TWI603774B - Air filtration set and clean room using the same - Google Patents

Air filtration set and clean room using the same Download PDF

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Publication number
TWI603774B
TWI603774B TW103114538A TW103114538A TWI603774B TW I603774 B TWI603774 B TW I603774B TW 103114538 A TW103114538 A TW 103114538A TW 103114538 A TW103114538 A TW 103114538A TW I603774 B TWI603774 B TW I603774B
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Taiwan
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air
frame
air inlet
filter
clean room
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TW103114538A
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Chinese (zh)
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TW201540352A (en
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莊士杰
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鈺祥企業股份有限公司
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  • Separation Of Gases By Adsorption (AREA)

Description

空氣濾材組與使用此空氣濾材組的無塵室系統 Air filter set and clean room system using this air filter set

本發明是有關於一種空氣濾材組,特別關於一種用以濾除氣體內之有機揮發物的空氣濾材組。 This invention relates to an air filter set, and more particularly to an air filter set for filtering organic volatiles in a gas.

在半導體、顯示面板或太陽能光電製程中,隨著製程中半導體元件的體積日益縮小,施行此些製程之無塵室所承受微污染的可容忍度也必須隨之降低。 In the semiconductor, display panel or solar photovoltaic process, as the size of the semiconductor components in the process is shrinking, the tolerance of the micro-contamination of the clean room in which these processes are performed must also be reduced.

針對無塵室內的空氣循環機制而言,舉例來說,由於某些製程會使用或產出含有特定有機揮發物(如碳氟化合物等)的有害氣體,若無法提供有效空氣淨化手段,這些氣體所含之懸浮微粒(Suspended particulate)或多或少會因內部循環而回無塵室內,進而影響製程的良率,或者,甚至,這些氣體會散發至環境空氣中,對人體及環境造成傷害。 For the air circulation mechanism in the clean room, for example, because some processes use or produce harmful gases containing specific organic volatiles (such as fluorocarbons, etc.), if effective air purification means are not provided, these gases Suspended particulates are more or less likely to return to the clean room due to internal circulation, which in turn affects the yield of the process, or even these gases can be emitted into the ambient air, causing harm to the human body and the environment.

由此可見,如何減少特定氣體污染無塵室內之半導體元件的衝擊,已成為污染防治技術的一項重要的課題,亦成為當前相關領域亟需改進的目標。 It can be seen that how to reduce the impact of semiconductor components in a clean room with specific gas pollution has become an important issue in pollution prevention and control technology, and has become an urgent target for improvement in related fields.

有鑑於此,本發明之一目的係在於提供一種空氣濾材組,用以解決以上先前技術所提到的不便與缺陷。 In view of the above, it is an object of the present invention to provide an air filter set for solving the inconveniences and drawbacks mentioned in the prior art.

為了達到上述目的,依據本發明之一實施方式,這種空氣濾材組適於濾除氣體內之有機揮發物,且這種空氣濾材組包含一框體與至少一濾網。濾網固定於框體上,且濾網包含第一纖維布、第二纖維布與活性碳纖維布。活性碳纖維布夾合於第一纖維布與第二纖維布之間。活性碳纖維布由複數個活性碳纖維束所交織而成,每一活性碳纖維束包含複數個微孔洞,微孔洞的口徑範圍從0.2奈米至20奈米。 In order to achieve the above object, according to an embodiment of the present invention, the air filter set is adapted to filter out organic volatiles in the gas, and the air filter set comprises a frame and at least one screen. The filter mesh is fixed on the frame, and the filter mesh comprises a first fiber cloth, a second fiber cloth and an activated carbon fiber cloth. The activated carbon fiber cloth is sandwiched between the first fiber cloth and the second fiber cloth. The activated carbon fiber cloth is interwoven by a plurality of activated carbon fiber bundles, each of which contains a plurality of micropores, and the micropores have a diameter ranging from 0.2 nm to 20 nm.

在本發明一或多個實施方式中,有機揮發物為碳氟化合物(CxF)、異丙醇、丙酮、二硫化碳、乙酸乙酯或甲苯。 In one or more embodiments of the invention, the organic volatiles are fluorocarbons (CxF), isopropanol, acetone, carbon disulfide, ethyl acetate or toluene.

在本發明一或多個實施方式中,這些微孔洞的口徑大致相同。 In one or more embodiments of the invention, the apertures of the microholes are substantially the same.

在本發明一或多個實施方式中,這些微孔洞的口徑為300網目(mesh)。 In one or more embodiments of the invention, the micropores have a mesh size of 300 mesh.

在本發明一或多個實施方式中,濾網的比表面積的範圍從1000平方公尺每克(m2/g)至2000平方公尺每克(m2/g)。 In one or more embodiments of the invention, the specific surface area of the screen ranges from 1000 square meters per gram (m 2 /g) to 2000 square meters per gram (m 2 /g).

在本發明一或多個實施方式中,濾網的厚度範圍從1.98毫米(mm)至2.02毫米(mm)。 In one or more embodiments of the invention, the thickness of the screen ranges from 1.98 millimeters (mm) to 2.02 millimeters (mm).

在本發明一或多個實施方式中,這些微孔洞的總孔 容量(total pore volume)為1.0立方公分/每克立方釐米每克(cm3/g)。 In one or more embodiments of the invention, the total pore volume of the micropores is 1.0 cubic centimeters per gram cubic centimeters per gram (cm 3 /g).

在本發明一或多個實施方式中,濾網的苯吸收量的重量百分率濃度(w/w%)為26%。 In one or more embodiments of the invention, the weight percent concentration (w/w%) of the benzene absorption of the screen is 26%.

在本發明一或多個實施方式中,框體具有一開口,該濾網呈袋狀,具有一入風槽,入風槽接通開口。 In one or more embodiments of the present invention, the frame body has an opening, and the filter screen has a bag shape and has an air inlet slot, and the air inlet slot opens the opening.

在本發明一或多個實施方式中,框體具有一開口,濾網之截面呈V字狀,具有一入風槽,入風槽接通開口。其一選項中,呈V字狀之濾網連接框體之一端以及遠離框體之一端皆設有一阻風膠體。其另一選項中,呈V字狀之濾網不具任何之阻風膠體。 In one or more embodiments of the present invention, the frame body has an opening, and the filter mesh has a V-shaped cross section, and has an air inlet slot, and the air inlet slot opens the opening. In one option, a windshield colloid is provided at one end of the V-shaped filter connecting frame and at one end away from the frame. In another option, the V-shaped screen does not have any windshield colloid.

在本發明一或多個實施方式中,空氣濾材組更包含至少一過濾筒。過濾筒之一端套接於框體上。過濾筒包含一入風槽、一內表面、一外表面及一間隔室。內表面圍繞入風槽。外表面圍繞入風槽與內表面。間隔室介於外表面與內表面之間,且圍繞入風槽與內表面。濾網位於內表面、外表面或間隔室上。 In one or more embodiments of the present invention, the air filter set further comprises at least one filter cartridge. One end of the filter cartridge is sleeved on the frame. The filter cartridge includes an air inlet, an inner surface, an outer surface, and a compartment. The inner surface surrounds the air duct. The outer surface surrounds the wind tunnel and the inner surface. The compartment is interposed between the outer surface and the inner surface and surrounds the wind tunnel and the inner surface. The screen is located on the inner surface, the outer surface or the compartment.

在本發明一或多個實施方式中,空氣濾材組更包含一箱體。箱體罩蓋於框體上。框體具有一開口,濾網對折成Z字形,且位於箱體內,其中對折成Z字形之濾網上形成多個相互並列之入風槽,入風槽接通開口。 In one or more embodiments of the invention, the air filter set further comprises a case. The cabinet cover is on the frame. The frame body has an opening, and the filter screen is folded into a zigzag shape and located in the box body. The filter screen folded into a zigzag shape forms a plurality of air inlet slots juxtaposed with each other, and the air inlet slot is connected to the opening.

在本發明一或多個實施方式中,空氣濾材組更包含一膠層。膠層位於框體上,用以黏接框體於一送風口。其一選項,膠層為熱熔膠或環氧黏著劑。 In one or more embodiments of the invention, the air filter set further comprises a glue layer. The glue layer is located on the frame body for bonding the frame body to an air supply opening. One option is that the adhesive layer is a hot melt adhesive or an epoxy adhesive.

