbitrarily temporarily placed on the bag body 10, the abutting member 51 corresponds to the inclination of the temporarily placed spring rubber seat 100. Come swing. Since the inclination of the bag portion 11 is automatically corrected, the main body portion 101 is press-fitted into the pocket portion 11, so that it is possible to prevent the installation failure or the extension from occurring irrespective of the operational accuracy of temporarily placing the spring rubber seat 100 on the bag body 10. The outlet 5 is recessed. Thereby, the reliability of the quality of the dust cover 1 can be improved.

由於頭部34通過彈簧40可擺動地與支柱33連 接,因此能夠對應於彈簧橡膠座100的主體部101的傾斜,自動調整覆蓋頭部34的袋部11的傾斜。其結果是,在使圓形的突出部103內周與圓形的基部12的外周緊貼的同時,能夠將彈簧橡膠座100的突出部103均等地壓入至伸出部5的位置。由此,能夠切實地防止發生彈簧橡膠座100安裝不良或伸出部5的一部分凹陷的缺陷。 Since the head 34 is swingably connected to the pillar 33 by the spring 40 Therefore, the inclination of the pocket portion 11 covering the head portion 34 can be automatically adjusted in accordance with the inclination of the main body portion 101 of the spring rubber seat 100. As a result, the inner circumference of the circular protruding portion 103 is brought into close contact with the outer circumference of the circular base portion 12, and the protruding portion 103 of the spring rubber seat 100 can be uniformly pressed into the position of the protruding portion 5. Thereby, it is possible to reliably prevent the occurrence of a defect in which the spring rubber seat 100 is poorly mounted or a part of the protruding portion 5 is recessed.

由於頭部34的外徑設定為小於基部12的內徑,因此在袋部11的基部12與頭部34之間形成間隙。向彈簧橡膠座100插入基部12時,由於基部12僅向徑向內側產生間隙對應量的彈性變形,因此能夠緩和作用於脆弱部20(連接部22)的軸向拉伸應力。由此,向彈簧橡膠座100插入袋部11時,能夠防止脆弱部20斷裂。 Since the outer diameter of the head portion 34 is set smaller than the inner diameter of the base portion 12, a gap is formed between the base portion 12 of the pocket portion 11 and the head portion 34. When the base portion 12 is inserted into the spring rubber seat 100, since the base portion 12 is elastically deformed by a corresponding amount of the gap only in the radial direction inner side, the axial tensile stress acting on the fragile portion 20 (the connecting portion 22) can be alleviated. Thereby, when the bag portion 11 is inserted into the spring rubber seat 100, the fragile portion 20 can be prevented from being broken.

由於袋部11的頂端部13形成為大致圓錐狀,因此與頂端部13形成為有底的大致圓筒狀的情況相比,能夠提高袋部11的頂端部13的剛性,同時能夠削減形成袋部11的材料(在本實施方式中為可塑性樹脂)的體積。其結果是,能夠使袋部11易於插入彈簧橡膠座100中,同時能夠削減形成防塵罩1時構成分離的袋部11的材料。另外,由於袋部11(基部12及頂端部13)形成為隨著從主體筒部2趨向軸向端部而變細的前窄狀,因此能夠易於向袋部11覆蓋彈簧橡膠座100。 Since the distal end portion 13 of the pocket portion 11 is formed in a substantially conical shape, the rigidity of the distal end portion 13 of the pocket portion 11 can be improved, and the formation of the pocket can be reduced, compared to the case where the distal end portion 13 is formed into a substantially cylindrical shape with a bottom portion. The volume of the material of the portion 11 (in the present embodiment, a plastic resin). As a result, the bag portion 11 can be easily inserted into the spring rubber seat 100, and the material of the bag portion 11 that constitutes the separation when the dust cover 1 is formed can be reduced. Further, since the pocket portion 11 (the base portion 12 and the distal end portion 13) is formed in a narrow front shape which is tapered as it goes from the main body tubular portion 2 toward the axial end portion, the spring rubber seat 100 can be easily covered with the pocket portion 11.

彈簧40對應於彈簧橡膠座100的壓入,向袋部11擠壓且逐漸收縮,最終頭部34壓入到開閉部件62中。在該狀態下,壁部41的頂端面42的位置(高度)設定為使從袋部11所抵接的頭部34的抵接面35到頂端面42在軸向上的長度, 與從抵接面35抵接的袋部11(頂端面13)的內表面到伸出部5在軸向上的長度相同。由此,若袋部11插入到彈簧橡膠座100中,則主體部101的軸向上的端面與壁部41的頂端面42接觸。由於在接觸位置有伸出部5,因此能夠將彈簧橡膠座100準確安裝在伸出部5的位置。另外,能夠使彈簧橡膠座100猛烈地下降,直至壁部41的頂端面42與主體部101的軸向上的端面接觸,因此能夠縮短彈簧橡膠座100安裝到袋部11上的操作時間。 The spring 40 is pressed against the pocket portion 11 and gradually contracted corresponding to the press-fitting of the spring rubber seat 100, and the final head portion 34 is pressed into the opening and closing member 62. In this state, the position (height) of the distal end surface 42 of the wall portion 41 is set to a length in the axial direction from the abutting surface 35 of the head portion 34 abutting from the pocket portion 11 to the distal end surface 42. The length from the inner surface of the pocket portion 11 (tip surface 13) abutting from the abutting surface 35 to the projecting portion 5 is the same in the axial direction. Thereby, when the pocket portion 11 is inserted into the spring rubber seat 100, the end surface of the main body portion 101 in the axial direction comes into contact with the distal end surface 42 of the wall portion 41. Since the projecting portion 5 is provided at the contact position, the spring rubber seat 100 can be accurately mounted at the position of the projecting portion 5. Further, the spring rubber seat 100 can be violently lowered until the distal end surface 42 of the wall portion 41 comes into contact with the end surface in the axial direction of the main body portion 101, so that the operation time of the spring rubber seat 100 to be attached to the pocket portion 11 can be shortened.

