TWI611932B - Printable functional hard coating film and preparation method thereof - Google Patents

Printable functional hard coating film and preparation method thereof Download PDF

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TWI611932B
TWI611932B TW105138734A TW105138734A TWI611932B TW I611932 B TWI611932 B TW I611932B TW 105138734 A TW105138734 A TW 105138734A TW 105138734 A TW105138734 A TW 105138734A TW I611932 B TWI611932 B TW I611932B
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hard coating
layer
coating film
release layer
hard
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TW201722712A (en
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李康圭
李扃旻
鄭光洙
崔榮洙
冰廣殷
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愛思開希高科技材料有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/042Coating with two or more layers, where at least one layer of a composition contains a polymer binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/38Polysiloxanes modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/42Block-or graft-polymers containing polysiloxane sequences
    • C08G77/44Block-or graft-polymers containing polysiloxane sequences containing only polysiloxane sequences
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/10Block or graft copolymers containing polysiloxane sequences
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/20Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for coatings strippable as coherent films, e.g. temporary coatings strippable as coherent films
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2475/00Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
    • C08J2475/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2483/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen, or carbon only; Derivatives of such polymers
    • C08J2483/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2483/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen, or carbon only; Derivatives of such polymers
    • C08J2483/10Block- or graft-copolymers containing polysiloxane sequences

Abstract

本發明係揭露一種可印刷的功能性硬塗膜及其製備方法,硬塗膜包含以基材層、離型層及硬塗層的順序層積的結構,離型層包含使具有乙烯基或己烯基的聚二甲基矽氧烷和氫矽氧烷進行加成反應而得到的矽樹脂,硬塗層包含具有30℃以上的玻璃化轉變溫度的高分子樹脂。硬塗膜具有優異的硬度和印刷附著性,並且離型層和硬塗層的剝離容易,因此在硬塗層的表面進行印刷或蒸鍍後也能夠使離型層和硬塗層剝離乾淨。The invention discloses a printable functional hard coating film and a preparation method thereof. The hard coating film includes a structure in which a substrate layer, a release layer, and a hard coating layer are sequentially stacked. The release layer includes a vinyl or The hard coat layer of a silicone resin obtained by the addition reaction of a hexene-based polydimethylsiloxane and a hydrosiloxane contains a polymer resin having a glass transition temperature of 30 ° C or higher. The hard coating film has excellent hardness and print adhesion, and the release layer and the hard coating layer are easily peeled off. Therefore, after the printing or vapor deposition on the surface of the hard coating layer, the release layer and the hard coating layer can be peeled clean.

Description

可印刷的功能性硬塗膜及其製備方法Printable functional hard coating film and preparation method thereof

本發明是有關於一種可印刷的功能性硬塗膜及其製備方法。更具體地,是有關於一種硬塗膜及其製備方法,硬塗膜能夠實現在硬塗層上的印刷及蒸鍍處理,並且與離型膜的剝離容易。The invention relates to a printable functional hard coating film and a preparation method thereof. More specifically, the present invention relates to a hard coating film and a method for preparing the same. The hard coating film can realize printing and vapor deposition treatment on the hard coating layer, and is easily peeled from the release film.

最近,為了減少因印刷引起的厚度段差,廣泛使用無基材轉印型的硬塗膜。大部分的無基材轉印型硬塗膜是藉由在離型膜上塗佈及固化硬塗樹脂組合物來形成(參照韓國公開專利公報第2015-77428號)。之後,在硬塗層上會形成利用墨或圖案等的印刷層,並在印刷層上附著塑料射出產品,然後藉由去除離型膜的方式進行轉印。Recently, in order to reduce the thickness step due to printing, a substrate-less transfer type hard coating film has been widely used. Most substrate-less transfer-type hard coat films are formed by applying and curing a hard coat resin composition on a release film (see Korean Laid-Open Patent Publication No. 2015-77428). After that, a printing layer using ink or a pattern is formed on the hard coating layer, and a plastic injection product is attached to the printing layer, and then the transfer is performed by removing the release film.

硬塗膜所具備的離型膜是由基材層和離型層構成,其中對於與硬塗層黏合的離型層主要使用矽樹脂或氟類樹脂作為原料樹脂。The release film included in the hard coating film is composed of a base material layer and a release layer, and a silicone resin or a fluorine-based resin is mainly used as a raw resin for the release layer bonded to the hard coating layer.

其中,就矽類離型層而言,具有剝離力低且價格低廉的優點,但是為了製備無基材轉印型產品而在離型層上直接形成硬塗層的過程中,因矽類離型層的表面張力變化率(gradient)而不易形成正常的塗層,因此會產生很多未塗佈(non-coating)、針孔(pin-hole)等塗佈不良的問題。此外,就矽類離型層而言,其表面張力低,因此在製備製程中硬塗層和離型層會剝離而使硬塗層破碎,或者在製備之後,會層層地纏繞(winding)在輥上,從而在保存的過程中會有硬塗層轉印到其接觸的其它層的問題。Among them, the silicon-based release layer has the advantages of low peeling force and low price. However, in the process of forming a hard coating layer directly on the release layer in order to prepare a substrate-free transfer type product, The gradient of the surface layer of the mold layer is difficult to form a normal coating, so many problems such as poor coating such as non-coating and pin-holes may occur. In addition, as for the silicon-based release layer, the surface tension is low, so the hard coating layer and the release layer may be peeled off during the manufacturing process to break the hard coating layer, or it may be wound in layers after preparation. The problem is that the hard coat is transferred to other layers that it contacts during the storage process.

由於這種問題,正在用表面張力高的三聚氰胺類或丙烯酸類離型層來替代矽類離型層使用到無基材轉印型硬塗膜上。Due to this problem, a melamine-based or acrylic-based release layer having a high surface tension is being used instead of a silicon-based release layer on a substrate-less transfer-type hard coating film.

然而,在三聚氰胺類或丙烯酸類離型層的情況下,與矽類離型層不同,雖然表層塗佈性(overcoating)良好,但是剝離力高且不易控制剝離力,從而在印刷製程後剝離離型膜時,不能剝離乾淨,因此有在離型面上存在硬塗層的殘留物的問題。However, in the case of a melamine-based or acrylic release layer, unlike a silicon-based release layer, although the surface layer has good overcoating, the peeling force is high and it is difficult to control the peeling force, so that it is peeled off after the printing process. When the film is molded, it cannot be peeled off cleanly, so there is a problem that a hard coating residue is left on the release surface.

要解決的技術問題Technical problem to be solved

因此,本發明的目的在於,提供一種離型膜的剝離性、硬塗層的外觀及保存穩定性優異的硬塗膜及其製備方法。Therefore, an object of the present invention is to provide a hard coating film having excellent peelability of a release film, an appearance of a hard coating layer, and storage stability, and a method for preparing the same.

技術方案Technical solutions

根據上述目的,本發明提供一種硬塗膜,其包含以基材層(base layer or backing layer)、離型層(release layer)及硬塗層(hard coating layer)的順序層積的結構,離型層包含使具有乙烯基(vinyl group)或己烯基(hexenyl group)的聚二甲基矽氧烷(polydimethylsiloxane)和氫矽氧烷(hydrogensiloxane)進行加成反應而得到的矽樹脂(silicone resin),硬塗層包含具有30℃以上的玻璃化轉變溫度(Tg)的高分子樹脂。According to the above object, the present invention provides a hard coating film including a structure in which a base layer or backing layer, a release layer, and a hard coating layer are sequentially laminated. The type layer includes a silicone resin obtained by subjecting a polydimethylsiloxane having a vinyl group or a hexenyl group to an addition reaction with a hydrogensiloxane. ), The hard coat layer contains a polymer resin having a glass transition temperature (Tg) of 30 ° C or higher.

此外,根據另一目的,本發明提供一種硬塗膜的製備方法,其包含以下步驟:(1)使具有乙烯基或己烯基的聚二甲基矽氧烷和氫矽氧烷進行加成反應而製備矽樹脂;(2)在基材層上塗佈包含矽樹脂的組合物,從而形成離型層;以及(3)在離型層上塗佈包含具有30℃以上的玻璃化轉變溫度的高分子樹脂的硬塗層樹脂組合物,從而形成硬塗層。In addition, according to another object, the present invention provides a method for preparing a hard coating film, which includes the following steps: (1) adding a polydimethylsiloxane having a vinyl group or a hexenyl group and a hydrosiloxane Reaction to prepare a silicone resin; (2) coating a composition containing a silicone resin on a substrate layer to form a release layer; and (3) coating on the release layer including a glass transition temperature of 30 ° C or higher A hard coating resin composition of a polymer resin, thereby forming a hard coating.

