TWI615063B - Inductively coupled plasma processing apparatus and self-inducting coil thereof and method thereof for manufacturing semiconductor substrate - Google Patents
Inductively coupled plasma processing apparatus and self-inducting coil thereof and method thereof for manufacturing semiconductor substrate Download PDFInfo
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Description
本發明涉及半導體製造領域,尤其涉及一種電感耦合型等離子體處理裝置及其自感應線圈及其用於製造半導體基片的方法。 The present invention relates to the field of semiconductor manufacturing, and in particular to an inductively coupled plasma processing apparatus and a self-inducting coil thereof and a method for manufacturing the same.
等離子處理裝置利用真空反應室的工作原理進行半導體基片和等離子平板的基片的加工。真空反應室的工作原理是在真空反應室中通入含有適當刻蝕劑源氣體的反應氣體,然後再對該真空反應室進行射頻能量輸入,以啟動反應氣體,來激發和維持等離子體,以便分別刻蝕基片表面上的材料層或在基片表面上澱積材料層,進而對半導體基片和等離子平板進行加工。 The plasma processing apparatus performs processing of the substrate of the semiconductor substrate and the plasma flat plate by using the working principle of the vacuum reaction chamber. The working principle of the vacuum reaction chamber is to pass a reaction gas containing a suitable etchant source gas into the vacuum reaction chamber, and then input RF energy to the vacuum reaction chamber to start the reaction gas to excite and maintain the plasma. The semiconductor substrate and the plasma plate are processed by etching a material layer on the surface of the substrate or depositing a material layer on the surface of the substrate.
圖1示出了習知技術的一種電感耦合等離子體處理裝置的結構示意圖,所述電感耦合等離子體處理裝置100包括一反應腔室105。在反應腔室105下方設置了一個用於承載和固定基片104的基台101。電感耦合線圈設置於反應腔室105的頂蓋上方;射頻電源103用於向所述電感耦合線圈供電,以向腔室內部耦合提供射頻能量。其中,所述電感耦合線圈包括中間線圈102a和週邊線圈102b。在製程過程中,從反應腔室105上部進入的反應氣體被中間線圈102a和週邊線圈102b產生的高能磁場電離,形成等離子體。等離子體在高能磁場的作用下向下運動,對固定於基台101上的基片104進行製程(例如刻蝕反應)。因此電感耦合線圈102產生的磁場的分佈情況會影響等離子體的分佈。 1 shows a schematic structural view of an inductively coupled plasma processing apparatus of the prior art, the inductively coupled plasma processing apparatus 100 including a reaction chamber 105. A base 101 for carrying and securing the substrate 104 is disposed below the reaction chamber 105. An inductive coupling coil is disposed above the top cover of the reaction chamber 105; a radio frequency power source 103 is used to supply power to the inductive coupling coil to provide RF energy to the interior of the chamber. Wherein, the inductive coupling coil comprises an intermediate coil 102a and a peripheral coil 102b. During the process, the reaction gas entering from the upper portion of the reaction chamber 105 is ionized by the high-energy magnetic field generated by the intermediate coil 102a and the peripheral coil 102b to form a plasma. The plasma moves downward under the action of a high-energy magnetic field to perform a process (e.g., an etching reaction) on the substrate 104 fixed on the substrate 101. Therefore, the distribution of the magnetic field generated by the inductive coupling coil 102 affects the distribution of the plasma.
其中,中間線圈102a和週邊線圈102b一般為平面螺旋結構,在對應基片104中心區域所激發的磁場強度較強,而對應於基片104的週邊區域所激發的磁場強度較弱,因此使得反應腔室105內中心區域的等離子體密度較高,週邊區域的等離子體密度較低。 Wherein, the intermediate coil 102a and the peripheral coil 102b are generally planar spiral structures, and the magnetic field excited in the central region of the corresponding substrate 104 is strong, and the magnetic field intensity corresponding to the peripheral region of the substrate 104 is weak, thereby making the reaction The plasma density in the central region of the chamber 105 is high, and the plasma density in the peripheral region is low.
針對背景技術中的上述問題,本發明提出了一種電感耦合型等離子體處理裝置的自感應線圈及其用於製造半導體基片的方法。 In view of the above problems in the background art, the present invention proposes a self-inducting coil of an inductively coupled plasma processing apparatus and a method thereof for manufacturing a semiconductor substrate.
本發明第一方面提供了一種用於電感耦合型等離子體處理裝置的自感應線圈,其中,所述電感耦合型等離子體處理裝置包括一封閉殼體,其包括頂板,其特徵在於:所述電感耦合型等離子體處理裝置包括位於所述頂板上的電感耦合線圈,所述電感耦合線圈對應於所述基片多個區域劃分為多個區域,以發射射頻能量到所述封閉殼體內,至少兩個區域的電感耦合線圈之間設置有至少一個自感應線圈,當電感耦合線圈通電時,所述自感應線圈自感應出與和相鄰的電感耦合線圈方向相反的電流,以產生和相鄰的電感耦合線圈方向相反的磁場,其中,所述自感應線圈是不接地的,且所述自感應線圈具有一中空部,所述中空部供通入冷卻氣體或冷卻液體。 A first aspect of the present invention provides a self-inductive coil for an inductively coupled plasma processing apparatus, wherein the inductively coupled plasma processing apparatus includes a closed casing including a top plate, wherein the inductance The coupled plasma processing apparatus includes an inductive coupling coil on the top plate, the inductive coupling coil being divided into a plurality of regions corresponding to the plurality of regions of the substrate to emit radio frequency energy into the closed casing, at least two At least one self-inductive coil is disposed between the inductive coupling coils of the regions, and when the inductive coupling coil is energized, the self-inductive coil self-induced a current opposite to an adjacent inductive coupling coil to generate and adjacent The inductively coupled coil has a magnetic field of opposite direction, wherein the self-inductive coil is ungrounded, and the self-inductive coil has a hollow portion for supplying a cooling gas or a cooling liquid.