對此,在未設置壁部41的情況下,有時主體筒部2的一部分(強度小的部分)超過伸出部5進入彈簧橡膠座100的主體部101。為防止這種情況,需要對活塞桿47的伸長量進行控制等。根據本實施方式,能夠通過壁部41解決這些問題,在短時間內將彈簧橡膠座100準確安裝到伸出部5的位置。 On the other hand, when the wall portion 41 is not provided, a part (the portion having a small strength) of the main body tubular portion 2 may enter the main body portion 101 of the spring rubber seat 100 beyond the extension portion 5. In order to prevent this, it is necessary to control the amount of elongation of the piston rod 47 or the like. According to the present embodiment, these problems can be solved by the wall portion 41, and the spring rubber seat 100 can be accurately attached to the position of the extension portion 5 in a short time.

由於具有壁部41,能夠通過抵接部件51將彈簧橡膠座100的主體部101端面擠壓到壁部41的頂端面42。由於能夠在壁部41的頂端面42與抵接部件51之間夾持彈簧橡膠座100的主體部101,因此將彈簧橡膠座100安裝在袋狀體10的期間,能夠限制彈簧橡膠座100在軸向上的移動。 Since the wall portion 41 is provided, the end surface of the main body portion 101 of the spring rubber seat 100 can be pressed to the distal end surface 42 of the wall portion 41 by the abutting member 51. Since the main body portion 101 of the spring rubber seat 100 can be sandwiched between the distal end surface 42 of the wall portion 41 and the abutting member 51, the spring rubber seat 100 can be restrained while the spring rubber seat 100 is attached to the pouch body 10. Movement in the axial direction.

接著,如圖10所示,使限位裝置60工作,向頭部34側移動活塞66及凸輪67,向徑向外側打開開閉部件62,基部12的一部分(位於槽部14上方且位於脆弱部20下方的部分)從內表面側通過外側端部63擠壓。由於在彈簧橡膠座100的主體部101與外側端部63之間夾著基部12的一部分,因此不能在軸向上移動主體筒部2。 Next, as shown in FIG. 10, the stopper device 60 is operated to move the piston 66 and the cam 67 toward the head 34 side, and the opening and closing member 62 is opened to the outside in the radial direction, and a part of the base portion 12 (located above the groove portion 14 and located at the fragile portion) The portion below the bottom portion 20 is pressed from the inner surface side through the outer end portion 63. Since a part of the base portion 12 is sandwiched between the main body portion 101 and the outer end portion 63 of the spring rubber seat 100, the main body tubular portion 2 cannot be moved in the axial direction.

接下來,使缸體32工作,伸長支柱33使頭部34向頂板45側上升。由於頭部34擠壓從袋部11的脆弱部20更靠上側的捨棄部11a(袋部11的一部分)的內表面,因此用於使脆弱部20斷裂的軸向拉伸應力作用於連接部22。由於通過開閉部件62的外側端部63擠壓脆弱部20下側的袋狀體10,因此防止伸出部5越過突出部103進入主體部101內的同時,能夠使脆弱部20斷裂。由此,能夠防止發生彈簧橡膠座100安裝不良或伸出部5凹陷。 Next, the cylinder 32 is operated, and the strut 33 is extended to raise the head 34 toward the top plate 45 side. Since the head portion 34 presses the inner surface of the discarding portion 11a (a portion of the pocket portion 11) from the fragile portion 20 of the pocket portion 11, the axial tensile stress for breaking the fragile portion 20 acts on the joint portion. twenty two. Since the bag-like body 10 on the lower side of the fragile portion 20 is pressed by the outer end portion 63 of the opening and closing member 62, the protruding portion 5 is prevented from entering the main body portion 101 beyond the protruding portion 103, and the fragile portion 20 can be broken. Thereby, it is possible to prevent the spring rubber seat 100 from being mounted poorly or the projecting portion 5 from being recessed.