就本發明的硬塗膜而言,硬塗層具有優異的硬度和印刷性,並且與離型層的剝離容易,因此在硬塗層的表面進行印刷或蒸鍍後也能夠使離型膜和硬塗層剝離乾淨。In the hard coating film of the present invention, the hard coating layer has excellent hardness and printability, and is easily peeled from the release layer. Therefore, after the surface of the hard coating layer is printed or vapor-deposited, the release film and the The hard coating is peeled clean.

尤其是硬塗膜使用具有相對高的玻璃化轉變溫度的硬塗層樹脂,因此在輥收捲及後續製程(post-process)等中,即使被施加了外力,硬塗層也不會破碎或轉印到其它層,因此能夠長期保存。In particular, the hard coating film uses a hard coating resin having a relatively high glass transition temperature. Therefore, even when an external force is applied during roll winding and post-process, the hard coating does not break or Transfer to other layers, so it can be stored for a long time.

此外,就硬塗膜而言,與離型層的附著力得到了調節,因此在輥收捲及後續製程中,離型層和硬塗層也不會容易地剝離,並且用於硬塗層製備的組合物的表面張力得到了調節,因此在矽類離型層上也能夠實現良好的塗佈。In addition, as for the hard coating film, the adhesion to the release layer is adjusted, so the release layer and the hard coating layer will not easily peel off during roll winding and subsequent processes, and it is used for the hard coating layer. The surface tension of the prepared composition is adjusted, so that a good coating can also be achieved on the silicon-based release layer.

因此,就本發明的硬塗膜而言,在硬塗層的表面進行墨印刷、金屬蒸鍍等處理後,利用透明膠帶等來附著於玻璃板上,從而可以用作防散射膜(anti-scattering film),或者在塑料產品的射出後,可以用作手機或平板電腦的外裝材料等。Therefore, the hard coating film of the present invention can be used as an anti-scattering film (anti-scattering film) after being subjected to processes such as ink printing and metal vapor deposition on the surface of the hard coating layer, and then adhered to the glass plate with a transparent tape or the like. scattering film), or after injection of plastic products, it can be used as the exterior material of mobile phones or tablets.

下面將參照圖式對本發明進行更詳細的說明。為了有助於理解,圖式上的尺寸或間隔等可以放大示出,並且對於本發明所屬領域中具有通常知識者來說是顯而易見的內容可以省略圖示。The present invention will be described in more detail below with reference to the drawings. In order to facilitate understanding, dimensions, intervals, and the like on the drawings may be enlarged and shown, and content that is obvious to those having ordinary knowledge in the field to which the present invention pertains may be omitted from illustration.

參照圖1,根據一例的硬塗膜包含以第一基材層111、第一離型層121及硬塗層130的順序層積的結構。Referring to FIG. 1, a hard coating film according to an example includes a structure in which a first base material layer 111, a first release layer 121, and a hard coating layer 130 are laminated in this order.

參照圖2,根據另一不同例的硬塗膜包含以第一離型層121、第一基材層111、第一離型層121及硬塗層130的順序層積的結構。Referring to FIG. 2, a hard coating film according to another different example includes a structure in which a first release layer 121, a first substrate layer 111, a first release layer 121, and a hard coat layer 130 are laminated in this order.

參照圖3,根據又一不同例的硬塗膜包含以第一基材層111、第一離型層121、硬塗層130、第二離型層122及第二基材層112的順序層積的結構。Referring to FIG. 3, a hard coating film according to yet another example includes a sequential layer including a first substrate layer 111, a first release layer 121, a hard coating layer 130, a second release layer 122, and a second substrate layer 112. Product structure.

硬塗膜在硬塗層上可以進一步包含印刷層、蒸鍍層或黏合層。The hard coating film may further include a printed layer, an evaporation layer, or an adhesive layer on the hard coating layer.

參照圖4,根據另一不同例的硬塗膜包含以第一基材層111、第一離型層121、硬塗層130、黏合層140、第二離型層122及第二基材層112的順序層積的結構。Referring to FIG. 4, a hard coating film according to another different example includes a first substrate layer 111, a first release layer 121, a hard coating layer 130, an adhesive layer 140, a second release layer 122, and a second substrate layer. 112 is a sequential layered structure.

下面對各結構層進行具體的說明。Each structure layer will be specifically described below.

第一基材層111及第二基材層112可以為透明的膜,例如,可以為透明高分子膜。基材層可以包含選自聚烯烴、聚苯乙烯、聚碳酸酯、聚酯、纖維素、丙烯酸、聚氯乙烯及其混合物的高分子樹脂。具體地,基材層可以包含選自聚乙烯、聚丙烯、聚苯乙烯、聚碳酸酯、聚萘二甲酸乙二醇酯、聚對苯二甲酸乙二醇酯、聚對苯二甲酸丁二醇酯、三醋酸纖維素、丙烯酸、聚氯乙烯及其混合物的高分子樹脂。The first base material layer 111 and the second base material layer 112 may be transparent films, and may be, for example, transparent polymer films. The substrate layer may include a polymer resin selected from the group consisting of polyolefin, polystyrene, polycarbonate, polyester, cellulose, acrylic, polyvinyl chloride, and mixtures thereof. Specifically, the substrate layer may include a material selected from the group consisting of polyethylene, polypropylene, polystyrene, polycarbonate, polyethylene naphthalate, polyethylene terephthalate, and polybutylene terephthalate. Polymer esters of alcohol esters, cellulose triacetate, acrylic acid, polyvinyl chloride and mixtures thereof.

此外,為了提高機械強度或光學功能,基材層根據需要可以為對膜實施了單軸拉伸或雙軸拉伸的基材層。In addition, in order to improve mechanical strength or optical function, the base material layer may be a base material layer obtained by uniaxially stretching or biaxially stretching the film, if necessary.

基材層的厚度可以根據材質來選擇,但是其厚度可以為20~550 μm,較佳可以為50~188 μm。The thickness of the substrate layer can be selected according to the material, but its thickness can be 20 to 550 μm, and preferably 50 to 188 μm.

第一離型層121及第二離型層122包含剝離力低的矽樹脂。習知的三聚氰胺類或丙烯酸類離型膜的情況下,當與硬塗層剝離時,會存在硬塗層殘留在離型膜上的問題,但是根據本發明可以解決這種問題。The first release layer 121 and the second release layer 122 include a silicone resin having a low peeling force. In the case of the conventional melamine-based or acrylic release film, when the hard-coat layer is peeled off, there is a problem that the hard-coat layer remains on the release film, but this problem can be solved according to the present invention.

包含在離型層的矽樹脂可以是使聚二甲基矽氧烷和氫矽氧烷進行加成反應而得到的。具體地,矽樹脂可以是聚二甲基矽氧烷的乙烯基或己烯基與氫矽氧烷的Si-H基進行反應而形成的。藉此,矽樹脂可以同時具有聚二甲基矽氧烷的重複單元和氫矽氧烷的重複單元。The silicone resin contained in the release layer may be obtained by subjecting polydimethylsiloxane and hydrosiloxane to an addition reaction. Specifically, the silicone resin may be formed by reacting a vinyl group or a hexenyl group of polydimethylsiloxane with a Si-H group of hydrosiloxane. Thereby, the silicone resin can have both a repeating unit of polydimethylsiloxane and a repeating unit of hydrosiloxane.

矽樹脂可以是使10重量份的聚二甲基矽氧烷和0.05~1.0重量份的氫矽氧烷進行加成反應而得到的。當氫矽氧烷的反應量為0.05重量份以上時,有利於抑制殘留黏附率的下降及小分子(small molecule)遷移問題的發生,當氫矽氧烷的反應量為1.0重量份以下時,離型維持力可以更優異。The silicone resin may be obtained by an addition reaction of 10 parts by weight of polydimethylsiloxane and 0.05 to 1.0 part by weight of hydrosiloxane. When the reaction amount of hydrosiloxane is 0.05 parts by weight or more, it is beneficial to suppress the reduction of the residual adhesion rate and the occurrence of small molecule migration problems. When the reaction amount of hydrosiloxane is 1.0 part by weight or less, The release holding force can be more excellent.

