TWI615339B - Rotary storage automatic feeding mechanism - Google Patents

Rotary storage automatic feeding mechanism Download PDF

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Publication number
TWI615339B
TWI615339B TW106117729A TW106117729A TWI615339B TW I615339 B TWI615339 B TW I615339B TW 106117729 A TW106117729 A TW 106117729A TW 106117729 A TW106117729 A TW 106117729A TW I615339 B TWI615339 B TW I615339B
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Taiwan
Prior art keywords
tray
automatic feeding
refueling
feeding mechanism
rotating shaft
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TW106117729A
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Chinese (zh)
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TW201900528A (en
Inventor
Feng-Lin Chen
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Chen Feng Lin
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Publication of TW201900528A publication Critical patent/TW201900528A/en

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Description

轉盤式儲料自動化送料機構 Rotary storage automatic feeding mechanism

本發明係提供一種可利用搬料機構於作業設備之工作站自動化供送料、節省人工成本及提升生產效能之自動化送料機構。 The invention provides an automatic feeding mechanism capable of automatically feeding materials, saving labor costs and improving production efficiency by using a material feeding mechanism at a workstation of a working device.

目前物料係依製程所需,而於不同作業設備進行不同預設作業,因此,業者係於作業場所配置一個至數個作業設備,用以對物料進行不同加工作業。 At present, the materials are required according to the process, and different preset operations are performed on different working equipments. Therefore, the operator configures one to several working equipments in the working place for different processing operations on the materials.

然而,傳統供收料的方式,通常係於承料盤由人工依序排列物料,再由拾取器(俗稱機械手臂或夾具)從承料盤上拾取物料移至加工機進行加工,因承料盤之物料位置皆不相同,拾取器之作動係數必須多重設定每一個拾取位置,待承料盤上之物料全部完成加工後,再移至工作者處,由工作者收料再重新替換物料,此製程相當耗時,且生產效能無法提昇。 However, the traditional way of collecting and receiving materials is usually that the material is arranged in order by the manual, and then the pick-up device (commonly known as a robot arm or jig) picks up the material from the receiving tray and moves it to the processing machine for processing. The position of the material of the disc is different. The actuation coefficient of the picker must be set to each picking position. After the materials on the receiving tray are all processed, they are moved to the worker, and the worker receives the material and then replaces the material. This process is time consuming and production performance cannot be improved.

為改善傳統以人工供收料之送料作業,特別研發出一種第M487297號新型專利,該案之結構技術係利用具有數層物料盤之活動車備料後,移至拾取器,透過移盤器將物料盤依序移出進行取料至加工機實施加工,將各層物料盤之物料完成加工後,再將活動車移回進行配料,如此之送料裝置,雖可提升生產效能,但仍存在有以下之問題急待解決: In order to improve the traditional feeding operation for manual feeding and receiving, a new type of patent No. M487297 has been specially developed. The structural technology of the case is prepared by using the movable car with several layers of material plates, and then moved to the picker through the transfer device. The material trays are removed in sequence to take the materials to the processing machine for processing. After the materials of the material layers of each layer are processed, the moving vehicles are moved back to the ingredients. Although the feeding device can improve the production efficiency, the following still exist. The problem is urgent to solve:

第一,該專利備料車之備料完成加工後,才更換盤架,在操 作的時間上仍有中斷之情形,無法連續供料,操作時間仍然耗時。 First, after the preparation of the patented preparation vehicle has been processed, the tray is replaced. There is still a time of interruption in the time of the operation, and it is impossible to continuously supply, and the operation time is still time consuming.

第二,該專利備料車經載料後,其重量相當重,以人工推移相當費力且危險性增加。 Secondly, the weight of the patented vehicle after loading the vehicle is quite heavy, and it is quite laborious and dangerous to increase by manual.

第三,利用移盤器將物料盤移出,極易造成動作後之偏移,使拾取器拾取物料產生偏差而造成拾取上的困難。 Thirdly, the use of the shifter to remove the material tray is very likely to cause a shift after the movement, which causes the pickup to pick up the material and cause a difficulty in picking up.

