JP2014144421A - Deodorization-gas removal filter - Google Patents

Deodorization-gas removal filter Download PDF

Info

Publication number
JP2014144421A
JP2014144421A JP2013014210A JP2013014210A JP2014144421A JP 2014144421 A JP2014144421 A JP 2014144421A JP 2013014210 A JP2013014210 A JP 2013014210A JP 2013014210 A JP2013014210 A JP 2013014210A JP 2014144421 A JP2014144421 A JP 2014144421A
Authority
JP
Japan
Prior art keywords
gas
filter
fiber
deodorizing
deodorization
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2013014210A
Other languages
Japanese (ja)
Inventor
Takahiro Konno
貴博 今野
Kazuhiro Okuyama
一博 奥山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Japan Air Filter Co Ltd
Original Assignee
Japan Air Filter Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Japan Air Filter Co Ltd filed Critical Japan Air Filter Co Ltd
Priority to JP2013014210A priority Critical patent/JP2014144421A/en
Publication of JP2014144421A publication Critical patent/JP2014144421A/en
Pending legal-status Critical Current

Links

Images

Landscapes

  • Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
  • Filtering Materials (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Laminated Bodies (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a filter capable of removing pollutant gas such as alkaline gas or sour gas included in the atmosphere, in addition to removal of a conventional dust particle, in an air-conditioning system to building air-conditioning, a hospital facility and a clean room.SOLUTION: An adhesive medium of a binder, melting fiber or adhesive powder is attached to nonwoven fabric or woven fabric composed of synthetic fiber or glass fiber and natural fiber having a fiber diameter of 0.3-50 μm and a thickness of 0.1-1.0 mm, and an ultrafine fiber layer having a fiber diameter of 0.01-0.5 μm is laminated, and the dust removal function is imparted as a laminate filter material of integrating the nonwoven fabric or the woven fabric and ultrafine fiber, and deodorization-gas removal performance is also enhanced by fixing a catalyst of reacting with a malodorous substance-harmful gas being an object to a surface of the ultrafine fiber layer, and the deodorization-gas removal filter having both the deodorization-gas removal function and the dust removal function is formed by sandwiching fine active charcoal in this.

Description

本発明は工場空調、大気中に含まれる粉じん粒子と、アルカリ性ガスや酸性ガスなどの汚染ガスとを同時に除去できるようにした脱臭・ガス除去用フィルタに関するものである。 The present invention relates to a filter for deodorization and gas removal capable of simultaneously removing dust particles contained in the air-conditioning air and atmospheric air and polluting gases such as alkaline gas and acid gas.

近年の環境変化と共にビル空調、病院施設やクリーンルームなどへの空調システムに於いては、従来の粉じん粒子の除去に加え、大気中に含まれる、アルカリ性ガスあるいは酸性ガスなどの汚染ガスの除去が要求されるようになってきた。   Along with recent environmental changes, air conditioning systems for building air conditioning, hospital facilities, clean rooms, etc. require removal of pollutant gases such as alkaline gas or acid gas contained in the atmosphere in addition to conventional dust particle removal. It has come to be.

一般的にエアフィルタに於いては、処理する空気をフィルタろ材に通してろ過し、空気中に含まれる粉じんを除去するろ過式エアフィルタが用いられている。ろ過式エアフィルタには様々な種類があり、粗じん用のプレフィルタ、やや細かい粉じん用の中性能フィルタ、ごく細かい粉じん用のHEPA、ULPAフィルタなどが、用途に応じて適宜組み合わせて使用されている。   In general, in an air filter, a filtration type air filter is used in which air to be treated is filtered through a filter medium to remove dust contained in the air. There are various types of filtration air filters. Pre-filters for coarse dust, medium performance filters for slightly fine dust, HEPA and ULPA filters for very fine dust, etc. are used in appropriate combinations depending on the application. Yes.

一方、ガス状物質の除去用としては、活性炭のような物理的吸着剤や、吸着剤に化学薬品を添着して化学結合により除去する添着炭などを用いた吸着フィルタが用いられている。   On the other hand, an adsorption filter using a physical adsorbent such as activated carbon or an adsorbed charcoal that attaches a chemical to the adsorbent and removes it by a chemical bond is used for removing the gaseous substance.

しかし、ろ過式エアフィルタでは空気中に含まれるガス状物質は除去することができず、また、活性炭のような吸着フィルタでは空気中の粉じんを除去できない。粉じんおよびガス状物質を同時に除去する場合、これらのフィルタを2段階に連続配置して処理空気を通す必要があり、下記のような問題があった。
(1)粒状活性炭形状の吸着フィルタではフィルタの圧力損失が高くなり、通過風量が少なくなる問題があり、更に除じん用のろ過式エアフィルタと2段階に連続配置すると装置全体での圧力損失が大幅に増加する。
(2)粒状活性炭形状の吸着フィルタでは使用する活性炭の量が多くなり、フィルタの容積も大きくなるため、取り付ける設置スペースが大きくなり、またフィルタを収納するケーシングも加工、組み立てが煩雑となる上、コストが高くなる。
However, the filtration type air filter cannot remove gaseous substances contained in the air, and the adsorption filter such as activated carbon cannot remove the dust in the air. When removing dust and gaseous substances at the same time, it is necessary to continuously arrange these filters in two stages and to pass the processing air, which has the following problems.
(1) The granular activated carbon-shaped adsorption filter has a problem that the pressure loss of the filter becomes high and the passing air volume decreases, and further, when the filter-type air filter for dust removal is continuously arranged in two stages, the pressure loss of the entire apparatus is reduced. Increase significantly.
(2) The amount of activated carbon used in the granular activated carbon-shaped adsorption filter increases, and the volume of the filter also increases, so that the installation space for mounting becomes large, and the casing for storing the filter also becomes complicated to process and assemble. Cost increases.

そこで、吸着性粒子を不織布で挟持したろ材をジグザグ状に折り畳んだフィルタパックと、その下流側に、フィルタ枠に収納した塵埃除去フィルタを積層したものが特許文献1に提案されている。しかし、この場合においても除じんフィルタと脱臭フィルタを別途配置することになり、省スペース化が難しく、フィルタ全体での圧力損失が高くなるという問題がある。   Therefore, Patent Document 1 proposes a filter pack in which a filter medium in which adsorbent particles are sandwiched between nonwoven fabrics is folded in a zigzag shape and a dust removal filter housed in a filter frame is laminated on the downstream side. However, even in this case, a dust filter and a deodorizing filter are separately arranged, so that there is a problem that space saving is difficult and pressure loss in the entire filter increases.

特開2010−125426号公報JP 2010-125426 A

本発明は前記事情に鑑みてなされたもので、本発明の目的は、除じん機能とガス除去機能を一体で併せ持ち、有害物質捕集、除去機能とろ過機能を同時に実現できる脱臭・ガス除去用フィルタを提供しようとしたものである。 The present invention has been made in view of the above circumstances, and the object of the present invention is to have a dust removal function and a gas removal function integrally, and for deodorization and gas removal that can simultaneously realize a harmful substance collection, removal function and a filtration function. An attempt was made to provide a filter.

さらに、本発明の目的は、従来の吸着フィルタと同等以上のガス除去率を維持しつつ、フィルタ容積を大幅に低減した脱臭・ガス除去用フィルタを使用して、フィルタの省スペース化を実現しようとしたものである。 Furthermore, the object of the present invention is to achieve a space saving of the filter by using a filter for deodorizing and removing gas with a greatly reduced filter volume while maintaining a gas removal rate equal to or higher than that of a conventional adsorption filter. It is what.