作為具體例,聚二甲基矽氧烷可以用下述化學式1表示。As a specific example, polydimethylsiloxane can be represented by the following Chemical Formula 1.

[化學式1]

Figure TWI611932BD00001
[Chemical Formula 1]
Figure TWI611932BD00001

上述化學式1中,X為乙烯基或己烯基,Me為甲基,n為5~100的整數,較佳為5~50的整數,m+n為1,500~15,000的整數,較佳為3,000~10,000的整數。In the above Chemical Formula 1, X is a vinyl or hexenyl group, Me is a methyl group, n is an integer of 5 to 100, preferably an integer of 5 to 50, and m + n is an integer of 1,500 to 15,000, preferably 3,000 An integer of ~ 10,000.

聚二甲基矽氧烷的分子量可以為約15萬~60萬g/mol。The molecular weight of polydimethylsiloxane can be about 150,000 to 600,000 g / mol.

氫矽氧烷可以用下述化學式2表示。The hydrosiloxane can be represented by the following chemical formula 2.

[化學式2]

Figure TWI611932BD00002
[Chemical Formula 2]
Figure TWI611932BD00002

上述化學式2中,Me為甲基,a+b為2~100的整數,且b≤a。In the above Chemical Formula 2, Me is a methyl group, a + b is an integer from 2 to 100, and b ≦ a.

氫矽氧烷的市售產品可以例舉如信越(ShinEtsu)公司的X-92-122及道康寧公司的SYL-oFF 7048、SYL-OFF 7599、SYL-OFF 7678、SYL-OFF 7689等,但並不限定於此。Commercial products of hydrosilane can be exemplified by Shin-Etsu's X-92-122 and Dow Corning's SYL-oFF 7048, SYL-OFF 7599, SYL-OFF 7678, SYL-OFF 7689, etc. Not limited to this.

藉此,矽樹脂可以同時具有上述化學式1的重複單元(用方括號括起來的單元)及上述化學式2的重複單元(用方括號括起來的單元)。Thereby, the silicone resin can have both the repeating unit of the above Chemical Formula 1 (a unit enclosed by square brackets) and the repeating unit of the above Chemical Formula 2 (a unit enclosed by square brackets).

離型層的厚度(乾燥厚度)可以為0.05~1 μm。當離型層的厚度為0.05 μm以上時,有利於具有與硬塗層的低離型力及優異的離型偏差,當離型層的厚度為1 μm以下時,更有利於確保抗黏連(anti-blocking)特性。The thickness (dry thickness) of the release layer can be 0.05 to 1 μm. When the thickness of the release layer is 0.05 μm or more, it is beneficial to have a low release force and excellent release deviation from the hard coating layer. When the thickness of the release layer is 1 μm or less, it is more beneficial to ensure anti-blocking. (Anti-blocking) characteristics.

離型層的表面張力可以為20~30 dyne/cm2The surface tension of the release layer may be 20 to 30 dyne / cm 2 .

離型層對標準膠帶的離型力(剝離力)可以為3~20 gf/in,更較佳可以為4~15 gf/in。當離型力在較佳範圍內時,在離型膜剝離時,硬塗層的殘留物不會留在離型層上,並且在輥收捲及後續製程中,可以抑制離型層從硬塗層剝離的危險性。The release force (peeling force) of the release layer to the standard tape can be 3 to 20 gf / in, and more preferably 4 to 15 gf / in. When the release force is in a better range, the residue of the hard coating layer will not remain on the release layer when the release film is peeled off, and during the roll winding and subsequent processes, the release layer can be suppressed from being hardened. Risk of coating peeling.

硬塗層130是在離型膜的離型層上形成,在後續加工中產生確保與印刷或蒸鍍的層的附著力的作用。The hard coat layer 130 is formed on a release layer of a release film, and has a role of ensuring adhesion to a printed or vapor-deposited layer in subsequent processing.

硬塗層可以包含熱塑性樹脂、熱固性樹脂、電離輻射固化性樹脂等,較佳地,為了提高表面硬度而能夠發揮高的硬塗性,可以包含電離輻射(紫外線或電子射線)固化性樹脂。The hard coat layer may include a thermoplastic resin, a thermosetting resin, an ionizing radiation curable resin, and the like. Preferably, in order to improve the surface hardness and exhibit high hard coatability, an ionizing radiation (ultraviolet or electron beam) curable resin may be included.

熱塑性樹脂及熱固性樹脂的具體例可以例舉如聚酯類樹脂、丙烯酸類樹脂、丙烯酸氨基甲酸乙酯類樹脂、聚酯丙烯酸酯類樹脂、聚氨酯丙烯酸酯類樹脂、環氧丙烯酸酯類樹脂、氨基甲酸乙酯類樹脂、環氧類樹脂、聚碳酸酯類樹脂、纖維素類樹脂、縮醛類樹脂、聚乙烯類樹脂、聚苯乙烯類樹脂、聚醯胺類樹脂、聚醯亞胺類樹脂、三聚氰胺類樹脂、苯酚類樹脂、矽類樹脂及其混合物等。Specific examples of the thermoplastic resin and the thermosetting resin include polyester resin, acrylic resin, acrylic urethane resin, polyester acrylate resin, urethane acrylate resin, epoxy acrylate resin, and amino group. Ethyl formate resin, epoxy resin, polycarbonate resin, cellulose resin, acetal resin, polyethylene resin, polystyrene resin, polyamide resin, polyimide resin , Melamine resin, phenol resin, silicon resin and mixtures thereof.

電離輻射固化性樹脂可以使用藉由電離輻射的照射而經過交聯及固化的光聚合性預聚物,光聚合性預聚物可以使用陽離子聚合型和自由基聚合型的光聚合性預聚物。陽離子聚合型光聚合性預聚物可以例舉如環氧類樹脂或乙烯基酯類樹脂等,環氧類樹脂可以例舉如雙酚類環氧樹脂、酚醛清漆(novolac)環氧樹脂、脂環族(alicyclic)環氧樹脂、脂肪族環氧樹脂及其混合物等。從硬塗性方面考慮,自由基聚合型光聚合性預聚物可以較佳使用在1分子中具有2個以上的丙烯醯(acryloyl)基且藉由交聯固化形成三維網路(network)結構的丙烯酸類預聚物(硬質預聚物)。As the ionizing radiation-curable resin, a photopolymerizable prepolymer that is crosslinked and cured by irradiation with ionizing radiation can be used. The photopolymerizable prepolymer can be a cationically polymerizable and radically polymerizable photopolymerizable prepolymer. . Examples of the cationic polymerizable photopolymerizable prepolymer include epoxy resins and vinyl ester resins, and epoxy resins include bisphenol epoxy resins, novolac epoxy resins, and resins. Alicyclic epoxy resins, aliphatic epoxy resins, and mixtures thereof. From the viewpoint of hard coatability, the radical polymerization type photopolymerizable prepolymer can be preferably used to have a three-dimensional network structure by having two or more acrylyl groups in one molecule and curing by crosslinking. Acrylic prepolymer (hard prepolymer).