進一步地,所述電感耦合型等離子體處理裝置包括兩個區域的電感耦合線圈,分別對應於所述基片的中心區域和週邊區域。 Further, the inductively coupled plasma processing apparatus includes two regions of inductive coupling coils respectively corresponding to a central region and a peripheral region of the substrate.
進一步地,所述自感應線圈包括單圈線圈結構或多圈線圈結構。 Further, the self-inductive coil includes a single-turn coil structure or a multi-turn coil structure.
進一步地,所述金屬線圈的圈數根據需要隔離的電場以及所述電感耦合型等離子體處理裝置的體積進行調整。 Further, the number of turns of the metal coil is adjusted according to an electric field to be isolated and a volume of the inductively coupled plasma processing apparatus.
進一步地,所述電感耦合型等離子體處理裝置還包括可移動支架,帶動所述自感應線圈在垂直於所述電感耦合線圈所確定的平面的方向移動。 Further, the inductively coupled plasma processing apparatus further includes a movable bracket that drives the self-inductive coil to move in a direction perpendicular to a plane defined by the inductive coupling coil.
進一步地,所述自感應線圈的材料包括鋁、銅。 Further, the material of the self-inductive coil includes aluminum and copper.
進一步地,所述自感應線圈連接有一冷卻裝置,用於冷卻所述自感應線圈自感應電流所產生的熱量。 Further, the self-induction coil is connected with a cooling device for cooling the heat generated by the self-induced current of the self-inductive coil.
進一步地,所述冷卻裝置包裹在所述自感應線圈的週邊,並且在冷卻裝置中通入冷卻氣體/液體,並外連一供應所述冷卻氣體/液體的冷卻氣體/液體循環裝置。 Further, the cooling device is wrapped around the periphery of the self-inducting coil, and a cooling gas/liquid is introduced into the cooling device, and a cooling gas/liquid circulating device that supplies the cooling gas/liquid is externally connected.
進一步地,所述冷卻裝置為一設置在自感應線圈旁的吹風裝置。 Further, the cooling device is a blowing device disposed beside the self-inducting coil.
本發明第二方面提供了一種電感耦合型等離子體處理裝置,其特徵在於,包括一封閉殼體,所述封閉殼體包括頂板,所述電感耦合型等離子體處理裝置包括本發明第一方面所述的自感應線圈,且所述自感應線圈位於所述頂板上方。 A second aspect of the present invention provides an inductively coupled plasma processing apparatus including a closed casing including a top plate, and the inductively coupled plasma processing apparatus includes the first aspect of the present invention The self-inducting coil is located above the top plate.
本發明第三方面提供了一種製造半導體基片的方法,其中,所述方法是在包括本發明第一方面所述的自感應線圈的電感耦合型等離子體處理裝置中進行的,其特徵在於:放置基片於所述電感耦合型等離子體處理裝置中的基台上;放置至少一個自感應線圈到所述頂板上的至少兩個區域的電感耦合線圈之間;供應處理氣體到所述電感耦合型等離子體處理裝置的氣體注入器; 施加射頻能量到所述電感耦合線圈以對基片進行製程,並使得所述自感應線圈自感應出與和相鄰的電感耦合線圈方向相反的電流,以產生和相鄰的電感耦合線圈方向相反的磁場,其中,所述自感應線圈是不接地的。 A third aspect of the invention provides a method of fabricating a semiconductor substrate, wherein the method is carried out in an inductively coupled plasma processing apparatus including the self-inducting coil of the first aspect of the invention, characterized in that: Placing a substrate on a base in the inductively coupled plasma processing apparatus; placing at least one self-inductive coil between inductive coupling coils of at least two regions on the top plate; supplying process gas to the inductive coupling a gas injector of a plasma processing apparatus; Applying RF energy to the inductive coupling coil to process the substrate and causing the self-inductive coil to induce a current opposite to an adjacent inductive coupling coil to produce a reverse direction to an adjacent inductive coupling coil a magnetic field in which the self-inductive coil is ungrounded.
本發明能夠有效地隔離中心線圈和週邊線圈之間的相互串擾。換言之,本發明相當於將自感應線圈覆蓋的基片對應的中心區域和週邊區域的等離子體密度的調節過程相互隔離,從而改善腔室內部的磁場均一性(即等離子體分佈均一性),以實現基片製程的均一性。 The present invention is capable of effectively isolating mutual crosstalk between the center coil and the peripheral coil. In other words, the present invention is equivalent to isolating the plasma density adjustment process of the central region and the peripheral region corresponding to the substrate covered by the induction coil, thereby improving the magnetic field uniformity (ie, plasma distribution uniformity) inside the chamber, Achieve uniformity of the substrate process.
