TWI608105B - Titanium for hot rolling - Google Patents

Titanium for hot rolling Download PDF

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Publication number
TWI608105B
TWI608105B TW105124213A TW105124213A TWI608105B TW I608105 B TWI608105 B TW I608105B TW 105124213 A TW105124213 A TW 105124213A TW 105124213 A TW105124213 A TW 105124213A TW I608105 B TWI608105 B TW I608105B
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Taiwan
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titanium
surface layer
hot rolling
base material
layer portion
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TW105124213A
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Chinese (zh)
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TW201710518A (en
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Koji Mitsuda
Tomonori Kunieda
Yoshitsugu Tatsuzawa
Kazuhiro Takahashi
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Nippon Steel & Sumitomo Metal Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/02Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling heavy work, e.g. ingots, slabs, blooms, or billets, in which the cross-sectional form is unimportant ; Rolling combined with forging or pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B3/00Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K15/00Electron-beam welding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/04Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating by means of a rolling mill
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C14/00Alloys based on titanium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/16Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
    • C22F1/18High-melting or refractory metals or alloys based thereon

Description

熱軋用鈦材 Titanium for hot rolling

本發明是關於熱軋用鈦材。 The present invention relates to a titanium material for hot rolling.

鈦材,具有優異的耐蝕性、耐氧化性、耐疲勞性、耐氫脆化性、中子阻隔性等的特性。該等特性,可藉由在鈦中添加各種合金元素來達成。 Titanium has excellent properties such as corrosion resistance, oxidation resistance, fatigue resistance, hydrogen embrittlement resistance, and neutron barrier properties. These characteristics can be achieved by adding various alloying elements to titanium.

工業用鈦冷軋板材(例如,工業用純鈦冷軋板材),除了像板式熱交換器、FC隔板等那樣將板材加工成形為既定的形狀來使用以外,其用途正在擴大。因此,對於工業用鈦冷軋板材,除了成形性,也要求疲勞強度提高所帶來之薄型化、高負荷環境(高荷重下)。 Industrial cold-rolled steel sheets (for example, industrial pure titanium cold-rolled sheets) are used in addition to sheet metal heat exchangers, FC separators, and the like, and the use thereof is expanded to a predetermined shape. Therefore, in addition to the formability, the industrial cold-rolled sheet of titanium is required to have a reduced thickness and a high load environment (at a high load) due to an increase in fatigue strength.

另一方面,與其他的金屬材同樣的,在純鈦也是,用以支配成形性之延性和強度(疲勞強度)具有相反的關係。 On the other hand, similarly to other metal materials, in pure titanium, the ductility and strength (fatigue strength) for controlling the formability have an inverse relationship.

日本特開2008-195994號公報(專利文獻1)揭示一種方法,係進行電漿氮化處理及微粒子撞擊處理而將存在於硬化層的表面之化合物層除去,藉此進行鈦製品的表面改質而讓疲勞強度提高。該電漿氮化處理,是以純 鈦、α型鈦合金、β型鈦合金或α+β型鈦合金之任一者所構成的鈦製品作為處理對象而進行電漿氮化,藉此於處理對象的表面形成硬化層;該微粒子撞擊處理,是讓1種或2種以上的微粒子撞擊電漿氮化處理後的處理對象。 Japanese Laid-Open Patent Publication No. 2008-195994 (Patent Document 1) discloses a method of removing a compound layer existing on a surface of a hardened layer by plasma nitriding treatment and fine particle impact treatment, thereby performing surface modification of a titanium product. And let the fatigue strength increase. The plasma nitriding treatment is pure A titanium product composed of any one of titanium, an α-type titanium alloy, a β-type titanium alloy, or an α+β-type titanium alloy is subjected to plasma nitriding as a treatment target, thereby forming a hardened layer on the surface of the object to be processed; The impact treatment is a treatment target in which one or two or more kinds of fine particles are subjected to plasma nitriding treatment.

在日本特開2013-76110號公報(專利文獻2)揭示一種鈦合金及鈦所構成的基體之表面處理方法,係依序具備:對鈦合金及鈦所構成之基體的表面進行微粒子撞擊處理之步驟A、在溫度區T1進行第一熱處理之步驟B、在溫度區T2進行第二熱處理之步驟C、在溫度區T3進行第三熱處理之步驟D,滿足T1>T2>T3的關係,且將T1設定為900~1000℃。亦即,該表面處理方法,在鈦材的表面之附近區域,從表面側依序形成:非晶質層、微細粒層(α相,粒徑:約300nm)、次微米粒層(α相,粒徑:約500nm)、微米粒層(β相,粒徑:約3000nm),藉此使疲勞強度提高。 Japanese Laid-Open Patent Publication No. 2013-76110 (Patent Document 2) discloses a surface treatment method for a substrate composed of a titanium alloy and titanium, which is provided with a particle impact treatment on the surface of a substrate composed of a titanium alloy and titanium. Step A, the step B of performing the first heat treatment in the temperature zone T1, the step C of performing the second heat treatment in the temperature zone T2, and the step D of performing the third heat treatment in the temperature zone T3 satisfy the relationship of T1>T2>T3, and T1 is set to 900~1000 °C. That is, the surface treatment method is sequentially formed from the surface side in the vicinity of the surface of the titanium material: an amorphous layer, a fine particle layer (α phase, particle diameter: about 300 nm), and a submicron grain layer (α phase) The particle size: about 500 nm), the microparticle layer (β phase, particle diameter: about 3000 nm), thereby increasing the fatigue strength.

鈦材,通常是依以下所示的方法進行製造。首先,依據克羅爾法,將作為原料之氧化鈦氯化成四氯化鈦後,利用鎂或鈉進行還原,藉此製造塊狀之海綿狀的金屬鈦(海綿鈦)。將該海綿鈦實施衝壓成形而成為鈦自耗電極,使用鈦自耗電極作為電極進行真空電弧熔煉而製造鈦錠塊。這時按照需要來添加合金元素,製造出鈦合金錠塊。然後,將鈦合金錠塊進行分塊、鍛造、輥軋而成為鈦扁胚,進一步將鈦扁胚實施熱軋、退火、酸洗、冷軋及真空熱處理而製造出鈦薄板。 Titanium is usually produced by the method shown below. First, according to the Kroll method, titanium oxide as a raw material is chlorinated to titanium tetrachloride, and then reduced by magnesium or sodium to produce a massive sponge-like metal titanium (sponge titanium). The titanium sponge was subjected to press forming to form a titanium consumable electrode, and a titanium ingot was produced by vacuum arc melting using a titanium consumable electrode as an electrode. At this time, an alloying element is added as needed to produce a titanium alloy ingot. Then, the titanium alloy ingot is divided, forged, and rolled to form a titanium flat embryo, and the titanium flat blank is further subjected to hot rolling, annealing, pickling, cold rolling, and vacuum heat treatment to produce a titanium thin plate.

此外,作為鈦薄板的製造方法,將鈦錠塊進行分塊、氫化粉碎、脫氫、粉碎及分級而製造出鈦粉末,將鈦粉末實施粉末輥軋、燒結及冷軋之製造方法也是已知的。 Further, as a method for producing a titanium thin plate, a titanium ingot is subjected to blocking, hydrogenation pulverization, dehydrogenation, pulverization, and classification to produce a titanium powder, and a method of manufacturing a titanium powder by powder rolling, sintering, and cold rolling is also known. of.

在日本特開2011-42828號公報(專利文獻3)提示一種鈦薄板之製造方法,不是用鈦錠塊而是從海綿鈦直接製造鈦粉末,為了從所獲得的鈦粉末製造鈦薄板,是將含有鈦金屬粉、黏結劑、可塑劑、溶劑之黏性組成物成形為薄板狀的燒結前成形體,將其燒結而製造燒結薄板,將燒結薄板壓密而製造燒結壓密薄板,將燒結壓密薄板進行再燒結而製造鈦薄板,燒結薄板的斷裂伸度為0.4%以上,密度比為80%以上,且燒結壓密板的密度比為90%以上。 Japanese Laid-Open Patent Publication No. 2011-42828 (Patent Document 3) discloses a method for producing a titanium thin plate, which is not a titanium ingot but a titanium powder directly from titanium sponge, and in order to produce a titanium thin plate from the obtained titanium powder, A viscous composition containing a titanium metal powder, a binder, a plasticizer, and a solvent is formed into a thin plate-shaped pre-sintered molded body, which is sintered to produce a sintered thin plate, and the sintered thin plate is compacted to produce a sintered compacted sheet, and the sintered compact is pressed. The dense plate is subjected to re-sintering to produce a titanium thin plate having a fracture elongation of 0.4% or more, a density ratio of 80% or more, and a density ratio of the sintered compacted plate of 90% or more.

在日本特開2014-19945號公報(專利文獻4)揭示一種方法,是使用鈦合金廢料或鈦合金錠塊作為原料而獲得鈦合金粉,在鈦合金粉中將鐵粉、鉻粉或銅粉適量地添加而成為複合粉,將複合粉進行碳鋼膠囊擠出,將所獲得的圓棒的表面之膠囊予以熔煉除去後,進一步進行固溶處理、或是固溶處理及時效處理,而利用粉末法製造出品質優異的鈦合金。 Japanese Laid-Open Patent Publication No. 2014-19945 (Patent Document 4) discloses a method of obtaining titanium alloy powder using titanium alloy scrap or titanium alloy ingot as a raw material, and iron powder, chromium powder or copper powder in titanium alloy powder. The compound powder is added in an appropriate amount to form a composite powder, and the composite powder is extruded into a carbon steel capsule, and the obtained capsule on the surface of the round rod is melted and removed, and further subjected to solution treatment or solution treatment and aging treatment. The powder method produces a titanium alloy excellent in quality.

在日本特開2001-131609號公報(專利文獻5)揭示一種方法,是將海綿鈦粉末填充於銅製膠囊之後,以擠出比1.5以上、擠出溫度700℃以下實施溫擠出加工,實施用於去除外側的銅之外周加工,而製造出成形 體之粒界的全長之20%以上與金屬接觸之鈦成形體。 Japanese Laid-Open Patent Publication No. 2001-131609 (Patent Document 5) discloses a method in which a sponge titanium powder is filled in a copper capsule, and a temperature extrusion process is performed at an extrusion ratio of 1.5 or more and an extrusion temperature of 700 ° C or less. To form a shape by processing the outer side of the copper A titanium molded body in contact with a metal in which the entire length of the grain boundary is 20% or more.

要將熱軋素材實施熱軋,當熱軋素材為純鈦或鈦合金等之熱軋性不足、熱變形阻力高之所謂難加工材的情況,作為將其輥軋為薄板的技術,疊軋方法是已知的。疊軋方法,是將加工性差之鈦合金等的芯材用加工性佳且便宜的碳鋼等的被覆材被覆而實施熱軋的方法。 In the case where the hot-rolled material is hot-rolled, the hot-rolled material is a so-called hard-to-machine material having insufficient hot rolling properties and high heat deformation resistance, such as pure titanium or titanium alloy, and is rolled as a technique for rolling it into a thin plate. The method is known. The lap rolling method is a method in which a core material such as a titanium alloy having poor workability is coated with a coating material such as carbon steel which is excellent in workability and inexpensive, and is subjected to hot rolling.

具體而言,例如在芯材的表面塗布剝離劑,至少將其上下2面用被覆材被覆,或是除了上下2面還將四周面用間隔件材被覆,將周圍熔接而進行組裝、熱軋。在疊軋,是將被軋材之芯材用被覆材被覆而進行熱軋。因此,芯材表面不致直接接觸變冷的介質(大氣或輥子),可抑制芯材的溫度降低,縱使是加工性差的芯材也能進行薄板的製造。 Specifically, for example, a release agent is applied to the surface of the core material, at least the upper and lower surfaces thereof are covered with the covering material, or the peripheral surfaces are covered with a spacer material in addition to the upper and lower surfaces, and the periphery is welded to be assembled and hot rolled. . In the rolling, the core material of the material to be rolled is coated with a covering material and hot rolled. Therefore, the surface of the core material is not directly in contact with the cooled medium (atmosphere or the roller), and the temperature reduction of the core material can be suppressed, and the manufacture of the thin plate can be performed even in the case of a core material having poor workability.

在日本特開昭63-207401號公報(專利文獻6)揭示密閉被覆箱的組裝方法。在日本特開平09-136102號公報(專利文獻7)揭示一種方法,是在10-3torr等級以上的真空度下將被覆材密封,而製造出密閉被覆箱。再者,在日本特開平11-057810號公報(專利文獻8)揭示一種方法,是用碳鋼(被覆材)被覆,於10-2torr等級以下的真空下藉由高能量密度熔接進行密封,而製造出密閉被覆箱。 A method of assembling a sealed coated box is disclosed in Japanese Laid-Open Patent Publication No. SHO63-207401 (Patent Document 6). Japanese Laid-Open Patent Publication No. Hei 09-136102 (Patent Document 7) discloses a method of sealing a covering material at a vacuum degree of 10 -3 torr or more to produce a sealed coating box. Japanese Laid-Open Patent Publication No. Hei 11-057810 (Patent Document 8) discloses a method of coating with carbon steel (coated material) and sealing by high energy density welding under a vacuum of 10 -2 torr or less. A sealed box is produced.

另一方面,作為低成本地製造高耐蝕性素材之方法,將鈦材接合於作為母材的素材表面之方法是已知的。 On the other hand, as a method of producing a highly corrosion-resistant material at a low cost, a method of joining a titanium material to a surface of a material as a base material is known.