脆弱部20並不是整體同時斷裂,而是一部分斷裂之後,以該斷裂為起點使整體斷裂。由此,在從使脆弱部20的一部分斷裂開始到使整體斷裂為止的期間,捨棄部11a相對於軸線O傾斜的同時,通過頭部34推上去。由於頭部34通過彈簧40安裝到支柱33上,因此,若頭部34與開閉部件62在軸向上分開,則對應捨棄部11a的傾斜擺動。由於伴隨著脆弱部20的斷裂能夠使頭部34跟隨捨棄部11a的傾斜,因此能夠使脆弱部20順利斷裂。 The fragile portion 20 does not break at the same time as a whole, but after a part of the fracture, the whole fracture is started with the fracture as a starting point. Thereby, the discarding portion 11a is pushed up by the head portion 34 while being inclined with respect to the axis O from the time when the weak portion 20 is partially broken and the entire portion is broken. Since the head portion 34 is attached to the stay 33 by the spring 40, if the head portion 34 is separated from the opening and closing member 62 in the axial direction, the tilting of the discarding portion 11a is performed. Since the head portion 34 follows the inclination of the discarded portion 11a in association with the breakage of the fragile portion 20, the fragile portion 20 can be smoothly broken.

在脆弱部20的一部分斷裂後到使其整體斷裂期間,捨棄部11a的傾斜變大,若在脆弱部20的一部分保持連接的狀態下,捨棄部11a從頭部34脫離(向軸垂直方向移動),則不再通過頭部34向捨棄部11a施加力。在該情況下,存在不能使脆弱部20整體斷裂的問題。 When a part of the fragile portion 20 is broken and the entire portion is broken, the inclination of the discarded portion 11a is increased, and when a part of the fragile portion 20 is kept connected, the discarded portion 11a is separated from the head portion 34 (moving in the vertical direction of the shaft) Then, no force is applied to the reject portion 11a through the head portion 34. In this case, there is a problem that the entire fragile portion 20 cannot be broken.

對此,根據本實施方式,捨棄部11a上,向內表面側突出的凸部18(毛邊)形成在中心,接受凸部18的插通孔37形成在頭部34的頂部。由此,能夠在使脆弱部20斷裂 的期間,使插通孔37與凸部18卡合,能夠防止在脆弱部20的一部分保持連接的狀態下,捨棄部11a從頭部34脫離。 On the other hand, according to the present embodiment, the convex portion 18 (burr) that protrudes toward the inner surface side is formed at the center, and the insertion hole 37 that receives the convex portion 18 is formed at the top of the head portion 34. Thereby, the fragile portion 20 can be broken In the period in which the insertion hole 37 is engaged with the convex portion 18, it is possible to prevent the discarded portion 11a from being detached from the head portion 34 while a part of the fragile portion 20 is kept connected.

其結果是,如圖11所示,能夠通過頭部34對捨棄部11a持續施加力,直至脆弱部20整體斷裂。由此,能夠防止發生在脆弱部20的一部分保持連接的狀態下殘留的斷裂缺陷,能夠使脆弱部20整體切實地斷裂。此外,由於凸部18利用與袋狀體10成型的同時,通過吹針206(參照圖3中的(b))形成的毛邊,因此無需形成凸部18(被卡合部)的附帶操作。 As a result, as shown in FIG. 11, the force can be continuously applied to the reject portion 11a by the head portion 34 until the entire fragile portion 20 is broken. Thereby, it is possible to prevent the occurrence of the fracture defect remaining in a state in which a part of the fragile portion 20 is kept connected, and it is possible to reliably break the entire fragile portion 20 . Further, since the convex portion 18 is formed by the blow needle 206 (see (b) in FIG. 3) while being molded with the bag-like body 10, it is not necessary to form an additional operation of the convex portion 18 (the engaged portion).

由於抵接部件51形成有軸向貫穿的孔部52,因此能夠防止因抵接部件51而阻礙支柱33及頭部34上升。由此,能夠通過支柱33及頭部34的上升使脆弱部20斷裂。 Since the contact member 51 is formed with the hole portion 52 penetrating in the axial direction, it is possible to prevent the support member 51 and the head portion 34 from rising due to the contact member 51. Thereby, the fragile portion 20 can be broken by the rise of the stay 33 and the head portion 34.

如圖12所示,在脆弱部20整體斷裂之後,使缸體32工作,收縮支柱33,使頭部34下降至初期位置。另外,使缸體46工作,收縮活塞桿47,使支撐部件48及抵接部件51上升至初期位置。同樣地,使限位裝置60的驅動部61工作,使活塞66及凸輪67下降,將開閉部件62關閉返回至初期位置。 As shown in Fig. 12, after the entire fragile portion 20 is broken, the cylinder 32 is operated to contract the column 33, and the head portion 34 is lowered to the initial position. Further, the cylinder 46 is operated to contract the piston rod 47, and the support member 48 and the contact member 51 are raised to the initial position. Similarly, the drive unit 61 of the stopper device 60 is operated to lower the piston 66 and the cam 67, and the opening and closing member 62 is closed and returned to the initial position.