100‧‧‧電感耦合等離子體處理裝置 100‧‧‧Inductively coupled plasma processing device
101‧‧‧基台 101‧‧‧Abutment
102‧‧‧電感耦合線圈 102‧‧‧Inductive Coupling Coil
102a‧‧‧中間線圈 102a‧‧‧ intermediate coil
102b‧‧‧週邊線圈 102b‧‧‧Circumference
103‧‧‧射頻電源 103‧‧‧RF power supply
104‧‧‧固定基片 104‧‧‧Fixed substrate
105‧‧‧反應腔室 105‧‧‧Reaction chamber
200‧‧‧電感耦合型等離子處理裝置 200‧‧‧Inductively coupled plasma processing unit
202‧‧‧金屬側壁 202‧‧‧Metal sidewall
204‧‧‧絕緣頂板 204‧‧‧Insulated roof
206‧‧‧基台 206‧‧‧Abutment
2081a‧‧‧第一射頻電源 2081a‧‧‧First RF power supply
2081b‧‧‧第二射頻電源 2081b‧‧‧second RF power supply
2084a‧‧‧第一射頻電源 2084a‧‧‧First RF power supply
2084b‧‧‧第二射頻電源 2084b‧‧‧second RF power supply
2084c‧‧‧第三射頻電源 2084c‧‧‧ Third RF Power Supply
210a‧‧‧中心線圈 210a‧‧‧ center coil
210b‧‧‧週邊線圈 210b‧‧‧Circumference
2101a‧‧‧中心線圈 2101a‧‧‧Center coil
2101b‧‧‧週邊線圈 2101b‧‧‧Circumference
2102a‧‧‧中心線圈 2102a‧‧‧ center coil
2102b‧‧‧週邊線圈 2102b‧‧‧Circumference coil
2104a‧‧‧第一線圈 2104a‧‧‧First coil
2104b‧‧‧第二線圈 2104b‧‧‧second coil
2104c‧‧‧第三線圈 2104c‧‧‧third coil
2105a‧‧‧中心線圈 2105a‧‧‧Center coil
2105b‧‧‧週邊線圈 2105b‧‧‧ peripheral coil
2121‧‧‧自感應線圈 2121‧‧‧Self-induction coil
2122‧‧‧自感應線圈 2122‧‧‧Self-induction coil
2124a‧‧‧第一自感應線圈 2124a‧‧‧First self-inductive coil
2124b‧‧‧第二自感應線圈 2124b‧‧‧Second self-inductive coil
2125‧‧‧自感應線圈 2125‧‧‧Self-induction coil
a‧‧‧區域 A‧‧‧ area
b‧‧‧區域 b‧‧‧Area
C1‧‧‧磁場 C1‧‧‧ magnetic field
C2‧‧‧磁場 C2‧‧‧ magnetic field
C3‧‧‧磁場 C3‧‧‧ magnetic field
o‧‧‧原點 O‧‧‧ origin
W‧‧‧基片 W‧‧‧ substrates
圖1是電感耦合等離子體處理裝置的結構示意圖;圖2是根據本發明一個具體實施例的電感耦合等離子體處理裝置的結構示意圖;圖3是本發明的原理示意圖;圖4是根據本發明又一具體實施例的電感耦合等離子體處理裝置的結構示意圖;圖5是根據本發明再一具體實施例的電感耦合等離子體處理裝置的結構示意圖;圖6是根據本發明另一具體實施例的電感耦合等離子體處理裝置的結構示意圖;圖7是習知技術的技術效果對比示意圖;圖8是本發明的技術效果示意圖。 1 is a schematic structural view of an inductively coupled plasma processing apparatus; FIG. 2 is a schematic structural view of an inductively coupled plasma processing apparatus according to an embodiment of the present invention; FIG. 3 is a schematic diagram of the principle of the present invention; FIG. 5 is a schematic structural view of an inductively coupled plasma processing apparatus according to still another embodiment of the present invention; FIG. 6 is an embodiment of an inductively coupled plasma processing apparatus according to another embodiment of the present invention; FIG. 7 is a schematic diagram showing the technical effects of the prior art; FIG. 8 is a schematic diagram of the technical effects of the present invention.
以下結合附圖,對本發明的具體實施方式進行說明。 Specific embodiments of the present invention will be described below with reference to the accompanying drawings.
本發明所述的實施方式提供改進的電感耦合型等離子體處理裝置及其自感應線圈。需要說明的是,「半導體工藝件」、「晶圓」和「基片」 這些詞在隨後的說明中可能將被互換使用,在本發明中,它們都指在電感耦合型等離子體處理裝置內被加工的工藝件,工藝件不限於晶圓、基板、基片、大面積平板基板等。為了方便說明,本發明在實施方式說明和圖示中將主要以「基片」為例來作示例性說明。 Embodiments of the present invention provide improved inductively coupled plasma processing apparatus and self-inducting coils thereof. It should be noted that "semiconductor process parts", "wafers" and "substrates" These terms may be used interchangeably in the following description. In the present invention, they all refer to process parts processed in an inductively coupled plasma processing apparatus, and the process parts are not limited to wafers, substrates, substrates, large areas. Flat substrate, etc. For convenience of description, the present invention will be exemplarily described by taking "substrate" as an example in the description and the drawings of the embodiments.
圖2是根據本發明一個具體實施例的電感耦合型等離子體處理裝置的結構示意圖。圖2示出根據本發明一個實施例的電感耦合型等離子處理裝置200。應當理解,其中的電感耦合型等離子體處理裝置200僅僅是示例性的,所述200實際上也可以包括更少或額外的部件,部件的排列也可以不同於圖2中所示出。 2 is a schematic structural view of an inductively coupled plasma processing apparatus according to an embodiment of the present invention. 2 shows an inductively coupled plasma processing apparatus 200 in accordance with one embodiment of the present invention. It should be understood that the inductively coupled plasma processing apparatus 200 therein is merely exemplary, and the 200 may actually include fewer or additional components, and the arrangement of components may also differ from that shown in FIG.
圖2示出了根據本發明第一實施例的電感耦合等離子體處理裝置的截面圖。電感耦合等離子體處理裝置200包括金屬側壁202和絕緣頂板204,構成一個氣密的真空封閉殼體,並且由抽真空泵(未示出)抽真空。所述絕緣頂板204僅作為示例,也可以採用其它的頂板樣式,比如穹頂形狀的,帶有絕緣材料視窗的金屬頂板等。基台206包括一靜電夾盤(未示出),所述靜電夾盤上放置著待處理的基片W。偏置功率被施加到所述靜電夾盤上,以產生對基片W的夾持力。所述電感耦合型等離子體處理裝置200包括位於所述頂板上的電感耦合線圈,所述電感耦合線圈對應於所述基片W多個區域劃分為多個區域,以發射射頻能量到所述封閉殼體內,從而對基片進行製程。 2 shows a cross-sectional view of an inductively coupled plasma processing apparatus in accordance with a first embodiment of the present invention. Inductively coupled plasma processing apparatus 200 includes a metal sidewall 202 and an insulating top plate 204 that form a hermetic vacuum enclosure and is evacuated by an evacuation pump (not shown). The insulating top plate 204 is by way of example only, and other top plate patterns may be used, such as dome-shaped, metal top plates with insulating material windows, and the like. The base 206 includes an electrostatic chuck (not shown) on which the substrate W to be processed is placed. Bias power is applied to the electrostatic chuck to create a clamping force on the substrate W. The inductively coupled plasma processing apparatus 200 includes an inductive coupling coil on the top plate, and the inductive coupling coil is divided into a plurality of regions corresponding to the plurality of regions of the substrate W to emit radio frequency energy to the closed Inside the housing, the substrate is processed.