第四,由於物料盤之物料位置不一,拾取器之拾取設定必須多重設定,造成拾取器之負擔,使用壽命較短。 Fourth, due to the different material positions of the material tray, the pickup setting of the pickup must be set multiple times, resulting in a burden on the pickup and a short service life.

本發明係提供一種轉盤式儲料自動化送料機構,係將載盤機構與搬料機構裝設於一承架上所構成,利用載盤機構之換料盤與備料盤經轉軸旋轉而互換位置,並透過搬料機構之移盤器,將備料盤帶移至拾料機構,進行拾料加工之同時,使對應端之換料盤得以進行人工換料,達到節省人工成本及提升產能之實用效益。 The invention provides an automatic feeding mechanism for a rotary disk type storage device, which is constructed by mounting a loading plate mechanism and a loading mechanism on a frame, and the replacement tray and the preparation tray of the tray mechanism are rotated by the rotating shaft to exchange positions. And through the shifting device of the moving material mechanism, the stocking tray is moved to the picking mechanism to carry out the picking processing, and the corresponding refueling tray can be manually refueled, thereby achieving the practical benefit of saving labor cost and increasing productivity. .

為達成上述效能,本發明提供之一種轉盤式儲料自動化送料機構,主要包含一承架,用以裝設載盤機構與搬料機構;一載盤機構,包含一旋轉軸座及相對裝設於旋轉軸座兩側之數層盤架,該盤架上分別置放有換料盤及備料盤;一搬料機構,具有一移盤器及固接移盤器使連動上下移位之軌道機構,該移盤器末端具一支點可呈弧線左右移位至備料盤下端,用以搬移備料盤至拾料機構。 In order to achieve the above performance, the present invention provides a rotary storage automatic feeding mechanism, which mainly comprises a carrier for mounting a loading mechanism and a loading mechanism; a carrier mechanism comprising a rotating shaft seat and a relative mounting a plurality of layers of trays on both sides of the rotating shaft seat, wherein the trays are respectively provided with a refueling tray and a preparation tray; and a material conveying mechanism has a tray shifting device and a fixed shifting device for interlocking the upper and lower displacement rails The mechanism has a point at the end of the tray that can be shifted to the lower end of the preparation tray in an arc to move the preparation tray to the picking mechanism.

本發明之技術手段係藉由載盤機構之換料盤與備料盤,分別裝填被加工物料,經旋轉軸座旋轉帶動,使換料盤與備料盤互換位置,再藉由搬料機構之移盤器,將備料盤移至拾料機,進行拾料加工,並透過移 盤器受軌道機構帶動上下,逐層將備料盤搬移進行拾料加工之同時,對應側之換料盤則同步進行裝填物料或更換物料(將已加工物料更換為未加工物料),依此類推,完成物料加工。 The technical means of the invention is that the material to be processed is loaded by the refueling tray and the preparation tray of the tray mechanism, and is rotated by the rotating shaft seat, so that the refueling tray and the preparation tray are interchanged, and then moved by the moving mechanism. The disc moves the stock tray to the picker, picks up the material, and moves through the tray The disc is driven up and down by the track mechanism, and the stocking tray is moved layer by layer for picking processing. At the same time, the refueling tray on the corresponding side is loaded with materials or replaced materials (replaced materials into unprocessed materials), and so on. , complete material processing.