さらに、本発明の目的は、従来のろ過式エアフィルタと同等以上の除じん効率を維持しつつ、圧力損失を大幅に低減した脱臭・ガス除去用フィルタを使用して、フィルタの省エネルギー化を実現しようとしたものである。 Furthermore, the purpose of the present invention is to achieve energy saving of the filter by using a filter for deodorization and gas removal that greatly reduces pressure loss while maintaining the dust removal efficiency equivalent to or better than the conventional filtration air filter. It is what I tried.

さらに、本発明の目的は、低圧力損失を実現しつつ、除じん機能と脱臭・ガス除去機能を一体で併せ持つ積層フィルタ用ろ材を織りこんで、ろ材面積を増大させるとともにフィルタ容積の低減を図り、長寿命化・低コスト化が可能となる脱臭・ガス除去用フィルタを提供しようとしたものである。 Furthermore, the object of the present invention is to weave a filter medium for laminated filters that has both a dust removal function and a deodorization / gas removal function while realizing low pressure loss, thereby increasing the filter medium area and reducing the filter volume. The present invention is intended to provide a deodorizing / gas removing filter capable of extending the service life and cost.

本発明の第1の解決手段は、合繊繊維またはガラス繊維や天然繊維などからなる不織布あるいは織布を用いて除じん機能を持たせ、これに微細活性炭を挟み込んで一体化した積層フィルタろ材とし、脱臭・ガス除去機能と除じん機能の双方を併せ持たせた脱臭・ガス除去用フィルタを提供するものである。 The first solving means of the present invention is a laminated filter medium having a dust removal function using a nonwoven fabric or woven fabric made of synthetic fiber, glass fiber, natural fiber, etc., and integrated with fine activated carbon sandwiched between them, A deodorizing / gas removing filter having both a deodorizing / gas removing function and a dust removing function is provided.

本発明の第2の解決手段は、合繊繊維またはガラス繊維や天然繊維などからなる不織布あるいは織布に、バインダ、溶融繊維あるいは接着パウダーの接着媒体を付けて、超極細繊維層を積層させて除じんの機能を持たせ、これに微細活性炭を挟み込んで一体化した積層フィルタろ材とし、脱臭・ガス除去機能と除じん機能の双方を併せ持たせた脱臭・ガス除去用フィルタを提供するものである。 The second solving means of the present invention is to remove a non-woven fabric or woven fabric made of synthetic fiber, glass fiber, natural fiber, or the like by attaching an adhesive medium of binder, molten fiber, or adhesive powder, and laminating an ultrafine fiber layer. A filter filter for deodorization and gas removal that has both a deodorization and gas removal function and a dust removal function as a laminated filter medium with dust function and sandwiched with fine activated carbon. .

本発明の第3の解決手段は、合繊繊維またはガラス繊維や天然繊維などからなる不織布あるいは織布の基材に、バインダ、溶融繊維あるいは接着パウダーの接着媒体を付けて、超極細繊維層を積層させて除じんの機能を持たせ、これと不織布あるいは織布で挟み込んだ微細活性炭とを重ね合わせて一体化した積層フィルタろ材とし、脱臭・ガス除去機能と除じん機能の双方を併せ持たせた脱臭・ガス除去用フィルタを提供するものである。 A third solution of the present invention is to laminate a superfine fiber layer by attaching an adhesive medium of a binder, a molten fiber or an adhesive powder to a base material of a nonwoven fabric or a woven fabric made of synthetic fiber, glass fiber, natural fiber or the like. It has a function of dust removal, and a laminated filter medium in which this is combined with fine activated carbon sandwiched between non-woven fabrics or woven fabrics, and has both a deodorization / gas removal function and a dust removal function. The present invention provides a filter for deodorization and gas removal.

本発明の第4の解決手段は、合繊繊維またはガラス繊維や天然繊維などからなる不織布あるいは織布に、バインダ、溶融繊維あるいは接着パウダーの接着媒体を付けて、超極細繊維層を積層させて除じんの機能を持たせ、かつ対象となる悪臭物質・有害ガスと反応する触媒を超極細繊維層の表面に固定させて脱臭・ガス除去性能を高め、これに微細活性炭を挟み込んで一体化した積層フィルタろ材とし、脱臭・ガス除去機能と除じん機能の双方を併せ持つ脱臭・ガス除去用フィルタを提供するものである。 According to a fourth solution of the present invention, a binder, molten fiber or adhesive powder adhesive medium is attached to a nonwoven fabric or woven fabric made of synthetic fiber, glass fiber, natural fiber, or the like, and a superfine fiber layer is laminated and removed. Laminate that has a function of dust and improves the deodorization and gas removal performance by fixing a catalyst that reacts with the target malodorous substances and harmful gases on the surface of the ultra-fine fiber layer, and sandwiching fine activated carbon in this layer The present invention provides a filter for deodorization / gas removal having both a deodorization / gas removal function and a dust removal function as a filter medium.

本発明の第5の解決手段は、合繊繊維またはガラス繊維や天然繊維などからなる不織布あるいは織布の基材に、バインダ、溶融繊維あるいは接着パウダーの接着媒体を付けて、超極細繊維層を積層させて除じんの機能を持たせ、かつ対象となる悪臭物質・有害ガスと反応する触媒を超極細繊維層または基材の表面に固定させて脱臭・ガス除去性能を高め、これと不織布あるいは織布で挟み込んだ微細活性炭とを重ね合わせて一体化した積層フィルタろ材とし、脱臭・ガス除去機能と除じん機能の双方を併せ持たせた脱臭・ガス除去用フィルタを提供するものである。 According to a fifth solution of the present invention, a superfine fiber layer is laminated by attaching an adhesive medium of a binder, a molten fiber or an adhesive powder to a base material of a nonwoven fabric or a woven fabric made of synthetic fiber, glass fiber, natural fiber or the like. It has a function of removing dust, and a catalyst that reacts with the target malodorous substances and harmful gases is fixed to the surface of the ultra-fine fiber layer or substrate to improve the deodorization and gas removal performance. The present invention provides a filter for deodorization / gas removal that has both a deodorization / gas removal function and a dust removal function as a laminated filter medium obtained by superimposing fine activated carbon sandwiched between cloths.

本発明の第6の解決手段は、前記の積層フィルタろ材を、プリーツ状に織り込んでろ材面積を増大させ、処理風量を増大させるとともにフィルタ容積の低減を図り、除じんフィルタと脱臭フィルタを別途配置することなく省スペース化が可能となる脱臭・ガス除去用フィルタを提供するものである。 According to a sixth solution of the present invention, the above-mentioned laminated filter medium is woven into a pleat shape to increase the area of the filter medium, increase the processing air volume and reduce the filter volume, and separately dispose the dust filter and deodorizing filter. The present invention provides a filter for deodorizing and removing gas that can save space without having to do so.

本発明の第7の解決手段は、前記の積層フィルタろ材を、ジグザグ状に並べて配置してろ材面積を増大させ、処理風量を増大させるとともにフィルタ容積の低減を図り、除じんフィルタと脱臭フィルタを別途配置することなく省スペース化が可能となる脱臭・ガス除去用フィルタを提供するものである。 According to a seventh solution of the present invention, the laminated filter media are arranged in a zigzag manner to increase the filter media area, increase the processing air volume, reduce the filter volume, and remove the dust filter and deodorizing filter. The present invention provides a deodorizing / gas removing filter that can save space without being separately arranged.