若取出捨棄部11a,抓住彈簧橡膠座100拉起壁部41內的主體筒部2,則能夠以組合在彈簧橡膠座100上的狀態得到內插端部4(參照圖1)開口的防塵罩1。取出的捨棄部11a可以作為其他袋狀體10的成型材料再利用。 When the retracting portion 11a is taken out and the main body tubular portion 2 in the wall portion 41 is pulled up by the spring rubber seat 100, the opening of the insertion end portion 4 (see Fig. 1) can be obtained by being combined with the spring rubber seat 100. Cover 1. The taken-out portion 11a can be reused as a molding material of the other bag-like body 10.

頭部34形成有朝向限位裝置60側而縮徑的圓錐面36。由此,在使頭部34下降至初期位置時,能夠防止切開的捨棄部11a的邊緣(脆弱部20的一部分)夾在頭部34與開 閉部件62之間而無法取出。由此,能夠提高從組合裝置30中取出捨棄部11a及防塵罩1的操作的操作性。 The head portion 34 is formed with a conical surface 36 that is reduced in diameter toward the side of the stopper device 60. Thereby, when the head portion 34 is lowered to the initial position, the edge of the cut-away portion 11a (a part of the fragile portion 20) can be prevented from being caught between the head portion 34 and the opening. It cannot be taken out between the closed members 62. Thereby, the operability of the operation of taking out the discarded portion 11a and the dust cover 1 from the combination device 30 can be improved.

此處,袋狀體10的脆弱部20不設為縫紉機針孔狀,通過實施有劃傷或細微的連續切口(非貫穿的孔部)等的加工,或對相互分離而形成的袋部11側與主體筒部2側進行焊接,從而能夠易於從實施加工的位置或焊接的位置斷裂。 Here, the fragile portion 20 of the bag-like body 10 is not formed into a needle hole shape of the sewing machine, and is subjected to processing such as scratching or fine continuous slit (non-penetrating hole portion) or the bag portion 11 formed to be separated from each other. The side is welded to the side of the main body tubular portion 2 so that it can be easily broken from the position where the processing is performed or the position where the welding is performed.

但是,在實施有劃傷或細微的連續切口(非貫穿的孔部)等的加工的情況下,由於外周部16的厚度小,因此要求有高加工精確度。另外,由於外周部16的厚度或加工的偏差,所形成的脆弱部20的斷裂重量容易產生偏差。其結果是,在向彈簧橡膠座100的主體部101插入袋狀體10時,袋狀體10固定在規定位置之前,使脆弱部意外斷裂的可能性增大。另外,在對分離形成的袋部11側與主體筒部2側進行焊接的情況下,需要焊接操作工作量,同時容易產生焊接部分的斷裂重量偏差。 However, in the case of performing a process such as scratching or fine continuous slit (non-penetrating hole portion), since the thickness of the outer peripheral portion 16 is small, high processing accuracy is required. Further, due to the thickness of the outer peripheral portion 16 or the variation in processing, the breaking weight of the formed fragile portion 20 is likely to vary. As a result, when the bag-like body 10 is inserted into the main body portion 101 of the spring rubber seat 100, the possibility that the fragile portion is accidentally broken is increased before the bag-like body 10 is fixed at a predetermined position. Further, in the case where the side of the bag portion 11 formed by separation is welded to the side of the main body tube portion 2, the amount of welding operation is required, and the variation in the breaking weight of the welded portion is likely to occur.

對此,如本實施方式這樣,在外周部16(參照圖4)上設置凹部17,通過調整刀具(未圖示)的切入深度形成切縫21及連接部22的情況下,通過設定凹部17的凹陷量、周向長度、曲率等,能夠容易地確保連接部22的有效面積。其結果,能夠抑制因外周部16的厚度或加工偏差產生脆弱部20的斷裂重量偏差。另外,由於在最後的加工工序(參照圖3(c))中能夠形成脆弱部20,能夠減輕操作負擔。 On the other hand, in the present embodiment, when the concave portion 17 is provided in the outer peripheral portion 16 (see FIG. 4) and the slit 21 and the connecting portion 22 are formed by adjusting the depth of cut of the cutter (not shown), the concave portion 17 is set. The amount of depression, the circumferential length, the curvature, and the like can easily ensure the effective area of the connecting portion 22. As a result, it is possible to suppress the variation in the breaking weight of the fragile portion 20 due to the thickness of the outer peripheral portion 16 or the machining variation. Further, since the fragile portion 20 can be formed in the final processing step (see FIG. 3(c)), the operation load can be reduced.

連接部22的周向長度設定為小於切縫21的周向長度。由此,相較於將切縫21的周向長度設定為小於連接部 22的周向長度的情況,能夠以較小的力使脆弱部20斷裂。 The circumferential length of the connecting portion 22 is set to be smaller than the circumferential length of the slit 21. Thereby, the circumferential length of the slit 21 is set smaller than the joint portion. In the case of the circumferential length of 22, the fragile portion 20 can be broken with a small force.