在本發明一或多個實施方式中,空氣濾材組更包含一機械連接結構。機械連接結構位於框體上,用以機械連接框體於一送風口。 In one or more embodiments of the present invention, the air filter set further includes a mechanical connection structure. The mechanical connection structure is located on the frame body for mechanically connecting the frame body to a air supply opening.

在本發明一或多個實施方式中,機械連接結構為螺柱、鉚釘、卡嵌件或夾具。 In one or more embodiments of the invention, the mechanical attachment structure is a stud, rivet, card insert or clamp.

依據本發明之一實施方式,此種無塵室系統包含一腔室以及上述之空氣濾材組。腔室包含一進風口與一內部空間。內部空間接通進風口。上述之空氣濾材組之框體安裝至進風口上、內部空間內或內部空間外。 In accordance with an embodiment of the present invention, such a clean room system includes a chamber and the air filter set described above. The chamber includes an air inlet and an interior space. The internal space is connected to the air inlet. The frame of the above air filter group is mounted to the air inlet, the inner space or the inner space.

在本發明一或多個實施方式中,無塵室系統更包含一空氣處理單元。空氣處理單元位於內部空間外,進風口介於內部空間與空氣處理單元之間,且接通進風口與內部空間。空氣濾材組之框體罩蓋於空氣處理單元之一入口。 In one or more embodiments of the invention, the clean room system further includes an air treatment unit. The air handling unit is located outside the internal space, and the air inlet is interposed between the internal space and the air processing unit, and the air inlet and the internal space are connected. The frame of the air filter set is placed at one of the inlets of the air treatment unit.

在本發明一或多個實施方式中,空氣濾材組之框體罩蓋進風口,用以濾除進入進風口之氣體之有機揮發物。 In one or more embodiments of the present invention, the frame of the air filter set covers the air inlet to filter out organic volatiles of the gas entering the air inlet.

在本發明一或多個實施方式中,內部空間分為一回風區、一作業區與一收集區。作業區介於回風區與收集區之間,且接通回風區與收集區,且回風區接通進風口與作業區。 In one or more embodiments of the present invention, the internal space is divided into a return air zone, a work zone, and a collection zone. The working area is between the return air zone and the collecting zone, and is connected to the return air zone and the collecting zone, and the return air zone is connected to the air inlet and the working zone.

在本發明一或多個實施方式中,無塵室系統更包含至少一風扇濾網機組。風扇濾網機組位於回風區或作業區內,用以帶動氣體朝收集區前進,其中空氣濾材組之框體罩蓋於風扇濾網機組上,用以濾除進入風扇濾網機組之氣體之有機揮發物。 In one or more embodiments of the present invention, the clean room system further includes at least one fan screen unit. The fan filter unit is located in the return air zone or the working area for driving the gas toward the collecting area, wherein the frame of the air filter group is covered on the fan filter unit to filter out the gas entering the fan filter unit. Organic volatiles.

在本發明一或多個實施方式中,腔室更包含一迴風道。迴風道位於內部空間外,接通進風口與收集區。 In one or more embodiments of the invention, the chamber further includes an air return duct. The return air duct is located outside the internal space, and the air inlet and the collection area are connected.

在本發明一或多個實施方式中,空氣濾材組包含一膠層。膠層黏接框體至腔室。 In one or more embodiments of the invention, the air filter set comprises a layer of glue. The glue layer adheres the frame to the chamber.

在本發明一或多個實施方式中,腔室更包含一第一機械連接結構。空氣濾材組更包含一第二機械連接結構。第二機械連接結構位於框體上,可拆卸地結合第一機械連接結構。 In one or more embodiments of the invention, the chamber further includes a first mechanical connection structure. The air filter set further includes a second mechanical connection structure. The second mechanical connection structure is located on the frame and detachably couples the first mechanical connection structure.

綜上所述,本發明的技術方案與現有技術相比具有明顯的優點和有益效果。藉由上述技術方案,可達到相當的技術進步,並具有產業上的廣泛利用價值,其至少具有下列優點:1.提供較長的每次使用時間,進而延長更換濾材時刻;2.產生較低的壓損,進而節省另購風壓設備的成本;3.便於施工與維護,進而降低安裝成本;以及4.可重複再生使用,進而節省另購空氣濾材組的成本。 In summary, the technical solution of the present invention has obvious advantages and beneficial effects compared with the prior art. With the above technical solution, considerable technological progress can be achieved, and the industry has wide use value, which has at least the following advantages: 1. Provide a longer time for each use, thereby prolonging the time of replacing the filter material; 2. Producing a lower The pressure loss, in turn, saves the cost of the optional wind pressure equipment; 3. facilitates construction and maintenance, thereby reducing installation costs; and 4. can be reused for reuse, thereby saving the cost of the optional air filter unit.

以下將以實施方式對上述的說明作詳細的描述,並對本發明的技術方案提供更進一步的解釋。 The above description will be described in detail in the following embodiments, and further explanation of the technical solutions of the present invention will be provided.

100、300~800、961~963‧‧‧空氣濾材組 100, 300~800, 961~963‧‧‧ air filter group

110、310~610、710~810‧‧‧框體 110, 310~610, 710~810‧‧‧ frame

120、520、620‧‧‧濾網 120, 520, 620‧ ‧ filter

121‧‧‧第一纖維布 121‧‧‧First fiber cloth

122‧‧‧第二纖維布 122‧‧‧Second fiber cloth

123‧‧‧活性碳纖維布 123‧‧‧Active carbon fiber cloth

130‧‧‧活性碳纖維束 130‧‧‧Activated carbon fiber bundle

131‧‧‧微孔洞 131‧‧‧micropores

131D‧‧‧口徑 131D‧‧‧ caliber

311、411、611‧‧‧本體 311, 411, 611‧‧‧ ontology

312、612‧‧‧開口 312, 612‧‧ ‧ openings

313‧‧‧子開口 313‧‧‧ child opening

314‧‧‧分隔柱 314‧‧‧Separate column

320‧‧‧袋體 320‧‧‧ bag body

321、421、531、621‧‧‧入風槽 321, 421, 531, 621‧‧‧ into the wind trough

330、430‧‧‧阻風膠體 330, 430‧‧‧ wind-resistant colloid

420‧‧‧V型濾材體 420‧‧‧V type filter body

530‧‧‧過濾筒 530‧‧‧Filter cartridge

532‧‧‧內表面 532‧‧‧ inner surface

533‧‧‧外表面 533‧‧‧ outer surface

534‧‧‧間隔室 534‧‧‧ compartment

620‧‧‧濾網 620‧‧‧ filter

630‧‧‧箱體 630‧‧‧ cabinet

900‧‧‧無塵室系統 900‧‧‧Clean room system

910‧‧‧腔室 910‧‧ ‧ chamber

911‧‧‧進風口 911‧‧‧ air inlet

920‧‧‧內部空間 920‧‧‧Internal space

921‧‧‧回風區 921‧‧‧Return area

922‧‧‧作業區 922‧‧‧Working area

923‧‧‧收集區 923‧‧‧Collection area

930‧‧‧迴風道 930‧‧‧Back air duct

940‧‧‧空氣處理單元 940‧‧‧Air handling unit

941‧‧‧入口 941‧‧‧ entrance

950‧‧‧風扇濾網機組 950‧‧‧Fan filter unit

B‧‧‧螺柱 B‧‧ stud

G‧‧‧膠層 G‧‧‧ glue layer

H‧‧‧透氣孔 H‧‧‧ venting holes

第1A圖繪示依據本發明一實施方式之空氣濾材組之示意圖。 FIG. 1A is a schematic view showing an air filter set according to an embodiment of the present invention.

第1B圖繪示第1A圖之AA剖面圖。 FIG. 1B is a cross-sectional view taken along line AA of FIG. 1A.

第2A圖繪示第1B圖之活性碳纖維布之局部示意圖。 Fig. 2A is a partial schematic view showing the activated carbon fiber cloth of Fig. 1B.

第2B圖繪示第2A圖之局部M的放大圖。 FIG. 2B is an enlarged view of a portion M of FIG. 2A.

第3A圖繪示依據本發明另一實施方式之空氣濾材組之示意圖。 FIG. 3A is a schematic view showing an air filter set according to another embodiment of the present invention.