在日本特開平08-141754號公報(專利文獻9)揭示一種鈦包覆鋼板之製造方法,是使用鋼材作為母材並使用鈦或鈦合金作為包覆材,將母材和包覆材的接合面於真空排氣後進行熔接而組裝成輥軋用組裝扁胚,將該扁胚藉由熱軋進行接合而製造出鈦包覆鋼板。 Japanese Laid-Open Patent Publication No. Hei 08-141754 (Patent Document 9) discloses a method for producing a titanium-coated steel sheet using a steel material as a base material and titanium or a titanium alloy as a cladding material to bond the base material and the cladding material. After the surface was evacuated by vacuum evacuation, the assembled flat embryos for rolling were assembled, and the flat blanks were joined by hot rolling to produce a titanium-clad steel sheet.

在日本特開平11-170076號公報(專利文獻10)揭示一種方法,是在含有0.03質量%以上的碳之母材鋼材的表面上,隔著由選自純鎳、純鐵及碳含量0.01質量%以下的低碳鋼當中任一者所構成之厚度20μm以上的嵌入材而將鈦箔材予以積層配置後,從其積層方向之任一方側照射雷射光束,讓鈦箔材之至少緣部附近在全周與母材鋼材進行熔接,藉此製造出鈦被覆鋼材。 Japanese Laid-Open Patent Publication No. Hei 11-170076 (Patent Document 10) discloses a method in which a material selected from the group consisting of pure nickel, pure iron, and carbon is 0.01 mass on the surface of a base material steel containing 0.03% by mass or more of carbon. An embedded material having a thickness of 20 μm or more, which is composed of any of the low carbon steels of % or less, is laminated with a titanium foil, and then the laser beam is irradiated from either side of the lamination direction to at least the edge of the titanium foil. A titanium-coated steel material is produced by welding the base material to the entire circumference in the vicinity.

在日本特開2015-045040號公報(專利文獻11)例示一種方法,是將成形為鑄塊狀之多孔質鈦原料(海綿鈦)的表面,於真空下使用電子束熔化而製造出其表層部成為稠密的鈦之鈦鑄塊,將其實施熱軋及冷軋,而用非常少的能量製造出稠密的鈦素材(鈦鑄塊),其包含:讓多孔質鈦原料成形為鑄塊狀之多孔質部、由稠密的鈦所構成且被覆多孔質部的全表面之稠密被覆部。 Japanese Laid-Open Patent Publication No. 2015-045040 (Patent Document 11) exemplifies a method of producing a surface of a porous titanium raw material (sponge titanium) which is formed into an ingot shape by electron beam melting under vacuum. It becomes a dense titanium ingot of titanium, which is subjected to hot rolling and cold rolling, and produces a dense titanium material (titanium ingot) with very little energy, which comprises: forming a porous titanium raw material into a cast block shape. The porous portion is a dense coating portion made of dense titanium and covering the entire surface of the porous portion.

在日本特開昭62-270277號公報(專利文獻12)記載,藉由熔射進行汽車用引擎零件的表面效果處理。 Japanese Patent Publication No. 62-270277 (Patent Document 12) discloses a surface effect treatment of an engine part for an automobile by spraying.

[專利文獻1]日本特開2008-195994號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2008-195994

[專利文獻2]日本特開2013-76110號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2013-76110

[專利文獻3]日本特開2011-42828號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2011-42828

[專利文獻4]日本特開2014-19945號公報 [Patent Document 4] Japanese Patent Laid-Open Publication No. 2014-19945

[專利文獻5]日本特開2001-131609號公報 [Patent Document 5] Japanese Patent Laid-Open Publication No. 2001-131609

[專利文獻6]日本特開昭63-207401號公報 [Patent Document 6] JP-A-63-207401

[專利文獻7]日本特開平09-136102號公報 [Patent Document 7] Japanese Patent Laid-Open No. 09-136102

[專利文獻8]日本特開平11-057810號公報 [Patent Document 8] Japanese Patent Laid-Open No. Hei 11-057810

[專利文獻9]日本特開平08-141754號公報 [Patent Document 9] Japanese Patent Laid-Open Publication No. 08-141754

[專利文獻10]日本特開平11-170076號公報 [Patent Document 10] Japanese Patent Laid-Open No. Hei 11-170076

[專利文獻11]日本特開2015-045040號公報 [Patent Document 11] JP-A-2015-045040

[專利文獻12]日本特開昭62-270277號公報 [Patent Document 12] Japanese Laid-Open Patent Publication No. 62-270277

依據專利文獻1所揭示的方法,因為使用固溶強化能力高的C及N來形成硬化層,讓其等固溶時會變硬而將疲勞強度提高,但會導致急劇的延性降低而使成形性變差。 According to the method disclosed in Patent Document 1, since the hardened layer is formed by using C and N having high solid solution strengthening ability, the hardened layer is hardened when it is solid-solved, and the fatigue strength is improved, but the sharp ductility is lowered to form the film. Sexual deterioration.

此外,依據本發明人等的探討結果得知,依據專利文獻2所揭示的表面處理方法,要將成形性提高並不容易。 In addition, according to the findings of the present inventors, it has been found that the surface treatment method disclosed in Patent Document 2 does not easily improve the formability.

再者,依據專利文獻1及專利文獻2所揭示的發明,必須對鈦材進行特殊的表面處理,因此製造成本的上昇是不可避免的。 Further, according to the inventions disclosed in Patent Document 1 and Patent Document 2, it is necessary to perform special surface treatment on the titanium material, so that an increase in manufacturing cost is unavoidable.

以往,經由熱加工來製造鈦材時,是將海綿鈦衝壓成形而成為鈦自耗電極,使用鈦自耗電極作為電極進行真空電弧熔煉而製造鈦錠塊,進一步將鈦錠塊實施分塊、鍛造、輥軋而成為鈦扁胚,將鈦扁胚實施熱軋、退火、酸洗、冷軋而製造出鈦材。 Conventionally, when a titanium material is produced by hot working, titanium sponge is press-formed to form a titanium consumable electrode, and a titanium ingot is produced by vacuum arc melting using a titanium consumable electrode as an electrode, and the titanium ingot is further divided into blocks. Forging and rolling to form a titanium flat embryo, the titanium flat blank is subjected to hot rolling, annealing, pickling, and cold rolling to produce a titanium material.

在此情況,必定包含將鈦熔煉而製造鈦錠塊之步驟。將鈦粉末實施粉末輥軋、燒結、冷軋之製造方法也是已知的,在從鈦錠塊製造鈦粉末的方法,依然包含將鈦熔煉的步驟。 In this case, it is necessary to include a step of melting titanium to produce a titanium ingot. A method of producing powder rolling, sintering, and cold rolling of titanium powder is also known, and a method of producing titanium powder from a titanium ingot still includes a step of melting titanium.

在從鈦粉末製造鈦材的方法中,縱使不經由熔煉步驟,因為是使用高價的鈦粉末作為原料,所獲得的鈦材成為非常高價。在專利文獻6~專利文獻7所揭示的方法也是同樣的。 In the method of producing a titanium material from titanium powder, even if the high-priced titanium powder is used as a raw material without passing through the smelting step, the obtained titanium material becomes very expensive. The methods disclosed in Patent Document 6 to Patent Document 7 are also the same.

在疊軋中,藉由被覆材所被覆的芯材畢竟是扁胚或錠塊,必須經由熔煉步驟,或是使用高價的鈦粉末作為原料,並無法降低製造成本。 In the rolling, the core material covered by the covering material is, after all, a flat embryo or an ingot, and it is necessary to pass through a melting step or use a high-priced titanium powder as a raw material, and the manufacturing cost cannot be reduced.

依據專利文獻11,雖然以非常少的能量製造出稠密的鈦素材,但將成形為鑄塊狀之海綿鈦的表面熔化而成之稠密的鈦表層部及內部的成分被規定為同種的純鈦或鈦合金,例如,並無法僅在表層部將鈦合金層均一且廣範圍地形成而謀求製造成本降低。 According to Patent Document 11, although a dense titanium material is produced with a very small amount of energy, the dense titanium surface layer portion and the internal composition which are formed by melting the surface of the intumescent sponge titanium are defined as the same type of pure titanium. In the case of a titanium alloy, for example, it is not possible to form the titanium alloy layer uniformly and in a wide range only in the surface layer portion, thereby reducing the manufacturing cost.

另一方面,可製造便宜的耐蝕素材且在母材的表面讓鈦或鈦合金接合之素材,作為母材大多是選擇鋼。因此,若表面的鈦層消失,會損及耐蝕性。縱使母材 也是採用鈦材,只要是使用經由通常的製造步驟所製造的鈦材,就無法期待徹底的成本改善。於是,本發明人等想到,在由工業用純鈦或鈦合金所構成之扁胚的表層,設置含有特定的合金元素之合金層,而獲得便宜且特定性能優異的鈦材。 On the other hand, a material which can produce inexpensive corrosion-resistant material and which is bonded to titanium or a titanium alloy on the surface of the base material is often selected steel as a base material. Therefore, if the titanium layer on the surface disappears, the corrosion resistance is impaired. Even the base metal Titanium is also used, and as long as the titanium material produced by the usual manufacturing steps is used, a complete cost improvement cannot be expected. Then, the present inventors have thought that an alloy layer containing a specific alloying element is provided on the surface layer of a flat embryo made of industrial pure titanium or a titanium alloy, and a titanium material which is inexpensive and has excellent specific properties is obtained.

像專利文獻12那樣,熔射是讓金屬、陶瓷等熔融,將其噴附於鈦材表面而形成皮膜的方法。在利用該方法來形成皮膜的情況,不可避免地會在皮膜中形成氣孔。通常在熔射時,為了避免皮膜的氧化,是一邊用惰性氣體遮蔽一邊進行熔射。該等的惰性氣體被捲入皮膜的氣孔內。如此般包藏有惰性氣體之氣孔,並無法利用熱加工等進行壓接。此外,在鈦的製造中,一般是實施真空熱處理,在該處理時,氣孔內的惰性氣體會膨脹,而可能造成皮膜剝離。依本發明人等的經驗,熔射所產生之氣孔的存在率(空隙率)為數vol.%以上,依熔射條件也可能超過10vol.%。如此般,皮膜內的空隙率較高的鈦材,在製造步驟有發生剝離的危險性,此外,可能在加工時發生龜裂等的缺陷。 As in Patent Document 12, the spraying is a method in which a metal, a ceramic, or the like is melted and sprayed on the surface of the titanium material to form a film. In the case where the film is formed by this method, pores are inevitably formed in the film. Usually, in the case of spraying, in order to avoid oxidation of the film, it is sprayed while being shielded with an inert gas. These inert gases are drawn into the pores of the membrane. The pores of the inert gas are contained in such a manner that they cannot be crimped by hot working or the like. Further, in the production of titanium, a vacuum heat treatment is generally performed, in which an inert gas in the pores is swollen, which may cause peeling of the film. According to the experience of the present inventors, the existence ratio (void ratio) of the pores generated by the spray is several vol.% or more, and may be more than 10 vol.% depending on the spraying conditions. In this manner, the titanium material having a high void ratio in the film may be peeled off during the production step, and defects such as cracks may occur during processing.

作為皮膜的形成方法,冷噴塗(cold spray)法是已知的。當藉由該方法在表面形成皮膜的情況,也是使用惰性的高壓氣體。在該方法,依其條件雖可能使空隙率成為未達1vol.%,但要完全防止氣孔的發生是極端困難的。而且,與熔射的情況同樣的,因為氣孔會內藏惰性氣體,藉由之後的加工仍無法將其消滅。此外,在真空中實 施熱處理的情況,氣孔內的惰性氣體會膨脹,而可能造成皮膜龜裂。 As a method of forming a film, a cold spray method is known. When a film is formed on the surface by this method, an inert high-pressure gas is also used. In this method, although the void ratio may be less than 1 vol.% depending on the conditions, it is extremely difficult to completely prevent the occurrence of pores. Moreover, as in the case of the spray, since the pores contain an inert gas, it cannot be destroyed by subsequent processing. In addition, in the vacuum In the case of heat treatment, the inert gas in the pores may swell, which may cause cracking of the membrane.

為了抑制熱軋時的表面缺陷,作為使用電子束讓扁胚的表層熔融而再凝固的處理,熔融再凝固處理是已知的。通常,熔融再凝固後的表層,是經由熱軋後的酸洗步驟予以除去。本發明人等曾經著眼於該熔融再凝固處理。亦即,本發明人等考慮,在將扁胚表層熔融時讓特定的合金元素熔融,使其與來自扁胚的成分一起凝固,藉此在扁胚形成含有特定的合金元素之表層部。然而,其目的是為了抑制熱軋時的表面缺陷之熔融再凝固處理,並無法就那樣運用於為了在扁胚形成含有特定的合金元素之表層部。這是因為,以往的熔融再凝固處理,是以將所形成的表層藉由酸洗除去為前提,針對表層部之合金成分的偏析則完全沒有考慮。 In order to suppress surface defects during hot rolling, a melt re-solidification treatment is known as a process of re-solidifying a surface layer of a flat embryo by using an electron beam. Usually, the surface layer after melting and resolidification is removed by a pickling step after hot rolling. The present inventors have focused on the melt resolidification treatment. In other words, the inventors of the present invention considered that a specific alloying element is melted when the surface layer of the flat embryo is melted, and solidified together with the component derived from the flat embryo, whereby the surface layer portion containing the specific alloying element is formed in the flat embryo. However, the purpose is to suppress the melt re-solidification treatment of surface defects during hot rolling, and it cannot be applied to the surface layer portion containing a specific alloying element in the formation of flat embryos. This is because the conventional melt resolidification treatment is based on the premise that the formed surface layer is removed by pickling, and the segregation of the alloy component in the surface layer portion is not considered at all.