由於袋狀體10通過去除袋部11使內插端部4開口,因此能夠使減震器110的活塞桿112插通。另外,由於不使用刀具能夠使脆弱部20斷裂,從而使內插端部4開口,因此能夠防止刀具對彈簧橡膠座100的損害及手負傷。進而,由於不使用刀具,因此操作者無需進行拿起放下刀具的操作。因此,能夠縮短該操作的生產間隔時間。 Since the bag-shaped body 10 opens the insertion end portion 4 by removing the pocket portion 11, the piston rod 112 of the damper 110 can be inserted. Further, since the fragile portion 20 can be broken without using a cutter, the insertion end portion 4 can be opened, so that damage to the spring rubber seat 100 and hand injury can be prevented. Further, since the tool is not used, the operator does not need to pick up and lower the tool. Therefore, the production interval of the operation can be shortened.

接下來,參照圖13及圖14對第二實施方式進行說明。在第一實施方式中,對在袋狀體10上突出設置凸部18,另一方面在頭部34上形成插通孔37(凹部)的情況進行了說明。在第一實施方式中,在通過頭部34將捨棄部11a推上去時,凸部18與插通孔37卡合,能夠防止捨棄部11a從頭部34的行進方向橫向脫離。對此,在第二實施方式中,對在袋狀體70上形成孔部71,另一方面在頭部81上突出設置螺栓82(凸部)的情況進行說明。另外,對於與在第一實施方式中說明的部分相同的部分,使用相同的附圖標記省略以下的說明。圖13為通過第二實施方式的組合裝置80處理的袋狀體70的立體圖,圖14為組合裝置80的軸向截面圖。 Next, a second embodiment will be described with reference to Figs. 13 and 14 . In the first embodiment, the case where the convex portion 18 is protruded from the bag body 10 and the insertion hole 37 (recessed portion) is formed in the head portion 34 has been described. In the first embodiment, when the reject portion 11a is pushed up by the head portion 34, the convex portion 18 is engaged with the insertion hole 37, and the discarding portion 11a can be prevented from being laterally separated from the traveling direction of the head portion 34. On the other hand, in the second embodiment, a case where the hole portion 71 is formed in the bag body 70 and the bolt 82 (protrusion portion) is protruded from the head portion 81 will be described. In the same portions as those described in the first embodiment, the same reference numerals are used to omit the following description. FIG. 13 is a perspective view of the bag body 70 processed by the combination device 80 of the second embodiment, and FIG. 14 is an axial cross-sectional view of the combination device 80.

如圖13所示,袋狀體70在袋部11的頂部形成軸向觀察為圓形的孔部71(被卡合部)。孔部71在袋狀體70成型之後,將袋部11的頂端部分使用刀具(未圖示)切斷形成。 As shown in FIG. 13, the bag-like body 70 forms a hole portion 71 (engaged portion) that is circular in the axial direction at the top of the bag portion 11. After the pocket portion 70 is molded, the hole portion 71 is formed by cutting a tip end portion of the pocket portion 11 with a cutter (not shown).

如圖14所示,組合裝置80在覆蓋有袋狀體70的頭部81的頂部突出設置螺栓82(卡合部)的頭部。螺栓82 的頭部外徑設定為小於在袋狀體70上形成的孔部71的內徑。 As shown in FIG. 14, the combining device 80 has a head portion of a bolt 82 (engagement portion) projecting from the top of the head portion 81 covering the bag body 70. Bolt 82 The outer diameter of the head is set to be smaller than the inner diameter of the hole portion 71 formed in the pocket 70.

為了製造防塵罩1,在袋狀體70覆蓋頭部81時,將螺栓82的頭部插入孔部71中。由此,在使脆弱部20斷裂的期間,能夠使螺栓82與孔部71卡合,因此,能夠防止捨棄部11a(參照圖10)以脆弱部20的一部分保持連接的狀態從頭部81脫離。其結果是,在使脆弱部20整體斷裂的期間,能夠通過頭部81對捨棄部11a持續施加力。因此,能夠防止發生在脆弱部20的一部分保持連接的狀態下殘留的斷裂缺陷。 In order to manufacture the dust cover 1, when the bag body 70 covers the head portion 81, the head of the bolt 82 is inserted into the hole portion 71. With this configuration, the bolt 82 can be engaged with the hole 71 while the fragile portion 20 is being broken. Therefore, the discarding portion 11a (see FIG. 10) can be prevented from being detached from the head portion 81 while the portion of the fragile portion 20 is kept connected. As a result, during the breakage of the entire fragile portion 20, the force can be continuously applied to the reject portion 11a by the head portion 81. Therefore, it is possible to prevent the occurrence of the fracture defect remaining in a state where a part of the fragile portion 20 is kept connected.

以上,根據實施方式對本發明進行了說明,但不難推測本發明並不限定於上述實施方式,在不脫離本發明的主旨的範圍內可以進行各種改良變形。例如,可以對切縫21或連接部22的周向長度或軸向寬度、形狀或數量等進行適當設定。 The present invention has been described above with reference to the embodiments. However, it is to be understood that the invention is not limited to the embodiments described above, and various modifications can be made without departing from the spirit and scope of the invention. For example, the circumferential length or axial width, shape, number, and the like of the slit 21 or the connecting portion 22 can be appropriately set.