第3B圖繪示依據本發明另一實施方式之一變化的空氣濾材組之側視圖。 Figure 3B is a side elevational view of an air filter set in accordance with one variation of another embodiment of the present invention.

第4A圖繪示依據本發明另一實施方式之空氣濾材組之上視圖。 4A is a top view of an air filter set according to another embodiment of the present invention.

第4B圖繪示依據本發明另一實施方式之一變化的空氣濾材組之上視圖。 4B is a top view of an air filter set according to a variation of another embodiment of the present invention.

第5A圖繪示依據本發明另一實施方式之空氣濾材組之示意圖。 FIG. 5A is a schematic view showing an air filter set according to another embodiment of the present invention.

第5B圖繪示依據本發明另一實施方式之空氣濾材組之過濾筒之長軸剖面圖。 FIG. 5B is a cross-sectional view showing the long axis of the filter cartridge of the air filter set according to another embodiment of the present invention.

第6圖繪示依據本發明另一實施方式之空氣濾材組之示意圖。 FIG. 6 is a schematic view showing an air filter set according to another embodiment of the present invention.

第7圖繪示依據本發明另一實施方式之空氣濾材組之示意圖。 FIG. 7 is a schematic view showing an air filter set according to another embodiment of the present invention.

第8圖繪示依據本發明另一實施方式之空氣濾材組之示意圖。 FIG. 8 is a schematic view showing an air filter set according to another embodiment of the present invention.

第9圖繪示依據本發明一實施方式之無塵室系統之示意圖。 Figure 9 is a schematic view of a clean room system in accordance with an embodiment of the present invention.

以下將以圖式揭露本發明之複數個實施方式,為明確說明起見,許多實務上的細節將在以下敘述中一併說明。然而,應瞭解到,這些實務上的細節不應用以限制本發明。也就是說,在本發明部分實施方式中,這些實務上的細節是非必要的。此外,為簡化圖式起見,一些習知慣用的結構與元件在圖式中將以簡單示意的方式繪示之。 The embodiments of the present invention are disclosed in the following drawings, and the details of However, it should be understood that these practical details are not intended to limit the invention. That is, in some embodiments of the invention, these practical details are not necessary. In addition, some of the conventional structures and elements are shown in the drawings in a simplified schematic manner in order to simplify the drawings.

關於本文中所使用之『約』、『大約』或『大致』,一般是指數值之誤差或範圍於百分之二十以內,較好地是於百分之十以內,更佳地是於百分之五以內。文中若無明確說明,所提及的數值皆視為近似值,即具有如『約』、『大約』或『大致』所表示的誤差或範圍。 As used herein, "about", "about" or "roughly" is generally the error or range of the index value within 20%, preferably within 10%, and more preferably Within five percent. In the text, unless otherwise stated, the numerical values mentioned are regarded as approximations, that is, they have an error or range as expressed by "about", "about" or "approximately".

有鑑於氣體內之特定有機揮發物,例如為碳氟化合物(CXF,如氟化碳醯COF或氟化氰)、異丙醇(Isopropanol,IPA)、丙酮(Acetone)、二硫化碳(Carbon disulfide,CS2)、乙酸乙酯(ethyl acetate)、總有機碳(Total Organic Carbon,TOC)或甲苯(Toluene)會危害半導體元件的製程良率,本發明之空氣濾材組可有效地濾除氣體內之上述各種有機揮發物,且在濾網吸附飽和之前,可提供更長的每次使用時間,降低濾材更換成本。 In view of the specific organic volatiles in the gas, such as fluorocarbons (CXF, such as carbon fluoride, COF or cyanide), isopropanol (IPA), acetone (Acetone), carbon disulfide (CS2) ), ethyl acetate, total organic carbon (TOC) or toluene (Toluene) can damage the process yield of the semiconductor component, and the air filter set of the present invention can effectively filter out the above various gases. Organic volatiles, which provide longer time-to-use and reduce filter replacement costs before the filter is saturated.

第1A圖繪示依據本發明一實施方式之空氣濾材組100之示意圖。第1B圖繪示第1A圖之AA剖面圖。如第1A圖與第1B圖所示,這種空氣濾材組100包含一框體110與至少一濾網120。濾網120固定於框體110上,且濾網 120包含第一纖維布121、第二纖維布122與活性碳纖維布123。活性碳纖維布123夾合於第一纖維布121與第二纖維布122之間。本實施方式中,第一纖維布121、第二纖維布122例如為不織布,用以阻擋大塊體積的灰塵或塵土。不織布由多數不織布纖維毛所交織而成,且形成多數交錯的細孔(圖中未示)。 FIG. 1A is a schematic view showing an air filter set 100 according to an embodiment of the present invention. FIG. 1B is a cross-sectional view taken along line AA of FIG. 1A. As shown in FIGS. 1A and 1B, the air filter set 100 includes a frame 110 and at least one screen 120. The filter screen 120 is fixed to the frame 110, and the filter screen 120 includes a first fiber cloth 121, a second fiber cloth 122, and an activated carbon fiber cloth 123. The activated carbon fiber cloth 123 is sandwiched between the first fiber cloth 121 and the second fiber cloth 122. In the present embodiment, the first fiber cloth 121 and the second fiber cloth 122 are, for example, non-woven fabrics for blocking a large volume of dust or dust. The non-woven fabric is interwoven by a plurality of non-woven fiber hairs, and forms a plurality of interlaced pores (not shown).

第2A圖繪示第1B圖之活性碳纖維布123之局部示意圖。第2B圖繪示第2A圖之局部M的放大圖。如第2A圖與第2B圖所示,活性碳纖維布123由多個活性碳纖維束130所交織而成,例如活性碳纖維束130的截面積的直徑範圍大約為15微米(μm)~29微米(μm)。每一活性碳纖維束130包含一般孔洞(圖中未示)與多個特定尺寸的微孔洞131,微孔洞131遠小於細孔與一般孔洞,微孔洞131的口徑131D範圍從0.2奈米(nm)至20奈米(nm),微孔洞131用以物理吸附上述各種有機揮發物的顆粒。由於微孔洞131佔總孔洞面積60%~99.9%,故,微孔洞131的數量眾多。 FIG. 2A is a partial schematic view showing the activated carbon fiber cloth 123 of FIG. 1B. FIG. 2B is an enlarged view of a portion M of FIG. 2A. As shown in FIGS. 2A and 2B, the activated carbon fiber cloth 123 is interwoven by a plurality of activated carbon fiber bundles 130. For example, the cross-sectional area of the activated carbon fiber bundle 130 ranges from about 15 micrometers (μm) to 29 micrometers (μm). ). Each of the activated carbon fiber bundles 130 includes a general hole (not shown) and a plurality of micropores 131 of a specific size. The micropores 131 are much smaller than the fine holes and the general holes. The diameter 131D of the micro holes 131 ranges from 0.2 nm. (nm) to 20 nanometers (nm), the micropores 131 are used to physically adsorb particles of the above various organic volatiles. Since the micropores 131 occupy 60% to 99.9% of the total pore area, the number of the micropores 131 is large.

如此,當氣體經第一纖維布121通過活性碳纖維布123時,由於每一微孔洞131的口徑131D匹配上述各種有機揮發物的顆粒尺寸,且微孔洞131的數量眾多,使得氣體內大部分之上述特定有機揮發物的顆粒將可被吸附(即卡固)於這些微孔洞131中,以致氣體之上述特定有機揮發物被濾網120所濾除,可大大增進活性碳纖維布123的吸附及過濾效益,進而延長濾網120的每次使用時間,降 低濾材更換成本。 Thus, when the gas passes through the activated carbon fiber cloth 123 through the first fiber cloth 121, since the diameter 131D of each of the micropores 131 matches the particle size of the above various organic volatiles, and the number of the micropores 131 is large, the gas is large. A portion of the particles of the above specific organic volatiles may be adsorbed (i.e., stuck) in the micropores 131 such that the specific organic volatiles of the gas are filtered by the screen 120, which greatly enhances the activated carbon fiber cloth 123. Adsorption and filtration benefits, thereby extending the time of use of the filter 120, Low filter replacement costs.