在含有特定的合金元素之扁胚表層部中,若存在合金成分的偏析,則無法充分發揮所期望的性能,或是造成所期望性能的劣化提早。因此,特定的合金元素之添加方法很重要。 When the alloy component is segregated in the surface layer portion of the flat embryo containing a specific alloying element, the desired performance cannot be sufficiently exhibited or the deterioration of the desired performance is advanced. Therefore, the method of adding specific alloying elements is important.

本發明的目的,是將為了讓耐疲勞性提高所添加之合金元素的含量(顯現目標特性之特定合金元素的使用量)減少,且抑制鈦材的製造成本,藉此低成本地獲得具有所期望的特性之熱軋用鈦材。 An object of the present invention is to reduce the content of an alloying element (the amount of use of a specific alloying element which exhibits a target characteristic) added to improve the fatigue resistance, and to suppress the production cost of the titanium material, thereby obtaining a low cost A titanium material for hot rolling of a desired property.

本發明是為了解決上述課題而開發完成的,是以下述的熱軋用鈦材為要旨。 The present invention has been developed in order to solve the above problems, and is intended to be the following titanium material for hot rolling.

(1)一種熱軋用鈦材,係具備:由工業用純鈦或鈦合金所構成的母材、以及形成於前述母材之至少一方的輥軋面且具有與前述母材不同的化學組成之表層部;前述表層部,其厚度為2.0~20.0mm,且占總厚度的比例在每一面為40%以下,前述表層部的化學組成,作為相對於母材的增加含量,以質量%計係含有選自Fe、Cr、Ni、Al及Zr之1種以上:0.08~1.0%,當將前述表層部所含的元素含量取複數點進行測定時,相對於母材的增加含量之平均值CAVE和各測定部位之相對於母材的增加含量C0的關係:|CAVE-C0|/CAVE×100為40%以下。 (1) A titanium material for hot rolling, comprising: a base material composed of industrial pure titanium or a titanium alloy; and a rolled surface formed on at least one of the base materials and having a chemical composition different from that of the base material The surface layer portion; the surface layer portion has a thickness of 2.0 to 20.0 mm, and the ratio of the total thickness is 40% or less per surface, and the chemical composition of the surface layer portion is increased by mass relative to the base material. The content of one or more selected from the group consisting of Fe, Cr, Ni, Al, and Zr is 0.08 to 1.0%. When the content of the element contained in the surface layer portion is measured as a plurality of points, the average value of the added content relative to the base material is measured. The relationship between C AVE and the increased content C 0 of each measurement site relative to the base material: |C AVE -C 0 |/C AVE ×100 is 40% or less.

(2)在上述(1)的熱軋用鈦材中,在前述母材之輥軋面以外的面形成有其他的表層部,前述其他的表層部係具備與前述表層部相同的化學組成及金屬組織。 (2) In the titanium material for hot rolling according to (1), the surface layer other than the rolled surface of the base material is formed with another surface layer portion, and the other surface layer portion has the same chemical composition as that of the surface layer portion. Metal structure.

本發明的熱軋用鈦材,因為具備:由工業用純鈦或鈦合金所構成的母材、以及具有與母材不同的化學組成之表層部,使用其所製造之鈦複合材,相較於全體是由同一鈦合金所構成的鈦材,具有相同的耐疲勞性,但能低成本地製造。 The titanium material for hot rolling of the present invention includes a base material composed of industrial pure titanium or a titanium alloy, and a surface layer portion having a chemical composition different from that of the base material, and a titanium composite material produced by using the same is used. The titanium material composed of the same titanium alloy as a whole has the same fatigue resistance, but can be manufactured at low cost.

1‧‧‧熱軋用鈦材 1‧‧‧Titanium for hot rolling

1a、1aa、1ab‧‧‧表層部 1a, 1aa, 1ab‧‧‧ surface layer

1b‧‧‧母材 1b‧‧‧Material

2‧‧‧鈦複合材 2‧‧‧Titanium composite

3、4‧‧‧表層(表面層) 3, 4‧‧‧ surface layer (surface layer)

5‧‧‧內層 5‧‧‧ inner layer

圖1係顯示本發明的熱軋用鈦材的構造之一例的說明圖。 Fig. 1 is an explanatory view showing an example of a structure of a titanium material for hot rolling of the present invention.

圖2係顯示本發明的熱軋用鈦材的構造之其他例的說明圖。 Fig. 2 is an explanatory view showing another example of the structure of the titanium material for hot rolling of the present invention.

圖3係顯示本發明的鈦複合材的構造之一例的說明圖。 Fig. 3 is an explanatory view showing an example of the structure of the titanium composite material of the present invention.

圖4係顯示本發明的鈦複合材的構造之一例的說明圖。 Fig. 4 is an explanatory view showing an example of the structure of the titanium composite material of the present invention.

圖5係顯示熔融再凝固方法的說明圖。 Fig. 5 is an explanatory view showing a method of melting and resolidifying.

圖6係顯示熔融再凝固方法的說明圖。 Fig. 6 is an explanatory view showing a method of melting and resolidifying.

圖7係顯示熔融再凝固方法的說明圖。 Fig. 7 is an explanatory view showing a method of melting and resolidifying.

圖8係示意顯示將鈦矩形鑄片(扁胚)和鈦板藉由在真空中熔接而貼合之說明圖。 Fig. 8 is a schematic view showing the bonding of a titanium rectangular cast piece (flat blank) and a titanium plate by welding in a vacuum.

圖9係示意顯示不僅在鈦矩形鑄片(扁胚)的表面而在側面也將鈦板藉由熔接而貼合之說明圖。 Fig. 9 is a view schematically showing the bonding of the titanium plate to the surface of the titanium rectangular cast piece (flat blank) and welding the titanium plate on the side surface.

圖10係顯示平面彎曲疲勞試驗材的說明圖。 Fig. 10 is an explanatory view showing a plane bending fatigue test material.

圖11(a)~(d)係利用熔融再凝固法所製作的情況的一例之組織相片。 Fig. 11 (a) to (d) are photographs of an example of a case produced by a melt resolidification method.

本發明的熱軋用鈦材,係供熱加工之素材(扁胚、中胚、小胚等的鑄片),在熱加工後,按照必要 實施冷加工、熱處理等,而加工成鈦複合材。以下,利用圖式來說明本發明的熱軋用鈦材。此外,在以下的說明中,與各元素的含量有關之「%」是表示「質量%」。 The titanium material for hot rolling of the present invention is a material for heat processing (casting of flat embryo, medium embryo, small embryo, etc.), and after heat processing, as necessary Cold processing, heat treatment, and the like are performed to form a titanium composite. Hereinafter, the titanium material for hot rolling of the present invention will be described with reference to the drawings. In addition, in the following description, "%" regarding the content of each element means "mass%."

1.熱軋用鈦材 1. Titanium for hot rolling 1-1.全體構成 1-1. Overall composition

如圖1所示般,本發明的熱軋用鈦材1係具備:母材1b、形成於母材1b的輥軋面之表層部1a。而且,表層部係具備既定的中間層(圖示省略)。母材1b是由工業用純鈦或鈦合金所構成,表層部1a具有與母材1b不同的化學組成。如圖2所示般,本發明的熱軋用鈦材1,亦可在母材1b之兩方的輥軋面具備表層部1aa、1ab。如此般,該熱軋用鈦材1之耐疲勞性,是藉由與外部環境接觸之表層部1a(在圖2所示的例子為1aa、1ab)來確保。該熱軋用鈦材1,相較於全體是由同一鈦合金所構成的鈦材,具有相同的特性,但能低成本地製造。 As shown in Fig. 1, the titanium material 1 for hot rolling of the present invention comprises a base material 1b and a surface layer portion 1a formed on a rolling surface of the base material 1b. Further, the surface layer portion has a predetermined intermediate layer (not shown). The base material 1b is made of pure titanium or a titanium alloy for industrial use, and the surface layer portion 1a has a chemical composition different from that of the base material 1b. As shown in Fig. 2, the titanium material 1 for hot rolling of the present invention may have surface layer portions 1aa and 1ab on both rolled surfaces of the base material 1b. In this manner, the fatigue resistance of the hot-rolled titanium material 1 is ensured by the surface layer portion 1a (1aa, 1ab in the example shown in Fig. 2) in contact with the external environment. The titanium material 1 for hot rolling has the same characteristics as the titanium material composed of the same titanium alloy as a whole, but can be produced at low cost.

熱軋用鈦材為矩形鈦鑄片的情況之尺寸,只要為就那樣可供熱軋的尺寸即可,沒有特別的限定。作為熱軋是採用捲料輥軋,而製造板厚3~8mm左右的熱軋捲料薄中板的情況,作為矩形鈦鑄片,可為厚度50~300mm左右、長度3000~10000m左右、寬度600~1500mm左右。 The size of the case where the titanium material for hot rolling is a rectangular titanium slab is not particularly limited as long as it is available for hot rolling. In the case of hot rolling, a hot rolled coil thin intermediate plate having a thickness of about 3 to 8 mm is produced by roll rolling, and the rectangular titanium cast piece may have a thickness of about 50 to 300 mm, a length of about 3,000 to 10,000 m, and a width. 600~1500mm or so.

若表層部的厚度過薄,最終製品之表層的厚度也變薄,無法充分獲得所期望的特性。另一方面,若過 厚,因為鈦合金占鈦複合材全體的比例增加,成本優勢縮小。因此,表層部的厚度設定為2.0~20.0mm。表層部的厚度占總厚度的比例在每一面為40%以下。 If the thickness of the surface layer portion is too thin, the thickness of the surface layer of the final product is also thin, and the desired characteristics cannot be sufficiently obtained. On the other hand, if Thick, because the proportion of titanium alloy in the total proportion of titanium composites increases, the cost advantage is reduced. Therefore, the thickness of the surface portion is set to 2.0 to 20.0 mm. The ratio of the thickness of the surface portion to the total thickness is 40% or less on each side.

1-2.母材 1-2. Base metal

母材1是由工業用純鈦或鈦合金所構成。其中,藉由使用鈦合金,可獲得比使用工業用純鈦的情況更優異的機械特性(強度、延性等)。 The base material 1 is composed of pure titanium or a titanium alloy for industrial use. Among them, by using a titanium alloy, mechanical properties (strength, ductility, and the like) superior to those in the case of using industrial pure titanium can be obtained.

作為母材1,可使用JIS所規定的純鈦當中之JIS1~4級的工業用純鈦。亦即,含有0.1%以下的C、0.015%以下的H、0.4%以下的O、0.07%以下的N、0.5%以下的Fe,其餘為Ti之工業用純鈦。只要使用JIS1~4級的工業用純鈦即可獲得:具有充分的加工性,不致發生龜裂等,熱加工後可與表面的鈦合金一體化之鈦材。 As the base material 1, JIS grades 1 to 4 of industrial pure titanium among pure titanium specified by JIS can be used. That is, it contains 0.1% or less of C, 0.015% or less of H, 0.4% or less of O, 0.07% or less of N, and 0.5% or less of Fe, and the rest is industrial pure titanium of Ti. As long as JIS grade 1~4 industrial pure titanium is used, it can be obtained: titanium material which has sufficient workability and does not cause cracking, and can be integrated with the surface titanium alloy after hot working.

作為母材1,可使用α型、α+β型、β型鈦合金。 As the base material 1, an α type, an α + β type, or a β type titanium alloy can be used.

在此,作為α型鈦合金,例如可列舉Ti-0.5Cu、Ti-1.0Cu、Ti-1.0Cu-0.5Nb、Ti-1.0Cu-1.0Sn-0.3Si-0.25Nb、Ti-0.5Al-0.45Si、Ti-0.9Al-0.35Si、Ti-3Al-2.5V、Ti-5Al-2.5Sn、Ti-6Al-2Sn-4Zr-2Mo、Ti-6Al-2.75Sn-4Zr-0.4Mo-0.45Si等。 Here, examples of the α-type titanium alloy include Ti-0.5Cu, Ti-1.0Cu, Ti-1.0Cu-0.5Nb, Ti-1.0Cu-1.0Sn-0.3Si-0.25Nb, and Ti-0.5Al-0.45. Si, Ti-0.9Al-0.35Si, Ti-3Al-2.5V, Ti-5Al-2.5Sn, Ti-6Al-2Sn-4Zr-2Mo, Ti-6Al-2.75Sn-4Zr-0.4Mo-0.45Si, and the like.