ここで、不織布あるいは織布は繊維径が0.3〜50μm、厚みが0.1〜1.0mmのポリエステル繊維、ポリアミド繊維、ポリエチレン繊維、レーヨン、ポリプロピレン繊維などの有機繊維やガラス繊維、パルプ繊維が使用可能である。これらを単独で用いてもよいし2種類以上を併用しても良い。 Here, the nonwoven fabric or the woven fabric has a fiber diameter of 0.3 to 50 [mu] m and a thickness of 0.1 to 1.0 mm, such as polyester fiber, polyamide fiber, polyethylene fiber, rayon, polypropylene fiber, etc., organic fiber, glass fiber, pulp fiber Can be used. These may be used alone or in combination of two or more.

これらの不織布あるいは織布の形成方法としては湿式抄紙法を用いる方法や乾式法、スパンボンド法、メルトブロー法、電界紡糸法などが用いられる。 As a method for forming these nonwoven fabrics or woven fabrics, a method using a wet papermaking method, a dry method, a spunbond method, a melt blow method, an electrospinning method, or the like is used.

微細活性炭は木材、椰子殻、石炭などを原料とし、必要に応じて対象となるガスと化学結合させるためにアルカリ性物質または酸性物質を添着したものが使用される。微細活性炭の粒径は30〜100meshの範囲であり、好ましくは40〜80meshの範囲で使用される。微細活性炭の目付量は100〜1000g/m2で、好ましくは300〜600g/m2の範囲で使用される。   The fine activated carbon is made of wood, coconut shell, coal, or the like, and is added with an alkaline substance or an acidic substance for chemical bonding with the target gas as required. The particle size of the fine activated carbon is in the range of 30 to 100 mesh, preferably 40 to 80 mesh. The basis weight of the fine activated carbon is 100 to 1000 g / m2, preferably 300 to 600 g / m2.

接着媒体はバインダ、溶融繊維あるいは接着パウダーなどが使用される。そしてバインダは有機系バインダ、無機系バインダ又は混合して加えて得られる混合バインダが使用される。なお、好ましくはアクリル樹脂が使用される。溶融繊維は芯鞘構造の繊維などが使用される。さらに接着パウダーとしては軟化点の低い樹脂の粉末などが使用される。 As the adhesive medium, a binder, molten fiber, adhesive powder, or the like is used. As the binder, an organic binder, an inorganic binder, or a mixed binder obtained by mixing is used. An acrylic resin is preferably used. As the molten fiber, a fiber having a core-sheath structure is used. Further, resin powder having a low softening point is used as the adhesive powder.

超極細繊維は単繊維直径が0.01〜0.5μmの範囲内にあるものを指し、その形態は繊維状の形態であればよく、長さや断面形状にはこだわらないものである。そして超極細繊維を構成する材料は特に限定されるものではないが、例えばポリエステルやポリアミド、ポリオレフイン、ポリフェニレンスルフイド(PPS)などが挙げられる。ポリエステルとしてはポリエチレンテレフタレート(PET)、ポリトリメチレンテレンテレフタレート(PTT)、ポリブチレンテレフタレート(PBT)、ポリ乳酸(PLA)などが挙げられる。また、ポリアミドとしてはナイロン6(N6)、ナイロン66(N66)、ナイロン11(N11)などが挙げられる。ポリオレフインとしてはポリエチレン(PE)、ポリプロピレン(PP)、ポリスチレン(PS)などが挙げられる。上記材料以外にもフェノール樹脂やポリアクリロニトリル(PAN)、ポリビニルアルコール(PVA)、ポリエーテルサルフォン(PES)、ポリスルホン、フッ素系高分子やそれらの誘導体を用いることももちろん可能である。 The ultra-fine fiber refers to a fiber having a single fiber diameter in the range of 0.01 to 0.5 μm, and the form thereof may be a fibrous form and does not stick to the length or the cross-sectional shape. The material constituting the ultrafine fiber is not particularly limited, and examples thereof include polyester, polyamide, polyolefin, polyphenylene sulfide (PPS), and the like. Examples of the polyester include polyethylene terephthalate (PET), polytrimethylene terephthalate (PTT), polybutylene terephthalate (PBT), and polylactic acid (PLA). Examples of polyamide include nylon 6 (N6), nylon 66 (N66), nylon 11 (N11), and the like. Examples of the polyolefin include polyethylene (PE), polypropylene (PP), and polystyrene (PS). In addition to the above materials, it is of course possible to use phenol resins, polyacrylonitrile (PAN), polyvinyl alcohol (PVA), polyethersulfone (PES), polysulfone, fluorine-based polymers and their derivatives.

本発明に使用される超極細繊維層は上述のような超極細繊維から構成されているが、超極細繊維は束状になく超極細繊維が分散した状態にあるのが好ましい。これは超極細繊維がスリップフロー効果で流体の流れが良くなり低圧力損失になるためである。 The super extra fine fiber layer used in the present invention is composed of the super extra fine fibers as described above, but the super extra fine fibers are preferably not in a bundle but in a state in which the extra extra fine fibers are dispersed. This is because the ultrafine fiber has a slip flow effect that improves the fluid flow and lowers the pressure loss.

そして超極細繊維層は電界紡糸法により製造されたものである。この電界紡糸法とは従来公知の方法でありノズルなどから供給した紡糸溶液に対して電界を作用させることにより延伸して繊維化する方法である。 The ultrafine fiber layer is produced by an electrospinning method. The electrospinning method is a conventionally known method, and is a method of drawing and fiberizing by applying an electric field to a spinning solution supplied from a nozzle or the like.

この超極細繊維層は単体では強度が維持できないため、基材と併用することで十分な強度を有し各種フィルタの加工性にすぐれている。前記繊維化した超極細繊維を基材となる不織布あるいは織布上に積層させて超極細繊維層を形成できる。この基材となる不織布あるいは織布は超極細繊維を捕集でき且つ、フィルタの加工性および強度が保持できるものであれば良く特に限定されるものではない。 Since this ultra-fine fiber layer cannot maintain strength by itself, it has sufficient strength when used in combination with a substrate, and is excellent in the workability of various filters. The ultrafine fiber layer can be formed by laminating the fiberized ultrafine fibers on a nonwoven fabric or woven fabric as a base material. The nonwoven fabric or woven fabric used as the substrate is not particularly limited as long as it can collect ultra-fine fibers and can maintain the workability and strength of the filter.

対象となる悪臭物質・有害ガスと反応する触媒は、白金、パラジウムなどの貴金属や、銅、鉄などの金属、タングステン、チタンなどからなる複合酸化物触媒が用いられる。触媒の大きさは1〜100nmで、好ましくは10〜50nmである。   As a catalyst that reacts with a target malodorous substance or harmful gas, a composite oxide catalyst made of a noble metal such as platinum or palladium, a metal such as copper or iron, tungsten, titanium, or the like is used. The size of the catalyst is 1 to 100 nm, preferably 10 to 50 nm.

これらの触媒を、上記の超極細繊維の原材料ポリマーに混合し、電界紡糸法により超極細繊維と同時に紡糸させることにより、悪臭物質・有害ガスと反応する触媒の機能を持つ超極細繊維層が得られる。   These catalysts are mixed with the above ultra-fine fiber raw material polymer and spun simultaneously with the ultra-fine fiber by electrospinning to obtain a super-fine fiber layer having the function of a catalyst that reacts with malodorous substances and harmful gases. It is done.