進一步地,在本發明的優選實施例中,所述電感耦合型等離子體處理裝置包括兩個區域的電感耦合線圈,分別對應於所述基片的中心區域和週邊區域。如圖2所示,第一射頻電源2081a和第二射頻電源2081b的射頻功率被施加到位於絕緣頂板204上的電感耦合線圈上。所述電感耦合線圈包括位於所述反 應腔室頂蓋中心區域的中心電感耦合線圈和環繞在所述中心電感耦合線圈週邊的至少一個週邊電感耦合線圈。處理氣體從氣源通過氣體注入器(未示出)被供應到反應腔內,以點燃並維持等離子,從而對基片W進行加工。 Further, in a preferred embodiment of the present invention, the inductively coupled plasma processing apparatus includes two regions of inductive coupling coils respectively corresponding to a central region and a peripheral region of the substrate. As shown in FIG. 2, the RF power of the first RF power source 2081a and the second RF power source 2081b are applied to an inductive coupling coil located on the insulating top plate 204. The inductive coupling coil includes the opposite A central inductive coupling coil of the central region of the chamber cap and at least one peripheral inductive coupling coil surrounding the central inductive coupling coil. The processing gas is supplied from the gas source into the reaction chamber through a gas injector (not shown) to ignite and sustain the plasma, thereby processing the substrate W.
如圖2所示,所述電感耦合線圈包括位於所述反應腔室頂蓋中心區域的中心線圈2101a和環繞在所述中心線圈2101a週邊的至少一個週邊線圈2101b。其中,所述中心線圈2101a和週邊線圈2101b都可以為平面螺旋結構的線圈,它們共同構成了本實施例的電感耦合型等離子體處理裝置中的電感耦合線圈。其中,第一射頻電源2081a向所述中心線圈210a供應射頻能量,第二射頻電源2081b向所述週邊線圈210b供應射頻能量,以共同產生向下的磁場,從而對基片W所對應的中心區域和週邊區域的等離子密度單獨進行調節,更易獲得所需的等離子分佈。 As shown in FIG. 2, the inductive coupling coil includes a center coil 2101a located at a central portion of the reaction chamber cover and at least one peripheral coil 2101b surrounding the periphery of the center coil 2101a. The central coil 2101a and the peripheral coil 2101b may both be planar spiral coils, which together constitute an inductive coupling coil in the inductively coupled plasma processing apparatus of the present embodiment. The first RF power source 2081a supplies RF energy to the center coil 210a, and the second RF power source 2081b supplies RF energy to the peripheral coil 210b to jointly generate a downward magnetic field, thereby corresponding to a central area of the substrate W. The plasma density of the surrounding area is adjusted separately, and the desired plasma distribution is more easily obtained.
需要說明的是,在本實施例中,中心線圈和週邊線圈分別連接了不同的射頻電源,因此其輸出的射頻功率可以獨立調節。可選地,本發明的射頻電源可以為兩個相互獨立的電源設備,也可以為同一電源設備中兩個獨立的供電模組,分別向所述中心線圈和週邊線圈提供射頻功率,激發磁場。 It should be noted that, in this embodiment, the center coil and the peripheral coil are respectively connected to different RF power sources, so the output RF power can be independently adjusted. Optionally, the radio frequency power supply of the present invention may be two independent power supply devices, or two independent power supply modules in the same power supply device, respectively providing radio frequency power to the central coil and the peripheral coil to excite the magnetic field.
進一步地,所述中心線圈2101a和所述週邊線圈2101b之間設置有至少一個自感應線圈2121,當中心線圈2101a和週邊線圈2101b通電時,其自感應出與相鄰的中心線圈2101a和週邊線圈2101b方向相反的電流。可選地,本發明提供的自感應線圈包括以下任一項或任多項:金屬線圈、金屬圓筒。其中,所述金屬線圈包括單圈線圈結構或多圈線圈結構。 Further, at least one self-inducting coil 2121 is disposed between the center coil 2101a and the peripheral coil 2101b. When the central coil 2101a and the peripheral coil 2101b are energized, they self-inductively and adjacent the central coil 2101a and the peripheral coil. 2101b opposite current. Optionally, the self-inductive coil provided by the present invention includes any one or more of the following: a metal coil, a metal cylinder. Wherein, the metal coil comprises a single-turn coil structure or a multi-turn coil structure.
圖2示出了本發明的優選實施例。在本實施例中,中心線圈2101a和週邊線圈2101b僅以單圈線圈結構示出。需要說明的是,在實際應用中,電感 耦合線圈的配置包括多種形式,例如螺旋型、多圈線圈結構等。在本實施例中,自感應線圈2121也為單圈線圈。 Figure 2 shows a preferred embodiment of the invention. In the present embodiment, the center coil 2101a and the peripheral coil 2101b are shown only in a single-turn coil structure. It should be noted that in practical applications, the inductor The configuration of the coupling coil includes various forms such as a spiral type, a multi-turn coil structure, and the like. In the present embodiment, the self-inductive coil 2121 is also a single-turn coil.