在上述實施方式中,儘管對防塵罩1的毛坯即袋狀體10通過吹塑成型而一體成型的情況進行了說明,但並不限定於此,也可以通過其他的成型方法製造袋狀體10。作為其他的成型方法例如列舉有注塑成型。 In the above-described embodiment, the case where the bag-like body 10 which is the blank of the dust cover 1 is integrally molded by blow molding has been described. However, the present invention is not limited thereto, and the bag body 10 may be manufactured by another molding method. . As another molding method, for example, injection molding is mentioned.

在通過吹塑成型製造袋狀體10的情況下,在中空狀的成型體210(參照圖3(c))成型之後,在通過用刀具切斷的方式形成開口端部3及脆弱部20。對此,在通過注塑成型製造袋狀體10的情況下,由於無需經由中空狀的成型體210,因此無需通過使用刀具進行切斷來形成開口端部3及脆弱部20。由於在注塑成型的情況下,袋狀體10的外形由注塑成型模的模槽的內表面形狀決定,因此通過對注塑成型模進行適當 設計,能夠製造開口端部3或脆弱部20一體成型的袋狀體10。 When the bag-shaped body 10 is manufactured by blow molding, after the hollow molded body 210 (see FIG. 3(c)) is molded, the opening end portion 3 and the fragile portion 20 are formed by cutting with a cutter. On the other hand, when the bag-shaped body 10 is manufactured by injection molding, since it is not necessary to pass through the hollow molded body 210, it is not necessary to form the opening end portion 3 and the fragile portion 20 by cutting with a cutter. Since the outer shape of the bag body 10 is determined by the shape of the inner surface of the cavity of the injection molding die in the case of injection molding, it is appropriate to apply the injection molding die. It is designed to manufacture the bag-like body 10 in which the open end portion 3 or the fragile portion 20 is integrally formed.

在通過注塑成型製造袋狀體10的情況下,能夠較為容易地對袋狀體10的厚度進行設定。為此,通過對注塑成型模進行適當設計,代替以切斷來形成脆弱部20(切縫21及連接部22)的方式,通過一體成型來控制厚度,可以對脆弱部20的細微的連續切口(非貫穿的孔部)、貫穿的細孔、壓紋、厚度小的部分、切縫等進行設定。由此,當然可以實現使脆弱部20斷裂。 When the bag-like body 10 is manufactured by injection molding, the thickness of the bag-shaped body 10 can be set relatively easily. For this reason, by appropriately designing the injection molding die, instead of forming the fragile portion 20 (the slit 21 and the connecting portion 22) by cutting, the thickness can be controlled by integral molding, and a fine continuous slit of the fragile portion 20 can be obtained. (non-penetrating hole portions), through holes, embossing, portions having a small thickness, slits, and the like are set. Thereby, it is of course possible to break the fragile portion 20.

在上述實施方式中,作為環狀部件的一例,對將防塵罩1插入彈簧橡膠座100內的情況進行了說明。但是,環狀部件並不限定於彈簧橡膠座100,也可以將防塵罩1的軸向端部所內插的部件設為其他的環狀部件(筒狀部件)。其他的環狀部件舉例說明例如固定裝置。另外,環狀部件並不限定於由橡膠狀彈性體構成,當然可以將構成固定裝置的一部分的金屬製或合成樹脂製的筒狀部件設為環狀部件。 In the above embodiment, the case where the dust cover 1 is inserted into the spring rubber seat 100 has been described as an example of the annular member. However, the annular member is not limited to the spring rubber seat 100, and the member in which the axial end portion of the dust cover 1 is inserted may be another annular member (tubular member). Other annular members are exemplified by, for example, a fixture. In addition, the annular member is not limited to the rubber-like elastic body. Of course, a tubular member made of metal or synthetic resin constituting a part of the fixing device may be an annular member.

在上述實施方式中,對於在彈簧橡膠座100上突出設置突出部103(參照圖1),在內插於彈簧橡膠座100中的防塵罩1上形成與突出部103卡合的槽部14的情況進行了說明,但並不限定於此。當然可以省略突出部103或槽部14,以彈簧橡膠座100的彈性支撐來保持防塵罩1的內插端部4。 In the above embodiment, the protruding portion 103 (see FIG. 1) is protruded from the spring rubber seat 100, and the groove portion 14 that engages with the protruding portion 103 is formed on the dust cover 1 that is inserted into the spring rubber seat 100. The case has been described, but it is not limited thereto. Of course, the protruding portion 103 or the groove portion 14 can be omitted, and the insertion end portion 4 of the dust cover 1 can be held by the elastic support of the spring rubber seat 100.

在上述各實施方式中,對通過彈簧40連接支柱33與頭部34、81,通過彈簧50連接支撐部件48與抵接部件51,由此使頭部34、81及抵接部件51這二者能夠擺動的情況進行了說明。但並不一定限定於此,當然可以由彈簧來進行支柱33 與頭部34、81的連接,或支撐部件48與抵接部件51的連接中的任意一方。 In each of the above embodiments, the support member 48 and the contact member 51 are connected to the support member 33 and the head portions 34 and 81 via the spring 40, whereby the head portions 34 and 81 and the contact member 51 are both provided. The case where it can swing is explained. However, it is not necessarily limited to this, and it is of course possible to carry out the support 33 by a spring. The connection to the heads 34, 81 or the connection of the support member 48 and the abutment member 51.