在本實施方式中,這些微孔洞131的口徑131D實質上相同,例如,微孔洞131的口徑131D為300網目(mesh)。然而,在現實狀況下,這些微孔洞131的口徑131D亦有可能不相同,但只要這些微孔洞131的口徑131D範圍符合0.2奈米至20奈米,仍具有濾除氣體內上述各種有機揮發物的能力。 In the present embodiment, the diameters 131D of the micropores 131 are substantially the same. For example, the diameter 131D of the micropores 131 is 300 mesh. However, under actual conditions, the calibers 131D of the micropores 131 may also be different, but as long as the caliber 131D of the micropores 131 ranges from 0.2 nm to 20 nm, the organic substances in the filtered gas are still present. The ability of volatiles.

在本實施方式中,濾網120的比表面積(specific surface area,BET)的範圍從1000平方公尺每克(m2/g)至2000平方公尺每克(m2/g),更詳細地,濾網120的比表面積(BET)例如可為1200平方公尺每克、1500平方公尺每克,甚至可達1800平方公尺每克。如此說明本案之濾網120對於濾除氣體內之上述特定有機揮發物可具有相當大的功效。 In the present embodiment, the specific surface area (BET) of the screen 120 ranges from 1000 square meters per gram (m 2 /g) to 2000 square meters per gram (m 2 /g), in more detail. The specific surface area (BET) of the screen 120 can be, for example, 1200 square meters per gram, 1500 square meters per gram, or even 1800 square meters per gram. It is thus stated that the screen 120 of the present invention can have considerable efficacy for filtering out the above specific organic volatiles in the gas.

此外,由於本實施方式之濾網120相當輕薄,例如濾網120厚度範圍從1.98毫米(mm)至2.02毫米(mm),故,相較於其他較厚的習知濾網120(例如75巴,pa),本實施方式之濾網120將具有較低的壓損(pressure drop),例如20巴(pa)或更小。由於本實施方式之濾網120具有較低的壓損性能,不需另購風壓設備輸出風壓,進而節省另購風壓設備的成本,降低出風助長火災的機會。 In addition, since the screen 120 of the present embodiment is relatively light and thin, for example, the thickness of the screen 120 ranges from 1.98 millimeters (mm) to 2.02 millimeters (mm), compared to other thicker conventional screens 120 (for example, 75 bar). , pa), the screen 120 of the present embodiment will have a lower pressure drop, such as 20 bar (pa) or less. Since the filter screen 120 of the present embodiment has low pressure loss performance, the wind pressure output device does not need to be separately purchased, thereby saving the cost of the separately purchased wind pressure equipment and reducing the chance of the wind contributing to the fire.

又,在本實施方式中,由於濾網120的重量不大,例如,濾網120的重量為105克每平方公尺(g/m2)~115克每平方公尺(g/m2),如此,不僅方便施工者安裝空氣濾 材組100,也可降低空氣濾材組100因過重而掉落之機率。 Moreover, in the present embodiment, since the weight of the screen 120 is not large, for example, the weight of the screen 120 is 105 grams per square meter (g/m 2 ) to 115 grams per square meter (g/m 2 ). In this way, not only is it convenient for the constructor to install the air filter set 100, but also the probability that the air filter set 100 is dropped due to excessive weight can be reduced.

在本實施方式中,這些微孔洞131的總孔容量(total pore volume)為0.6~1.0立方公分/每克立方釐米每克(cm3/g)。微孔洞131的微孔容量(micro pore volume)為0.45~0.75立方公分/每克立方釐米每克(cm3/g)。濾網120的苯吸收量的重量百分率濃度(w/w%)為26%。 In the present embodiment, the total pore volume of the micropores 131 is 0.6 to 1.0 cubic centimeters per gram cubic centimeters per gram (cm 3 /g). The micropores 131 have a micro pore volume of 0.45 to 0.75 cubic centimeters per gram of cubic centimeters per gram (cm 3 /g). The weight percentage concentration (w/w%) of the benzene absorption amount of the screen 120 was 26%.

以下將介紹多種空氣濾材組100之形式變化,來深入對本案空氣濾材組100之形式變化的了解,然而,本發明不限於此,其他沒有被揭露之形式變化不代表不在本發明之範圍內。 The variations in the form of the various air filter media sets 100 will be described below to further understand the variations in the form of the air filter media set 100. However, the present invention is not limited thereto, and other variations that are not disclosed are not intended to be within the scope of the present invention.

第3A圖繪示依據本發明另一實施方式之空氣濾材組300之示意圖。此另一實施方式中,如第3A圖所示,空氣濾材組300以袋狀濾網之外型呈現。框體310具有本體311、開口312與多個分隔柱314,本體311完全圍繞開口312,這些分隔柱314並列地排列於開口312內,且間隔地連接框體310,使得這些分隔柱314與本體311將開口312分別定義出多個子開口313。多個上述濾網經製造後分別成形為一內含入風槽321之袋體320,這些袋體320並列地連接本體311之一面以及分隔柱314,使得每個入風槽321一一對齊且接通其中一上述之子開口313。如此,氣流(即氣體)便可從每一子開口313分別進入對應袋體320之入風槽321中,以便濾網濾除氣體內之上述特定有機揮發物。 FIG. 3A is a schematic view of an air filter set 300 according to another embodiment of the present invention. In this other embodiment, as shown in Fig. 3A, the air filter set 300 is presented in the form of a bag-shaped filter. The frame 310 has a body 311, an opening 312 and a plurality of partitioning columns 314. The body 311 completely surrounds the opening 312. The partitioning columns 314 are arranged side by side in the opening 312 and are connected to the frame 310 at intervals, so that the dividing columns 314 and the body are separated. 311 defines openings 312 as a plurality of sub-openings 313, respectively. The plurality of the above-mentioned filter screens are respectively formed into a bag body 320 containing the air inlet groove 321 . The bag bodies 320 are connected to one side of the body 311 and the partitioning column 314 in parallel, so that each of the air inlet grooves 321 are aligned one by one. One of the above sub-openings 313 is turned on. Thus, a gas stream (i.e., gas) can be separately introduced from each of the sub-openings 313 into the air inlet 321 of the corresponding bag body 320, so that the screen filters out the specific organic volatiles in the gas.

第3B圖繪示依據本發明另一實施方式之一變化的空氣濾材組300之側視圖。如第3A圖所示,為了使氣流(即 氣體)盡量從袋體320之濾網之活性碳纖維布123通過,袋體320連接框體310之一端以及遠離框體310之一端皆設塗布阻風膠體330。如此,氣流(即氣體)受到阻風膠體330的阻礙,便可自開口312經入風槽321之二相對內側面流出袋體320。 FIG. 3B is a side elevational view of the air filter set 300 in accordance with one variation of another embodiment of the present invention. As shown in Figure 3A, in order to The gas is passed through the activated carbon fiber cloth 123 of the filter body of the bag body 320 as far as possible, and the bag body 320 is connected to one end of the frame body 310 and one end of the frame body 310 is coated with the wind blocking colloid 330. In this manner, the airflow (i.e., the gas) is blocked by the wind resisting colloid 330, and the bag body 320 can flow out from the opening 312 through the opposite inner side surfaces of the air inlet groove 321 .

然而,本發明不限於此,袋體320也可以排除用膠方式,改透過傳統的機械連接方式(如鉚釘)建立阻風結構。此外,框體310不限其材料,例如金屬或其他耐高溫之非金屬材料;或不耐高溫之材料,如塑膠等。 However, the present invention is not limited thereto, and the bag body 320 may also eliminate the use of a glue method to establish a wind blocking structure by a conventional mechanical connection method such as a rivet. In addition, the frame 310 is not limited to materials such as metal or other high temperature resistant non-metallic materials; or materials that are not resistant to high temperatures, such as plastics.

第4A圖繪示依據本發明另一實施方式之空氣濾材組400之示意圖。此另一實施方式中,如第3A圖所示,空氣濾材組400以摺景式(pleated)V型濾網之外型呈現。框體410具有本體411完全圍繞開口412。多個上述濾網經製造後分別成形為一內含入風槽421之V型濾材體420,換句話說,V型濾材體420之截面大致呈V字狀。這些V型濾材體420並列地連接本體411之一面,使得每個入風槽421皆面對且接通開口412。如此,氣流(即氣體)便可從開口412分別進入對應V型濾材體420之入風槽421中,以便濾網濾除氣體內之上述特定有機揮發物。 FIG. 4A is a schematic view of an air filter set 400 according to another embodiment of the present invention. In this other embodiment, as shown in FIG. 3A, the air filter set 400 is presented in a pleated V-shaped screen. The frame 410 has a body 411 that completely surrounds the opening 412. A plurality of the above-mentioned sieves are respectively formed into a V-shaped filter body 420 containing the air inlet groove 421. In other words, the V-shaped filter body 420 has a substantially V-shaped cross section. These V-shaped filter bodies 420 are juxtaposed to one side of the body 411 such that each of the inlet slots 421 faces and opens the opening 412. Thus, the gas stream (i.e., gas) can enter the inlet 420 of the corresponding V-shaped filter body 420 from the opening 412, so that the screen filters out the specific organic volatiles in the gas.