圖3是本發明的原理示意圖,其是從腔室頂部往下看的俯視圖。其中,俯視圖中三個同心圓從裡到外分別為中心線圈2101a、自感應線圈2121、週邊線圈2101b。如圖所示,中心線圈2101a的電流方向為順時針方向,根據右手定律,其所能產生的磁場方向是垂直紙面向裡(圖3中以「叉」示出),其產生的磁場主要決定基片的中心區域磁場強度。同理,週邊線圈2101b的電流方向也必然為順時針方向,其所能產生的磁場方向是垂直紙面向裡(圖3中以「叉」示出),其產生的磁場主要決定基片的週邊區域磁場強度。根據法拉第定律,位於中心線圈2101a和週邊線圈2101b之間的自感應線圈2121為單圈線圈結構,會感應與中心線圈2101a和週邊線圈2101b電流方向相反的逆時針方向電流,從而形成垂直紙面向外的磁場。在圖2所示的中心線圈2101a、週邊線圈2101b和自感應線圈2121附近標記了其分別產生的磁場C1、C2、C3,所述磁場C1、C2、C3箭頭方向指示了中心線圈2101a、週邊線圈2101b和自感應線圈2121分別產生的磁場方向。如圖2所示,中心線圈2101a、週邊線圈2101b產生的電場方向是向下的,分別對應於基片W的中心區域和週邊區域,從而能引導等離子體轟擊基片W表面並與基片W表面反應完成製程。單圈線圈結構的自感應線圈2121產生的反應磁場方向與中心線圈2101a、週邊線圈2101b產生的電場方向相反,是向上的。在自感應線圈2121和中心線圈2101a以及週邊線圈2101b的相鄰區域,不論是它們產生的方向豎直朝上或朝下的磁場強度都趨於減弱,在它們的臨界區域電場方向更趨於0,從而能夠有效地隔離中心線圈2101a和週邊線圈2101b之間的相互串擾。換言之,本發明相當於將自感應線圈2121覆蓋的基片W對應的中心 區域和週邊區域的等離子體密度的調節過程相互隔離,從而改善腔室內部的磁場均一性(即等離子體分佈均一性),以實現基片製程的均一性 Figure 3 is a schematic illustration of the principles of the present invention as seen from below the top of the chamber. The three concentric circles in the top view are the center coil 2101a, the self-inducting coil 2121, and the peripheral coil 2101b from the inside to the outside. As shown in the figure, the current direction of the center coil 2101a is clockwise. According to the right-hand law, the direction of the magnetic field that can be generated is the vertical paper surface (shown as "fork" in Fig. 3), and the magnetic field generated is mainly determined. The magnetic field strength of the central region of the substrate. Similarly, the current direction of the peripheral coil 2101b is also necessarily clockwise, and the direction of the magnetic field that can be generated is the vertical paper surface (shown as "fork" in FIG. 3), and the magnetic field generated mainly determines the periphery of the substrate. Regional magnetic field strength. According to Faraday's law, the self-inducting coil 2121 located between the center coil 2101a and the peripheral coil 2101b is a single-turn coil structure, and induces a counterclockwise current opposite to the current direction of the center coil 2101a and the peripheral coil 2101b, thereby forming a vertical paper facing outward. Magnetic field. The magnetic fields C1, C2, and C3 respectively generated in the vicinity of the center coil 2101a, the peripheral coil 2101b, and the self-inducting coil 2121 shown in FIG. 2 indicate the center coil 2101a and the peripheral coil in the directions of the arrows C1, C2, and C3. The direction of the magnetic field generated by 2101b and self-inductive coil 2121, respectively. As shown in FIG. 2, the direction of the electric field generated by the center coil 2101a and the peripheral coil 2101b is downward, corresponding to the central area and the peripheral area of the substrate W, respectively, so as to guide the plasma to bombard the surface of the substrate W and the substrate W. The surface reaction completes the process. The direction of the reaction magnetic field generated by the self-inducting coil 2121 of the single-turn coil structure is opposite to the direction of the electric field generated by the center coil 2101a and the peripheral coil 2101b, and is upward. In the adjacent regions of the self-inducting coil 2121 and the center coil 2101a and the peripheral coil 2101b, the magnetic field strengths which are vertically upward or downward in the direction in which they are generated tend to weaken, and the electric field direction tends to be 0 in their critical regions. Thereby, mutual crosstalk between the center coil 2101a and the peripheral coil 2101b can be effectively isolated. In other words, the present invention corresponds to the center corresponding to the substrate W covered by the self-inducting coil 2121. The plasma density adjustment process of the area and the surrounding area is isolated from each other, thereby improving the magnetic field uniformity inside the chamber (ie, plasma distribution uniformity) to achieve uniformity of the substrate process.
圖4是根據本發明又一具體實施例的電感耦合等離子體處理裝置的結構示意圖。本實施例是一個變形例,其中,自感應線圈2122是多圈線圈結構,具體地,相當於圖2所示的實施例的單圈閉合線圈的簡單平行累加,相互之間並無連接關係。如圖4所示,自感應線圈2122是由三圈閉合單圈線圈組合而成的,三圈線圈都會產生與中心線圈2102a和週邊線圈2102b相反的感應電流,從而產生比圖2所示的單層線圈更強的感應磁場。本實施例的多圈線圈結構在其他條件不變的情況下,隔離效果更好,腔室內的等離子體分佈更加均勻。然而,這樣的設置會佔用較多的腔室空間。 4 is a schematic structural view of an inductively coupled plasma processing apparatus according to still another embodiment of the present invention. This embodiment is a modification in which the self-inductive coil 2122 is a multi-turn coil structure, specifically, a simple parallel accumulation corresponding to the single-turn closed coil of the embodiment shown in Fig. 2, and has no connection relationship with each other. As shown in FIG. 4, the self-inductive coil 2122 is composed of three closed-loop single-turn coils, and the three-turn coils generate an opposite current to the central coil 2102a and the peripheral coil 2102b, thereby generating a single ratio as shown in FIG. The layer coil has a stronger induced magnetic field. The multi-turn coil structure of this embodiment has better isolation effect and uniform plasma distribution in the chamber under other conditions. However, such a setup would take up more room space.
需要說明的是,自感應線圈若為線圈結構,線圈的具體圈數越多,隔離能力自然越好,但是考慮到真空處理腔室的面積十分可貴,線圈圈數越少越節約成本。本領域技術人員應當理解,至於自感應線圈的具體線圈數量需要由所需隔離能力以及腔室面積權衡考慮。所述金屬線圈的圈數根據需要隔離的電場以及所述電感耦合型等離子體處理裝置的體積進行調整。 It should be noted that if the self-inductive coil is a coil structure, the more the number of coils is, the better the isolation capability is naturally, but considering that the area of the vacuum processing chamber is very expensive, the fewer the number of coil turns, the more cost-saving. Those skilled in the art will appreciate that the specific number of coils from the induction coil needs to be considered by the required isolation capability and chamber area tradeoffs. The number of turns of the metal coil is adjusted according to an electric field to be isolated and a volume of the inductively coupled plasma processing apparatus.