此外,作為α+β型鈦合金,例如可列舉Ti-6Al-4V、Ti-6Al-6V-2Sn、Ti-6Al-7V、Ti-3Al-5V、Ti-5Al-2Sn-2Zr-4Mo-4Cr、Ti-6Al-2Sn-4Zr-6Mo、 Ti-1Fe-0.35O、Ti-1.5Fe-0.5O、Ti-5Al-1Fe、Ti-5Al-1Fe-0.3Si、Ti-5Al-2Fe、Ti-5Al-2Fe-0.3Si、Ti-5Al-2Fe-3Mo、Ti-4.5Al-2Fe-2V-3Mo等。 Further, examples of the α + β type titanium alloy include Ti-6Al-4V, Ti-6Al-6V-2Sn, Ti-6Al-7V, Ti-3Al-5V, Ti-5Al-2Sn-2Zr-4Mo-4Cr. , Ti-6Al-2Sn-4Zr-6Mo, Ti-1Fe-0.35O, Ti-1.5Fe-0.5O, Ti-5Al-1Fe, Ti-5Al-1Fe-0.3Si, Ti-5Al-2Fe, Ti-5Al-2Fe-0.3Si, Ti-5Al-2Fe -3Mo, Ti-4.5Al-2Fe-2V-3Mo, and the like.

再者,作為β型鈦合金,例如可列舉Ti-11.5Mo-6Zr-4.5Sn,Ti-8V-3Al-6Cr-4Mo-4Zr,Ti-10V-2Fe-3Mo,Ti-13V-11Cr-3Al,Ti-15V-3Al-3Cr-3Sn、Ti-6.8Mo-4.5Fe-1.5Al、Ti-20V-4Al-1Sn、Ti-22V-4Al等。 Further, examples of the β-type titanium alloy include Ti-11.5Mo-6Zr-4.5Sn, Ti-8V-3Al-6Cr-4Mo-4Zr, Ti-10V-2Fe-3Mo, Ti-13V-11Cr-3Al, Ti-15V-3Al-3Cr-3Sn, Ti-6.8Mo-4.5Fe-1.5Al, Ti-20V-4Al-1Sn, Ti-22V-4Al, and the like.

母材,可藉由熔煉法、粉末冶金法等公知的製造方法製造,沒有特別的限制。例如,母材,可將錠塊藉由開胚而成為扁胚、小胚形狀後,切削精整而製造出。經由開胚而製造的情況,因為藉由開胚而使表面變得比較平坦,含有合金元素的素材容易較均一地散布,容易使合金相的元素分布變均一。 The base material can be produced by a known production method such as a melting method or a powder metallurgy method, and is not particularly limited. For example, the base material can be produced by cutting and finishing the ingot by opening the embryo into a flat embryo or a small embryo shape. In the case of manufacturing by the opening of the embryo, since the surface is relatively flat by the opening of the embryo, the material containing the alloying element is easily dispersed uniformly, and the elemental distribution of the alloy phase is easily made uniform.

另一方面,也能使用鑄造時所直接製造的鑄塊作為母材。在此情況,可省略切削精整步驟,因此可更低成本地製造。此外,如果在製造鑄塊之後,將其表面實施切削精整再使用的話,可期待與經由開胚而製造的情況同樣的效果。 On the other hand, an ingot directly produced at the time of casting can also be used as a base material. In this case, the cutting and finishing step can be omitted, and thus it can be manufactured at a lower cost. Further, if the surface of the ingot is subjected to cutting and finishing after the ingot is manufactured, the same effect as that produced by the opening of the ingot can be expected.

1-3.表層部 1-3. Surface layer

表層部1a如前述般,是由其化學組成與母材不同之鈦合金所構成。 The surface layer portion 1a is composed of a titanium alloy having a chemical composition different from that of the base material as described above.

(化學成分) (chemical composition)

為了將本發明的熱軋用鈦材所製造之鈦複合材的表層之至少一方(至少與外部環境接觸的表層)之耐疲勞性提高,熱軋用鈦材的表層部可含有以下的各種合金元素。 In order to improve the fatigue resistance of at least one of the surface layers (at least the surface layer in contact with the external environment) of the titanium composite material produced by the titanium material for hot rolling of the present invention, the surface layer portion of the titanium material for hot rolling may contain the following various alloys. element.

選自Fe、Cr、Ni、Al及Zr之1種以上:0.08~1.0% One or more selected from the group consisting of Fe, Cr, Ni, Al, and Zr: 0.08 to 1.0%

疲勞破壞的起點是在板材的表面,為了維持成形性並獲得高耐疲勞性,α相的結晶粒徑較佳為15μm以下。α相的結晶粒徑更佳為10μm以下,特佳為5μm以下。 The starting point of the fatigue fracture is on the surface of the sheet material, and the crystal grain size of the α phase is preferably 15 μm or less in order to maintain moldability and obtain high fatigue resistance. The crystal grain size of the α phase is more preferably 10 μm or less, and particularly preferably 5 μm or less.

為了使α相的結晶粒徑為15μm以下而獲得高耐疲勞性,將Fe、Cr、Ni、Al及Zr的合計含量設定為0.08%以上。另一方面,若該等元素的合計含量超過1.0%,可使造成伸度或成形性等的延性大幅降低。因此,將選自Fe、Cr、Ni、Al及Zr之1種以上的合計含量設定為0.08~1.0%。 In order to obtain high fatigue resistance by setting the crystal grain size of the α phase to 15 μm or less, the total content of Fe, Cr, Ni, Al, and Zr is set to 0.08% or more. On the other hand, when the total content of these elements exceeds 1.0%, the ductility such as elongation and formability can be greatly reduced. Therefore, the total content of one or more selected from the group consisting of Fe, Cr, Ni, Al, and Zr is set to 0.08 to 1.0%.

上述以外的其餘部分為鈦及雜質。作為雜質,可在不阻害目標特性的範圍內含有,其他的雜質,主要是從廢料混入的雜質元素、即Sn、Mo、V、Mn、Nb、Si、Cu、Co、Pd、Ru、Ta、Y、La及Ce等,加上一般的雜質元素之C、N、O及H,其總量在5%以下是可容許的。 The remainder other than the above is titanium and impurities. As an impurity, it can be contained in a range that does not impair the target characteristics, and other impurities, mainly impurity elements mixed from waste, that is, Sn, Mo, V, Mn, Nb, Si, Cu, Co, Pd, Ru, Ta, Y, La, and Ce, etc., plus C, N, O, and H of general impurity elements, the total amount of which is 5% or less is acceptable.

2.鈦複合材 2. Titanium composite

本發明的熱軋用鈦材,是供熱加工的素材(扁胚、中胚、小胚等的鑄片),在熱加工後,按照必要實施冷加 工、熱處理等,而加工成鈦複合材。而且,在鈦複合材係具備:來自本發明的熱軋用鈦材的母材之內層、及來自該表層部之表層。 The titanium material for hot rolling of the present invention is a material for heat processing (a cast piece of a flat embryo, a medium embryo, a small embryo, etc.), and is subjected to cold addition as necessary after hot working. Work, heat treatment, etc., and processed into a titanium composite. Further, the titanium composite material includes an inner layer of the base material from the titanium material for hot rolling of the present invention and a surface layer derived from the surface layer portion.

(厚度) (thickness)

若與外部環境接觸之表層的厚度過薄,無法獲得充分的耐疲勞性。表層的厚度雖會依製造所使用之素材的厚度、或之後的加工率而改變,但只要在5μm以上就能充分地發揮效果。因此,表層的厚度分別較佳為5μm以上,更佳為10μm以上。此外,表層厚度相對於鈦複合材的總厚度之比例(表層占有率),在每一面較佳為1%以上。 If the thickness of the surface layer in contact with the external environment is too thin, sufficient fatigue resistance cannot be obtained. Although the thickness of the surface layer changes depending on the thickness of the material used for the production or the subsequent processing ratio, the effect can be sufficiently exhibited as long as it is 5 μm or more. Therefore, the thickness of the surface layer is preferably 5 μm or more, and more preferably 10 μm or more. Further, the ratio of the surface layer thickness to the total thickness of the titanium composite material (surface occupation ratio) is preferably 1% or more on each side.

另一方面,當表層較厚的情況,雖耐疲勞性沒有問題,但會造成成形性降低。此外,因為鈦合金占鈦複合材全體的比例增加,成本優勢縮小。因此,表層的厚度分別較佳為100μm以下,更佳為50μm以下。此外,表層厚度相對於鈦複合材的總厚度之比例(表層占有率),在每一面較佳為20%以下,更佳為10%以下。 On the other hand, when the surface layer is thick, there is no problem in fatigue resistance, but the formability is lowered. In addition, since the proportion of the titanium alloy to the entire titanium composite material increases, the cost advantage is reduced. Therefore, the thickness of the surface layer is preferably 100 μm or less, and more preferably 50 μm or less. Further, the ratio of the surface layer thickness to the total thickness of the titanium composite material (surface occupation ratio) is preferably 20% or less, more preferably 10% or less on each side.

(空隙率) (void ratio)

表層的空隙率較佳為0.1%以下。若空隙率超過0.1%,在實施熱軋時,可能會引起表層的膨脹、剝離等。 The void ratio of the surface layer is preferably 0.1% or less. When the void ratio exceeds 0.1%, expansion or peeling of the surface layer may occur during hot rolling.

空隙率,可將素材剖面利用光學顯微鏡觀察而拍攝相片,將該相片進行影像處理而輕易地測定。觀察 剖面之任意的10~20個部位,測定空隙率,取其平均作為全體的空隙率。實施熱軋或冷軋後的材料之空隙率,是與熱軋用鈦材的空隙率相同。 The void ratio allows the material to be photographed by observation with an optical microscope, and the photograph is easily processed by image processing. Observed The void ratio was measured at any 10 to 20 portions of the cross section, and the average was taken as the entire void ratio. The void ratio of the material after hot rolling or cold rolling is the same as the porosity of the titanium material for hot rolling.

(偏析) (segregation)

在將表層部所含的元素含量取複數點進行測定時,相對於母材的增加含量之平均值CAVE和在各測定部位之相對於母材的增加含量C0的關係:|CAVE-C0|/CAVE×100為40%以下。其理由在於,當|CAVE-C0|/CAVE×100超過40%的情況,則無法充分發揮所期望的性能,或是造成所期望性能的劣化提早。|CAVE-C0|/CAVE×100較佳為20%以下。 When the content of the element contained in the surface layer portion is measured at a plurality of points, the relationship between the average value C AVE of the increased content of the base material and the increased content C 0 of the respective measurement sites with respect to the base material: |C AVE - C 0 |/C AVE ×100 is 40% or less. The reason is that when |C AVE -C 0 |/C AVE ×100 exceeds 40%, the desired performance cannot be sufficiently exhibited or the deterioration of the desired performance is advanced. |C AVE -C 0 |/C AVE ×100 is preferably 20% or less.

表層部中的特定元素,可使用EPMA或GDS進行測定。具體而言,可測定表層部之任意10~20個部位,取各測定部位之相對於母材的增加含量之平均值作為各測定部位的增加含量C0,取增加含量C0的平均值作為表層部之增加含量的平均值CAVESpecific elements in the surface layer can be measured using EPMA or GDS. Specifically, any 10-20 parts of the surface layer portion can be measured, and the average value of the increased content of each measurement portion relative to the base material is taken as the increase content C 0 of each measurement site, and the average value of the increase content C 0 is taken as The average value of the increased content of the surface layer is C AVE .

(機械特性) (mechanical characteristics)

鈦複合材,可維持優異的成形性並兼備高疲勞強度,其疲勞強度比(107次疲勞強度/抗拉強度)為0.65以上。疲勞強度比越高代表疲勞特性越優異的材料,鈦材一般的數值為0.5~0.6,因此0.65以上表示具有比一般鈦材更優異的疲勞特性,0.70以上則表示特別優異。 Titanium composite material can be maintained both excellent formability and high fatigue strength, the fatigue strength ratio (107 times the fatigue strength / tensile strength) of 0.65 or more. The higher the fatigue strength ratio is, the more excellent the fatigue characteristics are. The titanium material generally has a value of 0.5 to 0.6. Therefore, 0.65 or more indicates that it has more excellent fatigue characteristics than a general titanium material, and 0.70 or more indicates that it is particularly excellent.

另外,鈦複合材之與輥軋方向垂直的方向之 斷裂伸度為25%以上。在成形加工,伸度的影響很大,伸度越大表示成形性越優異。 In addition, the direction of the titanium composite perpendicular to the rolling direction The elongation at break is 25% or more. In the forming process, the influence of the elongation is large, and the greater the elongation, the more excellent the formability.

(中間層) (middle layer)

表層是在內層附近具備中間層。亦即,本發明的熱軋用鈦材,係在母材表面具備:例如藉由熔融再凝固處理所形成的表層部,該表層部在之後的熱軋加熱時、及冷軋後的熱處理步驟,會在母材和表層部的界面發生擴散,在最後精加工為鈦複合材時,會在來自上述母材的內層和來自上述表層部的表層之間形成中間層。該中間層,會讓上述內層和上述表層進行金屬結合而強固地接合。此外,因為在中間層會產生連續的元素梯度,可緩和上述內層和上述表層的強度差,可抑制加工時的龜裂。該中間層的厚度較佳為0.5μm以上。 The surface layer has an intermediate layer near the inner layer. In other words, the titanium material for hot rolling of the present invention has a surface layer portion formed by, for example, a melt re-solidification treatment on the surface of the base material, and the heat treatment step of the surface layer portion after hot rolling and subsequent heat treatment. The diffusion occurs at the interface between the base material and the surface layer portion, and when finally finished into a titanium composite material, an intermediate layer is formed between the inner layer from the base material and the surface layer from the surface layer portion. The intermediate layer strongly bonds the inner layer and the surface layer by metal bonding. Further, since a continuous element gradient is generated in the intermediate layer, the difference in strength between the inner layer and the surface layer can be alleviated, and cracking during processing can be suppressed. The thickness of the intermediate layer is preferably 0.5 μm or more.