1‧‧‧承架 1‧‧‧ Shelf

2‧‧‧載盤機構 2‧‧‧Loading mechanism

20‧‧‧旋轉軸座 20‧‧‧Rotary shaft seat

21‧‧‧盤架 21‧‧‧Shelf

210‧‧‧定位柱 210‧‧‧Positioning column

22‧‧‧換料盤 22‧‧‧Replacement tray

220‧‧‧定料柱 220‧‧‧Fixed Column

23‧‧‧備料盤 23‧‧‧Material tray

230‧‧‧定料柱 230‧‧‧Fixed Column

24‧‧‧頂盤孔 24‧‧‧Top plate hole

3‧‧‧搬料機構 3‧‧‧Removing agency

30‧‧‧移盤器 30‧‧‧Shifter

300‧‧‧移動手臂 300‧‧‧ moving arm

301‧‧‧移料盤 301‧‧‧Shift tray

302‧‧‧結合柱 302‧‧‧ binding column

31‧‧‧滑軌機構 31‧‧‧Slide rail mechanism

310‧‧‧滑座 310‧‧‧Slide

311‧‧‧傳動桿 311‧‧‧Transmission rod

32‧‧‧傳動柱 32‧‧‧ Transmission column

320‧‧‧帶動輪 320‧‧‧Drive wheel

321‧‧‧傳動皮帶 321‧‧‧Drive belt

322‧‧‧傳動輪 322‧‧‧Drive wheel

323‧‧‧支軸 323‧‧‧ fulcrum

324‧‧‧馬達 324‧‧‧ motor

325‧‧‧軌道 325‧‧‧ Track

326‧‧‧軌道 326‧‧‧ Track

33‧‧‧馬達 33‧‧‧Motor

4‧‧‧物料 4‧‧‧Materials

第1圖係本創作之立體圖。 The first picture is a perspective view of the creation.

第2圖係本創作之盤架機構圖。 Figure 2 is a diagram of the shelf mechanism of the present creation.

第3圖係本創作之盤架組合圖。 Figure 3 is a combination of the shelves of this creation.

第4圖係本創作之側視結構圖。 Figure 4 is a side view of the creation.

第5圖係本創作之俯視結構圖。 Figure 5 is a top-down block diagram of the creation.

第6圖係本創作之填料示意圖。 Figure 6 is a schematic view of the filler of the present creation.

第7圖係本創作之轉盤旋轉示意圖。 Figure 7 is a schematic diagram of the rotation of the turntable of the present creation.

第8圖係本創作之搬料示意圖。 Figure 8 is a schematic diagram of the moving material of this creation.

第9圖係本創作之搬料完成圖。 Figure 9 is a completed drawing of the creation of this creation.

第10圖係本創作之托盤示意圖。 Figure 10 is a schematic view of the tray of this creation.

第11圖係本創作之移料示意圖。 Figure 11 is a schematic diagram of the transfer of the creation.

第12圖係本創作之物料加工完成圖。 Figure 12 is a completed material processing diagram of this creation.