第4B圖繪示依據本發明另一實施方式之一變化的空氣濾材組400之上視圖。如第4B圖所示,為了使氣流(即氣體)盡量從V型濾材體420之活性碳纖維布通過,V型濾材體420連接框體410之一端以及遠離框體410之一端皆設塗布阻風膠體430。如此,氣流(即氣體)受到阻風膠 體430的阻礙,便可自開口412經入風槽421之二相對內側面流出V型濾材體420。 Figure 4B is a top plan view of an air filter set 400 in accordance with one variation of another embodiment of the present invention. As shown in FIG. 4B, in order to allow the airflow (ie, gas) to pass through the activated carbon fiber cloth of the V-shaped filter body 420 as much as possible, the V-shaped filter body 420 is connected to one end of the frame 410 and away from one end of the frame 410. Colloid 430. So, the airflow (ie gas) is blocked by the windshield The obstruction of the body 430 allows the V-shaped filter body 420 to flow out from the opening 412 through the second inner side of the air inlet 421.

然而,本發明不限於此,V型濾材體420也可以排除用膠方式,改透過傳統的機械連接方式(如鉚釘)建立阻風結構。此外,框體410不限其材料,例如金屬或其他耐高溫之非金屬材料;或不耐高溫之材料,如塑膠等。 However, the present invention is not limited thereto, and the V-shaped filter body 420 can also eliminate the use of a glue method to establish a wind-resistant structure through a conventional mechanical connection method such as a rivet. In addition, the frame 410 is not limited to materials such as metal or other high temperature resistant non-metallic materials; or materials that are not resistant to high temperatures, such as plastics.

第5A圖繪示依據本發明另一實施方式之空氣濾材組500之示意圖。第5B圖繪示依據本發明另一實施方式之空氣濾材組500之過濾筒530之長軸剖面圖。空氣濾材組500以筒式濾網之外型呈現。此另一實施方式中,如第5A圖與第5B圖所示,所示,空氣濾材組500更包含多個過濾筒530。每一過濾筒530之一端套接於框體510上。過濾筒530包含一入風槽531、一內表面532、一外表面533及一間隔室534。內表面532圍繞入風槽531。外表面533圍繞入風槽531與內表面532。間隔室534介於外表面533與內表面532之間,且圍繞入風槽531與內表面532。多個上述濾網520分別一一地依附於這些過濾筒530之內表面532。如此,氣流(即氣體)便可分別進入這些入風槽531中,以便濾網520濾除氣體內之上述特定有機揮發物。 FIG. 5A is a schematic view of an air filter set 500 according to another embodiment of the present invention. FIG. 5B is a longitudinal cross-sectional view of the filter cartridge 530 of the air filter set 500 according to another embodiment of the present invention. The air filter set 500 is presented in the form of a cartridge screen. In this other embodiment, as shown in FIGS. 5A and 5B, the air filter set 500 further includes a plurality of filter cartridges 530. One end of each filter cartridge 530 is sleeved on the frame 510. The filter cartridge 530 includes an air inlet slot 531, an inner surface 532, an outer surface 533, and a compartment 534. The inner surface 532 surrounds the wind tunnel 531. The outer surface 533 surrounds the wind tunnel 531 and the inner surface 532. The compartment 534 is interposed between the outer surface 533 and the inner surface 532 and surrounds the wind tunnel 531 and the inner surface 532. A plurality of the above-mentioned filter screens 520 are respectively attached to the inner surface 532 of the filter cartridges 530 one by one. Thus, gas streams (i.e., gases) can enter the inlet slots 531, respectively, so that the screen 520 filters out the specific organic volatiles in the gas.

然而,本發明不限於此,濾網也可以依附於過濾筒530之外表面533或間隔室534之內壁表面。此外,框體不限其材料,例如金屬或其他耐高溫之非金屬材料;或不耐高溫之材料,如塑膠等。 However, the present invention is not limited thereto, and the screen may also be attached to the outer surface 533 of the filter cartridge 530 or the inner wall surface of the compartment 534. In addition, the frame is not limited to its materials, such as metal or other high temperature resistant non-metallic materials; or materials that are not resistant to high temperatures, such as plastics.

第6圖繪示依據本發明另一實施方式之空氣濾材 組600之示意圖。此另一實施方式中,如第6圖所示,空氣濾材組600以箱形濾網之外型呈現。空氣濾材組600包含一箱體630。箱體630罩蓋於框體610上。上述濾網620經反覆對折成Z字形後分別放置於箱體630內。濾網620上形成多個相互並列之入風槽621,且這些入風槽621接通框體610之開口612。如此,氣流(即氣體)便可從框體610之開口612分別進入這些入風槽621中,以便濾網620濾除氣體內之上述特定有機揮發物。 6 is a view showing an air filter according to another embodiment of the present invention. Schematic diagram of group 600. In this other embodiment, as shown in Fig. 6, the air filter set 600 is presented in the form of a box-shaped filter. The air filter set 600 includes a case 630. The case 630 is covered on the frame 610. The filter screen 620 is folded into a zigzag shape and then placed in the casing 630. A plurality of air inlet slots 621 are formed on the screen 620, and the air inlet slots 621 are connected to the openings 612 of the frame body 610. Thus, airflow (i.e., gas) can enter the air inlet slots 621 from the openings 612 of the housing 610, respectively, so that the screen 620 filters out the specific organic volatiles in the gas.

然而,框體不限其材料,例如金屬或其他耐高溫之非金屬材料;或不耐高溫之材料,如塑膠等。 However, the frame is not limited to its materials, such as metal or other high temperature resistant non-metallic materials; or materials that are not resistant to high temperatures, such as plastics.

第7圖繪示依據本發明另一實施方式之空氣濾材組700之示意圖。如第7圖,在安裝空氣濾材組700至一送風口時,可藉由膠層G將框體710黏接送風口上。例如,將膠層G塗布於框體710之一面。本發明不限膠層之種類,例如為熱熔膠或環氧黏著劑(two-part Epoxy glue,或俗稱的AB膠)。 FIG. 7 is a schematic view of an air filter set 700 according to another embodiment of the present invention. As shown in Fig. 7, when the air filter group 700 is installed to an air supply port, the frame 710 can be adhered to the air outlet by the glue layer G. For example, the glue layer G is applied to one side of the frame 710. The invention is not limited to the type of adhesive layer, such as a two-part Epoxy glue (or a commonly known AB glue).

然而,本發明不限於此,第8圖繪示依據本發明另一實施方式之空氣濾材組800之示意圖。在安裝空氣濾材組800至一送風口時,也可以排除用膠方式,如第8圖,改透過傳統的機械連接方式,如螺柱B,將空氣濾材組800之框體810結合至一承載物之送風口上(圖中未示)。由於空氣濾材組800之框體710上不具有膠層,膠層不致於重複再生程序之加熱步驟中污染空氣濾材組800內之濾網。 However, the present invention is not limited thereto, and FIG. 8 is a schematic view showing an air filter set 800 according to another embodiment of the present invention. When the air filter group 800 is installed to an air supply port, the glue method can also be excluded. As shown in FIG. 8, the frame 810 of the air filter group 800 is combined to a load by a conventional mechanical connection method such as stud B. The air outlet of the object (not shown). Since the frame 710 of the air filter set 800 does not have a glue layer, the glue layer does not contaminate the screen in the air filter set 800 during the heating step of the repeat regeneration process.

然而,本發明不限於此,機械連接結構也可以為鉚 釘、卡嵌件、夾具或其他傳統機械連接結構。 However, the invention is not limited thereto, and the mechanical connection structure may also be riveted. Nail, card inserts, clamps or other traditional mechanical connection structures.