丙烯酸類預聚物可以例舉如氨基甲酸乙酯丙烯酸酯、聚酯丙烯酸酯、環氧丙烯酸酯、三聚氰胺丙烯酸酯、多氟烷基丙烯酸酯、矽丙烯酸酯及其混合物等。就氨基甲酸乙酯丙烯酸酯類預聚物而言,例如可以藉由聚氨酯低聚物和(甲基)丙烯酸的反應來進行酯化(esterification)而得到,聚氨酯低聚物是聚醚多元醇(polyether polyol)或聚酯多元醇(polyester polyol)與聚異氰酸酯(polyisocyanate)進行反應而得到的。就聚酯丙烯酸酯類預聚物而言,例如可以將藉由多元羧酸(multivalent carboxylic acids)和多元醇(multivalent alcohols)的縮合得到的、在兩末端具有羥基(hydroxyl group)的聚酯低聚物的羥基用(甲基)丙烯酸進行酯化而得到,或者將藉由多元羧酸和環氧烷(alkylene oxide)加成得到的低聚物末端的羥基用(甲基)丙烯酸進行酯化而得到。就環氧丙烯酸酯類預聚物而言,例如可以藉由分子量較低的雙酚型環氧樹脂或酚醛清漆環氧樹脂的環氧乙烷(oxirane)環和(甲基)丙烯酸的酯化反應來得到。Examples of the acrylic prepolymer include urethane acrylate, polyester acrylate, epoxy acrylate, melamine acrylate, polyfluoroalkyl acrylate, silicon acrylate, and mixtures thereof. The urethane acrylate prepolymer can be obtained, for example, by esterification of a polyurethane oligomer with (meth) acrylic acid. The polyurethane oligomer is a polyether polyol ( It is obtained by reacting a polyether polyol or a polyester polyol with a polyisocyanate. For polyester acrylate prepolymers, for example, polyesters having hydroxyl groups at both ends can be obtained by condensation of polyvalent carboxylic acids and polyvalent alcohols. The hydroxyl group of the polymer is obtained by esterification with (meth) acrylic acid, or the hydroxyl group at the terminal of the oligomer obtained by addition of a polycarboxylic acid and an alkylene oxide is esterified with (meth) acrylic acid. And get. As for the epoxy acrylate-based prepolymer, for example, an oxirane ring and a (meth) acrylic acid can be esterified by a bisphenol epoxy resin or novolac epoxy resin having a relatively low molecular weight. To get.

為了賦予交聯固化性的提高或固化收縮的調整等各種性能,硬塗層可以進一步包含光聚合性單體。光聚合性單體可以例舉如一官能(甲基)丙烯酸單體(例:2-乙基己基(甲基)丙烯酸酯、2-羥基乙基(甲基)丙烯酸酯、2-羥基丙基(甲基)丙烯酸酯、丁氧基乙基(甲基)丙烯酸酯等)、二官能(甲基)丙烯酸單體(例:1,6-己二醇二(甲基)丙烯酸酯、新戊二醇(甲基)丙烯酸酯、二甘醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、羥基特戊酸新戊二醇二(甲基)丙烯酸酯(hydroxypivalic acid neopentyl glycol di(meth)acrylate)等)、三官能以上的(甲基)丙烯酸單體(例:二季戊四醇六(甲基)丙烯酸酯、三甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯(pentaerythritol tri(meth)acrylate)等)。這些光聚合性單體可以單獨使用或兩種以上組合使用。The hard coat layer may further include a photopolymerizable monomer in order to impart various properties such as improvement in cross-linking curability or adjustment of curing shrinkage. Examples of the photopolymerizable monomer include a monofunctional (meth) acrylic monomer (example: 2-ethylhexyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl ( (Meth) acrylate, butoxyethyl (meth) acrylate, etc.), difunctional (meth) acrylic monomer (example: 1,6-hexanediol di (meth) acrylate, neopentyl Alcohol (meth) acrylate, diethylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, hydroxypivalic acid neopentyl glycol di (meth) acrylate glycol di (meth) acrylate, etc.), trifunctional or more (meth) acrylic monomers (eg, dipentaerythritol hexa (meth) acrylate, trimethylpropane tri (meth) acrylate, pentaerythritol tri (methyl) Based) acrylate (pentaerythritol tri (meth) acrylate, etc.). These photopolymerizable monomers can be used alone or in combination of two or more.

藉由紫外線照射來固化而形成硬塗層時,除前述的光聚合性預聚物及光聚合性單體以外,硬塗層可以進一步包含光聚合引發劑。光聚合引發劑可以使用廣泛用於紫外線固化樹脂的固化的常見引發劑,例如可以使用肟酯類(oxime esters)、苯乙酮類、二苯甲酮類、苯偶姻類(benzoins)、氧雜蒽酮類(xanthones)、三嗪類、鹵甲基惡二唑類、洛芬堿二聚物類(lophine dimers)等光引發劑。這些引發劑可以單獨使用或兩種以上組合使用。When the hard coat layer is formed by curing by ultraviolet irradiation, the hard coat layer may further include a photopolymerization initiator in addition to the photopolymerizable prepolymer and the photopolymerizable monomer. As the photopolymerization initiator, common initiators widely used for curing of ultraviolet curable resins can be used. For example, oxime esters, acetophenones, benzophenones, benzoins, and oxygen can be used. Photoinitiators such as xanthones, triazines, halomethyloxadiazoles, and lophine dimers. These initiators can be used alone or in combination of two or more.

硬塗層可以是硬塗層樹脂組合物塗佈及根據需要固化在離型膜的離型層上而形成的。The hard coat layer may be formed by applying a hard coat resin composition and curing it on a release layer of a release film as required.

此時,硬塗層樹脂組合物的溶劑較佳使用表面張力低的溶劑,以使得與塗佈的離型層的表面張力偏差能夠得到最小化。藉此,硬塗層樹脂組合物可以具有比離型層的表面張力更低或與離型層表面張力的差異在10 dyne/cm2 以內的表面張力。At this time, as the solvent of the hard coat resin composition, a solvent having a low surface tension is preferably used so that a deviation in surface tension from the coated release layer can be minimized. Thereby, the hard-coat resin composition can have a surface tension that is lower than the surface tension of the release layer or a difference from the surface tension of the release layer within 10 dyne / cm 2 .

硬塗層包含高分子樹脂,高分子樹脂具有30℃以上,例如30~60℃、30~70℃、30~80℃或30~90℃的玻璃化轉變溫度(Tg)。一般而言,Tg越低,則為軟質的聚合物,Tg越高,則為硬質的聚合物。當Tg不足30℃時,原料為軟質,並且表面硬度過低,從而在收捲及處理過程中會因收捲壓力或外力而容易使塗層破碎或轉移到外部,因此使用Tg為30℃以上的原料才能確保不會因收捲壓力或外力而使塗層破碎或轉移的最低限度的硬度。The hard coating layer includes a polymer resin having a glass transition temperature (Tg) of 30 ° C or higher, such as 30 to 60 ° C, 30 to 70 ° C, 30 to 80 ° C, or 30 to 90 ° C. Generally, a lower Tg is a soft polymer, and a higher Tg is a hard polymer. When the Tg is less than 30 ° C, the raw materials are soft and the surface hardness is too low, so that the coating is easily broken or transferred to the outside due to the winding pressure or external force during winding and processing. Therefore, the use of Tg is above 30 ° C. Raw materials to ensure a minimum hardness that will not cause the coating to break or transfer due to winding pressure or external forces.

硬塗層的厚度可以為0.1~30 μm,較佳可以為1~10 μm。當硬塗層的厚度在較佳範圍內時,作為硬塗層可以發揮充分的表面硬度,並且在霾、透過率及塗膜貼緊力方面可以更優異。The thickness of the hard coating layer may be 0.1 to 30 μm, and preferably 1 to 10 μm. When the thickness of the hard coat layer is within a preferable range, the hard coat layer can exhibit sufficient surface hardness, and can be more excellent in haze, transmittance, and adhesion of the coating film.

此外,硬塗層可以具有0.1~30 μm的厚度及1H以上的表面硬度。In addition, the hard coating layer may have a thickness of 0.1 to 30 μm and a surface hardness of 1H or more.

硬塗層對離型層的附著力可以為4~10 gf/in。當層間附著力在較佳範圍內時,可以在製程或處理過程中更加抑制離型層和硬塗層之間的剝離,並且硬塗層和離型層能夠剝離乾淨,因此可以更有利於抑制殘留物的產生。The adhesion of the hard coating to the release layer can be 4 ~ 10 gf / in. When the interlayer adhesion is in a better range, the peeling between the release layer and the hard coating layer can be more suppressed during the process or processing, and the hard coating and the release layer can be peeled clean, so it can be more beneficial to suppress Generation of residues.

黏合層140在硬塗層130的一面形成,在之後產生提高對於玻璃板等的附著性的作用。The adhesive layer 140 is formed on one side of the hard coat layer 130, and thereafter, it has an effect of improving the adhesion to a glass plate or the like.

黏合層可以利用常規的黏合劑樹脂組合物來形成。The adhesive layer can be formed using a conventional adhesive resin composition.