中間層的厚度可使用EPMA或GDS進行測定。使用GDS可進行更詳細的測定。在GDS的情況,可將表層經由研磨除去一定程度之後,從表面朝深度方向進行GDS分析而測定中間層的厚度。中間層是指,將相對於母材的增加含量(其為不包含於母材的元素的情況,是該元素含量;其為母材所含的元素的情況,是相對於母材的含量增加量)設為CMID,將表層部之增加含量的平均設為CAVE時,為0<CMID≦0.8×CAVE的區域。 The thickness of the intermediate layer can be measured using EPMA or GDS. More detailed measurements can be made using GDS. In the case of GDS, the surface layer can be removed to some extent by polishing, and then the thickness of the intermediate layer is measured by performing GDS analysis from the surface toward the depth direction. The intermediate layer refers to an increased content relative to the base material (which is the content of the element which is not contained in the base material; in the case where the element is contained in the base material, the content is increased relative to the base material) The amount is set to C MID , and when the average of the increase in the surface layer portion is C AVE , it is an area of 0 < C MID ≦ 0.8 × C AVE .

3.熱軋用鈦材的製造方法 3. Method for producing titanium material for hot rolling 3-1.藉由熔融再凝固之表層部的形成 3-1. Formation of surface layer by melting and resolidifying

本發明的熱軋用鈦材,是讓母材表層熔融,同時讓特定的合金元素熔融,使其和來自母材的成分一起凝固,藉此在母材形成含有特定的合金元素之表層部。圖5~7都是顯示熔融再凝固的方法之說明圖。 In the titanium material for hot rolling of the present invention, a surface layer of a base material is melted, and a specific alloying element is melted and solidified together with a component derived from the base material, whereby a surface layer portion containing a specific alloying element is formed in the base material. 5 to 7 are explanatory views each showing a method of melting and resolidifying.

作為讓熱軋用鈦材之母材表面熔融再凝固的方法,包含雷射加熱、電漿加熱、感應加熱、電子束加熱等,利用任一方法進行皆可。特別是電子束加熱的情況,由於是在高真空中進行,當熔融再凝固處理時,縱使在該層形成氣孔(void)等,因為是真空,能夠藉由隨後的輥軋將其壓接而使其無害化。 The method of melting and solidifying the surface of the base material of the titanium material for hot rolling includes laser heating, plasma heating, induction heating, electron beam heating, and the like, and may be carried out by any method. In particular, in the case of electron beam heating, since it is carried out in a high vacuum, when a re-solidification treatment is performed, even if a void or the like is formed in the layer, since it is a vacuum, it can be crimped by subsequent rolling. Make it harmless.

再者,因為能量效率高,縱使進行大面積處理也能讓其深入熔融,因此特別適用於鈦複合材的製造。在真空中進行熔融的情況之真空度,宜為3×10-3Torr以下之更高真空度。此外,關於將熱軋用鈦材的表層實施熔融再凝固的次數,並沒有特別限制,可按照需要而將次數增多,只要素材之表層部的合金層厚度、添加元素的添加量在上述範圍內即可。然而,次數越多則處理時間越長而造成成本增加,因此宜為1次至2次。 Further, since the energy efficiency is high, it can be melted even if it is subjected to a large-area treatment, and therefore it is particularly suitable for the production of a titanium composite. The degree of vacuum in the case of melting in a vacuum is preferably a higher degree of vacuum of 3 × 10 -3 Torr or less. In addition, the number of times of melting and re-solidifying the surface layer of the titanium material for hot rolling is not particularly limited, and the number of times may be increased as needed, as long as the thickness of the alloy layer and the amount of the added element in the surface layer portion of the material are within the above range. Just fine. However, the more the number of times, the longer the processing time increases the cost, and therefore it is preferably 1 to 2 times.

表層的熔融再凝固法,在矩形扁胚的情況,是如圖5所示般實施。亦即,對在矩形扁胚10的外表面當中至少在熱軋步驟成為輥軋面(與熱軋輥接觸的面)之寬廣的2面10A,10B,照射電子束,僅讓該面之表面層熔融。在此,先對這2面10A,10B當中的一面10A實施。 The melt re-solidification method of the surface layer is carried out as shown in Fig. 5 in the case of a rectangular flat embryo. That is, the electron beam is irradiated to the wide surface of the outer surface of the rectangular flat blank 10 at least in the hot rolling step which becomes the rolling surface (the surface in contact with the hot roll), and only the surface layer of the surface is irradiated. Melt. Here, first, one of the two faces 10A, 10B is 10A.

在此,如圖5所示般,一般而言,一具電子束照射槍12對於矩形鑄片10的面10A之電子束的照射區域14面積,相較於應照射的面10A之整體面積是非常少,於是,實際上,一般是一邊讓電子束照射槍12連續地移動,或一邊讓矩形鑄片10連續地移動,一邊進行電子束照射。其照射區域,是調整電子束的焦點,或是使用電磁透鏡而讓小射線以高頻率振動(振盪,Oscillation)來形成射束,藉此調整形狀、面積。 Here, as shown in FIG. 5, in general, the area of the irradiation region 14 of the electron beam of the electron beam irradiation gun 12 with respect to the face 10A of the rectangular cast piece 10 is larger than the entire area of the face 10A to be irradiated. In many cases, in general, electron beam irradiation is generally performed while the electron beam irradiation gun 12 is continuously moved or while the rectangular cast piece 10 is continuously moved. The irradiation area is to adjust the shape and area by adjusting the focus of the electron beam or by using an electromagnetic lens to cause small rays to vibrate at a high frequency (oscillation) to form a beam.

而且,如圖5中之箭頭A所示般,以讓電子束照射槍12連續移動的形式,進行以下的說明。電子束照射槍的移動方向並沒有特別的限定,一般是沿著矩形鑄片10的長度方向(通常為鑄造方向D)或寬度方向(通常為與鑄造方向D垂直的方向)連續地移動,以前述照射區域14的寬度W(圓形射線或射束的情況為直徑W)連續地帶狀照射。再者,在與其相鄰之未照射的帶狀區域,是一邊朝相反方向(或是相同方向)讓照射槍12連續地移動一邊呈帶狀地進行電子束照射。又按照情況,使用複數具照射槍而同時對複數個區域進行電子束照射亦可。圖5係顯示,沿著矩形鑄片10的長度方向(通常為鑄造方向D)讓矩形射線連續移動的情況。 Further, as shown by an arrow A in Fig. 5, the following description will be made in such a manner that the electron beam irradiation gun 12 is continuously moved. The moving direction of the electron beam irradiation gun is not particularly limited, and is generally continuously moved along the longitudinal direction of the rectangular cast piece 10 (usually the casting direction D) or the width direction (usually the direction perpendicular to the casting direction D) to The width W (the diameter of the circular ray or the beam is the diameter W) of the irradiation region 14 is continuously irradiated. Further, in the strip-shaped region which is not irradiated adjacent thereto, the electron beam irradiation is performed in a strip shape while continuously moving the irradiation gun 12 in the opposite direction (or the same direction). Further, depending on the situation, it is also possible to perform electron beam irradiation on a plurality of regions simultaneously using a plurality of illuminating guns. Fig. 5 shows a case where the rectangular rays are continuously moved along the longitudinal direction of the rectangular cast piece 10 (usually the casting direction D).

藉由如此般的表層加熱處理步驟對矩形鈦鑄片10的表面(面10A)照射電子束,以讓其表面熔融的方式進行加熱,如圖6之中央偏左所示般,矩形鈦鑄片10之面10A的表面層會以對應於入熱量的深度形成最大 熔融。然而,與電子束的照射方向垂直的方向之深度,如圖7所示般並非一定而是成為向下凸的彎曲形狀,亦即電子束照射之中央部最深,越靠近帶狀的端部其厚度越小。 The surface (face 10A) of the rectangular titanium slab 10 is irradiated with an electron beam by such a surface heating treatment step to heat the surface thereof, as shown by the center of the left side of FIG. The surface layer of 10A on the 10th surface will form the maximum with a depth corresponding to the heat input. Melt. However, the depth in the direction perpendicular to the irradiation direction of the electron beam is not necessarily a curved shape which is convex downward as shown in FIG. 7, that is, the central portion of the electron beam irradiation is the deepest, and the closer to the strip-shaped end portion, The smaller the thickness.

在比該熔融層16更靠鑄片內部側的區域也是,受電子束照射的熱影響而使溫度上昇,成為純鈦的β變態點以上的溫度之部分(熱影響層=HAZ層)變態為β相。在如此般表層加熱處理步驟受電子束照射的熱影響而變態為β相的區域也是,與熔融層16的形狀同樣的成為向下凸的彎曲形狀。 In the region closer to the inner side of the slab than the molten layer 16, the temperature is increased by the influence of the heat of the electron beam irradiation, and the temperature is higher than the temperature above the β-deformation point of pure titanium (heat-affected layer = HAZ layer). β phase. The region in which the surface layer heat treatment step is changed to the β phase by the heat of the electron beam irradiation also has a downwardly convex curved shape similar to the shape of the molten layer 16.

藉由和目的之合金元素所構成的素材一起進行熔融再凝固,將熱軋用素材表層合金化。作為這時所使用的素材,可使用粉末、小片、線材、薄膜、切屑、網狀物當中之1種以上。在熔融前配置之材料的成分及量設定為,使和素材表面一起進行熔融凝固後的元素濃化區域的成分成為目標成分。 The material for the hot rolling is alloyed by melting and resolidifying together with the material composed of the alloy element of interest. As the material used at this time, one or more of a powder, a small piece, a wire, a film, a chip, and a mesh can be used. The component and the amount of the material disposed before the melting are set so that the component of the element-concentrated region which is melt-solidified together with the surface of the material becomes a target component.

然而,若所添加的素材過大,會成為合金成分偏析的原因。而且,若有合金成分的偏析存在,則無法充分發揮所期望的性能,或是造成劣化提早。因此,在鈦母材表面之被加熱部位處於熔融狀態的期間,讓合金素材成為熔融結束的尺寸是很重要的。此外,考慮在特定時間之熔融部的形狀及寬度,將上述合金素材均等配置於鈦母材表面乃是重要的。然而,在使用電子束讓照射位置連續移動的情況,因為熔融部會和熔融後的鈦及合金一起連續地移動而被攪拌,並不一定要將合金素材連續地配置。另 外,當然必須避免使用具有比鈦的熔點高非常多的熔點之合金素材。 However, if the added material is too large, it will cause segregation of the alloy composition. Further, if segregation of the alloy component is present, the desired performance may not be sufficiently exhibited or the deterioration may be advanced. Therefore, it is important that the alloy material becomes a size at which melting is completed while the heated portion of the surface of the titanium base material is in a molten state. Further, it is important to uniformly arrange the above alloy material on the surface of the titanium base material in consideration of the shape and width of the molten portion at a specific time. However, in the case where the irradiation position is continuously moved by using the electron beam, since the molten portion is continuously moved together with the molten titanium and the alloy to be stirred, it is not necessary to continuously arrange the alloy material. another In addition, it is of course necessary to avoid the use of alloy materials having a melting point which is much higher than the melting point of titanium.

熔融再凝固處理後,可於100℃以上、未達500℃的溫度保持1小時以上。熔融再凝固後,若急劇冷卻,凝固時的應變可能會在表層部發生微細的龜裂。在其後的熱軋步驟、冷軋步驟中,該微細的龜裂成為起點,可能在發生表層部的剝離、在一部分產生合金層較薄的部位等而造成特性劣化。此外,若因微細的龜裂造成內部氧化,必須經由酸洗步驟將其除去,而使合金層的厚度進一步減少。藉由在上述的溫度進行保持,可抑制表面之微細的龜裂。此外,只要在此溫度,縱使在大氣中進行保持也幾乎不會發生大氣氧化。 After the melt resolidification treatment, it can be maintained at a temperature of 100 ° C or more and less than 500 ° C for 1 hour or more. After melting and re-solidification, if it is cooled rapidly, the strain at the time of solidification may cause fine cracks in the surface layer portion. In the subsequent hot rolling step and cold rolling step, the fine crack is used as a starting point, and deterioration of characteristics may occur due to peeling of the surface layer portion and occurrence of a portion where the alloy layer is thin. Further, if internal oxidation occurs due to fine cracking, it is necessary to remove it by a pickling step, and the thickness of the alloy layer is further reduced. By holding at the above temperature, it is possible to suppress fine cracks on the surface. Further, as long as the temperature is maintained at this temperature, atmospheric oxidation hardly occurs even if it is held in the atmosphere.

在母材表面具備藉由熔融再凝固處理所形成的表層部之熱軋用鈦材在其後之熱軋加熱時、及冷軋後的熱處理步驟中,在母材和表層部的界面會產生擴散,當最後精加工為鈦複合材時,在來自上述母材的內層和來自上述表層部的表層之間會產生特定元素的濃度梯度而形成中間層。因此,該中間層會讓上述內層和上述表層進行金屬結合而強固地接合。此外,因為在中間層會產生連續的元素梯度,可將上述內層和上述表層之強度差緩和,而能抑制加工時的龜裂。 The hot-rolling titanium material having the surface layer portion formed by the melt re-solidification treatment on the surface of the base material is heated at the time of hot rolling heating and the heat treatment step after cold rolling, and is formed at the interface between the base material and the surface layer portion. Diffusion, when finally finished into a titanium composite, an intermediate layer is formed by a concentration gradient of a specific element between the inner layer from the base material and the surface layer from the surface layer. Therefore, the intermediate layer strongly bonds the inner layer and the surface layer by metal bonding. Further, since a continuous element gradient is generated in the intermediate layer, the difference in strength between the inner layer and the surface layer can be relaxed, and cracking during processing can be suppressed.