表一為三組本案所述之空氣濾材組分別針對氣體中分別含有乙酸乙酯、甲苯、異丙醇與二硫化碳的濾除效果。其中第1至3組分別為本案之空氣濾材組濾網的比表面積(BET)為1200、1500與1800平方公尺每克。 Table 1 shows the filter effect of the three groups of air filter groups described in this case for the gas containing ethyl acetate, toluene, isopropanol and carbon disulfide, respectively. Among them, the specific surface area (BET) of the air filter set filter of the first to third groups is 1200, 1500 and 1800 square meters per gram.

**每100克活性碳纖維布123可吸附對應特定有機揮發物的百分比。 ** Per 100 grams of activated carbon fiber cloth 123 can adsorb the percentage corresponding to a particular organic volatile.

如此,由表一可知,無論濾網的比表面積(BET)為1200、1500或1800平方公尺每克時,在乙酸乙酯、甲苯、異丙醇與二硫化碳的濾除效果最佳皆可達到幾乎50%,證明本案所述之空氣濾材組可作為有效濾除上述特定有機揮發物的空氣濾材組。 Thus, as can be seen from Table 1, the filtration effect of ethyl acetate, toluene, isopropanol and carbon disulfide is best when the specific surface area (BET) of the sieve is 1200, 1500 or 1800 m ^ 2 per gram. Almost 50%, the air filter set described in this case can be used as an air filter set to effectively filter out the above specific organic volatiles.

此外,儘管空氣濾材組的濾網已達飽和狀態,本發明之空氣濾材組可透過加熱除去上述特定有機揮發物後而重複再生使用,可重複再生使用例如4~6次,長達6~9個月,進而節省另購空氣濾材組的成本。 In addition, although the filter screen of the air filter set has reached a saturated state, the air filter set of the present invention can be repeatedly used for regeneration after removing the specific organic volatiles by heating, and can be repeatedly used for reproduction for 4 to 6 times, for example, up to 6-9. Months, in turn, save the cost of the optional air filter unit.

如此,需瞭解到,若空氣濾材組欲重複再生使用時,上述空氣濾材組之框體可採用機械連接結構的方式結合於承載物之送風口上,避免膠層污染濾網。 Therefore, it should be understood that if the air filter group is to be repeatedly used for regeneration, the frame of the air filter group may be coupled to the air supply port of the carrier by a mechanical connection structure to prevent the glue layer from contaminating the filter.

表二為本案所述之空氣濾材組分別於實驗室中連續六次吸附二硫化碳後所測得之吸附數據。 Table 2 shows the adsorption data measured after six consecutive adsorptions of carbon disulfide in the air filter set described in the present case.

表三為本案所述之空氣濾材組分別於實驗室中連續六次吸附異丙醇後所測得之吸附數據。 Table 3 shows the adsorption data measured after the adsorption of isopropyl alcohol in the air filter group of the present case for six consecutive times in the laboratory.

如此,由表二、三可知,在重複再生使用6次後,本實施方式下空氣濾材組之濾網仍可分別對二硫化碳與異丙醇保有每克活性碳纖維布123可吸附對應特定有機揮發物至少20%的吸附能力。 Thus, as shown in Tables 2 and 3, after repeated use of the regeneration for 6 times, the filter of the air filter set of the present embodiment can still adsorb the specific organic volatiles per gram of activated carbon fiber cloth 123 for carbon disulfide and isopropyl alcohol, respectively. At least 20% adsorption capacity.

第9圖繪示依據本發明一實施方式之無塵室系統900之示意圖。當上述之空氣濾材組應用於一無塵室系統900時,依據本實施方式,如第9圖所示,無塵室系統900藉由氣流理念形成一封閉的循環環境,係由一腔室910包含有進風口911與一內部空間920。內部空間920接通進風口911。上述之空氣濾材組961~963之框體(參考第1A圖)安裝至進風口911上、內部空間920內或內部空間920外。 FIG. 9 is a schematic diagram of a clean room system 900 in accordance with an embodiment of the present invention. When the air filter set described above is applied to a clean room system 900, according to the present embodiment, as shown in FIG. 9, the clean room system 900 forms a closed loop environment by the air flow concept, and is constituted by a chamber 910. The air inlet 911 and an inner space 920 are included. The internal space 920 is connected to the air inlet 911. The frame of the above-described air filter groups 961 to 963 (refer to FIG. 1A) is attached to the air inlet 911, the inner space 920, or the inner space 920.

在本實施方式中,內部空間920由上至下分為一回 風區921、一作業區922與一收集區923。作業區922介於回風區921與收集區923之間,且接通回風區921與收集區923,且回風區921接通進風口911與作業區922。腔室910更包含一迴風道930,迴風道930位於該內部空間920外,接通進風口911與收集區923。作業區922藉由多個透氣孔H與收集區923接通。 In the present embodiment, the internal space 920 is divided into one from top to bottom. Wind zone 921, a work area 922 and a collection area 923. The working area 922 is between the return air area 921 and the collecting area 923, and the return air area 921 and the collecting area 923 are connected, and the return air area 921 is connected to the air inlet 911 and the working area 922. The chamber 910 further includes an return air duct 930. The return air duct 930 is located outside the inner space 920, and opens the air inlet 911 and the collecting area 923. The work area 922 is connected to the collection area 923 by a plurality of vent holes H.

無塵室系統900更包含一空氣處理單元940(makeup air handling unit)。空氣處理單元940位於腔室910之內部空間920外,透過進風口911接通內部空間920之回風區921,通過控制空氣的溫度和濕度以調節送入內部空間920之空氣。換句話說,進風口911介於內部空間920之回風區921與空氣處理單元940之間,且接通進風口911與內部空間920之回風區921。 The clean room system 900 further includes an air conditioning unit 940 (makeup air handling unit). The air treatment unit 940 is located outside the internal space 920 of the chamber 910, and is connected to the return air area 921 of the internal space 920 through the air inlet 911 to regulate the air sent into the internal space 920 by controlling the temperature and humidity of the air. In other words, the air inlet 911 is interposed between the return air zone 921 of the internal space 920 and the air processing unit 940, and the air inlet 911 and the return air zone 921 of the internal space 920 are connected.

在本實施方式中,其中一個空氣濾材組961可應用於空氣處理單元940中,以濾除進入空氣處理單元940之氣體之有機揮發物。具體來說,空氣濾材組961之框體(參考第1A圖)罩蓋於空氣處理單元940之一入口941。 In the present embodiment, one of the air filter sets 961 can be applied to the air treatment unit 940 to filter out organic volatiles of the gas entering the air treatment unit 940. Specifically, the frame of the air filter set 961 (refer to FIG. 1A) is covered by an inlet 941 of the air treatment unit 940.

在本實施方式中,另一空氣濾材組962可罩蓋於腔室910之進風口911,用以濾除進入進風口911之氣體之有機揮發物。具體來說,空氣濾材組962之框體(參考第1A圖)罩蓋於罩蓋進風口911上。 In the present embodiment, another air filter group 962 can be covered in the air inlet 911 of the chamber 910 for filtering out organic volatiles of the gas entering the air inlet 911. Specifically, the frame of the air filter set 962 (refer to FIG. 1A) is capped on the cover air inlet 911.

在本實施方式中,無塵室系統900更包含多個風扇濾網機組(Fan Filter Unit,FFU)950。這些風扇濾網機組950位於回風區921或作業區922內,用以帶動氣體朝收集區 923前進,其中另外多個空氣濾材組963可分別一一罩蓋於風扇濾網機組950,用以濾除進入風扇濾網機組950之氣體之有機揮發物。具體來說,空氣濾材組963之框體(參考第1A圖)罩蓋於風扇濾網機組950上。 In the present embodiment, the clean room system 900 further includes a plurality of Fan Filter Units (FFUs) 950. These fan screen units 950 are located in the return air zone 921 or the work area 922 to drive the gas toward the collection area. 923 is advanced, wherein a plurality of additional air filter sets 963 can be individually covered by the fan filter unit 950 to filter out organic volatiles of the gas entering the fan filter unit 950. Specifically, the frame of the air filter set 963 (refer to FIG. 1A) is overlaid on the fan filter unit 950.