黏合劑組合物可以藉由分別聚合一種以上的丙烯酸單體及含羧基不飽和單體來形成。丙烯酸單體的具體例可以例舉如甲基(甲基)丙烯酸酯、乙基(甲基)丙烯酸酯、丁基(甲基)丙烯酸酯、二甲氨基乙基(甲基)丙烯酸酯、異丁基(甲基)丙烯酸酯、叔丁基(甲基)丙烯酸酯、環己基(甲基)丙烯酸酯、乙基己基(甲基)丙烯酸酯、四氫呋喃甲基(甲基)丙烯酸酯(Tetrahydrofurfuryl(meth)acrylate)、羥基乙基(甲基)丙烯酸酯、2-羥基丙基(甲基)丙烯酸酯、2-羥基-3-氯丙基(甲基)丙烯酸酯、4-羥基丁基(甲基)丙烯酸酯、丙三醇(甲基)丙烯酸酯、甲基α-羥基甲基丙烯酸酯、乙基α-羥基甲基丙烯酸酯、丙基α-羥基甲基丙烯酸酯、丁基α-羥基甲基丙烯酸酯、2-甲氧基乙基(甲基)丙烯酸酯、3-甲氧基丁基(甲基)丙烯酸酯、乙氧基二甘醇(甲基)丙烯酸酯、甲氧基三甘醇(甲基)丙烯酸酯、甲氧基三丙二醇(甲基)丙烯酸酯、聚(乙二醇)甲基醚(甲基)丙烯酸酯、四氟丙基(甲基)丙烯酸酯、1,1,1,3,3,3-六氟異丙基(甲基)丙烯酸酯、八氟戊基(甲基)丙烯酸酯(octafluoropentyl(meth)acrylate)、十七氟癸基(甲基)丙烯酸酯(heptadecafluorodecyl(meth)acrylate)、異冰片基(甲基)丙烯酸酯(isobornyl(meth)acrylate)、二環戊基(甲基)丙烯酸酯(dicyclopentanyl(meth)acrylate)、二環戊烯基(甲基)丙烯酸酯(dicyclopentenyl(meth)acrylate)、二環戊基氧乙基(甲基)丙烯酸酯(dicyclopentanyloxyethyl(meth)acrylate)、二環戊烯基氧乙基(甲基)丙烯酸酯(dicyclopentenyloxyethyl(meth)acrylate)及它們的混合物,較佳為甲基(甲基)丙烯酸酯、丁基(甲基)丙烯酸酯及它們的混合物。所述含羧基不飽和單體的具體例可以例舉如丙烯酸、甲基丙烯酸、2-(甲基)丙烯醯氧基乙酸、3-(甲基)丙烯醯氧基丙酸、4-(甲基)丙烯醯氧基丁酸、衣康酸(itaconic acid)、馬來酸(maleic acid)、馬來酸酐(maleic anhydride)及其混合物,較佳為甲基丙烯酸、丙烯酸及其混合物。The adhesive composition can be formed by polymerizing more than one acrylic monomer and a carboxyl group-containing unsaturated monomer, respectively. Specific examples of the acrylic monomer include methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, dimethylaminoethyl (meth) acrylate, isopropyl Butyl (meth) acrylate, tert-butyl (meth) acrylate, cyclohexyl (meth) acrylate, ethylhexyl (meth) acrylate, tetrahydrofuran methyl (meth) acrylate (Tetrahydrofurfuryl ( meth) acrylate), hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxy-3-chloropropyl (meth) acrylate, 4-hydroxybutyl (methyl Group) acrylate, glycerol (meth) acrylate, methyl α-hydroxymethacrylate, ethyl α-hydroxymethacrylate, propyl α-hydroxymethacrylate, butyl α-hydroxy Methacrylate, 2-methoxyethyl (meth) acrylate, 3-methoxybutyl (meth) acrylate, ethoxydiethylene glycol (meth) acrylate, methoxytrimethacrylate Glycol (meth) acrylate, methoxytripropylene glycol (meth) acrylate, poly ( Ethylene glycol) methyl ether (meth) acrylate, tetrafluoropropyl (meth) acrylate, 1,1,1,3,3,3-hexafluoroisopropyl (meth) acrylate, eight Octafluoropentyl (meth) acrylate, heptadecafluorodecyl (meth) acrylate, isobornyl (meth) acrylate acrylate), dicyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopentanyl (meth) acrylate ) Dicyclopentanyloxyethyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, and mixtures thereof, preferably methyl (meth) acrylate, butyl (Meth) acrylates and mixtures thereof. Specific examples of the carboxyl group-containing unsaturated monomer include acrylic acid, methacrylic acid, 2- (meth) acrylic acid oxyacetic acid, 3- (meth) acrylic acid oxypropionic acid, and 4- (methyl ) Acrylic acid oxybutyric acid, itaconic acid, maleic acid, maleic anhydride and mixtures thereof, preferably methacrylic acid, acrylic acid and mixtures thereof.

硬塗膜的製備方法包含以下步驟:(1)使具有乙烯基或己烯基的聚二甲基矽氧烷和氫矽氧烷進行加成反應而製備矽樹脂;(2)在基材層上塗佈包含矽樹脂的組合物,從而形成離型層;以及(3)在離型層上塗佈包含具有30℃以上的玻璃化轉變溫度的高分子樹脂的硬塗層樹脂組合物,從而形成硬塗層。The method for preparing a hard coating film includes the following steps: (1) adding a polydimethylsiloxane having a vinyl group or a hexenyl group and a hydrosiloxane to prepare a silicone resin; (2) forming a silicone resin on the substrate layer Coating the composition containing a silicone resin to form a release layer; and (3) coating the release layer with a hard coat resin composition containing a polymer resin having a glass transition temperature of 30 ° C. or more, thereby Forms a hard coat.

下面將對各步驟進行具體的說明。Each step will be specifically described below.

步驟(1)為使具有乙烯基或己烯基的聚二甲基矽氧烷和氫矽氧烷進行加成反應而製備矽樹脂的步驟。Step (1) is a step of preparing a silicone resin by subjecting a polydimethylsiloxane having a vinyl group or a hexenyl group to an addition reaction with a hydrosiloxane.

聚二甲基矽氧烷及氫矽氧烷的具體種類、結構及反應量如同上述例示。The specific types, structures, and reaction amounts of the polydimethylsiloxane and the hydrosiloxane are as described above.

具體地,如化學式1所示,聚二甲基矽氧烷可以具有乙烯基或己烯基,藉此乙烯基或己烯基可以與氫矽氧烷的Si-H基進行反應。Specifically, as shown in Chemical Formula 1, the polydimethylsiloxane may have a vinyl group or a hexenyl group, whereby the vinyl group or the hexenyl group may react with the Si-H group of the hydrosiloxane.

此外,反應可以在鉑催化劑的存在下進行。In addition, the reaction can be performed in the presence of a platinum catalyst.

步驟(2)為在基材層上塗佈包含矽樹脂的組合物,從而形成離型層的步驟。Step (2) is a step of applying a composition containing a silicone resin on a substrate layer to form a release layer.

基材層可以使用前面例示的原料並藉由普通的熔融擠出法等來製備。The base material layer can be prepared by using the raw materials exemplified above and by a general melt extrusion method or the like.

此外,為了提高機械強度或光學功能,基材層可以根據需要在對膜進行單軸拉伸或雙軸拉伸。In addition, in order to improve the mechanical strength or optical function, the substrate layer may be uniaxially stretched or biaxially stretched as necessary.

之後,在基材層上塗佈包含前面製備的矽樹脂的組合物,然後可以經過加熱乾燥及固化等形成離型層。After that, the composition containing the previously prepared silicone resin is coated on the substrate layer, and then a release layer can be formed by heating, drying, and curing.

步驟(3)為在離型層上塗佈硬塗層樹脂組合物,從而形成硬塗層的步驟。Step (3) is a step of applying a hard coat resin composition on the release layer to form a hard coat layer.

具體地,在離型層上塗佈包含具有30℃以上的玻璃化轉變溫度的高分子樹脂的硬塗層樹脂組合物,並根據需要進行固化,從而可以製備硬塗層。Specifically, a hard coat resin composition containing a polymer resin having a glass transition temperature of 30 ° C. or higher is applied on the release layer and cured as necessary, so that a hard coat can be prepared.