此外,藉由熔融再凝固處理進行合金化的情況,因為如上述般熔融部的形狀是彎曲的,在最終製品也會持續此形狀。而且,在熱軋加熱時、熱軋後的熱處理 時、冷軋後的熱處理時等,合金元素會從其和彎曲後的母材之界面產生擴散而接合,元素的擴散方向不僅是深度方向,連寬度方向也會產生擴散。因此,在母材和合金層的中間部之合金元素的梯度,不僅是深度方向,連寬度方向也會產生。因此,例如添加固溶強化能力不同的元素的情況,不僅是在與深度方向垂直的方向,連與深度方向平行的方向也會發生強度差,因此濃度梯度變得複雜化,強度差所造成的龜裂變得難以發生。 Further, in the case of alloying by the melt resolidification treatment, since the shape of the molten portion is curved as described above, the shape is continued in the final product. Moreover, heat treatment during hot rolling and after hot rolling At the time of heat treatment after cold rolling, the alloying elements are diffused and joined from the interface between the base material and the bent base material, and the diffusion direction of the element is not only the depth direction but also diffuses in the width direction. Therefore, the gradient of the alloying elements in the intermediate portion between the base material and the alloy layer is not only the depth direction but also the width direction. Therefore, for example, when an element having a different solid solution strengthening ability is added, not only in a direction perpendicular to the depth direction but also in a direction parallel to the depth direction, a difference in strength occurs, so that the concentration gradient is complicated and the strength is poor. Cracks become hard to happen.

在讓母材表面熔融再凝固而形成的表層部,可進一步貼附含有既定的合金成分之鈦板而製造熱軋用鈦材。 In the surface layer portion formed by melting and solidifying the surface of the base material, a titanium plate containing a predetermined alloy component can be further attached to produce a titanium material for hot rolling.

圖8係示意顯示,將讓母材表面熔融再凝固而形成表層部之鈦矩形鑄片(扁胚)6和鈦板7在真空中藉由熔接而貼合的說明圖。圖9係示意顯示,不僅是鈦矩形鑄片(扁胚)6的表面,連側面也將鈦板7,8熔接而貼合的說明圖。在以下的說明,將讓母材表面熔融再凝固而形成表層部之鈦矩形鑄片(扁胚)6稱為「鈦扁胚6」。 Fig. 8 is an explanatory view showing a titanium rectangular cast piece (flat blank) 6 in which a surface layer portion is melted and solidified to form a surface layer portion, and a titanium plate 7 is bonded by fusion in a vacuum. Fig. 9 is a schematic view showing not only the surface of the titanium rectangular cast piece (flat blank) 6, but also the side faces of the titanium plates 7, 8 welded together. In the following description, a titanium rectangular cast piece (flat embryo) 6 in which the surface of the base material is melted and solidified to form a surface layer portion is referred to as "titanium flat embryo 6".

如圖8,9所示般,在鈦扁胚6的表層貼合含有顯現特性的合金元素之鈦板7,8後,藉由熱軋包覆法進行接合,而將鈦複合材的表層3,4合金化。亦即,在鈦扁胚6之作為輥軋面的表面,將含有合金元素的鈦板7貼合後,較佳為在真空容器內,至少將周圍藉由熔接部9進行熔接,藉此將鈦扁胚6和鈦板7之間於真空進行密閉,藉由輥軋而將鈦扁胚6和鈦板7貼合。用於讓鈦扁胚6和鈦 板7貼合的熔接,為了避免在鈦扁胚6和鈦板7之間讓大氣侵入,例如,圖8,7所示般將全周熔接。 As shown in Figs. 8 and 9, after the titanium sheets 7, 8 containing the alloying elements having the apparent properties are bonded to the surface layer of the titanium flat blank 6, the surface layer 3 of the titanium composite is bonded by the hot rolling coating method. , 4 alloying. In other words, after the titanium plate 7 containing the alloying element is bonded to the surface of the titanium flat blank 6 as the rolled surface, it is preferable to weld at least the periphery by the welded portion 9 in the vacuum container. The titanium flat blank 6 and the titanium plate 7 are sealed in a vacuum, and the titanium flat blank 6 and the titanium plate 7 are bonded by rolling. Used to make titanium flat embryo 6 and titanium The welding of the plate 7 is welded in order to avoid intrusion of the atmosphere between the titanium flat blank 6 and the titanium plate 7, for example, as shown in Figs.

鈦屬於活性金屬,若放置於大氣中會在表面形成強固的鈍態皮膜。要將該表面部的氧化濃化層除去是不可能的。然而,不同於不鏽鋼等,因為在鈦中氧容易固溶,若在真空中密閉而在未從外部供給氧的狀態下進行加熱,表面的氧會擴散到內部而產生固溶,因此形成於表面之鈍態皮膜會消滅。因此,鈦扁胚6和其表面的鈦板7,能以不在其間發生夾雜物等的方式藉由熱軋包覆法完全地密合。 Titanium is an active metal and, if placed in the atmosphere, forms a strong passive film on the surface. It is impossible to remove the oxidized concentration layer of the surface portion. However, unlike stainless steel or the like, since oxygen is easily dissolved in titanium, if it is sealed in a vacuum and heated without supplying oxygen from the outside, oxygen on the surface diffuses into the inside to cause solid solution, and thus is formed on the surface. The passive membrane will be eliminated. Therefore, the titanium flat blank 6 and the titanium plate 7 on the surface thereof can be completely adhered by hot rolling coating so that inclusions or the like do not occur therebetween.

再者,作為鈦扁胚6若採用就那樣鑄造的扁胚,因起於凝固時所生成之粗大的結晶粒,在其後的熱軋步驟會發生表面缺陷。相對於此,若像本發明這樣在鈦扁胚6的輥軋面貼合鈦板7,因為所貼合的鈦板7具有微細的組織,還能抑制熱軋步驟的表面缺陷。 Further, as the titanium flat embryo 6 is cast as a flat embryo, the coarse crystal grains generated during solidification cause surface defects in the subsequent hot rolling step. On the other hand, when the titanium plate 7 is bonded to the rolled surface of the titanium flat blank 6 as in the present invention, since the bonded titanium plate 7 has a fine structure, surface defects in the hot rolling step can be suppressed.

在製造圖1所示的鈦複合材的情況,較佳為如圖8所示般僅在鈦扁胚6的一面將鈦板7於真空中貼合,在鈦扁胚6的另一面則不貼合鈦板7而進行熱軋。 In the case of manufacturing the titanium composite material shown in Fig. 1, it is preferable that the titanium plate 7 is bonded to the vacuum only on one side of the titanium flat blank 6 as shown in Fig. 8, and the other side of the titanium flat blank 6 is not The titanium plate 7 is bonded and hot rolled.

如圖9所示般,不僅在鈦扁胚6的一面而是在兩面貼合鈦板7亦可。如此,可抑制如上述般之在熱軋步驟的熱軋缺陷發生。在熱軋中,通常鈦扁胚6被實施壓下,而使鈦扁胚6之側面的至少一部分往熱軋板的表面側包繞。因此,若鈦扁胚6之側面的表層組織粗大、或存在有多數個缺陷,在熱軋板之寬度方向的兩端附近的表面可 能發生表面缺陷。因此,如圖9所示般較佳為,在成為熱軋時的邊緣側之鈦扁胚6的側面也是,與輥軋面同樣的貼合同一規格的鈦板8而進行熔接。如此,可有效防止在熱軋板之寬度方向的兩端附近的表面之表面缺陷發生。該熔接較佳為在真空中進行。 As shown in Fig. 9, the titanium plate 7 may be bonded not only to one side of the titanium flat blank 6, but also to both surfaces. Thus, the occurrence of hot rolling defects in the hot rolling step as described above can be suppressed. In the hot rolling, usually, the titanium flat blank 6 is pressed, and at least a part of the side surface of the titanium flat blank 6 is wrapped around the surface side of the hot rolled sheet. Therefore, if the surface layer of the side surface of the titanium flat blank 6 is coarse or there are many defects, the surface near the both ends in the width direction of the hot rolled sheet may be Surface defects can occur. Therefore, as shown in Fig. 9, it is preferable that the side surface of the titanium flat blank 6 on the edge side at the time of hot rolling is welded to the titanium plate 8 of the same specification as the rolled surface. Thus, surface defects on the surface near both ends in the width direction of the hot rolled sheet can be effectively prevented from occurring. The fusion is preferably carried out in a vacuum.

在熱軋時,鈦扁胚6的側面之包繞量,雖依製造方法有所不同,通常為20~30mm左右,因此不須在鈦扁胚6的側面全面貼合鈦板8,僅在與依製造方法的包繞量相當的部分貼合鈦板8即可。藉由在熱軋以後進行高溫長時間退火,可讓來自母材的成分進入鈦複合材的內部。例如可例示於700~900℃進行30小時的熱處理。 In the hot rolling, the amount of the side of the titanium flat blank 6 is different depending on the manufacturing method, and is usually about 20 to 30 mm, so that it is not necessary to fully fit the titanium plate 8 on the side of the titanium flat blank 6, only in the case of The titanium plate 8 may be attached to a portion corresponding to the amount of wrapping according to the manufacturing method. By performing high-temperature long-time annealing after hot rolling, the components from the base material can be allowed to enter the inside of the titanium composite. For example, heat treatment at 700 to 900 ° C for 30 hours can be exemplified.

將鈦扁胚6和鈦板7,8熔接的方法,包含電子束熔接、電漿熔接等。特別是電子束熔接,因為可在高真空下實施,能夠使鈦扁胚6和鈦板7,8之間成為高真空,因此是理想的。將鈦板7,8於真空中熔接的情況之真空度,較佳為3×10-3Torr等級以下的更高真空度。 A method of welding the titanium flat blank 6 and the titanium plates 7, 8 includes electron beam welding, plasma welding, and the like. In particular, electron beam welding is preferable because it can be carried out under high vacuum, and the titanium flat blank 6 and the titanium plates 7 and 8 can be made to have a high vacuum. The degree of vacuum in the case where the titanium sheets 7, 8 are welded in a vacuum is preferably a higher degree of vacuum of 3 × 10 -3 Torr or less.

鈦扁胚6和鈦板7的熔接,不一定要在真空容器內進行,例如,可在鈦板7的內部設置真空吸引用孔,在將鈦板7和鈦扁胚6重疊之後,一邊使用真空吸引孔將鈦扁胚6和鈦板7之間進行真空吸引一邊將鈦扁胚6和鈦板7熔接,在熔接後將真空吸引孔封閉。 The welding of the titanium flat blank 6 and the titanium plate 7 does not have to be performed in a vacuum container. For example, a vacuum suction hole may be provided inside the titanium plate 7, and after the titanium plate 7 and the titanium flat embryo 6 are overlapped, they are used. The vacuum suction hole welds the titanium flat blank 6 and the titanium plate 7 by vacuum suction between the titanium flat blank 6 and the titanium plate 7, and closes the vacuum suction hole after welding.

3-2.熱軋用鈦材的母材 3-2. Base material of titanium for hot rolling

熱軋用鈦材的母材,通常,是將錠塊藉由開胚而成為 扁胚、小胚形狀之後,實施切削精整而製造出。此外,在近年,也有於錠塊製造時製造可直接熱軋的矩形扁胚而供熱軋的情形。當藉由開胚來製造的情況,因為藉由開胚使表面變得比較平坦,含有合金元素的素材容易較均一地散布,而容易使合金相的元素分布均一。 The base material of the titanium material for hot rolling is usually obtained by opening the ingot After the shape of the flat embryo and the small embryo, it is manufactured by cutting and finishing. Further, in recent years, there has been a case where a rectangular flat embryo which can be directly hot rolled is produced at the time of manufacture of an ingot for hot rolling. In the case of manufacturing by opening the embryo, since the surface is made flat by the opening of the embryo, the material containing the alloying element is easily dispersed more uniformly, and the elemental distribution of the alloy phase is easily made uniform.

另一方面,作為素材,當使用在鑄造時直接製造成熱軋用素材的形狀之鑄塊的情況,因為可省略切削精整步驟,可更低成本地製造。此外,在製造鑄塊之後,只要將表面實施切削精整後再使用的話,可期待與經由開胚而製造的情況同樣的效果。在本發明中,只要在表層形成穩定的合金層即可,可按照狀況選擇適切的素材。因此,對於母材並沒有特別的限定。 On the other hand, as a material, when an ingot which is directly formed into a shape of a material for hot rolling at the time of casting is used, since the cutting and finishing step can be omitted, it can be manufactured at a lower cost. Further, after the ingot is manufactured, if the surface is subjected to cutting and finishing, it is expected to have the same effect as that produced by the opening of the ingot. In the present invention, as long as a stable alloy layer is formed on the surface layer, an appropriate material can be selected depending on the situation. Therefore, there is no particular limitation on the base material.