圖5是根據本發明再一具體實施例的電感耦合等離子體處理裝置的結構示意圖。其中,電感耦合等離子體處理裝置200的絕緣頂板204設置有三個區域的線圈,分別為第一線圈2104a、第二線圈2104b、第三線圈2104c。所述第一線圈2104a、第二線圈2104b、第三線圈2104c分別對應基片W的中心區域、中間區域和週邊區域。其中,第一射頻電源2084a、第二射頻電源2084b和第三射頻電源2084c分別對所述第一線圈2104a、第二線圈2104b、第三線圈2104c提供射頻能量,以對基片W進行製程。所述電感耦合等離子體處理裝置200包括第一 自感應線圈2124a和第二自感應線圈2124b,其中,所述第一自感應線圈2124a設置於第一線圈2104a和第二線圈2104b之間,所述第二自感應線圈2124b設置於第二線圈2104b和第三線圈2104c之間。具體地,所述第一自感應線圈2124a用於隔離第一線圈2104a和第二線圈2104b之間的電磁干擾,第二自感應線圈2124b用於隔離第二線圈2104b和第三線圈2104c之間的電磁干擾。 FIG. 5 is a schematic structural view of an inductively coupled plasma processing apparatus according to still another embodiment of the present invention. The insulating top plate 204 of the inductively coupled plasma processing apparatus 200 is provided with coils of three regions, which are a first coil 2104a, a second coil 2104b, and a third coil 2104c. The first coil 2104a, the second coil 2104b, and the third coil 2104c respectively correspond to a central region, an intermediate region, and a peripheral region of the substrate W. The first RF power source 2084a, the second RF power source 2084b, and the third RF power source 2084c respectively supply RF energy to the first coil 2104a, the second coil 2104b, and the third coil 2104c to process the substrate W. The inductively coupled plasma processing apparatus 200 includes a first The self-inducting coil 2124a and the second self-inducting coil 2124b, wherein the first self-inducting coil 2124a is disposed between the first coil 2104a and the second coil 2104b, and the second self-inducting coil 2124b is disposed at the second coil 2104b And between the third coil 2104c. Specifically, the first self-inducting coil 2124a is for isolating electromagnetic interference between the first coil 2104a and the second coil 2104b, and the second self-inducting coil 2124b is for isolating between the second coil 2104b and the third coil 2104c. Electromagnetic interference.
本領域技術人員應當理解,隔離裝置應當按照電感耦合等離子體處理裝置絕緣頂板上的線圈分區數量確定。線圈分區越多,隔離裝置也越多,隔離效果也更好,腔室內的等離子體分佈更加均勻。本發明適用於兩個線圈分區以上的電感耦合等離子體處理裝置。 Those skilled in the art will appreciate that the isolation device should be determined in accordance with the number of coil segments on the insulating top plate of the inductively coupled plasma processing device. The more coils are partitioned, the more isolation devices are, the better the isolation effect is, and the plasma distribution in the chamber is more uniform. The invention is applicable to inductively coupled plasma processing devices above two coil sections.
圖6是根據本發明另一具體實施例的電感耦合等離子體處理裝置的結構示意圖。如圖6所示,本發明還可以在中心線圈2105a和週邊線圈2105b之間設置可移動的自感應線圈2125,以對中心線圈2105a和週邊線圈2105b產生的磁場進行相互隔離,並通過自感應線圈位置的移動實現隔離效果的最優化,消除了磁場間的相互干擾,改善了等離子體密度分佈的均勻性。具體地,在本實施例中,電感耦合型等離子體處理裝置200還包括可移動支架(未示出),以帶動所述自感應線圈2125在垂直於絕緣頂板204的方向移動,也即在圖6中所示的垂直方向移動。由於實際加工工藝和設備大小的限制,所述自感應線圈2125的大小是有限的,其高度與所述反應腔的高度成預定比例,因此在自感應線圈2125的圓筒開口處會有磁場的洩漏,仍然會導致線圈之間的相互干擾,本實施例的自感應線圈2125可以在垂直方向移動,使得在實際的使用和調節過程中,可以通過自感應線圈2125在垂直方向的位置的微調,使得洩漏的磁場之間的干擾對等離子體的分佈影響最小,實現最佳的隔離效果。 FIG. 6 is a schematic structural view of an inductively coupled plasma processing apparatus according to another embodiment of the present invention. As shown in FIG. 6, the present invention can also provide a movable self-induction coil 2125 between the center coil 2105a and the peripheral coil 2105b to isolate the magnetic fields generated by the center coil 2105a and the peripheral coil 2105b from each other and through the self-inducting coil. The movement of the position optimizes the isolation effect, eliminates mutual interference between the magnetic fields, and improves the uniformity of the plasma density distribution. Specifically, in the embodiment, the inductively coupled plasma processing apparatus 200 further includes a movable bracket (not shown) to drive the self-inductive coil 2125 to move in a direction perpendicular to the insulating top plate 204, that is, in the figure. Move in the vertical direction as shown in 6. Due to the limitations of the actual processing technology and equipment size, the size of the self-inducting coil 2125 is limited, and its height is proportional to the height of the reaction chamber, so that there is a magnetic field at the cylindrical opening of the self-inducting coil 2125. The leakage still causes mutual interference between the coils, and the self-inducting coil 2125 of the embodiment can be moved in the vertical direction, so that the fine adjustment of the position of the self-inducting coil 2125 in the vertical direction can be performed during actual use and adjustment. The interference between the leaked magnetic fields minimizes the influence of the plasma distribution and achieves the best isolation effect.