本發明係包含一承架1、一載盤機構2及搬料機構3(參閱第1圖),其中該載盤機構2及搬料機構3係裝設在承架1上;該載盤機構2(如第2圖)具有一旋轉軸座20及設於旋轉軸座20對應兩側之數層盤架21,各盤架21係上下等距排列於旋轉軸座20,而盤架21呈C型結 構,架面上設有定位柱210,可用以定位換料盤22及備料盤23(如第3、4圖),其中該換料盤22係設在盤架21同側,而配料盤23則全設於另側,又換料盤22及備料盤23之盤面上具有特定數量之定料柱(或依不同物料設計之夾具)220、230,藉由定料柱220、230將欲加工料件依序定位於盤面上,且盤面開設有一孔以上之頂盤孔24,可供搬料機構3之移盤器30相互結合而連動移位,透過移盤器30之弧形作動將換料盤22或備料盤23移出盤架21;該搬料機構3(參閱第4、5圖)係包括一移盤器30及結合在移盤器30末端之滑軌機構31;其中移盤器30具有一移動手臂300,該移動手臂300前端設有移料盤301,該移料盤301並與傳動柱32固接而受傳動柱32帶動旋轉,該移料盤301盤面設有對應換料盤22或備料磐23之結合柱302,該結合柱302頂端並形成錐狀,可與換料盤22及備料盤23之盤面頂盤孔24快速吻合穿接而連動旋轉;另傳動柱32之下端係套設一帶動輪320(如第4圖),經套設一傳動皮帶321連接至傳動輪322,並由一馬達324帶動旋轉,使移料盤301旋轉而令換料盤22或備料盤23被帶動旋轉,並透過電腦設定為定格移料,使料件依序移位至某一定位處,供拾料機構定點拾料之操作;而該移動手臂300末端設有一支軸323置於滑軌機構31之滑座310上,該支軸323其下端並由一馬達33連結帶動旋轉,透過馬達33帶動旋轉使移動手臂300呈左右弧形滑位,令移料盤301對應到換料盤22或備料盤23之頂盤孔24,再受滑軌機構31之傳動桿311驅動滑座310在兩軌道325、326上定位上升而帶動移動手臂300上升,使移料盤301之結合柱302卡 入頂盤孔24後,可藉此將換料盤22及備料盤23移出盤架21至定點處,方便拾料機構(以機械手臂或夾具)進行拾料。 The present invention comprises a rack 1, a tray mechanism 2 and a material handling mechanism 3 (see Fig. 1), wherein the tray mechanism 2 and the loading mechanism 3 are mounted on the rack 1; the tray mechanism 2 (as shown in FIG. 2) has a rotating shaft seat 20 and a plurality of layers of trays 21 disposed on opposite sides of the rotating shaft base 20, and each of the trays 21 is arranged equidistantly on the rotating shaft base 20, and the tray 21 is C-junction The positioning surface 210 is disposed on the frame surface for positioning the refueling tray 22 and the preparation tray 23 (as shown in FIGS. 3 and 4), wherein the refueling tray 22 is disposed on the same side of the tray 21, and the ingredient tray 23 Then, it is disposed on the other side, and the trays of the refueling tray 22 and the preparation tray 23 have a certain number of fixed columns (or fixtures designed according to different materials) 220, 230, which are to be processed by the fixing columns 220 and 230. The material parts are sequentially positioned on the surface of the disk, and the top surface of the disk is provided with a hole 20 or more. The disk shifter 30 of the material feeding mechanism 3 is coupled to each other and is displaced in series, and is moved by the arc of the shifting device 30. The tray 22 or the stock tray 23 is removed from the tray 21; the loading mechanism 3 (see Figures 4 and 5) includes a tray 30 and a slide mechanism 31 coupled to the end of the tray 30; The mobile arm 300 has a moving arm 300. The front end of the moving arm 300 is provided with a shifting tray 301. The shifting tray 301 is fixedly connected to the transmission post 32 and is rotated by the transmission column 32. The shifting tray 301 has a corresponding refueling surface. The combination of the tray 22 or the preparation magazine 302, the top end of the coupling column 302 is tapered, and can be quickly matched with the disk top plate hole 24 of the refueling tray 22 and the preparation tray 23. Rotating in the same direction; the lower end of the transmission column 32 is sleeved with a driving wheel 320 (as shown in FIG. 4), and a transmission belt 321 is connected to the driving wheel 322, and is rotated by a motor 324 to rotate the loading tray 301. The refueling tray 22 or the preparation tray 23 is rotated, and is set to be fixedly moved through the computer, so that the materials are sequentially displaced to a positioning position for the picking mechanism to perform the picking operation; and the moving arm A shaft 323 is disposed at the end of the 300, and is disposed on the sliding seat 310 of the sliding rail mechanism 31. The lower end of the supporting shaft 323 is coupled and rotated by a motor 33, and is rotated by the motor 33 to rotate the moving arm 300 in a left-right curved shape. The transfer tray 301 is corresponding to the top plate hole 24 of the refueling tray 22 or the preparation tray 23, and the drive rod 311 of the slide rail mechanism 31 drives the slide 310 to be positioned and raised on the two rails 325 and 326 to drive the moving arm 300 to rise. , the binding column 302 of the transfer tray 301 is card After entering the top plate hole 24, the refueling tray 22 and the preparation tray 23 can be moved out of the tray 21 to a fixed point to facilitate the picking mechanism (using a robot arm or a jig) to pick up the material.