例如較佳為,將扁胚組裝並將周圍熔接之後,於700~850℃加熱而進行10~30%的接合輥軋,然後於β區溫度加熱3~10小時而讓母材成分擴散到表層部後,進行熱軋。藉由於β區溫度進行熱軋,變形阻力降低而容易進行輥軋。 For example, it is preferred that after the flat embryo is assembled and welded around, it is heated at 700 to 850 ° C to carry out 10 to 30% bonding rolling, and then heated at a temperature of the β region for 3 to 10 hours to diffuse the base material component to the surface layer. After the ministry, hot rolling is carried out. By performing hot rolling by the temperature of the β region, the deformation resistance is lowered and rolling is easily performed.

4.鈦複合材的製造方法 4. Method for manufacturing titanium composite material

讓藉由熔融再凝固處理所形成的合金層作為最終製品而殘存是重要的,必須儘量抑制鏽皮損失、表面缺陷所造成的表面層除去。具體的而言,考慮生產所使用的設備之特性、能力,將下述般之熱軋步驟上的手法予以最佳化、適宜地採用而達成。 It is important that the alloy layer formed by the melt resolidification treatment remains as a final product, and it is necessary to suppress the loss of the scale and the removal of the surface layer due to surface defects as much as possible. Specifically, in consideration of the characteristics and capabilities of the equipment used for production, the following methods in the hot rolling step are optimized and suitably employed.

4-1.加熱步驟 4-1. Heating step

在將熱軋用素材加熱時,藉由進行低溫短時間加熱雖可抑制鏽皮損失,但鈦材的熱傳導性低,若在扁胚內部為低溫狀態下進行熱軋容易在內部發生龜裂,因此是按照所使用的加熱爐之性能、特性實施最佳化而將鏽皮發生抑制到最低。 When the material for hot rolling is heated, it is possible to suppress the loss of scale by heating at a low temperature for a short period of time. However, the thermal conductivity of the titanium material is low, and it is easy to cause cracking inside when the inside of the flat embryo is hot-rolled at a low temperature. Therefore, it is possible to minimize the occurrence of scale in accordance with the performance and characteristics of the heating furnace to be used.

4-2.熱軋步驟 4-2. Hot rolling step

在熱軋步驟也是,若表面溫度過高,通板時會生成多量鏽皮,而使鏽皮損失變大。另一方面,若溫度過低,雖鏽皮損失變小,但容易發生表面缺陷,必須經由後步驟的酸洗予以除去,因此宜在可抑制表面缺陷的溫度範圍進行熱軋。因此,宜在最佳溫度區進行輥軋。此外,因為在輥軋中鈦材的表面溫度降低,宜將輥軋中之輥子冷卻抑制到最小,而抑制鈦材的表面溫度降低。 Also in the hot rolling step, if the surface temperature is too high, a large amount of scale is generated when the sheet is passed, and the loss of the scale is increased. On the other hand, when the temperature is too low, the scale loss is small, but surface defects are likely to occur, and it is necessary to remove it by pickling in the subsequent step. Therefore, it is preferable to perform hot rolling in a temperature range in which surface defects can be suppressed. Therefore, it is preferable to carry out rolling in an optimum temperature range. Further, since the surface temperature of the titanium material is lowered in the rolling, it is preferable to suppress the cooling of the rolls in the rolling to the minimum and to suppress the decrease in the surface temperature of the titanium material.

4-3.酸洗步驟 4-3. Pickling step

熱軋後的板,因為在表面具有氧化層,在其後的步驟包含將氧化層除去的去鏽步驟。一般而言,鈦主要是在珠擊後,藉由使用硝酸.氫氟酸溶液的酸洗而將氧化層除去。此外,按照情況,也會有在酸洗後藉由磨石研磨而將表面實施磨削的情況。只要在去鏽後,成為來自熱軋用鈦材的母材及表層部之由內層及表層所構成的2層或3層構 造即可。 The hot rolled sheet has an oxide layer on the surface, and the subsequent step includes a derusting step of removing the oxide layer. In general, titanium is mainly used after beading, by using nitric acid. The oxidation layer is removed by pickling of the hydrofluoric acid solution. Further, depending on the case, the surface may be ground by grinding with a grindstone after pickling. As long as it is rust-removed, it becomes a two-layer or three-layer structure composed of an inner layer and a surface layer from the base material and the surface layer portion of the titanium material for hot rolling. Create it.

因為在熱軋步驟所生成的鏽皮較厚,通常作為酸洗處理的前處理是進行珠擊處理而將表面之鏽皮的一部分除去並在表面讓裂痕形成,藉由其後的酸洗步驟讓酸洗液滲透裂痕,而包含母材的一部分也被除去。這時,為了不在母材表面產生裂痕而進行較弱的珠擊處理是重要的,必須按照鈦材表面的化學成分而選擇最佳的珠擊條件。具體而言,例如將適切的投射材之選擇、投射速度(可利用葉輪的旋轉速度來調整)最佳化,藉此選擇在母材不致產生裂痕的條件。該等條件的最佳化,因為會依鈦材表面所形成之熔融再凝固層的特性而有不同,只要事先將最佳條件分別決定即可。 Since the scale generated in the hot rolling step is thick, usually as a pretreatment of the pickling treatment, a part of the scale of the surface is removed and a crack is formed on the surface by a beading treatment, followed by a pickling step. The pickling solution is allowed to penetrate the crack, and a part containing the base material is also removed. At this time, it is important to perform a weak bead blasting treatment in order to prevent cracks from occurring on the surface of the base material, and it is necessary to select an optimum beading condition in accordance with the chemical composition of the surface of the titanium material. Specifically, for example, the selection of the appropriate projecting material and the projection speed (which can be adjusted by the rotational speed of the impeller) are optimized, thereby selecting a condition in which the base material is not cracked. The optimization of these conditions differs depending on the characteristics of the molten re-solidified layer formed on the surface of the titanium material, and it is only necessary to determine the optimum conditions in advance.

以下,依據實施例來更具體地說明本發明,但本發明並不限定於該等的實施例。 Hereinafter, the present invention will be specifically described based on examples, but the present invention is not limited to the examples.

[實施例1] [Example 1]

以下舉實施例來更詳細地說明本發明,但本發明並不限定於此。 The present invention will now be described in more detail by way of examples, but the invention is not limited thereto.

(試驗材製作步驟) (test material production steps)

以下,作為本發明的實施例係說明試驗材製作步驟。作為熱軋用素材,是按照以下所示的熔煉、開胚、表面處理的條件來製作扁胚。並標示為記號S1,S2,S3,S4,S5。 Hereinafter, a test material production step will be described as an embodiment of the present invention. As a material for hot rolling, a flat embryo is produced under the conditions of smelting, blasting, and surface treatment shown below. And marked as the symbols S1, S2, S3, S4, S5.

S1:利用電子束熔煉法所鑄造的扁胚,表面實施機械切削;S2:利用電子束熔煉法所鑄造的扁胚,表面維持鑄造後的狀態;S3:將利用電子束熔煉法所鑄造之矩形錠塊開胚成扁胚形狀,表面實施機械切削;S4:將利用真空電弧熔煉法所鑄造之圓柱形錠塊開胚成扁胚形狀,表面實施機械切削;S5:利用電漿電弧熔煉法所鑄造的扁胚,表面實施機械切削。 S1: a flat embryo cast by electron beam melting, mechanical cutting on the surface; S2: a flat embryo cast by electron beam melting, the surface is maintained after casting; S3: a rectangle cast by electron beam melting The ingot is opened into a flat embryo shape, and the surface is mechanically cut; S4: the cylindrical ingot cast by the vacuum arc melting method is opened into a flat embryo shape, and the surface is mechanically cut; S5: using a plasma arc melting method Cast flat embryos with mechanical cutting on the surface.

在本實施例顯示,使用以下M1~M10之鈦合金及工業用純鈦作為熱軋用素材的例子。 In the present embodiment, the following M1 to M10 titanium alloy and industrial pure titanium were used as examples of the material for hot rolling.

M1:ASTM Grade 7(Ti-0.15Pd) M1: ASTM Grade 7 (Ti-0.15Pd)

M2:ASTM Grade 11(Ti-0.15Pd) M2: ASTM Grade 11 (Ti-0.15Pd)

M3:ASTM Grade 16(Ti-0.05Pd) M3: ASTM Grade 16 (Ti-0.05Pd)

M4:ASTM Grade 26(Ti-0.1Ru) M4: ASTM Grade 26 (Ti-0.1Ru)

M5:ASTM Grade 30(Ti-0.3Co-0.05Pd) M5: ASTM Grade 30 (Ti-0.3Co-0.05Pd)

M6:0.02%Pd-0.022%Mm-Ti(O:0.050%、Fe:0.041%)。在此,Mm表示分離精製前之混合稀土族元素(Mischmetal),其組成為55%Ce,51%La,10%Nd,4%Pr。 M6: 0.02% Pd-0.022% Mm-Ti (O: 0.050%, Fe: 0.041%). Here, Mm represents a mixed rare earth element (Mischmetal) before separation and purification, and its composition is 55% Ce, 51% La, 10% Nd, 4% Pr.

M7:0.03%Pd-0.002%Y-Ti(O:0.049%、Fe:0.033%) M7: 0.03% Pd-0.002% Y-Ti (O: 0.049%, Fe: 0.033%)

M8:0.5%Cu-Ti(O:0.048%、Fe:0.038%) M8: 0.5% Cu-Ti (O: 0.048%, Fe: 0.038%)

M9:1.0%Cu-Ti(O:0.048%、Fe:0.033%) M9: 1.0% Cu-Ti (O: 0.048%, Fe: 0.033%)

M10:1.0Cu-0.5%Nb-Ti(O:0.044%、Fe:0.040%) M10: 1.0Cu-0.5% Nb-Ti (O: 0.044%, Fe: 0.040%)

使用該鈦扁胚,如以下所說明般,在扁胚表面散布合金元素素材,進行熔融再凝固而形成表層部,藉此製作試驗片。亦即,將選自純度98%以上的Fe、Cr、Ni、Al及Zr之1種以上的粉末散布於扁胚表面之後,藉由電子束加熱讓扁胚表面和粉末一起熔融,在扁胚表層全面以1~28mm的深度(表層部厚度)形成讓選自Fe、Cr、Ni、Al及Zr之1種以上固溶後的表層區域。藉由扁胚的厚度和熔融再凝固的深度,來調整讓選自Fe、Cr、Ni、Al及Zr之1種以上固溶後的表層領域相對於扁胚總厚度的比率。將標準的扁胚厚度設定為125mm。一部分,為了調整熔融再凝固深度占總厚度的比例,是使用扁胚的厚度為75mm、40mm等。一部分,在扁胚的側面部並未實施前述的熔融再凝固處理。 Using this titanium flat embryo, a test piece was produced by dispersing an alloy element material on the surface of the flat embryo, melting and resolidifying to form a surface layer portion as described below. In other words, after dispersing one or more powders of Fe, Cr, Ni, Al, and Zr having a purity of 98% or more from the surface of the flat embryo, the surface of the flat embryo and the powder are melted by electron beam heating, and the flat embryo is melted. The surface layer is formed by a depth of 1 to 28 mm (thickness of the surface layer portion) to form a surface layer region selected from one or more of Fe, Cr, Ni, Al, and Zr. The ratio of the surface layer selected from the solid solution of one or more selected from the group consisting of Fe, Cr, Ni, Al, and Zr to the total thickness of the flat embryo is adjusted by the thickness of the flat embryo and the depth of the resolidification. The standard flat embryo thickness was set to 125 mm. In part, in order to adjust the ratio of the depth of melting and resolidification to the total thickness, the thickness of the flat embryo is 75 mm, 40 mm, or the like. In part, the aforementioned melt resolidification treatment was not performed on the side portion of the slab.

將該扁胚加熱到700~900℃,進行熱軋直到成為厚度5mm後,使用珠擊及硝酸.氫氟酸對表背面都進行去鏽皮處理。因為依讓表層熔融再凝固所添加之合金化成分,熱軋加熱時的鏽皮性狀、珠擊所造成之裂痕形成狀態、硝酸.氫氟酸之氣割(scarfing)速度等會有不同,藉由調整熱軋的加熱溫度、珠擊投射條件、硝酸.氫氟酸酸洗的溫度和時間,而讓既定厚度之添加元素濃化區域殘存。然後,進行冷軋,成為厚度0.5~1.0mm的鈦板,於真空或惰性氣體氛圍中實施退火,製作出本發明例的試驗片。 The slab is heated to 700-900 ° C and hot rolled until it becomes 5 mm thick, using bead shot and nitric acid. Hydrofluoric acid is subjected to descaling treatment on the back side of the watch. Because of the alloying component added by the surface layer melting and re-solidification, the rust property during hot rolling heating, the crack formation state caused by beading, and nitric acid. The rate of steaming of hydrofluoric acid will vary, by adjusting the heating temperature of hot rolling, the projection conditions of beading, and nitric acid. The temperature and time of the hydrofluoric acid pickling are allowed to remain in the concentrated region of the added element of a given thickness. Then, cold rolling was performed to obtain a titanium plate having a thickness of 0.5 to 1.0 mm, and annealing was performed in a vacuum or an inert gas atmosphere to prepare a test piece of the present invention.