さらに、触媒を組み合わせるもう一つの形態は、前記超極細繊維層の表面にバインダ、溶融繊維あるいは接着パウダーの接着媒体を付けて、悪臭物質・有害ガスと反応する触媒を乾燥固着するか、超極細繊維層を積層させている基材の表面にバインダ、溶融繊維あるいは接着パウダーの接着媒体を付けて乾燥固着することによって得られる。 Furthermore, another form of combining the catalysts is to attach an adhesive medium of a binder, molten fiber or adhesive powder on the surface of the ultrafine fiber layer and dry-fix the catalyst that reacts with malodorous substances or harmful gases, or ultrafine. It is obtained by attaching a binder, molten fiber or adhesive powder adhesive medium to the surface of the substrate on which the fiber layer is laminated, and drying and fixing.

こうして得られる触媒の機能を持つ超極細繊維層は、空気中のアルカリ性ガス、酸性ガスなどの汚染ガスと接触した際に、表面積の多い超極細繊維がガスと接触して、効率よく接触するので、その汚染ガス除去率が優れたものとなる。 The ultrafine fiber layer with the catalyst function obtained in this way is in contact with pollutant gases such as alkaline gas and acid gas in the air, so that the ultrafine fibers with a large surface area come into contact with the gas and efficiently contact them. The pollutant gas removal rate is excellent.

なお、脱臭・ガス除去用フィルタは、イオン交換基や薬品を付与した不織布あるいは織布に繊維径が0.01〜0.5μmの超極細繊維層を積層させ、触媒と組み合わせた構成でもよい。 The deodorization / gas removal filter may have a configuration in which an ultrafine fiber layer having a fiber diameter of 0.01 to 0.5 μm is laminated on a nonwoven fabric or woven fabric to which an ion exchange group or a chemical is added, and combined with a catalyst.

そして、低い圧力損失でありながら高効率の粉じん捕集機能を有し且つ汚染ガスの吸着機能を発揮する脱臭・ガス除去用フィルタの製作は、不織布あるいは織布の基材、接着媒体、超極細繊維層、触媒、不織布あるいは織布で挟み込んだ微細活性炭を適宜重ね合わせて一体化した積層フィルタろ材をプリーツ状に折り畳んでひだ折り加工し、ひだ折り加工したろ材間にセパレータまたはビード状接着剤を挟み込んで、内側にシール材を取り付けたセル型のフィルタ枠に気密性をもった状態で取り付けられる。 The production of a filter for deodorization and gas removal that has a high-efficiency dust trapping function while exhibiting a low pressure loss and a function of adsorbing polluted gases is not possible. Folded filter media, which is formed by appropriately stacking and integrating fine activated carbon sandwiched between fiber layers, catalysts, nonwoven fabrics or woven fabrics, are folded into pleats and folded into pleats. A cell-type filter frame sandwiched between and attached with a sealing material on the inside is attached in an airtight state.

また、もう一つの形態は、上記積層フィルタろ材を所定寸法にカットし、これらをジグザグ状に配置してシール材で連結し、内側にシール材を取り付けたセル型のフィルタ枠に気密性をもった状態で取り付けられる。 In another form, the above-mentioned laminated filter medium is cut into a predetermined size, these are arranged in a zigzag shape and connected with a sealing material, and a cell-type filter frame having a sealing material on the inside has airtightness. It is attached in the state.

上記問題解決手段による作用は次の通りである。   The operation of the above problem solving means is as follows.

本発明の脱臭・ガス除去用フィルタを空調機に取り付け、その運転により脱臭・ガス除去用フィルタに被処理ガスが吸気される。まず、被処理ガス中に含まれる粉じん等の固体粒子は、脱臭・ガス除去用フィルタを通過した際に除じん機能を持つ不織布または織布によって捕集され、清浄エアーとして排出される。このとき、不織布または織布に超極細繊維を積層させているので、低圧力損失を維持したまま高い捕集効率を発揮できる。   The deodorizing / gas removing filter of the present invention is attached to an air conditioner, and the gas to be treated is sucked into the deodorizing / gas removing filter by the operation. First, solid particles such as dust contained in the gas to be treated are collected by a nonwoven fabric or woven fabric having a dust removal function when passing through a deodorizing / gas removing filter and discharged as clean air. At this time, since the ultrafine fibers are laminated on the nonwoven fabric or the woven fabric, high collection efficiency can be exhibited while maintaining a low pressure loss.

次に、被処理ガス中に含まれるNOx、SOx、アンモニアガスなどの悪臭・有害ガスが、上記の不織布または織布に挟み込んである微細活性炭を通過し、脱臭・ガス除去用フィルタに捕集吸着され、清浄エアーとして排出される。このとき、超極細繊維層とともに脱臭・ガス除去機能を高める触媒を積層フィルタろ材に組み合わせた場合、流入してきた悪臭・有害ガスと反応して濃度を減少させることができ、活性炭への負荷を低減できることから、更に高い脱臭・ガス除去性能を発揮できる。 Next, malodorous and harmful gases such as NOx, SOx, and ammonia gas contained in the gas to be treated pass through the fine activated carbon sandwiched between the nonwoven fabric and woven fabric, and are collected and adsorbed on the filter for deodorization and gas removal. And discharged as clean air. At this time, when a catalyst that enhances the deodorization / gas removal function together with the ultra-fine fiber layer is combined with the laminated filter medium, it can react with the bad odor / toxic gas that has flowed in to reduce the concentration and reduce the load on the activated carbon. Because of this, it is possible to exhibit even higher deodorization and gas removal performance.

さらに、微細活性炭や触媒の種類、積層量は、被処理ガス中に含まれる有害物質の性質、量に応じて変更できるようにしたので、ガス除去機能と除じん機能がうまく作用し寿命もほぼ同時期になり、従来のようにどちらかの機能が早く失われ新規の脱臭・ガス除去用フィルタに取り替えなければならないといった問題が解決される。 In addition, the type and amount of fine activated carbon and catalyst can be changed according to the nature and amount of harmful substances contained in the gas to be treated, so the gas removal function and dust removal function work well and the life span is almost the same. At the same time, the problem that one of the functions is lost as soon as in the past and a new deodorizing / gas removing filter must be replaced is solved.

また、これにより脱臭・ガス除去用フィルタの取り替え頻度が少なくなり、取替え作業に手間が掛からない上、長期に亘り安定した性能が得られ運転コストの削減も可能となる。 This also reduces the frequency of replacement of the deodorization / gas removal filter, so that the replacement work is not time-consuming and stable performance can be obtained over a long period of time, thereby reducing operating costs.

さらに、粒子状の触媒を脱臭・ガス除去用フィルタのじん埃捕集側の表面でバインダにより固着するため、清浄化空気排出側には粒子状触媒の付着が無い状態となる。このため、触媒が脱臭・ガス除去用フィルタから剥離して清浄化空気中に飛散することがない。したがって、清浄化空気が汚染されることのないものである。 Furthermore, since the particulate catalyst is fixed by the binder on the surface of the dust collecting side of the deodorizing / gas removing filter, the particulate catalyst is not attached to the cleaned air discharge side. For this reason, the catalyst is not peeled off from the deodorizing / gas removing filter and scattered in the purified air. Therefore, the purified air is not contaminated.