塗佈可以使用旋塗或狹縫塗佈、輥塗、絲網印刷、塗佈工具(applicator)法等,將硬塗層樹脂組合物以需要的塗佈厚度,例如以2~25 μm的濕塗(wet-coating)厚度塗佈在離型層上。在所述塗佈後,可以在50~150℃的溫度下加熱1~10分鐘,從而去除溶劑。For coating, spin coating or slit coating, roll coating, screen printing, and applicator methods can be used to apply the hard coating resin composition to a desired coating thickness, for example, at a humidity of 2 to 25 μm. A wet-coating thickness is applied on the release layer. After the coating, the solvent may be removed by heating at a temperature of 50 to 150 ° C. for 1 to 10 minutes.

固化可以藉由照射具有200~450 nm波長的光線來進行。使用於照射的光源可以使用低壓水銀燈、高壓水銀燈、超高壓水銀燈、金屬鹵化物燈、氬氣激光等,根據情況也可以利用X射線、電子射線等。曝光量會根據組合物各成分的種類、混合量及乾燥膜厚度而不同,但是使用高壓水銀燈時,可以為100 mJ/cm2 (在365 nm波長)以下。Curing can be performed by irradiating light having a wavelength of 200 to 450 nm. As a light source used for irradiation, a low-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high-pressure mercury lamp, a metal halide lamp, an argon laser, etc. may be used, and an X-ray, an electron beam, etc. may be used as needed. The amount of exposure varies depending on the type, mixing amount, and thickness of the dry film of each component of the composition, but when using a high-pressure mercury lamp, it can be 100 mJ / cm 2 (at a wavelength of 365 nm) or less.

用於塗佈的硬塗層樹脂組合物是藉由將前面例示的原料樹脂(單體、低聚物或聚合物)與固化劑(熱固化劑或紫外線(UV)固化劑)及稀釋用溶劑混合,並根據需要混合添加劑來製造。The hard coat resin composition for coating is obtained by combining the raw material resin (monomer, oligomer, or polymer) exemplified above with a curing agent (heat curing agent or ultraviolet (UV) curing agent) and a solvent for dilution. Mix and mix additives as needed to make.

硬塗層樹脂組合物包含具有30℃以上的玻璃化轉變溫度(Tg)的高分子樹脂。例如,就硬塗層樹脂組合物而言,除溶劑以外,可以具有30℃以上的玻璃化轉變溫度(Tg)。The hard coat resin composition contains a polymer resin having a glass transition temperature (Tg) of 30 ° C or higher. For example, the hard-coat resin composition may have a glass transition temperature (Tg) of 30 ° C. or higher in addition to the solvent.

此外,溶劑較佳使用表面張力低的溶劑,以使得與塗佈的離型層的表面張力偏差能夠得到最小化。例如,溶劑可以使用表面張力低的醇類、酮類或其混合溶劑。溶劑的表面張力較佳可以為22~30 dyne/cm2 ,更較佳可以為22~26 dyne/cm2 。即,硬塗層樹脂組合物可以包含具有22~26 dyne/cm2 的表面張力的酮類、醇類或其混合溶劑作為溶劑。In addition, as the solvent, a solvent having a low surface tension is preferably used so that a deviation from the surface tension of the applied release layer can be minimized. For example, as the solvent, alcohols, ketones, or a mixed solvent thereof having a low surface tension can be used. The surface tension of the solvent may be preferably 22 to 30 dyne / cm 2 , and more preferably 22 to 26 dyne / cm 2 . That is, the hard coat resin composition may contain a ketone, an alcohol, or a mixed solvent thereof having a surface tension of 22 to 26 dyne / cm 2 as a solvent.

此外,硬塗層樹脂組合物可以具有比離型層的表面張力更低或與離型層表面張力的差異在10 dyne/cm2 以內的表面張力,更較佳可以具有比所述離型層的表面張力更低或與所述離型層表面張力的差異在3 dyne/cm2 以內的表面張力。當表面張力在所述較佳範圍內時,不會發生未塗佈等不良現象,因此塗佈外觀可以更良好。In addition, the hard coat resin composition may have a surface tension that is lower than the surface tension of the release layer or a difference from the surface tension of the release layer within 10 dyne / cm 2 , and more preferably may have a surface tension that is greater than that of the release layer. Has a surface tension that is lower or a difference from the surface tension of the release layer within 3 dyne / cm 2 . When the surface tension is within the preferred range, undesired phenomena such as non-coating do not occur, and thus the coating appearance can be better.

此外,除表面張力以外,為了確保外觀穩定性,硬塗層樹脂組合物的黏度較佳調節為約10~100 cps。當黏度在所述較佳範圍內時,可以抑制未塗佈等不良,並且在在線(in-line)設備上可以容易地進行塗佈。In addition, in addition to surface tension, in order to ensure appearance stability, the viscosity of the hard-coat resin composition is preferably adjusted to about 10 to 100 cps. When the viscosity is within the preferable range, defects such as non-coating can be suppressed, and coating can be easily performed on an in-line device.

下面藉由實施例對本發明進行更具體的說明。下述實施例僅用於例示本發明,本發明的範圍並不會限定在下述實施例。The present invention will be described in more detail by the following examples. The following examples are only for illustrating the present invention, and the scope of the present invention is not limited to the following examples.

離型膜的製造Manufacturing of release film

實施例1-1Example 1-1

將10重量份的具有乙烯基或己烯基的聚二甲基矽氧烷(道康寧公司製備,LTC750A)、0.2重量份的氫矽氧烷(道康寧公司製備,7048)、0.002重量份的鉑催化劑及餘量的溶劑(甲苯/甲基乙基酮混合溶劑)混合及攪拌,從而製備總100重量份的離型層樹脂組合物。藉由常規的塗佈法,將離型層樹脂組合物塗佈在50 μm厚度的聚對苯二甲酸乙二醇酯薄膜(PET膜)上,然後在150℃下加熱乾燥30秒。其結果,得到了在PET膜上形成厚度為0.5 μm的離型層的離型膜。10 parts by weight of a polydimethylsiloxane having vinyl or hexenyl groups (manufactured by Dow Corning, LTC750A), 0.2 parts by weight of hydrosiloxane (manufactured by Dow Corning, 7048), and 0.002 parts by weight of a platinum catalyst And the remaining solvent (toluene / methyl ethyl ketone mixed solvent) are mixed and stirred to prepare a total of 100 parts by weight of a release layer resin composition. The release layer resin composition was coated on a polyethylene terephthalate film (PET film) with a thickness of 50 μm by a conventional coating method, and then heated and dried at 150 ° C. for 30 seconds. As a result, a release film having a release layer having a thickness of 0.5 μm was formed on the PET film.

實施例1-2Example 1-2

實施與上述實施例1相同的步驟,不同之處在於調節離型層樹脂組合物的塗佈量,從而製備在PET膜上形成厚度為0.05 μm的離型層的離型膜。The same procedure as in Example 1 was performed, except that the coating amount of the release layer resin composition was adjusted to prepare a release film having a thickness of 0.05 μm on the PET film.

實施例1-3Examples 1-3

實施與上述實施例1相同的步驟,不同之處在於調節離型層樹脂組合物的塗佈量,從而製備在PET膜上形成厚度為1 μm的離型層的離型膜。The same procedure as in Example 1 was performed, except that the coating amount of the release layer resin composition was adjusted to prepare a release film having a thickness of 1 μm on the PET film.

比較例1-1Comparative Example 1-1

將10重量份的三聚氰胺樹脂(愛敬化學,AU-126-60)、0.05重量份的對甲苯磺酸作為固化催化劑及餘量的溶劑(甲苯/甲基乙基酮/異丙醇混合溶劑)混合,製備總100重量份的離型層樹脂組合物。採用與實施例1-1相同的方式,利用離型層樹脂組合物製備離型膜。10 parts by weight of melamine resin (Aijing Chemicals, AU-126-60), 0.05 parts by weight of p-toluenesulfonic acid as a curing catalyst, and the remaining solvent (toluene / methyl ethyl ketone / isopropanol mixed solvent) are mixed , A total of 100 parts by weight of a release layer resin composition was prepared. In the same manner as in Example 1-1, a release film was prepared using a release layer resin composition.