若上述兩個中的一方由彈簧連接,則優選由彈簧50連接支撐部件48與抵接部件51,使抵接部件51能夠擺動。由於抵接部件51的直徑大於頭部34、81的直徑,因此使抵接部件51能夠擺動的方法能夠加大相對於軸線O的擺動角。由此,在彈簧橡膠座100上壓入袋部11時,能夠加大彈簧橡膠座100相對於袋部11的傾斜的調整餘量。 When one of the two is connected by a spring, it is preferable that the support member 48 and the contact member 51 are connected by the spring 50, and the contact member 51 can be swung. Since the diameter of the abutting member 51 is larger than the diameter of the head portions 34, 81, the method of swinging the abutting member 51 can increase the swing angle with respect to the axis O. Thereby, when the pocket portion 11 is press-fitted into the spring rubber seat 100, the adjustment margin of the inclination of the spring rubber seat 100 with respect to the pocket portion 11 can be increased.

在上述各實施方式中,對均由彈簧40、50(盤簧)連接支柱33與頭部34、81之間,以及支撐部件48與抵接部件51之間的情況進行了說明。但並不一定限定於此,也可以使用高彈性材料等彈性體代替彈簧(盤簧)。 In each of the above embodiments, the case where the springs 40 and 50 (coil springs) are connected between the support post 33 and the head portions 34 and 81, and between the support member 48 and the contact member 51 has been described. However, it is not necessarily limited to this, and an elastic body such as a high elastic material may be used instead of the spring (coil spring).

在上述各實施方式中,對抵接部件51由截面為圓形的部件(圓筒狀部件)形成的情況進行了說明,但並不一定限定於此,只要具有能夠與彈簧橡膠座100的端面相抵接的抵接面即可。作為其他的抵接部件例示了截面為C形狀的部件、向軸向突出多個銷且在圓周上狀排列有銷端面的部件。 In each of the above-described embodiments, the case where the contact member 51 is formed of a member having a circular cross section (cylindrical member) has been described. However, the contact member 51 is not necessarily limited thereto, and may have an end face that can be coupled to the spring rubber seat 100. The abutting surface can be abutted. As another contact member, a member having a C-shaped cross section, a member in which a plurality of pins are protruded in the axial direction, and pin end faces are arranged in a circumferential shape are exemplified.

在上述各實施方式中省略了說明,但是在抵接部件51或壓縮時的彈簧50在軸向上的長度足夠長的情況下,也可以無需在支撐部件48上設置孔部49。通過將抵接部件51或壓縮時的彈簧50在軸向上的長度設為足夠長,即使不在支撐部件48上設置孔部49,因此也能夠防止在脆弱部20斷裂時妨礙支柱33及頭部34上升。 Although the description has been omitted in the above embodiments, the hole portion 49 may not be provided on the support member 48 when the contact member 51 or the spring 50 at the time of compression is sufficiently long in the axial direction. By making the length of the abutting member 51 or the spring 50 at the time of compression in the axial direction sufficiently long, even if the hole portion 49 is not provided in the support member 48, it is possible to prevent the strut 33 and the head 34 from being obstructed when the fragile portion 20 is broken. rise.

在上述實施方式中,對壁部41由圓筒狀部件形成 的情況進行了說明,但並不一定限定於此,當然可以採用如多個樁子狀的部件排列包圍支柱33等。壁部41只要限制插入內側的主體筒部2的軸垂直方向上的移動,能夠通過頂端面42實現彈簧橡膠座100的軸向上的位置限制即可。 In the above embodiment, the pair of wall portions 41 are formed of cylindrical members. Although the case has been described, the present invention is not limited thereto, and it is of course possible to surround the pillars 33 and the like by arranging a plurality of pile-like members. The wall portion 41 only needs to restrict the movement in the vertical direction of the main body tubular portion 2 inserted into the inner side, and the position of the spring rubber seat 100 in the axial direction can be restricted by the distal end surface 42.

在上述實施方式中,對伸出部5在主體筒部2的周向整周上呈凸緣狀突出的情況進行了說明。但並不一定限定於此,當然可以在主體筒部2的周向上留有間隔間斷地設置伸出部5。 In the above embodiment, the case where the extension portion 5 protrudes in a flange shape over the entire circumference of the main body tubular portion 2 has been described. However, it is not necessarily limited to this. It is needless to say that the projecting portion 5 may be provided intermittently at intervals in the circumferential direction of the main body tubular portion 2.