(1)超極細繊維を用いた脱臭・ガス除去用フィルタとすることにより、ろ材自身の圧力損失が低減でき、通過風量を確保できる。
(2)超極細繊維を用いることにより、比表面積を大きくでき、ガス除去性能を効果的に高めることができる。
(3)脱臭・ガス除去用フィルタに除じん機能とガス除去機能を一体で持たせたので、従来別々に製作していたフィルタを一つにすることができ、設置スペースや設置コストを削減することができる。
(4)種々の基材に超極細繊維を積層させることにより、様々な用途に応じた脱臭・ガス除去用フィルタを製作することができる。
(5)超極細繊維の薄い層の表面に不織布あるいは織布を一体にした脱臭・ガス除去用フィルタとしたので、超極細繊維層が損傷したり、剥がれて飛散したりすることがなく、また表面層を変更することで様々な形状に加工することができる。
(6)微細活性炭や触媒を目的、量に応じて選択して積層させることにより、脱臭・ガス除去用フィルタに捕集された有害物質を長期間、安定的に捕らえることができる。したがって、脱臭・ガス除去用フィルタに捕集された有害物質が脱離して再飛散することが無く、安全性および性能の高いものである。
(7)脱臭・ガス除去用フィルタ表面に積層させる超極細繊維、微細活性炭、触媒の種類、性質、層の厚さを、被処理ガス中に含まれる有害物質の種類、性質、濃度に応じて変更できるようにしたので、圧力損失を制御し、有害物質などの除去機能と除じん機能の寿命がほぼ同時期になるため、脱臭・ガス除去用フィルタの機能を長期間にわたり十分活用できる。
(8)触媒を超極細繊維層と同時に積層させることで、積層フィルタろ材を容易な手段により製造することができ、コストの安い脱臭・ガス除去用フィルタを提供できる。
(9)脱臭・ガス除去用フィルタへの触媒の固定を確実にすると共に、清浄空気中への再飛散を防ぐことができる。
(10)従来の粒状ガス吸着材では粒子が大きくプリーツ加工には限界があったが、この脱臭・ガス除去用フィルタとすることでプレフィルタから中性能フィルタ、HEPAフィルタ、ULPAフィルタまでプリーツ加工することができる。
(1) By using a filter for deodorization and gas removal using ultrafine fibers, the pressure loss of the filter medium itself can be reduced, and the passing air volume can be secured.
(2) By using super extra fine fibers, the specific surface area can be increased and the gas removal performance can be effectively enhanced.
(3) Since the deodorization and gas removal filter is integrated with the dust removal function and the gas removal function, the filter that has been manufactured separately can be combined into one, reducing installation space and installation cost. be able to.
(4) By laminating ultra-fine fibers on various substrates, it is possible to manufacture filters for deodorization and gas removal according to various applications.
(5) Since the filter for deodorizing and removing gas is formed by integrating a nonwoven fabric or a woven fabric on the surface of a thin layer of ultrafine fiber, the ultrafine fiber layer is not damaged or peeled off and scattered. It can be processed into various shapes by changing the surface layer.
(6) By selecting and laminating fine activated carbon and catalyst according to the purpose and amount, harmful substances collected in the filter for deodorization and gas removal can be stably captured for a long period of time. Therefore, the harmful substance collected in the deodorizing / gas removing filter is not detached and re-scattered, and the safety and performance are high.
(7) Depending on the type, nature, and concentration of the hazardous substance contained in the gas to be treated, the type, nature, and layer thickness of the ultra-fine fibers, fine activated carbon, and catalyst that are laminated on the filter surface for deodorization and gas removal Since it can be changed, the pressure loss is controlled, and the life of the removal function of harmful substances and the dust removal function is almost at the same time, so the function of the filter for deodorization and gas removal can be fully utilized for a long time.
(8) By laminating the catalyst at the same time as the ultrafine fiber layer, a laminated filter medium can be produced by an easy means, and a low-cost deodorizing / gas removing filter can be provided.
(9) The catalyst can be securely fixed to the deodorizing / gas removing filter, and re-scattering into clean air can be prevented.
(10) The conventional granular gas adsorbent has a large particle size and there is a limit to pleating processing. By using this deodorizing / gas removing filter, pleating is performed from the prefilter to the medium performance filter, HEPA filter, and ULPA filter. be able to.

本発明の脱臭・ガス除去用フィルタの積層フィルタろ材を示す概略図。Schematic which shows the laminated filter medium of the filter for deodorizing and gas removal of this invention. 本発明の脱臭・ガス除去用フィルタの積層フィルタろ材のもう一つの形態を示す概略図。Schematic which shows another form of the laminated filter medium of the filter for deodorizing and gas removal of this invention. 本発明の脱臭・ガス除去用フィルタの積層フィルタろ材のもう一つの形態を示す概略図。Schematic which shows another form of the laminated filter medium of the filter for deodorizing and gas removal of this invention. 本発明の脱臭・ガス除去用フィルタの積層フィルタろ材のもう一つの形態を示す概略図。Schematic which shows another form of the laminated filter medium of the filter for deodorizing and gas removal of this invention. 本発明の脱臭・ガス除去用フィルタの積層フィルタろ材のもう一つの形態を示す概略図。Schematic which shows another form of the laminated filter medium of the filter for deodorizing and gas removal of this invention. 本発明のプリーツ型脱臭・ガス除去用フィルタを示す概略図。Schematic which shows the filter for pleat type deodorizing and gas removal of this invention. 本発明のパネル型脱臭・ガス除去用フィルタを示す概略図。Schematic which shows the panel type deodorizing and gas removal filter of this invention.

以下、脱臭・ガス除去用フィルタの積層フィルタろ材を使用した脱臭・ガス除去用フィルタの形状について添付図1〜7に基づいて説明する。 Hereinafter, the shape of the deodorizing / gas removing filter using the multilayer filter medium of the deodorizing / gas removing filter will be described with reference to FIGS.

図1は脱臭・ガス除去用フィルタの積層フィルタろ材で、合繊繊維またはガラス繊維や天然繊維などからなる不織布あるいは織布1、1’で微細活性炭2を挟み込んだ構造となっている。この積層フィルタろ材3に被処理ガスを通すと、除じん性能を持たせた不織布あるいは織布1にて被処理ガス中の固体粒子が除去され、ガス除去性能を持たせた微細活性炭2にて被処理ガス中のガス成分が除去される。なおこの時、被処理ガスを通す一次側の不織布あるいは織布1にプレフィルタの機能を持たせて被処理ガス中の比較的大きなダストを捕集し、二次側の不織布あるいは織布1’に中高性能、HEPA、ULPAフィルタの機能を持たせて被処理ガス中の比較的小さなダストを捕集することで、積層フィルタろ材の目詰まりを防止し長寿命とすることができる。 FIG. 1 shows a laminated filter medium for a deodorizing / gas removing filter having a structure in which fine activated carbon 2 is sandwiched between non-woven fabrics or woven fabrics 1, 1 'made of synthetic fiber, glass fiber, natural fiber or the like. When the gas to be treated is passed through the multilayer filter medium 3, the solid particles in the gas to be treated are removed by the nonwoven fabric or woven fabric 1 having the dust removal performance, and the fine activated carbon 2 having the gas removal performance is removed. The gas component in the gas to be treated is removed. At this time, the primary side nonwoven fabric or woven fabric 1 through which the gas to be treated passes has a prefilter function to collect relatively large dust in the gas to be treated, and the secondary side nonwoven fabric or woven fabric 1 '. Further, by collecting the relatively small dust in the gas to be treated by providing the medium-high performance, HEPA, and ULPA filter functions, clogging of the laminated filter medium can be prevented and the life can be extended.