硬塗層的製備Preparation of hard coating

實施例2-1Example 2-1

將10重量份的丙烯酸類多元醇(愛敬化學,AOF-2033)、0.5重量份的異氰酸酯化合物(愛敬化學,AH-2100)及餘量的溶劑(甲基乙基酮)混合及攪拌,從而製備除溶劑以外的樹脂固含量的濃度為30重量%且Tg為約30℃的硬塗層樹脂組合物。藉由常規的塗佈法,將硬塗層樹脂組合物塗佈在離型膜的離型層上,然後在120℃下加熱乾燥120秒。其結果,得到在離型膜的離型層上形成厚度為2.0 μm的硬塗層的硬塗膜。10 parts by weight of an acrylic polyol (Aiking Chemical, AOF-2033), 0.5 parts by weight of an isocyanate compound (Aiking Chemical, AH-2100), and the remaining solvent (methyl ethyl ketone) are mixed and stirred to prepare The hard coating resin composition having a resin solid content concentration other than the solvent of 30% by weight and a Tg of about 30 ° C. The hard coat resin composition is coated on a release layer of a release film by a conventional coating method, and then heated and dried at 120 ° C. for 120 seconds. As a result, a hard coat film having a hard coat layer having a thickness of 2.0 μm was formed on the release layer of the release film.

比較例2-1Comparative Example 2-1

將10重量份的丙烯酸類多元醇(多元醇,AF-301R,愛敬化學)、0.5重量份的異氰酸酯(異氰酸酯,AH-2100,愛敬化學)及溶劑(甲基乙基酮)混合及攪拌,從而製備除溶劑以外的樹脂固含量的濃度為30重量%且Tg為約20℃的硬塗層樹脂組合物。採用與實施例2-1相同的方式,利用硬塗層樹脂組合物製備離型膜。10 parts by weight of an acrylic polyol (polyol, AF-301R, Aiken Chemical), 0.5 parts by weight of an isocyanate (isocyanate, AH-2100, Aiken Chemical) and a solvent (methyl ethyl ketone) are mixed and stirred, so that A hard coat resin composition having a resin solid content concentration other than the solvent of 30% by weight and a Tg of about 20 ° C was prepared. In the same manner as in Example 2-1, a release film was prepared using the hard-coat resin composition.

比較例2-2Comparative Example 2-2

重複與實施例2-1相同的步驟,不同之處在於使用丙二醇單甲醚作為溶劑,從而製備硬塗膜。The same steps as in Example 2-1 were repeated, except that propylene glycol monomethyl ether was used as a solvent to prepare a hard coating film.

比較例2-3Comparative Example 2-3

將100重量份的丙烯酸酯低聚物(SMP-550A,共榮社化學株式會社)、5重量份的光聚合引發劑(Irgacure 184,巴斯夫(BASF)公司)及溶劑(甲基乙基酮)混合及攪拌,從而製備除溶劑以外的樹脂固含量的濃度為30重量%且Tg為約20℃的硬塗層樹脂組合物。採用與實施例2-1相同的方式,利用硬塗層樹脂組合物製備離型膜。100 parts by weight of an acrylate oligomer (SMP-550A, Kyoeisha Chemical Co., Ltd.), 5 parts by weight of a photopolymerization initiator (Irgacure 184, BASF) and a solvent (methyl ethyl ketone) The hard coating resin composition having a resin solid content concentration of 30% by weight and a Tg of about 20 ° C. was prepared by mixing and stirring. In the same manner as in Example 2-1, a release film was prepared using the hard-coat resin composition.

比較例2-4Comparative Example 2-4

採用與比較例2-3相同的方式,在離型膜的離型層上形成硬塗層。使用高壓水銀紫外線燈,以積分光量300 mJ/cm2 的條件照射並進行固化。其結果,得到在離型膜的離型層上形成厚度為2.0 μm的硬塗層的硬塗膜。In the same manner as in Comparative Example 2-3, a hard coat layer was formed on the release layer of the release film. A high-pressure mercury ultraviolet lamp was used to irradiate and cure under conditions of an integrated light amount of 300 mJ / cm 2 . As a result, a hard coat film having a hard coat layer having a thickness of 2.0 μm was formed on the release layer of the release film.

物理性質的評價Evaluation of physical properties

根據實施例1-1至1-3及比較例1-1分別製備離型膜,並根據實施例2-1及比較例2-1至2-4分別在這些離型膜上形成硬塗層,從而製備在4種離型膜上組合5種硬塗層的總20個硬塗膜。A release film was prepared according to Examples 1-1 to 1-3 and Comparative Example 1-1, and a hard coat layer was formed on these release films according to Example 2-1 and Comparative Examples 2-1 to 2-4, respectively. Thus, a total of 20 hard coating films were prepared by combining 5 hard coatings on 4 release films.

之後,如下所示評價物理性質,並整理到表1中。After that, the physical properties were evaluated as shown below, and the results were summarized in Table 1.

實驗例1:離型力(剝離力)的評價Experimental example 1: Evaluation of release force (peeling force)

在離型膜的離型面上貼上標準膠帶(TESA7475)。在常溫下放置30分鐘,然後以180°的角度在0.3 m/min及25 m/min的條件下進行剝離測試。Apply standard tape (TESA7475) to the release surface of the release film. After being left at room temperature for 30 minutes, the peel test was performed at an angle of 180 ° under the conditions of 0.3 m / min and 25 m / min.

實驗例2:層間附著力的評價Experimental example 2: Evaluation of adhesion between layers

將貼到離型膜的硬塗層在常溫下放置30分鐘,然後以180°的角度在0.3 m/min及25 m/min的條件下進行了剝離測試。此外,在進行剝離時,用肉眼觀察在離型層上是否留有硬塗層的殘留物。The hard coating layer attached to the release film was left at room temperature for 30 minutes, and then peeled off at an angle of 180 ° under the conditions of 0.3 m / min and 25 m / min. In addition, when peeling, the presence of a hard coat residue on the release layer was observed with the naked eye.

實驗例3:硬塗層外觀評價Experimental Example 3: Appearance Evaluation of Hard Coating

用肉眼觀察在離型層上塗佈後固化的硬塗層的外觀,確認是否有未塗佈等塗佈缺陷。The appearance of the hard coat layer cured after coating on the release layer was observed with the naked eye, and it was confirmed whether there were any coating defects such as uncoated.

O:未觀察到塗佈缺陷O: No coating defect was observed

X:觀察到未塗佈等塗佈缺陷X: Coating defects such as uncoated are observed

實驗例4:印刷附著性的評價Experimental example 4: Evaluation of print adhesion

將10重量份的評價用墨(精工油墨(Seiko Advance LTD),710 Matte Black)和1.0重量份的固化劑(精工油墨,MS-8 Hardner)混合及攪拌,並在硬塗層表面上以10 μm的厚度塗佈,然後在80℃下加熱乾燥30分鐘。之後,對印刷層表面進行交叉影線切割(cross hatch cut)測試,並用肉眼觀察印刷層是否剝離。10 parts by weight of the evaluation ink (Seiko Advance LTD, 710 Matte Black) and 1.0 part by weight of a curing agent (Seiko Advance, MS-8 Hardner) were mixed and stirred, and the hard coating surface was mixed with 10 It was applied with a thickness of μm, and then heated and dried at 80 ° C. for 30 minutes. Thereafter, a cross hatch cut test was performed on the surface of the printed layer, and whether the printed layer was peeled off was observed with the naked eye.

O:印刷層未剝離O: The printed layer is not peeled

X:發生印刷層的剝離X: Peeling of the printed layer occurs

實驗例5:保存穩定性的評價Experimental example 5: Evaluation of storage stability

將硬塗膜切成100 mm×100 mm的尺寸,準備10個試片。在下部玻璃板上層積10個試片,並在其上面蓋上上部玻璃板。在上部玻璃板上放置10 kg秤砣1小時。去除秤砣及玻璃板,並用肉眼觀察硬塗層是否轉印到層積的試片的基材層表面或被剝離。The hard coating film was cut into a size of 100 mm × 100 mm, and 10 test pieces were prepared. Ten test pieces were laminated on the lower glass plate, and the upper glass plate was covered thereon. Place a 10 kg scale on the upper glass plate for 1 hour. Remove scales and glass plates, and observe with naked eyes whether the hard coat layer is transferred to the surface of the base material layer of the laminated test piece or is peeled off.