需瞭解到,上述空氣濾材組之框體罩蓋於風扇濾網機組950、空氣處理單元940之入口941或進風口911時,可採用上述膠層或機械連接結構的方式結合於風扇濾網機組950、空氣處理單元940之入口941或進風口911上。 It should be understood that when the frame of the air filter set is covered by the fan filter unit 950, the inlet 941 of the air treatment unit 940 or the air inlet 911, the above-mentioned glue layer or mechanical connection structure may be used to be combined with the fan filter unit. 950, the inlet 941 of the air treatment unit 940 or the air inlet 911.

舉例來說,上述腔室910、風扇濾網機組950或空氣處理單元940更包含第一機械連接結構(圖中未示)。空氣濾材組之第二機械連接結構(參考第8圖)位於上述空氣濾材組800之框體810上,可拆卸地結合第一機械連接結構。如此,當欲移除空氣濾材組800時,可自上述腔室910、風扇濾網機組950或空氣處理單元940卸下上述空氣濾材組800。 For example, the chamber 910, the fan screen assembly 950 or the air treatment unit 940 further includes a first mechanical connection structure (not shown). The second mechanical connection structure of the air filter group (refer to FIG. 8) is located on the frame 810 of the air filter set 800, and detachably couples the first mechanical connection structure. As such, when the air filter set 800 is to be removed, the air filter set 800 can be removed from the chamber 910, the fan screen unit 950, or the air handling unit 940.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。 While the invention has been described above in terms of its embodiments, it is not intended to limit the invention, and various modifications and changes can be made without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.

100‧‧‧空氣濾材組 100‧‧‧Air filter group

110‧‧‧框體 110‧‧‧ frame

120‧‧‧濾網 120‧‧‧Filter

121‧‧‧第一纖維布 121‧‧‧First fiber cloth

122‧‧‧第二纖維布 122‧‧‧Second fiber cloth

123‧‧‧活性碳纖維布 123‧‧‧Active carbon fiber cloth

Claims (31)