図2は脱臭・ガス除去用フィルタの積層フィルタろ材のもう一つの形態で、合繊繊維またはガラス繊維や天然繊維などからなる不織布または織布1’にバインダ4を付けて超極細繊維層5を積層させて中高性能、HEPA、ULPAフィルタの機能を持たせ、もう一枚の合繊繊維またはガラス繊維や天然繊維などからなる不織布または織布1で微細活性炭2を挟み込んだ構造となっている。この積層フィルタろ材3に被処理ガスを通すと、超極細繊維層5にて低圧力損失を維持したまま被処理ガス中の比較的小さなダストが除去され、ガス除去性能を持たせた微細活性炭2にて被処理ガス中のガス成分が除去される。なおこの時、不織布あるいは織布1、1’で微細活性炭2を挟み込んでから、バインダ4を付けて超極細繊維層5を積層させると、超極細繊維の原材料に含まれる有機溶剤が気化し、微細活性炭に吸着されて脱臭・ガス除去性能が大きく低下するため、あらかじめ不織布または織布1’にバインダ4を付けて超極細繊維層5を積層させて、もう一枚の合繊繊維またはガラス繊維や天然繊維などからなる不織布または織布1で微細活性炭2を挟み込んだ構造とすることが望ましい。 FIG. 2 shows another form of a laminated filter medium for deodorizing / gas removing filters, in which a super-fine fiber layer 5 is laminated by attaching a binder 4 to a nonwoven fabric or woven fabric 1 'made of synthetic fiber, glass fiber, natural fiber or the like. Thus, it has a function of medium-high performance, HEPA, ULPA filter, and has a structure in which fine activated carbon 2 is sandwiched between another synthetic fiber or a nonwoven fabric or woven fabric 1 made of glass fiber, natural fiber or the like. When the gas to be treated is passed through the multilayer filter medium 3, relatively small dust in the gas to be treated is removed while maintaining a low pressure loss in the ultrafine fiber layer 5, and the fine activated carbon 2 having gas removal performance is provided. The gas component in the gas to be treated is removed by. At this time, when the fine activated carbon 2 is sandwiched between the nonwoven fabric or the woven fabrics 1 and 1 ′, and the superfine fiber layer 5 is laminated by attaching the binder 4, the organic solvent contained in the raw material of the superfine fiber is vaporized, Since it is adsorbed by fine activated carbon and the deodorization / gas removal performance is greatly reduced, a superfine fiber layer 5 is laminated on a nonwoven fabric or woven fabric 1 'in advance by attaching a binder 4, and another synthetic fiber or glass fiber or It is desirable to have a structure in which fine activated carbon 2 is sandwiched between a nonwoven fabric or a woven fabric 1 made of natural fibers or the like.

図3は脱臭・ガス除去用フィルタの積層フィルタろ材のもう一つの形態で、不織布または織布の基材6にバインダ4を付けて超極細繊維層5を積層させ、合繊繊維またはガラス繊維や天然繊維などからなる不織布または織布1’に重ね合わせて微細活性炭2を挟み込んだ構造となっている。この積層フィルタろ材3に被処理ガスを通すと、超極細繊維層5にて低圧力損失を維持したまま被処理ガス中の固体粒子が除去され、ガス除去性能を持たせた微細活性炭2にて被処理ガス中のガス成分が除去される。 FIG. 3 shows another form of a laminated filter medium for a deodorizing / gas removing filter, in which a superfine fiber layer 5 is laminated by attaching a binder 4 to a non-woven fabric or woven base material 6 to obtain synthetic fiber or glass fiber or natural fiber. A fine activated carbon 2 is sandwiched between a nonwoven fabric or a woven fabric 1 'made of fibers. When the gas to be treated is passed through the laminated filter medium 3, solid particles in the gas to be treated are removed while maintaining a low pressure loss in the ultrafine fiber layer 5, and the fine activated carbon 2 having gas removal performance is used. The gas component in the gas to be treated is removed.

図4は脱臭・ガス除去用フィルタの積層フィルタろ材のもう一つの形態で、前記の図2で説明した超極細繊維層5に触媒7を含有させた構造となっている。この積層フィルタろ材3に被処理ガスを通すと、超極細繊維層5にて低圧力損失を維持したまま被処理ガス中の固体粒子が除去され、ガス除去性能を持たせた微細活性炭2にて被処理ガス中のガス成分が除去され、触媒7で流入するガス成分を分解して流出するガス濃度を下げることができる。 FIG. 4 shows another form of the laminated filter medium of the deodorizing / gas removing filter, which has a structure in which the ultrafine fiber layer 5 described in FIG. When the gas to be treated is passed through the laminated filter medium 3, solid particles in the gas to be treated are removed while maintaining a low pressure loss in the ultrafine fiber layer 5, and the fine activated carbon 2 having gas removal performance is used. The gas component in the gas to be treated is removed, the gas component flowing in by the catalyst 7 is decomposed, and the concentration of the gas flowing out can be lowered.

図5は脱臭・ガス除去用フィルタの積層フィルタろ材のもう一つの形態で、前記の図3で説明した積層フィルタろ材3の不織布または織布の基材6の表面に触媒7を固定した構造となっている。この積層フィルタろ材3に被処理ガスを通すと、超極細繊維層5にて低圧力損失を維持したまま被処理ガス中の固体粒子が除去され、ガス除去性能を持たせた微細活性炭2にて被処理ガス中のガス成分が除去され、触媒7で流入するガス成分を分解して流出するガス濃度を下げることができる。 FIG. 5 shows another form of the laminated filter medium of the filter for deodorizing and removing gas, and a structure in which the catalyst 7 is fixed to the surface of the non-woven fabric or woven base material 6 of the laminated filter medium 3 described in FIG. It has become. When the gas to be treated is passed through the laminated filter medium 3, solid particles in the gas to be treated are removed while maintaining a low pressure loss in the ultrafine fiber layer 5, and the fine activated carbon 2 having gas removal performance is used. The gas component in the gas to be treated is removed, the gas component flowing in by the catalyst 7 is decomposed, and the concentration of the gas flowing out can be lowered.

図6は脱臭・ガス除去用の積層フィルタろ材3を外枠8の中にプリーツ状に折込み、波形のセパレータ9を積層フィルタろ材3の間に挟み込み、積層フィルタろ材3と外枠8内周面とをシール材で気密性を持たせて一体化した脱臭・ガス除去用フィルタ10である。プリーツ状に折り込むことにより、処理風量を増大させることができ、コンパクト形状のままで長期間フィルタの性能を維持することができる。 FIG. 6 shows that the laminated filter medium 3 for deodorization and gas removal is folded in a pleated shape in the outer frame 8, and a corrugated separator 9 is sandwiched between the laminated filter medium 3, and the inner surface of the laminated filter medium 3 and the outer frame 8. Is a filter 10 for deodorizing and removing gas, which is integrated with a sealing material to provide airtightness. By folding into a pleated shape, the amount of air flow to be treated can be increased, and the filter performance can be maintained for a long period of time while maintaining a compact shape.

図7は脱臭・ガス除去用の積層フィルタろ材3をパネル状にカットし、連結した上で外枠8の中にジグザグ状に折込み、積層フィルタろ材3と外枠8内周面とをシール材で気密性を持たせて一体化した脱臭・ガス除去用フィルタ10である。ジグザグ状に折り込む利点としては、プリーツ加工等で超極細繊維層を損傷することなく、コンパクト形状のままで長期間フィルタの性能を維持することができる点が挙げられる。 FIG. 7 shows the laminated filter medium 3 for deodorization and gas removal, cut into a panel shape, joined and folded in a zigzag manner in the outer frame 8, and the laminated filter medium 3 and the inner peripheral surface of the outer frame 8 are sealed. The deodorizing / gas removing filter 10 is integrated with airtightness. As an advantage of folding in a zigzag shape, the performance of the filter can be maintained for a long time in a compact shape without damaging the ultrafine fiber layer by pleating or the like.