關於本發明之操作步驟(參閱第6圖),係由人工將欲加工物料4依序置於換料盤22盤面上之定料柱220,定料完成後則依序將各換料盤22定位於各層盤架21直至放滿,之後再藉由旋轉軸座20透過馬達帶動旋轉,將換料盤22及備料盤23互換位置(參閱第7圖),使備料盤23轉由人工再進行置料,而換料盤22轉至對向時,移盤器30之移動手臂300則受末端支軸323旁側端之馬達33驅動,將移料盤301移位至盤架內(參閱第8圖),再藉由滑座310利用傳動桿311驅動而上升,使移動手臂300前端之移料盤301隨其上升而令盤面上之結合柱302以頂端錐狀結構可輕易的卡入換料盤22之頂盤孔24而結合,隨即再受馬達33帶動將換料盤22帶離出盤架21後(參閱第9、10圖),而再由滑軌機構31帶至拾料機構拾料的特定高度之定點處(參閱第11圖),於定點處由拾料機構(如機械手臂或雙座夾具)將換料盤22之物料4拾取至加工機進行加工,當一個物料加工完成後,由拾料機構移送歸位至換料盤22之定料柱220,再經下端之馬達324以傳動皮帶321驅動帶動輪320帶動換料盤22旋轉,使下一物料轉至定點處,再供拾料機構拾取至加工機進行加工,並以另座夾具取出已加工完成之物料,歸位至換料盤22,以此類推,將各層換料盤22之物料加工完成歸位後,再利用旋轉軸座20令旋轉帶動將換料盤22及備料盤23再次互換位置,使換料盤22回至人工置料處,由人工將已完成加工之物料取下(參閱第12圖),而備料盤23則轉至定點處,再由搬料機構3之移動手臂30 0依序移出盤架21,供拾料機構依序拾料至加工機進行加工,完成送料加工之自動化製程。 Regarding the operation steps of the present invention (refer to FIG. 6), the material to be processed 4 is manually placed on the fixed column 220 on the disk surface of the refueling tray 22, and after each material is completed, the refueling trays 22 are sequentially arranged. Positioned on each shelf 21 until it is full, and then rotated by the rotating shaft base 20 through the motor, the swap tray 22 and the stock tray 23 are interchanged (refer to FIG. 7), and the stock tray 23 is manually transferred. When the refueling tray 22 is turned to the opposite direction, the moving arm 300 of the disc shifter 30 is driven by the motor 33 at the side of the end support shaft 323 to displace the shifting tray 301 into the tray (see 8)), and the slider 310 is driven by the driving rod 311 to rise, so that the moving tray 301 at the front end of the moving arm 300 can be easily changed by the top end of the binding post 302 on the disc surface. The top plate holes 24 of the tray 22 are combined, and then the motor 33 is driven to bring the refueling tray 22 away from the tray 21 (see Figures 9, 10), and then brought to the picking mechanism by the slide mechanism 31. At the fixed point of the specific height of the pick-up (refer to Figure 11), the material of the refueling tray 22 is picked up by the pick-up mechanism (such as a robot arm or a two-seat clamp) at the fixed point. The processing machine is taken for processing. When a material is processed, the picking mechanism transfers the retort to the fixed column 220 of the refueling tray 22, and then drives the driving wheel 320 to drive the refueling tray through the motor 324 at the lower end. 22 rotate, the next material is transferred to the fixed point, and then picked up by the picking mechanism to the processing machine for processing, and the processed material is taken out by the other fixture, and the material is returned to the refueling tray 22, and so on. After the material processing of the refueling tray 22 is completed, the rotating shaft base 20 is used to rotate the belt to re-exchange the refueling tray 22 and the preparation tray 23, so that the refueling tray 22 is returned to the manual loading position, and the manual retracting tray 22 is manually The material that has been processed is removed (see Figure 12), and the stock tray 23 is transferred to the fixed point, and then the moving arm 30 of the moving mechanism 3 0 sequentially removes the tray 21, and the picking mechanism sequentially picks up the materials to the processing machine for processing, and completes the automatic processing of the feeding processing.