此外,本發明提供的自感應線圈連接有一冷卻裝置,用於冷卻所述自感應線圈自感應電流過程中所產生的熱量。示例性地,冷卻裝置可以包裹在作為自感應線圈的線圈週邊,並且在冷卻裝置中通入冷卻氣體/液體,並外連一冷卻氣體/液體循環裝置。再例如,將作為自感應線圈的線圈挖空成中空結構,並且在其中通入冷卻氣體/液體,並外連一冷卻氣體/液體循環裝置作為冷卻裝置使用。甚至,本發明可以在自感應線圈旁邊連接一吹風裝置作為冷卻裝置。本領域技術人員應當理解,冷卻裝置在習知技術中已有成熟的技術支援,本發明不限於以上任何示例性的冷卻裝置。為簡明起見,不再贅述。 In addition, the self-inductive coil provided by the present invention is connected with a cooling device for cooling the heat generated during the self-induced current of the self-induced coil. Illustratively, the cooling device may be wrapped around the circumference of the coil as a self-inductive coil, and a cooling gas/liquid is introduced into the cooling device and a cooling gas/liquid circulation device is externally connected. As another example, a coil as a self-inducting coil is hollowed out into a hollow structure, and a cooling gas/liquid is introduced therein, and a cooling gas/liquid circulation device is externally used as a cooling device. Even in the present invention, a blowing device can be connected as a cooling device beside the self-inductive coil. Those skilled in the art will appreciate that cooling devices are well established in the art and that the present invention is not limited to any of the exemplary cooling devices above. For the sake of brevity, I will not repeat them.
圖7是習知技術的技術效果對比示意圖,其示出了以基片W的原點o為中切線得到的整個腔室的磁場分佈和等離子體濃度分佈示意圖。如圖7所示,中心線圈102a和週邊線圈102b所產生的磁場強度由其周圍的陰影示出,可知,在區域a部分兩者發生相互串擾。圖7的下部分以圓圈和其顏色深淺示出了基片W上方的等離子體濃度的強度分佈情況,其中,顏色越深表示等離子體濃度越大,顏色越淺表示等離子體濃度越小。如圖7所示,在基片W的原點o附近的中心區域以及遠離其原點o的邊緣區域,等離子體濃度變化起伏很大,可見在基片W表面的等離子體濃度分佈均一性很差,因此製程的均一性也比較差。 Fig. 7 is a schematic view showing the comparison of the technical effects of the prior art, which shows a magnetic field distribution and a plasma concentration distribution of the entire chamber obtained by taking the origin o of the substrate W as a center tangent. As shown in Fig. 7, the intensity of the magnetic field generated by the center coil 102a and the peripheral coil 102b is shown by the shading around it, and it is understood that crosstalk occurs in both of the regions a. The lower portion of Fig. 7 shows the intensity distribution of the plasma concentration above the substrate W in a circle and its color depth, wherein the darker the color, the larger the plasma concentration, and the lighter the color, the smaller the plasma concentration. As shown in Fig. 7, in the central region near the origin o of the substrate W and the edge region away from the origin o, the plasma concentration varies greatly, and the plasma concentration distribution on the surface of the substrate W is uniform. Poor, so the uniformity of the process is also relatively poor.
圖8是本發明的技術效果對比示意圖,其示出了以基片W的原點o為中切線得到的整個腔室的磁場分佈和等離子體濃度分佈示意圖。如圖8所示,中心線圈2101a和週邊線圈2101b所產生的磁場強度由其周圍的陰影示出,可知,在中心線圈2101a和週邊線圈2101b的相鄰區域b兩者的相互串擾極大減輕。中心線圈2101a和週邊線圈2101b所產生的磁場被隔離。圖8的下部分以圓圈和其顏色深淺示出了基片W上方的等離子體濃度的強度分佈情況,其中,顏色越深 表示等離子體濃度越大,顏色越淺表示等離子體濃度越小。如圖8所示,在基片W的原點o附近的中心區域以及遠離其原點o的邊緣區域,等離子體濃度變化起伏不大,可見在基片W表面的等離子體濃度分佈均一性得到極大改善,因此製程的均一性也得到極大改善。 Fig. 8 is a schematic view showing the comparison of the technical effects of the present invention, showing a magnetic field distribution and a plasma concentration distribution of the entire chamber obtained by taking the origin o of the substrate W as a center tangent. As shown in Fig. 8, the intensity of the magnetic field generated by the center coil 2101a and the peripheral coil 2101b is indicated by the shading around it, and it is understood that the mutual crosstalk between the center coil 2101a and the adjacent region b of the peripheral coil 2101b is greatly reduced. The magnetic field generated by the center coil 2101a and the peripheral coil 2101b is isolated. The lower portion of Fig. 8 shows the intensity distribution of the plasma concentration above the substrate W in a circle and its color depth, wherein the darker the color It means that the larger the plasma concentration, the lighter the color, the smaller the plasma concentration. As shown in Fig. 8, in the central region near the origin o of the substrate W and the edge region away from the origin o, the plasma concentration variation is not large, and the uniformity of the plasma concentration distribution on the surface of the substrate W is obtained. Greatly improved, so the uniformity of the process has been greatly improved.
本發明第二方面提供了一種電感耦合型等離子體處理裝置,其中,所述電感耦合型等離子體處理裝置包括本發明第一方面所述的自感應線圈。 A second aspect of the invention provides an inductively coupled plasma processing apparatus, wherein the inductively coupled plasma processing apparatus includes the self-inducting coil of the first aspect of the invention.
本發明協力廠商面提供了一種製造半導體基片的方法,其中,所述方法是在根據本發明第一方面所述的電感耦合型等離子體處理裝置中進行的。 The method of the present invention provides a method of manufacturing a semiconductor substrate, wherein the method is carried out in the inductively coupled plasma processing apparatus according to the first aspect of the present invention.