次に具体的実施例について述べる。 Next, specific examples will be described.

(実施例1)
繊維径が0.3〜50μm、厚みが約0.4mmの合繊繊維不織布の表面にアクリル系のバインダを付けて、その上に大きさが約0.05mmの二酸化チタン系の触媒を含有した繊維径が0.05〜0.2μmの超極細繊維の薄い層を重ね乾燥固着し、もう一枚の合繊繊維不織布とともに目付量が約600g/m2の微細活性炭を挟み込んで一体化した積層フィルタろ材を作成した。
Example 1
Fiber containing a titanium dioxide-based catalyst having an acrylic binder on the surface of a synthetic fiber nonwoven fabric having a fiber diameter of 0.3 to 50 μm and a thickness of about 0.4 mm, and having a size of about 0.05 mm A laminated filter medium in which a thin layer of ultra-fine fibers having a diameter of 0.05 to 0.2 μm is stacked and fixed by drying, and a fine activated carbon having a basis weight of about 600 g / m 2 is sandwiched together with another synthetic fiber non-woven fabric. Created.

(実施例2)
繊維径が0.3〜50μm、厚みが約0.2mmの薄い合繊繊維不織布基材に、繊維径が0.05〜0.2μmの超極細繊維の薄い層を重ね乾燥固着し、繊維径が0.3〜50μm、厚みが約0.4mmの合繊繊維不織布に、目付量が約600g/m2の微細活性炭を挟み込み、各々を重ね合わせて一体固着し、薄い合繊繊維不織布の表面にアクリル系のバインダを付けて、その上に大きさが約0.05mmの二酸化チタン系の触媒を積層して一体化した積層フィルタろ材を作成した。
(Example 2)
A thin layer of ultra-fine fibers having a fiber diameter of 0.05 to 0.2 μm is stacked on a thin synthetic fiber nonwoven fabric substrate having a fiber diameter of 0.3 to 50 μm and a thickness of about 0.2 mm, and the fiber diameter is fixed. A fine activated carbon with a basis weight of about 600 g / m 2 is sandwiched between synthetic fiber nonwoven fabrics of 0.3 to 50 μm and a thickness of about 0.4 mm, and each is superposed and fixed integrally, and the surface of the thin synthetic fiber nonwoven fabric is made of acrylic. A laminated filter medium in which a binder was attached and a titanium dioxide catalyst having a size of about 0.05 mm was laminated thereon and integrated was prepared.

(比較例1)
比較として、繊維径が0.3〜50μm、厚みが約0.4mmの合繊繊維不織布に、目付量が約600g/m2の活性炭を挟み込んだ積層活性炭ろ材を用意した。
(Comparative Example 1)
For comparison, a laminated activated carbon filter medium in which activated carbon having a basis weight of about 600 g / m 2 was sandwiched between synthetic fiber nonwoven fabrics having a fiber diameter of 0.3 to 50 μm and a thickness of about 0.4 mm was prepared.

(比較例2)
比較として、繊維径が0.3〜50μm、厚みが約0.4mmのガラス繊維製HEPAフィルタろ材を用意した。
(Comparative Example 2)
For comparison, a glass fiber HEPA filter medium having a fiber diameter of 0.3 to 50 μm and a thickness of about 0.4 mm was prepared.

そして前記を試験ダクトに取り付け、テストしたところ下記のような結果が得られた。 When the above was mounted on a test duct and tested, the following results were obtained.

試験条件 ろ過風速 5.3cm/sec
温度条件 25℃
湿度条件 65%
試験ダスト 大気塵
試験ガス アンモニア 100〜200ppb
試験測定機器 パーティクルカウンタ、ガス分析機
Test conditions Filtration wind speed 5.3cm / sec
Temperature condition 25 ℃
Humidity condition 65%
Test dust Air dust
Test gas Ammonia 100-200ppb
Test measurement equipment Particle counter, gas analyzer

試験結果
表1に示す

Figure 2014144421
Test results are shown in Table 1.

Figure 2014144421

尚、本実施例では本発明の一実施例を述べたもので、これに限定されることなく、種々変更しても何ら本発明の要旨を変更するものではない。 In this embodiment, one embodiment of the present invention has been described. The present invention is not limited to this embodiment, and the gist of the present invention is not changed at all by various modifications.

空調用フィルタを扱っている業界においては、低い圧力損失で且つ高い捕集効率および長寿命の性能を持ったフィルタが従来から求められている。しかしこれらの性能は相反する性能を持ったものであることなどからなかなか理想とするものが生まれてこなかった。そこで近年繊維業界の技術開発により、超極細繊維などが開発されてきたのをきっかけにフィルタ業界でも理想の性能をもった空調用フィルタの開発が注目されている。そこで本発明はこれらの問題を解決し、超極細繊維効果を遺憾無く発揮し低圧損で高効率・長寿命の性能を持ったフィルタろ材でありながら、ガス除去機能を持った脱臭・ガス除去用フィルタを提供しようとしたもので本発明は産業上極めて利用価値の高いものである。 In the industry dealing with air conditioning filters, filters having low pressure loss, high collection efficiency, and long life performance have been conventionally demanded. However, these performances have contradictory performances, making it difficult to create an ideal one. Therefore, the development of air conditioning filters having ideal performance in the filter industry has been attracting attention in recent years due to the development of ultra-fine fibers and the like due to technological development in the textile industry. Therefore, the present invention solves these problems, and it is a filter medium having a high-efficiency and long-life performance with low pressure loss, demonstrating the effect of ultra-fine fibers, and for deodorization and gas removal with a gas removal function. The present invention is intended to provide a filter, and the present invention is extremely useful in industry.

1・・・不織布あるいは織布 2・・・微細活性炭
3・・・積層フィルタろ材 4・・・バインダ
5・・・超極細繊維層 6・・・不織布または織布の基材
7・・・触媒 8・・・外枠 9・・・セパレータ
10・・・脱臭・ガス除去用フィルタ

DESCRIPTION OF SYMBOLS 1 ... Nonwoven fabric or woven fabric 2 ... Fine activated carbon 3 ... Laminated filter media 4 ... Binder 5 ... Super fine fiber layer 6 ... Nonwoven fabric or woven fabric substrate 7 ... Catalyst 8 ... Outer frame 9 ... Separator 10 ... Filter for deodorization and gas removal

Claims (7)