1‧‧‧承架 1‧‧‧ Shelf

2‧‧‧載盤機構 2‧‧‧Loading mechanism

3‧‧‧搬料機構 3‧‧‧Removing agency

Claims (5)

一種轉盤式儲料自動化送料機構,包括:一承架,用以供一載盤機構及一搬料機構裝設;一載盤機構,具有一旋轉軸座及設於旋轉軸座相對應兩側之數盤架,該盤架上分別另結合有備料盤及換料盤,備料盤上定位有待加工之物料,以該旋轉軸座之旋轉帶動,使兩側盤架得以互換位置;以及一搬料機構,包括一移盤器及固接移盤器得上下移位之軌道機構,該移盤器包含一移動手臂及設於前端之移料盤,且該移料盤並以傳動柱連動旋轉,用以將備料盤或換料盤搬運至拾料機構之拾料位置,便於取下待加工之物料;藉此,透過移盤器移離備料盤至拾料位置,使另側之換料盤同時進行更換物料之作業。 An automatic feeding mechanism for a rotary disk type storage device comprises: a carrier for mounting a disk loading mechanism and a loading mechanism; a carrier plate mechanism having a rotating shaft seat and corresponding sides on the rotating shaft seat a plurality of trays, wherein the trays are respectively combined with a preparation tray and a refueling tray, wherein the material to be processed is positioned on the preparation tray, and the rotation of the rotating shaft seat is used to enable the two side trays to be interchanged; The material mechanism comprises a track shifter and a track mechanism for shifting the upper and lower shifting device, wherein the shifting device comprises a moving arm and a moving tray disposed at the front end, and the moving tray is rotated by the transmission column The utility model is configured to carry the preparation tray or the refueling tray to the picking position of the picking mechanism, so as to facilitate the removal of the material to be processed; thereby, the shifting tray is moved away from the stocking tray to the picking position, so that the other side is refueled. The disc performs the work of replacing materials at the same time. 根據申請專利範圍第1項之轉盤式儲料自動化送料機構,其中該盤架係設於旋轉軸座之對應兩側,包含一C型結構之架體及設於架體上之定位柱,以固定料盤者。 The automatic feeding mechanism for a rotary disk type storage according to the first aspect of the patent application, wherein the tray is disposed on the corresponding two sides of the rotating shaft seat, and comprises a frame body of a C-shaped structure and a positioning column disposed on the frame body, Fixed tray. 根據申請專利範圍第1項之轉盤式儲料自動化送料機構,其中該軌道機構包含一固接移動手臂之滑座,該滑座係設於兩軌道間,且設有傳動桿連動滑座於兩軌道間上下滑移。 The rotary disk type automatic feeding mechanism according to the first aspect of the patent application, wherein the track mechanism comprises a sliding seat fixed to the moving arm, the sliding seat is disposed between the two rails, and is provided with a transmission rod linkage sliding seat on the two The track moves down. 根據申請專利範圍第1項之轉盤式儲料自動化送料機構,其中該備料盤及換料盤之盤面下設有若干頂盤孔。 The rotary disk type automatic feeding mechanism according to the first aspect of the patent application, wherein a plurality of top plate holes are arranged under the disk surface of the preparation tray and the refueling tray. 根據申請專利範圍第1項之轉盤式儲料自動化送料機構,其中該移盤器之移料盤盤面上之結合柱,其頂端設為錐狀結構。 The rotary disk type automatic feeding mechanism according to the first aspect of the patent application, wherein the binding column on the surface of the transfer tray of the shifting device has a tapered structure at the top end.
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TWM284179U (en) * 2005-08-03 2005-12-21 Kang Jsz Technology Co Ltd Improved structure of the fixture for a hinge
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113247572A (en) * 2021-04-29 2021-08-13 广东安达智能装备股份有限公司 Control method of double-tray feeding system

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