如圖2所示,所述製造半導體基片的方法包括:放置基片W於所述電感耦合型等離子體處理裝置200中的基台206上;放置一自感應線圈2121到所述頂板上的中心線圈2101a和週邊線圈2101b之間;供應處理氣體到所述電感耦合型等離子體處理裝置的氣體注入器(未示出);通過第一射頻電源2081a向所述中心線圈210a施加射頻能量,通過第二射頻電源2081b向所述週邊線圈210b施加射頻能量,以對基片W進行製程,並使得所述自感應線圈2121自感應出與和相鄰的中心線圈2101a和週邊線圈2101b方向相反的電流,以產生和相鄰的中心線圈2101a和週邊線圈2101b方向相反的磁場,其中,所述自感應線圈2121是不接地的。 As shown in FIG. 2, the method of manufacturing a semiconductor substrate includes: placing a substrate W on a base 206 in the inductively coupled plasma processing apparatus 200; and placing a self-inducting coil 2121 onto the top plate. Between the center coil 2101a and the peripheral coil 2101b; a gas injector (not shown) for supplying a process gas to the inductively coupled plasma processing apparatus; applying radio frequency energy to the center coil 210a through the first RF power source 2081a, The second RF power source 2081b applies RF energy to the peripheral coil 210b to process the substrate W, and causes the self-induction coil 2121 to self-induced current opposite to the adjacent center coil 2101a and the peripheral coil 2101b. To generate a magnetic field opposite to the direction of the adjacent center coil 2101a and the peripheral coil 2101b, wherein the self-inductive coil 2121 is not grounded.
需要說明的是,在習知技術中,電感耦合型等離子體處理裝置的自感應線圈一般是起到「抵擋」的作用。具體地,習知技術通常在電感耦合型等離子體處理裝置的電感耦合線圈之間設置一隔離擋板,例如隔離擋板以電磁 遮罩材料製成,因此在隔離擋板的高度範圍內能夠有效阻擋相鄰電感耦合線圈的磁場線。並且,習知技術的隔離擋板通常是接地的,因此其水準方向的感應電流得到了有效遮罩,其電勢為零。而本發明的自感應線圈正是利用了這樣的感應電流,因此無須接地。此外,習知技術的隔離擋板通常具有預定高度,在預定高度範圍內,其相鄰電感耦合線圈之間的磁場線被有效隔離,但是一旦超出預定範圍以外,其相鄰電感耦合線圈之間的磁場線就會相互串擾。而眾所周知,真空處理腔室內部的面積非常珍貴,隔離擋板不可能達到較高高度,也就不能夠完全隔離相鄰電感耦合線圈。而本發明的自感應線圈由於能夠自感應與相鄰線圈幾乎等量的電流,因此可以自動地抵消相鄰線圈的串擾,所以不論其高度如何都能起到隔離相鄰線圈的作用,這更加說明了本發明的優越性。 It should be noted that in the prior art, the self-inductive coil of the inductively coupled plasma processing apparatus generally functions as a "resistance". Specifically, conventional techniques generally provide an isolation baffle between the inductive coupling coils of the inductively coupled plasma processing apparatus, such as an isolation baffle to electromagnetically The mask material is made so that the magnetic field lines of adjacent inductive coupling coils can be effectively blocked within the height range of the isolation baffle. Moreover, the isolation baffle of the prior art is usually grounded, so that the induced current in the horizontal direction is effectively masked and its potential is zero. The self-inductive coil of the present invention utilizes such induced current, so that no grounding is required. In addition, the isolation baffles of the prior art generally have a predetermined height, and the magnetic field lines between adjacent inductive coupling coils are effectively isolated within a predetermined height range, but if they are outside the predetermined range, between adjacent inductive coupling coils The magnetic field lines will cross each other. As is well known, the area inside the vacuum processing chamber is very precious, and the isolation baffle cannot reach a high height, and it is impossible to completely isolate the adjacent inductive coupling coil. However, since the self-inductive coil of the present invention can self-sensing almost the same amount of current as the adjacent coils, it can automatically cancel the crosstalk of the adjacent coils, so that regardless of its height, it can function to isolate adjacent coils, which is even more The advantages of the present invention are illustrated.
此外,本發明提供的用於電感耦合型等離子體處理裝置的自感應線圈無需外接任何的電源裝置或者接地端,只要其周圍有電感耦合線圈且所述電感耦合線圈通電並產生了電流,所述自感應線圈就會快速自動地產生與相鄰的電感耦合線圈方向相反的磁場,從而隔離相鄰電感耦合線圈的相互串擾。本領域技術人員應當理解,真空處理裝置中的體積非常珍貴,本發明提供的自感應線圈無需外接任何裝置節約了腔室體積,降低了成本,節約了資源。 In addition, the self-inductive coil for the inductively coupled plasma processing apparatus provided by the present invention does not need to externally connect any power supply device or ground terminal as long as there is an inductive coupling coil around it and the inductive coupling coil is energized and generates a current. The self-inductive coil will quickly and automatically generate a magnetic field opposite to the direction of the adjacent inductive coupling coil, thereby isolating the mutual crosstalk of adjacent inductively coupled coils. Those skilled in the art should understand that the volume in the vacuum processing device is very precious, and the self-inductive coil provided by the invention saves the chamber volume, reduces the cost, and saves resources without externally connecting any device.
儘管本發明的內容已經通過上述優選實施例作了詳細介紹,但應當認識到上述的描述不應被認為是對本發明的限制。在本領域技術人員閱讀了上述內容後,對於本發明的多種修改和替代都將是顯而易見的。因此,本發明的保護範圍應由所附的請求項來限定。 Although the present invention has been described in detail by the preferred embodiments thereof, it should be understood that the foregoing description should not be construed as limiting. Various modifications and alterations of the present invention will be apparent to those skilled in the art. Accordingly, the scope of the invention should be defined by the appended claims.
200‧‧‧電感耦合型等離子處理裝置 200‧‧‧Inductively coupled plasma processing unit
202‧‧‧金屬側壁 202‧‧‧Metal sidewall
204‧‧‧絕緣頂板 204‧‧‧Insulated roof
206‧‧‧基台 206‧‧‧Abutment
2081a‧‧‧第一射頻電源 2081a‧‧‧First RF power supply
2081b‧‧‧第二射頻電源 2081b‧‧‧second RF power supply
2101a‧‧‧中心線圈 2101a‧‧‧Center coil
2101b‧‧‧週邊線圈 2101b‧‧‧Circumference
2121‧‧‧自感應線圈 2121‧‧‧Self-induction coil
C1‧‧‧磁場 C1‧‧‧ magnetic field
C2‧‧‧磁場 C2‧‧‧ magnetic field
C3‧‧‧磁場 C3‧‧‧ magnetic field
W‧‧‧基片 W‧‧‧ substrates
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