除了製作本發明例的試驗片以外,使用在表 層未形成合金添加元素濃化區域之鈦扁胚同樣地進行迄冷軋為止的步驟,於真空或惰性氣體氛圍中實施退火而製作出比較例。 In addition to the test piece of the example of the present invention, it is used in the table. The titanium flat embryo in which the layer was not formed with the alloy addition element was subjected to the same steps as in the cold rolling, and the mixture was annealed in a vacuum or an inert gas atmosphere to prepare a comparative example.

關於各試驗片,依以下所示的條件評價在各位置之α相結晶粒徑、伸度、抗拉強度、疲勞強度、成形性。 With respect to each test piece, the α-phase crystal grain size, the elongation, the tensile strength, the fatigue strength, and the formability at each position were evaluated under the conditions shown below.

(α相結晶粒徑) (α phase crystal grain size)

表層的添加元素濃化區域之厚度是利用EPMA進行測定。在利用光學顯微鏡所拍攝之組織相片中,藉由依JIS G 0551(2005)之切斷法,在板厚中央部位置及表層的添加元素濃化區域之厚度內,算出α相的平均結晶粒徑。 The thickness of the added element concentration region of the surface layer was measured by EPMA. In the tissue photograph taken by the optical microscope, the average crystal grain size of the α phase is calculated in the thickness of the central portion of the thickness portion and the concentration of the additive element in the surface layer by the cutting method according to JIS G 0551 (2005). .

(抗拉強度、伸度) (tensile strength, elongation)

製作出平行部6.25×32mm、標點間25mm、夾頭部寬度10mm、全長80mm的抗拉試驗材(JIS13-B抗拉試驗材的一半尺寸),到保證應力測定為止是以標點間0.5%/min的拉伸速度進行抗拉試驗,保證應力以後則是以30%/min的拉伸速度進行抗拉試驗。在此,是評價與輥軋方向垂直的方向之抗拉強度、總伸度。 A tensile test material (half the size of the JIS13-B tensile test material) with a parallel portion of 6.25×32 mm, a punctuation of 25 mm, a head width of 10 mm, and a total length of 80 mm was produced, and 0.5% of the punctuation was determined until the stress measurement was ensured. The tensile speed of min was subjected to a tensile test, and after the stress was ensured, the tensile test was carried out at a tensile speed of 30%/min. Here, the tensile strength and the total elongation in the direction perpendicular to the rolling direction are evaluated.

(疲勞強度) (fatigue strength)

使用圖10所示的平面彎曲疲勞試驗材、東京衡機製平面彎曲試驗機,以應力比R=-1、頻率25Hz的條件進行 疲勞試驗。在此,求取在各應力振幅之迄斷裂為止的反覆次數而作成應力疲勞曲線,評價縱使進行107次反覆彎曲也不會發生斷裂的疲勞極限(疲勞強度)。 The fatigue test was carried out under the conditions of a stress ratio R = -1 and a frequency of 25 Hz using the plane bending fatigue test material shown in Fig. 10 and the Tokyo Heng mechanism flat bending tester. Here, the number of times until obtaining repeated until the amplitude of each of the stress fracture stress fatigue curve made, even for evaluation 107 times repeated bending fatigue limit (fatigue strength) fracture does not occur.

(成形性) (formability)

使用東京試驗機製、型號SAS-350D的深引伸試驗機、及 40mm的球頭衝頭,對於加工成90mm×90m×0.5mm的形狀之鈦板進行球頭拉伸成形(stretch forming)試驗。拉伸成形試驗,是塗布日本工作油(股)製的高黏性油(#660),在其上方載置塑膠片而避免衝頭和鈦板直接接觸,藉由比較試驗材斷裂時的拉伸成形高度來進行評價。在球頭拉伸成形試驗之拉伸成形高度,受氧濃度的影響很大,只要在JIS 1級的情況為21.0mm以上、在JIS 2級的情況為19.0mm以上、在JIS 3級的情況為13.0mm以上,可說其成形性更為良好。 a deep extension tester using the Tokyo test mechanism, model SAS-350D, and A 40 mm ball-end punch was subjected to a ball forming stretch forming test on a titanium plate processed into a shape of 90 mm × 90 m × 0.5 mm. The stretch forming test is a high-viscosity oil (#660) made of Japanese working oil (#660), and a plastic sheet is placed thereon to avoid direct contact between the punch and the titanium plate, by comparing the pull of the test piece when it is broken. The forming height was evaluated for evaluation. The tensile forming height in the ball-end stretch forming test is greatly affected by the oxygen concentration, and is 21.0 mm or more in the case of JIS class 1 and 19.0 mm or more in the case of JIS class 2, and is in the case of JIS class 3. When it is 13.0 mm or more, it can be said that the formability is further improved.

(金屬組織) (metal organization)

圖11顯示藉由熔融再凝固法所製作的情況之組織相片的一例。圖11(a)為試驗材No.A1的組織相片,圖11(b)為試驗材No.A8的組織相片,圖11(c)為試驗材No.A14的組織相片,圖11(d)為試驗材No.A29的組織相片。 Fig. 11 shows an example of a tissue photograph produced by the melt resolidification method. Fig. 11 (a) is a photograph of the structure of the test material No. A1, Fig. 11 (b) is a photograph of the structure of the test material No. A8, and Fig. 11 (c) is a photograph of the photograph of the test material No. A14, Fig. 11 (d) It is a photograph of the tissue of the test material No. A29.

表1顯示使用鈦合金M2作為熱軋用素材的情況的結果。 Table 1 shows the results of the case of using the titanium alloy M2 as a material for hot rolling.

在表層部會含有來自扁胚(母材)的元素,在表之「表層部的組成」,關於不包含於扁胚的元素,係顯示其含量;關於扁胚也含有的元素,係顯示含量的增加量(增加含量)。 In the surface layer, an element derived from a flat embryo (base metal) is included, and the "layer composition" in the table indicates the content of the element not included in the flat embryo; the element contained in the flat embryo shows the content. The amount of increase (increased content).

在表1中,試驗材No.A6,8,11是在扁胚的側面部未實施熔融再凝固處理的例子。 In Table 1, the test materials No. A6, 8, and 11 are examples in which the melt re-solidification treatment is not performed on the side surface portion of the flat embryo.

試驗材No.A1~3,是不具有表層3,4之習知例,疲勞強度比分別為0.63,0.63,0.55,就鈦材而言為一般的值。 The test materials No. A1 to 3 are conventional examples in which the surface layers 3 and 4 are not provided, and the fatigue strength ratios are 0.63, 0.63, and 0.55, respectively, and are generally values for the titanium material.

本發明例都是,成形性和疲勞強度雙方均優異。 In the examples of the present invention, both the formability and the fatigue strength were excellent.

相對於此,作為比較例之試驗材No.A4,因為偏析過大,其伸度不佳。 On the other hand, as the test material No. A4 of the comparative example, since the segregation was too large, the elongation was poor.

作為比較例之試驗材No.A16,因為表層部的厚度低於本發明的範圍,最終製品之表層厚度也變薄,其疲勞強度比就鈦材而言為一般的值。 As the test material No. A16 of the comparative example, since the thickness of the surface layer portion was lower than the range of the present invention, the surface layer thickness of the final product was also thin, and the fatigue strength ratio was a general value with respect to the titanium material.

再者,作為比較例之試驗材No.A27,因為表層3,4之合金元素(Al)含量超過本發明的範圍,其伸度不佳。 Further, as the test material No. A27 of the comparative example, since the alloying element (Al) content of the surface layer 3, 4 exceeded the range of the present invention, the elongation was not good.

表2顯示使用鈦合金M1作為熱軋用素材的情況之結果。 Table 2 shows the results of the case where titanium alloy M1 was used as the material for hot rolling.

在表層部會含有來自扁胚(母材)的元素,在表之「表層部的組成」,關於不包含於扁胚的元素,係顯示其含量;關於扁胚也含有的元素,係顯示含量的增加量(增加含量)。 In the surface layer, an element derived from a flat embryo (base metal) is included, and the "layer composition" in the table indicates the content of the element not included in the flat embryo; the element contained in the flat embryo shows the content. The amount of increase (increased content).

在表2中,試驗材No.B4,7,8係在扁胚的側面部未實施熔融再凝固處理的例子。 In Table 2, the test materials No. B4, 7, and 8 are examples in which the melt re-solidification treatment is not performed on the side surface portion of the flat embryo.

試驗材No.B1,2,係不具有表層3,4的習知例,其疲勞強度比分別為0.58,0.59,就鈦材而言為一般的值。 The test materials No. B1, 2 are conventional examples in which the surface layers 3 and 4 are not provided, and the fatigue strength ratios are 0.58 and 0.59, respectively, and are generally values for the titanium material.

本發明例都是,成形性和疲勞強度的雙方皆優異。 In the examples of the present invention, both the formability and the fatigue strength are excellent.

相對於此,作為比較例之試驗材No.B3,因為偏析過大,其伸度不佳。 On the other hand, as the test material No. B3 of the comparative example, since the segregation was too large, the elongation was not good.

表3顯示使用鈦合金M3~10作為熱軋用素材的情況之結果。 Table 3 shows the results of the case of using titanium alloys M3 to 10 as materials for hot rolling.

在表層部會含有來自扁胚(母材)的元素,在表之「表層部的組成」,關於不包含於扁胚的元素,係顯示其含量;關於扁胚也含有的元素,係顯示含量的增加量(增加含量)。 In the surface layer, an element derived from a flat embryo (base metal) is included, and the "layer composition" in the table indicates the content of the element not included in the flat embryo; the element contained in the flat embryo shows the content. The amount of increase (increased content).

試驗材No.C1~8係不具有表層3,4之習知例,其疲勞強度比為0.61或0.62,就鈦材而言為一般的值。 The test materials No. C1 to 8 have no conventional examples of the surface layers 3 and 4, and the fatigue strength ratio is 0.61 or 0.62, which is a general value for the titanium material.

本發明例都是,成形性和疲勞強度的雙方皆優異。 In the examples of the present invention, both the formability and the fatigue strength are excellent.

表4顯示使用純鈦作為熱軋用素材的情況之結果。 Table 4 shows the results of the case of using pure titanium as a material for hot rolling.

在表層部會含有來自扁胚(母材)的元素,在表之「表層部的組成」,關於不包含於扁胚的元素,係顯示其含量;關於扁胚也含有的元素,係顯示含量的增加量(增加含量)。 In the surface layer, an element derived from a flat embryo (base metal) is included, and the "layer composition" in the table indicates the content of the element not included in the flat embryo; the element contained in the flat embryo shows the content. The amount of increase (increased content).

試驗材No.D1、5、6、16、17係不具有表層3,4之習知例,其疲勞強度比就鈦材而言為一般的值。 The test materials No. D1, 5, 6, 16, and 17 have no conventional examples of the surface layers 3 and 4, and the fatigue strength ratio is a general value with respect to the titanium material.

本發明例都是,成形性和疲勞強度的雙方皆優異。 In the examples of the present invention, both the formability and the fatigue strength are excellent.

相對於此,作為比較例之試驗材No.D7因為Fe含量過多,其伸度不佳。 On the other hand, the test material No. D7 which is a comparative example has a poor elongation, because the Fe content is too much.

作為比較例之試驗材No.D18,因為Fe含量過多且偏析也過大,其伸度不佳。 As the test material No. D18 of the comparative example, since the Fe content was too large and the segregation was too large, the elongation was poor.

1‧‧‧熱軋用鈦材 1‧‧‧Titanium for hot rolling

1a‧‧‧表層部 1a‧‧‧Surface

1b‧‧‧母材 1b‧‧‧Material

Claims (2)

一種熱軋用鈦材,係具備:由工業用純鈦或鈦合金所構成的母材、以及形成於前述母材之至少一方的輥軋面且具有與前述母材不同的化學組成之表層部;前述表層部,是作為最終製品的表層而殘存者,其厚度為2.0~20.0mm,且占總厚度的比例在每一面為40%以下,前述表層部的化學組成,作為相對於母材的增加含量,以質量%計係含有選自Fe、Cr、Ni、Al及Zr之1種以上:0.08~1.0%,當將前述表層部所含的元素含量取複數點進行測定時,相對於母材的增加含量之平均值CAVE和各測定部位之相對於母材的增加含量C0的關係:|CAVE-C0|/CAVE×100為40以下。 A titanium material for hot rolling, comprising: a base material made of industrial pure titanium or a titanium alloy; and a surface layer formed on a rolled surface of at least one of the base materials and having a chemical composition different from the base material The surface layer portion is a surface layer of the final product, and has a thickness of 2.0 to 20.0 mm, and the ratio of the total thickness is 40% or less per surface, and the chemical composition of the surface layer portion is relative to the base material. When the content is increased by mass, the content of one or more selected from the group consisting of Fe, Cr, Ni, Al, and Zr is 0.08 to 1.0%, and when the content of the element contained in the surface layer portion is measured as a plurality of points, The relationship between the average value of the increased content of the material C AVE and the increased content C 0 of each measurement site relative to the base material: |C AVE -C 0 |/C AVE ×100 is 40 or less. 如申請專利範圍第1項所述之熱軋用鈦材,其中,在前述母材之輥軋面以外的面,形成有其他的表層部,前述其他的表層部,係具備與前述表層部相同的化學組成及金屬組織。 The titanium material for hot rolling according to the first aspect of the invention, wherein the surface layer other than the rolled surface of the base material is formed with another surface layer portion, and the other surface layer portion is provided in the same manner as the surface layer portion. Chemical composition and metal structure.
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