微細活性炭を挟み込んだ不織布または織布に除じんの機能を持たせて、脱臭・ガス除去機能と除じん機能の双方を併せ持つようにした積層フィルタろ材を用いたことを特徴とする脱臭・ガス除去用フィルタ。 Deodorization and gas removal characterized by using a laminated filter medium that has both a deodorization and gas removal function and a dust removal function by providing a non-woven fabric or woven fabric with fine activated carbon sandwiched between it and a deodorizing function. Filter. 微細活性炭を挟み込んでいる不織布または織布の表面に超極細繊維を積層させて除じんの機能を持たせて、脱臭・ガス除去機能と除じん機能の双方を併せ持つようにした積層フィルタろ材を用いたことを特徴とする請求項1の脱臭・ガス除去用フィルタ。 Use a layered filter media that has both a deodorizing and gas removing function and a dust removing function by laminating super fine fibers on the surface of a nonwoven fabric or woven fabric sandwiched with fine activated carbon to give it a dust removing function. The deodorizing / gas removing filter according to claim 1. 超極細繊維を積層させて除じんの機能を持たせた不織布または織布の基材に微細活性炭を挟み込んだ不織布または織布と積層一体化して脱臭・ガス除去機能と除じん機能の双方を併せ持つようにした積層フィルタろ材を用いたことを特徴とする請求項1の脱臭・ガス除去用フィルタ。 Non-woven fabric or woven fabric with ultrafine fibers laminated to have a dust removal function Stacked and integrated with a nonwoven fabric or woven fabric with fine activated carbon sandwiched between them, has both a deodorizing and gas removal function and a dust removal function. 2. The deodorizing / gas removing filter according to claim 1, wherein the laminated filter medium is used. 脱臭・ガス除去性能を高める効果を持つ触媒を固定した超極細繊維を微細活性炭を挟み込んでいる不織布または織布の表面に積層させ、脱臭・ガス除去機能と除じん機能の双方を併せ持つようにした積層フィルタろ材を用いたことを特徴とする請求項1の脱臭・ガス除去用フィルタ。 Super fine fibers fixed with a catalyst that has the effect of improving deodorization and gas removal performance are laminated on the surface of nonwoven fabric or woven fabric sandwiched with fine activated carbon to have both deodorization and gas removal functions and dust removal functions. 2. The deodorizing / gas removing filter according to claim 1, wherein a laminated filter medium is used. 超極細繊維を積層させて除じんの機能を持たせた不織布または織布の基材に微細活性炭を挟み込んだ不織布または織布と積層一体化し、かつ脱臭・ガス除去性能を高める効果を持つ触媒を超極細繊維表面または基材の表面に固定させ、脱臭・ガス除去機能と除じん機能の双方を併せ持つようにした積層フィルタろ材を用いたことを特徴とする請求項1の脱臭・ガス除去用フィルタ。 A catalyst that has the effect of improving the deodorization and gas removal performance by laminating and integrating with the nonwoven fabric or woven fabric in which fine activated carbon is sandwiched between the nonwoven fabric or woven fabric base material that has the function of removing dust by laminating ultrafine fibers. 2. The deodorizing / gas removing filter according to claim 1, wherein a laminated filter medium fixed on the surface of the ultrafine fiber or the substrate and having both a deodorizing / gas removing function and a dust removing function is used. . 請求項1〜5に記載の積層フィルタろ材を、プリーツ状に織り込んだことを特徴とする脱臭・ガス除去用フィルタ。 6. A deodorizing / gas removing filter, wherein the laminated filter medium according to claim 1 is woven into a pleated shape. 請求項1〜5に記載の積層フィルタろ材を、ジグザグ状に並べて配置したことを特徴とする脱臭・ガス除去用フィルタ。
6. A deodorizing / gas removing filter, wherein the laminated filter media according to claim 1 are arranged in a zigzag shape.
JP2013014210A 2013-01-29 2013-01-29 Deodorization-gas removal filter Pending JP2014144421A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2013014210A JP2014144421A (en) 2013-01-29 2013-01-29 Deodorization-gas removal filter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2013014210A JP2014144421A (en) 2013-01-29 2013-01-29 Deodorization-gas removal filter

Publications (1)

Publication Number Publication Date
JP2014144421A true JP2014144421A (en) 2014-08-14

Family

ID=51425139

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2013014210A Pending JP2014144421A (en) 2013-01-29 2013-01-29 Deodorization-gas removal filter

Country Status (1)

Country Link
JP (1) JP2014144421A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104524868A (en) * 2015-01-13 2015-04-22 东华大学 Gradient filter material of nanofiber membrane composite non-woven base material
DE102015110848A1 (en) 2014-07-14 2016-01-14 Toyota Jidosha Kabushiki Kaisha Information output device
CN105582743A (en) * 2014-10-24 2016-05-18 张家港骏马无纺布有限公司 Composite filter element and preparation method thereof
WO2018138964A1 (en) * 2017-01-30 2018-08-02 エステー株式会社 Deodorizing sheet and deodorizing method
WO2018232625A1 (en) * 2017-06-21 2018-12-27 江苏同康特种活性炭纤维面料有限公司 Functional underwear fabric
JP2019195786A (en) * 2018-05-11 2019-11-14 中部電力株式会社 Minute dust and fume collection device and polluted air recovery mechanism

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102015110848A1 (en) 2014-07-14 2016-01-14 Toyota Jidosha Kabushiki Kaisha Information output device
CN105582743A (en) * 2014-10-24 2016-05-18 张家港骏马无纺布有限公司 Composite filter element and preparation method thereof
CN105582743B (en) * 2014-10-24 2017-12-26 张家港骏马无纺布有限公司 A kind of multiple filter and preparation method thereof
CN104524868A (en) * 2015-01-13 2015-04-22 东华大学 Gradient filter material of nanofiber membrane composite non-woven base material
WO2018138964A1 (en) * 2017-01-30 2018-08-02 エステー株式会社 Deodorizing sheet and deodorizing method
JPWO2018138964A1 (en) * 2017-01-30 2019-11-14 エステー株式会社 Deodorizing sheet and deodorizing method
JP7094897B2 (en) 2017-01-30 2022-07-04 エステー株式会社 Deodorant sheet and deodorant method
WO2018232625A1 (en) * 2017-06-21 2018-12-27 江苏同康特种活性炭纤维面料有限公司 Functional underwear fabric
JP2019195786A (en) * 2018-05-11 2019-11-14 中部電力株式会社 Minute dust and fume collection device and polluted air recovery mechanism
JP7336093B2 (en) 2018-05-11 2023-08-31 中部電力株式会社 Fine dust/fume collector and polluted air recovery mechanism

Similar Documents

Publication Publication Date Title
US10322363B2 (en) Filter media construction
US9539532B2 (en) Air filter with sorbent particles
JP2014144421A (en) Deodorization-gas removal filter
JPWO2003066193A1 (en) Fluid cleaning filter and filter device
KR20110104967A (en) Compact multigas filter
US20110005394A1 (en) Media for removal of organic compounds
KR100985515B1 (en) Multi-layered gas media for air cleaning
JP2007007615A (en) Allergen removal filter, composite filter and filter element
JP2013104421A (en) Intake filter unit for gas turbine
Mukhopadhyay Composite nonwovens in filters: Applications
JP2008086841A (en) Gas-removing filtration medium, composite filter, and filter element
Sikka et al. A critical review on cleanroom filtration
JP5413101B2 (en) Air cleaning filter
JPH08281030A (en) Filter sheet for air cleaning
JP2016112493A (en) Air cleaning filter
KR20150114019A (en) Multifunction filter and method of manufacturing the same
CN210131485U (en) Filter element module for air filtration
JP6318716B2 (en) Air filter unit
CN113332864A (en) Compound nanometer antibiotic air filtration membrane
JP2013111572A (en) Filter medium for gas removal
KR102281271B1 (en) Air Filter with low pressure drop
WO2020025956A1 (en) A filter assembly for a fan
JP2013022583A (en) Air filter medium
KR102348819B1 (en) A filter whose adsorption behavior against harmful gas is controlled through activated carbon fibers, activated carbon particles and a fibrous binder and preparation method thereof
JP2018149522A (en) Air filter medium and air filter