一種空氣濾材組,適於濾除氣體內之有機揮發物,該空氣濾材組包含:一框體;以及至少一濾網,固定於該框體上,該濾網包含:一第一纖維布;一第二纖維布;以及一活性碳纖維布,夾合於該第一纖維布與該第二纖維布之間,該活性碳纖維布由複數個活性碳纖維束所交織而成,每一該些活性碳纖維束的截面積的直徑範圍為15微米(μm)~29微米(μm),每一該些活性碳纖維束包含複數個一般孔洞與複數個微孔洞,每一該些微孔洞小於每一該些一般孔洞,該些微孔洞的口徑大致相同,該些微孔洞的數量大於該些一般孔洞的數量,該些微孔洞佔每一該些活性碳纖維束的總孔洞面積60%~99.9%,該些微孔洞的口徑範圍從0.2奈米至20奈米,該些微孔洞的總孔容量為0.6~1.0立方釐米每克,其中該濾網的苯吸收量的重量百分率濃度為26%,該濾網的比表面積的範圍從1000平方公尺每克至2000平方公尺每克,該濾網之壓損不大於20巴(pa)。 An air filter set suitable for filtering organic volatiles in a gas, the air filter set comprising: a frame; and at least one filter fixed to the frame, the filter comprising: a first fiber cloth; a second fiber cloth; and an activated carbon fiber cloth sandwiched between the first fiber cloth and the second fiber cloth, the activated carbon fiber cloth is interwoven by a plurality of activated carbon fiber bundles, each of the activated carbon fibers The cross-sectional area of the beam ranges from 15 micrometers (μm) to 29 micrometers (μm), and each of the activated carbon fiber bundles comprises a plurality of general pores and a plurality of micro-holes, each of the micro-holes being smaller than each of the plurality of micro-holes The apertures of the micropores are substantially the same, and the number of the micropores is greater than the number of the general pores, and the micropores account for 60% to 99.9% of the total pore area of each of the activated carbon fiber bundles, and the diameter ranges of the micropores From 0.2 nm to 20 nm, the total pore volume of the micropores is 0.6 to 1.0 cubic centimeters per gram, wherein the concentration of the benzene absorption of the sieve is 26%, and the specific surface area of the sieve ranges from 1000 square meters From gram to 2,000 square meters per gram, the filter has a pressure loss of no more than 20 bar (pa). 如請求項1所述之空氣濾材組,其中該些微孔洞的口徑為300網目。 The air filter set according to claim 1, wherein the micropores have a mesh size of 300 mesh. 如請求項1所述之空氣濾材組,其中該濾網的厚度範圍從1.98毫米至2.02毫米。 The air filter set of claim 1, wherein the filter has a thickness ranging from 1.98 mm to 2.02 mm. 如請求項1所述之空氣濾材組,其中該框體具有一開口;該濾網呈袋狀,具有一入風槽,該入風槽接通該開口。 The air filter set according to claim 1, wherein the frame has an opening; the screen has a bag shape and has an air inlet groove, and the air inlet groove opens the opening. 如請求項1所述之空氣濾材組,其中該框體具有一開口,該濾網之截面呈V字狀,具有一入風槽,該入風槽接通該開口。 The air filter set according to claim 1, wherein the frame has an opening, the screen has a V-shaped cross section, and has an air inlet groove, and the air inlet slot opens the opening. 如請求項5所述之空氣濾材組,其中該濾網連接該框體之一端以及遠離該框體之一端皆設有一阻風膠體。 The air filter set according to claim 5, wherein the filter is connected to one end of the frame and one end away from the frame is provided with a wind-proof colloid. 如請求項5所述之空氣濾材組,其中該濾網不具任何之阻風膠體。 The air filter set of claim 5, wherein the screen does not have any windshield colloid. 如請求項1所述之空氣濾材組,更包含:至少一過濾筒,該過濾筒之一端套接於該框體上,該過濾筒包含:一入風槽;一內表面,圍繞該入風槽;一外表面,圍繞該入風槽與該內表面;以及一間隔室,介於該外表面與該內表面之間,且圍繞該入風槽與該內表面,其中該濾網位於該內表面、該外表面 與該間隔室其中一者上。 The air filter set according to claim 1, further comprising: at least one filter cartridge, one end of the filter cartridge is sleeved on the frame, the filter cartridge comprises: an air inlet trough; an inner surface surrounding the air inlet a groove surrounding an air inlet and the inner surface; and a compartment interposed between the outer surface and the inner surface and surrounding the air inlet and the inner surface, wherein the screen is located Inner surface With one of the compartments on it. 如請求項1所述之空氣濾材組,更包含:一箱體,罩蓋於該框體上,其中該框體具有一開口,該濾網對折成Z字形,且位於該箱體內,其中對折成Z字形之該濾網上形成多個相互並列之入風槽,該些入風槽接通該開口。 The air filter set according to claim 1, further comprising: a box covering the frame, wherein the frame has an opening, the screen is folded into a zigzag shape, and is located in the box, wherein the box is folded in half The zigzag-shaped screen forms a plurality of air inlet slots juxtaposed to each other, and the air inlet slots open the openings. 如請求項1所述之空氣濾材組,更包含:一膠層,位於該框體上,用以黏接該框體於一送風口。 The air filter set according to claim 1, further comprising: a glue layer disposed on the frame for bonding the frame to a air supply opening. 如請求項10所述之空氣濾材組,其中該膠層為熱熔膠或環氧黏著劑。 The air filter set of claim 10, wherein the glue layer is a hot melt adhesive or an epoxy adhesive. 如請求項1所述之空氣濾材組,更包含:一機械連接結構,位於該框體上,用以機械連接該框體於一送風口,其中該框體不具膠層。 The air filter set according to claim 1, further comprising: a mechanical connection structure on the frame for mechanically connecting the frame to an air supply opening, wherein the frame has no glue layer. 如請求項12所述之空氣濾材組,其中該機械連接結構為螺柱、鉚釘、卡嵌件或夾具。 The air filter set of claim 12, wherein the mechanical connection structure is a stud, a rivet, a card insert or a clamp. 如請求項1所述之空氣濾材組,其中該有機揮發物為選自由碳氟化合物、異丙醇、丙酮、二硫化碳、乙酸乙酯與甲苯所組成之群組。 The air filter set according to claim 1, wherein the organic volatiles are selected from the group consisting of fluorocarbons, isopropanol, acetone, carbon disulfide, ethyl acetate and toluene. 一種無塵室系統,包含:一腔室,包含一進風口與一內部空間,該內部空間接通該進風口;以及至少一空氣濾材組,包含:一框體,安裝至該進風口上、該內部空間內或該內部空間外;以及至少一濾網,固定於該框體上,其包含:一第一纖維布;一第二纖維布;以及一活性碳纖維布,夾合於該第一纖維布與該第二纖維布之間,該活性碳纖維布由複數個活性碳纖維束所交織而成,每一該些活性碳纖維束的截面積的直徑範圍為15微米(μm)~29微米(μm),每一該些活性碳纖維束包含複數個一般孔洞與複數個微孔洞,該些微孔洞的口徑大致相同,每一該些微孔洞小於每一該些一般孔洞,該些微孔洞的數量大於該些一般孔洞的數量,該些微孔洞佔每一該些活性碳纖維束的總孔洞面積60%~99.9%,該些微孔洞的口徑範圍從0.2奈米至20奈米,該些微孔洞的總孔容量為0.6~1.0立方釐米每克,用以濾除氣體之有機揮發物,其中該濾網的苯吸收量的重量百分率濃度為26%,該濾網的比表面積的範圍從1000平方公尺每克至 2000平方公尺每克,該濾網之壓損不大於20巴(pa)。 A clean room system comprising: a chamber comprising an air inlet and an inner space, the inner space connecting the air inlet; and at least one air filter group comprising: a frame mounted to the air inlet, And the inside of the inner space; and at least one filter fixed to the frame, comprising: a first fiber cloth; a second fiber cloth; and an activated carbon fiber cloth, sandwiched between the first Between the fiber cloth and the second fiber cloth, the activated carbon fiber cloth is interwoven by a plurality of activated carbon fiber bundles, and each of the activated carbon fiber bundles has a cross-sectional area ranging from 15 micrometers (μm) to 29 micrometers (μm). Each of the activated carbon fiber bundles comprises a plurality of general pores and a plurality of micropores, the micropores having substantially the same diameter, each of the micropores being smaller than each of the general pores, the number of the micropores being larger than the plurality of micropores Generally, the number of the pores accounts for 60% to 99.9% of the total pore area of each of the activated carbon fiber bundles, and the pores range from 0.2 nm to 20 nm, and the total pore volume of the micropores is 0.6. ~1.0 Gram per square centimeter, for filtering gas of volatile organic compounds, the percentage by weight of benzene wherein the concentration of the absorption filter is 26%, a specific surface area in the range from the sieve to 1000 square meters per gram At 2000 square meters per gram, the filter has a pressure loss of no more than 20 bar (pa). 如請求項15所述之無塵室系統,更包含:一空氣處理單元,位於該內部空間外,該進風口介於該內部空間與該空氣處理單元之間,且接通該進風口與該內部空間,其中該空氣濾材組之該框體罩蓋於該空氣處理單元之一入口。 The clean room system of claim 15, further comprising: an air handling unit located outside the inner space, the air inlet being interposed between the inner space and the air processing unit, and the air inlet is connected to the air inlet An interior space, wherein the frame of the air filter set covers an inlet of the air treatment unit. 如請求項15所述之無塵室系統,其中該空氣濾材組之該框體罩蓋該進風口,用以濾除進入該進風口之該氣體之該有機揮發物。 The clean room system of claim 15, wherein the frame of the air filter set covers the air inlet for filtering the organic volatiles of the gas entering the air inlet. 如請求項15所述之無塵室系統,其中該內部空間分為一回風區、一作業區與一收集區,該作業區介於該回風區與該收集區之間,且接通該回風區與該收集區,且該回風區接通該進風口與該作業區。 The clean room system of claim 15, wherein the internal space is divided into a return air zone, a work zone and a collection zone, the work zone is between the return air zone and the collection zone, and is connected The return air zone and the collection zone, and the return air zone connects the air inlet and the working zone. 如請求項18所述之無塵室系統,更包含:至少一風扇濾網機組,位於該回風區或該作業區內,用以帶動該氣體朝該收集區前進,其中該空氣濾材組之該框體罩蓋於該風扇濾網機組上,用以濾除進入該風扇濾網機組之該氣體之該有機揮發物。 The clean room system of claim 18, further comprising: at least one fan filter unit located in the return air zone or the work area for driving the gas toward the collection area, wherein the air filter group The frame is covered on the fan screen unit for filtering the organic volatiles of the gas entering the fan screen unit. 如請求項19所述之無塵室系統,其中該腔室更包含一迴風道,該迴風道位於該內部空間外,接通該進風口與該收集區。 The clean room system of claim 19, wherein the chamber further comprises an air return duct, the return air duct being located outside the inner space, the air inlet and the collection area being connected. 如請求項15所述之無塵室系統,其中該空氣濾材組包含:一膠層,黏接該框體至該腔室。 The clean room system of claim 15, wherein the air filter set comprises: a glue layer to adhere the frame to the chamber. 如請求項15所述之無塵室系統,其中該腔室更包含一第一機械連接結構,該空氣濾材組更包含一第二機械連接結構,該第二機械連接結構位於該框體上,可拆卸地結合該第一機械連接結構。 The clean room system of claim 15, wherein the chamber further comprises a first mechanical connection structure, the air filter material set further comprising a second mechanical connection structure, the second mechanical connection structure is located on the frame body, The first mechanical connection structure is detachably coupled. 如請求項15所述之無塵室系統,其中該些微孔洞的口徑為300網目。 The clean room system of claim 15, wherein the micropores have a mesh size of 300 mesh. 如請求項15所述之無塵室系統,其中該濾網的厚度範圍從1.98毫米至2.02毫米。 The clean room system of claim 15 wherein the screen has a thickness ranging from 1.98 mm to 2.02 mm. 如請求項15所述之無塵室系統,其中該框體具有一開口,該濾網呈袋狀,具有一入風槽,該入風槽接通該開口。 The clean room system of claim 15, wherein the frame has an opening, the filter screen is in the shape of a bag, and has an air inlet groove, and the air inlet slot opens the opening. 如請求項15所述之無塵室系統,其中該框體具有一 開口,該濾網之截面呈V字狀,具有一入風槽,該入風槽接通該開口。 The clean room system of claim 15 wherein the frame has a The opening has a V-shaped cross section and has an air inlet groove, and the air inlet slot opens the opening. 如請求項26所述之無塵室系統,其中該濾網連接該框體之一端以及遠離該框體之一端皆設有一阻風膠體。 The clean room system of claim 26, wherein the filter is connected to one end of the frame and one end of the frame is provided with a wind blocking colloid. 如請求項26所述之無塵室系統,其中該濾網不具任何之阻風膠體。 The clean room system of claim 26, wherein the screen does not have any windshield colloid. 如請求項15所述之無塵室系統,其中該空氣濾材組更包含至少一過濾筒,該過濾筒之一端套接於該框體上,該過濾筒包含:一入風槽;一內表面,圍繞該入風槽;一外表面,圍繞該入風槽與該內表面;以及一間隔室,介於該外表面與該內表面之間,且圍繞該入風槽與該內表面,其中該濾網位於該內表面、該外表面或該間隔室上。 The clean room system of claim 15, wherein the air filter set further comprises at least one filter cartridge, one end of the filter cartridge is sleeved on the frame, the filter cartridge comprises: an air inlet groove; an inner surface Surrounding the air inlet trough; an outer surface surrounding the air inlet trough and the inner surface; and a compartment interposed between the outer surface and the inner surface and surrounding the air inlet trough and the inner surface, wherein The screen is located on the inner surface, the outer surface or the compartment. 如請求項15所述之無塵室系統,其中該空氣濾材組更包含:一箱體,罩蓋於該框體上,其中該框體具有一開口,該濾網對折成Z字形,且位於該箱體內,其中對折成Z字形之該濾網上形成多個相互 並列之入風槽,該些入風槽接通該開口。 The clean room system of claim 15, wherein the air filter set further comprises: a box covering the frame, wherein the frame has an opening, the screen is folded into a zigzag shape, and is located In the box body, wherein the filter mesh folded into a zigzag shape forms a plurality of mutual The air inlet slots are juxtaposed, and the air inlet slots open the opening. 如請求項15所述之無塵室系統,其中該有機揮發物為選自由碳氟化合物、異丙醇、丙酮、二硫化碳、乙酸乙酯與甲苯所組成之群組。 The clean room system of claim 15 wherein the organic volatiles are selected from the group consisting of fluorocarbons, isopropanol, acetone, carbon disulfide, ethyl acetate and toluene.
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