O:硬塗層未轉印到其它層且未發生層間剝離O: The hard coat layer is not transferred to other layers and interlayer peeling does not occur

X:硬塗層轉印到其它層或發生層間剝離X: The hard coating is transferred to other layers or interlayer peeling occurs

表1

Figure TWI611932BD00003
Table 1
Figure TWI611932BD00003

如上述表1中所示,就本發明的在實施例1-1至1-3的離型膜上形成實施例2-1的硬塗層的硬塗膜而言,離型膜的離型力和表面張力、硬塗層的表面張力及層間附著力屬於較佳範圍內,塗佈外觀和保存穩定性得到了優異的評價。As shown in Table 1 above, regarding the hard coat film of the present invention in which the hard coat film of Example 2-1 was formed on the release films of Examples 1-1 to 1-3, the release film was released. The force and surface tension, the surface tension of the hard coating layer, and the interlayer adhesion are within the preferred ranges, and the coating appearance and storage stability have been excellently evaluated.

另一方面,如比較例1-1導入三聚氰胺類離型層時,雖然硬塗層的塗佈外觀是良好,但是層間附著力高,因此剝離硬塗層和離型層時發生了不能剝離乾淨且硬塗層殘留的問題。On the other hand, when a melamine-based release layer was introduced as in Comparative Example 1-1, although the coating appearance of the hard coating layer was good, the interlayer adhesion was high. Therefore, the hard coating layer and the release layer could not be cleaned when peeled And the problem of residual hard coating.

此外,即使導入實施例1-1至1-3的離型膜,但是如比較例2-1、2-3及2-4形成玻璃化轉變溫度低於30℃的硬塗層時,層間附著力超出了較佳範圍,或者印刷附著性、保存穩定性等得到了低的評價。此外,如比較例2-2利用表面張力超出較佳範圍的硬塗層樹脂組合物來進行塗佈時,發生了未塗佈等塗佈缺陷。In addition, even when the release films of Examples 1-1 to 1-3 were introduced, when a hard coat layer having a glass transition temperature lower than 30 ° C was formed as in Comparative Examples 2-1, 2-3, and 2-4, interlayer adhesion The force is out of the preferable range, or the print adhesion, storage stability, and the like have been evaluated low. In addition, in Comparative Example 2-2, when coating was performed using a hard coat resin composition having a surface tension outside a preferable range, coating defects such as non-coating occurred.

111‧‧‧第一基材層
112‧‧‧第二基材層
121‧‧‧第一離型層
122‧‧‧第二離型層
130‧‧‧硬塗層
140‧‧‧黏合層
111‧‧‧first substrate layer
112‧‧‧Second substrate layer
121‧‧‧ the first release layer
122‧‧‧Second release layer
130‧‧‧hard coating
140‧‧‧Adhesive layer

圖1至圖4為圖示根據本發明的實施例的硬塗膜的多種層結構的示意圖。1 to 4 are diagrams illustrating various layer structures of a hard coating film according to an embodiment of the present invention.

111‧‧‧第一基材層 111‧‧‧first substrate layer

121‧‧‧第一離型層 121‧‧‧ the first release layer

130‧‧‧硬塗層 130‧‧‧hard coating

Claims (12)

一種硬塗膜,其包含以基材層、離型層及硬塗層的順序層積的結構,該離型層包含使具有乙烯基或己烯基的聚二甲基矽氧烷和氫矽氧烷進行加成反應而得到的矽樹脂,該硬塗層包含具有30℃以上的玻璃化轉變溫度的高分子樹脂。A hard coating film comprising a structure in which a substrate layer, a release layer, and a hard coat layer are laminated in this order. The release layer includes a polydimethylsiloxane having a vinyl group or a hexenyl group and hydrogen silicon. The silicone resin obtained by the addition reaction of oxane, and the hard coat layer includes a polymer resin having a glass transition temperature of 30 ° C or higher. 如申請專利範圍第1項所述之硬塗膜,其中該硬塗層對該離型層具有4~10 gf/in的附著力。The hard coating film according to item 1 of the scope of patent application, wherein the hard coating layer has an adhesion of 4 to 10 gf / in to the release layer. 如申請專利範圍第1項所述之硬塗膜,其中該矽樹脂是該聚二甲基矽氧烷的乙烯基或己烯基與該氫矽氧烷的Si-H基進行反應而形成。The hard coating film according to item 1 of the application, wherein the silicone resin is a vinyl or hexenyl group of the polydimethylsiloxane and the Si-H group of the hydrosiloxane is reacted to form the silicone resin. 如申請專利範圍第3項所述之硬塗膜,其中該矽樹脂是使10重量份的該聚二甲基矽氧烷和0.05~1.0重量份的氫矽氧烷進行加成反應而得到的。The hard coating film according to item 3 of the scope of the patent application, wherein the silicone resin is obtained by adding 10 parts by weight of the polydimethylsiloxane and 0.05 to 1.0 parts by weight of the hydrosiloxane. . 如申請專利範圍第4項所述之硬塗膜,其中該聚二甲基矽氧烷以下述化學式1表示; 化學式1
Figure TWI611932BC00001
上述化學式1中,X為乙烯基或己烯基,Me為甲基,n為5~100的整數,m+n為1,500~15,000的整數。
The hard coating film according to item 4 of the scope of patent application, wherein the polydimethylsiloxane is represented by the following Chemical Formula 1; Chemical Formula 1
Figure TWI611932BC00001
In the above Chemical Formula 1, X is a vinyl or hexenyl group, Me is a methyl group, n is an integer of 5 to 100, and m + n is an integer of 1,500 to 15,000.
如申請專利範圍第1項所述之硬塗膜,其中該離型層具有0.05~1.0 μm的厚度。The hard coating film according to item 1 of the scope of patent application, wherein the release layer has a thickness of 0.05 to 1.0 μm. 如申請專利範圍第6項所述之硬塗膜,其中該硬塗層具有0.1~30 μm的厚度及1H以上的表面硬度。The hard coating film according to item 6 of the scope of patent application, wherein the hard coating layer has a thickness of 0.1 to 30 μm and a surface hardness of 1H or more. 如申請專利範圍第1項所述之硬塗膜,其中該硬塗膜在該硬塗層上進一步包含印刷層、蒸鍍層或黏合層。The hard coating film according to item 1 of the patent application scope, wherein the hard coating film further comprises a printing layer, an evaporation layer or an adhesive layer on the hard coating layer. 一種硬塗膜的製備方法,其包含以下步驟: (1)使具有乙烯基或己烯基的聚二甲基矽氧烷和氫矽氧烷進行加成反應而製備矽樹脂; (2)在基材層上塗佈包含該矽樹脂的組合物,從而形成離型層;以及 (3)在該離型層上塗佈包含具有30℃以上的玻璃化轉變溫度的高分子樹脂的硬塗層樹脂組合物,從而形成硬塗層。A method for preparing a hard coating film, comprising the following steps: (1) adding a polydimethylsiloxane having a vinyl group or a hexenyl group and a hydrosiloxane to an addition reaction to prepare a silicone resin; (2) in Applying a composition containing the silicone resin on a substrate layer to form a release layer; and (3) applying a hard coat layer including a polymer resin having a glass transition temperature of 30 ° C. or more on the release layer The resin composition, thereby forming a hard coat layer. 如申請專利範圍第9項所述之硬塗膜的製備方法,其中該硬塗層樹脂組合物具有比該離型層的表面張力更低或與該離型層表面張力的差異在10 dyne/cm2 以內的表面張力。The method for preparing a hard coating film according to item 9 of the scope of application for a patent, wherein the hard coating resin composition has a surface tension lower than that of the release layer or a difference between the surface tension of the release layer and 10 dyne / Surface tension within cm 2 . 如申請專利範圍第10項所述之硬塗膜的製備方法,其中該硬塗層樹脂組合物具有比該離型層的表面張力更低或與該離型層表面張力的差異在3 dyne/cm2 以內的表面張力。The method for preparing a hard coating film according to item 10 of the application, wherein the hard coating resin composition has a surface tension lower than that of the release layer or a difference between the surface tension of the release layer and 3 dyne / Surface tension within cm 2 . 如申請專利範圍第9項所述之硬塗膜的製備方法,其中該硬塗層樹脂組合物包含具有22~26 dyne/cm2 的表面張力的酮類、醇類或其混合溶劑作為溶劑。The method for preparing a hard coating film according to item 9 of the scope of the patent application, wherein the hard coating resin composition includes a ketone, an alcohol or a mixed solvent thereof having a surface tension of 22 to 26 dyne / cm 2 as a solvent.
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