Claims (4)

一種防塵罩的組合裝置,所述防塵罩具備配置成包圍車輛的減震器的活塞桿的外周,並且與安裝在車體側的環狀部件相結合的筒狀主體筒部,該組合裝置的特徵在於:所述主體筒部具備與軸向端部連接的袋部,所述袋部中,沿周向形成與所述主體筒部相比容易斷裂的脆弱部;所述組合裝置具備支柱、頭部、抵接部件、支撐部件、彈性部件、驅動裝置及限位裝置;所述支柱插入所述主體筒部的軸向端部與所述袋部相連接的袋狀體中;所述頭部設置在所述支柱頂端,並且由所述袋部覆蓋;所述抵接部件配置成可以與覆蓋所述頭部的所述袋部插入的所述環狀部件的軸向一側的端面相抵接;所述驅動裝置使所述抵接部件與所述支柱在軸向上相對移動;所述限位裝置對插入並固定於所述環狀部件的所述袋部的所述脆弱部與所述主體筒部之間的內插端部進行限位;及所述驅動裝置在所述內插端部通過所述限位裝置被限位於所述環狀部件上的狀態下,使抵接於所述環狀部件的所述抵接部件與所述支柱在軸向上相對移動,使所述脆弱部斷裂。 A combination device of a dust cover having an outer circumference of a piston rod that is disposed to surround a damper of a vehicle, and a cylindrical body barrel portion coupled to an annular member mounted on a vehicle body side, the combination device The main body tubular portion includes a pocket portion connected to an axial end portion, wherein the pocket portion forms a fragile portion that is more likely to be broken than the main body tubular portion in a circumferential direction; the assembly device has a pillar, a head, an abutting member, a supporting member, an elastic member, a driving device, and a limiting device; the post is inserted into a pocket connected to the pocket portion of the axial end portion of the main body barrel; the head a portion disposed at a top end of the pillar and covered by the pocket portion; the abutting member being disposed to be offset from an axial end surface of the annular member into which the pocket portion covering the head portion is inserted The driving device moves the abutting member relative to the strut in the axial direction; the retaining device pair is inserted into and fixed to the fragile portion of the pocket portion of the annular member and Interpolating end between the body barrels And the driving device abuts the abutting member abutting the annular member and the state in a state where the interpolation end portion is restricted to the annular member by the limiting device The struts are relatively moved in the axial direction to break the fragile portion. 根據申請專利範圍第1項所述的組合裝置,其特徵在於:所述限位裝置具備配置在所述支柱周圍,並且向徑向開閉的多個開閉部件;及 所述開閉部件具備在打開時與所述內插端部抵接,在關閉時與所述內插端部分離的外側端部。 The combination device according to claim 1, wherein the stopper device includes a plurality of opening and closing members that are disposed around the pillar and open and close in a radial direction; The opening and closing member includes an outer end portion that is in contact with the insertion end portion when opened, and is separated from the insertion end portion when closed. 根據申請專利範圍第1或2項所述的組合裝置,其特徵在於:所述袋部具備在比所述脆弱部更靠軸向一側形成的被卡合部;及所述頭部具備在所述脆弱部斷裂時,與所述被卡合部卡合的卡合部。 The combination device according to claim 1 or 2, wherein the bag portion includes an engaged portion formed on an axial side of the fragile portion; and the head portion is provided When the fragile portion is broken, the engaging portion that engages with the engaged portion is engaged. 一種防塵罩的組合方法,所述防塵罩具備配置成包圍車輛的減震器的活塞桿的外周,並且與安裝在車體側的環狀部件相結合的筒狀主體筒部,該組合方法的特徵在於:具備準備工序、覆蓋工序、固定工序、限位工序以及去除工序;所述準備工序中,準備袋狀體,所述袋狀體由沿周向形成有與所述主體筒部相比容易斷裂的脆弱部的袋部,與所述主體筒部的軸向端部相連接;所述覆蓋工序中,所述袋狀體的所述袋部覆蓋設置在支柱頂端的頭部;所述固定工序中,將所述袋部插入所述環狀部件中,將所述脆弱部與所述主體筒部之間的內插端部固定於所述環狀部件上;所述限位工序中,對固定在所述環狀部件上的所述內插端部進行限位;及所述去除工序中,在將所述內插端部限位於所述環狀部件 的狀態下,使所述環狀部件與所述支柱在軸向上相對移動,使所述脆弱部斷裂,保留固定在所述環狀部件的內插端部,去除軸向端部側。 A method of assembling a dust cover having an outer circumference of a piston rod that is disposed to surround a damper of a vehicle, and a cylindrical body barrel portion coupled to an annular member mounted on a vehicle body side, the combination method The present invention includes a preparation step, a covering step, a fixing step, a stopper step, and a removing step. In the preparing step, a bag-shaped body is prepared, and the bag-like body is formed in the circumferential direction in comparison with the main body tube portion. a pocket portion of the fragile portion that is easily broken, and is connected to an axial end portion of the body barrel portion; in the covering step, the pocket portion of the pocket body covers a head portion provided at a tip end of the pillar; In the fixing step, the bag portion is inserted into the annular member, and the interposed end portion between the fragile portion and the main body tubular portion is fixed to the annular member; in the limiting process Restricting the interposed end portion fixed to the annular member; and in the removing step, limiting the interpolating end portion to the annular member In the state in which the annular member and the strut are relatively moved in the axial direction, the fragile portion is broken, and is retained and fixed to the end portion of the annular member, and the axial end portion side is removed.
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